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Ul2.2 Urea Dosing System: An Innovation in Aftertreatment That'S Always On

The UL2.2 urea dosing system by Cummins is designed to reduce nitrogen oxides (NOx) in SCR systems, featuring freeze-robustness and improved reliability. It builds on the previous UL2 model with enhanced functionality, cost efficiency, and compatibility, while addressing common urea challenges. The system is suitable for both on-highway and off-highway applications, ensuring compliance with stringent emission regulations.

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66 views8 pages

Ul2.2 Urea Dosing System: An Innovation in Aftertreatment That'S Always On

The UL2.2 urea dosing system by Cummins is designed to reduce nitrogen oxides (NOx) in SCR systems, featuring freeze-robustness and improved reliability. It builds on the previous UL2 model with enhanced functionality, cost efficiency, and compatibility, while addressing common urea challenges. The system is suitable for both on-highway and off-highway applications, ensuring compliance with stringent emission regulations.

Uploaded by

amreshspecial4u
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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UL2.

2 Urea
Dosing System
AN INNOVATION IN
AFTERTREATMENT
THAT’S ALWAYS ON.
INTRODUCING
THE LATEST IN
UREA DOSING
TECHNOLOGY
The UL2.2 liquid-only dosing system is one of Cummins’
newest products that help reduce oxides of nitrogen
(NOx) in both low-flow and high-flow Selective Catalytic
Reduction (SCR) systems and is backward compatible* to
our earlier UL2 model.

FREEZE-ROBUST BY DESIGN
The continual presence of Urea within the unit prevents
doser crystallization, making the UL2.2 the sole liquid-only
dosing system on the market to offer freeze-robustness
with improved reliability. Technological benefits include:
\ No power requirement after key-off – providing
freeze-robustness
\ Compared to other offerings available in the market,
offers quicker dosing readiness at key on – avoids
priming issue with pump, as no purge is necessary
\ Quicker NOx treatment – prevents system damage
during intentional or unintentional interruption of power
\ High-flow dosing rate capability

ERADICATING UREA CHALLENGES


This innovative system has been designed to withstand
and overcome many of the urea obstacles that
competitors’ systems cannot tolerate during the
dosing process. The UL2.2 successfully:
\ Uses potted electrical components to
prevent infiltration
\ Utilizes static-only sealing to avoid urea leakages
and short circuits
\ Prevents crystallization by continuously keeping
urea present within the unit
*Depending on software

02
HOW HAS THIS
SYSTEM EVOLVED?
BUILDING ON THE SUCCESS OF THE UL2

The development of existing technology, and introduction


of minimal external and interface change, allows the UL2.2
to be compatible with its UL2 predecessor while offering
enhanced and superior product to market:

COST EFFICIENT DESIGN


\ State-of-the-art design for measurement precision
and lower current-consumption
\ Integrated motor-board
\ Cooling is done by urea, no coolant lines are required

IMPROVED FUNCTIONALITY
\ Electronically controlled pressure relief valve (ePRV)
\ Flapper Valve
\ Suction side damping for improved line
disturbance resistance
\ Improved temperature resistance – one piece
housing for optimized flow circulation
\ New pressure sensor for higher vibration load
and temperature resistance

IMPROVED RELIABILITY
\ Debris free connectors
\ Easier servicing: welded DEF connectors, inlet screen
\ Frost concept inside of hydraulic area

RETAINED FEATURES
\ Dosing accuracy, spray quality and freeze robustness
\ Same shape, connector points and screw on
dimensions for compatibility

Dosing ECU Engine ECU

• DEF tank level


• Temperature
DEF Tank • Hose heating
• Coolant valve
• DEF quality
Recirculation • NOx and NH3 level

SUPPLY UNIT

DOSING UNIT

DOC+DPF SCR+ASC

03
sUppLy Unit \ Liquid only system with similar physical
interface and flow capability as UL2

SPECIFICATION \ Capable of meeting high flow dosing rates


\ Improved performance, efficiency
and reliability
\ Flexibility and ease of integration
\ Frost resistant components for fast thaw,
no power required post key-off and
crystallization prevention
\ Safe shutdown – no purge necessary
\ Increased thermal capabilities:
\ – Ambient temperature limits up to ~+105°C
\ – Increased frost robustness
\ Plug connectors ensure debris-free
assembly
\ 12V and 24V options

