Operation

Automatic Transfer Switches

Controls:
Decision-Makerr MPAC 1200
Transfer Switch Models:
KCS/KCP/KCC
KSS/KSP
KSSB

TP-6866 6/21e
 Table of Contents

Safety Precautions and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
List of Related Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Service Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Source Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 User Interface Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.2 Display Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.3 Pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3.4 LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3.5 Lamp Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3.6 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.5 Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5.1 Changing Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5.2 Test Password Reset and Disable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6 Normal Operation Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.7 System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1.7.1 Unloaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.7.2 Loaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.7.3 Closed-Transition Loaded Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.7.4 Auto-Loaded System Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.7.5 Sync Check (closed-transition) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.8 Automatic Operation Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.9 Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.9.1 Unloaded Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.9.2 Load Bank Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.9.3 Loaded Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.10 Warnings and Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.10.1 Fault Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.11 Accessory Module Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.11.1 Module Status Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.11.2 Module Status Conflict . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.12 Reset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.12.1 Reset Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.12.2 Reset Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.12.3 Reset Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.12.4 Reset and Disable Test Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Section 2 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.1 Controller Power-up/Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2.2 Sequence of Operation, Standard Transition Models . . . . . . . . . . . . . . . . . . . . . . . 30
2.2.1 Preferred Source Loss and Return, Standard Transition . . . . . . . . . . . . 30
2.2.2 Exerciser Operation, Standard Transition . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.2.3 Test Sequence, Standard Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.3 Sequence of Operation, Programmed-Transition . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.3.1 Preferred Source Loss and Return, Programmed Transition . . . . . . . . . 32
2.3.2 Exerciser Operation, Programmed Transition . . . . . . . . . . . . . . . . . . . . . 32
2.3.3 Test Sequence, Programmed Transition . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.4 Sequence of Operation, Closed-Transition Models . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.4.1 Preferred Source Loss and Return, Closed Transition . . . . . . . . . . . . . . 34
2.4.2 Failure to Synchronize (Programmed-Transition Override) . . . . . . . . . . 34

TP-6866 6/21 Table of Contents 3

Table of Contents, continued

2.4.3 Exerciser Operation, Closed Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2.4.4 Test Sequence, Closed Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.4.5 Extended Transfer Time Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Section 3 View Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.2 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.3 View Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3.4 View Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5 View Maintenance Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.6 View Exerciser Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.7 View System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.8 View Source Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.9 View Time Delays, Source 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.10 View Time Delays, Source 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3.11 View Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.12 View Common Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
3.13 View Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
3.14 View Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Section 4 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2 Setup Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.3 Time/Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.4 Exerciser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.5 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5.1 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5.2 Load Control Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.5.3 Set S1 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.5.4 Set S2 Time Delays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.5.5 Time-Based Load Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
4.6 Set Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.1 Phase Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.2 In-Phase Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.3 Preferred Source Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.6.4 System Voltage and Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
4.6.5 Voltage and Frequency Pickup and Dropout Settings . . . . . . . . . . . . . . . 57
4.6.6 Set Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.7 Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.7.1 Controller Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.7.2 Input/Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.7.3 Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4.7.4 Output Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.7.5 User-Defined I/O Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
4.8 Common Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.1 Common Alarm Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.2 Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.8.3 Chicago Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.9 Set System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.1 Default Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.2 Source Type/Source Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.3 Transition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.4 Rated Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.5 Transfer Commit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.9.6 Remote Test Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.9.7 Peak Shave TD Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4 Table of Contents TP-6866 6/21

 Table of Contents, continued

4.10 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.11 Set Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.12 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.13 Setting the Current to Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.14 Reset Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Section 5 Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2.1 USB Port SiteTech Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.2.2 Modbus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.2.3 Ethernet Connection (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.3 Communications Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.3.1 Modbus Serial Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.3.2 Network Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.3.3 Setup Using the Controller Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.3.4 Setup Using SiteTech . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.4 Parameter Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.5 Controller Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Section 6 Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.2 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2.1 Weekly Generator Set Exercise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2.2 Monthly Automatic Control System Test . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.3 Inspection and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.3.1 External Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.3.2 Internal Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.3.3 SPD Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.3.4 Other Inspections and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
6.4 Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Section 7 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.2 Accessory Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
7.2.1 Input/Output (I/O) Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7.2.2 External Battery Supply Module (EBSM) . . . . . . . . . . . . . . . . . . . . . . . . . 85
7.2.3 Alarm Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
7.3 Controller Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.4 Current Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.5 Digital Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.6 Ethernet Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.7 Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7.8 Line-to-Neutral Voltage Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.9 Load Shed (Forced Transfer to OFF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.9.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
7.9.2 Customer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

TP-6866 6/21 Table of Contents 5

Table of Contents, continued

7.10 Supervised Transfer Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

7.10.1 Manual Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.10.2 Automatic Transfer Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
7.10.3 Non-Automatic Transfer Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
7.11 Surge Protection (SPD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
7.11.1 SPD Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.11.2 SPD Remote Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.11.3 SPD Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
7.12 User Interface Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Appendix B Screen Summaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

6 Table of Contents TP-6866 6/21

 Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS.

Electromechanical equipment,
Accidental Starting Hazardous Voltage/
including generator sets, transfer Moving Parts
switches, switchgear, and accessories, WARNING
can cause bodily harm and pose DANGER
life-threatening danger when
improperly installed, operated, or
maintained. To prevent accidents be
aware of potential dangers and act
safely. Read and follow all safety Accidental starting.
precautions and instructions. SAVE Can cause severe injury or death. Hazardous voltage.
THESE INSTRUCTIONS. Will cause severe injury or death.
Disconnect the battery cables before
This manual has several types of safety working on the generator set. Disconnect all power sources before
precautions and instructions: Danger, Remove the negative (- ) lead first opening the enclosure.
Warning, Caution, and Notice. when disconnecting the battery.
Reconnect the negative (- ) lead last
when reconnecting the battery. DANGER
DANGER
Disabling the generator set.
DANGER indicates a hazardous
Accidental starting can cause
situation which, if not avoided, will
severe injury or death. Before
result in death or serious injury. Hazardous voltage.
working on the generator set or
equipment connected to the set, Will cause severe injury or death.
WARNING disable the generator set as follows:
Only authorized personnel should
(1) Move the generator set master
open the enclosure.
switch to the OFF position.
WARNING indicates a hazardous
(2) Disconnect the power to the battery
situation which, if not avoided, could
charger. (3) Remove the battery Grounding electrical equipment.
result in death or serious injury.
cables, negative (- ) lead first. Hazardous voltage will cause severe
Reconnect the negative (- ) lead last injury or death. Electrocution is
CAUTION when reconnecting the battery. Follow possible whenever electricity is
these precautions to prevent starting of present. Ensure you comply with all
the generator set by an automatic applicable codes and standards.
CAUTION indicates a hazardous
transfer switch, remote start/stop Electrically ground the generator set,
situation which, if not avoided, could
switch, or engine start command from a transfer switch, and related equipment
result in minor or moderate injury.
remote computer. and electrical circuits. Turn off the main
NOTICE circuit breakers of all power sources
Disabling the generator set. before servicing the equipment. Never
NOTICE is used to address practices Accidental starting can cause contact electrical leads or appliances
not related to physical injury. severe injury or death. Before when standing in water or on wet
working on the generator set or ground because these conditions
Safety decals affixed to the equipment equipment connected to the set, increase the risk of electrocution.
in prominent places alert the operator disable the generator set as follows:
or service technician to potential (1) Press the generator set off/reset Short circuits. Hazardous
hazards and explain how to act safely. button to shut down the generator set. voltage/current will cause severe
The decals are shown throughout this (2) Disconnect the power to the battery injury or death. Short circuits can
publication to improve operator charger, if equipped. (3) Remove the cause bodily injury and/or equipment
recognition. Replace missing or battery cables, negative (- ) lead first. damage. Do not contact electrical
damaged decals. Reconnect the negative (- ) lead last connections with tools or jewelry while
when reconnecting the battery. Follow making adjustments or repairs.
these precautions to prevent the Remove all jewelry before servicing the
starting of the generator set by the equipment.
remote start/stop switch.

