Detailed Summary for [Air Compressor Test Rig | Instrumentation & Process Control

Trainers|| Tesca 52365](https://www.youtube.com/embed/C9Ufhmj8sYM?autoplay=1)

by [Monica](https://monica.im)

[00:02](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=2) [Music]

[00:11](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=11) Hello everyone

welcome to Tesca Technologies

[00:13](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=13) my name is Ayush

Mittal and today we are

[00:15](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=15) here to discuss

about two stage air

[00:18](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=18) compressor first of

all before going to the

[00:21](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=21) working of the air

compressor let us discuss

[00:24](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=24) about its

components so first of all we

[00:26](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=26) have Our

temperature meter which is used to know the

[00:29](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=29) extent of different

pipes connected towards

[00:32](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=32) the suction wells and

motors secondly we have a temperature

[00:36](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=36) meter which is used

to know the current past the

[00:39](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=39) motor thirdly we

have a voltmeter which measures

[00:43](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=43) voltage applied

across the motor and now

[00:46](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=46) fourth We have our

energy meter and we can see

[00:48](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=48) power meter which

measures the power consumed
[00:51](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=51) by the motor this is
the main switch which is used to

[00:55](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=55) turn on and off the

motor and here are

[00:59](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=59) the LED indicators

this is our power

[01:01](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=61) supply switch and

this is a manometer which

[01:05](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=65) measures the

pressure difference of this

[01:09](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=69) is our suction box

which sucks the air

[01:13](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=73) and the normal

pressure so youtube manometer

[01:18](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=78) measures the

pressure

[01:21](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=81) difference now as we

can notice this air

[01:25](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=85) section box has a

hole inside this this

[01:27](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=87) hole is known as the

reface of the suction box

[01:30](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=90) it is of two types

which are 10mm and

[01:35](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=95) 15mm so at this In

this box 10mm

[01:39](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=99) suction box and

suction reface is

[01:43](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=103) connected now

let's move ahead to the next

[01:46](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=106) components of the

air compressor now here
[01:49](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=109) comes the main
unit of the compressor that is the

[01:52](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=112) motor and the

piston here we have two pistons

[01:56](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=116) connected which

compresses the air through air which

[02:00](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=120) comes through the

section pipe pipe one pipe

[02:03](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=123) two and after

compressing the air the

[02:06](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=126) compressed air

comes through this pipe this is

[02:08](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=128) pipe three and goes

to the tank capacity this

[02:12](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=132) tank is of capacity

130

[02:14](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=134) litres this pistons

are of

[02:17](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=137) diameter 70 mm
and the Length of the piston

[02:20](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=140) is 80 mm this motor

is of 3 hers power

[02:24](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=144) 1450 rpm and

single phase motor induction

[02:28](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=148) motor here we have

a pressure gauge which is

[02:31](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=151) used to measure

the pressure of the tank and this

[02:34](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=154) is the power cut off

switch which cuts off the

[02:36](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=156) power when the

pressure of our 10 tank is
[02:40](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=160) greater than 10 kg
per centimeter cube And

[02:43](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=163) here we have our

valve which is used for

[02:45](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=165) the outlet of the

compressed gas from the

[02:51](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=171) valve ok so
let's move ahead to the working

[02:54](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=174) of the air

compressor so before turning on the air

[02:57](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=177) compressor first of

all we have to fill this

[02:59](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=179) manometer meter

more than that with water from more than a

[03:02](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=182) half we can fill this

with using

[03:05](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=185) this pipe so now

lets put on the air

[03:08](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=188) compressor as we
can see we have on the air

[03:11](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=191) compressor so this

manometer makes the difference

[03:15](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=195) in the pipes both of

the water

[03:18](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=198) so and here we can

See the Pressure Gorge The

[03:23](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=203) pressure of the

Pressure Gorge is changing so

[03:25](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=205) we have to wait for

the ants gorge to reach 2.5

[03:29](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=209) centimetres so
let's wait for
[03:35](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=215) the ants gorge to
reach 2.5 cm per cage

[03:39](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=219) so now we will open

the valve and we will

[03:43](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=223) set the pressure of

the pressure gauge to 2 so that it

[03:46](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=226) is stable so we will

keep open the

[03:48](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=228) pressure gauge at

[03:57](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=237) 2 as we can see the

needle of the pressure gauge is

[04:01](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=241) moving down

towards the two kg per

[04:03](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=243) centimetre square

so let's wait and as soon as

[04:07](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=247) I can see the

pressure of the yardstick is

[04:10](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=250) two to two so now I

will close the wall to a

[04:14](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=254) limit so that it will

be stable at two

[04:18](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=258) only so now we

have To take the reading from

[04:21](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=261) the

[04:24](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=264) manometer as we
can see the difference of

[04:27](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=267) the pressure here

we can the first h1 of the is

[04:32](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=272) 19.4 and the

second height of her manometer is

[04:36](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=276) 14.4 so difference

of this h1 and h2 will be
[04:40](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=280) 19.4 - 14.4 that will
B f so this is our

[04:45](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=285) first

[04:47](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=287) observation now for

second reading we will have

[04:50](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=290) to take the pressure

of the pressure gauge to

[04:53](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=293) 3.5 kg per

centimeter [ __ ] so lets

[04:57](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=297) Make the pressure

of the pressure goes to 3.5 kg

[05:00](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=300) per centimetre and

weigh

[05:08](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=308) anty meter square

so now let's open the

[05:11](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=311) valve to make a

stable pressure at 3 kg

[05:15](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=315) per centimetre

[05:20](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=320) square as you can

see the needle of the pressure

[05:24](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=324) gauge is moving

down so let's make It this

[05:27](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=327) needle is stable at

kg per centimetre

[05:34](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=334) square so here we

know this needle has come to

[05:38](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=338) 3 kg per centimetre

square so now

[05:40](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=340) let's measure

the pressure from the

[05:44](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=344) manometer as we
can see the reading of the
[05:47](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=347) manometer
hair's height one i approx 19

[05:52](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=352) and height to e

[05:56](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=356) 14.8 14.8 so

difference of this will be 19 -

[06:02](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=362) 14.8 that will be 4.2

so let's mark it in

[06:06](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=366) our

[06:08](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=368) observations ok so
after taking all the

[06:11](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=371) observations we
have to do calculations

[06:14](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=374) according to the

calculations mentioned in the

[06:18](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=378) manual so that we

can measure The volumetric

[06:22](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=382) efficiency and the

isothermal efficiency of The

[06:25](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=385) Air

[06:27](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=387) Compressor Thank

You Guys For Watching This

[06:30](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=390) Video And If You

Have Any Doubt Regarding

[06:32](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=392) Air Compressor You

Can Go Through The Website

[06:34](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=394) Tesca Global And If

You Like This Video

[06:38](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=398) Please Hit The Like

Button And Do Subscribe

[06:40](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=400) To The Channel

Thank

[06:46](https://www.youtube.com/watch?v=C9Ufhmj8sYM&t=406) You