Static Mixer
Static Mixer
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Precise mixing technology and superior
principles for a future full of possibilities.
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Liquid-liquid Mixing
Liquid-liquid Dispersion
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Noritake Static Mixer
Innovation for the Mixing Process
homogenize
direct heating
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heat exchange
reaction
gas absorption
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Basic Functions
The mixing process includes dilution, neutralization,
division, extraction and so on.
The static mixer, through the three mixing principles of
division, conversion and inversion, can be conformed to
the various mixing processes.
Compared to a conventional Batch System, it is superior
in reproducibility, precision and consistent mixing.
Also, the static mixer is inexpensive to maintain, energy
efficient and space efficient.
We carry a wide variety of models to meet all types of
needs.
Standard Specifications
D i a m e t e r " ~10"
M a t e r i a l 304S.S
Number of Elements 6 per module
Element Fixing Welded on both ends
F i x i n g JIS10K Flange
Housing Schedule 40
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Application of the N60 series is the same as the N10
series, except the element is welded to a ring that allows
the element to be removed from the housing. This is
useful in applications that require disassembly cleaning.
Standard Specifications
D i a m e t e r "~6"
M a t e r i a l 304S.S
Number of Elements 6 per module
Element Fixing Ring Weld (Removable Element)
F i x i n g JIS10K Flange
Housing Schedule 40
Standard Specifications
D i a m e t e r 6"~20"(20”+ options available)
M a t e r i a l 304S.S
Number of Elements 4 per module
Element Fixing Welded on both ends
F i x i n g JIS10K Flange
Housing Schedule 20S ( Material S.S), 40 (material: Carbon Steel).
10 N16 L 2 3 4 1
N10,N60 and N16 series can be configured to correspond with high-pressure gas safety regulations.
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A glass cylinder is used in the housing so that the flow can be
monitored. Mainly used for testing.
Standard D i a m e t e r 5.0, 8.0, 11.0(mm)
M a t e r i a l Housing: Glass. Element: 316S.S
Specifications Number of Elements 12(Standard Type), 24 (Dual Cylinder Type)
Element Fixing Teflon connector stopper.
F i x i n g Teflon connector
Working Pressure 0.1MPaG
Dimensions
Model Code Chart
Standard Type Dual Tube Type
1/2 1 N40 1 7 4 0
C series comes with a thick walled tube and joints connect to a flange. You can choose from 12 or 24
elements per module, depending on your application. These are mostly used for tests in the chemical industry.
You can choose from Edge Seal Fixed Type Elements and Removable Type Elements for disassembly cleaning.
Dimensions
Model Code Chart
C 3 6 12 1 1/2
T series comes standard with a thinner pipe wall and a bite type fitting. Usually used for
gas mixing. Elements are available in Edge Seal Fixed Type.
Dimensions
Model Code T 3 12 2PT
Chart
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Electropolished 316LS.S for cleanliness. Usually used
in the mixing process of clean gas for semiconductor
manufacturing.
Standard Specifications
D i a m e t e r "~"
M a t e r i a l 316LS.S
Number of Elements 6 per module
Element Fixing Crimp Lock
F i x i n g VCR Joint
F i n i s h Electropolished
Standard Specifications
M a t e r i a l Polypropylene, polyacetal
Please see special catalog.
DSP
DSP MXC 10 18
DSP MG 50 0
Disposable Mixer
This is a single use type Static Mixer for mixing
2 liquid resins and adhesives. These are
particularly convenient when cleaning solvents
don’t work. These can also be used with
automatic bonding machine. DSP CYL 50 1
Dispensing System
This is a handy mixing set that includes a
disposable mixer, resin cartridges and discharge
gun. Fill the dual cartridge with each material,
attach to an extruder gun and discharge the
material. By changing DSP PL 50 1
the cartridge, you
can choose from the
following discharge
ratios: 1:1, 1:2, 1:4,
1:10
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This is our New Sanitary Type Static Mixer with improved clean-
ability. Ease of assembly and disassembly has been improved and it
is interchangeable with elements of the same size, making it easy to
handle. Also, the direction of the flowing liquid is not set, allowing
more freedom with installation. High-quality polished finish, inside
and out.
This is our small diameter sanitary type model. This carries the same specifications
as those sanitary pipes used in the food industry. Installation and removal of elements
are easy, making them ideal for processes that require disassembly cleaning.
