Manual LASER FU1
Manual LASER FU1
I103-EASY
www.sic-marking.com
The marking systems provided by SIC Marking help to improve the traceability of your products in
compliance with industry standards.
This guide contains instructions for the installation and use of machines in the laser series. We advise
you to read it carefully before installing the system.
TABLE OF CONTENTS 4
PREAMBLE 5
SAFETY 6
DESCRIPTION 10
INTEGRATION 17
1. FUNCTIONALITIES 17
2. INTEGRATION GUIDELINES 27
START-UP 28
1. UNPACKING 28
2. INSTALLATION 28
3. SOFTWARE INSTALLATION 30
USE 50
MAINTENANCE 52
1. INTRODUCTION 52
2. AFTER-SALES SERVICE 52
3. PREVENTIVE MAINTENANCE 52
4. DIAGNOSTIC AID 53
5. SCRAPPING 53
APPENDICES 54
1. DIMENSIONS 55
2. LEXICON 60
3. CONNECTIONS 61
The laser machines are the subject of an international harmonized standard ISO-11553.
The integrator should refer to that document for integration.
In normal operating mode, the laser must be Class I. FOR THIS THE
SYSTEMS INTEGRATOR MUST BE SURE TO USE THE SAFETY
LINES AVAILABLE (EMERGENCY SHUTDOWN AND SAFETY OF
OPENINGS AND FAIRING).
For the control unit (laser marking software), do not use repetition
frequencies below 20 kHz.
This may damage components (optical fiber etc.).
Fire Hazard : be sure to always have a fire extinction device near the
equipment
Only trained persons to the specific use and security of laser marking
equipments can use or maintain these equipments.
The employer must be sure to respect his own duties according to the
law concerning laser equipments.
(Marking head)
Figure 1: i103-EASY
In the event of a voltage fluctuation greater than 207 to 230 VA +/- 10%, plan
to power the laser rack via an ON-LINE inverter to guarantee the power
supply.
Environment
protection index: PI20
operating ambient temperature: 0 to +42°C / 32°F to 107°F
storage temperature: -10 to +60°C / 14°F to 140°F
relative humidity 85% with no condensation
Laser source
High-power laser
category: class 4 laser according to NF EN 60825-1
average power: up to 50 W
peak power: 15 kW max
pulsation duration: 120 ns
repeat frequency: 20 – 200 kHz
wavelength: 1,000 to 1,200 nm (invisible laser beam)
Environment
operating ambient temperature: 0 to +50°C / 32°F to 122°F
storage temperature: -10 to +60°C / 14°F to 140°F
relative humidity 85% with no condensation
Marking
marking area: depends on the focusing lens used (refer to Appendix)
focusing distance: depends on the focusing lens used (refer to Appendix)
materials: to be validated by marking tests subject to compliance with the following:
The I103-EASY laser does not mark copper parts or parts with a high
reflection index (may damage the laser source).
Technical aspect:
100 mm minimum curvature radius
LASER OK green LED light indicates the status of the laser source
LED off: the laser source is not on or is faulty
LED on: the laser source is ready for marking
blue LED light indicates the status of the emergency shutdown loop
LED off: the emergency shutdown loop is not reset
LED on: the emergency shutdown loop is reset
push button Push button to reset the emergency shutdown loop
One press on the PB resets the emergency shutdown loop
if the "INIT" LED light does not turn on: the emergency shutdown loop is
open or the "MAINTENANCE" switch is on "I" maintenance mode
in maintenance mode:
the door safety loop is shunted directly
the laser source is off
marking started via the "START" command on the I/O connector is
inactive
marking can only be started by keeping the "MANUAL LASER ON"
push button activated then activating the "MANUAL MARKING"
push button. In the event the "MANUAL LASER ON" button is
released, the laser emission is interrupted and the resultant
marking cycle is terminated.
A new cycle can only be started by pressing on the "MANUAL
MARKING" button again
push button Push button turns the laser source on in maintenance mode
push button Authorizes the red guide to be activated for the laser source
red LED light indicates the operating mode for the unit
LED off: unauthorized red guide activation
LED on: authorized red guide activation via the control software
Color Function
green on: system ready and not marking
off: system not ready or marking in progress
The I103-EASY marking system has two safety loops: "emergency shutdown" and "door safety". In
order for operators to work safely, they must be considered when integrating the marking system and
connected to the automatic operation of the system.
