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Static Mixer

The document discusses various static mixing technologies and their applications in liquid-liquid mixing, high viscosity material mixing, and gas absorption. It highlights the advantages of static mixers over conventional batch systems, such as improved reproducibility, precision, and energy efficiency. Additionally, it provides specifications and model options for different types of static mixers suitable for various industries, including chemical processing and semiconductor manufacturing.

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Subrata Mandal
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0% found this document useful (0 votes)
68 views35 pages

Static Mixer

The document discusses various static mixing technologies and their applications in liquid-liquid mixing, high viscosity material mixing, and gas absorption. It highlights the advantages of static mixers over conventional batch systems, such as improved reproducibility, precision, and energy efficiency. Additionally, it provides specifications and model options for different types of static mixers suitable for various industries, including chemical processing and semiconductor manufacturing.

Uploaded by

Subrata Mandal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 35

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Precise mixing technology and superior
principles for a future full of possibilities.

3
Liquid-liquid Mixing

Liquid-liquid Dispersion

Mixing High Viscosity Material

4
Noritake Static Mixer
Innovation for the Mixing Process

homogenize

When you compare


the circled areas:
•speed is different
•temperature is different • flow speed is consistent
•viscosity is different • temperature is consistent
•thickness is different • viscosity is consistent
• density is consistent

direct heating

5
heat exchange

reaction

gas absorption

6
7
8
9
10
Basic Functions
The mixing process includes dilution, neutralization,
division, extraction and so on.
The static mixer, through the three mixing principles of
division, conversion and inversion, can be conformed to
the various mixing processes.
Compared to a conventional Batch System, it is superior
in reproducibility, precision and consistent mixing.
Also, the static mixer is inexpensive to maintain, energy
efficient and space efficient.
We carry a wide variety of models to meet all types of
needs.

The element is welded securely to the housing on both sides. 6


elements per module is standard and you can choose the number of
modules according to use. Just some of the many basic applications
include: compounding, dispersion, neutralization, extraction, and so on.

Standard Specifications
D i a m e t e r " ~10"
M a t e r i a l 304S.S
Number of Elements 6 per module
Element Fixing Welded on both ends
F i x i n g JIS10K Flange
Housing Schedule 40

Dimensions Model Code Chart


1 N10 3 3 1 1

11
Application of the N60 series is the same as the N10
series, except the element is welded to a ring that allows
the element to be removed from the housing. This is
useful in applications that require disassembly cleaning.

Standard Specifications
D i a m e t e r "~6"
M a t e r i a l 304S.S
Number of Elements 6 per module
Element Fixing Ring Weld (Removable Element)
F i x i n g JIS10K Flange
Housing Schedule 40

Dimensions Model Code Chart


1 N60 3 3 1 1

N16 Type is an affordable Large-diameter type.


4 elements per module is standard. Mainly used for gas
mixing and water treatment.

Standard Specifications
D i a m e t e r 6"~20"(20”+ options available)
M a t e r i a l 304S.S
Number of Elements 4 per module
Element Fixing Welded on both ends
F i x i n g JIS10K Flange
Housing Schedule 20S ( Material S.S), 40 (material: Carbon Steel).

Dimensions Model Code Chart

10 N16 L 2 3 4 1

N10,N60 and N16 series can be configured to correspond with high-pressure gas safety regulations.

12
A glass cylinder is used in the housing so that the flow can be
monitored. Mainly used for testing.
Standard D i a m e t e r 5.0, 8.0, 11.0(mm)
M a t e r i a l Housing: Glass. Element: 316S.S
Specifications Number of Elements 12(Standard Type), 24 (Dual Cylinder Type)
Element Fixing Teflon connector stopper.
F i x i n g Teflon connector
Working Pressure 0.1MPaG

Dimensions
Model Code Chart
Standard Type Dual Tube Type
1/2 1 N40 1 7 4 0

Standard Type Dual Tube Type

C series comes with a thick walled tube and joints connect to a flange. You can choose from 12 or 24
elements per module, depending on your application. These are mostly used for tests in the chemical industry.
You can choose from Edge Seal Fixed Type Elements and Removable Type Elements for disassembly cleaning.

Standard D i a m e t e r 4.0, 5.0, 8.0, 11.0(mm)


M a t e r i a l 304S.S
Specifications Number of Elements 12, 24
Element Fixing Fixed Type: Edge Seal.
Removable Type: Stopper Ring
F i x i n g JIS10K Flange

Dimensions
Model Code Chart
C 3 6 12 1 1/2

T series comes standard with a thinner pipe wall and a bite type fitting. Usually used for
gas mixing. Elements are available in Edge Seal Fixed Type.

