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ESTUN E310P-Operational-Manual

The document provides an operation manual for the E310P machine, detailing steps for program management, including creating, loading, and deleting programs. It also explains how to start the machine, manage alarms, and perform bending operations with specific parameters. Additionally, it covers the setup of mold parameters and the importance of angle correction and X-axis compensation for precise machining results.

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makohe9967
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© © All Rights Reserved
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0% found this document useful (0 votes)
977 views1 page

ESTUN E310P-Operational-Manual

The document provides an operation manual for the E310P machine, detailing steps for program management, including creating, loading, and deleting programs. It also explains how to start the machine, manage alarms, and perform bending operations with specific parameters. Additionally, it covers the setup of mold parameters and the importance of angle correction and X-axis compensation for precise machining results.

Uploaded by

makohe9967
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 1

1. Click on "Program Management" to access the "Program" page. 1.

Operation Example
13. Click under "Step 2/2," and set it to "5.00"
2. Click "Create", and enter the program number in the new program creation As an example, we will explain the operation by programming the following
page. Click "Done" to automatically load the new program. The currently 14. Click the "Start/Stop" button. After completing the above steps, the
product:
active program is the newly created one. Subsequently, edit the corresponding servo axes will start locating, and you can begin production once the machine
parameters in the multi-step program. In the program management section, Thickness=7.5mm
tool is ready.
you can view the basic parameters of the newly created program and its Steel plate of 120mm long
creation time. Note: When creating a new program, the program is  Quick Programming
Operation Manual for E310P
automatically loaded.
 Loading a Program In addition to regular programming, quick programming is also available. Click
To load a program, click on the row containing the program you want to load, and From this example, we can derive a set of basic data:
"Quick" at the top of the multi-step program page to facilitate multi-step
Version: V1.00 then click "Load". This action calls the loaded program in the multi-step program. Material = Steel; X target positions are 60.00mm; Bending angle = 90.00°;
Thickness = 7.50mm; Machining count = 50.
 Deleting a Program programming. After programming is complete, click "Run" to execute.
In this example, we need to use the "angle mode" to complete this task, assuming
To delete a program, click on the row containing the program you want to delete,
the die used is 1.
and then click "Delete". Bending Calibration
Furthermore, based on experience, we set some necessary parameters as follows:
Afterward, choose "OK" in the pop-up dialog asking, "Do you want to delete this
Dwell time = 3.00s; Yield delay = 2.00s and yield distance = 5.00mm. It is common to perform a preliminary setup of the machine tool before machining
program?"
Programming these data through the interface involves the following steps: to achieve precise bending results.
Note: You cannot delete a currently executing multi-step program.
Users can enter the single-step programming interface, create a simple bending
Be sure to read this manual carefully before
Device Operation 2. Click , and set it to "1".
program, and operate the machine tool to complete one machining cycle. After the
using the product! bending operation, measure the actual bending angle, depth, and barrier position to
 Starting check if they match the desired bending specifications.
 How to Start 3. Click , and set it to "1".
 Angle Correction
After completing programming in "Single-Step" or "Multi-Step" mode, you can 4. Click , and set it to "7.50".
The setting range is [-90°, 90°].
start the machine tool by simply pressing the "Start/Stop" button. The servo axes
5. 1. Click on "Dwell Time" and set it to "3.00".
Operation Panel will begin location, and production can commence once the machine tool is ready. If there is an error in the angle, it needs to be set in the next bending
6. 2. Click on "Wait for Yielding" and set it to "2.00".
 Start/Stop Status
operation. For example:
7. 3. Click on "Stop Finger Position" and set it to "60.00".
The "Service Line" displays status codes: 2 for stop, 3 for running, and 6 for alarm.
 If the programmed value is 90, and the measured value after machining is 92,
 Stop 8. 4. Click on "Yielding Distance" and set it to "5.00".
then the angle correction value should be set to -2.
Device stop generally falls into the following three categories: 9. 5. Click on "Bending Angle" and set it to "90.00".  If the programmed value is 90, and the measured value after machining is 88,
Service
10. 6. Click on "Total Bends" and set it to "50". then the angle correction value should be set to 2.
Line  Alarm Stop: If any alarm occurs during the operation of the machine tool, it
Parameter
will automatically stop. 11. 7. Click the "Start/Stop" to run the device.  X-Axis Compensation
Area
 Normal Stop: Normal stop includes manual stop and count-end stop. After completing the above steps, the servo axes will start positioning, and you can The setting range is [-99.999, 99.999].
Start/Stop
begin production once the machine tool is ready. If there is a deviation in the barrier position, compensation needs to be set
 Manual Stop: During the operation of the machine tool, pressing the
"Start/Stop" button would immediately stop the device.
for the next bending operation.
 Count-End Stop: When the counting method is set to "Decrement", and the Multi-Step Operation The method for X-axis correction is the same as angle correction. For example:
"Current Count" reaches 0, the device will automatically stop.  If the programmed value is 100.00mm, and the measured value after
machining is 102.05mm, then the X-axis correction value should then be set to
E-Stop  E-Stop: Pressing the "E-Stop" button immediately halts the device or cuts off  Overview of the Procedure -2.05mm.
power. 1. Click on the multi-step program icon to switch to the multi-step  If the programmed value is 100.00mm, and the measured value after
machining is 98.05mm, then the X-axis correction value should then be set to
program page.
 Alarm and Reset 1.95mm.
Item Description 2. Click on the parameter you want to set. [Note] In single-step programming, there is no "X-axis compensation" parameter
 Alarm Information 3. Input the desired value in the virtual keyboard and click to set because it is possible to halt the machine tool at any time and modify the "X target
The service line displays machine tool
Alarm information is displayed in the service line. position" parameter. However, in multi-step programming, production and
more parameters.
status, workpiece count, alarm information, machining are carried out in multiple steps, making it inconvenient to modify the
Service Line  How to Reset 4. Click "Done" to confirm the input.
and the position information of Y, X, R, and "X target position" parameter. That's why the "X-axis compensation" parameter
Alarms are categorized into two levels: warnings and alarms. For example, slider 5. Repeat steps 2 to 4 for additional parameter settings. has been added to each step in multi-step programming.
C axes.
reaching the UDP, slider not leaving the mute, and software limits are categorized 6. Click to add a new step, which copies the content of the previous step.
The parameter information varies with the Alarm Information
Parameter Area as warning level, and the device does not stop. Other alarms are categorized as Continue setting parameters for the new step.
selected interface. alarm level, and the device stops. Clear
7. Click at the bottom of the page to access further parameter Code Alarm Name Cause
Method
An E-stop button that, when pressed, cuts Please refer to the "Alarm Information" section for alarm reset procedures. When settings. Slider not at UDP in single or
E-Stop off the power to the machine tool system, running again, the device will automatically check if the fault has been cleared. If
8. After all desired parameters are set, click the "Start/Stop" button to
A.02 Slider not at UDP
continuous mode
Automatic

