LAB MANUAL

Regulation : 2017
Branch : B.E. - Mechatronics Engineering

Year & Semester : IV Year / VII Semester

ME8481- CAD/CAM LAB

 INDEX

I. COMPUTER AIDED DESIGN (CAD)

Sl. Name of the Machine Signature of the

Date Remarks
No. Element Staff

01 Flange Coupling

02 Machine Vice

03 Plummer Block

04 Universal Joint

05 Screw Jack

06 Stuffing Box

07 Tail Stock

08 Swivel Bearing

09 Connecting Rod

10 Safety Valve
 II. COMPUTER AIDED MANUFACTURING (CAM)

Sl. Name of the CNC Operation Signature of

Date Remarks
No. (Manual Part Programming) the Staff

TURINING

01 Linear Interpolation

02 Taper Turning

03 Canned Cycle

04 Thread Cutting

05 Peck Drilling-Grooving

Linear with Circular Interpolation

06
– CNC Milling

MILLING

07 Linear Interpolation

08 Circular Interpolation

09 Peck Drilling

10 Mirror Image

Square Pocketing with Cutter

11
Compensation
 Introduction about CATIA V5

It is important to understand the format of the manual in order to use it

effectively. This manual is designed to be used along with an instructor; however, you
will need to do a lot of reading as well, in order to fully understand CATIA Version
5(computer aided three dimensional integrated application). The exercises in this
book will list steps for you to complete, along with explanations that inform you what
you have just done and what you are getting ready to do. The actual steps are in bold
type and the information that follows the steps is for your benefit. Anything that
appears in italics refers to a message CATIA provides—this includes information in
pull-down menus, pop-up windows and other messages.

Select a location to the right of the origin. This specifies the other end point of
the line. You will continue specifying locations in order to complete your profile. It
should appear similar to the diagram shown below.

As you can see, the desired action blends in with the text except that it appears
in bold. The information following the step explains what that step accomplished and
where you are going next. It is important to read this information in order to better
your understanding of CATIA Version 5.

Also, you will find that the exercises build upon themselves. Later exercises
often assume you know how to do certain steps which have been covered earlier in
the course. If you did not quite pick up what you needed to know from an exercise,
you will probably want to review it several times before moving onto more advanced
sections. The advanced sections assume that you have a good understanding of the
previous sections therefore fewer steps will be provided. Eventually, you are expected
to be able to create parts without any steps.

As mentioned before, the different workbenches contain different toolbars.

Although some toolbars will appear in almost every workbench. This section will
discuss how to customize your toolbars.
 In most of the workbenches, there are too many toolbars to display in one
column or row along the right side of the screen and along the bottom of the screen. In
this case, it is important to move the toolbars around so that you can view all of them.
If you can’t view a toolbar, then you can’t use the toolbar.

Having toolbars hidden off the screen isn’t very helpful since you can’t pick
any of the icons on them. Therefore, it is a good idea to move the toolbars so you can
see them completely.

You can drag toolbars around by selecting and holding the handler bar.

Select the handler bar as shown below on the Sketch-Based Features toolbar.

Drag the toolbar out into the display. It should appear as shown.

While holding down on the handler bar, select the Shift key on the keyboard.
Notice that the toolbar toggles to be horizontal instead of vertical. If you let go of the
handler bar while the shift key is pressed, the toolbar will remain in the horizontal
position.

Select the “x” in the corner of the toolbar to turn the toolbar off. The toolbar
disappears. Select the View pull down menu and move your cursor over the Toolbars
option. This provides a list of all of the available toolbars within this workbench.

Select Sketch-Based Features to turn the toolbar back on. Every toolbar that
has a checkmark beside it in the list is turned on.

This is a good place to look if you can’t find a toolbar. We will discuss a way
to set all of the toolbars back to the default later on.

Select the handler for the toolbar and drag it over to the right side and drop it
next to the column of toolbars. If you get it close enough, it will create a second
column as shown. If you get it too close, it will add it back into the first column.
MAIN SCREEN OF CATIA V5

Position the toolbars as shown so that all of them can be seen.

This will make finding toolbars much more convenient later on.

Tools customization contains a number of options allowing you to customize

certain aspects of the CATIA workbenches.

Select the Tools pull down menu and select Customize. The Customize
window appears.

This allows you to specify what workbenches you want available to you on the
start menu. You can also access these workbenches by selecting the workbench icon
on each workbench. Whatever is listed in the Favorites area will be available when
you select the workbench icon and they will be listed at the top of the pull down menu
Start.
 Available List of all of the available workbenches within CATIA V5

START MENU WORK BENCN SCREEN:

Favorites List of workbenches that you will use on an everyday basis

Moves workbenches from one side to the other.

Move the Assembly Design, Generative Shape Design and Part Design
workbenches from the Available frame to the Favorites frame as shown. You may
select the

Workbenches and then select the arrows ( ) to move them back and forth or
you may drag and drop the workbenches within the two frames.

Select the Start pull down menu. The menu displays. Notice that the three
workbenches that you chose as your favorites display at the top of the menu.

Select the Part Design workbench icon. The Welcome to CATIA V5

window displays. This icon is located in the toolbars along the right side of the
display, near the top.
 ASSEMBLY WORK BENCH SCREEN:

Notice that the three favorite workbenches that were chosen display here as well. This
provides another method for switching between workbenches.

Select Generative Shape Design. You are switched into the Generative Shape
Design workbench.
 Select the Start pull down menu and select Part Design from the favorites at
the top of the menu. You are switched back into the Part Design workbench.

Select the Tools pull down menu and select Customize again. The Customize
window appears.

Select the User Workbenches tab.

USER WORKBENCHES SCREEN:

This allows you to modify existing toolbars or create your own toolbars. You
can also restore the position of the toolbars if you move them around and want to get
them back to their default position. This can be very useful if you lose a toolbar and
you cannot find it.

New Allows you to create a new toolbar

Rename Allows you to rename a toolbar
Delete Allows you to delete a toolbar that you created
Restore contents Allows you to restore an icon to a toolbar that you created
Allows you to restore a toolbar back to its default if it had
Restore contents
previously
had an icon added to it or deleted from it
Turns all of the default toolbars back on for the workbench that
Restore position
you
are in and restores the default position of those toolbars as well
Add commands Allows you to add icons to an existing toolbar
Remove Allows you to remove icons that were added to a toolbar
commands
 COMMAND WORK BENCH SCREEN:

Select the Commands tab.

Allows you to add or delete keyboard commands from toolbars. You can also
set up hot keys for various options if you Show Properties.