Standard D i a m e t e r 3.4, 5.0, 8.0, 11.0(mm)(diameter of mixing part)


M a t e r i a l Element: 316LS.S Housing: 316S.S
Specifications Number of Elements 12, 24
Element Fixing Edge Seal.
F i x i n g Half Union, PT Male Pin

Dimensions
Model Code T 3 12 2PT
Chart

Special order Straight Union type also available.

13
Electropolished 316LS.S for cleanliness. Usually used
in the mixing process of clean gas for semiconductor
manufacturing.

Standard Specifications
D i a m e t e r "~"
M a t e r i a l 316LS.S
Number of Elements 6 per module
Element Fixing Crimp Lock
F i x i n g VCR Joint
F i n i s h Electropolished

Dimensions Model Code 1/4


Chart G 6

Standard Specifications
M a t e r i a l Polypropylene, polyacetal
Please see special catalog.

Model Code Chart

DSP

DSP MXC 10 18

DSP MG 50 0

Disposable Mixer
This is a single use type Static Mixer for mixing
2 liquid resins and adhesives. These are
particularly convenient when cleaning solvents
don’t work. These can also be used with
automatic bonding machine. DSP CYL 50 1
Dispensing System
This is a handy mixing set that includes a
disposable mixer, resin cartridges and discharge
gun. Fill the dual cartridge with each material,
attach to an extruder gun and discharge the
material. By changing DSP PL 50 1
the cartridge, you
can choose from the
following discharge
ratios: 1:1, 1:2, 1:4,
1:10

14
This is our New Sanitary Type Static Mixer with improved clean-
ability. Ease of assembly and disassembly has been improved and it
is interchangeable with elements of the same size, making it easy to
handle. Also, the direction of the flowing liquid is not set, allowing
more freedom with installation. High-quality polished finish, inside
and out.

Dimensions Standard D i a m e t e r 1S~4S (standard type)


M a t e r i a l 304S.S
Specifications Number of Elements 6 (standard type).
Element Fixing Weld to small cylinder
F i x i n g Ferrule, IDF Nut & Bolt
F i n i s h Sanitary Finish (Option: Electropolished)

Model Code Chart


1 N33 1 3 1 F

2, 6 element types are 2 connected. 3, 6 element types are 3 connected.

This is our small diameter sanitary type model. This carries the same specifications
as those sanitary pipes used in the food industry. Installation and removal of elements
are easy, making them ideal for processes that require disassembly cleaning.
Standard D i a m e t e r ¼"~½"
M a t e r i a l 304S.S
Specifications Number of Elements 12
Element Fixing T bar
F i x i n g Ferrule
F i n i s h Sanitary Finish (Option: Electropolished)

Dimensions

Model Code Chart


1/4 N30 2 3 2 F

The element is fixed to the housing by an edge seal and parts


exposed to liquids have a buffed finish. There is no clearance between
the element and the housing. This series comes with 2 elements per
module and supports disassembled inspection and cleaning.
Therefore, this product is ideal for sticky materials, liquids that are
easy to get between the element and housing and fiber slurry liquid
processes.

Dimensions Standard Specifications Model Code Chart


D i a m e t e r 2"~18"
M a t e r i a l 304S.S N26 250 3 2
Number of Elements 4 (2 per module)
Element Fixing Edge Seal (No Clearance)
F i x i n g Flange (JIS10K-FF), Ferrule
F i n i s h Polished inner walls.

15
This element uses a special glazed ceramic. The smooth
surface resists scaling and wear. We have prepared
all types of housings so you can choose according to
the type of liquid, from water processing to chemical
processing.

Standard Specifications
D i a m e t e r 12~150mm ( diameter of mixing area)
M a t e r i a l Housing:Lining
Element: ceramic
Number of Elements 4 or 8
F i x i n g JIS10K Flange
Working Pressure Max.0.5MPaG

Dimensions

Model Code Chart


CSM 100 1

The element, housing and flange of this Static Mixer are all PVC,
for placing between two PVC pipes. The N50 is mainly used for
pure water processing. Impact-resistant and heat-resistant PVC
are also available, even fiberglass reinforcement is possible.
Standard Specifications
D i a m e t e r ½"~6"
M a t e r i a l PVC
Number of Elements 6 per module
Element Fixing Edge Seal
F i x i n g (JIS10K equivalent) Flange
Working Temperature Max.50
Working Pressure Max.0.5MPaG

Dimensions Model Code Chart

1 N50 1 7 1 1

16
The FSM series is a one piece element / housing unit, made FRP
Fiberglass. There is no space for fibrous material, etc, to build up in.
It is tolerant and resistant against wear and chemical. It includes one
element per module and allows detailed inspections and cleaning.
These are mostly used in the bleaching process of the paper pulp
industry.