and halts the equipment. the fault persists, alarm information will be displayed again.
initiate device operation. Both UDP and Mute signals are active
A.03 Slider Not Out of Mute Automatic
 I/O Status simultaneously
9. Parameter Specification X-Axis Target Software Limit
Clicking "Monitor" in "Single-Step" or "Multi-Step" programs allows you to view A.04 Reach the minimum of software limit Automatic
Minimum
input and output status. The background color of the icons indicates ON, and Parameter Description
X-Axis Target Software Limit
Single-step/Continuous

no background color indicates OFF. This status updates in real-time. Input the material number for the workpiece. A.05 Reach the maximum of software limit Automatic
Maximum
Lighting output
Oil Pump Start

Soft Keys 1: Steel 2: Aluminum 3: Zinc 4: Stainless Steel 5:


Stop running
Jog to open

Y-Axis Target Software Limit


New Material 1 6: New Material 2 A.06 Reach the minimum of software limit Automatic
Mold Setting Minimum
When programming in angle mode, input the ID of the die to Y-Axis Target Software Limit
be used. A.07 Reach the maximum of software limit Automatic
When users intend to program using angles, it is essential to configure mold Maximum
When programming in position mode, enter 0.
R-Axis Target Software Limit
parameters accurately. Here is a brief overview of the setup steps: A.08 Reach the minimum of software limit Automatic
Minimum
Input the thickness of the workpiece.
R-Axis Target Software Limit
A.09 Reach the maximum of software limit Automatic
1. Click , and then select "Mold Set". There are a total of 30 sets of dies
The time Y-axis maintains the pressing pressure after
Maximum