TP-6866 6/21 Safety Precautions and Instructions 7

Servicing the transfer switch.
Hazardous voltage will cause severe
deenergized by inline connector
separation. Test circuits with a
Notice
injury or death. Deenergize all power voltmeter to verify that they are NOTICE
sources before servicing. Turn off the deenergized before servicing.
Improper operator handle usage.
main circuit breakers of all transfer
Testing live electrical circuits. Use the manual operator handle on the
switch power sources and disable all
Hazardous voltage or current will transfer switch for maintenance
generator sets as follows: (1) Move all
cause severe injury or death. Have purposes only. Return the transfer
generator set master controller
trained and qualified personnel take switch to the normal position. Remove
switches to the OFF position. (2)
diagnostic measurements of live the manual operator handle, if used,
Disconnect power to all battery
circuits. Use adequately rated test and store it in the place provided on the
chargers. (3) Disconnect all battery
equipment with electrically insulated transfer switch when service is
cables, negative (- ) leads first.
probes and follow the instructions of the completed.
Reconnect negative (- ) leads last when
reconnecting the battery cables after test equipment manufacturer when
performing voltage tests. Observe the NOTICE
servicing. Follow these precautions to
prevent the starting of generator sets following precautions when performing Electrostatic discharge damage.
by an automatic transfer switch, remote voltage tests: (1) Remove all jewelry. Electrostatic discharge (ESD)
start/stop switch, or engine start (2) Stand on a dry, approved electrically damages electronic circuit boards.
command from a remote computer. insulated mat. (3) Do not touch the Prevent electrostatic discharge
Before servicing any components enclosure or components inside the damage by wearing an approved
inside the enclosure: (1) Remove all enclosure. (4) Be prepared for the grounding wrist strap when handling
jewelry. (2) Stand on a dry, approved system to operate automatically. electronic circuit boards or integrated
electrically insulated mat. (3) Test (600 volts and under) circuits. An approved grounding wrist
circuits with a voltmeter to verify that strap provides a high resistance (about
they are deenergized. 1 megohm), not a direct short, to
Heavy Equipment ground.
Making line or auxiliary
connections. Hazardous voltage WARNING
will cause severe injury or death. To
prevent electrical shock deenergize the
normal power source before making
any line or auxiliary connections.
Servicing the transfer switch
controls and accessories within the
enclosure. Hazardous voltage will Unbalanced weight.
cause severe injury or death. Improper lifting can cause severe
Disconnect the transfer switch controls injury or death and equipment
at the inline connector to deenergize damage.
the circuit boards and logic circuitry but
Use adequate lifting capacity.
allow the transfer switch to continue to
Never leave the transfer switch
supply power to the load. Disconnect
standing upright unless it is securely
all power sources to accessories that
bolted in place or stabilized.
are mounted within the enclosure but
are not wired through the controls and

8 Safety Precautions and Instructions TP-6866 6/21

 Introduction

This manual provides operation instructions for Kohlerr perform required service at the prescribed intervals.
Decision-Makerr MPAC 1200 automatic transfer switch Obtain service from an authorized service distributor/
controls and related accessories. dealer to keep equipment in top condition.

The Decision-Makerr MPAC 1200 controller is available Read this manual and carefully follow all procedures
for the transfer switch models shown below. and safety precautions to ensure proper equipment
operation and to avoid bodily injury. Read and follow the
Model Description Safety Precautions and Instructions section at the
KCS Standard-Transition Any Breaker ATS * beginning of this manual. Keep this manual with the
KCP Programmed-Transition Any Breaker ATS * equipment for future reference.
KCC Closed-Transition Any Breaker ATS [
KSS Standard-Transition Specific Breaker ATS *
List of Related Materials
KSP Programmed-Transition Specific Breaker ATS *
KSSB Standard-Transition Specific Breaker ATS * A separate transfer switch installation manual provided
* Available with automatic or non-automatic controller with the unit contains instructions for transfer switch
[ Available with automatic controller only installation instructions, and manual operation
procedures.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to Literature Item Part Number
change this literature and the products represented
Specification Sheet, MPAC 1200 Controller G11-127
without notice and without any obligation or liability
Installation Manual, Model KCS/KCP/KCC TP-6833
whatsoever.
Installation Manual, Model KSS/KSP TP-6834
The equipment service requirements are very important Installation Manual, Model KSSB TP-7191
to safe and efficient operation. Inspect parts often and Operation Manual, Modbus Protocol TP-6113

TP-6866 6/21 Introduction 9

Service Assistance

For professional advice on generator set power Asia Pacific

requirements and conscientious service, please contact Kohler Asia Pacific Headquarters
your nearest Kohler distributor or dealer. Singapore, Republic of Singapore
Phone: (65) 6264-6422
D Visit the Kohler Co. website at KOHLERPower.com. Fax: (65) 6264-6455
D Look at the labels and decals on your Kohler product China
or review the appropriate literature or documents North China Regional Office, Beijing
included with the product. Phone: (86) 10 6518 7950
(86) 10 6518 7951
D Call toll free in the US and Canada 1-800-544-2444. (86) 10 6518 7952
Fax: (86) 10 6518 7955
D Outside the US and Canada, call the nearest regional
East China Regional Office, Shanghai
office.
Phone: (86) 21 6288 0500
Headquarters Europe, Middle East, Africa Fax: (86) 21 6288 0550
(EMEA) India, Bangladesh, Sri Lanka
Kohler EMEA Headquarters India Regional Office
Netherlands B.V. Bangalore, India
Kristallaan 1 Phone: (91) 80 3366208
4761 ZC Zevenbergen (91) 80 3366231
The Netherlands Fax: (91) 80 3315972
Phone: (31) 168 331630
Japan, Korea
Fax: (31) 168 331631
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727

10 Service Assistance TP-6866 6/21

 Section 1 Operation

1.1 Introduction Source 2 is the standby generator set. The engine start
contacts are associated with Source 2.
This section contains operation instructions, including:
The Preferred Source is the source that will be used if
D User interface panel, with display, pushbuttons, and
both sources are available. Typically, this is the normal
LED indicators
utility source 1. If the transfer switch is equipped with the
D Main menu optional alarm module, the Set Preferred Source menu
D System status, warnings, and faults allows the operator to select either source as the
D Passwords preferred source. Source 2 (connected to the
D Tests
emergency side of the contactor) can be set as the
preferred source using this menu. See Section 4.6.3 for
D Warnings and Faults more information about preferred source selection.
D Reset Data
Other applications may use different configurations,
such as the gen-gen configuration which uses two
1.2 Source Names generator set sources and no utility.
Throughout this manual, the sources are referred to as
follows. Source 1 (S1) is connected to the Normal side
of the transfer switch and is also referred to as Source N.
1.3 User Interface Panel
Source 2 (S2) is connected to the Emergency side of the The user interface panel is located on the transfer switch
transfer switch and is also called Source E. For the door. Figure 1-1 shows the user interface pushbuttons
MPAC 1200 controller, Source 1 is the utility source, and and LED indicators.

1 2 3 4

GM85884

1. Source N Available LED 4. Source E Available LED 6. System Alert LED 8. Pushbuttons (4)
2. Source N Position LED 5. USB port for SiteTecht 7. Not in Auto LED 9. Display
3. Source E Position LED connection

Figure 1-1 User Interface Panel

TP-6866 6/21 Section 1 Operation 11

1.3.1 Display
B Down arrow (closed). Step down to the next
The four-line display indicates transfer switch status and menu or scroll through a list.
setup, including the following:
Y Up arrow (closed). Step back to the previous
D System status menu.
D Faults and warnings
D Active time delays
" Right arrow (closed). Move to the next
submenu.
D Source voltages
D Source frequency (Hz) Up arrow (open). Increases the selected
numerical value.
D Current (amps)
D Source setup information Down arrow (open). Decreases the selected
numerical value.
D Time and date
D Time and date of next scheduled exercise Right arrow (open). Steps to the next digit in a
selected numerical value.
The display also identifies the pushbutton functions,
which can change from menu-to-menu.
Back Steps back to the previous menu or submenu.

1.3.2 Display Contrast End Ends the current time delay.

Delay
To adjust the display contrast, press and hold the
second button until two rows of asterisks (*) appear. End Ends an active test sequence. See
Then press the up arrow button to increase the contrast Test Section 2.2.3.
or the down arrow button to decrease the contrast. The
display will return to the main menu after a few seconds OK Enters the displayed numerical value
if no buttons are pressed. (password or setting).

Main Returns to the main menu.

1.3.3 Pushbuttons
Next Steps to the next parameter in an item with
The user interface panel has four pushbuttons below the multiple settings (for example, in Exerciser
display. Pushbutton functions are shown above each Setup).
button in the last line of the display and can change from
menu-to-menu. The pushbutton functions are defined Reset Reset the fault condition shown on the display,
or reset an accessory module after connection.
in Figure 1-2.
Save Saves settings shown on the display.
Note: The current can be set to zero (0) by pressing the
first and last pushbuttons together. See section Set From the main menu, moves to the first
4.13 for instructions. setup menu.

Start From the Test menu, starts the test sequence.

Test From the main menu, moves to the test

sequence menus. See Section 1.7.

View From the main menu, moves to the first

view menu.