Dimensions Standard Specifications


D i a m e t e r 6"~18"
Model Code FSM 150 6
M a t e r i a l Fiber Reinforced Polyurethane Chart
Number of Elements 2 (1 per module)
Element Fixing Edge Seal (no clearance)
F i x i n g (JIS10K equivalent) Flange
Working Temperature Max.70
Working Pressure Max.0.5MPaG

This is an FRP unit with 4 elements per module. These are mostly
used in water processing where large diameter openings and anti
corrosion are necessary.

Dimensions Standard Specifications Model Code WSM 150 6


D i a m e t e r 6"~18"(18”+ options available.) Chart
M a t e r i a l FRP
Number of Elements 4 (1 per module)
Element Fixing Edge Seal (no clearance)
F i x i n g (JIS10K equivalent) Flange
Working Temperature Max.70
Working Pressure Max.0.3MPaG

All parts that get exposed to fluids are PFA or PTFE, for anti corrosion and tolerance , and chemical resistant.
Fulfilling the clear requirements needed in semiconductor processes, this series is mostly used with chemical dilution.
Standard D i a m e t e r ½"~1"
M a t e r i a l PFA, PTFE
Specifications Number of Elements 6 (per module)
Element Fixing Teflon “snap-lock” Connector
F i x i n g Teflon Connector (Kurabo Final Lock)
Working Temperature Max.100
Working Pressure Max.0.5MPaG

Dimensions Model Code Chart


MX 6 5 6 Ti

17
The elements and housings
are made from anti corrosive Model Code Chart
material or lined with such. 1 N60 3 F 1 1
7
Yo u c a n c h o o s e w h i c h
type depending on the
corrosiveness of the liquids
you use. These are mostly
used in fluid production of
chemical industries or water
processing (wastewater).

Dimensions

Fluorine resin Standard Specifications


D i a m e t e r "~6"
M a t e r i a l Housing:STPG/ PTFE Lining
Element: PTFE
Number of Elements 4, 6
Element Fixing Rings on each end
F i x i n g JIS10K Flange

Rubber Lining Standard Specifications


D i a m e t e r 3"~14"
M a t e r i a l Housing:STPG/ Rubber Lining
Element: SS/ Rubber Lining
Number of Elements 4, 6
Element Fixing Ring Weld (Removable Element)
F i x i n g JIS10K Flange

PVC Lining/FRP Standard Specifications


D i a m e t e r 5"~14"
M a t e r i a l Housing:SGP/ PVC Lining
Element: FRP
Number of Elements 4, 6
Element Fixing Ring on each end
F i x i n g JIS10K Flange

Corrosion resistance metal Standard Specifications


D i a m e t e r "~6"
M a t e r i a l Housing: Anticorrosive Metal
1. Nickel Element: Anticorrosive Metal
2. Monel Flange: 304S.S (Lap joint)
3. Carpenter Element Fixing Ring Weld (Removable Element)
4. Hastelloy F i x i n g JIS10K Flange
1 2 3 4 5
5. Titanium See N60 series for Dimensions. (P.12)

18
Basic Functions Effects of Heat Homogenization
Without Static Mixer With Static Mixer
When mixing high viscosity liquids, the roles of the static
mixers conversion process and division process are very
important.
The Conversion process shuffles the fluids of the
cylinder’s wall and the center areas. The Division
process separates the fluid in half. By repeating this
process, the inequalities that occur in the fluid are
eliminated.
Because of this, the role of a mixer does not stop at the
conventional “mix A and B, but also helps to improve
the inequalities related to the degree of viscosity,
temperature, concentration, density, flow rate, stagnant
time and heat history. Available are the N20 type for
synthetic fiber, the Thermo Mixer for extruders, and the
Polymer Mixing Nozzle for injection molding.

Both the element and housing of the N20 series have a


buffed finish. The element is fixed to the housing by an
edge seal. Because there is no dead space it is perfect for
the homogenization of the molten polymer. This series is
mainly used to reduce viscosity and heat irregularities in the
synthetic fiber manufacturing process, improve fiber quality
and attain more consistent fiber forming or create a special
fiber.

Picture shows inner construction

Dimensions Standard Specifications


D i a m e t e r "~3"(3”+ diameter options available.)
M a t e r i a l 304S.S
Number of Elements 6 per module
Element Fixing Edge Seal (No Clearance)
F i x i n g Welded on both ends
F i n i s h Polished #400 equivalent
Housing Schedule 80, 160

Model Code Chart

1 N20 5 2 1 0

Sleeve Spinning Pack & Pump Block

N20 Series, small diameter type. These are edge seal type spinning packs and pump
Mostly used with synthetic fiber production’s locks that you can directly apply static mixers to.
spinning packs, pump blocks and so on.
Pipe thickness and length is decided by design.