available. External safety signals are abnormal,


reaching the target position.
Operation Procedure 2. Click on the row corresponding to the desired mold "ID" that you wish to set.
A.10 Safety Signal Abnormality such as E-stop, safety door, safety light Automatic
curtain
3. Click "Edit" to input the technical parameters of the mold using the virtual Waiting time before X-axis executes yielding.
Machine stops and alerts when the
A.21 Count to Stop manual
System Boot keyboard that appears. count reaches 0.
If the workpiece counting mode is "Decremental", it will
A.22 Foot Pedal Operation Error Foot pedal signal is abnormal manual
4. Click "Done" to confirm the input, and then click "Save Changes" to save the decrease continuously until it reaches 0, and the machine tool
Collision between the mold and the
parameters. will stop. If the workpiece counting mode is "Incremental", it A.23 Die Interference manual
backguage
will continuously increase by this set value.
Refer to the diagram below for an illustration of the mold's technical parameters: A.28 UDP Signal Abnormality UDP signal is abnormally lost manual
Sets the angle correction value for all steps when A.31 Oil Pump Not Started Oil pump signal is lost Automatic
Program
Load programming in angle mode.
Management No mode signal or multiple mode
A.32 Mode Error manual
signals are present simultaneously.
Sets the desired bending angle value for the current step. A.33 Mode Switch during Operation Illegal mode switch during operation manual
A.34 Encoder Abnormality Encoder feedback is abnormal manual
Internal communication interruption in
The target position value for the X-axis in the current step. A.35 Communication Abnormality manual
Multi-step a non-uninitialized state.
Program Run
No communication established with the
 H: The height of the mold. This height is used to calculate the depth of the A.36 X-Axis Disconnected manual
X-axis servo control
Single- bend. The yielding distance of the X-axis in the current step.
No communication established with the
step A.37 Y-Axis Disconnected manual
 V: The width of the die's V notch. The V width is the distance between the two Y-axis servo control
intersecting lines of contact. No communication established with the
The disturbance compensation value in the current step. A.38 R-Axis Disconnected manual
Single-step  α: The angle of the die. R-axis servo control
Run
Program A.39 CAN Transmission Error Unsuccessful CAN data transmission manual
 R: The radius of each side of the V notch. The programming position value for the Y-axis in the current
A.40 Drive Parameter Error Incorrect servo ID setting manual
 S: Safety distance. This parameter becomes effective after the R axis is step.
Servo was in an alarmed state before
mounted to prevent interference between the stop finger and the die. The A.41 X-Axis Servo Abnormality manual
system power-up
calculation formula is: "Safety Distance = FS + V/2". Where: FS = The flat The target position value for the R-axis in the current step.
Programming Mold Set Machine
Equipment
Servo was in an alarmed state before
Programming Constants No permissions Parameters
Maintenance
portion behind the V notch; V = V opening width. A.42 Y-Axis Servo Abnormality manual
First-level system power-up
Constants No permissions required
required permission First/Second-Lev
el Permission
Servo was in an alarmed state before
Single-Step Operation The angle correction value in the current step. A.43 R-Axis Servo Abnormality
system power-up
manual

A.51 IO Port Configuration Error Port configuration error manual


[Note] To exit any on-screen virtual keyboard, you must use If there is a deviation in the barrier's position, you need to set
the "Exit" or "ESC" key on the virtual keyboard itself;  Overview of the Procedure: this parameter in the next bending operation, and it applies System voltage lower than normal
A.53 Abnormal Power OFF manual
tapping the blank area on the touchscreen will not close the only to the current bending step. working voltage
1. Access the single-step page or click to switch to the single-step page.
keyboard. A.60
Servo Emergency Frame Alarm
Servo overcurrent alarm manual
2. Click on the parameter you want to set. 2310
The number of times the current step is to be repeated.
3. Input the desired value in the popped-up virtual keyboard.
Servo Emergency Frame Alarm
4. Click the "Done" key to confirm the input. A.61 Momentary power interruption alarm manual
Manual Axis Adjustment 5. Repeat steps 2 to 4 for additional parameter settings.
3100
10. Operation Example Servo Emergency Frame Alarm
A.62 Overvoltage alarm manual
This interface provides users with the ability to manually move 6. Click at the bottom of the page to access further parameter As an example, we will explain the operation by programming the following 3110

