MachineExpert Introduction Guide EN EIO0000002836 08
MachineExpert Introduction Guide EN EIO0000002836 08
Introduction
EIO0000002836.08
12/2023
www.se.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
EIO0000002836.08 3
TM4 Expansion Modules ...............................................................53
TM5 Expansion Modules .....................................................................54
TM5 Compact I/O Expansion Modules ............................................54
TM5 Digital I/O Expansion Modules ................................................55
TM5 Analog I/O Expansion Modules ...............................................56
TM5 Expert (HSC) Expansion Modules ...........................................57
TM5 Transmitter and Receiver Modules ..........................................57
TM5 Power Distribution Modules (PDM)..........................................58
TM5 Common Distribution Modules (CDM) .....................................58
TM5 IO-Link Modules ....................................................................59
TM7 Expansion Blocks ........................................................................61
TM7 Digital I/O Blocks ...................................................................61
TM7 Analog I/O Blocks ..................................................................62
TMS Expansion Modules.....................................................................63
TMS Expansion Modules ...............................................................63
HMI .........................................................................................................64
HMIGK Terminals................................................................................64
HMIGTO Terminals .............................................................................64
HMIGTU Terminals .............................................................................65
HMIGTUX Terminals ...........................................................................66
HMIGXO Terminals .............................................................................68
XBTGH Terminal.................................................................................69
iPC ..........................................................................................................70
Harmony Industrial PC ........................................................................70
HMIRSP / HMIRSU / HMIRXO-RSO Rack iPC ......................................70
HMIPSP / HMIPSO S-Panel iPC ..........................................................71
HMIBMU / HMIBMP Box iPC Modular and Display iPC ..........................72
Distributed Devices...................................................................................74
Modicon TM3 Bus Couplers.................................................................74
Modicon TM5 Fieldbus Interfaces.........................................................75
Motor Control .....................................................................................75
Distributed I/O Modules .......................................................................77
Other Distributed Devices....................................................................78
Glossary .....................................................................................................81
Index ...........................................................................................................85
4 EIO0000002836.08
Safety Information
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
! DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
! WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
! CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
EIO0000002836.08 5
About the Book
Validity Note
This document has been updated for the release of EcoStruxure™ Machine Expert
V2.2.
The characteristics that are described in the present document, as well as those
described in the documents included in the Related Documents section below,
can be found online. To access the information online, go to the Schneider Electric
home page www.se.com/ww/en/download/.
The characteristics that are described in the present document should be the
same as those characteristics that appear online. In line with our policy of constant
improvement, we may revise content over time to improve clarity and accuracy. If
you see a difference between the document and online information, use the online
information as your reference.
Related Documents
Title of Documentation Reference Number
Cybersecurity Best Practices CS-Best-Practices-2019-340
EIO0000002856 (GER);
EIO0000002857 (ITA);
EIO0000002858 (SPA);
EIO0000002859 (CHS);
6 EIO0000002836.08
About the Book
WARNING
LOSS OF CONTROL
• Perform a Failure Mode and Effects Analysis (FMEA), or equivalent risk
analysis, of your application, and apply preventive and detective controls
before implementation.
• Provide a fallback state for undesired control events or sequences.
• Provide separate or redundant control paths wherever required.
• Supply appropriate parameters, particularly for limits.
• Review the implications of transmission delays and take actions to mitigate
them.
• Review the implications of communication link interruptions and take actions
to mitigate them.
• Provide independent paths for control functions (for example, emergency
stop, over-limit conditions, and error conditions) according to your risk
assessment, and applicable codes and regulations.
• Apply local accident prevention and safety regulations and guidelines.1
• Test each implementation of a system for proper operation before placing it
into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
1 For additional information, refer to NEMA ICS 1.1 (latest edition), Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control
and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and
Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems or their equivalent governing your particular location.
WARNING
UNINTENDED EQUIPMENT OPERATION
• Only use software approved by Schneider Electric for use with this
equipment.
• Update your application program every time you change the physical
hardware configuration.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
EIO0000002836.08 7
About the Book
Standard Description
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment
and risk reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
In addition, terms used in the present document may tangentially be used as they
are derived from other standards such as:
Standard Description
IEC 61158 series Digital data communications for measurement and control – Fieldbus for
use in industrial control systems
Finally, the term zone of operation may be used in conjunction with the description
of specific hazards, and is defined as it is for a hazard zone or danger zone in the
Machinery Directive (2006/42/EC) and ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific
products cited in the present documentation. For more information concerning
the individual standards applicable to the products described herein, see the
characteristics tables for those product references.
8 EIO0000002836.08
General Introduction
What’s in This Part
General Introduction to EcoStruxure Machine Expert ........................................10
EIO0000002836.08 9
General Introduction to EcoStruxure Machine Expert
Overview
This chapter provides an overview of the specific elements, features and functions
provided by EcoStruxure Machine Expert.
10 EIO0000002836.08
General Introduction to EcoStruxure Machine Expert
EIO0000002836.08 11
General Introduction to EcoStruxure Machine Expert
12 EIO0000002836.08
General Introduction to EcoStruxure Machine Expert
Overview
Visual Graphic User Interface
Navigation within EcoStruxure Machine Expert is intuitive and visually oriented.
Presentation is optimized so that selecting the development stage of the desired
project makes the appropriate tools available.
The user interface affords the following advantages:
• it helps to ensure that nothing is omitted
• it suggests the tasks to be performed throughout the project development
cycle
• its workspace has been streamlined so that only those items necessary and
relevant to the task are featured, avoiding any superfluous information or
clutter
Learning Center
EcoStruxure Machine Expert includes a link to a Learning Center website with
animations, documents, and programming examples for self-education.
Projects Management
You can create new projects with or without the following aids:
• the provided examples
• the provided application templates
EcoStruxure Machine Expert provides quick access to the most recently-used
projects.
Project Properties
EcoStruxure Machine Expert provides the possibility of adding the following items
to your projects:
• additional textual information
• attach documents
• attach your individual logo
• attach a configuration picture
EIO0000002836.08 13
General Introduction to EcoStruxure Machine Expert
Project Versioning
EcoStruxure Machine Expert can keep a history of your project by creating an
automatic backup.
Configuration
EcoStruxure Machine Expert allows you to easily build your architecture and
configure the devices of your architecture.
Programming
Advanced control and HMI functions cover the needs of an OEM engineer in
terms of creating the control and visualization system. Design and functional tests
are possible at any moment by quickly simulating the control or HMI system.
Documentation
Printed documentation is an important element of any project. EcoStruxure
Machine Expert enables you to build and customize a project report by executing
the following steps:
• select the items to be included in the report
• organize the sections
• define the page layout
• launch the printing process
Help Files
EcoStruxure Machine Expert enables you to access your personal help files:
Either by executing a command or as context-sensitive help by pressing the F1
key.
Project Information
Right-clicking the EcoStruxure Machine Expert *.project file and executing the
Properties command allows you to access information concerning not only the
Author, Title and Version of the file but also providing information about the
controller(s) that are used in the project. Further, you can compare the Code ID
and Data ID information displayed in the file Properties with the information
provided via the Controller Assistant when connected to the controller, or via the
stand-alone Diagnostics tool installed with EcoStruxure Machine Expert. Thus,
you can see whether this project is suitable to connect to a specific controller in
the field without having to open the project itself.