19
The element has a polished finish. The inner surface
of the barrel is plated with hard chrome. This can
equalize the distribution of heat during thermo
plastic resin meltdown. Installing this thermo mixer
with an extrusion mold, allows you to finely control
temperatures, so you can reduce variances of
polymer’s meltdown temperatures (and viscosity) that
occur with extractors. This provides better consistent
quality of product (Film Production die has been
registered for utility model patent).
We can customize the installation construction and
Dimensions to suit your needs.

Dimensions Installation Standard Specifications


D i a m e t e r 1"~4"
M a t e r i a l Barrel: SCM435
Element: 316LS.S(Ring 316S.S)
Number of Elements 6
E l e m e n t F i x i n g Ring Weld (Removable Element)
F i x i n g Special dimension flange
F i n i s h Barrel inner surface:
Hard Chrome lated.
Element: Polished #400
A c c e s s o r i e s Band Heater

Model Code Chart

TM 25 3 1 1 1

This Polymer Mixer Nozzle is applied equipment for


the static mixer, developed for injection molding. The
inner surfaces of the element and housing have a
polished finish. You can simply upgrade to this unit
by swapping these polymer mixing nozzles with the
nozzles you are currently using. This will result in more
consistent quality and help save on coloring agents.
We can customize the installation construction and
Dimensions to suit your needs.

Dimensions

Model Code Chart

PM 10 12

20
Basic Functions

Direct Heating
This is a process in which steam is used directly on the
liquid being processed, in order to heat it. The static
mixer’s dispersion effect consistently and finely disperses
the steam and completes condensing it almost instantly.
Not only is direct heating possible with low viscosity
liquids (like water) and high viscosity liquids, but units
for a large range of viscosities are available. This allows
consistent, direct heat application and eliminates the
“hammering” of conventional systems, which resulted
in inconsistent quality, and difficulty in controlling
temperatures.
We offer Steam Mixers, the Noritake Cooker, the SM
De- Super Heater and others.

Heat Exchangers
By using a Static Mixer in a heat exchanger tube, the
fluid inside the tube that is heated or cooled by the tube
wall is quickly interchanged with the fluid of the middle
of the tube, homogenizing the fluid. This smoothes
and quickens the heating / cooling process, improving
quality. As a result, the overall coefficient of heat transfer
of the heat exchanger is drastically improved. Dual Tube
and multi-tube types with large heat transfer surfaces
are available.

Reaction
Through the stirring effect of the static mixer, the
polymer turns to piston flow and can set the reaction
time. Also, you can easily control the temperatures
during endothermal and exothermic reactions, through
the superior heat transfer characteristics. Therefore,
uniformed continuous reaction is possible.
Mostly used in mass polymerization processes.

21
The steam mixer heats liquid by directly injecting
steam into it. It is made up of a steam injection nozzle
and a spiral element for diffusion and condensation.
Because it uses a spiral element to directly diffuse
and condense the steam into the liquid, it uses all
of the heat capacity of the steam and as a result,
guarantees a stable liquid temperature. Also, it gets
a significant reduction of vibration and noise that
usually occurs during steam condensation with a tank
heating system.
It is mainly used to produce hot water as a thermal
catalyst for reactor and thermal exchanger jackets
and for cleaning. Steam can be used within a range
of 0~ Max.kg/h.

Dimensions Standard Specifications


D i a m e t e r ¾"~12"
M a t e r i a l 304S.S
Number of Elements 2 (equivalent)
Element Fixing Welded on both ends
F i x i n g Flange
(Water, Hot water side
JIS10K-FF, Steam side JIS10K-RF)

Model Code Chart

SME V 20 3

Chemically Resistant

Because exposed parts incorporate fluorine resin, these are particularly suited for heating corrosive liquids
directly with steam. These are mainly used in the heating process of dilute sulphuric acid.

Standard Specifications Dimensions


D i a m e t e r ½”-3” (3”+ diameter options available. )
M a t e r i a l Housing CS/ Fluorine resin lining.
Nozzle/Diffuser Reinforced
Fluorine resin
Element Reinforced Fluorine resin
Number of Elements 4
Element Fixing Ring
F i x i n g JIS10K Flange

Model Code Chart


SME 20 5

22
The Noritake Cooker is ideal for heating highly viscous liquids directly with
steam. The cooker consists of a steam header, injection nozzles and a
dispersion section, static mixer. The steam injected into the high viscosity
liquid is forcefully agitated so that compression and heating occur in an instant.
Therefore, it can be taken to the target temperature instantly. In addition, it
can be used with starch-like materials that quickly gain viscosity when heated.
These units are widely used in the food, paper pulp and chemical industries.
Finally, vibrations and sounds created during steam condensation processes
are virtually eliminated. A liquid with a uniform distribution of temperature is
quickly attained and temperature control is both simple and precise.
The simple construction of this series allows for simple CIP and disassembled
cleaning.