Figure 1-2 Pushbutton Functions

12 Section 1 Operation TP-6866 6/21

1.3.4 LED Indicators 1.3.5 Lamp Test
LEDs on the user interface indicate contactor position, To test the LEDs on the controller’s user interface, go to
source availability, faults, and other conditions. The the Main menu. Press the down arrow button once, then
table in Figure 1-3 describes the functions of the LED press the Lamp Test button and verify that the LCD
indicators. menu and all 6 LEDs on the user interface illuminate.
See Figure 1-4.
See Section 1.10 for more information about warnings
and faults. System Ready
LD Exer 12/14 @ 16:00
Press the down arrow
Some programmable inputs will trigger the LEDs to light Norm 480V Emer 480V
button.
or flash. See Section 4.7.
B View Set Test

LED Indicator Condition Norm AB BC AC

Source N Available, Source N is available. ##Hz ###V ###V ###V Press and hold the
Green Lamp Test button.
Lamp
Source E Available, Red Source E is available. B Y Test Main
Position A, Green Contactor is in Normal position.
Position B, Red Contactor is in Emergency position. Figure 1-4 Lamp Test
System Alert, Red Fault. Identify and correct the cause
of the fault condition, then reset faults
at the controller. See Section 1.10. 1.3.6 Examples
Input active: Low Battery Voltage or
Remote Common Alarm. See Figure 1-5 illustrates navigation through the menus.
Section 4.7.
Not in Auto, Red ATS is not set for automatic Figure 1-6 illustrates how to use the pushbuttons to step
operation or a load shed (forced through menus and change settings. This example
transfer to OFF) sequence is active.
shows setting the time.
Flashes for manual transfer waiting.
Input active: Inhibit Transfer, Forced
Transfer to OFF. See Section 4.7.

Figure 1-3 User Interface LED Indicators

Set Common Alarms Set Common Alarms Modify Alarm Alarm Description Alarm Description
Alarm Group 1 Common Audible Common Y Audible N

B Y " Main B Y " Back B Y " Back B Y " Back Back Save

Press the up and down Press the up arrow

arrow buttons to step button to step through
Press the up and through the alarm all combinations of yes
Press the right arrow Press the up and down down arrow buttons descriptions. Then press
arrow buttons to step and no for common
button to enter the to select Modify the right arrow to change and audible.
Set Common Alarms between alarm groups 1 Alarm or Remove the common and audible
menu. and 2. All Alarms assignments for that Press Save to save the
Press the right arrow to function. common and audible
modify settings in the alarm settings.
displayed group.
Remove All Alarms Remove All Alarms
Yes/No

B Y " Back
Back Save

Press the up arrow button to toggle yes or no.

If Yes is displayed, pressing Save will remove
all alarms from the selected group (1 or 2).
Pressing Back exits without executing the
Remove command.

Figure 1-5 Example: Set Common Alarms

TP-6866 6/21 Section 1 Operation 13

 1 System OK 6
LD Exer ##/## @ ##:## Set Time
Norm ###V Emer ###V

B View Set Test B Y " Back

Press the SET button. Press the right arrow

button to enter the Set
Time submenu.
2 Enter Password
Time to Enter #:##
????

OK 7
Set Time ##:##

Back Save
Press the open UP arrow button to
increase the first digit of the password
from 0 through 9.
Press the open up arrow
Note: The default password is 0000. button to increase the first
digit. (Use 00:00 to 23:59 for
time.)
3 Enter Password
Time to Enter #:##
0???

OK
8
Set Time 1#:##

Press the open RIGHT arrow Back Save

button to move to the next
digit. Repeat Steps 2 and 3
until the correct password is
displayed.
Press the open right arrow
button to step to the next digit.
Repeat steps 7 and 8 until the
4 Enter Password correct time is displayed.
Time to Enter #:##
0000

OK
9
Set Time 14:37

Press OK to enter the password. Back Save

Set Time/Date
5
Press Save.
B Y " Main

Press the right arrow button

to enter the Set Time/Date
submenu.

Figure 1-6 Example: Setting the Time

14 Section 1 Operation TP-6866 6/21

1.4 Main Menu Press the Test button to enter the Test mode. A
password is required. See Section 1.7.
The main menu appears at system startup and displays
the following information (see Figure 1-7): The display returns to the main menu after 10 minutes of
no activity (no buttons pressed).
D System Status (see Figure 1-8)

D Date and time of the next scheduled exercise run (if 1 2

programmed)
System Ready 3
D Measured source voltages LD Exer 12/14 @ 16:00
Norm 480V Emer 480V
D Pushbutton functions
B View Set Test
Pressing the down arrow button steps to the normal
operation menus shown in Section 1.6. Step through 6446
1. System status message
these menus to check the measured frequency, line
2. Next scheduled exercise, if programmed
voltages, current (if the current sensing accessory is 3. Source voltages detected
installed), and other system information.
Figure 1-7 Main Menu
Some parameters will appear only under certain
conditions. For example: System Status Messages
Aux Switch Fault
D If no exercise runs are scheduled, the second line of Aux Switch Open
the main menu is blank. Exerciser Active
External Battery Low
D The Daylight Saving Time settings are displayed only
if DST is enabled. Fail to Acquire Pref
Fail to Acquire Stby
D Phase rotation and in-phase monitoring are Fail to Transfer
displayed only for three-phase systems. In Phase Waiting
Inhibit Transfer
D Some parameters and time delays appear only for Low Battery Voltage
programmed-transition models.
Maint DIP Switch
Module Lost Comm
D The menus displayed during a test or exercise
sequence will vary depending on the time delay New Module
settings. Peak Shave Active
Phase Rotation Error
Pressing the View button steps to the view menus Remote Common Alarm
shown in Section 3.3. System Ready
Test Mode Active
Passwords are required to enter the setup and test
modes. See Section 1.5 for more information about Figure 1-8 System Status Messages
passwords.

Press the Set button to enter the setup mode. A

password is required. See Section 4.2 for system setup
menus.

TP-6866 6/21 Section 1 Operation 15

1.5 Passwords Note: The factory default password is 0000.
Passwords are required to enter the Test and Setup
Enter Password
menus. Passwords are 4-digit numbers. See Time to Enter #:##
Figure 1-9 for instructions to enter the password using >????<
the pushbuttons on the controller’s user interface.
OK
There are two passwords:
Press the open up arrow button to increase the first digit
Setup Password. The setup password controls access of the password from 0 to 9.
to the system setup menus, which allow changes to
system settings, time delays, etc.
Enter Password
For closed-transition models, the setup password is Time to Enter #:##
>0???<
required to initiate a transfer when the programmed
transition override function is set to manual. See OK
Section 1.7.3.

Test Password. The test password controls access to Press the open right arrow button to step to the next digit.
Repeat for all four digits.
the test sequence menus. The test password is
required to initiate a loaded, unloaded, or auto-loaded
test, and also to initiate a sync check test on
closed-transition models. Enter Password
Time to Enter #:##
>0000<
If the correct password is not entered within 30 seconds,
the display returns to the main menu. OK

The factory default password is 0000. Change the

password to allow only authorized personnel to start and Press the OK button to enter the password.
end tests or change settings.

1.5.1 Changing Passwords Incorrect Password

Use the Passwords Setup Menu to change passwords.

See Section 4.11.
If the wrong password is entered, the Incorrect Password
message appears. Check the password and try again.
1.5.2 Test Password Reset and Disable
Figure 1-9 Entering a Password
The test password can be reset to the default value or
disabled. Use the Setup Menu- Reset Data menu. See
Figure 1-26.

Note: Disable the test password only during service

unless the transfer switch is located in a secure
location.

Disabling the test password allows any user to initiate a

test sequence from the controller’s user interface
without entering a password. Initiating a test starts the
generator set and, if a loaded test is selected, transfers
the load.

16 Section 1 Operation TP-6866 6/21

1.6 Normal Operation Menus
System Ready
During normal transfer switch operation, the screens LD Exer 12/14 @ 16:00
shown in Figure 1-10 or Figure 1-11 are displayed. Use Norm 480V Emer 480V
the up and down arrow buttons to view the system status
B View Set Test
information as shown. Press Main to return to the main
menu from any screen. Norm AB BC AC
##Hz ###V ###V ###V
The Sequence of Operation descriptions in Sections 2.2 Lamp
through 2.4 describe the transfer switch normal B Y Test Main
operation for standard, programmed, and closed
transition models. Norm AN BN CN
##Hz ###V ###V ###V

System Ready
B Y Main
LD Exer 12/14 @ 16:00
Norm 480V Emer 480V
Emer AB BC AC
B View Set Test ##Hz ###V ###V ###V

Norm L1 L2 B Y Main
##Hz ###V ###V
Lamp Emer AN BN CN
B Y Test Main ##Hz ###V ###V ###V

B Y Main
Emer L1 L2
##Hz ###V ###V
Amps LA LB LC
#### #### ####
B Y Main

B Y Main
Amps L1 L2
#### ####
Time/Date
09:10 DST 01/13/06
B Y Main

B Y Main
Time/Date
09:10 DST 01/13/06
Daylight Saving Time
Clock Ahead 1 Hour
B Y Main
Sun 03/12/06
B Y Main
Daylight Saving Time
Clock Ahead 1 Hour
Daylight Saving Time
Sun 03/12/06
Clock Back 1 Hour
B Y Main
Sun 11/05/06
B Y Main
Daylight Saving Time
Clock Back 1 Hour Normal Preferred
Sun 11/05/06 Util-Gen Operation
B Y Main No Commit Transfer
B Y Main
Normal Preferred
Util-Gen Operation Standard Transition
No Commit Transfer Phase Rotation ABC
B Y Main In Phase Enabled
B Y Main
Standard Transition