The wiring of the two safety loops is essential to boot the system
This safety module consists of 2 channels with cross short-circuit detection and manual reset.
1.1.2 Use
Emergency shutdown of the system
Note: During an emergency shutdown, the laser source and the internal driver, used to control an
external axis, are switched off.
1.1.3 Operation
1.1.4 Wiring
Wiring of the emergency shutdown loop is installed for the INPUT/OUTPUT connector (SUB-D 37 at
the rear of the control rack) with the following pins:
Note: "OUT1 emergency shutdown" and "OUT2 emergency shutdown" are two output contacts in the
safety module for the emergency shutdown loop.
Below you will find two possible wiring diagrams that correspond to the following situations:
minimal configuration
production line configuration
1.2.2 Use
Controls a loading door for parts to be marked (e.g., guillotine door, protective glass etc.)
1.2.3 Operation
Note: For further information on operating these modes, refer to the NOTI103LG instruction leaflet.
The wiring of these two inputs is imperative in "Selection inputs" mode.
This is to be installed for the INPUT/OUTPUT connector (SUB-D 37 at the rear of the control rack) with
the following pins:
1.4.1 Operation
"normal" operation
A "START" signal triggers the marking cycle. If the two safety loops are closed, laser marking will take
place. If at least one of the two loops is open, the marking file will be carried out with no laser
emission.
Note: In RS232 mode, the "START" and "STOP" signals are only considered if the "EXTERNAL
TRIGGER" option has been activated. If this option is activated after a "STOP" signal, you must switch
back to "Edit" mode (refer to § RS232 COMMUNICATION PROTOCOL).
maintenance mode
Note: it is important to examine the status of this output throughout the marking process. If this data is
lost (contact opened) during marking, the marking will not occur or will be incomplete. It is then
necessary to identify the reason for this (one of the safety loops opened etc.).
During the integration test for an I103-EASY marking system, it is imperative to ensure the following:
voltage supply to control rack is compliant with 230 VA -50 Hz+/- 10% or 115VA- 60 Hz+/-
10%; otherwise plan to install an ON-LINE inverter;
operating temperature of the control rack and marking head (refer to § features);
system configuration should allow for the control rack and the marking head to be installed. It
should allows a peripheral passage too, large enough for maintenance operations in safety.
Do not forget that the optical fiber cannot be disconnected (length: 3m);
The irradiance of the working and maintenance area must be at least 500 lux;
the protection system must be sealed from direct or scattered radiation emitted by the laser
source;
Ensure the radiation containment for all kind of applications: marking, maintenance, repair,…
The laser beam and its reflections are dangerous, even at long distance.
laser source beams are not directed towards people (for example, towards the parts loading
door);
the optical fiber should not be near any risk of mechanical damage. It is necessary to provide
support to either end of the fiber and to monitor its movements;
the indicator light panel supplied with the laser must be visible when operating in normal mode
and also during maintenance operations;
if the marking area is a long way from the front panel on the rack, the Systems Integrator must
use the maintenance and emergency shutdown commands remotely (refer to Appendix:
IN/OUT connector);
the Systems Integrator should consider installing an extraction system for dust and fumes
generated by laser marking, in order to comply with current regulations.
Fire hazard : be sure to always have a fire extinction device near the equipment.
In all cases, the Systems Integrator must ensure that the entire system complies with the
specifications in standard NF EN 60825-1, NF EN 11553-1 and other current regulations.
Carefully remove the prepackaged subsystems and pay particular attention to the optical fiber.
2. INSTALLATION
Install the control rack in its place and check the path for the optical fiber
Install the marking head to its mechanical adaptation.
Connect the cables between the control rack and the marking head (X-Y GALVA and POWER
GALVA)
Ensure the stability of the equipment to prevent it from any risk of falling
In the event of a voltage fluctuation greater than 207 to 230 VA +/- 10%, plan
to power the laser rack via an ON-LINE inverter to guarantee the power
supply.
Connect the indicator light panel to the "indicator port" connector at the back of the control
rack
Affix the indicator warning labels for the laser according to the guidelines in standard NF EN
60825-1
3.1.1 Installation
Installation will take place in four stages:
setup installation
installation of drivers
software initialization
stand alone module initialization
1/ Setup installation
Do not connect the USB cable between the PC and the laser rack.