Standard Specifications
D i a m e t e r ½”-3” (3”+ diameter options available. ) Model Code Chart
M a t e r i a l Unit 304S.S
Element 316LS.S NST D 50 3 F V
Number of Elements 6
Element Fixing Welded Ring (Removable Element)
F i x i n g IDF ScrewNut, JIS10K Flange
F i n i s h Sanitary finish
Dimensions

23
This is our large capacity Noritake Cooker. It is mainly
used in the starching process of the paper pulp industry
and starch liquefaction process of carbohydrate
solutions.

Standard Specifications
D i a m e t e r 2”~5” (5”+ diameter orders possible)
M a t e r i a l Unit : 304S.S Element : 316LS.S
Number of Elements 6
Element Fixing Ring
F i x i n g JIS10K Flange

Dimensions
Model Code Chart
NST D 100 3 V

SM De-Super Heater is a cooling device that injects


refrigerated water into superheated steam to reduce
its temperature. The SM De-superheater consists of a
coolant spray nozzle and static mixer which takes care
of agitation and evaporation. The forced stirring effect
ensures an accurate control of the steam temperature.
Standard Specifications
D i a m e t e r 1"~8"
M a t e r i a l Number of Elements 4
Element Fixing Welded on both sides
F i t t i n g s JIS10K Flange

Dimensions
Model Code Chart
DSM-L (Small Capacity Type) DSM (Standard) Type
DSM 150 3

DSM-L(Small Capacity Type) DSM(Standard Type)

24
Mainly used for cooling of resins in the chemical industry and
polymer cooling in the synthetic fiber industry.
Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Element Fixing Both end weld or Edge seal or
removable (Fixed Ring:2)
F i x i n g JIS 10K Flange

Dimensions

Model Code Chart


SMHED 25 29

The overall coefficient of heat transfer is 3 ~ 5 times greater, which


considerably reduces heating time, making this unit ideal for
polymeric heating, which is vulnerable to heat history.
Picture shows unit before installing element and does not show removability.

Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Heat exchanger tube Outer diameter 25,4mm/ Inner diameter 21,4mm/ Thickness 2mm
Element Fixing Both end weld or Edge seal or removable (Stopper Plate type)
F i x i n g JIS 10K Flange

Dimensions
Model STHE 17.5 19
Code Chart

This multiple tube heat exchanger implements cost efficient spiral elements.
Mainly used in heat exchange of low viscosity liquids. Mainly used in heating
and cooling of pure water and heating of shampoo and rinse ingredients (bulk).

Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Heat exchanger tube Outer diameter 10mm/ Inner diameter 8mm/ Thickness 1mm
Element Fixing Edge seal (Spiral Element)
F i x i n g JIS 10K Flange

Dimensions Model Code Chart


SMHE 1

25
Parts that get exposed to liquids are all covered with a sanitary
finish, making CIP cleaning possible. The element is removable for
easy disassembly cleaning.
Standard Specifications
M a t e r i a l 304S.S (Polished inner walls)
(option:Electropolishing)
Element Fixing Removable (Weld to short tube)
F i t t i n g s Ferrule

Dimensions
Model Code Chart
SMHEDN 25 A 38 S

While conventional plate-type exchangers could not process sauces which


had solids in them, this unit can. It also works with high viscosity materials.
It supports CIP cleaning and is easy to disassemble for cleaning as well.
Standard Specifications
M a t e r i a l 304S.S (Polished inner walls)
Heat exchanger tube Outer diameter 25,4mm/ Inner diameter 21,4mm/ Thickness 2mm
Element Fixing Removable (Stopper Plate type)
F i t t i n g s Ferrule

Dimensions
Model Code Chart
STHE 1.3 A 19 S

This unit is mainly used in the polymerization process of polymethyl


methacrylate and polyurethane elastic fiber or the thermal
decomposition reaction of polypropylene, mallein reaction of resins
and sulphonation reaction.

Model Code Chart


2 3 N 10 3 3 1 1

Noritake Reactors can be designed and built to suit your applications.

26
Basic Functions
The process of absorbing gas into a liquid requires you
increase the absorptivity of the gas by dispersing the
gas into small bubbles and increasing the interfacial
contact area. The stirring effect of the static mixer
makes the bubbles finer and disperses them uniformly.
Moreover, continuous elements repeat the dispersion
process, renewing the gas-liquid interfacial area. This
creates more efficient gas absorption.
The general use static mixer supports a liquid to gas
ratio of up to 1:2.5.

