SHEREX FASTENING SOLUTIONS

Fastening Solutions
Fastening Systems Engineered
Engineered for
for Performance
Performance
TM

Flex-5 Split Tool

Process Monitoring System Manual

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 2

CONTENTS
SAFETY ...........................................................................................................................................3

BACKGROUND ............................................................................................................................................4

INSTALLATION ............................................................................................................................................5

SCREEN NAVIGATION ............................................................................................................................6

BACKUP AND RESTORE ..........................................................................................................................17

DATA REPORTING/EXPORT ........................................................................................................................ 20

SECURITY .....................................................................................................................................23

TOOL INTEGRATION ................................................................................................................................27

EVALUATION OBJECTS ...............................................................................................................28

FORCE ADJUSTMENT ............................................................................................................29

TROUBLESHOOTING ....................................................................................................................30

OPERATION ..............................................................................................................................................32

SERVICE AND MAINTENANCE ................................................................................................................33

DIM MOUNTING .........................................................................................................................................34

HEADSET ASSEMBLY .............................................................................................................................36

SAMPLE CODE FOR PLC INTEGRATION ..............................................................................................39

SHEREX TOOL SHOWCASE ....................................................................................................................44

SHEREX AKRON........................................................................................................................................45

SHEREX PRODUCT LINE SHOWCASE.....................................................................................................46

Please refer to your Purchase Order Agreement for tool warranty information.

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SAFETY
• Do not use this tool for any purpose other than those specified.

• Do not use any equipment with the tool that has not been recommended or
provided by Sherex Fastening Solutions.
* Failure to do so could result in voided warranty and/or personal injury

• This tool must be kept in excellent condition and should be checked by

specialized personnel on a regular basis to detect damages and evaluate its
operating condition.

• Always disconnect the air supply before set up, adjustment, and removal of
the head set.

• Air inlet should not exceed 7 bar (102 psi).

• Do not use the tool without the oil plug in place.

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BACKGROUND
The FLEX-5 SPLIT tool Process Monitoring System is designed to insure proper installation of
Sherex threaded insert/rivet nuts. The tool utilizes a pull to pressure/force installation method. The
advantage with this method is that the system will detect an installation fault and stop tool function
to allow for review of installation issues once the proper pulling force has been set. The tool is
designed to install rivet nuts from M3 to M10 & #4-40 to 3/8-24. The recommended operating air
pressure supplied to the tool is between 5 - 7 bar (72.5 - 101.5 PSI).

Each tool is configured to evaluate the installation of an individual rivet nut. Each part installation
is compared to an Evaluation Object (EO) that gives an OK/NOK evaluation that is specific for that
tool/part application. Installation data can be sent via Ethernet to a file server or saved to a USB
device, which can be accessed via Microsoft Excel or the PC Plus Software.

If a failed install is detected, the pulling feature of the tool will be disabled until the tool can be reset.
However, forward spin and reverse spin is still available to the user to allow for the tool to be
successfully removed from the installation fixture/rivet nut.

If the tool is to be used for a part other than what was initially configured when ordered. Please
contact Sherex Fastening Solutions to have the tool properly reconfigured. Failure to do so could
result in incorrect fault detection of part installation.

DIM Data:
Display Module (DIM)
Size Inche 10,4
s
Color yes
Touchscreen yes
Resolution Pixels 800x600 (SVGA)
Technology TFT-LCD
Backlighting LED
Supply voltage (of MEM) VDC 24
Power consuption VA 6
IP degree of protection (EN
60529)
– Front IP 65
– Rear IP 53
Operating temperature range °C 0 ... 45

MEM Data:
Measuring and Evaluation Module (MEM)
Degree of protection IP 40
Operating temperature °C 0 ... 45

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INSTALLATION
NOTE: This section should be completed by Sherex Engineering per the Project scope
Document completed when the unit was purchased.

1. Plug the MEM unit either into the back of the DIM by removing the
back cover and sliding the unit into the back of the DIM, or attach the
MEM extension cable to the back of the MEM and into the DIM.
2. Connect the cables labeled X10 and X14 to the appropriate
connections labeled on the back of the MEM.
3. Connect the 9 pin cable labeled X16 in the X16 spot on the back of
the MEM.
4. Connect the monitor to the power supply connection. It can only
be connected to the back of the MEM one way. As soon as 24 VDC
power is plugged in, the maXYmos TL starts up automatically. Once
initialized, the monitor displays the blue process screen.
5. Plug in any remaining cables for Ethernet/IP or Field Bus connections
in to the appropriate plugs.

Power Supply
X10 and X14
Connections

Ethernet and Field

Bus Connections

X16 connection

MEM Display
Cable Connection

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SCREEN NAVIGATION
Once the Tool has powered up, the main Dialog box will appear like the one below. This
means that the tool is ready to load parts on the mandrel, however, it will not pull a part.
The tools air booster is disabled at this point. Once you are ready to install parts, PRESS
THE OK BUTTON. This will turn on the air solenoid to the booster. You should hear the
solenoid turn on.

