Report 1
Report 1
3.Organization Structure 07 - 07
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Elettromil was founded in 1984 and its activity was directed towards the construction
of magnetic components for power electronics.
The products are now used for converters, rectifiers, railway traction,
telecommunications, distribution in the naval, photovoltaic, wind energy sectors, etc.
Continuous investment in Research and Development, constant research into cost
containment, a flexible organizational structure and a company activity aimed at
improving quality and customer satisfaction allow us to ensure quality products and
excellent service at highly competitive costs.
Since 1997, Elettromil's quality system has been certified UNI EN ISO9001 for the
"Design, production and repair of transformers, medium and low voltage reactors and
small and medium metal carpentry.
All this has allowed the continuous development of Elettromil, bringing it today to an
annual turnover of approximately 50 million euros .
Elettromil is Designing and Manufacturing Transformers and Reactors on Low
Voltage Application, up to 7.2 kV. With Impregnated and Casted Solutions for All
Applications.
Manufacturer of electrical equipment and components, with a strong focus on the
railway sector. Here's an overview:
1.1 Core Business.
Production of high-tech magnetic components for pow electronics.
1.2 Key Products.
Essential components for electric traction in the railway industry. (e.g.,
transformers, chokes)
Components for the naval industry.
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1.3 Specialization.
1.3 Certificate.
1. ISO 9001:2015.
2. IRIS (International Railway Industry Standard) rev 3 - ISO/TS 22163:2017.
3. UL File DV 200 - DV 180.
4. Cable crimping process certified.
5. Welding certified EN287 EN288.
6. Structural welding EN15085.
7. Impregnation procedure certified.
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The good quality of every elettromil product depends on not only cutting-edge
manufacturing tools, but also on the dedicated workmanship of operators and their
knowledge and experience as well as outsourcing parts with same quality standards.
The skill improvement, knowledge sharing and training of its staff and suppliers’
staff allows elettromil to keep growing with a good team by creating quality
products and satisfied customers.
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2.2 Engineering
Setting all construction parameters with specific software simulations for critical
climatic conditions and special applications.
The design is made using internally developed software that are permitting the right
evaluation of all critical parameters, assessing all physical details. Heating, losses, addy
losses and magnetic fields, are so settled. Elettromil is having also software for Finite
Element Analysis to be used for special simulation, mechanical and magnetical aspects.
Elettromil, thanks to its high experience, is able to fix with extremely high accuracy all
constructive parameters keeping into account air forced, natural cooling or water
cooling (direct or indirect).
For specific requests, Elettromil is working also in co-operation with specialized
centres and Italian or foreign universities.
The manufacturing uses integrated documents with details coming out from the 2D-3D
design granting the max traceability also at document level
2.3 Manufacturing
Advanced solutions, tailor made, to optimise the product and to grant quality and
durability.
The all manufacturing process is made internally. starting on raw material controls,
manufacturing of small carpentry, cutting at 90°C of magnetic steel, in order to have low
stress, low noise and low losses, magnetic corer assembly, winding (copper and
aluminium in different shapes: flat sheet, squared conducts, litz....) made with 30
winding machines internally developed ad adapted to Elettromil and customer quality
requirements, impregnation and testing.
Varnish and paints used with specific registered processes that are also kept
under control, ensure quality and durability of the components, that are in any case all
tested before shipment.
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3. Organization Structure
Board of
Directors(DIR -
RDD)
Quality
Assurance(AQ)
Luca Massa
Managing Elettromil
Director(DIR India) India Private
Prasanna Kumar Limited
Personnel(PER)
Quality / EHS
Prasanna Kumar
Assurance(AQ)
Erappa Gaddi /Manjunatha H
Accounts(AMM)
Quality Prasanna Kumar
Inspection/Testing(C
Q)
Manjunatha H / Santhosh H
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4.6 Veeresh K .
Purchasing Department, is a vital function within any organization. It's responsible
for acquiring the goods and services necessary for the company to operate
effectively. Here's a breakdown of its key roles and responsibilities.
4.6.1 Strategic Sourcing:
Identifying potential suppliers and vendors.
Evaluating supplier performance based on factors like price, quality, delivery, and
reliability.
Negotiating contracts with suppliers to secure the best possible terms.
Developing and maintaining strong relationships with key suppliers.
4.6.2 Purchase Order Management:
Processing purchase orders accurately and efficiently.
Ensuring timely delivery of goods and services.
Tracking orders and resolving any discrepancies or issues
4.6.3 Supplier Relationship Management:
Building and maintaining positive relationships with suppliers.
Resolving supplier performance issues and addressing any complaints.
Collaborating with suppliers to improve quality and reduce costs.
4.6.4 Cost Control:
Negotiating favorable prices and terms with suppliers.
Identifying and implementing cost-saving measures, such as bulk purchasing or
supplier consolidation.
Monitoring and controlling procurement costs
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4.7 Shreekanth N V .
The Design Department is the creative heart of a manufacturing company. It's
where new products are conceived, developed, and brought to life. Here's a
breakdown of its key roles and responsibilities.
4.7.1 Product Conceptualization:
Identifying market needs and trends.
Generating innovative product ideas.
Conducting market research and feasibility studies.
4.7.2 Product Design:
Creating detailed designs and specifications for new products.
Utilizing computer-aided design (CAD) software to create 3D models and
drawings.
Considering factors like functionality, aesthetics, ergonomics, and
manufacturability.
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5.1.1 Applications
Suitable for operation meters, instrument transformers, relays, control devices and
utility metering.
5.1.2 Features
Available in single phase and 3 phase.
Encapsulated in epoxy resin cast or VPI.
Integral fuses available as per customer applications.
Designed as per IS/IEC/ANSI standards.
Supplied with terminal blocks or studs.
5.1.3 Types
One end earthed type (E-N).
UN earthed type (U-N).
Fig 5.1.1 Single phase LV transformers Fig 5.1.2 Three phase LV transformers
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5.2.1 Applications
Elettromil offers a wide variety of reactors, sometimes
also known as inductors or chokes for multiple applications.
A few among them are filter reactor, detuned reactor, series
reactor, input/output reactors. All the products are made as Fig 5.2.1 Air core chokes
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5.3.1 Applications
Elettromil offers a complete line of dry type single and three-phase
transformers that meet applicable IS/IEC standards.
With high voltages up to 1200V and ratings up to 1.6 MVA, transformers are
designed for indoor and outdoors covering domestic, international, commercial
and industrial applications.
High-grade materials, combined with sophisticated engineering design systems
and state-of-the-art test infrastructure are key elements of a transformer that will
deliver years of highly reliable service.
5.3.2 Features
Voltage Class up to 1200V.
1 Phase ro 3 Phase.
Frequency 50/60 Hz.
Vector Group Dyn1 or Dyn5 or Dyn11 or any other Connection.
Class of Insulation Class B/F/H with Temp Rise of 70/90/115 Deg °C
or as per Customer Requirement.
Off Circuit or On Load. Tap Changer.
Tapping Range for OCTC or OLTC as per Customer Requirement.
Powder Coated with RAL 7032 Shade or as per Customer Requirement.
Degree of Protection IP 23, 43 or as per Customer Requirement.
5.3.3 Type
VPI Transformer.
Cast Resin Transformer.
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