Large Icons
Icon Size Ratio Allows you to adjust the size of the icons
Tooltips Allows you to toggle the tooltips on or off
User Interface LanguageSelects the language that will be displayed
Allows you to lock the toolbars in place so that they cannot
Lock Toolbar Position
be moved
Center the display Select and release the middle mouse button on the location
that you want to be centered and it will move to the center of
the display
Pan Select and hold the middle mouse button and you can move
your display around by moving the mouse
Rotate Select and hold the middle mouse button and then select and
hold either the first or third mouse buttons and you can rotate
the display around by moving the mouse. You should see a
rotational ball appear for reference. Both buttons will be held
down simultaneously.
Zoom Select and hold the middle mouse button and then select and
 release either the first or third mouse buttons and you can
zoom in or out by moving the mouse up or down. Only the
middle mouse button will be held down.
Rotate and Zoom While on an geometrical entity you can press and hold the
Shift key and then press the middle mouse button to perform
a rotation and zoom using a viewpoint control.
 I. COMPUTER AIDED MANUFACTURING (CAM)

CNC LATHE HYTECH

FANUC CONTROLLER - TECHNICAL SPECIFICATION CNC LATHE

TRAINER

1. Model : HE-100-CNC-PC
2. Distance between centers :230mm
3. Maximum machining diameter :40mm
4. Spindle speed :50 to 3000rpm
5. Swing over carriage :100mm
6. Spindle motor :AC Motor, 3HP
7. Rapid feed rate X :150mm/min
8. Rapid feed rate Z :150mm/min
9. Type of bearing for spindle :Angular contact bearing

FANUC CONTROLLER - TECHNICAL SPECIFICATION CNC MILL

TRAINER

1. Model : MT-250
2. Table dimensions :600*225mm
3. Clamping area :450*160mm
4. “T” slot :10mm
5. Axes: i) Longitudinal traverse :250mm
ii) Cross traverse :150mm
iii) Vertical traverse : 200mm
6. Milling head:
i) Spindle inside taper : ISO 30
ii) Spindle speed : 200 to 2500mm
7. Spindle motor :DC Motor, 1.5HP
8. Rapid feed rate X :250mm/min
9. Rapid feed rate Y :250mm/min
10. Rapid feed rate Z :250mm/min
INTRODUCTION TO NC (NUMERICAL CONTROL)

Numerical Control is a technique of automatically operating a productive

facility, based on a code of letters, numbers and special characters. Numerical control
has been developed out of the need for higher productivity, lower cost and most
precise manufacturing. Numerical control is essentially an application of the digital
technology to control a machine.

INTRODUCTION TO NC MACHINE AND ITS COMPONENTS

NC Machine responds to a series of coded instructions by actuating various

drives to required extents in desired sequence with pre-set speed, feed, etc., without
human intervention. Such instructions are called part programs.

A part program needs to be written for every job to be produced. It instructs

the machine to operate in a particular manner. This type of programming is also called
manual part programming since it is performed manually without the help of a
computer.

Numerical control programming with the help of some software is called

computer-aided part programming (CAPP) or simply computer-aided manufacturing.
Today several softwares are available which automatically generate the codes for a
given part.

Part Program Machine Control Unit Machine

Fig.1. A typical NC system

The Machine Control Unit (MNC) is the brain of an NC machine. The

information contained in the part program is read by the MNC which, in turn,
converts the coded information in the part program into voltage or current pulses of
varying frequency or magnitude. These generated electrical signals control the tool
movement and also controls miscellaneous operations such as flow of coolant, tool
changes, door opening/closing and gripping / un-gripping the job.

NC machines usually have their own memory where they can store a program
when it is read by the machine for the first time. For subsequent production of the
same part, the machine need not read the part program again. It uses the program
stored in its memory for subsequent execution. A machine without any memory must
read the part program every time. This slows the production process considerably.

The primary types of memory are RAM (Random Access Memory) and ROM
(Read One Memory). RAM is a volatile memory. It gets washed out the moment the
machine is switched off, unless a battery back-up is provided for the RAM. ROM, on
the other hand, is a non-volatile memory. It stores information permanently which can
be read any number of times unless the information is deliberately erased or
overwritten. It does not need any power supply to retain the information fed to it. In
addition to memory, the MCU also contains hardware and software necessary to read
and interpret the coded program for obtaining the desired movements in the machine.
 Since an NC Machine does not have an on-board computer, a separate
computer is required for preparing codes for machining a part. The coded program is
usually transferred to the machine through a punched tape which the machine reads
by passing light through it. Presence and absence of a hole is taken as 1 and 0 binary
signals respectively.

ADVANTAGES OF NC MACHINE OVER CONVENTIONAL MACHINE

The principal advantage of an NC machine is the increased and accurate

control of the cutting tool which would be manually very difficult or even impossible
in some cases.

A simple example is circular motion of the tool where movements along both
X and Y axes need to be simultaneously controlled while it is virtually impossible to
do this manually on a conventional machine, an NC machine can easily perform this
task within the accuracy of microns, that too any number of times.

DISADVANTAGE OF NC MACHINE

Since an NC machine does not have an on-board computer, a separate

computer is required for preparing codes for machining a part. Besides this, the
machine has to read the coded tape everytime a part is to be produced even if the
same part is to be reproduced. This results in loss of time and sometimes error in
reading. The tape is usually made of paper, may also get damaged after repeated use.
Moreover, even for a small change the whole tape has to be re-made.

INTRODUCTION TO CNC (COMPUTER NUMERICAL CONTROL) MACHINE

A CNC machine is essentially an NC machine with a dedicated computer

being its integral part. It has got more flexibility compared to an NC machine.
From outside, NC and CNC machines are not very different. The only apparent
difference is the presence of a monitor (CRT) on a CNC machine which an NC
machine does not have. The monitor continuously displays the machine status to
enable us to communicate with the machine.

Fig.2. A CNC system

Part Program CPU Memory

Monitor Interface electronics Machine

Numerous types of CNC machines have been manufactured. Out of these, CNC
Lathe / Turning Centre and CNC Milling / Machining Center are very commonly
used.
ADVANTAGES OF CNC SYSTEM OVER NC SYSTEM

1. In conventional NC machine, the control is hardwired which makes any

change in the controller very difficult because of limitations of its basic configuration.
A CNC machine does not have such limitations which are inherent to an NC machine.
A bare of minimum of electronic hardware is used for control. Software is used for
obtaining the basic function leads to increased productivity and flexibility in
manufacturing.

2. Compared to NC machines, CNC machines have the added advantage of

reading, storing and editing the part programs. They also provide graphical
capabilities, diagnostic procedures and system troubleshooting. This simplifies the
operation and maintenance of CNC machines to a great extent.

INTRODUCTION TO DIRECT NUMERICAL CONTROL (DNC) MACHINE

If a large capacity computer directly controls a number of NC machines, such

a system is called DNC machine. This is useful because in present age of computer-
aided manufacturing, centralized data handling and control is desirable. The main
frame computer stores programs and after processing, sends the control signals to
respective NC machines.

Mainframe
Computer

NC NC NC
machine machine machine

Fig.3. Direct Numerical Control system

LIMITATIONS OF DIRECT NUMERICAL CONTROL SYSTEM

1. It is expensive because a mainframe computer with a large memory is

required.
2. Extensive cabling work is involved for interlinking the machines to the
main computer.
3. All the machines should be compatible with the computer being used, and
in case of any problem with the computer, the whole system stops functioning.
INTRODUCTION TO DISTRIBUTIVE NUMERICAL CONTROL (DNC)
MACHINE

DNC is also the abbreviation for “Distributive Numerical Control”, which

uses a network of computers to coordinate the operations of several machines.
Though expensive, such a system can control the entire manufacturing
operation of a company, and thus, it is a step towards automation of the
manufacturing system.

