Sealing Strip
Sealing Strip
Exchangers
This paper presents design data relating to sealing strips for tubular heat exchangers.
C. E. Taylor Sealing strip shapes, locations, and gap widths (the distance between the sealing
strip and the nearest tube) are evaluated as to the pressure drop they create and,
more importantly, as to their heat transfer characteristics. Velocity data were col-
I. G. Currie lected using a laser-Doppler anemometry system for which the fluid within the test
Mem. ASME model flow loop was refractive index matched with thepyrex rods that made up the
tube bundle. A normalized heat transfer coefficient for each test has been inferred
Department of Mechanical Engineering, from the local velocity field. Unexpected trends were found in the heat transfer and
University of Toronto, pressure drop results of the gap width tests. It was concluded that the rectangular
Toronto, Canada, M5S 1A4 sealing strip located at the seventh row with a gap equal to the difference between
the tube pitch and the tube diameter was the most effective. The successful applica-
tion of LDA in the test program introduces a powerful measuring technique for the
flow field in and around tube banks. From the measurements, pressure drops and
heat transfer coefficients may be deduced. In addition, the technique will prove to
be of great value in the field of flow-induced vibrations where detailed velocity data
are required.
Introduction
Shell-and-tube heat exchangers contain both baffle plates as a quick and easy design tool for rating various heat ex-
and sealing strips as shown in Fig. 1. The baffles force the changer geometries. This method dealt with the effectiveness
flow to pass normal to the tubes and they serve to support the of sealing strips by using a correction coefficient that varied
tubes. In order to facilitate assembly of the heat exchanger, a with bypass area and sealing strip location. Even in this cur-
space exists between the tube bundle and the retaining shell. rent rating method, neither the actual shape of the sealing strip
This space offers a hydraulic short circuit to the fluid, thus nor the size of the gap between the strip and the tube bundle
reducing the effectiveness of the device to exchange heat. Seal- was considered.
ing strips, which are metal strips mounted on the baffles and In England, heat transfer research has developed rapidly
running parallel to the tubes, are introduced to block this since the early 1960s. Gay and associates [8, 9] at the Univer-
bypass flow partially, thereby increasing the effectiveness of sity of Aston developed an electrochemical mass transfer
the device. technique, using the Chilton-Colburn analogy to predict heat
Until the late 1940s, tubular heat exchanger design was car- transfer coefficients. The early work was purposely performed
ried out with the aid of previous experience and the ideal tube in heat exchanger geometries that had previously been tested
bank data of such early researchers as Grimison [1]. The addi- by conventional methods in the USA. The far greater speed
tion of baffles, spacers, tie rods, tube-free lanes, and sealing and ease of this new technique made it the choice of H.T.F.S.'
strips led to commercially usable designs for which heat as they launched an experimental program that has been pro-
transfer and pressure drop could not be accurately predicted. ducing heat-exchanger design data since 1971. No studies on
Experimentation was required to provide a data base from sealing strips have yet been disclosed but Macbeth [10]
which empirical equations could be developed. reported many of the program findings in a 1983 publication.
Such a program was initiated in 1947 with Bergelin and Col- A review of the problems involved in heat exchanger design,
burn as the principal investigators and was known as the together with a status report on their progress, has been
Delaware project. This project adapted a shell-side flow presented by Taborek [11]. This review points out that the cur-
mechanism first presented by Tinker in 1951 [2]. Tinker iden- rent analyses of the problems, such as that presented by Palen
tified four streams in the shell-side flow of a heat exchanger and Taborek [12], rely on large data banks for the values of
and a fifth stream was later identified. The main cross-flow the flow resistances and the heat transfer coefficients. Yet,
stream passed from one baffle window, across the tubes and significant gaps exist in these data banks. For example, Gor-
out through the other window. An ideal baffled heat ex- man [13] presented data relating to cross-flow vibrations of
changer would have all of the shell-side fluid following this rods near sealing strips. However, only total flow velocities
route. The other four streams were "leakage" or "bypass"
streams which reduced the heat exchanger efficiency. One of H.T.F.S. = Heat Transfer and Fluid-Flow Service, Harwell, England.
these streams passed between the baffle and the shell. This
bypass area cannot be easily blocked and has therefore
become an accepted loss. Another stream passed between the
tubes and the shell. Some success has been found in diverting TUBES IN
this flow through the use of sealing strips. The importance of TUBE BUNDLE
• I1
4PF ESSURE TAPS
are inadequate with respect to their application to flow-
1"-
induced vibration analysis or computer code evaluation.
An attempt is made in this paper to illustrate the need for
further investigation into the effect of sealing strip geometry
25
25
pj 1 >. y
piillllP]
_ ^
' X
and location on the heat transfer characteristics of a tube bun-
1
dle. This need is especially apparent to those attempting to
numerically predict heat exchanger thermal-hydraulics
102
through the use of computer models.
The experimental work outlined in this paper was initiated j—12.7 DIA.
primarily to supply experimental data which could be used to
test the computer code reported by Carlucci et al. [14]. This ooooo
code has been developed to predict the detailed shell-side flow 19.1 )0000
in a wide range of shell-and-tube heat exchanger geometries. OOOOO
In 1979, Rowe [15] presented a summary of the progress made )O0O0
in the analytical approaches to thermal-hydraulic modeling. 406 356
He emphasized the need for experimental work dealing with ooooo
)0000
the turbulent mixing in rod bundles and with abnormal flow
distributions due to blockage and support structures. An ooooo
understanding of the effects of sealing strip geometry is indeed )0000
important to heat exchanger technology, the development of ooooo
which grows increasingly as we strive for more efficient )oooo
devices.