NOTE: The information displayed in the Properties dialog box of the *.project
file is updated when the project file is saved.
14 EIO0000002836.08
General Introduction to EcoStruxure Machine Expert
Machine Transparency
Machine Expert Protocol
The Machine Expert protocol is the preferred protocol providing a transparent
access to your controllers and HMIs.
The Machine Expert protocol is used for any data exchange
• between the EcoStruxure Machine Expert software (PC) and the runtime
systems (controller, HMI) configured by Vijeo-Designer
• between controllers and integrated HMIs supporting Machine Expert protocol
EIO0000002836.08 15
General Introduction to EcoStruxure Machine Expert
• single definition of variables shared between the controller and the HMI
• publishing and subscribing variables by simple selection
• variable exchange definition independent of the medium (serial line, etc.)
Cybersecurity
Overview
Cybersecurity best practices and solutions are in constant evolution as a function
of the latest information available. As a design criteria, Schneider Electric
incorporates up-to-date knowledge and techniques to help make products more
resilient to cyberattacks. The security by design approach results in the
implementation of mechanisms to mitigate threats, reduce exploitable
weaknesses, and defend against avoidable data breaches and cyberattacks.
NOTE:
To help keep your Schneider Electric products secure and protected, it is in
your best interest that you implement the cybersecurity best practices as
indicated in the Cybersecurity Best Practices document provided on the
Schneider Electric website.
Due to the rapid rise of networking of machines and plants, potential threats are
also quickly rising. Therefore, you must carefully consider all possible security
measures.
Security measures are necessary to help protect data and communication
channels from unauthorized access.
For information about cybersecurity topics related to EcoStruxure Machine Expert
and the controllers, refer to the Cybersecurity chapter of the EcoStruxure Machine
Expert Programming Guide.
For general information about cybersecurity topics related to Schneider Electric
products, refer to the Cybersecurity Guidelines for EcoStruxure Machine Expert,
Modicon and PacDrive Controllers and Associated Equipment.
16 EIO0000002836.08
Installation and Product Offer
What’s in This Part
Installation of EcoStruxure Machine Expert ......................................................18
EcoStruxure Machine Expert Product Offer ......................................................19
EIO0000002836.08 17
Installation of EcoStruxure Machine Expert
18 EIO0000002836.08
EcoStruxure Machine Expert Product Offer
EIO0000002836.08 19
EcoStruxure Machine Expert Product Offer
20 EIO0000002836.08
EcoStruxure Machine Expert Product Offer
EIO0000002836.08 21
EcoStruxure Machine Expert Product Offer
22 EIO0000002836.08
EcoStruxure Machine Expert Product Offer
EIO0000002836.08 23
EcoStruxure Machine Expert Product Offer
24 EIO0000002836.08
EcoStruxure Machine Expert Product Offer
NOTE: The projects listed below provide application examples which are part
of the default EcoStruxure Machine Expert installation.
The table lists the available projects and the associated Example Guides:
EIO0000002836.08 25
Supported Devices
What’s in This Part
Logic Controllers ............................................................................................27
Motion Controllers ..........................................................................................34
HMI Controllers ..............................................................................................40
Expansion Modules ........................................................................................42
HMI ...............................................................................................................64
iPC................................................................................................................70
Distributed Devices ........................................................................................74
Introduction
This part provides information about the devices that EcoStruxure Machine Expert
can configure and program.
26 EIO0000002836.08
Logic Controllers
Logic Controllers
What’s in This Chapter
Modicon M241 Logic Controller ......................................................................27
Modicon M251 Logic Controller ......................................................................30
Modicon M258 Logic Controller ......................................................................31
Modicon M262 Logic Controller ......................................................................32
Programming Languages
The M241 Logic Controller is configured and programmed with the EcoStruxure
Machine Expert software, which supports the following IEC 61131-3 programming
languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program these
controllers using CFC (Continuous Function Chart) language.
Embedded Inputs/Outputs
The following embedded I/O types are available, depending on the controller
reference:
• Regular inputs
• Fast inputs associated with counters
• Regular sink/source transistor outputs
• Fast sink/source transistor outputs associated with pulse generators
EIO0000002836.08 27
Logic Controllers
28 EIO0000002836.08
Logic Controllers
TM241C24R 6 regular inputs (1) 6 2A relay outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 4 source fast outputs (pulse 1 USB programming port
generators) (3)
TM241CE24R 6 regular inputs (1) 6 2A relay outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 4 source fast outputs (pulse 1 USB programming port
generators) (3)
1 Ethernet port
TM241CEC24R 6 regular inputs (1) 6 2A relay outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 4 source fast outputs (pulse 1 Ethernet port
generators)(3)
1 CANopen master port
TM241C24T 6 regular inputs (1) Source outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241CE24T 6 regular inputs (1) Source outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241CEC24T 6 regular inputs (1) Source outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241C24U 6 regular inputs (1) Sink outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241CE24U 6 regular inputs (1) Sink outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241CEC24U 6 regular inputs (1) Sink outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 6 regular transistor outputs 1 USB programming port
TM241C40R 16 regular inputs (1) 12 2A relay outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 4 source fast outputs (pulse 1 USB programming port
generators) (3)
TM241CE40R 16 regular inputs (1) 12 2A relay outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 4 source fast outputs (pulse 1 USB programming port
generators) (3)
1 Ethernet port
TM241C40T 16 regular inputs (1) Source outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 12 regular transistor outputs 1 USB programming port
EIO0000002836.08 29
Logic Controllers
TM241CE40T 16 regular inputs (1) Source outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 12 regular transistor outputs 1 USB programming port
TM241C40U 16 regular inputs (1) Sink outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 12 regular transistor outputs 1 USB programming port
TM241CE40U 16 regular inputs (1) Sink outputs 2 serial line ports Removable screw
terminal blocks
8 fast inputs (counters) (2) 12 regular transistor outputs 1 USB programming port
(2) The fast inputs can be used either as regular inputs or as fast inputs for counting or event functions.
(3) The fast transistor outputs can be used either as regular transistor outputs, as reflex outputs for counting function (HSC), or as fast
transistor outputs for pulse generator functions (FreqGen / PTO / PWM).
Programming Languages
The M251 Logic Controller is configured and programmed with the EcoStruxure
Machine Expert software, which supports the following IEC 61131-3 programming
languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program these
controllers using CFC (Continuous Function Chart) language.
30 EIO0000002836.08
Logic Controllers
1 CANopen port
Key Features
The EcoStruxure Machine Expert software compatible with Modicon M258 Logic
Controller provides the following IEC61131-3 programming languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EIO0000002836.08 31
Logic Controllers
EcoStruxure Machine Expert software can also be used to program the controller
using CFC (Continuous Function Chart) language.
All controllers include:
• CANopen Master
• Ethernet
• Serial Line
• Expert functions (counting, reflex outputs...)