Mainframe
Computer

Server Server Server

Machines Machines Machines

Fig.4. Distributive Numerical Control system

TOOL MOVEMENT MODES

In an NC / CNC machine, usually the tool moves with respect to the

workpiece which remains at the same place. In some cases, e.g., in a milling machine,
the workpiece moves with respect to the tool.

There are three types of motion control used in an NC / CNC machine:

1. Point-to-point placement
2. Axial cut
3. Contour cutting

1. Point-to-point placement

Such a control simply places the tool over desired locations in desired
sequence. There is no control over the speed of the tool movement between selected
points, which is always a fast traverse.

This type of control can be used in drilling, punching or similar machines

where only the location of the tool at the time of machining is important.

2. Axial Cut

This control allows the tool to move along any major axis with desired speed.
Therefore, cutting along X, Y, or Z axis is possible. The limitation being simultaneous
motion along two axes is not possible. So, it cannot make an angular cut. That is why,
it is also called straight cut control.
 For an angular cut, the job will have to be reoriented so as to make the cutting
direction parallel to one of the axes. A machine, which is capable of performing axial
cuts, also provides point-to-point control.

3. Contour Cutting

This is the most flexible but the most expensive type of control. It permits
simultaneous control of more than one axis movement of the tool. So, it is possible to
make any complex contour which is approximated by several small straight line
segments within permissible tolerance band.

Fig.5. Straight line approximation of a curve

The contour cutting or contouring control also permits point-to-point and axial
cut movements. Milling and turning operations are common examples of contouring
control.

DRIVES AND CONTROL LOOPS

The drive motors which control the movement of various axes are of four
basic types:

1. Stepper motor
2. AC servo motor
3. DC servo motor
4. Hydraulic servo motor

1. Stepper Motor

Stepper motor is driven by an electrical pulse train generated by the

machine control unit. Rotation of the motor shaft is proportional to the number of
pulses it receives, and its angular velocity is proportional to the frequency of pulses.

Stepper motors are used on light duty machinery where high precision is not
required. Since it is possible to regulate the angular position and the angular velocity
of a stepper motor, such motors are used in open-loop control system.

2. AC / DC Servo Motor

The servo motor can be of AC / DC type. They are used on small to medium-
sized CNC machines. These are variable speed motors that rotate in response to the
applied voltage.
 DC servo motors are controlled by varying the voltage magnitude. AC servo
motors are regulated by varying the voltage frequency. MCU develops required
magnitude and frequency of the voltage to control the speed of these motors. AC
servos can develop more power than DC servos.

Hydraulic Servo Motor

Hydraulic servos also are variable speed motors. They produce more power
compared to electric servo motors. Such motors are used on large capacity machines.

OPEN-LOOP CONTROL SYSTEM

In open-loop control system arrangement, there is no feedback from the

output, and accuracy of the machine depends fully on the response of the stepper
motor. Open-loop control involves less hardware and is relatively inexpensive
compared to closed-loop system.

Pulse train Stepper To axis

Amplifier Motor
from MCU drive

Fig.6. Open-loop control system

CLOSED-LOOP CONTROL SYSTEM

A closed-loop control system measures the actual position and velocity of axes
and compares them with the desired values. The difference between the two is the
error which is used to regulate the drive motor.

Rotary transducers may be connected to the lead screw either directly or

through gears. In case of linear transducers, one part of the device is fixed to the
machine tool structure while the other part is attached to the moving slide

MCU signal Comparator Machine

Servomotor
Slide

Feedback signal
Sensor

Fig.7. Closed-loop control system

COMPARISON BETWEEN OPEN AND CLOSED LOOP CONTROL
SYSTEM
Advances in the manufacture and control of stepper motors have made the open-
loop systems fairly accurate and dependable. However, there is always a possibility of
some error in the output.

The advantage is that since there is no feedback circuit, less hardware is

needed, which not only reduces the cost of the machine but also faces less
maintenance problems. However, if accuracy cannot be compromised, one has to go
in for closed loop control systems using servomotors.

ACCURACY AND REPEATABILITY

Accuracy is the ability of a machine to produce desired dimensions.

Repeatability is the ability to produce the same part for the same dimensions every
time. Accuracy of a machine depends mainly on its control resolution which is the
minimum distance between two points which the machine can differentiate.

Repeatability of MCU to differentiate between closely spaced points is a

function of factors such as the controller’s bit storage capacity, drive motor and the
type of feedback sensor.

INTERPOLATION SCHEMES

In contouring control, the tool is made to move along a contour such as a

circle or other smooth curves. Some of these curves can be exactly defined
mathematically using simple formulae, whereas more complex ones can only be
represented approximately. In any case, the fundamental problem is that the curves
are continuous whereas control is digital. Hence, interpolation is a very important
aspect in contour cutting.

To cut along a curve, the curve must be divided into a series of small straight
line segments. The tool is made to trace these straight lines. For obtaining good
accuracy, the number of straight lines must be extremely large.

Interpolation schemes have been developed which calculate the intermediate

points automatically for a given curve. The MCU locates the intermediate points and
instructs the tool to follow the path defined by joining these points by straight lines.
These straight lines are so small that the resulting contour quite a smooth curve for all
practical purposes.

A number of interpolation schemes are available on various types of machine.

They include:
1. Linear interpolation
2. Circular interpolation
3. helical interpolation
4. Parabolic interpolation
5. Cubic interpolation
 Out of these, linear and circular interpolations are the most common and are
available on most of the machines.

TOOL CHANGING DEVICES

In a CNC machine, tools are changed through program instructions. The tools
are fitted in a tool magazine or drum. When a tool needs to be changed, the drum
rotates to an empty position, approaches the old tool and pulls it. Then it again rotates
to position the new tool, fits it and then retracts. This is a typical tool changing
sequence of an automatic tool changer (ATC) on a milling machine.

On a lathe machine, the tool magazine only need to rotate to a new position to
allow the new tool to come in the cutting position. There is no need to change the tool
physically. Tool changing time is of the order of a few seconds. This saves time and
thus, increases productivity.

WORK HANDLING DEVICES

Some machining centres provide more than one separate pallets which can be
of linear or rotary types. These pallets simply move or rotate for interchanging their
positions on the machine table.

While machining is being done on a job kept on one pallet, the other pallets
are accessible to the operator for clamping/unclamping raw material/ finished product.
This saves lot of material handling and set up time, resulting in higher productivity.

OTHER APPLICATIONS

Computer numerical control has been used in a wide variety of machine tools.
In fact, whenever good accuracy and repeatability is desired and frequent changes in
component type is expected, a CNC machine becomes an ideal choice.

Some of the machines where computer numerical control is used are listed below:

 Lathe
 Turning centre
 Miller
 Machining centre
 Drilling machine
 Gear hobbing machine
 Grinding machine
 Electro-discharge machine
 Welding and cutting
 Coordinate measuring machine, etc.
RECENT ADVANCES

 Most of today’s CNC controllers, such as FANUC, SINUMERIK,

HEIDENHAIN etc., include software that greatly simplify the programming and
diagnostic processes.

 The graphic display in these controllers shows the tool movement for the
program. This is very useful as one can verify the tool paths even before actually
machining the job.

