SHIFT A ( 1000

Nos) SHIFT B ( 1000 Nos)

SHIFT C (800 Nos)

Vu I i n T d n P.tepasi

H e a 6i
HUrdobkaan suR 4evaeu S

NufrtuptBotokn aclacral
Kinze rioinsuPER AeKok

eka AB Uno Am Bu

DAILY CUMM. PRODUCTION IN NOS

Subr-s 3 (2 LINE....
Mo TuMarch,2021 FebruarY2021
Mo Tu We Th FrSa
We Th FrSa
23 4 56 Su1 23 4 56 Su YEAR 2021
9 10 11 12 13 14 81516
9 10 11 1213 14
1516 17 18 19 20 21 22 23 17 18 19 20 21
24 25|2627 28
22123 24 25 26 27 28 L
April,2021 29 3031
Mo Tu WelThFrSa Su
34 Januay2021
Mo Tu Ne Th FrSa Su
1 23
19 20 2 6 789 10
13 1415 16117
26 2728 18 19 20 21 22 23 24
May,2021 25 26 2T|28 293l31
Mo Tu We Th Fr Sal Su
Jun2021
5 28 Mo Tu eTh Fr Sa Su
1 2 3 45|6i
10 11 12 13 14 15 16
17 18119 20 21/22 23 (6) 7 8 9 10 11 12
14 15 16 17 1819 13
20
24 25 26 27 28 29 30 22 23|24 25 26 27
I|28 |29 30| I
July,2021
MoTu We Th Fr |Sa Su
1 2 3|4|
5 6 7 8 910|11
August,2021 12 13 14 |15 15 17 18
December,2021 Mo Tu We Th Fr Sa Su 19 20 21 |22|23|24 25
Mo Tu MWeTh Fr| Sa Su 31 26 27 28 |29 3031|
12 3|45 2 34567
6 7 8 9 1011 12 9 10 11|12|13 14|15 (8
13 14 15 16 17|18 19
20 21 22 23 24 25 26
27 28 29 30 31
12 23 16 17 18 19 20 21 22
25 26|27|28 29 30
September,2021
MoTu We Th Fr Sa Su
L
6 78 9 10 1112
11) 10 October,2021 (9 13 14 15 |16|17|18 19
LEGENDD: November,2021 |
Mo Tu We Th FrSa Su
1 2|3
20 21 22 23 2425
27 28 29 30
26
Mo Tu We Th Fr| Sa Su 4 5 6 7 8 9 |10
No Accident 1 2 3 4 5|6 7 11 12 13 14 15116 17
8 9 10 11 12 13 14| 18 19 20 |21 22 23 24
Accident 15 16 17|18 19|20 21 25 26 27 |28 29 3031|
22 23 24 25 26 27 28
29 30 L
 icidentStatus
Year 2021
Janusr 2021 February,2021 MarchMarch2021 April, 2021
TAe ThFrSa SuMoTu We Th FriSa Su o lTu WeTh Fr SalsuMoTu We Th Fr Sa Sui
1 23 4 5 67 1 2 3 4 5 6
4 5 678910 8 9 10 11 12113 1 4 8 9 10 11 12 131 G191
11 12 13 14 15 16j17 15 16 17 |18 19 20121 15/16 17 18/19120 21 12 13 1415116
17
iei1920
2 1 2223 24 22 23 2425 26 27128 222324 2526 2728 20 2122 29 24 25
9