Here is the main Process View screen. Some of the options are indicated below.
NOTE: Your screen may be different than the one below.
OK/NOT OK
INDICATION

ZOOM IN/OUT
PART COUNT
DATE/TIME
ALARM CONDITION
FIELD BUS STATUS
USB STATUS

USER LOGGED IN
PROCESS
CURVE ACTIVE PROGRAM

HISTORY SETUP OPTIONS

TRAFFIC
LIGHT
SCREEN

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SCREEN NAVIGATION
Based on the part being installed, a custom Evaluation Object will be developed for
your specific application. Below is an example of a part install. The Install force is
displayed over time of the install process. If the graph passes the evaluation, the graph
will turn green, the OK/NOT OK will turn green and display OK. If your screen is set to
traffic light, a green background with a white check or smile face will display.

Below is an example of an ok part install. Notice how the force travels through the 2
evaluation boxes. The first one from the left, then exits the top. It will then enter into the
right of the second box and out the top of the box. The evaluation will turn green on an
OK set or RED on a NOT OK set.

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SCREEN NAVIGATION
Directly Selecting/Scrolling through PROCESS info pages
The blue PROCESS info pages can be accessed directly by tapping on the
relevant button in the menu bar at the bottom of the screen. These pages
are briefly described below. The blue arrow buttons (pointing left and right)
can also be used scroll through the pages. The border of the currently
active button is dark blue, e.g. (pale blue for inactive buttons).

Entire screen. The

measurement area is displayed
on the entire screen (this
removes the lower menu bar
etc. from the display). To return
to normal dis- play, simply tap
on this button again.
Screenshot. This saves the
current contents of the screen
as a PNG file on the USB
memory stick con- nected to
the USB port.
Switching from PROCESS to
SETUP view. In the (blue)
PROCESS display, curves
(incl. their return leg) are green
(= OK) or red (= NOK). In the
(yel- low) SETUP display,
curves are orange (= positive)
and blue (= negative).

LOWER MENU BAR: NOTE SOME OPTIONS MAY NOT BE AVAILABLE.

Use these arrows to scroll through PROCESS info pages

Standard display. Displays current measurement curve, EOs etc. In this

example, this button is active, which is why its border is dark blue.

Traffic lights display: Measurement curves are evaluated with a green

screen = OK = good) or a red screen (= NOK = not good).

Statistics display, showing trends, analysis etc.: A bar chart is used

to display the results.

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SCREEN NAVIGATION
Process values display: Process values are displayed in tabular form.

History curves: Shows the most recent curves (up to 5 000). By

default up to 500 curves are shown. Showing up to 5 000 must be
enabled.
Tip: Once you have finished with this function, return to the
standard display setting.

Sequence view: Shows the current sequence.

Instant view: The actual, minimum and maximum measured values

are displayed.
Overview of tool buttons
These functions can be activated by tapping on the relevant button. Tapping
the same button again deactivates the function (active buttons have a green
background). Even when not currently being displayed, they remain active
(like a mechanical switch). The other tool buttons are briefly described below.

Display or hide the ZOOM FUNCTIONS.

Use axis scale to calibrate zoom manually. Key in

the values you require directly into the GUI.
Auto Zoom: Display will zoom into current
measurement curve (and its EOs) until borders touch
its outer extremities.

Sherex
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FasteningSolutions
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• [email protected]• 866-474-3739
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• www.sherex.com
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SCREEN NAVIGATION
Enlarge (+) / Diminish (–):
when button is activated (= green) tapping the screen
will enlarge/diminish the section being displayed. Tap
on the "center" of the displayed enlargement.

Move the measurement curve: Place your finger on the screen

and move the measurement curve in the direction you want.
Default: Set zoom back to stored value.

Save: save current zoom settings. Display will return to

these values when Default button is activated.

Display or hide SETTINGS.

Bundle plot function: Bundles of curves will

continue to be described with new curves as long as
button remains activated (= remains green).
Display capture area in yellow

Display switching thresholds

Display/hide cursor: Crosshairs are used to display the

cursor's position on the measurement curve. Values are
displayed in numerical form at the top left.
Move cursor: Move cursor on measurement
curve. The X/Y values for the cursor's current
position are shwn at the top right.

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SCREEN NAVIGATION
PROCESS information pages: Traffic lights display

This evaluates the measurement curves using a green (= OK) or (= NOK = not
OK) symbol. Various types of symbol are available, as is a freely configurable text
message. By tapping on the screen, the display fills the entire screen. Tap again to
return display to normal size.
The access rights can also be configured to prevent manipulation.
Configuration:
Setup / Global setup / Process View / «Traffic Lights» Page
PROCESS info pages: Instant view

The actual, minimum and maximum measured values are

displayed for each measurement.