Figure 1-11 Three-Phase Operation

B Y Main

Figure 1-10 Single-Phase Operation

TP-6866 6/21 Section 1 Operation 17

1.7 System Test time delays. See Figure 1-16 for Sync Check menus for
closed-transition models.
Use the system test feature to:
Press the End Test designated pushbutton to end the
D Start and run the generator set. test. Time delays will execute as programmed when the
test is ended. Press the End Delay button to end the
D Simulate a preferred source failure, resulting in a currently displayed time delay, if desired.
transfer to the standby source.
To check the source voltage and frequency while a test
D Check source synchronization (closed-transition is running, press the Main button. Press the Test button
models only). to return to the test sequence menus.
See Figure 1-12 for the test sequence menus. From the If the emergency source is lost during a system test, the
main menu, press the Test button and then enter the fail to acquire standby signal is indicated immediately,
password. The password ensures that only authorized and the test is terminated. If the contactor is in the
personnel can start a test. standby position, it transfers immediately to the
preferred position.
Press the down arrow button to navigate to the desired
test sequence. Press the Start button to start the test. See Section 4.7.3 for additional information about the
remote test input.
Figure 1-13 shows the menus displayed during the test
run. Menus are dependent on the system settings and

System Ready Enter Password Type of Test Auto Load Test

LD Exer ##/## @ ##:## Time to Enter #:## Auto Load Enter Time
Norm ###V Emer ###V >????< Time :## min Time ?? min
B View Set Test OK B Main " Start Back OK

Type of Test
Press the Test button to enter the
Loaded
Test mode. A password is required.
B Main Start

Type of Test
Unloaded

B Main Start

Type of Test
Sync Check

B Main Start

Figure 1-12 Test Selection Menus

18 Section 1 Operation TP-6866 6/21

 1.7.1 Unloaded System Test
Engine Start in ##:##
Norm ###V Emer ###V When an unloaded test is initiated, the controller
End End immediately signals the generator to start, without
Main Delay Test waiting for the engine start time delay to expire. The
contactor does not change position during an unloaded
LD# Disc in ##:## test, but if the normal source should fail, the contactor
Appears if load control
Norm ###V Emer ###V
time delays are set will transfer to the emergency source.
End End
Main Delay Test
The load bank control output is active during an
Xfr to Off in ##:##
unloaded exercise or unloaded system test. If the
Norm ###V Emer ###V contactor transfers to the standby position during the
Programmed-transition
models only test, the load bank control is deactivated. (The standby
End End source supplies power to the load.)
Main Delay Test

Xfr to Emer in ##:##

Norm ###V Emer ###V
1.7.2 Loaded System Test
End End A loaded test simulates a preferred source failure,
Main Delay Test except that the engine start time delay is bypassed. The
Add LD# in ##:##
generator set is signaled to start immediately upon test
Norm ###V Emer ###V activation. Load control signals are issued prior to
Appears if load control
time delays are set transfer with their associated time delays. Since the
End End loaded test transfer will be between two live sources, the
Main Delay Test
in-phase monitor or closed transition feature will be
System on Test activated if it is enabled. If the preferred source is lost
Norm ###V Emer ###V during a loaded test with the contactor in the standby
End End position, the test will continue to be active, even on
Main Delay Test restoration of preferred. If the standby source is lost and
the preferred source is available, the test will be
LD# Disc in ##:##
terminated, and the transfer switch will immediately
Norm ###V Emer ###V Appears if load control
transfer to the preferred source position, bypassing all
time delays are set
End End time delays except the off-position requirements in a
Main Delay Test
programmed-transition system.
Xfr to Off in ##:##
Norm ###V Emer ###V Programmed-transition When a loaded test is terminated normally, the
models only retransfer sequence operates as though the preferred
End End
Main Delay Test source has been restored after a failure. All time delays
are executed and an in-phase transfer will occur if
Xfr to Norm in ##:## enabled. The loaded test feature is available with the
Norm ###V Emer ###V Util-Genset, Util-Util and Genset-Genset modes of
End End operation.
Main Delay Test

Add LD# in ##:## 1.7.3 Closed-Transition Loaded Test

Norm ###V Emer ###V
Appears if load control
time delays are set
When a loaded test is initiated on a closed-transition
End End
Main Delay Test model, the generator set is signaled to start and the
controller monitors the sources for synchronization.
Eng Cooldown ##:## The load is transferred when the sources are
Norm ###V Emer ###V synchronized.
End End
Main Delay Test If the sources do not sync before the Fail to Sync time
delay expires, the programmed-transition override
Note: See Figure 1-16 for Sync Check menus. function operates.

Figure 1-13 Test Sequence Menus

TP-6866 6/21 Section 1 Operation 19

D If the override function is set to Automatic, a 1.7.5 Sync Check (closed-transition)
programmed-transition transfer will occur when the
Fail to Sync time delay expires. The contactor stops The Sync Check allows a test of the synchronization of
in the OFF position for the length of the off-to standby two available sources without initiating a transfer.
time delay before proceeding to transfer to the Navigate to the Type of Test, Sync Check menu and
standby source. press the Start button to begin the test. The controller
displays Syncing during the test, and the phase angle
D If the override function is set to manual, the user can difference is shown between two arrows. For example,
either initiate a programmed-transition type transfer > 10 < indicates that the sources are 10 degrees out of
(setup password required) or cancel the test phase. The arrows move closer together as the sources
sequence. See Figure 1-14. If neither action is taken, approach synchronization. When the sources
the controller will continue to check for synchronize, the controller indicates Synced and
synchronization and transfer if the sources continues to monitor the source synchronization. The
synchronize. load is not transferred. See Figure 1-16. Press the End
Test button to end the test.
See Section 4.9.3 for instructions to set the
programmed-transition override function.
Type of Test
Sync Check
Manual Transfer 1
Password: B Main Start

Cancel OK System on Test

Norm ###V Emer ###V
2
Syncing
End
1. Use arrow buttons to enter the setup password and click OK Main > 102 < Test
to initiate a manual programmed-transition transfer. OR
2. Press the Cancel button to cancel the test. System on Test
Norm ###V Emer ###V
Figure 1-14 Manual Transfer Menu for Synced
Programmed-Transition Override End
Main >< Test

1.7.4 Auto-Loaded System Test Figure 1-16 Sync Check Menus

The auto-loaded test feature is a timed, loaded test. The

auto-loaded time delay determines how long after the 1.8 Automatic Operation Test
transfer to standby to terminate the test and transfer
back to the preferred source. The time is defaulted to Note: Close and lock the enclosure door before starting
30 minutes and can be adjusted from 1 minute to the test procedure.
60 minutes. See Figure 1-15.
Preferred Source Selection. The test procedure
assumes that Source N is the preferred source. If the
Type of Test Auto Loaded Test ATS is equipped with the alarm board accessory, check
Auto Loaded Enter Time the preferred source selection before proceeding with
Time :## min Time: ?? min the automatic operation test. To check the preferred
B Main " Start Back OK source selection, use the down arrow button to step
down from the main screen until Normal Preferred or
Emergency Preferred is displayed. See Figure 1-10 or
1 3 2
Figure 1-11.
1. Press right arrow button to go to the Enter Time menu. Supervised Transfer Switch. If the transfer switch is
2. Use the open arrow buttons to enter the duration time for the equipped with a supervised transfer switch, verify that it
test. Then press OK. is set to the Auto position.
3. Press Start to start the test.
Follow the procedure below to start a loaded test. Verify
Figure 1-15 Auto Loaded Test Menus that the ATS starts the generator set and transfers the
load to the emergency source, executing all time delays
that are set up to operate during a loss of the normal
source. End the test and verify that the transfer switch
transfers the load back to the normal source and
removes the engine start signal, executing all