A dispersion mixer is a gas-liquid and liquid-liquid extraction


device that combines a static mixer and an injector. The injector
consists of a nozzle and diffuser.
When used for the dispersion of gas-liquid, you can produce
more minute and uniform bubbles. When used for the
dispersion of liquid-liquid, you can produce finer and more
uniformed droplets. This series is used mostly in the chlorine
bleaching process of pulp, the manufacturing process of
hypochlorite, the dilution process of sulfuric acid and the
cleaning and extraction process of grease.

Standard Specifications
Model Code Chart
SMD- -5 SMD- -3
SMD 60 5 M a t e r i a l Housing CS/ Fluorine Resin Lining 304S.S
Element Ceramics 304S.S
Nozzle & Diffuser Fluorine resin (PTFE) 304S.S
Number of Elements 8 or 6 8
Element Fixing Rings on both ends Welded Ring
F i x i n g JIS 10K Flange JIS 10K Flange

Dimensions
SMD- -5 Type

SMD- -3 Type

27
This Water Jet Mixer is a gas-liquid and liquid-liquid distributor
that combines a dispersion mixer with an added vacuum
function.
The WEM series is used in the absorption reaction process of
low pressure chlorine gas and the dissolution process of ozone
gas and ammonia gas.

Standard Specifications
Model Code Chart
WEM- -5 WEM- -3
M a t e r i a l Housing CS/ Fluorine Resin Lining 304S.S
WEM 60 5 Element Ceramics 304S.S
Nozzle & Diffuser Fluorine resin (PTFE) 304S.S
Number of Elements 4 4
Element Fixing Rings on both ends Welding
F i x i n g JIS 10K-FF Flange JIS 10K-FF Flange

Dimensions
WEM- -5 Type

WEM- -3 Type

28
Model Code Chart

T 15 3 S

Standard Specifications
M a t e r i a l 304 S.S, Ferrule
F i x i n g JIS 10K Flange

These Injection tees This type has an auto-


a re i n l e t s s p e c i a l l y matic On/Off switch at
designed to allow the the tip of the injection
maximum mixing effect tee’s inlet nozzle.
of the static mixer. We This prevents the main
recommend their use fluid from flowing to
for applications that the inlet side when the
have large fluid flow infusion is stopped.
ratios.

Dimensions
Standard Type

Sanitary Type

Auto On/Off Type

29
Company's name

Static Mixer selection sheet Department / Name


We design static mixers to suit your needs.
Please complete necessary information and fax this sheet to us. Address
In addition, we accept designs by email. Please see our website for details.
TEL/FAX
FAX No.052−561−7149
http://www.noritake.co.jp/eeg/kakouki/index.html Quantity unit
For contact, please fill out the following and fax it to us or a dealer.

1. Purpose of mixing 1mPa・s=1cP

□Compounding □ Dilution □ Neutralization □Variance □ Extraction □ Emulsification 1kPa=0.0102kg/cm2


1MPa=10.2kg/cm2
□ Gas absorption □ Hot water production □ Liquid heating □ Temperature reduction
□ Others ( ) □ Mutual solubility of two liquids ( □ Good □ Bad )

2. Design condition Design pressure □ MPaG


( □ kg/㎠ G)
Liquid A + Liquid B = Liquid C Design temperature ℃
Allowable pressure loss □ kPa
Liquid name
( □ kg/㎠ )
□m3 /h □m3 /h □m3 /h
Flow rate □ kg/h □ kg/h □ kg/h
In the case of steam heating
Density g/cm3 g/cm3 g/cm3 □ One-pass temperature increase
□ Recycling temperature increase
Viscosity mPa・s(cP) mPa・s(cP) mPa・s(cP)
In the case of recycling temperature upnternal volume of the total route ㎥
Temperature ℃ ℃ ℃ Heating-up time min

□ MPaG □ MPaG □ MPaG


Pressure (□ kg/cm2G) (□ kg/cm2G) (□ kg/cm2G) ● Normal type

3. Specification
※We will choose the flange size, housing size and number of schedules and elements.
Only fill in the following if you have special specifications.
● Steam heating type
(1) Flanges
Size : ”
Standard : □ JIS 10K-FF □ ANSI150LB □ Other ( )
Materials : □ 304S.S □ 316S.S □ Otherr ( )
(2) Housing
Size: ”
Housing schedule : □ Sch40 □ Other ( )
Materials : □ 304S.S □ 316S.S □ Other ( )
※Please specify saturated or superheating steam.
(3)Elements Noritake cooker is chosen for high viscosity liquids and slurry.