TECHNICAL OVERVIEW

PRV\ ePRV\

Temperature\ -40... +85°C


\ (temporarily up to +105°C)\

Pressure\ No\
Sensor\琀屴

Space\ approximately
(L x B x H)\233x148.2x93

Installation\ 2 Screw\

04
Doser Unit \ Liquid only system with similar physical
interface and flow capability as UL2

SPECIFICATION \ Capable of higher vibration for


off-highway segment
\ Improved performance, efficiency
and reliability
\ Increased thermal capabilities:
\ – Ambient temperature limits up to ~+150°C
\ – Increased frost robustness
\ Improved inlet screen:
\ – Increased inlet screen capacity
(80% more than UL2)
\ – Improved serviceability
(no connector disassembling)
\ 12V and 24V Options

TECHNICAL OVERVIEW

Concept\ One-piece housing\

Temperature\ -40... +130°C


\ (temporarily up to +150°C)\

Sensor\ Yes\

Space\ approximately 97x101x99.4


(L x B x H)\琀屴

Flow\ Depending on nozzle between


\ 5-16kg/hr available.
\ Flow rates can be customized
\ to meet customer
\requirements.

Installation\ 3 Leg

*These are the nozzle designs currently available.


We also have the ability to design a bespoke nozzle for
any customer to achieve any flow rate (within reason).

05
LEADERS THROUGH
EXPERIENCE AND
EXPERTISE
Cummins Emissions Solutions (CES) is a global leader in the
design, manufacture and integration of exhaust aftertreatment
2,400+
employees across
solutions. CES offers individual system components to fully five continents
integrated aftertreatment systems that meet ever-higher demands
for efficiency, durability and optimized performance levels for
on‑highway commercial vehicles and off-highway heavy
equipment markets.

We leverage our unrivalled technical understanding to offer the right


technology and support, committing millions of dollars annually to
research and development (R&D) to ensure we are always one step
ahead of constantly evolving environmental and industrial regulations.

Our reputation for continually meeting the highest standards 7


combined with a flexible, customer-orientated approach ensures we manufacturing facilities
deliver correct and timely solutions for every project. and seven engineering
& commercial centers
worldwide
Cummins Dosing technology business

CES’ urea dosing technology offers best-in-class spray capabilities


and easy vehicle integration features. Market leading OEMs rely
on Cummins’ components to meet the most stringent emission
regulations, including Euro VI/EPA 2013 On-highway standards
and Stage V and Tier 4 Final Off-highway regulations. Our global
presence makes us accessible to customers across the world and
our broad product portfolio of urea dosing systems offers the best fit
to any SCR application, while providing market leading performance. 10+
years of emission
solutions experience

QUALITY AND VALUE


Engineering and innovation are only as good as a company’s
ability to manufacture and deliver the highest quality product at
the best value.

We have an unrivaled dosing production capacity and capability to


build systems in different regions like Mexico, China, Europe, America
and India.

This enables economies of scale that others can’t match. The


proximity of manufacturing centers to our global customers helps to
lower transportation costs and ensure timely delivery.

06
Features of
UL dosing
technology
Frost Robustness
\ Quick dosing readiness and NOx treatment
\ Prevention of crystallization
\ Elimination of power need after engine key-off
\ Avoidance of pump priming and purging
\ Electrical heating enabling fast thawing
even at very low temperatures

Flexibility AND Ease


of Integration
\ Simplified design
\ Fluid recirculation cools injector and counteracts
\ heat soak from exhaust
\ Option of controls technology
\ No negative effect of DEF within solenoid

Pressure Swirl Atomizer


\ Small spray droplet size
\ Large customized spray angle
\ (Design variability from 30° to 90°)
\ Customized flow rates
\ Elimination or reduction of deposits

Constant DEF-Cooling
\ Enabled through return flow orifice
\ High effective cooling of dosing unit
\ Pressure decrease to ambient without energy loss

Pressure sensor
\ Sensor within the dosing unit
\ Closed loop pressure control at injection nozzle
\ Dosing amount independent from
installation position

07
Cummins Inc.
Box 3005
Columbus, IN 47202-3005
U.S.A.

1-800-CUMMINS™ (1-800-286-6467)
cummins.com

Bulletin 5676413 Printed in U.S.A. 12/20


©2020 Cummins Inc.

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