20 Section 1 Operation TP-6866 6/21

appropriate programmed time delays. Refer to Section If the sources do not synchronize before the fail
2.2.3 for a more detailed description of the test to sync time delay expires, operation depends
sequence of operation. on the programmed transition override setting.
If automatic override is enabled, the ATS will
Load control time delay settings may affect the transfer the load using a programmed-
operation sequences. transition transfer. If automatic override is not
enabled, the ATS will continue to monitor the
Note: If the standby source fails during a loaded test,
source synchronization and transfer when/if
the ATS will immediately attempt to transfer to the
the sources synchronize. The operator can
preferred source.
initiate a programmed-transition transfer
(password required) or cancel the transfer.
Automatic Operation Test Procedure
8. Press the End Test button.
1. Check the controller LED indicators to verify that
the Position N and Source N Available indicators 9. Verify that the switch transfers the load back to
are lit. Source N.
2. Verify that the generator set master switch is in the a. Standard-Transition Models: After the
AUTO position. standby-to-preferred time delay, verify that the
Position E LED goes out and the Position N
3. Refer to Figure 1-17. From the main screen, press
LED lights, indicating that the switch has
the Test button. Enter the test password when
transferred the load to Source N.
prompted and press OK.
b. Programmed-Transition Models: After the
4. Press the down arrow button to display Type of Test
standby-to-off time delay, verify that the
Loaded.
Position E LED goes out. After the off-to-
5. Press the Start button. preferred time delay, check that the Position N
LED lights, indicating that the switch has
6. Verify that the generator set starts and the Source transferred the load to Source N.
E Available LED lights.
c. Closed-Transition Models: See Section 1.7.3.
7. Verify that the switch transfers the load to Source E. After the standby-to-preferred time delay, the
Observe the controller LEDs and display as the controller monitors the sources for
time delays execute and the load is transferred. synchronization. When the sources are in
sync, the ATS transfers the load to Source N
a. Standard-Transition Models: After the and the Position N LED lights. Both sources will
preferred-to-standby transfer time delay, verify be connected for less than 100 milliseconds
that the Position N LED turns off and the before Source E is disconnected and the
Position E LED lights, indicating that the switch Position E LED turns off.
has transferred the load to Source E.
If the sources do not synchronize before the fail
b. Programmed-Transition Models: After the to sync time delay expires, operation depends
preferred-to-off time delay, verify that the on the programmed transition override setting.
Position N LED turns off. After the If automatic override is enabled, the ATS will
off-to-standby time delay, check that the transfer the load using a programmed-
Position E LED lights, indicating that the switch transition transfer. If automatic override is not
has transferred the load to Source E. enabled, the ATS will continue to monitor the
source synchronization and transfer when/if
c. Closed-Transition Models: See Section 1.7.3. the sources synchronize. The operator can
After the preferred-to-standby time delay, the initiate a programmed-transition transfer
controller monitors the sources for (password required).
synchronization. When the sources are in
sync, the ATS transfers the load to Source E 10. After the engine cooldown time delay expires, the
and the Position E LED lights. Both sources will engine start signal is removed. Verify that the
be connected for less than 100 milliseconds generator set stops.
before Source N is disconnected and the
Position N LED turns off. Note: The generator set may have an engine
cooldown time delay that causes the
generator set engine to run after the transfer
switch engine start signal is removed.

TP-6866 6/21 Section 1 Operation 21

 System OK
LD Exer ##/## @ ##:## On the main screen, press the Test button.
Norm ###V Emer ###V

B View Set Test

Enter Password Use the open arrow buttons to enter the Test
Time to Enter #:## password. See Section 1.5 for instructions. Then
>????<
press the OK button.
OK

Type of Test
Auto Load Press the down arrow button to step to the
Time :## min loaded test screen.
B Main " Start

Type of Test Press the Start button to initiate the test

Loaded
sequence.

B Main Start

Engine Start in ##:##

Norm ###V Emer ###V Additional test sequence screens may appear,
depending on the system settings.
End End
Delay Test

Press the Main button to return to the main screen

System on Test
Norm ###V Emer ###V
during the test, if desired. From the main screen,
press Test to return to the test screen.
End
Main Test
Press the End Test button to end the test.

Figure 1-17 Starting and Stopping the Automatic Operation Test

22 Section 1 Operation TP-6866 6/21

1.9 Exercise contactor transfers to the standby position, the load
bank control will be deactivated. (The standby source
Schedule exercise runs through the Set Exercise supplies power to the load.)
menus. See Section 4.4. To run the generator set at a
time other than a scheduled exercise sequence, use the
Test function. See Section 1.7 for instructions.
1.9.3 Loaded Exercise
A loaded exercise starts the generator set and transfers
When a scheduled exercise is running, the menus the load from the normal source to the standby source.
shown in Figure 1-18 appear. Press Main to return to
the main menu, if desired. Press the End button to end On closed-transition models, transfer will occur when
the exercise sequence before the scheduled stop time, the sources are synchronized. If the sources do not
if necessary. sync, press Cancel to end the exercise.
If a system test or peak shave is active when the
exercise is scheduled to occur, the exercise is skipped. Exerciser Active Display during
A preferred-source failure during an exerciser period Fail to Acquire 00:59 generator set engine
causes the exercise to be terminated and normal ATS Norm ###V Emer ###V start or if engine does
operation to resume. Main End not start immediately.

An exercise event can be temporarily disabled to

prevent its execution and then re-enabled later using the Display during
Exerciser Active
enable/disable setting in the Set Exercise menus. See exercise run.
Time Remaining 00:29
Section 4.4. Norm ###V Emer ###V
Main End
1.9.1 Unloaded Exercise
An unloaded exercise starts and runs the generator set Figure 1-18 Exercise Sequence Menus
without transferring the load.

1.9.2 Load Bank Control

The load bank control output is active during an
unloaded exercise or unloaded system test. If the

TP-6866 6/21 Section 1 Operation 23

1.10 Warnings and Faults ATS warnings and faults are shown in Figure 1-20.
There are three types of warning/fault conditions:
When a fault exists, the System Alert indicator flashes, a
designated output and the common fault output are Warning. Warnings automatically reset with a source
turned on, and an appropriate message is displayed to availability change or a transfer request.
indicate the fault. See Figure 1-19 for the location of the
System Alert indicator. Fault Requiring Manual Reset. Under these
conditions, normal ATS operation is halted. Active
modes are turned off. If the contactor is in the preferred
source position, the engine cooldown time delay
executes and the engine start contacts open, allowing
the generator set to shut down. See Section 1.10.1 for
instructions to reset faults.
1
Self Resetting Faults. Under these conditions, active
modes are turned off. If the contactor is in the preferred
source position, the engine cooldown time delay
executes and the engine start contacts open, allowing
the generator set to shut down. When the fault condition
is corrected, the fault is automatically cleared from the
controller and normal ATS operation continues.
1. System Alert LED GM85884

Figure 1-19 Fault Indication

Condition Type Description

Failure to Acquire Standby Source Warning The source voltage did not reach the acceptable range within a set
time (see Time Delays). For example, the standby source generator
Failure to Acquire Preferred Source Warning set did not start.
IPM Synching Warning (status) The two sources did not come into phase within the Fail to
(In-Phase Monitor Synching) Synchronize time delay.
Note: If the sources do come into phase after the time delay
expires, the warning is automatically cleared and normal ATS
operation continues.
External Battery Low Warning The voltage of the battery connected to the external battery supply
module (EBSM) is low.
Failure to Transfer Warning The signal to transfer is sent to the contactor and the main shaft
auxiliary switch fails to indicate a complete ATS position change.
The controller will attempt to transfer the unit three times before the
fault is indicated.
Src N (or Src E) Rotation Err Self-Resetting Fault The detected phase rotation of one or both sources does not match
the preselected setting.
I/O Module Lost Comm Self-Resetting Fault An I/O device has stopped communicating or does not have a
correct address specified. Fault resets if communication is
reestablished.
Auxiliary Switch Fault Manual Reset Fault The main shaft auxiliary switches indicate that the ATS is in more
than one position, or the position changed when no signal was sent
to initiate the change.
Auxiliary Switch Open Manual Reset Fault The main shaft auxiliary switches indicate that the ATS is in neither
position (all inputs are open).
Module Status Change Manual Reset Fault An accessory module has been disconnected OR a new module is
detected. See Section 1.11.1 to reset.
Module Status Conflict Manual Reset Fault An accessory module has been replaced with a different type of
module with the same address. See Section 1.11.2 to reset.
External Fault Self-Resetting Fault The external input dedicated to this condition is closed.

Figure 1-20 Warnings and Faults

24 Section 1 Operation TP-6866 6/21

1.10.1 Fault Reset
Module Status Change
To clear a fault or warning condition and reset the Press Reset.
Norm ###V Emer ###V
System Alert LED, go to the Main menu and press the
down arrow button to open the Reset menu. See Reset View Set Test
Figure 1-19 and Figure 1-21. Then press the button
labeled Reset. A fault reset does not change the Reset
controller settings. New Module
Press Reset.

See Section 1.11, Accessory Module Faults, for B Y Reset Main

instructions to correct and reset faults related to the I/O
modules and other accessory modules.
Figure 1-22 Menus after Module Connection

When a fault message Fault Message Module

is displayed, press the LD Exer ##/## @ ##:##
Type Description
down arrow (B) button Norm ###V Emer ###V
on the Main menu to AOB Switch/Alarm Module (alarm option board)
step to the Reset Fault B View Set Test
SOB Standard I/O Module (standard option board)
menu.
Reset POB High-Power I/O Module (power option board)
Then press the Reset Fault Description
Figure 1-23 Module Types
button.
B Y Reset Main Disconnected Module

Figure 1-21 Fault Reset If one or more accessory modules are disconnected
from the controller, the message Module Status Change
appears. See Figure 1-24. Pressing the Reset button
1.11 Accessory Module Faults displays the message Check Module Setup to Clear
Fault. Use the following Module Uninstall Procedure to
Accessory modules are optional equipment. uninstall modules after disconnection.