Run the program: SIC_LASER_ADVANCED Vxxx.exe from the CD
Follow these steps:
2/ Installation of drivers
turn on the control rack
initialize the control rack ("INIT" button)
connect the USB cable between the PC and the control rack
a message will appear on the PC indicating that new hardware has been detected
Complete the following:
3/ Software initialization
Run the "SIC_LASER_ADVANCED" program:
An error message will appear after a few seconds. Click OK and enter the password (see
above for CD).
The software is installed but access to the stand-alone function is not yet activated.
The stand-alone module is initialized by default in RS232 mode; the SIC LASER ADVANCED software
is ready.
Check that:
the USB cable is connected between the PC and the control rack
the control rack is initialized (blue LED on front panel is on)
driver for the control card is properly installed. In order to do this, follow these steps:
o right click on the "Desktop" icon
o select the "Manage" option (Fig. 1)
o on the management device, check that the "SCAPS" device is present and correctly
installed (no yellow exclamation mark present) (Fig. 2). If this is not the case, reinstall
the drivers for the card. They are located in the following default directory:
c:\SIC_MARKING\LASER\USC1\
Fig.5 Fig.6
Fig.7 Fig.8
restart the application with the following steps:
o exit the software
o turn off the control rack
o connect the USB cable
o turn on the control rack
o initialize the control rack (white button on the front panel)
o run the SIC LASER ADVANCED software
Note: when saving or loading a marking file, check that the "Pens" box is checked. This saves the
settings for marking pens (power, speed, frequency, etc.) in the file or loads these settings when a
marking file is opened.
Comments:
Jump delays, Laser On and Laser Off are related to the jump speed.
Poly delay is related to the marking speed.
In the event these delays are changed, the following guidelines must be met:
o Laser Off delays > Laser On delays
o Mark delays > Laser Off delays - Laser On delays
In order to create a variable (text or bar code), it is imperative to respect the following steps:
o insert an entity: SerialNumber
o set the "Inc_Value" parameter to 0
o set the type of entity: "Text" or "BarCode"
o name it (this name will be used to set the variable during RS232 communication)
Barcodes
o Please note: if two datamatrix are marked in the same place (one in normal mode for
marking and a second in inverted mode for scanning), it is imperative that they have
different names even though their values are identical. Finally, we will finish up with
two entities with ScSerialNumber2D marked in BarCode.
Note: the file name is not important after this because the file is selected by its placement number
(JobID).
PC mode to RS232
o This action is necessary when stand-alone mode is required again.
o Action:
close the SIC LASER ADVANCED software;
remove the USB cable;
RESET the control rack;
connect the RS232 cable if it is not already connected;
initialize the RS232 communication (INIT command);
transfer the commands according to the communication protocol outlined
below.
o Note: After a power failure, the FIBER UNIT will restart in RS232 mode if the USB
cable is not connected.
MARKING IN PROGRESS
(close "marking in progress" contact)
End of marking
(open "marking in
progress" contact)
The RS232 interface, the ASCII standard table of characters (0x00 to 0x7F) and characters in the
extended table (0x80 to 0xFF)
The strings, such as the names of variables, must be encapsulated by " " characters (ASCII 0x22).
Example: "MyVariable"
The full stop "." must be used in numbers for decimals ASCII (0x2E). Example: 124.28
With:
<Command> is a command in the ASCII code (refer to § reference commands)
<P1> to <PN> are the parameters used in the ASCII code (depending on the command sent)
If the command parameters are not sent, the control rack returns the parameter value via the control
rack (refer to § receiving data sent from the control rack).
For example:
JN 1<CR> selects job number 1
JN<CR> returns to the job number in progress
After each command is sent, an error code is returned by the control rack (refer to § error code).
With:
<ErrorCode> (refer to § error code)
<Delimiter>: character ":" ASCII (0x3A)
<P1> to <Pn>: parameter values in ASCII (depending on the command sent)
For example:
Send JN 1<CR>
Return 0: <CR> (the job has been successfully selected)
Send JN<CR>
Return 0:1<CR> (command received successfully and value of job in progress: 1)
Note:
The file selection and set variable commands can only be used if there is no marking in
progress.
If "External Trigger" is activated (ET 1), it is mandatory to send an M 0 command to exit the
"standby marking mode" in order to reset the variables.
After a stop cycle (STOP button), it is imperative to send an M 0 command to exit the marking
mode.
For other commands, refer to the reference manual.
