A Tip Mount For Carrying Payloads Using Soft Growing Robots
A Tip Mount For Carrying Payloads Using Soft Growing Robots
I. I NTRODUCTION
Many potential robotic applications require the transport
of sensors and tools through confined spaces to explore
and interact with the environment. Continuum robots have
particular strengths for these types of applications due to
their ability both to pass through small apertures and to
support their body weight to rise up over obstacles. For
example, a camera-equipped snake robot [1] was deployed
within a collapsed building for search and rescue after
the 2017 Mexico City earthquake. Additionally, a gripper-
equipped snake-like mobile robot [2] has been demonstrated
for grasping and retrieving objects and turning a valve in a Fig. 1. (a) Challenges related to mounting to the tip of soft growing robots.
(left) The material at the robot tip changes during growth and retraction,
mock disaster scenario. so anything affixed to the tip material will not remain at the tip. (middle)
Another type of continuum robot that is well-suited for The inner material (the “tail”) moves at twice the speed of the robot tip
relative to the base, so anything packaged within the tail will be ejected
navigation in confined spaces is a pneumatically driven soft during growth and engulfed during retraction. (right) When retracted from
the base, soft growing robots often undergo undesired buckling, leading to
This research was partially supported by the project “Toward the Next lack of control of their motion and force. (b) Our current tip mount design
Generation of Robotic Humanitarian Assistance and Disaster Relief: Fun- successfully surmounts these challenges. Our design remains at the robot
damental Enabling Technologies (10069072),” the National Science Foun- tip during growth to arbitrary lengths as well as retraction and incorporates
dation (NSF) under Award 1637446, the Air Force Office of Scientific a device [3] to retract the robot without undesired buckling. Like previous
Research under award FA2386-17-1-4658, Toyota Research Institute (TRI), tip mounts, our design does not interfere with steering of the robot body
and the NSF Graduate Fellowship Program. TRI provided funds to assist using external actuators. Our tip mount can also apply significant pulling
the authors with their research, but this article solely reflects the opinions forces to the environment.
and conclusions of its authors and not TRI or any other Toyota entity.
*These authors contributed equally to this work.
1 Department of Mechanical Engineering, Stanford University, growing robot [4], [5]. Unlike typical snake-like robots, this
Stanford, CA 94305 USA {mmcoad, lblumens, mingluo,
aokamura} @stanford.edu type of robot “grows” from a fixed base by transporting new
2 School of Mechanical Engineering, Korea University of Technology and
material through its body and everting the material at its tip,
Education, Cheonan-si, Republic of Korea {jsg1215z, umehmood, driven by internal air pressure. These robots are particularly
vgty5678} @koreatech.ac.kr
3 Department of Civil and Environmental Engineering, KAIST, Daejeon, good at traversing long, tortuous paths over varied terrain
South Korea. [email protected] due to their ability to grow to arbitrary lengths from a
fixed base [5], [6]; propel their tip forward without relative incorporates a device to retract the soft growing robot with-
movement between their body and the environment [5], [7]; out undesired buckling. Additionally, like other tip mount
conform to the shape of their surroundings via their natural designs, our tip mount allows steering of the robot tip using
softness [8], [9]; shrink in diameter to pass through apertures external actuators such as series pouch motors [6].
smaller than their body diameter [5], [6], [10]; support their
own body weight to move over obstacles and across gaps [5], II. P REVIOUS D ESIGN S UMMARY
[6]; and controllably direct their tip in combination with Motivated by useful tasks that require transport of sensors
growth [5], [6], [11], [12]. and tools at the tip of soft growing robots, four different
Adding the ability to transport sensors and tools at the tip tip mount designs have previously been developed. Here,
of soft growing robots during movement and environment we present a summary of each previous design and discuss
interaction would greatly expand their usefulness in the field. each design’s benefits and limitations related to the goals of
Mounting cameras and other sensors at the tip of the robot (1) remaining at the robot tip during retraction and growth,
would enable information gathering tasks (e.g., collecting (2) transmitting pulling forces to the environment, and (3)
data in an unknown environment), while mounting tools such functioning at an arbitrary robot body length (Fig. 2). We also
as grippers at the tip of the robot would allow delivery and explain the problem of undesired buckling during retraction
retrieval of objects in the environment (e.g., transporting (a limitation of soft growing robots that affects all previous
supplies to a trapped disaster victim or retrieving items from designs) and summarize our previous work on a device to
a confined space) and application of force to the environment retract soft growing robots without undesired buckling, a
(e.g., to turn a valve or open a door). building block towards our current design. Other attributes of
However, mounting to the robot tip in a reliable manner is previous designs, including the weight they add to the robot
a key challenge for soft growing robot design. Unlike many tip and whether they encumber the natural abilities of soft
continuum robots, the material at the tip of the soft growing growing robots to move through constrained environments,
robot continually changes as the robot grows and retracts. are discussed in Section VI.