1.11.1 Module Status Change Module Status Change

Norm ###V Emer ###V

Press Reset.
Connecting or disconnecting one or more accessory
modules can cause the Module Status Change Reset View Set Test
message to be displayed.
Check Module Setup Press Main and follow
Module Connection (new or reconnected module) to Clear Fault Module Uninstall
Procedure.
Installing or reconnecting one or more accessory B Y Reset Main
modules triggers the Module Status Change message.
See Figure 1-22. Press the Reset button to display
Reset New Module. Press the Reset button from that Figure 1-24 Menus after Module Disconnection
menu. The controller recognizes the module type(s).
See Figure 1-23.

Navigate to the Set Input/Outputs>Set Aux I/O menu to

check that the controller has recognized the connected
modules.

See Section 4.7 for instructions to assign programmable

inputs and outputs to I/O modules. Go to Section 4.8 for
instructions to assign functions to the audible alarm for
an Alarm Module.

TP-6866 6/21 Section 1 Operation 25

Module Uninstall Procedure 1.11.2 Module Status Conflict
1. Press Main to return to the main menu. The message Module Status Conflict appears if one
type of module is replaced with another type of module
2. Press Set to enter setup mode. that has the same address. Follow the procedure below
to resolve the conflict.
3. Enter the setup password.

4. Press the down arrow to step to the Set Inputs/ Procedure to Clear a Module Status Conflict
Outputs menu.
1. Disconnect power to the transfer switch.
5. Navigate to the Set Auxiliary I/O menu. See
Figure 1-25. Press the right arrow button to see the 2. Disconnect the module.
status of module 1. Press the down arrow to step to 3. Close the enclosure door and reconnect power to
the next module, if necessary, until the menu the ATS. The display will show Module Status
shows Status: Lost. Change.
6. Press the right arrow button to move to the 4. Press the button labeled Reset. The display will
Uninstall Module menu. Verify that the menu says show Check Module Setup to Clear Fault.
Uninstall Module Yes. (Press the open arrow
button to toggle no/yes, if necessary.) 5. Follow the procedure in Section 1.11.1 to uninstall
the module through the ATS controller keypad.
7. When Yes is displayed, press Save to uninstall the
module. 6. Disconnect power to the ATS.
8. Repeat the uninstall procedure for additional 7. Connect the new module.
modules, if necessary.
8. Close the enclosure door and reconnect power to
Other Module Status Change Conditions the ATS. The display will show Module Status
Change. See Figure 1-22.
A Module Status Change message that cannot be
cleared as described in this section may indicate a 9. Press the button labeled Reset to display Reset
failure of the controller’s real-time clock. Carefully follow New Module. Press the reset button from that
the Module Connection or Module Uninstall procedures menu. The controller will now recognize the new
to attempt to reset the fault. If the fault cannot be reset, module type.
the controller’s logic board may need to be replaced.
Contact an authorized distributor/dealer for service. 10. Navigate to the Set Auxiliary I/O menu to check the
status and settings for the new module. See
Figure 1-25. Press the right arrow button to see the
status of module 1. Press the down arrow to step to
the next module, if necessary,

Set
Set Inputs/Outputs Main Board I/O

B Y " Main B Y " Back

Set Module 1 Module 1

Auxiliary I/O Type POB Addr 1 Uninstall Module
Status: Lost Yes
B Y " Back B Y " Back Save Back

Press the down arrow button to step to the

next module, if necessary.

Figure 1-25 Uninstall Module

26 Section 1 Operation TP-6866 6/21

1.12 Reset Data 1.12.1 Reset Maintenance Records
Be sure to read and understand the information in this Reset the maintenance records after transfer switch
section before resetting records or parameters. service to update the last maintenance date and totals
since reset that are displayed in the maintenance
Note: Resetting to the default parameters will reset all records menu.
parameters to a factory default setting.

Use the Reset Data menus to set records or parameters 1.12.2 Reset Event History
back to factory default settings. See Figure 1-26. Resetting the event history clears the events from the
event history log. The history lists the 100 most recent
1. Use the black arrow buttons to step to the desired
transfer switch events, including transfers and DIP
menu.
switch setting changes as well as faults and alarms.
2. Press the open up arrow button to toggle Yes or No
until Yes is displayed.

3. Press Save to reset the records or parameters to

the factory defaults. Pressing Back exits the menu
without resetting.

Reset
Reset Data Maintenance Records
Yes/No
B Y " Main B Save Back

Reset
Event History
Yes/No
B Save Back

Reset Note: Resetting to the default parameters will reset all

Default Parameters
parameters, including the system voltage
Yes/No
and frequency, to a factory default setting. The
B Save Back
transfer switch will not operate correctly if the
system voltage and frequency do not match the
Reset
Exerciser Setup
sources.
Yes/No
B Save Back

Reset
Test Password
Yes/No
B Save Back

Disable Note: Disable the test password only during service

Test Password unless the transfer switch is installed in a secure
Yes/No location.
B Save Back

Figure 1-26 Reset Data

TP-6866 6/21 Section 1 Operation 27

1.12.3 Reset Default Parameters 1.12.4 Reset and Disable Test Password
Resetting to the default parameters will reset all Reset the Test password to return the test password to
parameters, including the system voltage and the default, 0000.
frequency, to a factory default setting. The default
system voltage and frequency settings may not match Note: Disable the test password only during service
the settings for your application. unless the transfer switch is installed in a secure
location.
The transfer switch will not operate correctly if the
system voltage and frequency do not match the Disabling the test password allows any user to initiate a
sources. Use the Set Sources menu to set the system test sequence from the controller’s user interface
voltage and frequency after resetting to the default without entering a password. Initiating a test starts the
parameters. See Section 6 for instructions. generator set and, if a loaded test is selected, transfers
the load.
Check the system operation to verify the settings after
resetting.

28 Section 1 Operation TP-6866 6/21

 Section 2 Sequence of Operation

This section explains the transfer switch sequence of 2.1 Controller Power-up/Reset
operation during the following events:
Following is an explanation of the sequence of operation
D Controller power-up or reset for the MPACr 1200 ATS Controller when power is
initially applied to the controller or a controller reset
D Preferred source loss and return occurs.
D Test 1. Controller self test is executed.
D Exercise 2. System parameters are downloaded from
nonvolatile memory.
D Emergency source loss and return
3. Contactor position and source availability are
The Sequence of Operation descriptions in Sections 2.2
determined.
through 2.4 describe the transfer switch normal
operation for standard, programmed, and closed 4. If neither source is acceptable, the contactor does
transition models. Operation can be affected by faults not change position.
such as the normal or emergency contacts failing to
open or close when signaled to do so. 5. If both sources are available, the controller
immediately transfers the contactor to the
preferred source.

6. If only one source is available, the controller

immediately transfers the contactor to that source,
executing only the off-position and load control
time delays.

If the available source is the preferred source, and

the contactor is in the standby position, the
contactor transfers to preferred, the engine
cooldown time delay runs, and then the engine
start contacts open.

If the available source is the preferred source and

the contactor is already in the preferred position,
the engine start contacts open immediately,
bypassing the engine cooldown time delay.

TP-6866 6/21 Section 2 Sequence of Operation 29

2.2 Sequence of Operation, 2.2.2 Exerciser Operation, Standard
Standard Transition Models Transition

Operation can be affected by faults such as the normal Unloaded Exercise Sequence Starts
or emergency contacts failing to open or close when
signaled to do so. 1. Exerciser timer begins.

2. The generator is signaled to start.

2.2.1 Preferred Source Loss and
Return, Standard Transition 3. The generator starts and the standby source
becomes available.
Following is an explanation of the transfer switch
sequence of operation when Preferred Source failure is 4. The load bank control is activated.
detected.
Unloaded Exercise Sequence Ends
Preferred Source Fails
1. The load bank control is deactivated.
1. Load control contacts open.
2. Engine cooldown time delay expires.
2. Engine start time delay expires.
3. The engine start contacts open, signaling the
3. The generator is signaled to start. generator to stop.

4. The generator starts and the standby source Loaded Exercise Sequence Starts
becomes available.
1. Exerciser timer begins.
5. Preferred-to-standby time delay expires.
2. The generator is signaled to start.
6. Contactor transfers to standby.
3. The generator starts and the standby source
7. Post-transfer load control sequences run. becomes available.