25 28 27i28|29 3c131 29130 31 27 281293

Jan Feb Mar Apr

ay 2021 Jun 2021 July,2021 August 2021

MoTuWeTh Fr SaSu MoTu WeTh FrSa su TuWe Th FrSa MoTueTh| Fr 9a Su
34 5 6 |1 2 314 31
7 8 910 11 1213 L 6 67|8 9110|11|! 5 6 8
1 12 13 14 15 15 1415 15 17 1819 20 2 13 14 15i16117|18|| 10 11 1213 41i
1318 22 2223 2 22 23 24 25 28127 92021 22 23|24 25|| 16 17 18 19
20 21 22
24125 26 27 28 29 30 28 29 30 L 2627 28 |29|30|31|_23|25|26|27 2 29 30
May Jun Jul Aug
September,2021 L October,2021 November,2021 i ecenMber.2021
Mo Tu Ve Th Fr Sa SuMolTu We Th Fr Sa SuioTu weTh Fr |SaSu MojTu weTh Fr Sa Ssi
1123 4 5 1 2 3 2|3|4|5|6|7J} 123 4 5
57 89 10111 124 4 5678910| 10 11 1213 14 57 9 1011112
13 14 15 |16 1718|191112 13 14 15 16 1715|16 17 1819 20121 13 1415 16 7 18|19
20121 2223 24 25 2618 19 20 21 22 23 242223 24 25 26 27 2820 21 22 23 24125 26
27 28 29130 U 25 26 27 |28 2930|131 |29 30| LI 27 28 29 30 31 L
Sep Oct Nov Dec

OK Near Miss Incident FirstAidIncident MinorAccident HOLIDAY

Subr-s Jun,2021 May,2021
MoTu WeTh FrSaSuMoTu MNe Th FrSa Su
2 3 45 6
LINE..S.
8 9 10 11 12 13| 3 4 56 78 April,2021
14 15 16 17 181920 10|11 12 13 1415 16MoTu Ne Th Fr Sa Su
34
2822
29 23
30 24|25|26 2717 1 19201212223
2 4 25 26 27|28 29 30 99 1011
July2021 12 16 17118
Mo Tu WeTrSa Su 6 5 19 20 2 23 2425
2 34 26 2 28|29 30
Ssi78910 11 March,2021
1213 14 15 16 17 18 Mo Tu VweTh Fr Sa Su
19 2021 |22 23 24 25 7 1 2345
26 27 28 |29 30 31 8 910 1112i13i14
August2021 1511613 19120121
23 24 25 2 27 28
MoTu MNeiFrSa Su 8 9|30
31 1 3
2345617e FebruarY2021
910iii izl13l14j15 YEAR-2021 MoTu WeThiSr
15 17 18 19 20l21|22 1 2 34 | 6
3125261271229 |30] 9 9110 1112134
1516 17 18 19l20 21
Septen:ber,2021 22 23 24 25 26 228
MoTuWe Th|FrSa Su 2
178910j11 112 JanuaI2021
13 14 15 16 171 19
20 21 22 i23 24|25|26 (10 Mo Tu Ne Th frSa Su
T2 3
27128 2e i30
4 5 6 8910
October,2021
Mo Tu Ne Th FrSa Su 12) 1 11 12 13 14 1516 17
4 5
1 2 3|
6 7 8 9|10
(11) 18 19 20 121
25 26 27|28 29130 31
4

1112 13 14 1516 17 November,2021 December2021

19 20 |21 22 23 24|MoTu WeThiFr 1SuMO NeTh FrSa Su
1819
25 26 27 |28|29|30 3 1 1 2 3 | 4 5 | 6 7 234|5|
8 9 110 11 12|13|14 66 77 891
& 9 10|11 12
15 16 17|18 19|20|21| 13 14 15|16 1718 19
LEGEND 2224125z522820212223|24 24 25|26
29 30 I 27 28 29|30 31 L
No Complaint

Complaint
 LINE:ECM MAN HOUR MANAGEMENT GRAPH Month- M.hp.o2

100

95

55

55

sa

25

20

3 24 25 6 27 28 31
2 6 10 11 17 18 19 21 22 9
SHIF T DATE 3

Productuon Quantty

Number of Operators

Productivity ( Piece/Man /shin

|B6 A6SS8S lu8S
Production QuantityY

Number of Operatorss

Productivity ( PiecelMan IShift )

N
Production Quantity
3
Number of Operatorss
41
Productivity ( Piece/Man /Shift

Production Quantity

TOTAL Number of Operators

Productivity ( Piecel/Man /Shift1

 FM/ORL-21

Gap Analysis / PDCA Compl.