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FasteningSolutions
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 12

SCREEN NAVIGATION
PROCESS info pages: History curves

Delete

This displays the most recent measurement curves. The arrows or the "rheostat"
can be used to scroll through the most recent measurements. The displays above
the "rheostat" and either side of the arrows show the number of measurements and
their TIME and date. The header line can be used to select the number of cycles,
MPs (measurement programs) , OKs+NOKs or "Extras". "Extras" offers additional
filter functions based on TIMEstamp and Part-Ident.

Tip: When you have finished with this function, switch back to standard
display mode with (otherwise the new measurement curves will not be
visible).

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SCREEN NAVIGATION
PROCESS info pages: Page selection

Process pages overview.

PROCESS info pages: Full screen/screenshot/editor views

Screenshot

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SCREEN NAVIGATION
PROCESS info pages – Warnings and Alarms

The side bar of the PROCESS level display contains a

"Warnings and Alarms" button. If any warnings or alarms
have been received, the triangle signal on the button will
flash.
Display:
OK - no warnings or alarms have been
received.

A warning has been received (e.g. an

MP was selected for which no EOs are
defined).
You can still continue working,
however. The measurement curve is red.
"O-READY" output is still
operational. Inter- vention is not (yet)
necessary.

An alarm has been received. You must

stop working. "O-READY" is
held at "0". Intervention is
necessary.

Procedure to follow in the event of warning or alarm (based on example for a warning):
– The warning symbol is flashing.
– Tap the warning symbol. This will display a list of current warnings
and alarms.
– Tap the warning you wish to examine. The white area
above the warning will show the cause of the warning,
e. g. "No EO defined". The warning line will also show
f. when the alarm occurred
g. who was logged on when the alarm occurred
h. when the alarm was confirmed
i. who confirmed the alarm

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SCREEN NAVIGATION
Once the alarm has been confirmed manually, the entry will disappear
from the display and will appear one page further on in the history list (use History
tab to view).

*Only authorized users may use the Delete button to delete the entire history list.

PROCESS info – checking/resetting piece counter

When you select the piece counter icon and the following is displayed:
1. Piece counter data per piece and in %
2. Reset button for piece counter
3. Part ID for last part tested
4. Reset button for part ID counter
 Setup / MP-Setup / MP-000 (to 127) / Part ID generation
5. Reset button for envelope trend tracking

Note: Access rights can be configured to restrict use of the reset buttons for
the piece counter and the part ID counter. These can also be configured
using the I-STAT-RESET digital input.

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SCREEN NAVIGATION
Setting the Date/Time
TIME, date, TIME-server and TIME-format settings

First open the SETUP menu, then select Global setup

Select the "Date + TIME" button

Save Settings

Synchronizing with a TIME server

If the "Sychronize with TIME Server" box is checked, the maXYmos TL will
synchonize with an external TIME server. This is a useful feature in cases
where all the components being used - in an assembly line, for example -
need to work to an identical TIME base.

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SCREEN NAVIGATION
Backup + Restore functions using a USB Stick
The data on a maXYmos TL can easily be saved to a USB stick. There is a
USB port on the front panel.

First open the SETUP menu, then select Global setup

Select the "Backup + Restore" button

Backup:
Initialize the backup procedure (this button can be selected only when a USB
stick has been inserted and recognized). Enter a name for your backup and start the
procedure. An animated bar chart will display the progress of the procedure. Wait till
"Backup done" is displayed.

Restore:
Initialize the restore procedure (this button can be selected only when a USB
stick has been inserted and recognized). Select required backup and commence
procedure. An animated bar chart will display the progress of the procedure. Wait till
"Restore done" is displayed.

Neverremove the USBstick or interrupt the power supply during a restore procedure.
Doing so could result in data being lost and/ or damageto the monitor!

These functions (Backup, Restore, and Firmware update) are not possible for a multi-
MEM operation! This can be done with a VNC connection, the DIM Cable Extender
Type 1200A163 or maXYmos PC software.

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SCREEN NAVIGATION
Display+ Audio settings

These configure the screen saver, brightness, animation and beep tones.

Open the SETUP menu

Select "Display + Audio"

Save

Display settings:
Use these to activate/deactivate the screen saver, set its startup interval and
specify the back- ground brightness of the display in %.

Beep signal:
Use this submenu to specify whether system beeps on "OK", "NOK" and key
depression.

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SCREEN NAVIGATION
PROCESS info pages: Axis scaling
This GUI is used to define X and Y axis scales - or their minimum and
maximum values - by manual numerical input.

