A8B03023
A8B03023
Howard
Thin-film-
transistor/
liquid crystal
display
technology-
An introduction
Liquid crystals are simple and very efficient those projected from 35-mm slides. Nevertheless, this
electro-optic transducers,or light valves. Thin- marvelous technology is losing its dominance to relatively
film transistors are simple electronic control new flat-panel technologies, principally because you cannot
devices which can be fabricated on large fit a color CRT in your pocket, nor can you fit one in a
transparent substrates. These two notebook computer.
technologies, when combined, allow the The tremendous progress in integrated electronics has
fabrication of electronic displays which brought us to the point where the electronics of a
challenge the dominance of the cathode ray television receiver is indeed pocketable, and where
tube (CRT). This paper reviews the history of significant computing capability can be packaged in a
this important development, presents the notebook-sized product. This has created a huge and
current status in comparison to the color CRT, rapidly growing demand for light, thin flat-panel displays
and describes the remaining challenges to be which can provide the images needed for these
overcome if the color CRT is truly to be applications.
displaced. Display engineers have, of course, been dreaming of
thin, flat screens since the advent of television. The
dreams have spawned many inventions over the decades,
Introduction but most of these have never attracted any significant
Two classes of electronic display have greatly changed the interest or investment, either because they could not
way we live and work-television receivers and computer match the performance of a CRT or because they could
display monitors. Until recently, both of these have been not compete in cost. In the latter case, it has always been
based upon one technology, the cathode ray tube (CRT), felt that thinness alone would not support much of a cost
which dates from the 19th century. Over the years, CRT premium, and since new technologies typically have high
technology has been refined and extended until, today, initial costs, there was a very major barrier to innovation.
one can buy high-definition television monitors with The market for portables has transformed this situation,
40-in.-diagonal screens which can display images rivaling because the CRT is no longer a competitor.
QCopyrigbt 1992 by International Business Machines Corporation. Copying inprintedform for private use is permitted without payment of royalty provided that (1) each
reproduction is done without alteration and (2) the Journal reference and IBM copyright notice are included on the first page. The title and abstract, but no other portions, of
this paper may be copied or distributed royalty free without further permission by computer-based and other information-sewice systems. Permission to republish any other
portion of this paper must be obtained from the Editor. 3
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Voltage (V)
(V:,) - 1 + N"'*
"
(VE,) 1 - N"'*' Transmission vs. voltage for a twisted nematic liquid crystal cell,
for different horizontal viewing directions, measured from normal
Figure 2 shows the transmission vs. voltage (T-V)
characteristics for a typical TN cell, for various viewing
angles. It is clear that, even for normal viewing, a Vo,/Vo,
ratio of at least 1.4:l would be required, corresponding to
a limit of about nine rows in a matrix. Maintaining good The SBE concept was soon exploited in a flood of new
contrast over a wide range of viewing angles would reduce displays with twist angles less than 270" and greater than
further the number of rows allowed. 180". These are generically referred to as supertwisted
Great efforts were made in the '70s and early '80s to nematic, or STN, displays. Providing rather steep T-V
develop liquid crystal formulations for which the transition curves, at least for normal incidence viewing, these
was more abrupt (i.e., for which the T-V curve was displays have allowed multiplex ratios to be pushed to the
steeper), so that larger matrix displays could be produced. vicinity of 400. The contrast of such displays falls off
Indeed, considerable progress was made, so that by 1983 rapidly as the viewing angle is changed from normal
multiplex ratios of 1OO:l were being achieved, with incidence, but continued improvements based upon the use
contrasts of 1O:l or more [5]. of compensating filters and new LC materials have
Just when it appeared that improvements in 90" TN cells maintained this technology as the leading low-cost
had leveled off, the prospects for high-information-content high-information-content display.
matrixes were given a tremendous boost with the
introduction, in 1984,of the supertwisted birefringent Thin-film transistors
effect (SBE) display, in which the twist of the LC was Thin-film transistors (TFTs), or, more precisely, insulated-
increased to 270".While such a twist is not stable in a gate thin-film transistors, date back to the early OS, when
purely nematic LC, since it prefers to twist 90" in the P. K. Weimer [7]reported devices using CdS as the active
opposite direction, with the addition of cholesteric material (the concept is even older, dating back to 1934).