• Embedded I/Os
All controllers support up to 20 tasks with the following limits:
• 4 cyclic tasks: one is configured by default (Mast)
• 1 freewheeling task
• 8 software event driven tasks
• 8 hardware event driven tasks
Controller Range
PCI CAN USB A USB Pgr Eth SL
TM258LD42DT 0 0 1 1 1 1
TM258LD42DT4L 2 0 1 1 1 1
TM258LF42DT•• 0 1 1 1 1 1
TM258LF42DT4L•• 2 1 1 1 1 1
TM258LF66DT4L•• 2 1 1 1 1 1
TM258LF42DR•• 2 1 1 1 1 1
TM258LD42DT 2x 5 2 2 1x 12 12 0
TM258LD42DT4L 2x 5 2 2 1x 12 12 4
TM258LF42DT•• 2x 5 2 2 1x 12 12 0
TM258LF42DT4L•• 2x 5 2 2 1x 12 12 4
TM258LF66DT4L•• 2x 5 2 2 2x 12 12 4
TM258LF42DR•• 2x 5 2 2 2x 6 6 Relays 0
32 EIO0000002836.08
Logic Controllers
The M262 Logic Controller has various powerful features and can service a wide
range of applications.
Software configuration, programming, and commissioning are accomplished with
the EcoStruxure Machine Expert software version 1.2 or later, described in the
EcoStruxure Machine Expert Programming Guide and the M262 Logic/Motion
Controller Programming Guide.
Programming Languages
The M262 Logic Controller is configured and programmed with the EcoStruxure
Machine Expert software, which supports the following IEC 61131-3 programming
languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program these
controllers using CFC (Continuous Function Chart) language.
Embedded Inputs/Outputs
The following embedded I/O types are available:
• Fast inputs
• Fast source outputs
1 Ethernet port
1 Ethernet port
EIO0000002836.08 33
Motion Controllers
Motion Controllers
What’s in This Chapter
Modicon LMC058 Motion Controllers ..............................................................34
Modicon M262 Motion Controller ....................................................................35
PacDrive LMC Eco Motion Controllers ............................................................37
PacDrive LMC Pro/Pro2 Motion Controllers .....................................................38
Overview
Software configuration and hardware description can be found in the following
manuals:
• Modicon LMC058 Motion Controller programming guide
• Modicon LMC058 Motion Controller hardware guide (see Modicon LMC058,
Motion Controller, Hardware Guide)
The Schneider Electric Modicon LMC058 Motion Controller is a controller with a
variety of powerful features. This controller is the optimized solution for axis
positioning thanks to software with embedded automation functions and an
ergonomic interface for axis configuration (EcoStruxure Machine Expert software).
It can control a wide range of applications. Combined with Lexium servo drives or
Lexium SD3 Stepper drives, this lets you easily design and commission your
applications.
Key Features
The EcoStruxure Machine Expert software compatible with the controller provides
the following IEC61131-3 programming languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program the controller
using CFC (Continuous Function Chart) language.
All controllers include:
• CANopen Master
• Encoder Master
• Ethernet
• Serial Line
• Expert functions (counting, reflex outputs...)
• Embedded I/Os
All controllers support up to 21 tasks with the following limits:
• 1 motion task synchronized with the CANmotion Master
• 4 cyclic tasks: one is configured by default (Mast)
34 EIO0000002836.08
Motion Controllers
• 1 freewheeling task
• 8 software event driven tasks
• 8 hardware event driven tasks
• 1 hardware event driven task CANmotion Master dedicated to motion device
synchronization
Controller Range
PCI CAN USB A USB Pgr Eth SL ENC
LMC058LF424•• (see 2x 5 2 2 1x 12 12 4
Modicon LMC058, Motion
Controller, Hardware Guide)
Programming Languages
The M262 Motion Controller is configured and programmed with the EcoStruxure
Machine Expert software, which supports the following IEC 61131-3 programming
languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EIO0000002836.08 35
Motion Controllers
Embedded Inputs/Outputs
The following embedded I/O types are available:
• Fast inputs
• Fast source outputs
Encoder
The following encoder modes are available:
• Incremental mode
• SSI mode
36 EIO0000002836.08
Motion Controllers
Key Features
The EcoStruxure Machine Expert software compatible with the controller provides
the following IEC 61131-3 programming languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
EIO0000002836.08 37
Motion Controllers
Key Features
The EcoStruxure Machine Expert software compatible with the controller provides
the following IEC 61131-3 programming languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program the controller
using CFC (Continuous Function Chart) language.
The PacDrive LMC Pro/Pro2 supports the following fieldbuses:
• Integrated automation bus Sercos (master)
38 EIO0000002836.08
Motion Controllers
EIO0000002836.08 39
HMI Controllers
HMI Controllers
What’s in This Chapter
SCU HMI Controller.......................................................................................40
Key Features
The Harmony SCU HMI Controllers support the following IEC61131-3
programming languages:
• IL: Instruction List
• ST: Structured Text
• FBD: Function Block Diagram
• SFC: Sequential Function Chart
• LD: Ladder Diagram
EcoStruxure Machine Expert software can also be used to program these
controllers using CFC (Continuous Function Chart) language.
The Harmony SCU HMI Controllers can manage up to 3 tasks:
• 1 unique and mandatory MAST task can be configured in Freewheeling or
Cyclic mode.
• 2 other tasks can be configured in Freewheeling (only if the MAST task is not
configured in Freewheeling), Cyclic or Event mode.
Embedded Input/Output
The following embedded I/O types are available, depending on the controller
reference:
• Regular input
• Fast input (HSC)
• Regular output
• Fast output (PTO/PWM)
• Analog input
• Temperature input
• Analog output
NOTE: Frequency Generator (FG) is not supported.
Embedded communication features
4 types of communication ports are available on the rear panel:
• Ethernet port
40 EIO0000002836.08
HMI Controllers
• USB port
• Serial link port
• CANopen port
HMIS85 No 14.48 cm
(5.7 in.)
(1) The fast outputs can be used either as regular outputs or as fast outputs for Pulse Train Output
(PTO), Pulse Width Modulation (PWM) functions, or reflex output for high speed counter (HSC).