8. Load control contacts close. 4. Preferred-to-standby time delay and pre-transfer

load control sequences run.
Preferred Source Returns
5. Load control contacts open.
1. Standby-to-preferred and pre-transfer load control
time delays expire. 6. Contactor transfers to standby.

2. Load control contacts open. 7. Post-transfer load control sequences run.

3. Contactor transfers to preferred source. 8. Load control contacts close.

4. Post-transfer load control sequences and engine Emergency Source Fails (Normal Source is
cooldown time delay expire. available)
5. Load control contacts close. 1. Exerciser is deactivated.

6. The engine start contacts open, signaling the 2. Load control contacts open.
generator to stop.
3. Contactor immediately transfers to preferred.

4. Immediate failure to acquire standby alarm.

5. Post-transfer load control sequences and engine

cooldown time delay expire.

6. Load control contacts close.

7. Engine start contacts open.

30 Section 2 Sequence of Operation TP-6866 6/21

Loaded Exercise Sequence Ends Emergency Source Fails (Normal Source is
available)
1. Pre-transfer load control sequences run.
1. Test function is deactivated.
2. Load control contacts open.
2. Load control contacts open.
3. Contactor transfers to preferred.
3. Contactor immediately transfers to preferred.
4. Post-transfer load control sequences and engine
cooldown time delay expire. 4. Immediate failure to acquire standby alarm.

5. Load control contacts close. 5. Post-transfer load control sequences and engine
cooldown time delay expire.
6. The engine start contacts open, signaling the
generator to stop. 6. Load control contacts close.

7. Engine start contacts open.

2.2.3 Test Sequence, Standard
Transition Loaded Test Function is Ended

Unloaded Test Function is Initiated 1. Standby-to-preferred time delay and pre-transfer

load control sequences run.
1. The generator set is signaled to start.
2. Load control contacts open.
2. The generator starts and the standby source
becomes available. 3. Contactor transfers to preferred.

3. The load bank control is activated. 4. Post-transfer load control sequences and engine
cooldown time delay expire.
Unloaded Test Function is Ended
5. Load control contacts close.
1. The load bank control is deactivated.
6. The engine start contacts open, signaling the
2. Engine cooldown time delay expires. generator to stop.

3. The generator is signaled to stop.

Loaded Test Function is Initiated

1. The generator is signaled to start (engine start
contacts close).

2. The generator starts and the standby source

becomes available.

3. Pre-transfer load control time delays expire and

load control contacts open.

4. Preferred-to-standby time delay expires.

5. Contactor transfers to standby.

6. Post-transfer load control time delays expire and

load control contacts close.

TP-6866 6/21 Section 2 Sequence of Operation 31

2.3 Sequence of Operation, 2.3.2 Exerciser Operation, Programmed
Programmed-Transition Transition

Programmed-transition models operate with a pause in Unloaded Exercise

the off position during transfer. The time in the off
position is set through the off-to-standby and The unloaded exercise sequence is the same as for
off-to-preferred time delays. standard transition. See Section 2.2.2.

Operation can be affected by faults such as the normal Loaded Exercise Sequence Starts
or emergency contacts failing to open or close when
signaled to do so. 1. Exerciser timer begins.

2. The engine start contacts close, signaling the

2.3.1 Preferred Source Loss and generator set to start.
Return, Programmed Transition
3. The generator starts and the standby source
Preferred Source Fails becomes available.

1. Load control contacts open. 4. Preferred-to-standby time delay and pre-transfer

load control sequences run.
2. Engine start time delay expires.
5. Load control contacts open.
3. The generator is signaled to start (engine start
contacts close). 6. Contactor transfers to OFF position.

4. The generator starts and the standby source 7. Off-to-standby time delay expires.
becomes available.
8. Contactor transfers to standby source.
5. Preferred-to-standby time delay expires.
9. Post-transfer load control sequences run.
6. Contactor transfers to OFF position.
10. Load control contacts close.
7. Off-to-standby time delay expires.
Emergency Source Fails (Normal Source is
8. Contactor transfers to standby source. available)
9. Post-transfer load control sequences run. 1. Exerciser is deactivated.

10. Load control contacts close. 2. Immediate failure to acquire standby alarm.

Preferred Source Returns 3. Load control contacts open.

1. Standby-to-preferred and pre-transfer load control 4. Contactor transfers to OFF position.

time delays expire.
5. Off-to-preferred time delay expires.
2. Load control contacts open.
6. Contactor transfers to preferred source.
3. Contactor transfers to OFF position.
7. Post-transfer load control sequences and engine
4. Off-to-preferred time delay expires. cooldown time delay expire.

5. Contactor transfers to preferred source. 8. Load control contacts close.

6. Post-transfer load control sequences and engine 9. Engine start contacts open.
cooldown time delay expire.

7. Load control contacts close.

8. The generator is signaled to stop (engine start

contacts open).

32 Section 2 Sequence of Operation TP-6866 6/21

Loaded Exercise Sequence Ends Emergency Source Fails (Normal Source is
available)
1. Pre-transfer load control sequences run.
1. Test function is deactivated.
2. Load control contacts open.
2. Immediate failure to acquire standby alarm.
3. Contactor transfers to OFF position.
3. Load control contacts open.
4. Off-to-preferred time delay expires.
4. Contactor moves to the OFF position.
5. Contactor transfers to preferred source.
5. Off-to-preferred time delay expires.
6. Post-transfer load control sequences and engine
cooldown time delay expire. 6. Contactor transfers to preferred.

7. Load control contacts close. 7. Post-transfer load control sequences and engine
cooldown time delay expire.
8. The engine start contacts open, signaling the
generator to stop. 8. Load control contacts close.

9. Engine start contacts open.

2.3.3 Test Sequence, Programmed
Transition Loaded Test Sequence is Ended

Unloaded Test Sequence 1. Standby-to-preferred time delay and pre-transfer

load control sequences run.
The unloaded test sequence is the same as for standard
transition. See Section 2.2.3. 2. Load control contacts open.

Loaded Test Sequence is Initiated 3. Contactor moves to the OFF position.

1. The generator is signaled to start (engine start 4. Off-to-preferred time delay expires.
contacts close).
5. Contactor transfers to preferred.
2. The generator starts and the standby source
becomes available. 6. Post-transfer load control sequences and engine
cooldown time delay expire.
3. Pre-transfer load control time delays expire and
load control contacts open. 7. Load control contacts close.

4. Preferred-to-standby time delay expires. 8. The engine start contacts open, signaling the
generator to stop.
5. Contactor transfers to the OFF position.

6. Off-to-standby time delay expires.

7. Contactor transfers to standby.

8. Post-transfer load control time delays expire and

load control contacts close.

TP-6866 6/21 Section 2 Sequence of Operation 33

2.4 Sequence of Operation, 5. Standby source contacts open within
100 milliseconds.
Closed-Transition Models
Note: If the standby source contacts do not open
Closed-transition transfer switches operate with no
within 100 ms, the extended transfer time
interruption of power to the load during transfer when
relay trips the standby source breaker.
both sources are available. The controller monitors the
sources for synchronization before initiating transfer. 6. Post-transfer load control sequences and engine
Sources are paralleled for less than 100 milliseconds cooldown time delay expire.
during transfer. (See Section 2.4.5, Extended Transfer
Time Relay.) 7. Load control contacts close as programmed
through the Load Add settings.
Operation can be affected by faults such as the normal
or emergency contacts failing to open or close when 8. The generator is signaled to stop (engine start
signaled to do so. contacts open).

2.4.1 Preferred Source Loss and 2.4.2 Failure to Synchronize

Return, Closed Transition (Programmed-Transition Override)

Preferred Source Fails If the sources do not synchronize before the Fail to Sync
time delay expires, the programmed-transition override
1. Load control contacts open. function can initiate a transfer. The override function
transfers to the other source using programmed-
2. Engine start time delay runs and expires. transition mode, which causes an interruption in power
to the load during transfer. The contactor stops in the
3. The generator is signaled to start (engine start OFF position for a programmed period of time, which is
contacts close). set by the off-to-preferred or off-to-standby time delay.
The override function can be set to operate
4. The generator starts and the standby source
automatically or to require manual activation.
becomes available.
D If Automatic programmed-transition override is
5. Preferred-to-standby time delay expires.
selected, a programmed-transition transfer will be
6. Preferred source contacts open. initiated automatically when the Fail to Sync time
delay expires.
7. Off-to-standby time delay expires.
D If Manual programmed-transition override is
8. Emergency power contacts close. selected, an operator can initiate a programmed-
transition transfer by entering the setup password
9. Post-transfer load control sequences run and load and pressing a button after the Fail to Sync time delay
control contacts close, as programmed through the expires. If a manual transfer is not initiated, the
Load Add settings. controller continues to monitor the sources and
transfers if synchronization occurs.
Preferred Source Returns
See Section 4.9, Set System, to set the
1. Standby-to-preferred and pre-transfer load control programmed-transition override function to automatic or
time delays expire. manual. See Section 4.5, Time Delays, to set the
off-to-preferred and off-to-standby time delays.
2. Load control contacts open according to the Load
Disconnect time delay settings. Programmed-Transition Override Sequence
3. Check/wait for source synchronization. 1. Fail to Sync time delay expires.
Note: If the sources do not synchronize before the 2. If Automatic programmed-transition override is
Fail to Sync time delay expires, the enabled, go to step 4.
programmed-transition override function
operates. See Section 2.4.2. 3. If manual programmed-transition override is
enabled, the Manual Transfer screen opens. The
4. When sources are synchronized, preferred source
contacts close.