Thus, anything affixed to the robot body material that is
currently at the robot tip will not remain at the tip as the A. String Mount
robot grows or retracts (Fig. 1(a, left)). As the robot grows, One previous tip mount design was used in [5], [12] to
the current tip material becomes part of the stationary outer transport a camera at the tip of a soft growing robot during
robot body (the “wall”), and as the robot retracts, the tip laboratory demonstrations of the robot’s navigation ability.
material becomes part of the inner robot body (the “tail”), This relatively simple design ties a string to the tip mount
which moves towards the base at twice the speed of the (which can be the sensor or tool itself) and uses the robot tail
robot tip (Fig. 1(a, middle)). Therefore, sensors and tools as a conduit for the string to pass from the robot tip to the
must move relative to the robot body material to remain at base. Thus, the base can be the grounding point for the force
the robot tip and cannot be permanently attached to the body to keep the mount at the tip. However, as the robot body is
wall through simple means like tape or glue. This challenge pressurized, the tail squeezes around the string, forcing the
is shared by other tip-growing robots [13], [14] and everting string to move with the tail. Since the material of the tail
toroidal robots [15], [16]. moves twice as fast as the tip relative to the base, the string
Various designs for tip mounts for soft growing robots and tip mount are ejected from the robot during growth and
have previously been developed [4], [5], [6], [12], [17], engulfed into the body during retraction (Figs. 1(a, middle)
[18] and will be described in detail in Sections II and VI. and 2(a)). In [5], [12], to overcome this issue during growth,
One design [6] carried a camera during deployment of a airflow was added inside the tail, and the string was pulled
soft growing robot for exploration of an archeological site, back from the base to keep the mount at the tip, which
and another design [18] carried a gripper and transported required the tail material to be stored straight rather than on
lightweight objects during an object delivery task. However, a spool. This limits the potential length change and does not
none of the previous designs is able to remain at the robot allow growth to arbitrary lengths. Also, this design can only
tip during retraction as well as growth, transmit significant remain at the robot tip during growth, not retraction, since
pulling forces from the robot body to the environment, and the string can only apply tensile, not compressive forces.
function consistently at an arbitrary robot body length. An One benefit of this design is the physical connection back to
additional shortcoming of all previous tip mount designs is the base through the string, which can be used to transmit
that none of them incorporates a device to retract the soft significant pulling forces to the environment.
growing robot without undesired buckling (and thus lack of
control) of its body (Fig. 1(a, right)), a problem solved in B. Outer Cap Mount
our previous work [3] and described in detail in Section II-E. A second design was used in [6] to transport a camera on a
Improving upon previous work, we present a new tip robot deployed in the field for exploration of an archeological
mount for soft growing robots (Fig. 1(b)) that (1) reliably site. This design is also quite simple and uses a rigid cap that
remains at the robot tip during retraction and growth, (2) fits over the outside of the robot tip and is pushed along by
transmits pulling forces from the robot to the environment, the robot’s growing force. Unlike the string mount design,
(3) functions at an arbitrary robot body length, and (4) this design does not have a direct connection to the robot
(a) String Mount Design (b) Outer Cap Mount (c) Outer Cap with Reel Mount (d) Magnetic Rings Mount
Wall
Tip
Stopped Tail F
v
Growing 2v
v
Retracting
2v
Fig. 2. Function of previous soft growing robot tip mount designs during growth and retraction. Each design has benefits and at least one limitation. (a)
The string mount [5], [12] implemented on a spooled tail robot gets ejected during growth and engulfed during retraction. (b) The outer cap mount [6]
remains at the robot tip during growth but falls off during retraction. (c) The outer cap with reel mount [4] remains at the robot tip during both growth
and retraction, but the reel at the tip increases in size as the robot body grows, and it may become too large or heavy when the robot reaches a long
length. (d) The magnetic rings mount [17], [18] remains at the robot tip during growth and retraction but is susceptible to falling off due to forces from
the environment.
base and relies on friction between the inside of the cap This design is limited in that, unlike the outer cap design,
and the outside of the robot body wall to keep the mount at it does not function at arbitrary robot body lengths. As the
the tip (Fig. 2(b)). The size of the outer cap can be varied length of the robot increases, the reel inside the mount needs
relative to the robot body size, where smaller caps provide to grow to hold the extra string, limiting the length of the
higher normal and thus frictional forces. robot based on the size of the tip mount.
