Reference Material - FFO
Reference Material - FFO
1.Define
1) Fluid:
A fluid is a substance which is capable of flowing if allowed to do so.
A fluid is a substance that has no definite shape of its own, but
conforms to the shape of the containing vessel.
2) Real and ideal fluids:
It is a fluid which offers resistance when it is set in motion. All
naturally occurring fluids are real fluids.
An ideal fluid is the one which does not offer resistance to flow
/changes in shape.
3) Mass density and specific gravity:
Mass density of fluid is the mass of fluid per unit volume. In SI
system it is expressed in kg/ . The mass density of pure water at
277 k is taken as 1000 kg/ .
The specific gravity of fluid is a ratio of the density of the fluid to
density of a standard fluid.
4) Viscosity:
A fluid undergoes continuous deformation when subjected to a shear
stress. The resistance offered by a fluid to its continuous deformation
is called viscosity.
5) Specific gravity:
The specific gravity of fluid is a ratio of the density of the fluid to
density of a standard fluid.
6) Kinematic viscosity:
The kinematic viscosity of a fluid is the ratio of the viscosity to the
density of the fluid. It has unit of /s.
7) Velocity gradient:
Velocity gradient is the rate of change of velocity in relation to
spatial coordinates. It's the difference in velocity between layers of a
fluid, and is represented by the equation / , where is velocity and
is the distance between layers.
8) Boundary layer:
The boundary layer is the region of fluid near a surface where the
fluid's flow is affected by the surface's friction.
9) Laminar boundary layer:
A laminar boundary layer is a smooth layer of fluid that forms when
a viscous fluid moves past a solid surface.
10) Turbulent laminar layer:
A turbulent boundary layer is a thin layer of fluid near a surface
where the flow is chaotic and irregular.
11) Laminar sub layer:
A laminar sublayer is a thin layer of fluid near a solid boundary
where the flow is laminar, or smooth and orderly, with low
turbulence. It's also known as the viscous sublayer.
12) Absolute pressure:
It is the pressure prevailing in a vessel /pipe line/ process equipment.
It is the true/ actual pressure or pressure above reference zero.
13) Gauge pressure:
Normally, the pressure is measured with help of a pressure gauge.
The pressure gauge measures the pressure above the atmospheric
pressure. Thus, the pressure on the gauge scale is marked as zero.
The pressure registered by the pressure gauge is called the gauge
pressure.
14) Pump:
A pump is a machine which converts mechanical energy supplied to
it from some external source into pressure energy which is used to
lift a liquid from a lower level to higher level.
A pump is a machine used for moving liquids, solution or slurries by
mechanical means.
15) Rotodynamic pump:
A rotodynamic pump is a mechanical device that uses a rotating part,
like a propeller, impeller, or rotor, to increase the kinetic energy of a
fluid.
16) Positive displacement pump:
A positive displacement pump is a mechanical device that moves a
known amount of liquid for each cycle or revolution it completes.
The flow rate of a PD pump is directly proportional to its speed and
the number of cycles it completes over a given time.
17) Cavitation in pump:
The vapour pressure of a liquid is the pressure at which the liquid is
converted into vapour at a given temperature. If the pressure in the
suction line is less than the vapour pressure of the liquid, then some
of the liquid flashes into vapour. This phenomenon is called
cavitation.
2. State newton’s law of viscosity.
It states that the shear stress on a layer of a fluid is directly
proportional to the rate of shear. Mathematically,
τ = μ.
Where,
ΔP = pressure loss
L = length of pipe
D = diameter of pipe
u = velocity of flowing fluid
ρ = density of fluid
= Darcy friction factor
14. What are the factors influencing the frictional loss in pipe flow.
Viscosity: The thickness of the fluid affects how much resistance it
faces. Fluids with higher viscosity are more likely to experience friction
loss.
Pipe diameter: The smaller the diameter, the more friction loss there is
because the fluid has less surface to run over.
Pipe roughness: Rougher pipes require more effort for fluids to move
around them, which increases friction loss. Internal corrosion or buildup
can cause this.
Pipe length: The further the fluid has to travel, the more friction loss
there is.
Pipe slope: Changes in elevation can force liquids to work against
gravity, which can cause energy loss.
Valves and fittings: These can also inhibit flow and cause more
friction.