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 20

DATA REPORTING/EXPORT
Setting up data export – from the maXYmos TL

Open the SETUP menu

Select "Global setup", then "Data export" and "Standard log"

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DATA REPORTING/EXPORT

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DATA REPORTING/EXPORT
Configuring measurement data export (Windows WIN 7®)

In order to allow for data to be exported to a server, a user account needs to be created on the server.
Then, the maXYmos needs to configured to report to the server. In order to do this, goto:

Path:  Setup / Global setup / Data Exports / Standard Log

Below is an example of what the files might look like on the server:

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SECURITY

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SECURITY

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SECURITY

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SECURITY
User groups access rights
You can view all parameters even if you have no access rights. In order to modify any parameters, however, you must have the
appropriate access rights. Parameter fields which are locked for the user currently logged on are shown with an orange, instead of a
white, back- ground. Locked buttons are dimmed. In the standard configuration, the following three user groups are defined, with the
access rights listed below:

Additional user groups can be set up. Their access rights are freely configurable.

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 27

TOOL INTEGRATION
Tool Integration is custom from application to application. The Sherex FLEX5 SPM DESIGN
AND INTERGRATION SCOPE document that was completed for quoting should define the
details around your specific application and integration into your specific configuration. Contact
Sherex Engineering if your application differs from the initial document.

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 28

EVALUATION OBJECTS
Evaluation objects are used to determine the OK/NOK status of a rivet nut installation. Good sets at
the proper installation force, hole size and material thickness are used to develop the evaluation
objects necessary to define the good sets. The FLEX5P Process Monitoring System Evaluation
Objects are then tested to properly identify bad sets and communicate those results either to the DIM
and/or a PLC.

Evaluation Objects vary by part that is installed by the FLEX 5 system. Sherex Engineering will
develop and customize an Evaluation Object (s) that suits your specific fastener and application.
Please contact Sherex Fastening Solutions to review and modify your evaluation objects if they differ
from the object that was initially developed. Further information can be found on page 137 – 201 of
the Kistler manual.

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 29

FORCE ADJUSTMENT
The FLEX5 Process Monitoring Tool has a force adjustment that is programmed into the MEM of the
tool. The Force Adjustment is setup prior to the tool being delivered to the customer. It is contained
in the program sequence for the part that you are installing. Once that force is achieved, the tool will
automatically reverse itself and back the tool out of the part.

The force at which the tool switches may differ from the force required by +/- 3% of the force
requirement. This is due to the cycle time of the controller.

The force is calibrated to ensure proper force is achieved with a calibrated load cell prior to shipment.

If the force at which the tool reverses out of the part needs to be adjusted, please contact Sherex
Engineering if an adjustment to the force setting needs to be made.

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TROUBLESHOOTING
Symptom Possible Cause Solution
1 Motor air leaks 1 Check for worn out seals.
2 Air vanes jammed 2 Lubricate tool through air inlet
Pneumatic motor
runs slowly 3 Air Pressure too low 3a Check incoming air pressure
Check air pressure at tool (front of Box)
3b
Adjust internal regulator as necessary.
Pull force not set
1 1 Adjust pull force
properly
Air pressure outside Adjust incoming air pressure between 90 -
2 2
limits 110 psig.
Insert does not
Add oil and prime. Bleeding of tool may be
deform properly 3 Low oil level 3
necessary
Insert out of the grip
4 4 Check the insert grip range
range
5 Damaged Anvil 5 Replace headset
Check air pressure, make sure manual
1 no or low air pressure
valve at air inlet is on.
2 Loose locking ring Tighten Locking Ring
Mandrel does not
spin Mandrel worn/damaged
3 Hex Driver Replace Mandrel Replace Hex Driver
worn/damaged
4 Air motor jammed Service air motor
1 Incorrect insert thread Replace with proper insert
Insert does not spin 2 Incorrect mandrel Replace with proper mandrel
on the mandrel Mandrel worn out or
3 Replace with proper mandrel
damaged
1 Excessive pull force a Depress manual spin off
If this does not work, disconnect air, insert a pin
b
through nose casing slots and unscrew.
Tool is locked in c Contact Sherex Replace Mandrel
installed insert Remove part from mandrel and replace with
2 Defective insert
new part
Defective or worn out or
3 Replace mandrel
damaged mandrel
Reduce pull stroke
Mandrel breaks Excessive pull force Side
prematurely load on mandrel Keep the tool square to the application when
placing insert
Check air pressure, make sure manual
1 No air supply valve at air inlet is on. Check for kinks in
Tool does not spin pneumatic lines.
on insert Insufficient distance
between locknut and
2 spindle Set distance between 1.5 and 2 mm

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TROUBLESHOOTING
Symptom Possible Cause Solution
Tool does not spin Lubricate through air inlet or if required contact
3 Air motor jammed
on insert Sherex authorized repair center

