Phrozen Resin User Guide

ONYX Impact Plus

Outline

Before printing the perfect object, it is important to first understand the material
limitations we are handling and how it can be successfully printed under various
conditions. With this in mind, Phrozen provides the following design suggestions to
help you better understand the properties of each material and how you can best
utilize them to bring your wildest creation to life.

Table of Contents

TDS.......................................................................................................................................... 1

Printing....................................................................................................................................2

Printing Parameters......................................................................................................... 2

Cleaning............................................................................................................................. 6

Post-Curing........................................................................................................................ 6

Design Specifications............................................................................................................ 7

Applications..........................................................................................................................12
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Section 1

TDS

General Properties Norm Typical values

Appearance - Black

Viscosity BROOKFIELD
1600 - 2000mPas
Viscometer(LV)

Density (liquid resin) ASTM D4052-18a 1.05 g/cm³

Tensile Properties Norm Typical values (UV post-cured)

Tensile Strength at Break ASTM D638 30.6 MPa

Tensile Modulus ASTM D638 943.1 MPa

Elongation at Break ASTM D638 90.9 %

Impact Properties Norm Typical values (UV post-cured)

Notched Izod ASTM D256 169.5 J/m

Thermal Properties Norm Typical values (UV post-cured)

HDT at 0.45 MPa ASTM D648 57.2 °C

Hardness Norm Typical values (UV post-cured)

Shore D ASTM D2240 70 - 75D

* All testing specimens are printed using Phrozen Sonic Mighty 8K or Sonic Mini 8K, and post-cured
using Phrozen Wash & Cure Kit.
Specimens are printed unless stated otherwise. The information in this TDS, including product recommendations, is based on our current knowledge and experience.
Descriptions, drawings, photographs, data, proportions, weights, etc. provided may change without notice and do not establish the product's contractual quality. Request
the relevant MSDS from your supplier or contact Phrozen Tech Co., Ltd at [email protected]

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Section 2

Printing

Printing Parameters

Printer Sonic mini / Sonic mini 4K

Layer Height 50 µm

Exposure Time 26.5 ± 1.5 s

Bottom Exposure Time 32.5 ± 2.5 s

Light-off Delay 19 ± 1 s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

Printer Sonic Mini 8K

Layer Height 50 µm

Exposure Time 27.5 ± 2.5 s

Bottom Exposure Time 32.5 ± 2.5 s

Rest Time After Retract 9±1s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

Printer Sonic Mini 8K S

Layer Height 50 µm

Exposure Time 30 ± 5 s

Bottom Exposure Time 32.5 ± 2.5 s

Rest Time After Retract 10 s

Lift Distance 6 mm

Lifting Speed 60 mm/min

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Printer Sonic Mighty 4K

Layer Height 50 µm

Exposure Time 26.5 ± 1.5 s

Bottom Exposure Time 32.5 ± 2.5 s

Light-off Delay 19 ± 1 s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

Printer Sonic Mighty 8K

Layer Height 50 µm

Exposure Time 27.5 ± 2.5 s

Bottom Exposure Time 32.5 ± 2.5 s

Rest Time After Retract 9±1s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

Printer Sonic Mighty 12K (Upgrade Kit)

Layer Height 50 µm

Exposure Time 25 ± 1 s

Bottom Exposure Time 35 ± 5 s

Rest Time After Retract 9±1s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

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Printer Sonic Mighty Revo

Layer Height 50 µm

Exposure Time 22.5 ± 2.5 s

Bottom Exposure Time 40 ± 5 s

Rest Time After Retract 8s

Lift Distance 10 mm

Lifting Speed 45 mm/min

Printer Sonic Mega 8K

Layer Height 50 µm

Exposure Time 30 ± 5 s

Bottom Exposure Time 32.5 ± 2.5 s

Rest Time After Retract 9±1 s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