Material: The material of the pipe can affect friction loss. For example,
pipes made of concrete, cast iron, or steel require more energy to
overcome friction.
15. What are the factors to the determined when viscous fluid flows
through the circular pipe?
When a viscous fluid flows through a circular pipe, several factors are
determined, including:
Flow rate: The flow rate is directly proportional to the viscosity of the
fluid, according to Hagen-Poiseuille's law.
Velocity profile: The velocity profile is influenced by the fluid's
viscosity, pipe diameter, pipe roughness, flow rate, and pressure
gradient.
Critical velocity: The critical velocity at which laminar flow changes
into turbulent flow is dependent on the diameter of the tube, viscosity,
density, and average velocity of the liquid.
Pressure drop: The diameter, length, and smoothness of pipes determine
the pressure drop across the system.
Resistance and turbulence: Sharp turns or fittings can introduce
resistance and turbulence, which can slow down the flow and increase
energy consumption.
16. How pumps are classified?
Characteristic curves for discharge with varying speed are plots of head
versus discharge, power versus discharge and efficiency versus discharge,
while characteristic curves for speed are plots of discharge versus speed,
power versus speed and head versus speed.
Fig. a shows the performance of a centrifugal pump under varying
speeds. It shows that for a given speed, the head decreases with
discharge.
Fig. b shows the performance of a centrifugal pump under different
speeds. It shows that for a given speed, the power increases with the
discharge.
Fig. c shoes the performance of a centrifugal pump under different
speeds. It shows that for a given speed, the efficiency increases with the
discharge and after a certain discharge, the efficiency decreases.
Fig. d shows the performance of a centrifugal pump under constant head.
It shows that the discharge increases with the speed.
Fig. e shows the performance of a centrifugal pump under constant
discharge. It shows that the head increases with the speed.
Fig. f shows the performance of a centrifugal pump under constant head
and discharge. It shows that the power increases with the speed.
25. What is slip of reciprocating pump?
The slip of a reciprocating pump is the difference between the theoretical
discharge and the actual discharge.
It can also be defined as the loss of capacity, expressed as a percentage or
fraction of displacement, due to leaks and other factors.
PART B
Ideal Fluid:
Ideal fluids do not exist in reality, but they are useful in simplifying the study
of fluid flow and solving problems in fluid dynamics.
Real Fluid:
Real fluids are those that do exist in the physical world. These fluids:
Most of the fluids we encounter in everyday life, like water, air, oil, etc., are
real fluids.
Incompressible Fluid:
Gases, like air, are generally considered compressible fluids because their
density can change considerably under different pressure and temperature
conditions.
Viscous Fluid:
A viscous fluid is one that exhibits resistance to flow due to internal friction
(viscosity). The greater the viscosity, the thicker and slower the fluid flows.
Examples include honey, oil, and molasses. These fluids have high
viscosity and flow more slowly compared to water or air.
A non-viscous fluid, often called an ideal fluid, has zero viscosity. This
means there is no internal friction between layers of the fluid, and the fluid
flows without resistance.
Newtonian Fluid:
Steady Fluid: The fluid's velocity at a given point does not change with
time. In other words, if you observe the fluid at any specific location, the
velocity will remain constant.
Unsteady Fluid: The fluid’s velocity at a given point changes with time.
The velocity and other fluid properties can vary over time.
Turbulent Flow: In turbulent flow, the fluid flow is chaotic and irregular,
with eddies and swirls. This type of flow occurs at higher velocities and is
common in most real-world fluid flows.
Real Gas: A real gas does not strictly follow the ideal gas law, especially
under high pressure or low temperature, where intermolecular forces
become significant.
The flow is steady (fluid properties at any point do not change with time).
Airplane wings: The shape of the wings causes differences in air velocity
and pressure, generating lift.
4. Write about the devices which work under the practical application
of Bernoulli’s equation.
Several devices and systems in fluid mechanics and engineering take advantage
of Bernoulli’s principle to function effectively. Bernoulli’s equation highlights
the relationship between pressure, velocity, and height along a streamline. In
practical applications, Bernoulli’s equation helps to understand and manipulate
fluid behaviour for a wide range of technologies. Below are some devices that
work on the principles derived from Bernoulli’s equation:
1. Venturi Meter
The Venturi meter is a device used to measure the flow rate (discharge) of a
fluid through a pipe. It works based on the principle of continuity and
Bernoulli's equation.