The HMISAC and HMISBC are replacement rear modules. The HMIS65 and
HMIS85 are screen replacement modules. The table shows for equivalence:
EIO0000002836.08 41
Expansion Modules
Expansion Modules
What’s in This Chapter
TM2 Expansion Modules................................................................................42
TM3 Expansion Modules................................................................................44
TMC4 Cartridges...........................................................................................52
TM4 Expansion Module .................................................................................53
TM5 Expansion Modules................................................................................54
TM7 Expansion Blocks ..................................................................................61
TMS Expansion Modules ...............................................................................63
7.5 mA
TM2DDI8DT 8 inputs 24 Vdc removable with screw
7 mA
TM2DDI16DT 16 inputs 24 Vdc removable with screw
7 mA
TM2DDI16DK 16 inputs 24 Vdc HE10 connector
5 mA
TM2DDI32DK 32 inputs 24 Vdc HE10 connector
5 mA
Output Modules
transistor source
42 EIO0000002836.08
Expansion Modules
Mixed Modules
TM2DMM8DRT 4 inputs 24 Vdc/7 mA removable with screw
4 outputs 30 Vdc/
230Vac
relay
2 A max
TM2DMM24DRF 16 inputs 24 Vdc/7 mA non-removable spring
8 outputs 30 Vdc/
230Vac
relay
2 A max
PT100/1000
Ni100/1000
TM2AMI8HT 8 inputs 0...20 mA removable with
screw
EIO0000002836.08 43
Expansion Modules
0...10 Vdc
TM2ARI8HT 8 inputs NTC / PTC removable with
screw
TM2ARI8LRJ 8 inputs PT100/1000 RJ11 connector
1 output
2 outputs
Current
TM3DI8A (see Modicon TM3, Digital 8 Regular inputs 120 Vac Removable screw terminal
I/O Modules, Hardware Guide) block / 5.08 mm
7.5 mA
TM3DI8 (see Modicon TM3, Digital I/ 8 Regular inputs 24 Vdc Removable screw terminal
O Modules, Hardware Guide) block / 5.08 mm
7 mA
TM3DI8G (see Modicon TM3, Digital 8 Regular inputs 24 Vdc Removable spring terminal
I/O Modules, Hardware Guide) block / 5.08 mm
7 mA
44 EIO0000002836.08
Expansion Modules
Current
TM3DI16 (see Modicon TM3, Digital 16 Regular inputs 24 Vdc Removable screw terminal
I/O Modules, Hardware Guide) blocks / 3.81 mm
7 mA
TM3DI16G (see Modicon TM3, 16 Regular inputs 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware blocks / 3.81 mm
Guide) 7 mA
TM3DI16K (see Modicon TM3, 16 Regular inputs 24 Vdc HE10 (MIL 20) connector
Digital I/O Modules, Hardware
Guide) 5 mA
TM3DI32K (see Modicon TM3, 32 Regular inputs 24 Vdc HE10 (MIL 20) connector
Digital I/O Modules, Hardware
Guide) 5 mA
Current
TM3DQ8R (see Modicon TM3, 8 Relay outputs 24 Vdc / 240 Vac Removable screw terminal
Digital I/O Modules, Hardware block / 5.08 mm
Guide) 7 A maximum per
common line / 2 A
maximum per output
TM3DQ8RG (see Modicon TM3, 8 Relay outputs 24 Vdc / 240 Vac Removable spring terminal
Digital I/O Modules, Hardware block / 5.08 mm
Guide) 7 A maximum per
common line / 2 A
maximum per output
TM3DQ8T (see Modicon TM3, 8 Regular transistor 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware outputs (source) block / 5.08 mm
Guide) 4 A maximum per
common line/0.5 A
maximum per output
TM3DQ8TG (see Modicon TM3, 8 Regular transistor 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware outputs (source) block / 5.08 mm
Guide) 4 A maximum per
common line/0.5 A
maximum per output
TM3DQ8U (see Modicon TM3, 8 Regular transistor 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware outputs (sink) block / 5.08 mm
Guide) 4 A maximum per
common line/0.5 A
maximum per output
TM3DQ8UG (see Modicon TM3, 8 Regular transistor 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware outputs (sink) block / 5.08 mm
Guide) 4 A maximum per
common line/0.5 A
maximum per output
TM3DQ16R (see Modicon TM3, 16 Relay outputs 24 Vdc / 240 Vac Removable screw terminal
Digital I/O Modules, Hardware blocks / 3.81 mm
Guide) 8 A maximum per
common line / 2 A
maximum per output
TM3DQ16RG (see Modicon TM3, 16 Relay outputs 24 Vdc / 240 Vac Removable spring terminal
Digital I/O Modules, Hardware blocks / 3.81 mm
Guide) 8 A maximum per
common line / 2 A
maximum per output
TM3DQ16T (see Modicon TM3, 16 Regular transistor 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware outputs (source) blocks / 3.81 mm
Guide)
EIO0000002836.08 45
Expansion Modules
Current
8 A maximum per
common line / 0.5 A
maximum per output
TM3DQ16TG (see Modicon TM3, 16 Regular transistor 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware outputs (source) blocks / 3.81 mm
Guide) 8 A maximum per
common line / 0.5 A
maximum per output
TM3DQ16U (see Modicon TM3, 16 Regular transistor 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware outputs (sink) blocks / 3.81 mm
Guide) 8 A maximum per
common line / 0.5 A
maximum per output
TM3DQ16UG (see Modicon TM3, 16 Regular transistor 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware outputs (sink) blocks / 3.81 mm
Guide) 8 A maximum per
common line / 0.5 A
maximum per output
TM3DQ16TK (see Modicon TM3, 16 Regular transistor 24 Vdc HE10 (MIL 20) connector
Digital I/O Modules, Hardware outputs (source)
Guide) 2 A maximum per
common line / 0.1 A
maximum per output
TM3DQ16UK (see Modicon TM3, 16 Regular transistor 24 Vdc HE10 (MIL 20) connector
Digital I/O Modules, Hardware outputs (sink)
Guide) 2 A maximum per
common line / 0.1 A
maximum per output
TM3DQ32UK (see Modicon TM3, 32 Regular transistor 24 Vdc HE10 (MIL 20) connectors
Digital I/O Modules, Hardware outputs (sink)
Guide) 2 A maximum per
common line / 0.1 A
maximum per output
Current
TM3DM8R (see Modicon TM3, 4 Regular inputs 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware block / 5.08 mm
Guide) 7 mA
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM8RG (see Modicon TM3, 4 Regular inputs 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware block /5.08 mm
Guide) 7 mA
4 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
46 EIO0000002836.08
Expansion Modules
Current
TM3DM16R (see Modicon TM3, 8 Regular inputs 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware block / 3.81 mm
Guide)(1) 5 mA
8 Relay outputs 24 Vdc / 240 Vac
4 A maximum per
common line / 2 A
maximum per output
TM3DM24R (see Modicon TM3, 16 Regular inputs 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware blocks / 3.81 mm
Guide) 7 mA
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM24RG (see Modicon TM3, 16 Regular inputs 24 Vdc Removable spring terminal
Digital I/O Modules, Hardware blocks / 3.81 mm
Guide) 7 mA
8 Relay outputs 24 Vdc / 240 Vac
7 A maximum per
common line / 2 A
maximum per output
TM3DM32R (see Modicon TM3, 16 Regular inputs 24 Vdc Removable screw terminal