Standard D i a m e t e r ¼"~½"
M a t e r i a l 304S.S
Specifications Number of Elements 12
Element Fixing T bar
F i x i n g Ferrule
F i n i s h Sanitary Finish (Option: Electropolished)
Dimensions
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This element uses a special glazed ceramic. The smooth
surface resists scaling and wear. We have prepared
all types of housings so you can choose according to
the type of liquid, from water processing to chemical
processing.
Standard Specifications
D i a m e t e r 12~150mm ( diameter of mixing area)
M a t e r i a l Housing:Lining
Element: ceramic
Number of Elements 4 or 8
F i x i n g JIS10K Flange
Working Pressure Max.0.5MPaG
Dimensions
The element, housing and flange of this Static Mixer are all PVC,
for placing between two PVC pipes. The N50 is mainly used for
pure water processing. Impact-resistant and heat-resistant PVC
are also available, even fiberglass reinforcement is possible.
Standard Specifications
D i a m e t e r ½"~6"
M a t e r i a l PVC
Number of Elements 6 per module
Element Fixing Edge Seal
F i x i n g (JIS10K equivalent) Flange
Working Temperature Max.50
Working Pressure Max.0.5MPaG
1 N50 1 7 1 1
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The FSM series is a one piece element / housing unit, made FRP
Fiberglass. There is no space for fibrous material, etc, to build up in.
It is tolerant and resistant against wear and chemical. It includes one
element per module and allows detailed inspections and cleaning.
These are mostly used in the bleaching process of the paper pulp
industry.
This is an FRP unit with 4 elements per module. These are mostly
used in water processing where large diameter openings and anti
corrosion are necessary.
All parts that get exposed to fluids are PFA or PTFE, for anti corrosion and tolerance , and chemical resistant.
Fulfilling the clear requirements needed in semiconductor processes, this series is mostly used with chemical dilution.
Standard D i a m e t e r ½"~1"
M a t e r i a l PFA, PTFE
Specifications Number of Elements 6 (per module)
Element Fixing Teflon “snap-lock” Connector
F i x i n g Teflon Connector (Kurabo Final Lock)
Working Temperature Max.100
Working Pressure Max.0.5MPaG
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The elements and housings
are made from anti corrosive Model Code Chart
material or lined with such. 1 N60 3 F 1 1
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Yo u c a n c h o o s e w h i c h
type depending on the
corrosiveness of the liquids
you use. These are mostly
used in fluid production of
chemical industries or water
processing (wastewater).
Dimensions
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Basic Functions Effects of Heat Homogenization
Without Static Mixer With Static Mixer
When mixing high viscosity liquids, the roles of the static
mixers conversion process and division process are very
important.
The Conversion process shuffles the fluids of the
cylinder’s wall and the center areas. The Division
process separates the fluid in half. By repeating this
process, the inequalities that occur in the fluid are
eliminated.
Because of this, the role of a mixer does not stop at the
conventional “mix A and B, but also helps to improve
the inequalities related to the degree of viscosity,
temperature, concentration, density, flow rate, stagnant
time and heat history. Available are the N20 type for
synthetic fiber, the Thermo Mixer for extruders, and the
Polymer Mixing Nozzle for injection molding.
1 N20 5 2 1 0
N20 Series, small diameter type. These are edge seal type spinning packs and pump
Mostly used with synthetic fiber production’s locks that you can directly apply static mixers to.
spinning packs, pump blocks and so on.
Pipe thickness and length is decided by design.
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The element has a polished finish. The inner surface
of the barrel is plated with hard chrome. This can
equalize the distribution of heat during thermo
plastic resin meltdown. Installing this thermo mixer
with an extrusion mold, allows you to finely control
temperatures, so you can reduce variances of
polymer’s meltdown temperatures (and viscosity) that
occur with extractors. This provides better consistent
quality of product (Film Production die has been
registered for utility model patent).
We can customize the installation construction and
Dimensions to suit your needs.
TM 25 3 1 1 1
Dimensions
PM 10 12
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Basic Functions
Direct Heating
This is a process in which steam is used directly on the
liquid being processed, in order to heat it. The static
mixer’s dispersion effect consistently and finely disperses
the steam and completes condensing it almost instantly.
Not only is direct heating possible with low viscosity
liquids (like water) and high viscosity liquids, but units
for a large range of viscosities are available. This allows
consistent, direct heat application and eliminates the
“hammering” of conventional systems, which resulted
in inconsistent quality, and difficulty in controlling
temperatures.