How it Works:
By measuring the pressure difference between the wider part of the pipe
(before the constriction) and the narrow throat, the flow rate can be
determined.
Application:
2. Pitot Tube
How it Works:
The Pitot tube consists of two openings: one facing the fluid flow (the
stagnation point) and one perpendicular to the flow.
The fluid entering the stagnation point is brought to rest, and the pressure
here is called the stagnation pressure.
3. Carburetor
How it Works:
Air flows through a narrow section in the carburetor (called the venturi).
This pressure drop creates a suction effect, drawing fuel from the fuel
chamber into the air stream, mixing it with air before it enters the engine.
Application:
How it Works:
The upper surface of the wing is curved, so air moves faster over the top
than underneath the wing. According to Bernoulli’s principle, the pressure
on the top surface decreases as velocity increases, creating a pressure
difference between the top and bottom surfaces.
5. Flow Nozzle
A flow nozzle is similar to a Venturi meter, but it is simpler and typically used
for measuring flow rates of fluids in industrial applications.
How it Works:
The nozzle has a smaller throat section where the fluid velocity increases,
leading to a pressure drop according to Bernoulli’s principle.
By measuring the pressure difference between the inlet and throat, the
flow rate can be calculated.
Application:
6. Atomizer
How it Works:
Application:
How it Works:
The hot gases inside the chimney rise due to the buoyancy force (caused
by their lower density compared to the surrounding cooler air).
As the gases rise, their velocity increases, which leads to a pressure drop
according to Bernoulli’s principle. The pressure difference between the
inside and outside helps to draw more gases out of the system.
Application:
How it Works:
The fan accelerates air, which creates a pressure difference between the
front and back of the fan.
The air velocity increases across the fan blades, decreasing pressure
according to Bernoulli’s equation. This pressure difference creates thrust.
Application:
9. Siphon
A siphon is a device used to transfer liquid from one container to another, often
used for draining tanks or transferring liquids in laboratories.
How it Works:
Application:
Mathematical Expression:
Example:
Water flowing slowly through a very narrow pipe can exhibit laminar
flow.
Example:
Significance: The flow can fluctuate between smooth and chaotic states,
making it difficult to predict precisely. The flow may start as laminar and
then transition into turbulence depending on changes in velocity, pipe
roughness, or fluid properties.
Applications: Transitional flows are often seen in engineering systems
where flow conditions fluctuate, such as in some sections of pipelines or
ducts.
Example:
Flow Prediction: Reynolds number helps predict whether the flow will
be laminar or turbulent. This is crucial in designing pipes, ducts, and fluid
transport systems to optimize efficiency and minimize energy losses.
Pressure Drop: Laminar flow typically has lower frictional losses, while
turbulent flow results in higher energy dissipation and pressure drop.
Heat and Mass Transfer: Turbulent flow tends to enhance heat and mass
transfer due to greater mixing and eddy currents, making it desirable for
heat exchangers and industrial mixing processes.
Pipe and Duct Design: Engineers use Reynolds number to design pipes
and ducts for specific flow regimes to optimize performance and ensure
safety.
Reynolds Number
Flow Type Flow Characteristics
(Re)
6. What is boundary layer and give its significance with the diagram?
In fluid mechanics, the boundary layer is the thin region of fluid adjacent to
the surface of a solid body (such as a pipe wall, an airplane wing, or a ship hull)
where the fluid velocity changes from zero (due to the no-slip condition at the
surface) to the free-stream velocity (the velocity of the fluid away from the
surface).
Key Characteristics:
When a fluid flows over a solid surface, the fluid near the surface adheres to it
due to the no-slip condition (the velocity of the fluid at the surface is zero). The
fluid farther away from the surface is not influenced by the surface friction and
thus flows with a uniform velocity. The region where the velocity changes from
zero at the surface to the free-stream velocity is called the boundary layer.
1. Laminar Boundary Layer: Where the fluid flow is smooth and orderly,
typically at lower velocities.
2. Turbulent Boundary Layer: Where the fluid flow is chaotic, with eddies
and vortices, typically at higher velocities.
In the diagram:
The y-axis represents the distance from the surface of the object.