CO-ORDINATES (X, Y, AND Z WORD)

These give the coordinates positions of the tool. In a two axis system, only two
of the word would be used. In a four or five axis machine, additional a - words and/or
b - words would specify the angular positions.

Although different NC systems use different formats for expressing a

coordinate, we will adopt the convention of expressing it in the familiar decimal form.
For examples X+7.325 or Y-0.500. Some formats do not use the decimal point in
writing the coordinates. The positive sign to define positive coordinate locations is
mandatory.

FEED RATE (F WORD)

This specifies the feed in a machining operation. Units are inches per minute
(ipm).

CUTTING SPEED (S WORD)

This specifies the cutting speed of the process, the rate at which the spindle
rotates.

TOOL SELECTION (T WORD)

This word would be needed only for machines with a tool turret or automatic
tool changes. The t-words specifies which tool is to be used in the operation .For
example T05 might be the designation of a 1/2 –in drill bit in turret position 5 on a
NC turret drill.

MISCELLANEOUS FUNCTION (M WORD)

This M - word is used to specify certain miscellaneous or auxiliary function

which may be available on the machine tool of course, the machine must possess the
function that is being called an example would be M03 to start the spindle rotation.
The miscellaneous function is the last word in the block. To identify the end of the
instruction, an end of block (EOB) symbol is punched on the tape.
MISCELLANEOUS FUNCTIONS (M CODES)

M codes are instructions describing miscellaneous functions like calling the

tool, spindle rotation, coolant on etc..,

M00 - Program stop

M03 - Spindle forward
M05 - Spindle stop
M06 - Automatic tool change
M98 - Sub program call
M99 - Sub program end
M08 - Coolant on
M08 - Coolant off
M10 - Vice /chuck open
M11 - Vice/chuck close

PREPARATORY FUNCTION (G FUNCTION)

G codes are instructions describing machine tool movement.

G00 - Rapid traverse

G01 - Linear interpolation
G02 - Circular interpolation (CW)
G03 - Circular interpolation (ACW)
G21 - Metric (input in metric)
G28 - Go to reference
G70 - Finishing cycle
G72 - Multiple facing cycle
G76 - Multiple threading cycle
G79 - Canned cycle
G81 - Drilling cycle
G90 - Turning cycle
G94 - Facing cycle
G98 - Feed per minute
G99 - Feed per rev

VARIOUS CYCLES USED IN THE CNC LATHE

A. FACING
1. G79: CANNED CYCLE
Format: G79 X---Z---F---;
Z---;Z---;Z--;

X - Depth of cut in x axis

Z - Depth of cut in z axis
F - Feed rate
2. G72: STOCK REMOVAL MULTIPLE REPETITIVE CYCLE
Format: G72 W(1) --- R---;
G72 P---Q---U---W(2) ---F---;

W(1) - Depth of cut in z axis

R - Relief amount in x axis
P - Sequence number of the first block of the
program
Q - Sequence number of the last block of the
program
U - Finish allowance in x axis
W(2) - Finish allowance in z axis
F - Feed rate
B. TURNING

1 G77 (or) G90 : CANNED CYCLE

Format: G77 X---Z---F---;

X---X---X---;

X - Depth of cut in x axis

Z - Depth of cut in z axis
F - Feed rate
2 G71: STOCK REMOVAL MULTIPLE REPETITIVE CYCLE

Format: G71 W(1) --- R---;

G71 P---Q---U---W (2) ---F---;

W(1) - Depth of cut in x axis

R - Relief amount in y axis & x axis
P - Sequence number of the first block of the
program
Q - Sequence number of the last block of the
program
U - Finish allowance in x axis
W(2) - Finish allowance in z axis
F - Feed rate

C. THREAD CUTTING

1. G 32: THEARD CUTTING OPERATION

Format: G32Z---F---;
Z - Depth of cut in z axis
F - Pitch of the thread
2. G 78 (or) G92: CANNED CYCLE THREADING

Format: G78 X---Z---F---;

X---X---X---X---;

X - Depth of cut in x axis

Z - Depth of cut in z axis
F - Pitch of the thread

3. G76: MULTIPLE THREAD CYCLE

Format: G76P_ _ _Q(1) _ R _;

G76X_Z_P_Q(2)_R_F_;

P020000 (eg.) - 02Number of ideal pass (after cutting

thread) 00Retract angle
00Thread angle
Q(1) - Radial depth of cut in regular pass
R - Finishing allowance in the last pass
X - Thread minor dia value (in case of ext.
thread) (or) Thread major dia. value (in
case of int. thread)
Z - Thread length
P - Thread depth (one side depth)
Q(2) - Radial depth of cut in the first pass
R - Taper value
F - Pitch of the thread
D .G33 TAPPING CYCLE

Format: G33Z---F---;
Z - Depth of cut in z axis
F - Pitch of the thread
E. G74DRILLING CYCLE

Format: G74R--;
G74Z---Q---F---;
R - Return amount in z axis
Z - Drill hole depth
Q - Incremental depth of cut in z axis
F - Feed rate
F. G75 GROOVING CYCLE
Format: G75R---;
G75X---Z---P---Q---F---;

R - Relief amount in x axis

X - Groove diameter
Z - Groove length /Groove end point
P - Depth of cut in x axis
Q - Incremental depth of cut in z axis
F - Feed rate
G70 FINISHING CYCLE:

A G70 causes a range of blocks to be executed/ then control passes to the

block after the G70. This will be used after the completion of the roughing cycle. The
P and Q values specify the “N” block numbers at the start and end of the profile.

Example: G70P10Q20

P- First block of cycle

Q- Last block of cycle

G71 MULTIPLE TURNING CYCLE:

A G71 causes the profile to be roughed out by turning. Control passes on to

after the last block of the profile. Two G71 blocks are needed to specify all the values.

Example: i) G71U2.0R1.5
ii) G71P10Q20U0.1W0.1F25
i) G71U2.0R1.0

U  Depth of cut in mm
R  Retraction (or) Retardation amount in mm

ii) G71P10Q20U0.1W0.1F25

P  Starting block number (i.e.) first block of the cycle.

Q  End block number
U  Finishing allowance along X axis in mm
W  Finishing allowance along Z axis in mm
F  Feed rate

LIST OF G – CODES FOR MILLING

G CODES FUNCTION
G00 Positioning rapid transverse
G01 Linear interpolation
G02 Circular interpolation CC
G03 Circular interpolation CCW
G04 Dwell
G20 Inch unit
G21 Metric unit
G28 Automatic zero return
G30 2nd reference point return
G40 Tool nose radius compensation cancel
G41 Tool nose radius compensation left
G42 Tool nose radius compensation right
G43 Tool length compensation
G52 Work coordinate system 1
G54 Work coordinate system 2
 G55 Work coordinate system 3
G56 Work coordinate system 4
G57 Work coordinate system 5
G58 Work coordinate system 6
G74 Left hand tapping cycle
G76 Fine boring cycle
G80 Canned cycle
G81 Drilling cycle
G82 Drilling cycle with dwell
G83 Peck drilling cycle /deep drilling cycle
G84 Tapping cycle
G85 Boring cycle/ reaming cycle
G86 Boring cycle
G87 Back boring cycle
G90 Absolute command
G91 Incremental command
G94 Feed per minute
G95 Feed per revolution
G98 Return to initial position in canned cycle
G99 Return to R point in canned cycle

LIST OF M CODES FOR MILLING

M CODES FUNCTIONS
M00 Optional program stop automatic
M01 Optional program stop request
M02 Program end
M03 Spindle ON CW
M04 Spindle OFF CCW
M05 Spindle stop
M06 Tool change
M07 Mist coolant ON(coolant 1 ON)
M08 Flood coolant ON(coolant 1ON)
M09 Coolant OFF
M19 Spindle orientation
M30 End program
M98 Sub program call
M99 Sub program end
 DESCRIPTION OF G CODES

G00 FAST TRAVERSE

A G00 causes linear motion to the given position at the maximum feed rate
from the current position that is predefined in the option file.

