Lecture Notes On Module-5
Lecture Notes On Module-5
Definition of a Machine:
The vast variety of machines that has been created or developed since time of our primitive
ancestors are made up of one or more of these six simple machines.
Load (W): Any object having some weight and which is lifted by a lifting machine.
For a lifting machine, effort applied is generally smaller than the load lifted and as such
MA is generally greater than 1.
Velocity Ratio (VR): The ratio of distance moved by the effort to the distance moved by
the load. Mathematically,
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Output (Wx): It is the useful work done by the machine, which is equal to the product of
load lifted and distance moved by the load. Mathematically,
Efficiency (η): It is the ratio of useful work done by the machine to the work done on the
machine. Mathematically,
𝑊 1 1 𝑴𝑨
⇒𝜂= × 𝑦 = 𝑀𝐴 × ⇒ 𝜼=
𝑃 𝑥 𝑉𝑅 𝑽𝑹
Ideal Machine: Any machine having efficiency equal to 1, i.e. η = 1 or 100% is called an
ideal machine. Therefore, for an ideal machine,
𝑊𝑥
𝜂=1⇒ = 1 ⇒ 𝑊𝑥 = 𝑃𝑦 ⇒ Output = Input
𝑃𝑦
This is only possible when friction losses are zero in the machine. Therefore, the definition
of an ideal machine can also be stated as a machine which is capable of converting 100% of the
work input to useful work output due to no friction being generated within the machine and gives
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efficiency equal to one.
But, in case of an Actual Machine or Real Machine, efficiency is always less than one. That is,
𝑊𝑥
𝜂<1⇒ < 1 ⇒ 𝑊𝑥 < 𝑃𝑦 ⇒ Output < Input
𝑃𝑦
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Therefore, for an Actual Machine, work output obtained is always less than the work input
to the machine. This loss of work happens due to the friction force generated within the machine
and gives η < 1.
“In a simple machine, a small force when applied through a large distance overcomes a large
force through a small distance.”
(a) The work done by the machine reverses its direction and the load falls down to its initial
position. Such a machine is called a Reversible Machine. A single fixed pulley used to
draw water from a well is an example of a reversible machine.
(b) The work done by the machine does not reverse its direction and the load does not fall
down. Such a machine is called an Irreversible Machine. The screw jack used to lift
cars is an example of a self-locking type of lifting machine (irreversible machine).
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This frictional work developed inside a machine is the consequence of input work loss due
to friction within the machine. Mathematically,
Thus, the condition for irreversibility or self-locking of a machine is that the efficiency
of the machine should be less than 50%. If η ≥ 50% , the machine would be reversible.
Therefore, to lift a given Load W, we can find out the ideal and actual effort required as shown
below:
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W W
Pfriction = Pactual − Pideal = −
𝐖 𝟏
⇒ 𝐏𝐟𝐫𝐢𝐜𝐭𝐢𝐨𝐧 = −𝟏 … … … eq. 5.1
𝐕𝐑 𝛈
This Pfriction is the effort loss due to machine friction or the extra effort required to
overcome machine friction in an actual machine. Since machine friction is zero in an ideal
machine, therefore,
Pideal < Pactual
Similarly, for a given amount of effort applied P, we can find out the amount of load that
can be lifted in an ideal machine and actual machine as shown below:
Therefore, the decrease in the amount of load that can be lifted in an actual machine is,
This Wfriction is the decrease in the amount of load that can be lifted in an actual machine
Prepared by Ranbir Kalita
due to machine friction as compared to an ideal machine.
Hence, it can be said that, Pfriction and Wfriction are the representative values of machine
friction in an actual machine calculated in terms of loss of effort and loss of load.
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Law of Machine:
The law of machine gives the relationship between effort applied and load lifted.
Clearly, this is a straight line equation that resembles with y = mx + c. Comparing with it, we
have,
As can be seen in the graph shown in Fig. 5.1, Prepared by Ranbir Kalita
The line representing an actual machine does not pass through the origin and has a
positive intercept on the P-axis. This intercept represents the effort required to overcome
the machine friction. If the effort applied P < C, the load will not be lifted.