Digital I/O Modules, Hardware block / 3.81 mm
Guide)(1) 5 mA
16 Relay outputs 24 Vdc / 240 Vac
4 A maximum per
common line / 2 A
maximum per output
TM3AI2H (see Modicon TM3, 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 5.08
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
TM3AI2HG (see Modicon TM3, 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal block / 5.08
Guide) -10…+10 Vdc mm
0...20 mA
EIO0000002836.08 47
Expansion Modules
4...20 mA
TM3AI4 (see Modicon TM3, 12 bit, or 11 bit 4 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
TM3AI4G (see Modicon TM3, 12 bit, or 11 bit 4 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal blocks / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
TM3AI8 (see Modicon TM3, 12 bit, or 11 bit 8 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
0...20 mA extended
4...20 mA extended
TM3AI8G (see Modicon TM3, 12 bit, or 11 bit 8 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal blocks / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
0...20 mA extended
4...20 mA extended
TM3TI4 (see Modicon TM3, 16 bit, or 15 bit 4 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
TM3TI4G (see Modicon TM3, 16 bit, or 15 bit 4 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal blocks / 3.81
Guide) -10…+10 Vdc mm
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
TM3TI4D (see Modicon TM3, 16 bit, or 15 bit 4 inputs Thermocouple Removable screw
Analog I/O Modules, Hardware + sign terminal block / 3.81
Guide) mm
TM3TI4DG (see Modicon TM3, 16 bit, or 15 bit 4 inputs Thermocouple Removable spring
Analog I/O Modules, Hardware + sign terminal blocks / 3.81
Guide) mm
48 EIO0000002836.08
Expansion Modules
TM3TI8T (see Modicon TM3, 16 bit, or 15 bit 8 inputs Thermocouple Removable screw
Analog I/O Modules, Hardware + sign terminal block / 3.81
Guide) NTC/PTC mm
Ohmmeter
TM3TI8TG (see Modicon TM3, 16 bit, or 15 bit 8 inputs Thermocouple Removable spring
Analog I/O Modules, Hardware + sign terminal blocks / 3.81
Guide) NTC/PTC mm
Ohmmeter
0...20 mA
4...20 mA
TM3AQ2G 12 bit, or 11 bit 2 outputs 0...10 Vdc Removable spring
+ sign terminal block / 5.08 mm
-10…+10 Vdc
0...20 mA
4...20 mA
TM3AQ4 (see Modicon TM3, 12 bit, or 11 bit 4 outputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 5.08 mm
Guide) -10…+10 Vdc
0...20 mA
4...20 mA
TM3AQ4G (see Modicon TM3, 12 bit, or 11 bit 4 outputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal block / 5.08 mm
Guide) -10…+10 Vdc
0...20 mA
4...20 mA
TM3AM6 (see Modicon TM3, 12 bit, or 11 bit + 4 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware sign terminal block / 3.81 mm
Guide) 2 outputs -10...+10 Vdc
0...20 mA
4...20 mA
TM3AM6G (see Modicon TM3, 12 bit, or 11 bit + 4 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware sign terminal block / 3.81 mm
Guide) 2 outputs -10...+10 Vdc
0...20 mA
EIO0000002836.08 49
Expansion Modules
4...20 mA
TM3TM3 (see Modicon TM3, 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable screw
Analog I/O Modules, Hardware + sign terminal block / 5.08 mm
Guide) -10...+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
12 bit, or 11 bit + 1 outputs 0...10 Vdc
sign
-10...+10 Vdc
0...20 mA
4...20 mA
TM3TM3G (see Modicon TM3, 16 bit, or 15 bit 2 inputs 0...10 Vdc Removable spring
Analog I/O Modules, Hardware + sign terminal block / 5.08 mm
Guide) -10...+10 Vdc
0...20 mA
4...20 mA
Thermocouple
PT100/1000
NI100/1000
12 bit, or 11 bit + 1 outputs 0...10 Vdc
sign
-10...+10 Vdc
0...20 mA
4...20 mA
Category Current
TM3SAC5R (see 1 function, up 1 or 2 (1) Safety input 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, to category 3 5.08 mm (0.20 in.),
Safety Modules, Start (2) Input 100 mA maximum removable screw terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAC5RG (see 1 function, up 1 or 2 (1) Safety input 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, to category 3 5.08 mm (0.20 in.),
50 EIO0000002836.08
Expansion Modules
Category Current
TM3SAF5R (see 1 function, up 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, to category 4 5.08 mm (0.20 in.),
Safety Modules, Start Input 100 mA maximum removable screw terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAF5RG (see 1 function, up 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, to category 4 5.08 mm (0.20 in.),
Safety Modules, Start Input 100 mA maximum removable spring terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAFL5R (see 2 functions, 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, up to 5.08 mm (0.20 in.),
Safety Modules, category 3 Start Input 100 mA maximum removable screw terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAFL5RG 2 functions, 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
(see Modicon up to 5.08 mm (0.20 in.),
TM3, Safety category 3 Start Input 100 mA maximum removable spring terminal
Modules, block
Hardware Guide) 3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAK6R (see 3 functions, 1 or 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, up to 5.08 mm (0.20 in.),
Safety Modules, category 4 Start Input 100 mA maximum removable screw terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
TM3SAK6RG (see 3 functions, 1 or 2 (1) Safety inputs 24 Vdc 3.81 mm (0.15 in.) and
Modicon TM3, up to 5.08 mm (0.20 in.),
Safety Modules, category 4 Start Input 100 mA maximum removable spring terminal
Hardware Guide) block
3 in parallel Relay outputs 24 Vdc / 230 Vac
EIO0000002836.08 51
Expansion Modules
TM3XFHSC202G (see High Speed Counting (HSC) module with Removable spring
Modicon TM3, Expert I/O events terminal blocks / 3.81 mm
Modules, Hardware
Guide)
TM3XTRA1 Data transmitter module for remote I/O 1 front connector RJ-45
TMC4 Cartridges
TMC4 Cartridges
Overview
You can expand the number of I/Os of your Modicon M241 Logic Controller by
adding TMC4 cartridges.
52 EIO0000002836.08
Expansion Modules
Current
TMC4AI2 2 Analog inputs (voltage 0...10 Vdc 3.81 mm (0.15 in.) pitch,
or current) removable spring terminal
0...20 mA or 4...20 mA block
TMC4TI2 2 Analog temperature Thermocouple type K, J, R, S, 3.81 mm (0.15 in.) pitch,
inputs B, E, T, N,C removable spring terminal
block
3 wires RTD type Pt100,
Pt1000, Ni100, Ni1000
Current
TMC4HOIS01 2 Analog inputs (voltage 0...10 Vdc 3.81 mm (0.15 in.) pitch,
or current) removable spring terminal
0...20 mA or 4...20 mA block
TMC4PACK01 2 Analog inputs (voltage 0...10 Vdc 3.81 mm (0.15 in.) pitch,
or current) removable spring terminal
0...20 mA or 4...20 mA block
EIO0000002836.08 53
Expansion Modules
NOTE: The TM4ES4 module has two applications: expansion or standalone. For more
information, refer to TM4 Compatibility (see Modicon TM4, Expansion Modules, Hardware
Guide).