Examples: G00X0.0Y0.0

G01 LINEAR INTERPOLATION:

A G01 causes linear motion to the position at the last specified feed rate from
the current position. The feed rate for the linear motion should be mentioned in the
part program.
Example: G01X30.0Y10.0F100.0

G02 CIRCULAR INTERPOLATION (CW)

A G02 causes a clockwise arc to the specified position.

Example: G02X30.0Y20.0R10.0

G03 CIRCULAR INTERPOLATION (CCW)

A G02 causes a counter clockwise arc to the specified position.

Example: G03X30Y20R20

G21 METRIC:

A G21 cause positions to be interpreted as being in metric units (mm). This

can only be at the main program. By default metric units will be taken for
programming.

G28 GOTO REFERENCE POINT:

A G28 causes a fast traverse to the specified position and then to the machine
datum.
Example: G28U0.0W0.0

G90 ABSOLUTE MOVEMENT:

All future movement will be absolute until overridden by a G91 instruction.

This is the default setting.

Example: G90
G01X30Y0

The position becomes (X30, Y0), irrespective of the previous position.

G91 INCREMENTAL MOVEMENT:

All future movement will be incremental (i.e. relative to the current position of
the tool) until overridden by a G90 instruction.

Example: G90
G01X15Y10
G91
G01X2

The position becomes (X17, Y10).

G170 - G171 CIRCULAR POCKETING:

It creates a circular pocket on the surface of the work piece

Example: G170 R0 P0 Q1 X0 Y0 Z-5 I0.2 J0.1 K10

R is the Z value of the top surface of the uncut pocket.

P = 0, for roughing cycle and
= 1, for finishing cycle
Q - is the depth of cut in each run.
X, Y, Z - are the coordinates of the bottom centre point of the pocket.
I - is side finishing allowance.
J - is base finishing allowance.
K - is radius of pocket (a negative value effects CCW cutting).

Example: G71 P90 S200 R10 F60 B4000 J30

P - is cutter moment (lateral) in percent of tool diameter for next cut (P90
implies 10% tool overlap during subsequent cuts).
S - is roughing spindle speed.
B - is finishing spindle speed.
R - is roughing feed in Z direction.
F - is roughing feed in XY plane.
J - is finishing feed.

All the parameters must be specified even if they are not required for
machining. For example, in a finishing operation, roughing parameters are not
relevant, but they must be specified.

G172 - G173 RECTANGULAR POCKETING:

It makes rectangular pocket on the surface of the work piece.

Example: G172 I50 J50 K0 P0 Q3 R0 X25 Y25 Z-6

I - is the length of pocket in X direction.

J - is the length of pocket in Y direction.
 K - is the corner radius (always zero, or greater than the cutter radius. Zero
corner radius is not possible. K=0 gives the minimum possible corner radius,
i.e., equal to the radius of the cutter).
P = 0 for roughing cycle and 1 for finishing cycle.
Q - is the depth of cut for each pass.
R - is the absolute depth of the start of the pocket from the surface (=0 for
pocket on a flat surface).
X, Y - are the coordinates of the lower left hand pocket corner.
Z - is the Z coordinate of the base of the pocket.

Example: G173 I0.5 K0.1 P75 T1 S2500 R75 F250 B3500 J200 Z5

I - is the side finish allowances.

K - is the base finish allowance.
P - is the percentage lateral shift of the tool for the next cut.
T - is the tool number.
S, B - are respectively roughing and finishing spindle speeds.
R - is the roughing feed in Z.
F - is roughing feed along XY.
J - is the finishing feed.
Z - is the safe Z position.

All the parameters must be specified, even if they are not needed.

G84 RIGHT HAND TAPPING CYCLE:

Example: G84X1.0 Y1.0 Z-6.0 R1.0 P750 K1 F200

X and Y - specify the hole position.

Z - is the vase of the thread.
R - is the R point level.
P - is the delay in milliseconds.
K - is the number of repetitions (it defaults to 1).
F - is the feed.

G84 can be used with G98orG99 in the same block.

Page 30
Ex No: 01
Date :

FLANGE COUPLING

AIM:

To model the parts of FLANGE COUPLING and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut, Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 31
Page 32
 `

RESULT:
Thus the assembly drawing FLANGE COUPLING is drawn taken the
printout.

Page 33
`

Page 34
 `

Ex.No: 02
Date:

MACHINE VICE
AIM:

To model the parts of MACHINE VICE and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut, Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 35
 `

DEPARTMENT OF MECHATRONICS ENGINEERING Page 36

 `

RESULT:
Thus the assembly drawing MACHINE VICE is drawn taken the printout.

Page 37
DEPARTMENT OF MECHATRONICS ENGINEERING Page 38
 ` ME6611-CAD / CAM LABORATORY VVIT

Ex.No: 03

Date:

PLUMMER BLOCK

AIM:

To model the parts of PLUMMER BLOCK and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut, Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 39
`

Page 40
 `

RESULT:
Thus the assembly drawing PLUMMER BLOCK is drawn taken the printout.

Page 41
 `

Page 42
 `

Ex. No: 04

Date :

UNIVERSAL COUPLING

AIM:

To model the parts of UNIVERSAL COUPLING and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 43
` ME6611-CAD / CAM LABORATORY

Page 44
RESULT:
Thus the assembly drawing UNIVERSAL COUPLING is drawn taken the
printout.

Page 45
`

Page 46
 `

Ex.No: 05

Date :

SCREW JACK

AIM:

To model the parts of SCREW JACK and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 47
`

Page 48
 `

RESULT:
Thus the assembly drawing SCREW JACK is drawn taken the printout.

Page 49
`

Page 50
 `

Ex.No : 06

Date :

STUFFING BOX

AIM:

To model the parts of STUFFING BOX and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 51
DEPARTMENT OF MECHATRONICS ENGINEERING Page 52
RESULT:
Thus the assembly drawing STUFFING BOX is drawn taken the printout.

Page 53
`

Page 54
Ex.No: 07

Date:

TAIL STOCK

AIM:

To model the parts of TAIL STOCK and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 55
 `

DEPARTMENT OF MECHATRONICS ENGINEERING Page 56

 `

RESULT:
Thus the assembly drawing TAIL STOCK is drawn taken the printout.