The x-axis represents the velocity of the fluid at that particular distance.
The velocity near the surface is zero due to the no-slip condition, then
increases gradually as you move away from the surface until it reaches
the free-stream velocity (denoted as V∞).
The shape of the velocity profile depends on the flow type (laminar or
turbulent) and the distance from the leading edge of the surface.
o The boundary layer plays a key role in the skin friction or drag
force experienced by an object moving through a fluid. As the fluid
moves over the surface, the friction between the fluid and the
surface slows down the fluid near the surface, increasing the drag.
2. Flow Separation:
o Flow separation occurs when the boundary layer detaches from
the surface. This can happen when the boundary layer loses enough
momentum (due to adverse pressure gradients), causing the flow to
reverse and create eddies or vortices.
3. Heat Transfer:
4. Flow Control:
o The boundary layer grows slower with increasing distance from the
leading edge of the surface.
o The turbulent boundary layer grows more rapidly and has a higher
resistance to flow.
7. Give Darcy’s formula for loss of head due to friction and explain it.
Darcy's formula calculates the frictional loss of head (hf) as the fluid moves
through a pipe. The head loss is essentially a measure of the energy loss in the
form of friction, which resists the flow of the fluid and causes a reduction in the
fluid’s pressure or energy.
o The friction factor (f) accounts for the roughness of the pipe and
the flow regime (whether the flow is laminar or turbulent).
o For laminar flow (Re<2100), f is inversely proportional to the
Reynolds number (Re), and can be calculated using the equation
f=64Re
o The longer the pipe, the greater the frictional loss. Therefore, hf is
directly proportional to the length of the pipe. A longer pipe
increases the resistance to flow, resulting in a higher head loss.
The head loss due to friction arises because the molecules of the fluid
experience friction as they move past the surface of the pipe. This friction
causes the fluid to lose energy in the form of heat and results in a reduction in
pressure.
Near the surface, the velocity is low due to the viscous effects (the no-
slip condition at the pipe wall).
Farther away from the surface, the velocity increases, and the flow
becomes more uniform. However, there is still friction in the entire pipe
that resists the motion of the fluid, and this resistance leads to a loss of
energy.
2. Optimizing Efficiency:
o The head loss calculated using Darcy's formula helps estimate the
pressure drop over a length of the pipe. This is important in
systems where maintaining a certain pressure is crucial, such as in
water supply systems or oil pipelines.
Laminar Flow:
Laminar flow occurs when a fluid flows smoothly and in parallel layers,
with each layer of fluid moving at a constant velocity. In this type of flow,
there is little mixing between adjacent layers of fluid, and the flow is orderly.
Smooth and orderly: The fluid flows in parallel layers without any
eddies or swirls.
Layered flow: The fluid layers slide past each other, with slower layers
near the pipe wall and faster layers near the center of the pipe.
Low Reynolds number (Re<2100): Laminar flow typically occurs when
the Reynolds number is low, meaning the viscous forces dominate over
inertial forces.
Key Features:
Viscous effects dominate, and there is minimal mixing within the fluid
layers.
In Reynolds' experiment, when the fluid velocity was low (at a low Reynolds
number), the dye injected into the flow moved in smooth, parallel layers
without causing turbulence. The flow appeared calm, without swirls or
eddies.
Turbulent Flow:
Turbulent flow occurs when the fluid moves chaotically with irregular
fluctuations and eddies, leading to vigorous mixing and random motion of
fluid particles. In this type of flow, the fluid velocity is not uniform and there
are high-speed regions interspersed with low-speed regions, creating
turbulence.
Key Features:
In Reynolds' experiment, when the fluid velocity was increased (at a high
Reynolds number), the dye injected into the flow quickly dispersed and
became turbulent. The dye formed irregular patterns, and the flow appeared
chaotic, with vortices and swirling motions.
Transitional Flow:
The flow can shift unpredictably between smooth (laminar) and chaotic
(turbulent) behaviour.
It is commonly observed in pipes when conditions are not strictly laminar
or turbulent, but somewhere in between.
3. It requires less floor space and 3. It requires more floor space and
simple foundation. comparatively heavy foundation.
7. Used for large capacity and low 7. Used for low capacity and high
heads. heads.
11.They are operated against a closed 11. They are never operated against a
valve without danger. closed valve.