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The line representing an ideal machine passes through the origin and as such the P-axis
intercept is zero, i.e. C = 0. This is because, in an ideal machine, the machine friction is
𝑊 𝑊 𝟏
𝑀𝐴 = = ⇒ 𝑴𝑨 = … … … eq. 5.4
𝑃 𝑚𝑊 + 𝐶 𝒎+𝑪 𝑾
In the above expression, m and C are constants. Therefore, if W is increased, the ratio C/W
decreases and in turn (m + C/W) also decreases. As a result, when the denominator (m + C/W)
decreases, the value of MA increases and when C/W → 0 as W → W max , we get the maximum
𝟏
𝑴𝑨𝒎𝒂𝒙 = … … … eq. 5.5
𝒎
𝑀𝐴 𝑊 1 𝑊
𝜂= = × =
𝑉𝑅 𝑃 𝑉𝑅 𝑚𝑊 + 𝐶 × 𝑉𝑅
𝟏
⇒ 𝜼= … … … eq. 5.6
𝒎 + 𝑪 𝑾 × 𝑽𝑹
In the above expression, m, C and VR are constants. Therefore, if W is increased, the ratio
C/W decreases and in turn (m + C/W) also decreases. As a result, when the denominator Prepared by Ranbir Kalita
[(m + C/W)×VR] decreases, the value of η increases and when C/W → 0 as W → W max , we get
the maximum possible value of η. Therefore,
𝟏
𝜼𝒎𝒂𝒙 = … … … eq. 5.7
𝒎 × 𝑽𝑹
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Obviously, the relation between η and W given by eq. 5.6 is hyperbolic and the expression for
ηmax given by eq. 5.7 is a straight line parallel to W-axis. This is shown in Fig. 5.2.
A combined graph showing the variation of Effort (P), MA and Efficiency (η) with Load (W) is
shown in Fig. 5.3 below.
Fig. 5.3
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LEVERS
A lever is essentially a rigid straight bar which rest on a point called the Fulcrum and can turn
Fig. 5.4
=> W × a = P × b
𝑊 𝑏
⇒ =
𝑃 𝑎 Prepared by Ranbir Kalita
The above eq. 5.8 that shows the relation between W, P, b and a is called the Law of Lever and
the ratio (b/a) is called the Leverage. The relation is developed based on two assumptions:
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Fig. 5.5
But, since the length of OB > OA, i.e. b > a, therefore, BBʹ > AAʹ.
Displacement of end B 𝑏. 𝛼 𝑏
or , = =
Displacement of end A 𝑎. 𝛼 𝑎
That is, if the length of effort arm (b) is increased, the ratio b/a also increases and as a result, a
small displacement to end A results into a large displacement of end B. This aspect has been put
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to an extensive use in the construction of measuring instruments.
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Classification of Levers:
𝑏 𝑏 𝑏
𝑀𝐴 = <=> 1 𝑀𝐴 = >1 𝑀𝐴 = <1
𝑎 𝑎 𝑎
Since MA is always < 1, these
levers cannot lift heavy loads;
When MA > 1, the lever is then Since MA is always > 1, the
but provide an increase in the
called as Effort Multiplier lever is called Effort
speed of lifting. Thus, these
Lever. Multiplier Lever.
Compound Levers:
A compound lever is a combination of simple levers linked with one another. Such levers
are used to obtain higher mechanical advantage, which is rather difficult to get by using a simple
lever alone.
As shown in Fig. 5.6(a), AB is a simple lever connected to another simple lever CD with
the help of a link BC. P is the effort applied at end A to lift a load W acting at point F.
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Fig. 5.6(a)
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The separate FBDs of lever AB and lever CD is shown in Fig. 5.6(b) and (c) respectively. Let Q
be the force in link BC.