Page 57
`

Page 58
 `

Ex.No: 08

Date :

SWIVEL BEARING

AIM:

To model the parts of SWIVEL BEARING and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 59
`

Page 60
RESULT:
Thus the assembly drawing SWIVEL BEARING is drawn taken the printout.

Page 61
`

Page 62
 ` ME6611-CAD / CAM LABORATORY

Ex.No:09

Date :

CONNECTING ROD

AIM:

To model the parts of CONNECTING ROD and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 63
`

Page 64
RESULT:
Thus the assembly drawing CONNECTING ROD is drawn taken the printout.

Page 65
`

Page 66
 `

Ex.No: 10

Date:

SAFETY VALVE

AIM:

To model the parts of SAFETY VALVE and assemble the parts.

SOFTWARE REQUIRED:

CATIA-V5

HARDWARES REQUIRED:

Operating system : Windows xp

Processor : Pentium IV

Hard disk : 80GB

RAM : 512 MB

COMMANDS USED:

Sketch, Trim, Smart dimension, Revolve, Extrude, Extrude cut,Chamfer,

Mate, Insert, Move, etc.

PROCEDURE:

 Read the part drawing thoroughly.

 Choose proper scale.
 Open new solid works document.
 Click the part drawing and model the components as per the given
dimensions in part drawing by using above mentioned commands.
 Save all the parts models and mark the file name.
 Now open the assembly window and insert the parts as per the given
assembly drawing.
 Save the final assembly of components.

Page 67
`

Page 68
 `

RESULT:
Thus the assembly drawing SAFETY VALVE is drawn taken the printout.

Page 69
`

Page 70
`

LINEAR INTERPOLATION

RAW MATERIAL SIZE : Dia. 25 X80 MM MATERIAL: Aluminum

Page 71
EX.NO : 01
DATE :
LINEAR INTERPOLATION
AIM:
To write the CNC part program for given component drawing using
G& M codes, execute the program in CNC simulation software and CNC lathe
machine

CODES:

G90 – Absolute mode

G00 – rapid travel
G01 – linear interpolation

PROGRAM:

TOOL/STANDARD,15,55,0,10,3) Tool Definition

(STOCK/80,25,0,0) Stock Definition
G90 G21 Absolute mode, Metric Units
N01 M03 S2000 Spindle Start Clockwise With Spindle
Speed 2000N02 G00 X25 Z2 Rapid Positioning Up to the
Reference Point
N03 G01 X24 Linear interpolation with 1mm cut to the
diameter
N04 Z-20 F80 Up to the Length -20 with Feed Rate 80
N05 G01 X25 Linear interpolation with 1mm along
diameter
N06 G00 Z2 Rapid Movement Up to Initial Point
N07 G01 X23 Linear interpolation with 1mm cut to the
diameter
N08 Z-20 F80 Up to the Length -10 with Feed 80 mm/min
N09 G01 X25 Linear interpolation with 1mm along
diameter
N10 G00 Z10 Rapid Movement Up to Initial Point
N11 G01 X22 F60 Linear interpolation with 1mm cut to the
diameter
N12 G01 Z-10 F60 Up to the Length -10 with Feed 60mm/min

Page 72
N13 G01 X25 F60 Linear interpolation with1mm along
diameter
N14 G00 Z2 Rapid Movement Up to Initial Point
N15 G01 X21 F60 Linear interpolation with 1mm cut to the
diameter
N16 G01 Z-10 F60 Up to the Length -10 with Feed 60mm/min
N17 G01 X25 F60 Linear interpolation with 1mm along
diameter
N18 G00 Z2 Rapid Movement Up to Initial Point
N19 M30 Program End & Rewind

RESULT:
Thus the part program is simulated successfully in CAM simulation software and
executed in CNC lathe.

Page 73
Page 74
`

Page 75
 `

EX.NO. : 02

DATE :
TAPER TURNING

AIM:
To write the CNC part program for given component drawing using
G& M codes, execute the program in CNC simulation software and CNC lathe
machine

CODES:

G90 – Absolute mode

G00 – rapid travel
G01 – linear interpolation
G71 - Stock Removal Operation in turning

PROGRAM:

(TOOL/STANDARD, 40, 40, 0, 10, 3) Tool Definition

(STOCK/55, 25, 0, 0) Stock Definition
G90 G21 Absolute mode, Metric Units
N10 M03 S2000 Spindle Start Clockwise With
Spindle Speed 2000
N20 G00 X30 Z5 Rapid Positioning Up to the
Reference Point
N30 G71 U1.0 R0.5 Stock Removal Operation
N40 G71 P50 Q120 U0.5 W0.5 F80 S2000 Stock Removal Operation for
Turning
N50 G01 X10
N60 G01 Z-8 F80
N70 G01 X15 Z-12 Programmed Block
N80 G01 Z-21
N90 G01 X23 Z-33
N100 G01 Z-38
N110 G01 X25 Z-40
N120 G01 Z-45
N130 G70 P50 Q120 ----------- Finishing Cycle for the previously Defined Block
N140 G00 X30 Z5 -------------- Rapid Positioning Up to the Reference Point
N150 M30 ------------------------ Program End & Rewind

Page 76
 `

RESULT:
Thus the part program is simulated successfully in CAM simulation software
and executed in CNC lathe.

Page 77
 `

CANNED CYCLE - PATTERN REPEATING CYCLE

RAW MATERIAL SIZE: Dia. 25 X80 MM MATERIAL: Aluminium

Page 78
 `

EX.NO. : 03
DATE :

CANNED CYCLE - PATTERN REPEATING CYCLE

AIM:
To write the CNC part program for given component drawing using
Canned Cycle code, execute the program in CNC simulation software and CNC
lathe machine

CODES:

G90 – Absolute mode

G00 – rapid travel
G73 - Pattern Repeating Cycle
G70 - Finishing Cycle

PROGRAM:

(TOOL/STANDARD,15,45,0,10,3) Tool Definition

(STOCK/80,25,0,0) Stock Definition
G90 G21 Absolute mode, Metric Units
N00 M03 S1800 Spindle start clockwise with spindle
speed 1800
N01 G00 X25 Z2 Rapid positioning up to reference
point
N02 G73 U5.0 W0.5 R10 Pattern Repeating Cycle
N00 G73 P04 Q08 U0.5 W0.5 F60 Pattern Removal Operation
N04 G00 X15.000 Starting block no. of the program for
the required shape
N05 G01 Z-15.000
N06 G01 X22.000 Z-25.000
N07 G01 X25
N08 G00 Z0.000 Final block no. of the program for
the required shape
N11 G70 P04 Q08 Finishing Cycle for the previously
Defined Block
N13 G00 X28 Z2 Rapid Positioning Up to the
Reference Point
N14 M30 Program End & Rewind

Page 79
 `

RESULT:
Thus the part program is simulated successfully in CAM simulation software
and executed in CNC lathe.