Printer Sonic Mega 8K S

Layer Height 50 µm

Exposure Time 22.5 ± 2.5 s

Bottom Exposure Time 27.5 ± 2.5 s

Rest Time After Retract 9±1s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

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Printer Sonic Mega 8K V2

Layer Height 50 µm

Exposure Time 30 ± 2.5 s

Bottom Exposure Time 50 ± 2.5 s

Rest Time After Retract 9±1s

Lift Distance 8 mm

Lifting Speed 52.5 ± 7.5 mm/min

* Sonic Mega 8K / Mega 8K S / Mega 8K V2 has a higher peeling force. Therefore, a longer
exposure time is necessary to increase the success rate.
* Be sure to cover the hood when printing to maintain the best printing condition of the resin.
* Increasing rest time can slow down resin accumulation, leading to improved resolution.

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Cleaning

1. After removing the printed object from the building stage, use the Phrozen
Wash and Cure Kit for post-processing.
2. Soak the object in the Washing Station filled with 95% alcohol for 45–60
seconds to remove uncured resin from the surface. Do not soak models in
alcohol or other solvent (such as IPA) for more than 60 seconds, as it may
damage the surfaces.
3. Make sure to clean the inner parts of hollow objects completely.
4. After the object has been thoroughly cleaned, leave it in a cool, well-ventilated
place for at least 30 minutes without exposure to light. Alternatively, you may
gently apply compressed air to dry the printed object.

*When printing flat on the building plate, remove the printed objects carefully to avoid
deformation on the objects.

Post-Curing

1. Use Phrozen post-curing lamps (Phrozen Wash & Cure Kit / Phrozen Cure
Mega S) or other post-curing lamps with the same wavelength to cure printed
objects.

2. Cure the printed objects for 60 minutes for the best results.

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Section 3

Design Specifications
※Note: All indicators are limited to each resin; the value will vary with different machines and
environmental conditions.※

Minimum Unsupported Wall Thickness

This indicator shows the minimum wall thickness that can be printed independently with no
support without causing any bending or breaking.
Recommended thickness：≥ 0.4 mm

Size Tolerance, X-Y Plane

This indicator shows the minimum dimensional tolerance between the hole and the column
parallel to the XY plane.
Recommended tolerance：≥ 0.04 mm

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Minimum Pin Diameter

This indicator shows the minimum column diameter of pillars and supports that can be
printed independently without bending or breaking.
Recommended diameter：≥ 0.7 mm

Minimum Hole Diameter, X-Y Plane

This indicator shows the minimum hole diameter that can be successfully printed parallel to
the XY plane.
Recommended diameter：≥ 0.7 mm

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Minimum Embossed Detail Width, X-Y Plane

This indicator shows the minimum line width that can successfully be printed with embossed
details.
Recommended width: ≥ 0.3 mm

Minimum Engraved Detail Width, X-Y Plane

This indicator shows the minimum line width that can successfully be printed with engraved
details.
Recommended width: ≥ 0.06 mm

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Maximum Horizontal Bridge Span

This indicator shows the maximum width between the supporting walls that can be printed
without deforming the bridge.
Recommended width： ≤ 4 mm

Minimum Hole Diameter and Engraved Detail Width, Z-Axis, at

0.05mm Layer Height

This indicator shows the minimum hole diameter and engraving groove width that can be
successfully printed on the Z-axis with a layer thickness of 0.05 mm.

Recommended diameter：≥ 0.7 mm

Recommended width：≥ 0.06 mm

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Block Shrinkage Test, at 0.05 mm Layer Height

This indicator shows the possible deformation for a 2x2x1 cm cuboid printed parallel to the
XY plane. A Vernier caliper is used to measure the cuboid after post-curing to calculate the
shrinkage rate. (This test result is only for reference purposes. Different machines and
models may affect results.)

Calculation method: [(Cured size-Original size) / Original size] x 100%

X-Axis Recommended Shrinkage Rate: -0.2%
Y-Axis Recommended Shrinkage Rate: -0.1%

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Section 4

Applications

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