0 Success
3 Unknown command
7 Not initialized
9 Internal error
11 The internal queue is full and cannot accept any more commands
Return to
CONTROL RACK
0:
0:
STOP MARKING
M<SPACE>0<CR>
Return to
CONTROL RACK
0:
0:
Return to
CONTROL RACK
0:
0:
Return to
CONTROL RACK
0:
0:
Return to
CONTROL RACK
0:
0:
Return to
CONTROL RACK
0:
0:
MARKING MODE
M<SPACE>1<CR>
Return to
CONTROL RACK
0:
0:
OUTPUTS OK
YES
TRIGGER SHOT
(Close "START" contact)
Open
"emergency shutdown"
loop YES
NO
Open
"System Ready" YES
contact
NO
Stop marking
"STOP"
YES
STOP MARKING
NO M<SPACE>0<CR>
MANAGEMENT OF
SHUTDOWN CYCLE
DURING MARKING
STOP MARKING
M<SPACE>0<CR>
Return to
CONTROL RACK
0:
0:
NO
change marking
file
YES
Note: It is important to follow the correct order for turning on components so that the
communication port is correctly initialized. In the event a problem is detected, shut down the
system and turn it on again.
2/ System shutdown
In order to shut down the system:
exit the marking software
turn off the laser source (LASER switch I/O to "O")
turn off the control rack with the switch
They require very little maintenance and if you follow the preventive maintenance recommendations,
you will increase the longevity of your device.
2. AFTER-SALES SERVICE
The SIC Marking company and/or its distributor (refer to contact details on first page) offers you the
following services:
Telephone support
We are available to respond to your questions regarding your technical problems.
On-site operations
We offer to be present on your premises for the installation, start-up or troubleshooting of your
marking system, as well as for staff training.
Maintenance contract
Through the maintenance contract, we are committed to providing scheduled maintenance of your
marking system, which relieves you of maintenance.
3. PREVENTIVE MAINTENANCE
In order to keep a machine in good working order, it is essential to perform the following:
- Avoid the presence of dust and abrasive particles on the glass protecting the F-Theta lens.
- Regularly clean the protective glass over the F-Theta lens of the galvanometer head with a
dry cloth not soaked in solvent.
- No maintenance operations are to be performed on the laser source.
5. SCRAPPING
The final scrapping of this equipment must be done according to all the local and national laws and
regulation.
"INITIALIZED SYSTEM": voltage-free output between normally open (NO) terminals 12 and
13; closed contact: initialized system
"SYSTEM READY" potential-free output between NO terminals 16 and 17; contact closed:
system ready
"DEFECTIVE SOURCE LASER" - potential-free output between normally closed (NC) 20 and
21; closed contact: source laser is defective or switched off
"MAINTENANCE MODE" - potential free output between NO 30 and 31; closed contact:
operating in maintenance mode
RESET: remote operation of the RESET command on the front panel of the rack
Pins Classification
2 RXD
3 TXD
5 mass
Note: This connection is to be made when operating in STAND ALONE RS232 mode.
Connection to a PC is with the SUB-D9 female connector marked "RS232" (rear of the control rack)
via a straight RS232 cable (refer to wiring diagram below)
Pins Classification
A1 -24VDC
A2 0
A3 +24VDC
Pins Classification
1 IN1
2 IN2
3 IN3
4 IN4
5 IN5
6 IN6
7 IN7
8 IN8
9 IN9
10 IN10
11 COMMON INPUTS
12
OUT1
13
14
OUT2
15
16
OUT3
17
18
OUT4
19
20
OUT5
21
22
OUT6
23
24
OUT7
25
Note: The following software inputs must not be used, they are reserved for the system: Input1, Input2,
Input3, Input4, Input15 and Input 16
Note: The following software inputs must not be used, they are reserved for the system:
Wiring example:
Pins Classification
1 Z_MOTOR_A+
2 Z_MOTOR_A-
3 Z_MOTOR_B+
4 Z_MOTOR_B-
5 GND
6 GND
7 Origin Z
8 24V_EXT
9
10
11
12
13
14
15
A USB M/M cable must be used (Type A male connector/Type B male connector) approved USB 2
with maximum 3 meter length.
Am Bruch 21 - 23
Remscheid D-42857
Germany
Tel.: +49 (0) 2191 46240-0
[email protected]
http://www.sic-marking.com