1 Oil level Check oil level and add more oil to the tool

Tool does not achieve

Check air pressure, make sure manual
2 pull force (flat line on a
valve at air inlet is on.
graph)
check oil line for air bubble in hydraulic line,
Auto reverse stops b
bleed tool with M46 oil.
working but the
manual reverse Check wiring for broken wire. Contact
3 Loose wire
does work Sherex for assistance if necessary.
4 SV105-B is defective Contact Sherex
5 MEM has bad output Contact Sherex
Force not reading Verify 9 pin cable (X16) is plugged into the
6 a
properly MEM
b Potential sensor is bad. Contact Sherex
Verify power cable is plugged into 120V
power source. Green light on power
1 Power not on to Tool
adapter should be on. Verify power cable is
plugged into X1.
Tool threads parts If last set was evaluated as NOK, make
on, but does not 2 Tool not ready sure NOK was acknowledged. Verify that
pull when you the program MP is on 16 or 17
press trigger Verify cables (X10 and X14) are plugged
3 SV100 is not ON
into proper ports on MEM
Check wiring for broken wire. Contact
4 Loose Wire
Sherex for assistance if necessary.
5 SV100 is defective Contact Sherex for replacement

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 32

OPERATION
Operating procedure
• Head Set assembled, tool connected to air supply, force adjustment complete.
• Screw the rivet nut onto the mandrel a couple turns, then a light pressure on it will start
the spinning of the mandrel (push to spin) and automatically stop when the rivet nut
comes in contact with the anvil.
• Insert fastener into the application.
• Depress the trigger fully. This will place the insert and automatically reverse the tool out of
the installed rivet nut. (Depress the trigger and hold until auto-reverse engages). If auto-
reverse does not engage and insert has not collapsed, apply a manual pushing force to
engage the auto spin- on, and then depress the trigger. (Ensure the air pressure is within
the specified range). The evaluation will happen and a OK/NOK result will be determined.
• If, at any time, manual-reverse needs to be engaged, depress the button at the base of
the handle, to the right of the air inlet.

IMPORTANT:
Do not push the mandrel without a rivet nut as this will cause the
mandrel to spin automatically. Ensure pressure settings are correct.

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 33

SERVICE AND MAINTENANCE

Air Supply

We suggest you use a pressure regulator and automatic oiling/filtering system on the main air
supply to ensure its maximum life cycle with reliable trouble free use.

Servicing should be performed on a regular basis and a complete inspection should occur once a
year or every 500,000 cycles, whichever comes first.

Daily Servicing
• If the air supply is not equipped with lubricator before use, squeeze a few drops of light
lubricating oil on the tool air inlet.
• Check for air leaks. If damaged, hoses and coupling should be replaced.
• Make sure you are using the proper head set.
• Make sure the pull stroke is correct for the selected rivet nut.
• Check the mandrel for wear or damage and replace if needed.
Weekly Servicing
• Check for oil and air leaks.

Maintenance
Every 500,000 cycles the tool should be completely checked and parts that are worn or
damaged should be replaced. O-rings should be replaced and lubricated with Molykote® 55M
grease or equivalent before assembly. High friction locations, such as spindle housing, should be
re-greased with a high speed, high temperature grease. Please call Sherex to order replacement
o-rings and lubricant.

Only a trained technician should service the Flex 5S tool. Should the Flex 5S tool require repair, the
tool can be sent to a Sherex authorized repair center:
Three Day Tool Service Inc. Alcorn Industrial,Inc.
6767 8th Street 5412 Rock Hampton Court
Buena Park, CA 90620 Indianapolis, IN 46268
877-744-9180 (phone) 1-800-317-4775
714-521-9184 (fax) [email protected]
Priming Procedure
• Place the tool on its side with the oil plug facing up
• With a 5mm Allen key, unscrew the oil plug
• Fill tool with DEA Astron HLP 32 or 46 hydraulic fluid, or equivalent
• Gently rock tool back and forth to express any trapped air
• Return oil plug and tighten
• Connect air supply and cycle the tool multiple times
• Disconnect air supply and unscrew oil plug a few turns
• Re-tighten oil plug

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TOOL HANDLE PRIMING PROCEDURE
NOTE: Please be sure to use the oil reservoir provided with the tool. Use Shell Tellus 32 M46
or equivalent oil in the tool.

1. Fill the oil reservoir no more than ¾ full of oil.

2. Make sure the booster box is at a higher location than the tool handle.
3. Insert the oil reservoir into the external quick connect located on the booster box. It is
labeled “Hydraulic Oil Only”.

4. Using a 5 mm hex wrench, unscrew the bleed port on the tool handle.

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TOOL HANDLE PRIMING PROCEDURE
5. Allow oil to flow out of tool from handle side. Bleed until all air pockets are out of the system.
You may need to rotate the handle left or right to work air pockets out of tool. Typically drain ¼
to ½ of the tank. Do not let the tank empty.
6. When complete, remove oil reservoir from the quick connect.
7. Raise the handle higher than the booster box with the bleed port open. Make sure you can see
oil at the top of port. If not, add oil in the bleed port until oil is seen at the top of bleed port.
8. NOTE: This may take several times to fill oil completely.
9. Reinstall and tighten the bleed port screw.