Unlike the string mount, this design functions for arbitrary
robot body lengths and can be used when the robot is stored D. Magnetic Rings Mount
in a reel at the base, enabling enormous length change from The fourth previous tip mount design was used in [17]
a small initial form factor. However, this design has limited to transport a camera during a laboratory demonstration
ability to remain at the robot tip during retraction. While of growth of a water-filled robot, as well as in [18] to
the friction between the outer cap and the robot body wall transport a gripper for completion of a pick-and-place task
holds the cap on the tip during growth, it does not have in a laboratory environment. This is the first of the tip mount
the same effect during retraction. Instead, the cap remains designs to place part of the mount inside the pressurized area
behind as the robot retracts within it. This design also of the robot body. This design consists of a ring inside the
cannot transmit significant pulling forces to the environment. tip of the robot and another ring (on which the sensor/tool
The frictional forces between the outer cap and the robot is mounted) outside the tip of the robot. The two rings are
body wall determine the largest pulling forces that can be held together, and at the tip, using magnetic rollers that roll
transmitted to the environment, and a deterrent to choosing along the robot body material during growth and retraction,
a design with high frictional forces is the resulting increase allowing the material to pass between the two halves of the
in the pressure required to begin growth of the robot, as mount in a low-friction manner (Fig. 2(d)).
discussed for our current design in Section IV-A. This design is able to remain at the robot tip during
retraction as well as growth, independent of body length,
C. Outer Cap with Reel Mount provided that the outer ring is large enough in diameter that
A third tip mount design was used in [4] to transport a it will not get engulfed into the robot body. However, like the
camera during a laboratory demonstration of robot growth. outer cap mount, the pulling forces that can be transmitted to
This design combines features of the string mount and outer the environment are limited. In this case, the magnetic force
cap mount, with an outer cap (on which the sensor/tool can between the two halves of the mount, limited by the strength
be mounted) containing a motorized reel attached to a string of the magnets used, is the upper bound on pulling forces.
running internal to the tail. During growth, as the string ejects
from the tip, the motor actively reels in the slack, keeping the E. Retraction Without Buckling
cap at the tip, while during retraction, the motor lets out slack A limitation with soft growing robots is the tendency of
to feed the string into the tail (Fig. 2(c)). This successfully their body to undergo undesired buckling when retraction
keeps the mount at the tip during retraction, but does not is attempted by pulling on the tail from the robot base
solve the problem of buckling during retraction. Like with (Fig. 1(a, right)), causing a lack of control of body motion
the string mount, the force to hold the mount at the tip comes and force applied to the environment. This limitation is likely
from the connection of the string back to the base, so the the reason why none of the previous tip mount demonstra-
outer cap stays at the robot tip during retraction and growth, tions showed any significant retraction of the soft growing
and this connection back to the base can be used to transmit robot body. Our previous work [3] analyzes the problem of
significant pulling forces to the environment. undesired buckling during retraction and its dependence on
robot length, curvature, and pressure. In summary, buckling
occurs because the force required to invert the soft robot body
is independent of length, but the force required to buckle
the soft robot body decreases with length. Thus, regardless
of internal pressure and curvature, soft growing robots will
always buckle rather than inverting above a certain length
when the tail is pulled from the base.
Our previous work presents a solution to buckling in the
form of a “retraction device,” which sits at the robot tip and
uses motor-driven rollers to apply force on the tail, grounded
to the robot tip. Applying force from the tip rather than from (a) Tip mount CAD design and prototype
the base makes the effective robot body length zero, enabling
retraction without undesired buckling at any robot length,
pressure, and curvature.
Both retraction devices and tip mounts must sit at the robot
(c) Interchangeable outer cap
tip, so it makes sense to combine them in a tip mount for
tasks that require retraction of the soft growing robot.
22
21 rollers can apply before slipping would increase this limit.