𝑃𝑙1
𝑃𝑙1 = 𝑄𝑙2 ⇒ 𝑄 = ……… 1
𝑙2
From the FBD of Lever CD shown in Fig. 5.6(c) and taking moment about fulcrum D, we have,
𝑊𝑙3
𝑄𝑙4 = 𝑊𝑙3 ⇒ 𝑄 = ……… 2
𝑙4
𝑃𝑙1 𝑊𝑙3
=
𝑙2 𝑙4
Prepared by Ranbir Kalita
Suppose, l1/l2 = l4/l3 = 10. Therefore, if only lever AB or CD were used, the MA would be 10
only. But, as the two lever are combined to form a compound lever, now the total MA has
increased to (10 × 10) = 100.
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PULLEYS
A pulley is essentially a metallic or wooden wheel which is capable of rotation about an axis.
Pulleys are of two types: (i) Fixed Pulley, and (ii) Movable Pulley
The following assumptions are made while analyzing a pulley or an arrangement of pulleys:
The weight of the pulley is small compared to the load lifted and hence can be neglected.
The rope used is light inextensible, i.e. tension in the rope remains same on both sides of
It is to be noted that, assuming zero friction for the surface of the groove through which the rope
passes around the pulley is meaningless. Here, friction is necessary; otherwise the rope will slide
around the pulley and the pulley will not make any rotation at all.
and on the other end Effort (P) is applied to pull the Load
(W).
Fig. 5.8
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Under equilibrium condition, when the effort (P) is just sufficient to lift the load (W), taking
moment about the axle of the pulley, we get,
=> (P × r) – (W × r) = 0
=> P = W
∴ Mechanical Advantage (MA) = W/P = 1
And, in absence of friction,
η = 1 => MA/VR = 1 => MA = VR = 1
Since MA = 1 for a single fixed pulley, definitely, there is no gain in effort applied. But, a single
fixed pulley can be used to change the direction of application of the effort. That is, to lift a load,
it is always easier to apply the effort in downward direction and this can be achieved by using a
Under equilibrium condition, when the effort (P) is Prepared by Ranbir Kalita
just sufficient to lift the load (W), taking moment about
the axle of the pulley, we get,
=> (T × r) – (P × r) = 0
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This is obvious because the rope is assumed to be light inextensible and that the frictional losses
are zero.
=> (W × r) – (P × 2r) = 0
This means, the Load (W) is equally shared by the two portions of the rope.
𝑊 𝑊
Therefore, since MA = 2, it is clear that a single movable pulley doubles the effort applied.
Therefore,
Distance moved by the Effort 2𝑦
𝑉𝑅 = = ⇒ 𝑽𝑹 = 𝟐
Distance moved by the Load 𝑦
Fig. 5.10
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System of Pulleys:
A number of pulleys can be arranged in a definite way to form a composite system that
Fig. 5.11
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𝜂 = 1 ⇒ Input = Output
⇒ 𝑴𝑨 = 𝑽𝑹 = 𝟐𝟑
Since the system of pulleys shown in Fig. 5.11 has Three Movable Pulleys, and we have
found that MA = VR = 23, therefore, we can write in generalized form:
𝑴𝑨 = 𝑽𝑹 = 𝟐𝒏
Where n is the number of movable pulleys in the system. In the considered system shown
in Fig. 5.11, n = 3 and not 4; because, the fixed pulley does not have any contribution is gaining
This system of pulleys consists of two blocks – one upper block and one lower block. The
upper block contains fixed pulleys and the lower block contains movable pulleys. One end of the
rope is attached to either the upper block or the lower block and that same rope goes around the
other pulleys. The Load (W) is attached to the lower most block and Effort (P) is applied at the
free end of the rope as shown in Fig. 5.12 and 5.13.
The system of pulleys shown in Fig. 5.12(a) consists of three fixed pulleys in the upper
block and two movable pulleys in the lower block. One end of the rope is attached to the upper Prepared by Ranbir Kalita
pulley of the lower block and the free end of the rope is passing around the periphery of the
upper pulley of the upper block. Load (W) is attached to the lower most pulley of the lower
block and Effort (P) is applied at the free end of the rope.