Page 80
`

THREAD CUTTING

Page 81
EX.NO.04

DATE:
THREAD CUTTING
AIM:
To write the CNC part program for given component drawing using
Canned Cycle code, execute the program in CNC simulation software and CNC lathe
machine

CODES:

G90 - Absolute mode

G00 - Rapid travel
G92 - Thread Cutting Canned Cycle
G71 - Stock Removal Operation
G70 - Finishing Cycle

PROGRAM:

(STOCK/80, 25, 0, 0) Stock Definition

(TOOL/STANDARD, 15, 45, 0, 10, 3) Tool Definition
G90 G21 Absolute mode, Metric
Units
M03 S2500 Spindle start clockwise
with spindle speed
2500
N00 G00 X25 Z0
N01 G71 U0.5 R0.5 Stock Removal
Operation
N02 G71 P03 Q11 U0.2 W0 F80 Stock Removal
Operation
for Turning
N03 G00 X9 Z0 Programmed Block
N04 G01 X9 Z -10
N05 G01 X10 Z-12
N06 G01 X10 Z-22
N07 G01 X12 Z-24
N08 G01 X12 Z-34
N09 G01 X14 Z-37
N10 G01 X14 Z-47
N11 G01 X25 Z-52
N12 G70 P03 Q11 Finishing Cycle for the

Page 82
 previously Defined
Block
N13 G00 X26 Z40
(TOOL/THREAD, 45, 25, 5, 90) Tool Definition
N14 T3 Tool Change
N15 G00 X9 Z0.5
N16 G92 X8.9 Z-10 F1 Thread Cutting Canned
Cycle
N17 G92 X8.7 Z-10 F1
N18 G92 X8.6 Z-10 F1
N19 G92 X8.5 Z-10 F1
N20 G92 X8.4 Z-10 F1
N21 G92 X8.3 Z-10 F1
N22 G92 X8.2 Z-10 F1
N23 G92 X8.1 Z-10 F1
N24 G92 X8.0 Z-10 F1
N25 G92 X7.9 Z-10 F1
N26 G92 X7.8 Z-10 F1
N27 G00 X10 Z0 Rapid Positioning Up to
the Reference Point
N28 M30 Program End & Rewind

RESULT:
Thus the part program is simulated successfully in CAM simulation software and
executed in CNC lathe.

Page 83
PECK DRILLING - GROOVING

Page 84
EX.NO : 05
DATE :
PECK DRILLING - GROOVING
AIM:

To write the CNC part program for given component drawing using
Canned Cycle code, execute the program in CNC simulation software and CNC lathe
machine

CODES:
G90 – Absolute mode
G00 – rapid travel
G74 - Peck drilling cycle
G75- Grooving Cycle

PROGRAM:

O 0014;
[BILLET X22 Z70;
G21 G97 G98;
G28 U0 W0;
M06 T01;
M03 S1000;
G00 X22 Z1;
G01 Z0 F50;
G71 U0.5 R1;
G71 P100 Q200 U0.2 W0.2;
N100 G01 X18;
Z-30;
N200 X22 Z-35;
M05;
G28 U0 W0;
M06 T02;
M03 S1200;
G00 X22 Z1;
G70 P100 Q200;
G28 U0 W0;
M05;
G28 U0 W0;
Page 85
M06 T03;
M03 S1000;
G00 X0 Z1;
G74 R1;
G74 Z-25 Q5000 F50;
G00 Z1;
G28 U0 W0;
M05;
G28 U0 W0;
M06 T04;
M03 S1000;
G00 X0 Z1;
G01 X12 Z1;
G90 X12.5 Z-20 F50;
X13;
X13.5;
G28 U0 W0;
M05;
M30;

RESULT:
Thus the part program is simulated successfully in CAM simulation software and
executed in CNC lathe.

Page 86
CIRCULAR INTERPOLATION

Page 87
EX.NO : 06
DATE :

CIRCULAR INTERPOLATION

AIM:
To write the CNC part program for given component drawing using
G& M codes, execute the program in CNC simulation software and CNC lathe
machine

CODES:
G90 – Absolute mode
G00 – rapid travel
G01 – linear interpolation
G02 – circular interpolation (Clockwise)
G03 - circular interpolation (Anti - Clockwise)

PROGRAM:
O0011;
[BILLETX23.0Z90.0;
G28U0.0W0.0;
M06T01;
G00X23.0Z10.0;
S1300M03;
G00X23.0Z1.0;
G01Z0.0F10.0;
G71U0.5R1.0;
G71P100Q120U0.2W0.2F50;
N100G01X0.0;
G03X8.0Z-4.0R6;
G01Z-14.0;
X12.0Z-18.0;
Z-28.0;
G02X16.0Z-32.0R4.0;
G01Z-42.0;
X20.0;
X23.0Z-46.0;
X24.0;
N120Z10.0;
G70P100Q120S3000F10.0;
S0;
G28U0.0W0.0;
M05;
M30;

RESULT:
Thus the part program is simulated successfully in CAM simulation software
and executed in CNC lathe.

Page 88
Page 89
EX.NO : 07
DATE :

LINEAR INTERPOLATION - ABSOLUTE AND INCREMENTAL MODE

AIM:
To write the CNC part program for given contour drawing using G& M
codes, execute the program in CNC simulation software and CNC milling
machine

CODES:
G90 – Absolute mode
G91- Incremental Program Mode
G00 – rapid travel
G01 – linear interpolation
PROGRAM:
ABSOLUTE METHOD

(TOOL/MILL, 6, 0, 50, 0) Flat End Mill Cutter of 6 mm Dia.

(STOCK/BLOCK, 100, 100 10, 0, 0, 10)
N00 G90 M03 S2000 Spindle start clockwise with speed
2000
N01 G90 G00 X0 Absolute program mode, Rapid
positioning
N02 Y0 Rapid positioning
N03 Z2 Rapid positioning up to 2mm along Z
axis
N04 G00 X30 Y10 Z2 Rapid positioning
N05 G01 Z-1 F50 linear interpolation
N06 G01 X70 Y10
N08 G01 X70 Y30
N09 G01 X90 Y30
N10 G01 X90 Y70
N11 G01 X70 Y70

Page 90
N12 G01 X70 Y90
N13 G01 X30 Y90
N14 G01 X30 Y70
N15 G01 X10 Y70
N16 G01 X10 Y30
N17 G01 X30 Y30
N18 G01 X30 Y10
N16 G00 Z5 Rapid positioning up to 5mm
along z axis
N17 X00 Y00 Z10
N18 M30 program end and rewind

INCREMENTAL MODE
(TOOL/MILL, 6, 0, 50, 0) Cutter Flat End Mill Cutter of 6 mm
(STOCK/BLOCK,100,100,10,0,0,10)
(STOCK/BLOCK, 100, 100 10, 0, 0, 10)
N00 M03 S2000 Spindle start cw with speed 2000
N01 G90 G00 X0 Absolute program mode, Rapid
positioning
N02 Y0 Rapid positioning
N03 Z2 Rapid positioning up to 2mm along Z
axis
N04 G00 X30 Y10 Z2 Rapid positioning
N05 G01 Z-1 F50
G91 Incremental program mode
N06 G01 X40 Y0
N08 G01 X00 Y20
N09 G01 X20 Y0
N10 G01 X0 Y40
N11 G01 X-20 Y0
N12 G01 X0 Y20
N13 G01 X-40 Y0
N14 G01 X0 Y-20
N15 G01 X-20 Y0
Page 91
N16 G01 X0 Y-40
N17 G01 X20 Y0
N18 G01 X0 Y-20
N19 G90 Absolute program mode
N20 G00 Z5 Rapid positioning up to 5mm along z
axis
N21 X00 Y00 Z10
N22 M30 program end and rewind

RESULT:
Thus the part program is simulated successfully in CAM simulation software
and executed in CNC milling machine.