20 (20.0 kPa) (18.6 kPa) (15.2 kPa) (15.2 kPa)
b) Motor Torque Limit: The motors in the device have
7
6 a gearbox torque limit of 5 kg·cm, so the maximum torque
5
4 that the two motors can withstand together is 10 kg·cm. With
3
2 a roller radius of 3 cm, this results in a motor torque pulling
1
2.0 kPa 3.4 kPa 6.8 kPa 6.8 kPa limit of 3.3 kg. If the roller slip force is increased, the use
(a) No cap (b) Outer cap only (c) Tip mount without motors (d) Full tip mount
of stronger motors could increase the force limit.
c) Device Yielding: We applied an increasing force
Fig. 4. The minimum pressure required to begin growth as compared to the
soft growing robot burst pressure when different portions of our current tip until the tip mount came apart. When a load of 7 kg
mount are attached to the robot body: (a) no tip mount, (b) only the outer was applied, the outer cap flexed and broke, which could
cap, (c) the retraction device and the outer cap are attached, but the motors be improved by reinforcing the design and switching to a
and active rollers are removed, and (d) the full tip mount is attached. The
addition of the tip mount decreases the difference between the minimum stronger material than the 3-D printed PLA used.
pressure to grow and the burst pressure by only 24%, meaning that the d) Material Yielding: To calculate the pulling force
impact on relevant robot capabilities is relatively small. limit due to yielding of the soft robot body material, we first
experimentally determined the yield stress of the material
burst pressure of the soft robot body is 22.0 kPa, so the by increasing the pressure until the robot body burst (P =
additional friction of this device decreases the available range 22.0 kPa). Using the equation for hoop stress in a thin-walled
of pressure above the minimum growth pressure by only 24% cylinder (the highest-stress direction), we can calculate the
(from 20.0 kPa to 15.2 kPa). yield stress of the material:
Pr
B. Maximum Pulling Force σ= , (1)
t
An important goal of our tip mount design is to allow where P is the pressure inside the robot, r is the tube radius
transmission of significant pulling forces to the environment. (r = 4.25 cm), t is the material thickness (t = 60 µm)
Soft growing robots are much weaker in pushing and side and σ is the hoop stress at yield, which was calculated to
loading than traditional engineering materials, so their ability be 15.6 MPa. To reach material yielding with a pulling force
to pull on the environment is vital. The force these robots can instead, we need a force of 25.5 kg. This force limit could be
support in compressive or transverse loading before buckling improved by using a material with a higher yield stress, or by
can be calculated using inflated beam models [20], [21], [22], increasing the cross-sectional area of the body wall, though
[23] and decreases with length. However, the force these this would also affect burst pressure and growth pressure.
robots can pull is length-independent and depends only on Overall, with our tip mount implementation, we are for
the mechanical properties of their body material. Because the first time able to apply significant pulling force to the
soft growing robots can grow to arbitrary lengths, harnessing environment while retracting without buckling. The 2.5 kg of
this pulling capability is key to useful environment interac- pulling force that we are able to transmit to the environment
tion and applications such as turning a valve, opening a door, is only 10% of the 25.5 kg of potential force transmission of
or retrieving items from a confined space. the robot body material. This is encouraging, as it indicates
To quantify the pulling ability of a soft growing robot there is room to better implement our design (e.g., through
with our tip mount, we hung the robot vertically downward rollers capable of transmitting more force before slipping,
and attached a weight to a hook on the tip mount. We then and higher-torque motors) to exert even higher pulling forces
attempted to retract the weight with the robot and increased on the environment.
the weight until failure (2.5 kg) (Fig. 5(a)). The robot’s
pulling force could be limited by the frictional force the V. D EMONSTRATION
retraction device rollers transmit to the tail, the torque of With our current tip mount, soft growing robots can for
the retraction device motors, the breaking strength of the the first time grow to arbitrary lengths and retract without
tip mount material, or the yielding strength of the robot buckling while transporting sensors and tools at the robot
body material. We calculated or measured the pulling limits tip, all while steering with external actuators such as series
based on each of these factors, as described in the following pouch motors. In addition to pulling forces, our tip mount
subsections and shown in Fig. 5(b). can support compression loads, allowing the robot to push
a) Rollers Slipping on Tail: The force applied by the objects up to the buckling load and burst pressure of the
retraction device on the tail of the robot is transmitted at the soft robot body. These capabilities will greatly enhance the
connection point between the motor-driven rollers and the usefulness of soft growing robots for tasks in the field.
tail. The maximum measured force that can be applied by the To demonstrate the usefulness of these capabilities, we
rollers on the tail before slip occurs is 5 kg. Frictional losses show a simple object retrieval and delivery task that involves
TABLE I
25 C APABILITIES AND L IMITATIONS OF S OFT G ROWING ROBOT T IP
Water bottle
Fig. 6. Demonstration of a new capability of object retrieval and delivery made possible by our current tip mount design. (a) In a mock disaster scenario,
the soft growing robot (b) grows and steers to pick up a water bottle, (c) retracts with the water bottle, and (d) grows and steers and places the object in
the trapped victim’s hand.
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