We offer Steam Mixers, the Noritake Cooker, the SM
De- Super Heater and others.
Heat Exchangers
By using a Static Mixer in a heat exchanger tube, the
fluid inside the tube that is heated or cooled by the tube
wall is quickly interchanged with the fluid of the middle
of the tube, homogenizing the fluid. This smoothes
and quickens the heating / cooling process, improving
quality. As a result, the overall coefficient of heat transfer
of the heat exchanger is drastically improved. Dual Tube
and multi-tube types with large heat transfer surfaces
are available.
Reaction
Through the stirring effect of the static mixer, the
polymer turns to piston flow and can set the reaction
time. Also, you can easily control the temperatures
during endothermal and exothermic reactions, through
the superior heat transfer characteristics. Therefore,
uniformed continuous reaction is possible.
Mostly used in mass polymerization processes.
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The steam mixer heats liquid by directly injecting
steam into it. It is made up of a steam injection nozzle
and a spiral element for diffusion and condensation.
Because it uses a spiral element to directly diffuse
and condense the steam into the liquid, it uses all
of the heat capacity of the steam and as a result,
guarantees a stable liquid temperature. Also, it gets
a significant reduction of vibration and noise that
usually occurs during steam condensation with a tank
heating system.
It is mainly used to produce hot water as a thermal
catalyst for reactor and thermal exchanger jackets
and for cleaning. Steam can be used within a range
of 0~ Max.kg/h.
SME V 20 3
Chemically Resistant
Because exposed parts incorporate fluorine resin, these are particularly suited for heating corrosive liquids
directly with steam. These are mainly used in the heating process of dilute sulphuric acid.
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The Noritake Cooker is ideal for heating highly viscous liquids directly with
steam. The cooker consists of a steam header, injection nozzles and a
dispersion section, static mixer. The steam injected into the high viscosity
liquid is forcefully agitated so that compression and heating occur in an instant.
Therefore, it can be taken to the target temperature instantly. In addition, it
can be used with starch-like materials that quickly gain viscosity when heated.
These units are widely used in the food, paper pulp and chemical industries.
Finally, vibrations and sounds created during steam condensation processes
are virtually eliminated. A liquid with a uniform distribution of temperature is
quickly attained and temperature control is both simple and precise.
The simple construction of this series allows for simple CIP and disassembled
cleaning.
Standard Specifications
D i a m e t e r ½”-3” (3”+ diameter options available. ) Model Code Chart
M a t e r i a l Unit 304S.S
Element 316LS.S NST D 50 3 F V
Number of Elements 6
Element Fixing Welded Ring (Removable Element)
F i x i n g IDF ScrewNut, JIS10K Flange
F i n i s h Sanitary finish
Dimensions
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This is our large capacity Noritake Cooker. It is mainly
used in the starching process of the paper pulp industry
and starch liquefaction process of carbohydrate
solutions.
Standard Specifications
D i a m e t e r 2”~5” (5”+ diameter orders possible)
M a t e r i a l Unit : 304S.S Element : 316LS.S
Number of Elements 6
Element Fixing Ring
F i x i n g JIS10K Flange
Dimensions
Model Code Chart
NST D 100 3 V
Dimensions
Model Code Chart
DSM-L (Small Capacity Type) DSM (Standard) Type
DSM 150 3
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Mainly used for cooling of resins in the chemical industry and
polymer cooling in the synthetic fiber industry.
Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Element Fixing Both end weld or Edge seal or
removable (Fixed Ring:2)
F i x i n g JIS 10K Flange
Dimensions
Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Heat exchanger tube Outer diameter 25,4mm/ Inner diameter 21,4mm/ Thickness 2mm
Element Fixing Both end weld or Edge seal or removable (Stopper Plate type)
F i x i n g JIS 10K Flange
Dimensions
Model STHE 17.5 19
Code Chart
This multiple tube heat exchanger implements cost efficient spiral elements.
Mainly used in heat exchange of low viscosity liquids. Mainly used in heating
and cooling of pure water and heating of shampoo and rinse ingredients (bulk).
Standard Specifications
M a t e r i a l 304S.S Acid cleaned finish
Heat exchanger tube Outer diameter 10mm/ Inner diameter 8mm/ Thickness 1mm
Element Fixing Edge seal (Spiral Element)
F i x i n g JIS 10K Flange
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Parts that get exposed to liquids are all covered with a sanitary
finish, making CIP cleaning possible. The element is removable for
easy disassembly cleaning.