Page 92
 `

Page 93
 `

EX.NO : 08
DATE :

CIRCULAR INTERPOLATION
AIM:
To write the CNC part program for given contour drawing using G& M
codes, execute the program in CNC simulation software and CNC milling
machine
CODES:
G90 – Absolute mode
G00 – rapid travel
G01 – linear interpolation
G02 - clockwise circular interpolation
G03 - anticlockwise circular interpolation

PROGRAM:

(TOOL/MILL, 4, 0, 50, 0) Cutter Flat End Mill Cutter of 4 mm

Dia.
(STOCK/BLOCK, 100, 100, 10, 0, 0, 10)
N00 G90 M03 S2000 Spindle start clockwise with speed
2000
N01 G90 G00 X0 Absolute program mode, Rapid
positioning
N02 Y0 Rapid positioning
N03 Z2 Rapid positioning up to 2mm along Z
axis
N04 G00 X25 Y10 Z2 Rapid positioning
N05 G01 Z-1 F50 linear interpolation
N06 G03 X10 Y25 R15 F50 Anticlockwise circular interpolation
N08 G01 X10 Y70 linear interpolation
N09 G03 X25 Y85 R15 F50 Anticlockwise circular interpolation

N10 G01 X70 Y85 linear interpolation

N11 G02 X85 Y70 R15 F50 Clockwise circular interpolation
N12 G01 X85 Y25 linear interpolation

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 `

N13 G03 X70 Y10 R15 Anticlockwise circular interpolation

N14 G01 X25 Y10 linear interpolation
N16 G00 Z5 Rapid positioning up to 5mm along z
axis
N17 X00 Y00 Z10
N18 M30 program end and rewind

RESULT:
Thus the part program is simulated successfully in CAM simulation
software and executed in CNC milling machine.

Page 95
 `

EX.NO : 09

DATE :

PECK DRILLING CYCLE WITH SUBROUTINE

AIM:
To write the CNC part program for given part drawing using G& M
codes, execute the program in CNC simulation software and CNC milling
machine
CODES:
G90 – Absolute mode
G91- Incremental Program Mode
G00 – rapid travel
G01 – linear interpolation
M98 - Subroutine call
M99 - Subroutine end

PROGRAM:

(TOOL/DRILL,6,120,50) Cutter Flat End Mill Cutter of 4 mm

(STOCK/BLOCK,100,100,10,0,0,10)
N10 M03 S2000 Spindle start cw with speed 2000
N20 G00 X00 Rapid positioning
N30 G00 Y00 Rapid positioning
N40 G00 Z00 Rapid positioning
N50 G00 Z2
N60 M98 P27 L5 Subroutine call 5 times
N90 G00 Z2
N100 G90 absolute program mode
N110 G00 X10 Y90
N120 M98 P28 L5 Subroutine call 5 times
N130 G00 Z5
N140 M30 program end and rewind

Page 96
`

Page 97
Subroutine 1
O27
N1 G91 incremental mode
N2 G83 X15 Y15 Z-8 R2 Q2 F80. Peck drilling cycle
N3 M99 Subroutine end
Subroutine 2
O28
NI G91 incremental mode
N2 G83 X15 Y00 Z-8 R2 Q2 F80 Peck drilling cycle
N3 M99 Subroutine end

RESULT:
Thus the part program is simulated successfully in CAM simulation
software and executed in CNC milling machine.

Page 98
`

Page 99
 `

EX.NO : 10
DATE :

INTERPOLATION WITH MIRROR IMAGE

AIM:
To write the CNC part program for given part drawing using G& M
codes, execute the program in CNC simulation software and CNC milling
machine
CODES:
M21- Mirror Image along X axis
M22- Mirror Image along Y axis
M23 -Mirror Image cancel
M98 - Subroutine call
M99 - Subroutine end

PROGRAM:
O2123
(STOCK/BLOCK,100,100,10,50,50,10)
(TOOL/MILL,3,0,50,0)
N10 G01 Z0 F100
N20 M98 P123 L1 Subroutine call 1times
N30 M21 Mirror Image along X axis
N40 M98 P123 L1 Subroutine call 1times
N50 M22 Mirror Image along Y axis
N60 M98 P123,L1 Subroutine call 1 times
N70 M23
N80 M22 Mirror Image along Y axis
N90 M98 P123 L1 Subroutine call 1 times
N100 M30 program end and rewind

Page 100
 `

Subroutine

O123
N1 G01 X5 Y5
N2 G01 Z-0.5
N3 G01 X15 Y15
N4 G02 X35 Y35 R10 F100
N6 G01 X45 Y45
N7 G00 Z4

RESULT:
Thus the part program is simulated successfully in CAM simulation
software and executed in CNC milling machine.

Page 101
 `

EX.NO : 11
DATE :

SQUARE POCKETING WITH CUTTER RADIUS COMPENSATION

AIM:
Write the CNC part program to make square pocketing using G& M
codes with cutter radius compensation, execute the program in CNC
simulation software and CNC milling machine

CODES:
G41-Cutter Radius Compensation Left
G42-Cutter Radius Compensation Right

PROGRAM:

CUTTER RADIUS COMPENSATION LEFT (G41)

(MACHINING FROM INSIDE OF CONTOUR)

(STOCK/BLOCK,100,100,10,0,0,10)
(TOOL/MILL,6,0,50,0)
N10 M03 S2000 Spindle start clockwise with speed 2000rpm
N20 G00 X0 Y0 Z1 Rapid positioning up to specified point
N30 G00 X13 Rapid positioning up to specified point
N40 G00 Y40 Rapid positioning up to specified point
N50 G01 Z-1 F20
N60 G41 X10 Cutter radius compensation start
N70 G01 Y10
N80 G01 X60
N90 G01 Y60
N100 G01 X10
N110 G01 Y30
N120 G40 Cutter radius compensation Cancel)
N130 G00 Z5
N140 M30 program end & rewind

Page 102
`

CUTTER RADIUS COMPENSATION LEFT (G41)

Page 103
 `

CUTTER RADIUS COMPENSATION RIGHT -G42

(MACHINING FROM OUTSIDE OF CONTOUR)
(STOCK/BLOCK,100,100,10,0,0,10)
(TOOL/MILL,6,0,50,0)
N10 M03 S2000
N20 G00 X0 Y0 Z1 Rapid positioning up to specified point
N30 G00 X7 Rapid positioning up to specified point
N40 G00 Y40 Rapid positioning up to specified point
N50 G01 Z-1 F20 Depth of cut
N60 G42 X10 Cutter radius compensation start
N70 G01 Y10
N80 G01 X60
N90 G01 Y60
N100 G01 X10
N110 G01 Y30
N120 G40 Cutter radius compensation Cancel
N130 G00 Z5
N140 M30 program end & rewind

RESULT:
Thus the part program is simulated successfully in CAM simulation
software and executed in CNC

Page 104