components (that is, LC materials with a built-in twist) a Figure 3 shows a schematic view of one common type of
270" twist can be stabilized. The T-V transition in such a TFT, a so-called inverted staggered TFT. In such a device
cell can be extremely steep; indeed, it can be bistable, Le., there is a gate electrode on the bottom, which is covered
with no stable intermediate states. The optical behavior of with an insulator, followed by the active semiconductor
SBE displays is more complex than that of TN displays material and a top passivation insulator. The passivation
and involves the birefringence of the LC, as suggested by insulator is etched back to allow source and drain contacts
the name. SBE displays also are not easy to fabricate, to be made to the semiconductor, completing the device.
since they require an expensive alignment process and When a voltage is applied to the gate, charge is induced in
very tight gap control. Nevertheless, they offered the the normally resistive active layer, making it conducting.
prospect of matrix displays with more than 100 rows with The source-drain resistance may thus vary by a factor of
good contrast. lo6 or more, providing a good switch. 5
Typical waveforms for a thin-film-transistorfliquidcrystal display (TlTiLCD), illustrating an ON cell (first row) and an OFF cell (second
row). The voltage V, (ON) for the ON cell is also shown.
which are turned off, so that crosstalk is very low, even reported in 1981 an approach to color LC displays using
when the number of rows in the matrix is very large, more micro color filters incorporated inside the display, to avoid
than one thousand. any problems of parallax. He argued that by putting a
The overall effect is almost the same as being able to white light behind the display and having red, green, and
control, individually and independently, the voltage at each blue filters on separate electrodes within each picture
liquid crystal element. Thus, any point on the transmission element (pixel), a color display could be made which
voltage curve is accessible, leading to good ON/OFF would be analogous to a color CRT (see Figure 5).
contrast and good gray-scale control. This approach was adopted by Morozumi et al. [16] of
Seiko-Epson when, in 1983, they captured the imagination
Full-color liquid crystal displays of the display community with a 1-in. TFT/LC color TV.
Not all liquid crystal development was directed toward the For anyone with doubts about what liquid crystal displays
addressing problem. T. Uchida of Tohoku University [15] could do, the Morozumi demonstration was persuasive. It 7
TFT substrate
Gate line
Schematic rendering of a portion of the structure of a complete TFTLCD panel. Light from a fluorescent lamp passes through individual
liquid crystal cells, each of which is controlled by a thin-film transistor and each of which has associated with it a color filter. The overall
result is an array of individually controlled red, green, and blue light sources which can reproducean arbitrary image, in analogy with a color
cathode ray tube.
probably triggered more interest and more investment than are very efficient, with efficienciesof 50-70 lumens per
any display prototype in recent memory. In the last eight watt, even for small lamps. On the other hand, backlight
years, more than twenty companies have demonstrated diffusing systems are only 30-50% efficient, so that overall
TFT/LCD prototypes, with the list including all of the efficiencies are in the range of 1-2 lumens per watt for
major electronics companies in Japan, as well as a few color TFT/LC displays. This is still more efficient than
companies (or laboratories) in the U.S. and Europe. most color CRT displays.
The principal drawback to this approach to color The fluorescent lamps which are used in backlighting are
displays is the reduction of efficiency caused by absorption of the three-band type; that is, they emit predominantly in
in the color filters. Even for ideal filters, only one third of red, green, and blue spectral regions. Without this
the lamp spectrum is transmitted by each filter, and since fortunate circumstance, color filter efficiencywould be
ideal polarizers only transmit one half of the light, the considerably lower than 20%.
theoretical efficiency is less than one sixth the efficiency of The penalty in efficiency in achieving color is analogous
the lamp. In practical terms, the filters only transmit about to the situation in color CRTs, where 80-90% of the
25% of white light and polarizers about 40%, and the electron-beam current is intercepted by the shadow mask.
useful area of a cell is 50% or so, leading to an overall In addition to the loss of efficiency, there is a loss of
8 transmission of about 5%. Fortunately, fluorescent lamps resolution in color displays, in comparison to monochrome
W. E. HOWARD IBMDEVELOP.
VOL.