54 EIO0000002836.08
Expansion Modules
12 bit 0...20 mA
Input Modules
EIO0000002836.08 55
Expansion Modules
TM5SDO4TA 4 24 Vdc / 2 A
TM5SDO6T 6 24 Vdc / 0.5 A
TM5SDO8TA 8 24 Vdc / 2 A
TM5SDO12T 12 24 Vdc / 0.5 A
TM5SDO16T 16 24 Vdc / 0.5 A
TM5SDO2R 2 30 Vdc / 230 Vac 5 A C/O
TM5SDO4R 4 30 Vdc 1 A / 230 Vac 5 A N/O
TM5SDO2S 2 230 Vac / 1 A
Mixed Modules
TM5SDM12DT 8 24 Vdc / 3.75 mA
4 24 Vdc / 0.5 A
TM5SMM6D2L 4 digital inputs 24 Vdc / 3.3 mA
0...20 mA/4...20 mA
1 analog output -10...+10 Vdc
0...20 mA
15 bit 4...20 mA
TM5SAI4H 4 15 bit + sign -10...+10 Vdc
15 bit 4...20 mA
TM5SEAISG 1 24 bit 1 full bridge strain gauge
Output Modules
12 bit 0...20 mA
TM5SAO4L 4 12 bit + sign -10...+10 Vdc
12 bit 0...20 mA
56 EIO0000002836.08
Expansion Modules
15 bit 0...20 mA
TM5SAO4H 4 15 bit + sign -10...+10 Vdc
15 bit 0...20 mA
EIO0000002836.08 57
Expansion Modules
TM5SBER2 Receives the TM5 data bus, provides power to the 24 Vdc I/O power segment
and provides the TM5 power bus to the TM5 expansion I/O modules.
58 EIO0000002836.08
Expansion Modules
DANGER
FIRE HAZARD
Use only the correct wire sizes for the maximum current capacity of the I/O
channels and power supplies.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not exceed any of the rated values specified in the environmental and
electrical characteristics tables.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
General Characteristics
General Characteristics
Rated power supply voltage 24 Vdc
EIO0000002836.08 59
Expansion Modules
Switching voltage I/O power supply minus voltage drop for short circuit protection
and semiconductor switch
Voltage drop < 0.5 V at 0.25 A rated current
1 The isolation of the electronic module is 500 Vac RMS between the electronics
powered by the TM5 bus and those powered by 24 Vdc I/O power segment
connected to the module. In practice, the TM5 electronic module is installed in the
bus base, and there is a bridge between the TM5 power bus and the 24 Vdc I/O
power segment. The two power circuits reference the same functional ground (FE)
through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively
reduces isolation of the entire system from the 500 Vac RMS.
60 EIO0000002836.08
Expansion Modules
Input impedance 6 kΩ
1 The isolation of the electronic module is 500 Vac RMS between the electronics
powered by the TM5 bus and those powered by 24 Vdc I/O power segment
connected to the module. In practice, the TM5 electronic module is installed in the
bus base, and there is a bridge between the TM5 power bus and the 24 Vdc I/O
power segment. The two power circuits reference the same functional ground (FE)
through specific components designed to reduce effects of electromagnetic
interference. These components are rated at 30 Vdc or 60 Vdc. This effectively
reduces isolation of the entire system from the 500 Vac RMS.
EIO0000002836.08 61
Expansion Modules
62 EIO0000002836.08
Expansion Modules
EIO0000002836.08 63
HMI
HMI
What’s in This Chapter
HMIGK Terminals ..........................................................................................64
HMIGTO Terminals........................................................................................64
HMIGTU Terminals........................................................................................65
HMIGTUX Terminals......................................................................................66
HMIGXO Terminals .......................................................................................68
XBTGH Terminal ...........................................................................................69
HMIGK Terminals
Introduction
The following paragraph lists the HMIGK terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony HMIGK (see Harmony GK User Manual).
Interface Interface
HMIGK2310 QVGA/TFT Color 14,4 cm Yes Yes (1) USB 2.0 USB 2.0 Yes
(5.7 in)
(10.4 in)
1 RS-232 serial interface. SUB-D 9-pin connector and RS-485 RJ45 connector
HMIGTO Terminals
Introduction
The following paragraph lists the HMIGTO terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony HMIGTO (see Harmony, HMI GTO for Vijeo Designer, User Manual).
For detailed information, see the Vijeo-Designer or Vijeo XD online help.
64 EIO0000002836.08
HMI
HMI Terminals Display Type Screen Size Ethernet Serial USB SD Card
Interface Interface Interface Interface
HMIGTO1300 TFT Color LCD 8,9 cm (3.5 in) No Yes Yes No
HMIGTO1310 TFT Color LCD 8,9 cm (3.5 in) Yes Yes Yes No
HMIGTO2310/2315 TFT Color LCD 14,4 cm (5.7 Yes Yes Yes Yes
in)
HMIGTO3510 TFT Color LCD 17,8 cm (7 in) Yes Yes Yes Yes
HMIGTO4310 TFT Color LCD 19,1 cm (7.5 Yes Yes Yes Yes
in)
HMIGTO5310/5315 TFT Color LCD 26,4 cm (10.4 Yes Yes Yes Yes
in)
HMIGTO6310/6315 TFT Color LCD 30,7 cm (12.1 Yes Yes Yes Yes
in)
HMIGTU Terminals
Introduction
The following paragraph lists the HMIGTU terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony HMIGTU (see Harmony GTU User Manual).
NOTE: You can connect any Display Module to any Box Module.
The following table describes the HMIGTU terminals:
HMIG3U HMIG5U2
Serial Interface COM1 RS-485 (isolation)
EIO0000002836.08 65
HMI
HMIG3U HMIG5U2
USB (Type A) Interface USB 2.0 (Type A) x 2 USB 2.0 (Type A) x 3
Smart Display
HMIDT542 HMIDT642 HMIDT732
HMIDT643
Display Type TFT Color LCD
Advanced Display
HMIDT351 HMIDT551 HMIDT651
Display Type TFT Color LCD
HMIGTUX Terminals
Introduction
The following paragraph lists the HMIGTUX terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony HMIGTUX (see Harmony GTUX User Manual).
66 EIO0000002836.08
HMI
NOTE: You can connect any eXtreme Display to any eXtreme Box.
Box Module
HMIG3X
Serial interface COM1
Asynchronous transmission RS-485 (isolation)
Ethernet interface
Standard IEEE802.3i/IEEE802.3u/IEEE802.3ab, 10BASE-T/
100BASE-TX/ 1000BASE-T*1
Connector Modular jack (RJ-45) x 1
SD Card interface
SD Card SD Card slot (System) x 1
EIO0000002836.08 67
HMI
HMIG3X
AUX output interface
Rated current 50 mA
Connector 2-piece terminal block (AUX) x 1
*1 For 1000BASE-T communication, use twisted pair Ethernet cables with a rating
of category 5e or higher.
Display Modules
HMIDT35X HMIDT65X HMIDT75X
Display Type TFT Color LCD (high brightness)
Resolution 800 x 480 pixels 1,280 x 800 pixels 1,366 x 768 pixels
(WVGA) (WXGA) (FWXGA)
Backlight White LED (Not user replaceable. When replacement is required, contact your
local distributor.)
Backlight service 50,000 hours or more (continous operation at 25 °C(77 °F) before backlight
life brightness decreases to 50%)
HMIGXO Terminals
Introduction
The following paragraph lists the HMIGXO terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony HMIGXO (see Magelis Advanced Panels, HMI GXO, User Manual).