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Fig. 5.12(b) shows the FBD of the lower block. As can be seen, the Load (W) is being
supported by Five segments of the rope and each segment has tension T which is equal to Effort
(P). Therefore, we can write,
W = 5T = 5P
Thus,
𝑊 5𝑃
MA = = ⇒ 𝐌𝐀 = 𝟓
𝑃 𝑃
Under ideal condition, when friction is zero and η = 1,
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𝑴𝑨 = 𝑽𝑹 = 𝟓
Again, considering Fig. 5.13(a), there are Six pulleys, Three pulleys in each of the upper
and lower blocks. One end of the rope is attached to the lower most pulley of the upper block and
the free end of the rope is passing around the periphery of the upper pulley of the upper block.
Load (W) is attached to the lower most pulley of the lower block and Effort (P) is applied at the
free end of the rope.
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Fig. 5.13(b) shows the FBD of the lower block. As can be seen, the Load (W) is being
supported by Six segments of the rope and each segment has tension T which is equal to Effort
Thus,
𝑊 5𝑃
MA = = ⇒ 𝐌𝐀 = 𝟔
𝑃 𝑃
𝑴𝑨 = 𝑽𝑹 = 𝟔
𝑴𝑨 = 𝑽𝑹 = 𝒏
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Therefore,
=> W = P (1 + 22 + 23 + 24)
Here, (1 + 22 + 23 + 24) is the sum of a finite geometric series with common ration r = 2 and total
number of terms n = 4. As such,
𝑟 𝑛 − 1 24 − 1
Sum = = = 24 − 1
𝑟−1 2−1
Therefore, W = P (24 – 1)
NOTE:
In all the three systems of pulleys, friction is assumed to be zero, as such η = 1. Therefore,
we got MA = VR. But this may not be the case always.
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References:
Dr. D. S. Kumar (4th revised edition 2013), Engineering Mechanics (Statics and
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Let,
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𝑫
⇒ 𝐕𝐑 =
If t1 and t2 represent the thickness of the two ropes wrapped around the wheel and axle
respectively, then,
𝑫 + 𝒕𝟏
𝐕𝐑 =
𝒅 + 𝒕𝟐
When friction in the ball bearings is assumed to be zero, then,
𝑀𝐴 𝑫
𝜂=1⇒ = 1 ⇒ 𝑴𝑨 = 𝑽𝑹 =
𝑉𝑅 𝒅
This can also be shown like,
𝐷 𝑑
⇒𝑃× = 𝑊 × ⇒ 𝑃𝐷 = 𝑊𝑑
2 2
𝑊 𝐷 𝑫
⇒ = or 𝑴𝑨 = 𝑽𝑹 =
𝑃 𝑑 𝒅
We know,
𝑀𝐴 𝑊 𝑃′ 𝑊 𝑊 Prepared by Ranbir Kalita
𝜂= = = ′ ⇒ 𝑃′ =
𝑉𝑅 𝑉𝑅 𝑃 × 𝑉𝑅 𝜂 × 𝑉𝑅
Therefore,
𝑊 𝑊 𝑫 𝐷
𝑀𝐴 = = = 𝜂 × 𝑉𝑅 ⇒ 𝑴𝑨 = 𝜼 × ∵ 𝑉𝑅 =
𝑃′ 𝑊 𝒅 𝑑
𝜂 × 𝑉𝑅
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Inclined Plane
Now, when the point of application of Effort (P) moves vertically downward through a
distance y, the Load (W) also moves through a distance y along the inclined place. The
component (y sin θ) gives the vertical distance through which the Load (W) has moved.
Therefore,
Distance moved by the Effort 𝑦 𝒚
VR = = ⇒ 𝐕𝐑 = = 𝐜𝐨𝐬𝐞𝐜 𝜶
Distance moved by the Load 𝑦 sin 𝛼 𝒚 𝐬𝐢𝐧 𝜶
This VR is independent of Coefficient of Friction (μS) between the inclined plane and the
Load (W) surface.
Prepared by Ranbir Kalita
Obviously, MA = W/P and its value is depends on μS . This is because, higher the value of
μS , higher will be the value of effort required to move the same Load (W) and as such the value
of MA gets affected.
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