Standard Specifications
M a t e r i a l 304S.S (Polished inner walls)
(option:Electropolishing)
Element Fixing Removable (Weld to short tube)
F i t t i n g s Ferrule
Dimensions
Model Code Chart
SMHEDN 25 A 38 S
Dimensions
Model Code Chart
STHE 1.3 A 19 S
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Basic Functions
The process of absorbing gas into a liquid requires you
increase the absorptivity of the gas by dispersing the
gas into small bubbles and increasing the interfacial
contact area. The stirring effect of the static mixer
makes the bubbles finer and disperses them uniformly.
Moreover, continuous elements repeat the dispersion
process, renewing the gas-liquid interfacial area. This
creates more efficient gas absorption.
The general use static mixer supports a liquid to gas
ratio of up to 1:2.5.
Standard Specifications
Model Code Chart
SMD- -5 SMD- -3
SMD 60 5 M a t e r i a l Housing CS/ Fluorine Resin Lining 304S.S
Element Ceramics 304S.S
Nozzle & Diffuser Fluorine resin (PTFE) 304S.S
Number of Elements 8 or 6 8
Element Fixing Rings on both ends Welded Ring
F i x i n g JIS 10K Flange JIS 10K Flange
Dimensions
SMD- -5 Type
SMD- -3 Type
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This Water Jet Mixer is a gas-liquid and liquid-liquid distributor
that combines a dispersion mixer with an added vacuum
function.
The WEM series is used in the absorption reaction process of
low pressure chlorine gas and the dissolution process of ozone
gas and ammonia gas.
Standard Specifications
Model Code Chart
WEM- -5 WEM- -3
M a t e r i a l Housing CS/ Fluorine Resin Lining 304S.S
WEM 60 5 Element Ceramics 304S.S
Nozzle & Diffuser Fluorine resin (PTFE) 304S.S
Number of Elements 4 4
Element Fixing Rings on both ends Welding
F i x i n g JIS 10K-FF Flange JIS 10K-FF Flange
Dimensions
WEM- -5 Type
WEM- -3 Type
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Model Code Chart
T 15 3 S
Standard Specifications
M a t e r i a l 304 S.S, Ferrule
F i x i n g JIS 10K Flange
Dimensions
Standard Type
Sanitary Type
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Company's name
3. Specification
※We will choose the flange size, housing size and number of schedules and elements.
Only fill in the following if you have special specifications.
● Steam heating type
(1) Flanges
Size : ”
Standard : □ JIS 10K-FF □ ANSI150LB □ Other ( )
Materials : □ 304S.S □ 316S.S □ Otherr ( )
(2) Housing
Size: ”
Housing schedule : □ Sch40 □ Other ( )
Materials : □ 304S.S □ 316S.S □ Other ( )
※Please specify saturated or superheating steam.
(3)Elements Noritake cooker is chosen for high viscosity liquids and slurry.
4. Application standard
□ JIS □ ANSI □ JPI □ Others
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Company's name
2. Design conditions
□MPaG
□ SI unit ( □ MKS unit) Jacket side Tube side Design pressure ( Jacket side ) ( □ kg/㎠ G)
□MPaG
Liquid name −− −− * *
Design pressure (Tube side) ( □ kg/㎠ G)
Flow rate W kg/h kg/h *
Design temperature ( Jacket side ) ℃
Density ρ kg/m3 kg/m3 * *
Design temperature (Tube side) ℃
Viscosity μ Pa・s P * *
□ kPa
Specific heat Cp kJ/kg・K kcal/kg・℃ * * Allowable pressure loss ( □ kg/㎠ )
Thermal conductivity λ W/m・K kcal/m・h・℃ * *
Fouling resistance γ m2・K/W m2・h・℃/kcal
κ ーーーーーーーーーー
Thermal conductivity of
the heat exchanger tube W/m・k kcal/m・h・℃
Inner
Diameter m m
Pipe diameter Outside
Diameter m m ーーーーーーーーーー
Entrance ℃ ℃ * *
Temperature
Exit ℃ ℃ *
Exchange heating value Q kJ/h kcal/h
*Must be filled out to choose correct heat exchanger.