68 EIO0000002836.08
HMI
HMI Terminals Display Type Screen Size Ethernet Serial USB USB
Interface Interface Interface Interface
type A type B
XBTGH Terminal
Introduction
The following paragraph lists the XBTGH terminal families supported by
EcoStruxure Machine Expert.
Software configuration and hardware description can be found in the following
manual:
Harmony XBTGH (see Magelis XBTGT, XBTGK, XBTGH, Hardware Guide).
XBTGH Terminal
The following table presents the different XBTGH terminal:
Legend
1 RS232/RS422/RS485 serial interface SUB-D 9-pin connector
EIO0000002836.08 69
iPC
iPC
What’s in This Chapter
Harmony Industrial PC...................................................................................70
HMIRSP / HMIRSU / HMIRXO-RSO Rack iPC ................................................70
HMIPSP / HMIPSO S-Panel iPC.....................................................................71
HMIBMU / HMIBMP Box iPC Modular and Display iPC.....................................72
Harmony Industrial PC
Overview
The range of Harmony industrial PC (iPC) is designed to operate in an industrial
environment:
• Harmony S-Box iPC (Optimized and Universal), Box iPC Modular (Optimized,
Universal and Performance) and S-Panel iPC (Performance and Optimized)
for repetitive machines and infrastructures.
• Harmony Rack iPC (Optimized, Universal, and Performance) for 19"
enclosures in control rooms and labs.
Depending on the reference, Harmony iPC products offer various options that can
be used in maintenance-free, harsh, and standard industrial environments.
Harmony iPCs run on Microsoft operating systems for seamless integration into IT
structures. They support Schneider Electric Plant StruXture software.
Rack iPC
The HMIRSP is the Performance Rack iPC.
The HMIRSU is the Universal Rack iPC.
The HMIRXO-RSO are the Optimized Rack iPC.
These products have an operating voltage of 100...240 Vac.
The following table describes the Performance, Universal, and Optimized Rack
iPCs:
70 EIO0000002836.08
iPC
7 x Expansion
PCI/PCie slots,
2 x Front USB.
HMIRXO-RSO HMIRXO: Celeron 4 DVI connector,
G540
VGA connector,
HMIRSO: Celeron
G8500 Audio port,
2 x Expansion
PCI/PCie slots,
2 x Front USB.
S-Panel iPC
The HMIPSP is the Performance S-Panel iPC 15” and 19”.
The HMIPSO is the Optimized S-Panel iPC 10” and 15”.
These products have an operating voltage of 24 Vdc (optional AC/DC power
supply available separately).
The following table describes the Performance and Optimized S-Panel iPC:
EIO0000002836.08 71
iPC
Reference Processor Screen (Pixel) USB Serial Port Ethernet Other Interface
Resolution Port
HDD/SSD slots
PCIe slot,
Optional interface.
Optional interface.
2 x Optional interfaces.
72 EIO0000002836.08
iPC
EIO0000002836.08 73
Distributed Devices
Distributed Devices
What’s in This Chapter
Modicon TM3 Bus Couplers ...........................................................................74
Modicon TM5 Fieldbus Interfaces ...................................................................75
Motor Control ................................................................................................75
Distributed I/O Modules .................................................................................77
Other Distributed Devices ..............................................................................78
Overview
EcoStruxure Machine Expert offers a list of various devices ready to be connected
to the controllers through a fieldbus. This list can be extended with other devices
using the Device Repository editor.
74 EIO0000002836.08
Distributed Devices
Motor Control
TeSys island
TeSys island is an innovative digital load management system for loads up to 80 A
/ 37 kW and direct on line starter (DOL) that comprises:
• full access to the relevant data for digital management and advanced
analytics, for example:
◦ current
◦ power
◦ energy
◦ switching cycles
◦ power factor, and more
• full connectivity over fieldbuses such as EtherNet/IP, Modbus TCP,
PROFIBUS DP and PROFINET
• simple engineering with an online configuration and full integration into
EcoStruxure Machine Expert via device type manager DTM
• innovative and new object oriented approach for configuration - engineering
and operation with the TeSys island avatar concept
• availability of function libraries for EcoStruxure Machine Expert and for third
party controller systems
• simple operation and maintenance with the integrated Operation and
Maintenance Tool (OMT) to reduce machine stoppages and machine
downtime:
◦ cyber security with Achilles 2 certification
◦ reduce auxiliary wiring
EIO0000002836.08 75
Distributed Devices
TeSys U
TeSys U is a range of motor controller-starter up to 32 A / 15 kW that consists of:
• one 45 mm power base: 2 ratings, reversing or non-reversing, circuit-breaker
functions and built-in interference suppression
• one clip-on control unit (CU) from a choice of 3
◦ Standard CU (protections against overloads and short-circuits)
◦ Expandable CU (with additional alarm and fault differentiation)
◦ Multifunction CU (real-time control of motor load, local or remote
diagnostics and parameter setting)
• one clip-on automation control module for fieldbus connection: Modbus,
CANopen, AS-Interface, etc.
• two optional 45 mm power functions
◦ limiter-isolator
◦ changeover relay
TeSys T
TeSys T is a Motor Management System that comprises:
• a controller providing main protection and control functions
• an extension module that completes the functions of the controller by the
voltage protection and monitoring
• an operator control unit for reading, diagnostics and modification of the
parameters monitored
TeSys T incorporates a communication interface for remote supervision and
control of the motor on Modbus, CANopen, and so on.
Altivar
Altivar is the range of variable speed drives for motor control.
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Distributed Devices
Lexium
Lexium is the range of drives for motion control that can be connected to
CANopen and other fieldbusses.
• Integrated Lexium: integrated drives for motion control, with servo-(ILA
range), stepper- (ILS range) or brushless DC (ILE range) motor
• Lexium SD3: drives for stepper motor control
• Lexium 28: bundles composed of servo drives and motors to cover power
ratings from 50 W to 4.5 kW
• Lexium 32: high-performance book-size servo drives for servo motors from
0.15 to 7 kW
◦ LXM32A: advanced servo drive from 0.15 to 7 kW
◦ LXM32i integrated drives: a modular range with Lexium BMi servo motors
and integrated drives to cover power ratings from 400 W to 2.1 kW.
◦ LXM32M: modular servo drive from 0.15 to 7 kW
• Lexium 52: stand-alone servo drives for servo motors from 0.4 and 7 kW
• Lexium 62: multi axis servo drives for servo motors from 0.95 to 24 kW
NOTE: Advantys OTB offers 2 other references with the same I/O
characteristics:
• OTB1E0DM9LP: Ethernet Modbus TCP network interface module
• OTB1S0DM9LP: Modbus Serial network interface module
AS-Interface Devices
A complete set of devices can be connected to AS-Interface:
• IP20 distributed I/Os Advantys interface ASI 20M range
• IP67 distributed I/Os Advantys interface ASI 67F range
• TeSys U motor controller-starter ASI LUF range
• Direct Motor Starter LF range
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Distributed Devices
Vision Sensor
The OsiSense XUW vision sensor allows checking of high rate production
operations with a high repeat accuracy. It can be used to manage object flows.
It covers the following application for manufactured parts:
• quality control
• presence
• position, orientation, sorting, integrity
• checking markings
• guiding and gripping
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Distributed Devices
Push Button
Harmony XB5R wireless and batteryless push buttons are used for remote control
with an access point.