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 34

• If at any time oil is leaking from the handle, replace the o-ring on the bleed screw

DIM MOUNTING
Desktop/Wall mounting

Desktop mounting Wall mounting

MEM on display module

• Carefully slide the MEM onto the display module (using the guide rails
at the side). The 26-pole D sub-connector provides the electrical
connections.
• Place the plastic top cover on the MEM
Screw on the top cover (using the 2 x 2.5 mm Allen-key screws)

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 35

DIM MOUNTING
Case and mounting dimensions

Note: Observe minimum spacing of >10 mm between the MEM's!

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 36

HEAD SET ASSEMBLY

Assembly Instructions

IMPORTANT:
DISCONNECT THE AIR SUPPLY WHEN SETTING UP OR REMOVING A HEAD SET.

• Choose the proper head set.

• Remove the nose case, if still mounted.
• Unscrew the adaptor nut while moving away the stop pins.
• Insert hex driver 4 into hex hole on spindle, place socket head cap screw (mandrel) 3 on to hex driver
4 and reducing sleeve 5* on mandrel 3.
• Reapply the adapter nut. Screw on to the spindle attachment until the stop pins are seated in the last
possible notch on the adaptor nut (may require you to turn forward 1 notch).
• Screw on the nose case into the handle casting.
• Screw on the anvil 1 & 2 onto the nose case.
• To remove the equipment, do the reverse operation.
*Reducing sleeve is not included or required for 3/8 and M10 head sets

1&2 5 3 4

Nose Case

Placing rivet nut onto mandrel- length check

• Keeping the tool disconnected from air supply, place an insert on mandrel 3 and adjust anvil 1
and lock nut 2 in order to match the insert and mandrel end. It is ideal to have one to two
threads of the mandrel protruding from the back of the rivet nut; this will ensure full thread
engagement during the installation process. Lock position by tightening lock nut 2 against the
nose case.
Head sets should be serviced weekly
Any damaged or worn out parts should be replaced. Check for mandrel wear and replace when
necessary. Sherex recommends using high quality socket head cap screws such as Unbrako® and
Holo-Krome®.

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 37

HEAD SET COMPONENTS

Head sets vary in shape according to the rivet nut thread size. Each head set represents a unique
group of components that can be ordered individually and are unique to the size of the fastener. We
suggest you keep the components listed below in stock to be used as replacements.
Complete 1+2 3 4 5
Thread Size
Head Set Anvil Mandrel Hex Driver Reducing Sleeve
Standard Rivet Nuts Numbers refer to sketch on previous page.
M3 FL5-HS-M3 FL5-HS-00903 M-M3-40 FL5-HS-01003 FL5-HS-09103
M4 FL5-HS-M4 FL5-HS-00904 M-M4-55 FL5-HS-01004 FL5-HS-09104
M5 FL5-HS-M5 FL5-HS-00905 M-M5-65 FL5-HS-01005 FL5-HS-09105
M6 FL5-HS-M6 FL5-HS-00906 M-M6-65 FL5-HS-01006 FL5-HS-09106
M8 FL5-HS-M8 FL5-HS-00908 M-M8-65 FL5-HS-01008 FL5-HS-09108
M10 FL5-HS-M10 FL5-HS-00910 M-M10-65 FL5-HS-01010 XXXX
# 4-40 UNC FL5-HS-0440 FL5-HS-00854 M-0440-175 FL5-HS-00754 FL5-HS-09154
# 6-32 UNC FL5-HS-0632 FL5-HS-00856 M-0632-175 FL5-HS-00756 FL5-HS-09156
# 8-32 UNC FL5-HS-0832 FL5-HS-00858 M-0832-175 FL5-HS-00758 FL5-HS-09158
# 10-24 UNC FL5-HS-1024 FL5-HS-00850 M-1024-250 FL5-HS-00750 FL5-HS-09150
# 10-32 UNF FL5-HS-1032 FL5-HS-00850 M-1032-250 FL5-HS-00750 FL5-HS-09150
1/4-20 UNC FL5-HS-2520 FL5-HS-00848 M-2520-250 FL5-HS-00748 FL5-HS-09148
1/4-28 UNF FL5-HS-2528 FL5-HS-00848 M-2528-250 FL5-HS-00748 FL5-HS-09148
5/16-18 UNC FL5-HS-3118 FL5-HS-00840 M-3118-250 FL5-HS-00740 FL5-HS-09140
5/16-24 UNF FL5-HS-3124 FL5-HS-00840 M-3124-250 FL5-HS-00740 FL5-HS-09140
3/8-16 UNC FL5-HS-3716 FL5-HS-00842 M-3716-250 FL5-HS-00742 XXXX
3/8-24 UNF FL5-HS-3724 FL5-HS-00842 M-3724-250 FL5-HS-00742 XXXX
Rivet Nut Studs Numbers refer to sketch below.
M5 FL5-HS-M5S FL5-HS-S0905 FL5-HS-0S005 FL5-HS-01010 XXXX
M6 FL5-HS-M6S FL5-HS-S0906 FL5-HS-0S006 FL5-HS-01010 XXXX
M8* FL5-HS-M8S FL5-HS-S0908 FL5-HS-0S008 FL5-HS-01010 XXXX
# 10-24 UNC FL5-HS-1024S FL5-HS-S0850 FL5-HS-S1024 FL5-HS-01010 XXXX
# 10-32 UNF FL5-HS-1032S FL5-HS-S0850 FL5-HS-S1032 FL5-HS-01010 XXXX
¼-20 UNC FL5-HS-2520S FL5-HS-S0848 FL5-HS-S2520 FL5-HS-01010 XXXX
¼-28 UNF FL5-HS-2528S FL5-HS-S0848 FL5-HS-S2528 FL5-HS-01010 XXXX
5/16-18 UNC* FL5-HS-3118S FL5-HS-S0840 FL5-HS-S3118 FL5-HS-01010 XXXX
5/16-24 UNF* FL5-HS-3124S FL5-HS-S0840 FL5-HS-S3124 FL5-HS-01010 XXXX
*Headsets include part number FL5-HS-12S92 adaptor nut
1&2 3 4
Rivet Nut Stud Head Set
Assembly
Nose Case