Date/Shift Deliverable Gap Causes Countermeasures Resp. T/ Date Date
A
8o
I4286D SuPr unehey , ACUfrof uw o to mursnomal
'oa 672 83 HLT evacuakin Ng Issuc mdmeer Con inotm te mainance madI5lok
IS)o6l/B 1SS RLT evaCuating Ng JABAS,e Cuipingin/sTn jo aienante mat5/os
ISjecRIC 53S UT euationt4 JRRAe n mnanans
16 ls24 A 3 32
6sS 2 HLTeUaceuHo NGR
16l-6lo2C S o
no o m am
2lo le2 A 5
Amasntarav maits
121-6/1C
389
116 16 HevaufnN sSuA
69 HEoctutni 4 &LTco[&okt t om to ma poietit uigk
34
33
b'y425 62 HCTE uMAS
la120 em t mahtu nanep muaja
 ECM SECTION Daily Operational Availability Ratio Trend LINE:-ECMLINE Month:Na-2

90

85

B0

75

70
65

60

45

D 40
35
30

20

15
10

DATE
12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 20 21 22 23 24 25 26 27 28 29 30

Operational
Ratio %

Daily Target A+B 297

Production Shift

Daily Actual A+B o

Production Shift
 Nos
OVER ALL LINE EFFICIENCCY
apacity/ Shift -

CTI PART Sec. Sec

Line:-ECM LINE

Actual OLE (%) Over

Production Loss In Nos Down time
(Loss
Performance Availability Quality I line Remarks verified
Date Shit Production R
(Operation losSS Defects Piece Man power Ratio (%) Ratio (%) Ratío (%)
Target
Output inNos) Efficiency

(A) (NG) Z (X *Y°)

(B)

H1T eVacyaktn u B e
h A 64 83 13S HLTevacq adinen Ng-I23ar B
1SS
NIt eacuati Vg IRI
3 L3 e
28 2 mW HUT eVacab T
le6 -2)a
SS HLT eVactiacdio NUua
17l1 4
12 8 612 14B6 35 389 860
116 6 A8 HUEACHmnS-
GOS H ACU

afasssla S r e unN
HTeva u n N
naocla B 1y84 12 |4S Stm &

TOTAL
Approved By

Page 1
 Capacity/ Shift -
Nos

OVER ALL LINE EFFICIENCY CTI PART- Sec .. Sec

Line:-ECM LINE
OLE (%) Over
Actual Pertormance Availability Quality Remarks verified
Loss Nos
In | line
Date Shift Production Production
Don time 0SDefects Piece Man powor Ratio (%) Ratio (%) Ratio (%)
Target Output (Operation loss) Nos) Eficiency

Q Z= (X *Y°Q)
(A) (NG) (B)

H2T eVaCyattan N7 Be
D 6+L 383|13S) HLT evacq atlnoh Ng I3ae
1SS o
89 UD 8 NITevCuatihVy Tae
630 MLTeUaCCua¥ou NG
S 24S 2 m HUT evaeaok IA
S
ale6 l21 A e33 4o H HLT eVLuaddo NGT
1]»{|821 17 oro SS HLT eVacudio N R u

938 3 89 186p
ao{2 16 64 A8md 11 H EunalinNS.
arini44 uR 34
66 GOS
ue
38y S
23
HUCCu
rt eunN
aa61a A 62 3o O

nasla B 12 |S

TOTAL Approved By
 PIECES/IMAN/SHIFT

1 1 11

firt
 LINE-ECM MAN HOUR MANAGEMENT GRAPH Month- M.h2..o2
100
P0
30
55
50
LU
O 5
B0
25
20
0
SHIFT DATE 3 4 9 1011 12 13 14 15 16 7 18 19 20 21 22 23 24 25 26 27 28 9 30 31
Production Quantity
Number of Operators
Productivity (Piece/Man /Shit)
S
Production Quantity
Number of Operators
4 U } 7
Productivity ( Piece/Man /Shift )
8
Production Quantity
3
Number of Operatorss
Productivity ( Piece/Man /Shift )
la 8 Au
Production Quantity
TOTAL Number of Operatorss
Productivity ( Piece/Man IShift)
 SON NI NO11ONgoYd WWn A7IVa
9s9
bt
Aosh
(sON 008) o LHIHS
(sON 000L) 8 1HIHS
(sON 000L) VLHIHS
 sON NI NOLONGOYd 'WWNO AIVa
2 D SNGoona riH LN heb
anbh
(sON 008) 3 1JIHSS
(sON 000L) a 1JIHS
(sON 000L)V LHIHS
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