14. Costwise they are cheaper. 14. Cost of the reciprocating pump is
higher than the centrifugal pump of
the same power.
15. Designed for high discharge. 15. Designed for high heads.
16. Cannot develop high pressure. 16. Can develop high pressure.
17. less wear and tear. 17. more wear and tear.
Yes, the actual discharge of a reciprocating pump can be greater than the
theoretical discharge, which is known as negative slip:
Positive slip The theoretical discharge is greater than the actual discharge
Negative slip The actual discharge is greater than the theoretical discharge
Negative slip can occur when the pump is running at high speed, the
suction pipe is long, and the delivery pipe is short.
The difference between the theoretical and actual discharge is called the
slip of the pump. In a well-functioning pump, the slip should be less than
1%. If the slip is greater than 5%, the pump may need to be overhauled.
12. What is suction head, delivery head and manometric head of centrifugal
pump?
In a centrifugal pump, the suction head, delivery head, and manometric head are
the following:
Suction head
The vertical distance between the pump's centreline and the water surface in the
tank from which water is being lifted. It's also called the suction lift.
Delivery head
The vertical distance between the pump's centreline and the water surface in the
tank to which water is being delivered.
Manometric head
The head against which the pump has to work. It's the total head developed by
the pump and is a measure of the energy imparted to the fluid.
13. What is reciprocating pump?
A reciprocating pump is a positive displacement pump that captures a
moving fluid in a cavity and then discharges a fixed amount of it via mechanical
pressure. It is a constant volume pump that operates in low flow and high
discharge pressure environments.
, where:
Q: Discharge
A pump which lifts a liquid from a lower level to a higher level by the
action of a centrifugal force is called as a centrifugal pump.
A single-stage centrifugal pump uses centrifugal force to move fluids by
converting rotational energy into kinetic energy:
4. Fluid is guided: The pump's casing guides the fluid through a volute or
diffuser, which increases its speed and pressure.
5. Fluid is discharged: The fluid exits the pump through the discharge port,
which is usually at the top of the casing.
The main components of a centrifugal pump are the impeller, casing, and
shaft. The impeller is the key component and consists of a series of
curved vanes. The casing is stationary and surrounds the impeller, guiding
the fluid to the discharge point.
To prime a single-stage centrifugal pump, you can fill the casing with
liquid through the priming port or by opening valves to allow product to
flow into the pump head.
20.What is the difference between single stage and multistage centrifugal
pump? Describe multistage pump with (a) impellers in parallel (b)
impellers in series.
6. The velocity of water in a pipe 200mm diameter is 5m/s. The length of the
pipe is 50m. Find the loss of head due to friction, if f= 0.08.
7. Crude oil of kinematic viscosity 0.4 stoke is flowing through a pipe of
diameter 300 mm at the rate of 300 litres/sec. Find the head lost due to
friction for a length of 50 m of the pipe.
8. Water flows through a pipe AB of 1.2 m in diameter at 3 m/s and then passes
through a pipe BC of 1.5 m in diameter. At C, the pipe branches. Branch CD
is 0.8 m in diameter and carries one-third of the flow of AB. The flow
velocity in branch CE is 2,5 m/s. Find the rate of flow in AB, velocity in BC,
the velocity in CD and the diameter of CE.
9. The water is flowing through a pipe having diameters 20 cm and 10 cm at
sections 1 and 2 respectively. The rate of flow through the pipe is 35 litres/s.
The section 1 is 6 m above datum and section 2 is 4 m above datum. If the
pressure at section 1 is 39.24 N/cm2 , find the intensity of pressure at section
2.
10.A 45° reducing bend is connected to a pipe line, the diameters at the inlet and
outlet of the bend being 600 mm and 300 mm respectively. Find the force
exerted by bend on water if the intensity of pressure at the inlet to bend is
8.829 N/cm2 and rate of flow of water is 600 litres/s.
11.A main pipe divides into two parallel pipes which again form as one pipe.
The length and diameter for the first parallel pipe are 2000 m and 1 m
respectively, while the length and diameter for second parallel pipe are 2000
m and 0.8 m respectively. Find the rate of flow in each parallel pipe, if total
flow in main pipe is 3 m3 /s. The co-efficient of friction for each pipe is
equal and equal to 0.005.