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Glossary
C
CFC:
(continuous function chart) A graphical programming language (an extension of
the IEC 61131-3 standard) based on the function block diagram language that
works like a flowchart. However, no networks are used and free positioning of
graphic elements is possible, which allows feedback loops. For each block, the
inputs are on the left and the outputs on the right. You can link the block outputs to
the inputs of other blocks to create complex expressions.
configuration:
The arrangement and interconnection of hardware components within a system
and the hardware and software parameters that determine the operating
characteristics of the system.
cyclic task:
The cyclic scan time has a fixed duration (interval) specified by the user. If the
current scan time is shorter than the cyclic scan time, the controller waits until the
cyclic scan time has elapsed before starting a new scan.
D
digital I/O:
(digital input/output) An individual circuit connection at the electronic module that
corresponds directly to a data table bit. The data table bit holds the value of the
signal at the I/O circuit. It gives the control logic digital access to I/O values.
DOL:
(direct on line starter) The direct on line starter is the simplest kind of starter that
connects the motor directly to the power supply through a three-phase contactor.
The direct on line starter usually consists of a contactor, circuit breakter and an
overload relay for protection against any damage.
DTM:
(device type manager) Classified into 2 categories:
• Device DTMs connect to the field device configuration components.
• CommDTMs connect to the software communication components.
The DTM provides a unified structure for accessing device parameters and
configuring, operating, and diagnosing the devices. DTMs can range from a
simple graphical user interface for setting device parameters to a highly
sophisticated application capable of performing complex real-time calculations for
diagnosis and maintenance purposes.
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E
element:
The short name of the ARRAY element.
equipment:
A part of a machine including sub-assemblies such as conveyors, turntables, and
so on.
F
FBD:
(function block diagram) One of 5 languages for logic or control supported by the
standard IEC 61131-3 for control systems. Function block diagram is a graphically
oriented programming language. It works with a list of networks, where each
network contains a graphical structure of boxes and connection lines, which
represents either a logical or arithmetic expression, the call of a function block, a
jump, or a return instruction.
freewheeling:
When a logic controller is in freewheeling scan mode, a new task scan starts as
soon as the previous scan has been completed. Contrast with periodic scan
mode.
H
HE10:
Rectangular connector for electrical signals with frequencies below 3 MHz,
complying with IEC 60807-2.
I
IEC 61131-3:
Part 3 of a 3-part IEC standard for industrial automation equipment. IEC 61131-3
is concerned with controller programming languages and defines 2 graphical and
2 textual programming language standards. The graphical programming
languages are ladder diagram and function block diagram. The textual
programming languages include structured text and instruction list.
IEEE 802.3:
A collection of IEEE standards defining the physical layer, and the media access
control sublayer of the data link layer, of wired Ethernet.
IL:
(instruction list) A program written in the language that is composed of a series of
text-based instructions executed sequentially by the controller. Each instruction
includes a line number, an instruction code, and an operand (refer to IEC 61131-
3).
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L
ladder diagram language:
A graphical representation of the instructions of a controller program with symbols
for contacts, coils, and blocks in a series of rungs executed sequentially by a
controller (see IEC 61131-3).
LCD:
(liquid crystal display Used in many HMI devices to display menus and messages
to machine operators.
LD:
(ladder diagram) A graphical representation of the instructions of a controller
program with symbols for contacts, coils, and blocks in a series of rungs executed
sequentially by a controller (refer to IEC 61131-3).
LED:
(light emitting diode) An indicator that illuminates under a low-level electrical
charge.
M
machine:
Consists of several functions and/or equipment.
N
network:
A system of interconnected devices that share a common data path and protocol
for communications.
N/O:
(normally open) A contact pair that opens when the actuator is de-energized (no
power is applied) and closes when the actuator is energized (power is applied).
O
OTB:
(optimized terminal block) Used in the context of STB I/O distributed modules.
P
PCI:
(peripheral component interconnect) An industry-standard bus for attaching
peripherals.
project file:
A project file contains information about the developer and purpose of a project,
the configuration of the targeted logic controller and associated expansion
modules, the source code of a program, symbols, comments, and all other related
information.
R
reflex output:
Among the outputs of HSC are the reflex outputs associated to a threshold value
that is compared to the counter value depending on the configuration of the HSC.
The reflex outputs switch to either on or off depending on the configured
relationship with the threshold.
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RJ45:
A standard type of 8-pin connector for network cables defined for Ethernet.
S
scan:
A function that includes:
• reading inputs and placing the values in memory
• executing the application program 1 instruction at a time and storing the
results in memory
• using the results to update outputs
SFC:
(sequential function chart) A language that is composed of steps with associated
actions, transitions with associated logic condition, and directed links between
steps and transitions. (The SFC standard is defined in IEC 848. It is IEC 61131-3
compliant.)
SSI:
(serial synchronous interface) A common interface for relative and absolute
measurement systems like encoders.
ST:
(structured text) A language that includes complex statements and nested
instructions (such as iteration loops, conditional executions, or functions). ST is
compliant with IEC 61131-3.
T
terminal block:
(terminal block) The component that mounts in an electronic module and provides
electrical connections between the controller and the field devices.
TFT:
(thin film transmission) A technology used in many HMI display devices (also
known as active matrix).
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Index PacDrive LMC Pro/Pro2
features.............................................................38
performance controllers
HMISCU controller .............................................40
B Modicon LMC058...............................................34
Box iPC Modicon M258 ...................................................31
Rack iPC ...........................................................70 TM5 analog I/O expansion modules ....................56
TM5 Common Distribution Modules.....................58
TM5 compact I/O expansion modules ..................54
C TM5 digital I/O expansion modules......................55
TM5 expert (HSC) expansion modules ................57
controllers TM5 Power Distribution Modules.........................58
Modicon M241 ...................................................27 TM5 Transmitter and Receiver Modules...............57
Modicon M251 ...................................................30 TM7 analog I/O blocks........................................62
Modicon M262 ............................................. 32, 35 TM7 digital I/O blocks .........................................61
product offer .........................................................20
programming languages
D IL, LD, Grafcet ............................................. 33, 35
DTM technology ....................................................15 IL, ST, FBD, SFC, LD ................................... 27, 30
project information.................................................14
project properties ..................................................14
F
FDT technology.....................................................15 T
features ................................................................10
key features...................................... 27, 30, 33, 35 TM3 safety............................................................50
functions...............................................................10 TM5 IO-Link Modules ............................................59
TM5SE4IOL electronic module ...............................59
TMC4 ...................................................................52
H transparency.........................................................15
I
iPC
Panel iPC ..........................................................70
S-Panel iPC.......................................................71
Ipc
Box iPC....................................................... 70, 72
M
Modicon LMC058
features.............................................................34
Modicon M258
features.............................................................31
motion controllers
PacDrive LMC Eco.............................................37
PacDrive LMC Pro/Pro2 .....................................38
O
OTB .....................................................................77
P
PacDrive LMC Eco
features.............................................................37
EIO0000002836.08 85
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
www.se.com