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 38

HEAD SET COMPONENTS - RIV-FLOAT®

Numbers refer to sketch on page 37.

Complete 1+2 3 4 5
Thread Size
Head Set Anvil Mandrel Hex Driver Reducing Sleeve
RIV-Float® Riv-float® is covered under U.S. Patent No. 7,713,011

M3 FL5-HS-2528R FL5-HS-00848 M-2528-225 FL5-HS-00748 FL5-HS-09148

M4 FL5-HS-2528R FL5-HS-00848 M-2528-225 FL5-HS-00748 FL5-HS-09148
M5 FL5-HS-M5R FL5-HS-R0995 M-M5-65 FL5-HS-01005 FL5-HS-09105
M6 FL5-HS-M6R FL5-HS-R0996 M-M6-65 FL5-HS-01006 FL5-HS-09106
# 4-40 UNC FL5-HS-2528R FL5-HS-00848 M-2528-225 FL5-HS-00748 FL5-HS-09148
# 6-32 UNC FL5-HS-2528R FL5-HS-00848 M-2528-225 FL5-HS-00748 FL5-HS-09148
# 8-32 UNC FL5-HS-2528R FL5-HS-00848 M-2528-225 FL5-HS-00748 FL5-HS-09148
# 10-24 UNC FL5-HS-1024R FL5-HS-R0950 M-1024-250 FL5-HS-00750 FL5-HS-09150
# 10-32 UNF FL5-HS-1032R FL5-HS-R0950 M-1032-250 FL5-HS-00750 FL5-HS-09150
1/4-20 UNC FL5-HS-2520R FL5-HS-R0948 M-2520-250 FL5-HS-00748 FL5-HS-09148
1/4-28 UNF FL5-HS-2528R1 FL5-HS-R0948 M-2528-250 FL5-HS-00748 FL5-HS-09148
RIV-Float®-Short Riv-float® Short is patent pending

M4 FL5-HS-M4SR FL5-HS-SR0994 M-M4-55 FL5-HS-01004 FL5-HS-09104

M5 FL5-HS-M5SR FL5-HS-SR0995 M-M5-65 FL5-HS-01005 FL5-HS-09105
# 8-32 UNC FL5-HS-0832SR FL5-HS-SR0858 M-0832-150 FL5-HS-00758 FL5-HS-09158
# 10-24 UNC FL5-HS-1024SR FL5-HS-SR0950 M-1024-225 FL5-HS-00750 FL5-HS-09150
# 10-32 UNF FL5-HS-1032SR FL5-HS-SR0950 M-1032-225 FL5-HS-00750 FL5-HS-09150

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 39

SAMPLE CODE FOR PLC INTEGRATION

The blow logic is a sample of options that you can use for fieldbus communication to the FLEX5
Process Monitoring system. The logic is in Allen Bradley but the theory can be modified to fit any
control system. Each Rung is separate from each other. You can use all or portions of this code.
Please contact Sherex Engineering for assistance.

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 40

SAMPLE CODE FOR PLC INTEGRATION

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 41

SAMPLE CODE FOR PLC INTEGRATION

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 42

SAMPLE CODE FOR PLC INTEGRATION

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 43

SAMPLE CODE FOR PLC INTEGRATION

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 44

SHEREX TOOL SHOWCASE

Sherex offers installation tools to meet any requirements,
no matter the size of the application or the size of the rivet nut

FLEX-18

Known as “Spin-Spin Tools,” this line of

tooling is designed to set the rivet nut
SSG Pneumatic Series to a pre-set torque allowing thin wall
(non- stainless steel) rivet nuts from
6-32 to 1/2-20 (M3-M12) to be installed
in various material thicknesses with no
adjustment to the tool.

The SSG 800 Series is the Pistol Grip

800 Series 900 Series 910 Series version of the tool. Our SSG 900
Series is the inline version of the tool
which is ideal for vertical installations
& our Right Angle Inline version of the
Hand Tools tool, the SSG-910 Series is meant for
applications that are difficult to access.