Materials : □ 304S.S □ 316S.S □ Other ( )


● Absorption type

4. Application standard
□ JIS □ ANSI □ JPI □ Others

5. Application lawn standard


□ Gas Business act □ High-pressure Gas Safety Law □ Pressure Vessel □ Fire Service Law
□ Electricity Business Act □ Other ( )

■Number of elements application example


Low viscous Middle viscosity
fluid mixing fluid mixing
High viscous fluid Extraction / Heat exchanger/
homogenization emulsification reactor
High viscous
Gas mixing Gas-liquid contact fluid mixing special use
Patterning HI/LO mixing

Mixing of two liquid


Medicine dilution A/C heavy fuel oil blend Yogurt-shaped material mixing resins & adhesives.
Temperature irregularity
improvement Alkali cleaning
Aeration

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Company's name

SM heat exchanger selection sheet Department / Name


We design SM heat exchangers suit your applications.
Please complete necessary information and fax this sheet to us. Address
In addition, we accept designs by email. Please see our website for details
TEL/FAX
FAX No.052−561−7149
http://www.noritake.co.jp/eeg/kakouki/index.html Quantity unit
For contact, please fill out the following and fax it to us or a dealer.

1. Purpose of the heat exchange : □ Heating □ Cooling 1kg/cm2=98kPa


□ One-pass temperature increase 1P=1×10-1Pa・s
1kcal/h=4.19kJ/h=1.16W
□ Recycling temperature increase In the case of recycling temperature up 1kcal/m2・h・℃ =1.16 W /m2・K
1m 2・h・℃ /kcal=0.86m2・K/W
Internal volume of the total route
1kcal/m・h・℃ =1.16 W/m・K

2. Design conditions
□MPaG
□ SI unit ( □ MKS unit) Jacket side Tube side Design pressure ( Jacket side ) ( □ kg/㎠ G)
□MPaG
Liquid name −− −− * *
Design pressure (Tube side) ( □ kg/㎠ G)
Flow rate W kg/h kg/h *
Design temperature ( Jacket side ) ℃
Density ρ kg/m3 kg/m3 * *
Design temperature (Tube side) ℃
Viscosity μ Pa・s P * *
□ kPa
Specific heat Cp kJ/kg・K kcal/kg・℃ * * Allowable pressure loss ( □ kg/㎠ )
Thermal conductivity λ W/m・K kcal/m・h・℃ * *
Fouling resistance γ m2・K/W m2・h・℃/kcal
κ ーーーーーーーーーー
Thermal conductivity of
the heat exchanger tube W/m・k kcal/m・h・℃
Inner
Diameter m m
Pipe diameter Outside
Diameter m m ーーーーーーーーーー
Entrance ℃ ℃ * *
Temperature
Exit ℃ ℃ *
Exchange heating value Q kJ/h kcal/h
*Must be filled out to choose correct heat exchanger.

3. Specification
(1) Type □ Double tube type □ Multi tubular

Tube side Tube side

Jacket side Jacket side


(2) Element Fixing
□ Removable □ Both ends weld □ Edge seal
Please use this space to add comments about specifications.
(3) Materials
Wetted part □ 304S.S □ 316S.S □ Others ( )
Jacket part □ 304S.S □ 316S.S □ Others ( )

(4)Finish
□ No polishing □ Polishing

(5) Flow
□ Counter flow □ Parallel flow

4. Application standard
□ JIS □ ANSI □ JPI □ Others ( )

5. Application law
□ High-pressure Gas Safety Law □ Pressure Vessel
□ Others ( )

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■ Pressure drop calculation 1kg/cm2=98kPa

From Fanning formula △P=4f(ρu2/2gc)(L/D)… ……………………………………………………………… (1) △P : Pressure drop [ g/cm ] 2

Pressure loss of straight pipe and isometric static mixers is found by revising formula (1) like formula (2). f :…Friction coefficient of pipe [-]
△P=4fsm(ρu2/2gc)(L/D)… ……………………………………………………………(2) ρ : Fluid density [g/cm 3 ]
Formula (2) becomes formula (3) so that it is expressed as L/D=1.5E. u : Flow velocity [cm/s]
△P=4fsm(ρu2/2gc)(1.5E) gc : Gravitational conversion factor
=3.0×10-3fsmρu2E… ………………………………………………………………(3) L : Pipe length [cm]
About fsm value, there is technical report separately. D : Pipe diameter [cm]
fsm : Friction coefficient of the static mixer
E : Number of elements

■ Pressure drop examples


CSMNumber of elements 4elements
Density 1g/cm3 Viscosity coefficient 1mPas
N10,N60 Pipe schedule Sch40 Number of elements 6elements
12 1 22 3 1 30 38 11 2 21 60 3 80 4 100 5 6 150 8 10
200 part is an economic basin of
pressure drop and flow rate.
12 Please refer to it for configuration.
100
200cm/s
14