3. Specification
(1) Type □ Double tube type □ Multi tubular
(4)Finish
□ No polishing □ Polishing
(5) Flow
□ Counter flow □ Parallel flow
4. Application standard
□ JIS □ ANSI □ JPI □ Others ( )
5. Application law
□ High-pressure Gas Safety Law □ Pressure Vessel
□ Others ( )
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■ Pressure drop calculation 1kg/cm2=98kPa
Pressure loss of straight pipe and isometric static mixers is found by revising formula (1) like formula (2). f :…Friction coefficient of pipe [-]
△P=4fsm(ρu2/2gc)(L/D)… ……………………………………………………………(2) ρ : Fluid density [g/cm 3 ]
Formula (2) becomes formula (3) so that it is expressed as L/D=1.5E. u : Flow velocity [cm/s]
△P=4fsm(ρu2/2gc)(1.5E) gc : Gravitational conversion factor
=3.0×10-3fsmρu2E… ………………………………………………………………(3) L : Pipe length [cm]
About fsm value, there is technical report separately. D : Pipe diameter [cm]
fsm : Friction coefficient of the static mixer
E : Number of elements
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100cm/s
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Pressure drop
10
kPa
5
1 10 100 1,000
Flow ratem 3
/h
Density 1g/cm3 Viscosity coefficient 1000mPa s Pipe schedule Sch40 Number of elements 6elements
1,000
200cm/s When at around 1000MPa.s and viscosity
3 1 3 1 11 11 2 21 3 doubles, pressure drop also doubles.
100cm/s
2000mPa・s
16kPa ×…… ≒ 32kPa
Pressure dropkPa
10 1000mPa・s
1
0.01 0.1 0.5 1.0 10 100
Flow ratem /h
3
Density 1g/cm3 Viscosity coefficient 1000Pa s Pipe schedule Sch40 Number of elements 6elements
10,000 3
5cm/s 1
3
1 1 In the case of high viscosity fluid (Re Number
1 11 less than 10), when a multiple is applied to
2 1
1cm/s 2 3 31 the viscosity, the same amount is applied to
4 pressure loss.
Example: From a graph where Viscosity =
1,000 100Pa.s, Flow rate = 100l/h and diameter 1 ½.
When viscosity is 1000 Pa.s = pressure loss is
0.2cm/s
900kpa
Therefore,
……100Pa・s
100 900kPa × ≒ 90kPa
1000Pa・s
Pressure drop kPa
10
0.1 1 10 100 1,000 10,000
Flow rate/h
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*The following are examples of installed systems.
Your system will function well, as long as you make sure that there is no air in the system, and that the fluid level is full.
We also recommend that you install a valve or a non-return valve at each fluid inlet, an air bleeder valve at the top of each piping and a drain
valve at the bottom.
1. N10, N16, N33, N30, N40, N50, N60, CSM, WSM series 2. FSN, N26, series (In the case of pulp liquid)
Liquid
mixture
●Horizontal ●Vertica Liquid A
●Horizontal installation ●Vertical
installation Liquid installation causes flow-down to installation
mixture the tank.
Case -1 Case -2
Liquid B
Liquid B Flow
Liquid A Flow
Liquid B
Plug-up can occur if liquid is not full.
Liquid A
Liquid
mixture
Cooling
water
Steam
Steam High-
temperature
steam Cooling
liquid water
High- Temperature
temperature reducing
steam steam
liquid Temperature (1) Please supply steam that escaped drain.
reducing
steam (2) Make sure that steam flows from the top and there is no clogging.
(3) Clogging of the drain may cause the hammering.
Driving Liquid
Absorption
Liquid or gas liquid or gas
Absorption
liquid or gas
liquid Liquid
Driving Liquid
Liquid or gas mixture
liquid
Air vent
●Horizontal series ●Vertical series ●Horizontal winding ●Vertical winding
installation installation installation installation
Flow
Flow
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Introduction of our website
Noritake Company Limited. Fluid Technology Department,
Chemical Equipment Section Website.
http://www.noritake.co.jp/eng/products/eeg/mixing/index.html
Product selections
and price quotes.
Safety Precautions
Before Planning To make certain you choose the right products for your needs, please consult with Noritake or a qualified agent.
Before Purchasing Noritake strives to provide better products. Product specifications and appearances may change without notice.
Catalog represents standard specifications. Depending on your actual needs, shape, size, material and so on, may change.
The charts and numerical formulas shown in the catalog are for reference only and are not a guaranteed figured.
Actual products shown in photos may slightly differ in color and consist of a different configuration than the actual product.
Also, photos are only a representation of each product series and do not represent all of our products.
Please contact Noritake or a Noritake agent for details.
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