The bypass flow has a significant effect on the temperature
ooooo
profile through a heat exchanger, and on the mean T
temperature difference across it. This is a consequence of the 44
9.5 191
fact that the bypass flow does not make contact with the same
amount of heat transfer area as does the main crossflow. Thus I
*
the bypass flow experiences a lower temperature change than 25
the main crossflow, giving rise to a mixing of two flows of dif-
4PF ESSURE TAPS
fering temperatures at the exit to the tube bank. 13|j- •>-« -|
-*-
OUTLET
2 Test Facilities
Dimensions, in mm
The equipment consisted of a transparent heat-exchanger
test section, a liquid of matching refractive index, a flow loop, Fig. 2 Test section and tube array
Nomenclature
I EZZZ\ (a) O
l-
I
0.85
r 0.80
0.75
0.70
I (b)
b
CO
E
0.65
z 0.60 0.5 (3
Gap/(P-D)
Fig. 4 Variation of heat transfer with sealing strip gap
Acknowledgments
The authors would like to acknowledge the technical
assistance of Dr. R. L. Varty who so capably initiated this
research project. Much of the design and construction of the
flow loop was carried out by E. Morala. Special thanks are ex-
tended to these two individuals for their contributions to this
work.
The research which formed the basis of this paper was spon-
Fig. 6 Typical heat transfer maps
sored by Atomic Energy of Canada Limited, Chalk River
Nuclear Laboratories in the form of a research contract held
with the University of Toronto. The financial assistance of-
fered through this contract is gratefully acknowledged.
recirculation zone exists. As the gap widens the flow within the Appreciation is also extended to L. N. Carlucci, of the
tube bank decreases slightly and the momentum no longer car- Engineering Research Branch at the Chalk River Nuclear
ries the flow as far past the sealing strip so that the NHTC Laboratories, for contributing his expertise throughout the
decreases. In Region C the same mechanism is at work with tenure of the research project.
the result that the heat transfer decreases as the gap widens.
The anomaly occurs in Region B. If one moves from Region C
into Region B, one finds that the volume of flow within the
tube bank reaches a quantity such that it is forced back into References
the tube-free lane since its own downward momentum is still 1 Grimison, E. D., ASME Transactions, Vol. 59, 1937, pp. 583-594.
not great enough to maintain the tube bank flow. As one con- 2 Tinker, T., "Shell Side Characteristics of Shell and Tube Heat Ex-
tinues to narrow the gap the growing momentum of the tube changers," General Discussion on Heat Transfer, Institution of Mechanical
bank flow combined with the increased sealing strip length Engineers, London, England, 1951, pp. 97-116.
3 Tinker, T., "Shell Side Characteristics of Shell and Tube Exchangers-A
eventually causes the recirculation zone to grow again and, Simplified Rating System for Commercial Heat Exchangers," ASME Trans-
therefore, the heat transfer coefficient to increase as in Region actions, Vol. 80, 1958, pp. 36-52.
A. This is one attempt at an explanation as to why GAP/ 4 Bergelin, O. P., Bell, K. J., and Leighton, M. D., "Heat Transfer and
(P—D) = 1.0 is the most effective gap size. Fluid Friction During Flow Across Banks of Tubes - VI, The Effect of Internal
Leakages Within Segmentally Baffled Exchangers," ASME Transactions, Vol.
The greatest heat transfer coefficient existed when no gap 80, 1958, pp. 53-60.
was allowed between the sealing strip and the tube. This was 5 Test, F. L., "The Influence of Bypass Channels on the Laminar Flow
not, however, chosen as the most effective gap width because Heat-Transfer and Fluid Friction Characteristics of Shell and Tube Heat Ex-
the Euler number was very high and having the sealing strip changers," ASME JOURNAL OF HEAT TRANSFER, Vol. 83, 1961, pp. 39-47.
6 Test, F. L., and Kingston, R. I., " A Study of Heat Transfer and Pressure
touching the tube was not practical. Drop Under Conditions of Laminar Flow in the Shell-Side of Cross-Baffled
Heat Exchangers," ASME Transactions, Vol. 80, 1958, pp. 593-600.
5 Conclusions 7 Bell, K. J,, "Delaware Method for Shell-Side Design," Heat Exchangers:
Thermal Hydraulic Fundamentals and Design, S. Kakac et al., eds., Hemisphere
The use of any sealing strip will provide a heat transfer coef- Publishing Co., New York, 1981, pp. 581-618.
ficient that will fall between that of the "ideal" rod-filled test 8 Gay, B., and Roberts, P. C. O., "Heat Transfer on the Shell-Side of a
Cylindrical Shell-and-Tube Heat Exchanger Fitted With Segmental Baffles. Part
section and that of the case with no sealing strip. A test of II: Flow Patterns and Local Velocities Derived From the Individual Tube Coef-
various sealing strip shapes exposed the fact that a com- ficients," Transactions Institution Chemical Engineers, Vol. 48, 1970, pp.
promise between heat transfer and pressure drop would have T3-T6.