16

18
100cm/s
20
Pressure drop

10
kPa

5
1 10 100 1,000
Flow ratem 3
/h
Density 1g/cm3 Viscosity coefficient 1000mPa s Pipe schedule Sch40 Number of elements 6elements
1,000
200cm/s When at around 1000MPa.s and viscosity
3 1 3 1 11 11 2 21 3 doubles, pressure drop also doubles.
100cm/s

Example:From a graph where Viscosity =


4 2000mPa.s、Flow rate = 0.5㎥ and diameter =
50cm/s
100 1", When viscosity = 1000mPa.s pressure loss is
20cm/s about 16kPa.
Therefore,

2000mPa・s
16kPa ×…… ≒ 32kPa
Pressure dropkPa

10 1000mPa・s

1
0.01 0.1 0.5 1.0 10 100
Flow ratem /h
3

Density 1g/cm3 Viscosity coefficient 1000Pa s Pipe schedule Sch40 Number of elements 6elements
10,000 3
5cm/s 1
3
1 1 In the case of high viscosity fluid (Re Number
1 11 less than 10), when a multiple is applied to
2 1
1cm/s 2 3 31 the viscosity, the same amount is applied to
4 pressure loss.
Example: From a graph where Viscosity =
1,000 100Pa.s, Flow rate = 100l/h and diameter 1 ½.
When viscosity is 1000 Pa.s = pressure loss is
0.2cm/s
900kpa
Therefore,

……100Pa・s
100 900kPa × ≒ 90kPa
1000Pa・s
Pressure drop kPa

10
0.1 1 10 100 1,000 10,000
Flow rate/h

32
*The following are examples of installed systems.
Your system will function well, as long as you make sure that there is no air in the system, and that the fluid level is full.
We also recommend that you install a valve or a non-return valve at each fluid inlet, an air bleeder valve at the top of each piping and a drain
valve at the bottom.

1. N10, N16, N33, N30, N40, N50, N60, CSM, WSM series 2. FSN, N26, series (In the case of pulp liquid)

Liquid
mixture
●Horizontal ●Vertica Liquid A
●Horizontal installation ●Vertical
installation Liquid installation causes flow-down to installation
mixture the tank.
Case -1 Case -2

Liquid B

Liquid B Flow
Liquid A Flow

Liquid B
Plug-up can occur if liquid is not full.
Liquid A
Liquid
mixture

3. SME, NST series 4. DMS series High-


temperature
steam
Heated ● Small capacitytype ● Standardl type
(L type) Cooling
liquid water Temperature
●Horizontal ●Vertica ●Horizontal reducing ●Vertical
installation installation steam installation
installation
Heated
liquid

Cooling
water
Steam

Steam High-
temperature
steam Cooling
liquid water
High- Temperature
temperature reducing
steam steam
liquid Temperature (1) Please supply steam that escaped drain.
reducing
steam (2) Make sure that steam flows from the top and there is no clogging.
(3) Clogging of the drain may cause the hammering.

Driving Liquid

5. SMD series 6. WEM series


●Vertical installation
causes down-flow
Liquid to tank.
mixture
Liquid
●Horizontal mixture ●Vertica ●Horizontal Liquid
mixture
installation installation installation

Absorption
Liquid or gas liquid or gas
Absorption
liquid or gas

liquid Liquid
Driving Liquid
Liquid or gas mixture

Absorption is only possible if exit pipe is filled with liquid.

liquid

7. Module Connection Method

Set the element straight onto


the joining surface.

Air vent
●Horizontal series ●Vertical series ●Horizontal winding ●Vertical winding
installation installation installation installation

Flow

Flow

33
Introduction of our website
Noritake Company Limited. Fluid Technology Department,
Chemical Equipment Section Website.

http://www.noritake.co.jp/eng/products/eeg/mixing/index.html

The following services are


available on our Website.

Request for various


catalogues

Registration for our


e-mail magazine

Inquiry via email

Product selections
and price quotes.

Safety Precautions
Before Planning To make certain you choose the right products for your needs, please consult with Noritake or a qualified agent.
Before Purchasing Noritake strives to provide better products. Product specifications and appearances may change without notice.
Catalog represents standard specifications. Depending on your actual needs, shape, size, material and so on, may change.
The charts and numerical formulas shown in the catalog are for reference only and are not a guaranteed figured.
Actual products shown in photos may slightly differ in color and consist of a different configuration than the actual product.
Also, photos are only a representation of each product series and do not represent all of our products.
Please contact Noritake or a Noritake agent for details.

34

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