J . RES. 36 NO. 1 JANUARY 1992
Table 1 Comparison of color CRTs andcolorLCDs.
CCRT TFTILCD
Resolution 4/mm 5/mm
Contrast 50: 1 >200: 1
Color gamut Equal
Response time <1 ms <20 ms
Shading Analog Analog
Total content 4 X lo6 pixels >I X lo6 pixels
(low luminance)
Luminance 400 nits (cdlm') >400 nits
(<I x lo6 pixels)
Efficiency 0.5 (high res.) 1-2 lurnenw
-3.0 (low res.) lumenlW
Cost (lO-in.-diag. image) $100-300 $1500
Viewing angle 90" e50" (horiz.)
230" (vert.)
displays, since three cells and three thin-film transistors in coarse ones; TFT/LCD contrast is preserved down to
must be used for each full-color picture element, or pixel. the single-pixel level.
Moreover, the lateral displacement of the three color This set of attributes basically ensures that TFT/LCDs
arrays with respect to one another introduces a visual will replace CRTs in large numbers provided that the cost
error in the image. Finally, the color filter plates are can be reduced to be more competitive. Cost projections
currently quite expensive, so that there is a significant cost for TFT/LC technology predict that the costs will be
premium for color. competitive, in the important 10-14-in. sizes, certainly by
the year 2000 and probably in the late 1990s.
Replacing the color CRT Today, there are products in high-volume manufacture
For any color display technology to replace the color CRT, with 10-in.-diagonal screens and 640 X 480 formats.
it is essential that all of the key characteristics be matched Prototypes have been shown of million-pixel workstation
or exceeded. Resolution and contrast are the most basic. displays in sizes up to 16 in. diagonal.
Resolution must exceed 4/mm in reasonably large displays, The competition of TFTLCD technology with CCRT
with contrast greater than 50:l. TFT/LC displays have technology goes beyond direct-view applications. There is
exceeded these characteristics, especially when one a parallel competition in projection displays, which
considers contrast in high ambient illumination, e.g., in ultimately may have even greater economic impact, as
direct sunlight. In a CRT, the phosphor strongly reflects projection displays with 40-SO-in. screens are expected to
ambient light, whereas in a TFTLCD the color filters be the most popular medium for high-definition television
absorb most of the ambient light. viewing in the late 1990s. Projection cells using TFTLC
The range of colors is another important characteristic, technology, either a-Si:H or polysilicon-based, are already
and in this area the TFTLCD is at least as good as a color at the HDTV level in prototypes, and products are
CRT. Both displays allow continuous shading or gray available which give excellent renderings of standard 525-
scale, with the range being defined by the maximum line TV images. It appears that projection systems using
contrast. Some early TFTLC data displays are deficient in TFT/LC technology will be lighter, cheaper, and more
the number of gray shades allowed only because they accurate than CRT-based systems.
employ digital data drivers with 3 or 4 bits, but this is a
temporary limitation which does not apply, for example, to Remaining challenges
pocket TVs. In addition to cost, a number of challenges must be met if
Since color CRTs are widely used to show television TFT/LC displays are to realize their potential fully. First,
images, it is necessary to have a sufficiently fast response improvements to the array technology are needed if larger
time or update time for an image, usually less than 30 displays with higher content and higher resolution are to
milliseconds. be achieved. Higher-conductivity metals and higher
In several respects the TFTLCD image is superior to mobility in the semiconductor material will enable these
that of a color CRT, as is shown in Table 1. Color CRTs improvements to be made, while at the same time
suffer from defocusing and convergence errors at the edges increasing the aperture ratios, or percentages of active
of the screen, and from nonlinearity in beam positioning. area, for such displays. This is important for decreasing
They also show much lower contrast in fine patterns than power consumption. Since power is so critical for portable 9