settings. product: Servo Emergency Frame Alarm


servo axes. The term "servo axes" refers to the axes controlled by A.63 Undervoltage alarm manual
7. After configuring all desired parameters, click the "Start/Stop" button to 3120
servo motors, such as Y, X, R, and C. Manual axis adjustment aids initiate device operation. Thickness=7.5mm Servo Emergency Frame Alarm
Steel plate of 80mm long A.64 RAM chip abnormality alarm manual
users in debugging machine tools and workpieces. 5080
 Parameter Specification
After powering on the device, navigate to the single-step or A.65
Servo Emergency Frame Alarm
AD sampling abnormality alarm manual
Parameter Description 5210
multi-step program page and switch to the manual page by
From this example, we can see that the bending process is divided into 2 steps, and Servo Emergency Frame Alarm
Input the material number for the workpiece. A.66 Bleeder resistor damaged alarm manual
selecting "Manual". You will find the following icons: we can derive a set of basic data: 5420
1: Steel 2: Aluminum 3: Zinc 4: Stainless Steel 5: New
 Material = Steel; X target positions are 30.00mm and 120.00mm; Bending angle = Servo Emergency Frame Alarm
Material 1 6: New Material 2 A.67 Regeneration abnormality alarm manual
90.00°; Thickness = 7.50mm; Machining count = 50. 5421
 Clicking on or allows for low-speed adjustments of When programming in angle mode, input the ID of the die to be
In this example, we need to use the "angle mode" to complete this task, assuming Servo Emergency Frame Alarm
the selected servo axis, with the speed being a manual used. A.68 Parameter and validation abnormality manual
the punch used is 1. 5581
percentage of the motor's rated speed as set in the axis When programming in position mode, enter 0.
Furthermore, based on experience, we set some necessary parameters as follows: Servo Emergency Frame Alarm
parameters. A.69 Electronic gear error manual
Input the thickness of the workpiece. Dwell time = 3.00s; Yield delay = 2.00s and yield distance = 5.00mm. 5582
Programming these data through the interface involves the following steps:
Servo Emergency Frame Alarm Motor model parameter or drive model
The time Y-axis maintains the pressing pressure after reaching the A.70 manual
Programming Constants target position to prevent workpiece deformation due to rebound.
5583 parameter error

1. Click , and set it to "1". Servo Emergency Frame Alarm


A.71 Illegal error code manual
6100
The "Programming Constants" interface provides users with Waiting time before X-axis executes yielding.
Servo Emergency Frame Alarm
common bending setup parameters. 2. Click , and set it to "1". A.72 PDO mapping error manual
6120
Click to switch to the "Programming Constants" page. If the workpiece counting mode is "Decremental", it will decrease 3. Click , and set it to "7.50". CAN communication error (incorrect
Servo Emergency Frame Alarm
Parameter Explanation continuously until it reaches 0, and the machine tool will stop. If the A.73 address or communication baud rate manual
6300
Choose the method of counting workpieces during workpiece counting mode is "Incremental", it will continuously parameter)
increase by this set value. 4. Click , and set it to "50". Servo Emergency Frame Alarm
Counting Method production. This allows workpieces to be counted in A.74 Serial encoder error manual
either a decremental or incremental manner. 7303
Servo Emergency Frame Alarm
When the X-axis is yielding, choose whether the Sets the desired bending angle for current step. 5. Click , and set it to "2.00". A.75 Incremental encoder error manual
7305
Wait for Yielding Y-axis should wait for the X-axis yielding to complete
Servo Emergency Frame Alarm
before entering "Pressing" mode. Input the angle correction for the current bending step; only A.76 Rotary encoder error manual
7380
Duration of the "Decompression" process. The setting effective for this specific step. 6. Click , and set it to "3.00".
Servo Emergency Frame Alarm
Decompression of this parameter affects the duration during which the The target position value for the Y-axis. A.77 CAN communication abnormality manual
8100
Time "Decompression" output ports configured in the "Valve When programming in angle mode, this value is automatically Servo Emergency Frame Alarm
Configuration" interface change from OFF to ON. calculated, but users can modify it. 7. Click under "Step 1/1", and set it to "90.00". A.78 CAN bus overflow manual
8110
From the end of the "Opening" of the previous step to
Servo Emergency Frame Alarm
Step Change Delay the start of location of the next step's axes, the waiting The target position value for the X-axis. A.79 CAN bus entering PASSIVE mode manual
8120
time in between is referred to as "Step Change Delay". 8. Click under "Step 1/1", and set it to "30.00".
Servo Emergency Frame Alarm
A.80 Heartbeat error manual
The X-axis is located within the safe area, and the The yielding distance of the X-axis during the bending process. 8130
temporary position of the R-axis. Servo Emergency Frame Alarm
9. Click under "Step 1/1", and set it to "5.00". A.81 CAN bus OFF manual
R-Axis Transition When this parameter is set to 0, it indicates that this 8140
Position function is disabled. Otherwise, the parameter The target position value for the R-axis.
Servo Emergency Frame Alarm
10. Click to add the second step. A.82 Incorrect received CAN message length manual
becomes effective only when the X-axis reaches the
8200
safe distance from the die.
Compensation value for disturbances. Servo Emergency Frame Alarm
A.83 Incorrect received PDO length manual
11. Click under "Step 2/2", and set it to "90.00". 8210
Servo Emergency Frame Alarm
Program Management A.84
8311
Overload alarm manual

12. Click under "Step 2/2", and set it to "120.00". Servo Emergency Frame Alarm
A.85 Overspeed alarm manual
Creating a New Program 8480

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