M4 Hand Tool LHF 202 Hand Tool RNHT Hand Tool M5 Hand Tool
1/4-20 - 1/2-13 (M6 - M12) #6-32 - 1/4-20 (M4 - M6) #6-32 - 3/8-16 (M3 - M10) #6-32 - 3/8-16 (M4 - M10)

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 SHEREX AKRON
45

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 SHEREX PRODUCT LINE SHOWCASE
46

BLIND RIVET NUTS

Sherex blind rivet nuts provide load bearing threads in thin sheet materials that are too thin for a tapped thread. Blind rivet nuts are also used
when an application has little or no access to the backside as they can be installed from the front side of the work piece. Sherex offers standard
and custom rivet nuts, and these additional rivet nut products:

RIV-FLOAT ® RIVET NUTS FULL HEX RIVET NUTS

RIV-FLOAT® was developed for easy, accurate, Sherex full hex rivet nuts provide increased spin
and fast attachment of components in off center out resistance over round or half hex body styles.
applications. RIV-FLOAT® Accounts for tolerance These products are compatible with Class 8, Grade
stack up in joint design and misalignment during the 5 hardware, and are available in sizes 1/4-20 to
service of the joint. RIV-FLOAT®-SHORT is available 1/2-13 and M6 to M12 in small flange and large
for applications requiring backside clearance similar flange styles.
to that of various riveted nut plates and cage nuts.
NAS AND MS RIVET NUTS
LARGE SIZE RIVET NUTS Sherex NAS and MS rivet nuts are ideal for aerospace
and defense applications that require NAS 1329,
Sherex Large Size rivet nuts are offered in sizes from NAS 1330, and MS27130 standards. All styles are
3/4 -10 and M16. These rivet nuts were developed manufactured in our AS9100-certified Akron, Ohio
for applications where critical joint performance a facility, and are available in steel, aluminum, 430
nd high tensile loads are required. stainless steel, 316 stainless steel, alloy steel, and
brass. QSLM Approved. Cage Codes 7EK30 & 4JQL4.

RIVET NUT INSTALLATION TOOLS IN-DIE AUTOMATION

Sherex offers a broad line of installation tools, from Sherex, with our partner, Autoriv®, offers custom-
hand tools ideal for prototyping and small volumes to engineered fastener automation equipment for
hydro-pneumatic tools ideal for large production runs. specific budgets and performance requirements.

CLINCH NUTS BRASS INSERTS

Clinch Nuts are high performance fasteners ideal Sherex brass inserts are ideal for fastening in plastics,
for high strength steel applications where access as they provide a threadedhold when the base
to both sides of the base material is available. material is not strong enough to support a thread.
Sherex clinch nuts meet class 10 nut strength
requirements, and are available in several
varieties for specific application requirements.
COMPRESSION LIMITERS
Compression limiters are ideal for use in plastics, as they protect the base material from cracking due to compressive loads generated when
tightening bolts. Sherex compression limiters are custom engineered for specific applications.

WEDGE LOCKING WASHERS AND NUTS

Sherex’s vibrational loosening prevention products – TEC Series® washers, Disc-Lock® washers and Disc-Lock® nuts – feature our
proven wedge locking technology. This technology utilizes tension rather than traditionally-used friction to secure fastened joints in high
vibration and load applications. Available in standard and large outer diameter carbon and stainless steel M3-M72, #5-3”.

The Sherex sales team is available for training, to accompany you on OEM
line walks, and to assist in finding solutions to unusual fastening challenges.
Email: [email protected]
Please contact us at: 866-474-3739

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 47

HEADQUARTERS:
SHEREX FASTENING SOLUTIONS
400 Riverwalk Pkwy, Suite 600
Tonawanda, NY 14150
Phone: 866-474-3739
Fax: 716-875-0358
E-mail: [email protected]
www.sherex.com

SALES AND DISTRIBUTION FACILITIES: PRODUCTION FACILITIES:

SHEREX MEXICO S. DE R.L. DE C.V. SHEREX AKRON
Circuito Balvanero 5A Bodega 11 850 Moe Drive
Parque Indistrial Balvanera Akron, OH 44310
Corregidora, Queretaro Phone: 234-205-1178
C.P. 76900 Mexico
Phone: +52 (442) 196-8354 SHEREX TAIWAN
E-mail: [email protected] No 201, Sandong Road, Chungli Dist,
Taoyuan City, 32053, Taiwan R.O.C.
SHEREX UK Taoyuan District, Taiwan 32053
Unit 14, Empire Business Park Phone: +866 3-498-3543
Enterprise Way E-mail: [email protected]
Burnley, BB12 6LT, United Kingdom
Phone: +44 (0)1282 227164
E-mail: [email protected]

Ask About Our MADE IN THE U.S.A. Product Line

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