ISSN: 2455-2631 © March 2021 IJSDR | Volume 6, Issue 3

Using IOT, Monitor and Control Systems in Industry

Mrs. Snehal Y. Kulkarni

Assistant Professor
Department of Computer Engineering
SKNCOE, Savitribai Phule Pune University,

Abstract: In today’s world automation plays a very important role. Automation is method of controlling appliances, their
status can be changed according to our desire .In this project an automated way of controlling industry appliances through
self-control of the system itself as well as through human interaction is provided. In manual mode user can control industry
appliances automatically using PC or Wi-Fi enabled mobile phone in same local area network in automated mode the system
controls the appliances itself depending on some sensor reading. Another feature is security mode, through this mode user
will be alerted. Live video-steaming through Wi-Fi is also possible. In this paper, Internet of Things (IoT) is effectively used
for monitoring regular domestic conditions by using low cost ubiquitous sensing system. For measurement of parameters,
an integrated network architecture and interconnecting mechanism is used by means of smart sensors and transmission of
data via internet. The proposed system can be reinstalled in any other location by only minor changes in its core.

Index Terms: Internet of Things (IoT), Industrial automation, Android application, smart phone, Wi-Fi, Camera, sensor
data acquisition.

I. INTRODUCTION
Technology has advanced so much in the last few years that it has made life better and comfortable. To save time and efforts,
devices are controlled from particular location. Such systems have become imperative. This thought arises a need to do so in
systematic manner which have tried to implement with the system [1]. The system proposed is an extended approach for controlling
system automatically.
There have been multiple automation systems already been implemented and being used now a days, which use either a dedicated
remote control device, such as in ‘Remote Control Home Automation System via Bluetooth home Network or ordinary mobile
phones for communication, such as proposed by ‘design and prototype implementation of SMS Based Home Automation System.
This system has some weaknesses, (i) as a separate remote control is devoted for automation, then user had to carry that specific
device with him and such a practice is not appreciated by the user,(ii) if the ordinary mobile phones are used for communication,
then the user had to text an SMS every time for communication with appliances, the users are again unenthusiastic to use such
systems. Keeping these drawbacks in consideration, we are introducing the same concept using an Android [2].
Industrial Automation using microcontroller implements the emerging applications of the Wi-Fi technology. Using Wi-Fi
networks, a control system has been proposed which is embedded system, can monitor and control machines and other devices
locally using built-in input and output peripheral devices [3]. Remotely the system allows the user to effectively monitor and control
the appliances and equipment in office via the mobile phone set by sending commands in the form of mail and receiving the
appliances status. The main concept behind the system is; receiving the mails and processing it as required for performing several
operations. The type of the operation to be performed depends on the nature of the mail. Industry automation is a method of
controlling the industry machines using any communication system from any location within the globe [3]. The system has always
attracted the people since it provides people an ease of controlling their industries remotely.
Previously the same communication was done using the remote control or SMS is now done through an application installed
in smart phone. All of this automation provides more and more comfort because of fewer efforts by human being. Large amount of
electronic devices at a time working in industry hence their monitoring is necessary part to find fault and defects along with repairing
these defective electronic appliances as soon as possible.

II. MOTIVATION:
The new age of technology has redefined communication. Most people have access to mobile phones and thus the world indeed
has become a global village. At any given moment, a particular individual can be contacted with the help of mobile phone. But the
application of mobile phone cannot just be restricted to sending SMS or calling. New innovations and ideas can be generated from it
which can enhance its capabilities. Technologies such as Infra-red, Bluetooth, NFC etc. which has developed in recent years goes to
show the very fact that improvements are possible and these improvements have eased our life and the way we live. As many office
appliances and machinery providing control for remote management, automation of machinery in intelligent way is a subject of
growing interest.

III. PROBLEM IDENTIFICATION:

Technology has advanced so much in the last few years that it has made life better and comfortable. To save time and efforts,
devices are controlled from particular location. Such systems have become imperative. This thought arises a need to do so in
systematic manner which have tried to implement with the system. The system proposed is an extended approach for controlling
system automatically.

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 ISSN: 2455-2631 © March 2021 IJSDR | Volume 6, Issue 3

IV. SYSTEM HARDWARE DESIGN

Fig 1. Atmega32 microcontroller

In this system Atmega32 microcontroller is the heart of hardware circuitry. Sensor link used as input port where sensors are
connected through sensor pins. Each sensor connected pins in one to one connection. Five pins are used for sensor because five
sensors are going to use in the system. Crystal circuit is used for filtering sensed data as well as removing noise whereas reset is
used to reset whole system.
Two pins are using, one for receiving data other is for transmitting data to devices. At output pins pull up register is used to take
output from sensor. Sensor values send to android phone via Bluetooth. Those values displayed on App and the live feeds forwarded
towards server through WiFi. All data will be store in database for a while and it would be changing continuously. ULN 2803 is
connected to device driver which provides high voltage output.

