Project Report On PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)
Uploaded by
EIRI Board of Consultants and PublishersProject Report On PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)
Uploaded by
EIRI Board of Consultants and PublishersENGINEERS INDIA RESEARCH INSTITUTE
4/54, Roop Nagar, Delhi-110007 (India)
Phone: 9289151047, 9811437895, 9811151047
E-mail: [email protected]
Website: www.eiriindia.org
PVC FOAM BOARD (CAPACITY: 8 TONS/DAY)
[EIRI/EDPR/4733] J.C.: 2953XL
The PVC Foam board and WPC Foam Board is a kind of building material made of
polyvinyl chloride, with features as waterproof, flame retardant, acid and alkali
resistant, light, heat preservation, noise insulation and shock absorption. It has
the same processing method with wood, but compared with the processing
performance it is far more superior. Therefore, the related products such as PVC
Foam board and WPC Foam Board, can be the ideal substitute of wood, aluminum
and composite board. Furthermore, the surface is very smooth and of high
hardness, which is not easy to be scratched. For this feature, PVC Foam board
and WPC Foam Board can be the prime choice in making furniture.
Taking about its applications, PVC Foam board and WPC Foam Board can be
widely used in buses, train, cars ceiling, box core layer, interior panels, the
external walls of the building board, decoration board, office, residential furniture
- like kitchen, living room, family room and bedroom, public building, commercial
decorative frame, clean room with a plate, ceiling panels, screen printing,
computer lettering, advertising label, display panels, signs with the board, albums
boards, chemical anti-corrosion engineering, thermoforming parts, cold storage
with a board, special cold project environmental formwork, sports equipment,
farming with material waterfront facilities, moisture, water-resistant materials, art
materials and a variety of portable partition instead of the glass ceiling, etc.
Currently, PVC & WPC industry has developed rapidly in the world with a
promising prospect, every country is optimistic to the potential of PVC & WPC
products as well as its benefits on environment. With its superior processing
performance, it has proved to the world of its unique role and status that no other
products can replace nowadays. Its development is the inevitable trend in the
progress of human society.
www.eiriindia.org 1
CONTENTS
INTRODUCTION
USES/APPLICATIONS/ADVANTAGES
USES OF PVC FOAM SHEET/PVC FOAM BOARDS:
BELOW ARE THE ADVANTAGES OF USING PVC FOAM BOARDS:
RAW MATERIALS
POLYMERS
ADDITIVES
FORMULATION OF PVC FOAM BOARD
MARKET OVERVIEW OF PVC FOAM BOARD
PROCESSING STEPS/PROCESS FLOW DIAGRAM
THE PROCESSING STEPS ARE SHOWN IN THE FOLLOWING PROCESS FLOW
DIAGRAM:
SEQUENCES FOR PVC FOAM BOARD MANUFACTURING
PROCESS FLOW DIAGRAM
TECHNICAL DETAILS OF PVC FOAM BOARD LINE
TECHNICAL/TURNKEY CONSULTANT FOR SETTING UP PVC BOARD PLANT
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
SUPPLIERS OF PLANT & MACHINERIES (INDIAN)
BOILER
GENERATOR SET (DG SET)
MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY
EXTRUDERS
PRESSING MACHINE
COOLING TOWERS
BOILER
GENERATOR SET (DG SET)
MANUFACTURERS/SUPPLIERS OF RAW MATERIALS
PLASTIC POLYMERS
COUPLING AGENT
ADDITIVES
PRODUCT SPECIFICATION
PRODUCT FEATURES
OUTPUT OF PRODUCTION:
GENERATION AND MANAGEMENT OF WASTES
SOLID WASTES
www.eiriindia.org 2
LIQUID WASTES
GASEOUS EMISSION
OTHERS
INDUSTRIAL WASTE MANAGEMENT
SEWERAGE SYSTEM
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
SAFETY & OCCUPATIONAL MEASURE (STORAGE/HANDLING OF RAW
MATERIAL & PRODUCT)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
www.eiriindia.org 3
COST ESTIMATION
Plant Capacity 8 MT/Day
Land & Building (2000 sq.mt.) Rs. 3.23 Cr
Plant & Machinery Rs. 2.10 Cr
Working Capital for 1 Month Rs. 1.27 Cr
Total Capital Investment Rs. 6.82 Cr
Rate of Return 39%
Break Even Point 48%
www.eiriindia.org 4