V. SYSTEM ARCHITECTURE:

Fig 2: System Architecture

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Implications of the system in future are very great considering the amount of time and resources it saves. The system can be used
as a reference or as a base for realizing a scheme to be implemented in other systems of greater level such as temperature updates,
device synchronization, etc. The system can be modified to achieve a full Industry Automation System which will then create a
platform for the user to interface between human and his industrial appliances.
Main aspect of this system is to control industrial equipment remotely through android application. So, here one android
application will be generated and installed on smartphone which will be connected to hardware circuitry via Bluetooth. In hardware
circuitry there will be one microcontroller (atMega 32) of 8-bit be used as a heart of this system. Sensors connected to devices and
devices will be connected to microcontroller through device drivers. Smart phone will connected to the Server (Glass Fish server)
via Wi-Fi and this Server will be act as an intelligent server who will take decisions by its own and whenever required then will
inform to admin.
This system uses different sensors to check status of appliances in industry. Different sensors used are Light sensor, Vibration
sensor, Door sensor, Water leakage sensor, Temperature sensor.
Microcontroller is used to control all the sensors, device drivers and also Bluetooth controller is connected to it. Signal controlling
unit used to accept all sensor signals which are converted from analog to digital form. Door sensor is used for automatic opening
and closing of door.
Water leakage sensor used to detect leakage of water in industry once it detect somewhere water leakage is occurred then it sends
signal to the microcontroller and it will take further action over it like it will send that signal to android app through Bluetooth then
android app send it to server. Then server will take an intelligent decision he will send email or SMS to plumber.
Temperature sensor used to measure temperature in room if it is higher that particular threshold then it will send warning signal
to server and server will automatically switch on A/C or fan available in the room.
Vibration sensor used to provide security to industry if someone is breaking into your office and he is hammering on the door
then it’s get measured and if count becomes more than predefined threshold then emergency signal send to server through
microcontroller and server will call security guard.
Light sensor used to turn ON/OFF lights in office room. It will happen either manually or dynamically.
Bluetooth controller is act as an interface in between android phone and microcontroller. Android phone and server
communicate via Wi-Fi. On android app there is a facility provided to capture continuous snapshots of office room or to take a
video and it will continuously send it to server. As server receives live feeds it stores it into database and take further action over
any event when occurred. And when server is saving live feed into database at the same time he will send it to the Admin and when
required any event occurred which is not handled by server then admin will take appropriate action over it manually.
In this way industrial equipment’s will be monitored and controlled using android app and an intelligent server.

VI. WORKING PRINCIPLE

 HARDWARE DESIGN:
In this system uses different sensors to check status of appliances in industry. Different sensors used are Light sensor (LDR),
Vibration sensor, Water leakage sensor, Temperature sensor (TDR). Microcontroller is used to control all the sensors, device drivers
and also Bluetooth controller is connected to it. Signal controlling unit used to accept all sensor signals which are converted from
analog to digital form.
Water leakage sensor used to detect leakage of water in industry once it detect somewhere water leakage is occurred then it sends
signal to the microcontroller and it will take further action over it like it will send that signal to android app through Bluetooth then
android app send it to server. Then server will take an intelligent decision he will send email or SMS to plumber. Temperature sensor
used to measure temperature in room if it is higher that particular threshold then it will send warning signal to server and server will
automatically switch on A/C or fan available in the room.
Vibration sensor used to provide security to industry if someone is breaking into your office and he is hammering on the door then
it gets measured and if count becomes more than predefined threshold then emergency signal send to server through microcontroller
and server will call security guard. Light sensor used to turn ON/OFF lights in office room. It will happen either manually or
dynamically. Bluetooth controller is act as an interface in between android app and microcontroller.
 ANDROID APP:
Android app will be installed on smartphone which will be used as n hardware tester. App will continuously receive sensor
values via WiFi and pass it to server for further process.
 INTELLIGENT SERVER:
After receiving sensor values from android app server send it to admin. After receiving further signal from admin server will
either pass it to android app or take an intelligent decision. Like when for a long time server is not receiving updated values for any
sensor then it will be considered as that particular device has some problem and hence server will send Email or SMS to Technical
person to fix that problem.
When everything is going well and good but sensor values are higher/lower than pre-fixed threshold of sensor then server will
send instruction to android app to switch ON/OFF that device.
Every time server saves live feeds which has accepted from android app in the database but it will be changing continuously.

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 REMOTE MONITORING:
Here is the admin who is monitoring the whole system, he is the one who setting threshold value for every sensor according to
environmental condition of industry. The technician details are viewed by administrator. Admin can add or removed technician
details in intelligent server.

VII. CONCLUSION
Due to, intelligent decision making capability of this system, make the system interesting. System can be implemented as
statically and dynamically. Due to either network failure or hardware assembly fault, or both, system will not work properly.
From the convenience of a simple mobile phone, a user is able to control and monitor any electrical devices. This makes it
possible for users to be assured that their belongings are secure and that the electrical appliances are not left running when they are
not present, this are just list a few of the many uses of this system. The end product will be with simple design to make it easy for
users who interact with product. This will be essential because of the wide range of technical knowledge that industries have.

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