34 Section 2 Sequence of Operation TP-6866 6/21

 operator enters the setup password and manually Loaded Exercise Sequence Ends
initiates programmed-transition transfer.
1. Pre-transfer load control sequences run.
4. Standby source contacts open.
2. Load control contacts open.
5. Off-to-preferred time delay runs and expires.
3. Check/wait for source synchronization.
6. Preferred source contacts close.
Note: If the sources do not synchronize before the
7. Post-transfer load control time delays expire and Fail to Sync time delay expires, the
load control contacts close. programmed-transition override function
operates. See Section 2.4.2.
8. The engine cooldown time delay expires and the
generator set is signaled to stop (engine start 4. When sources are synchronized, preferred source
contacts open). contacts close.

5. Standby source contacts open within

2.4.3 Exerciser Operation, Closed 100 milliseconds.
Transition
Note: If the standby source contacts do not open
Unloaded Exercise within 100 ms, the extended transfer time
relay trips the standby source breaker.
The unloaded exercise sequence is the same as for
standard transition. See Section 2.2.2. 6. Post-transfer load control sequences and engine
cooldown time delay expire.
Loaded Exercise Sequence Starts 7. Load control contacts close as programmed
1. Exercise timer begins. through the Load Add settings.

2. Engine start time delay runs and expires. 8. The generator is signaled to stop (engine start
contacts open).
3. The generator is signaled to start (engine start
contacts close).
2.4.4 Test Sequence, Closed Transition
4. The generator starts and the standby source
becomes available. Unloaded Test Sequence
The unloaded test sequence is the same as for standard
5. Load control contacts open.
transition. See Section 2.2.3.
6. Check/wait for source synchronization.
Loaded Test Sequence is Initiated
Note: If the sources do not synchronize before the
Fail to Sync time delay expires, the 1. Engine start time delay runs and expires.
programmed-transition override function
operates. See Section 2.4.2. 2. The generator is signaled to start (engine start
contacts close).
7. When sources are synchronized, emergency
source contacts close. 3. The generator starts and the standby source
becomes available.
8. Normal source contacts open within 100
milliseconds. 4. Load control contacts open.

Note: If the normal contacts do not open, the 5. Check/wait for source synchronization.
emergency contacts will be signaled to open
Note: If the sources do not synchronize before the
and a Fail to Transfer fault will be activated.
Fail to Sync time delay expires, the
programmed-transition override function
operates. See Section 2.4.2.

6. When sources are synchronized, emergency

source contacts close.

TP-6866 6/21 Section 2 Sequence of Operation 35

 7. Normal source contacts open within 2.4.5 Extended Transfer Time Relay
100 milliseconds.
The extended transfer time relay is provided on
Note: If the normal contacts do not open, the closed-transition transfer switches. The relay is
emergency contacts will be signaled to open provided to prevent paralleling the standby and utility
and a Fail to Transfer fault will be activated. sources for longer than the acceptable time if the
closed-transition transfer time exceeds 100 ms.
Loaded Test Sequence is Ended
The relay operation time is adjustable between 100 ms
1. Standby-to-preferred and pre-transfer load control and 10 seconds. The recommended setting is 1% =
time delays expire. 0.1 seconds (100 ms). If it is necessary to set the relay
to a longer time, ensure that the time setting is in
2. Load control contacts open according to the Load accordance with applicable codes. See the transfer
Disconnect time delay settings. switch installation manual for instructions to change the
time setting.
3. Check/wait for source synchronization.
The relay activates only if the closed-transition transfer
Note: If the sources do not synchronize before the time exceeds the set time. A Fail to Open Source1 (or
Fail to Sync time delay expires, the Source2) fault message will display on the ATS
programmed-transition override function controller. Identify and correct the cause of the source
operates. See Section 2.4.2. disconnect problem before resetting the fault.
4. When sources are synchronized, preferred source
contacts close.

5. Standby source contacts open within 100

milliseconds.

Note: If the standby source contacts do not open

within 100 ms, the extended transfer time
relay trips the standby source breaker.

6. Post-transfer load control sequences and engine

cooldown time delay expire.

7. Load control contacts close as programmed

through the Load Add settings.

8. The generator is signaled to stop (engine start TP-6714

contacts open). Figure 2-1 Extended Transfer Time Relay

36 Section 2 Sequence of Operation TP-6866 6/21

 Section 3 View Screens

3.1 Introduction 3.3 View Screens

This section illustrates the view screens. Use the view From the main screen, press the View button to step to
screens to check system settings, event history, and the first view screen, View Event History.
maintenance records. No password is required to
navigate through the view screens. In the View screens, press the down arrow (B) button to
step to the next view screen. Press the right arrow (")
For detailed instructions for using the button to view details.
password-protected setup and test screens, see
Section 4. System Ready
LD Exer ##/## @ ##:## Main Screen. Press
Some parameters will appear only under certain Norm ###V Emer ###V the View button to step
conditions. For example: B View Set Test
to the first View screen.

D The Daylight Saving Time settings are displayed only View

if DST is enabled. Event History

D Phase rotation and in-phase monitoring are B Y " Main

displayed only for three-phase systems.
View
D Some parameters and time delays appear only for Maintenance Records
programmed-transition models.
B Y " Main

3.2 Main Screen View

Exerciser Setup
The main screen appears at system startup. See
Figure 3-1. B Y " Main

Press the View button to navigate to the View screens View View
shown in the following sections. System Setup Inputs/Outputs

The display returns to the main screen after 10 minutes B Y " Main B Y " Main
of no activity (no buttons pressed). See Section 1.6 for
View View
instructions to view system status from the main screen.
Source Setup Common Alarm

B Y " Main B Y " Main

System Ready
LD Exer 12/14 @ 16:00 View View
Norm 480V Emer 480V Source1 Time Delays Communications Setup

B View Set Test B Y " Main B Y " Main

6446
View View
Figure 3-1 Main Screen Source2 Time Delays Control Parameters

B Y " Main B Y " Main

TP-6866 6/21 Section 3 View Screens 37

3.4 View Event History 3.5 View Maintenance Records
The Event History screens show recent transfer switch
events. Examples of events recorded in the event View View Maintenance
history are shown in Figure 3-2. Events are time- and Maintenance Records Maintenance Item
date-stamped. Check the event history for recent #######
transfer switch operation, faults, or changes to settings. B Y " Main B Y Back
The event history is especially useful for transfer switch
troubleshooting. Press the right arrow Press the down arrow
(") button to view (B)button to step to the
View Event Description maintenance items. next maintenance item.
Event History ON / OFF MM/DD/YY HH:MM
Additional Info Maintenance Items
B Y " Main B Back Total Min not in Pref Transfer Time N>E
Reset Min Not Pref Transfer Time E>N
Press the right arrow Press the down arrow
Total Min in Standby Dual Src Conn Time
(") button to view (B) button to step to the
events in the event next event in the log. Reset Min in Standby S1 to Open Time
history log. Total Min Operation S1 to Close Time
Reset Min Operation S2 to Open Time

Event Descriptions Total Transfers S2 to Close Time

Reset Transfers System Start Date
End Time Delay Btn Low Battery Voltage
Test Btn Remote Common Alarm Total Fail Transfer Last Maint Date
Exercise Btn Over Frequency Reset Fail Transfer Last Loss Date/Time
Lamp Test Under Frequency Total Loss Pref Tran Last Loss Duration
Service Req’d Reset Phase Loss Reset Loss Pref Tran
Maint DIP Switch Phase Rotation Error
Pwd DIP Switch Over Voltage L1- L2
Manual Option Switch Over Voltage L2- L3
New Module Over Voltage L3- L1
Contactor in Off Under Voltage L1- L2
Contactor in Src N Under Voltage L2- L3
Contactor in Src E Under Voltage L3- L1
Low Battery Voltage Imbalance
Exerciser Active Save History To File
Fail to Acquire Pref Auto Loaded Test End
Fail to Acquire Stby Test Loaded Changed
Fail to Sync Pref Source Changed
Fail to Transfer Reload Dflt Params
I/O Module Lost Comm MODBUS Peak Shave
Aux Switch Fault MODBUS Forced to OFF
Aux Switch Open MODBUS System Test
Rem End Time Delay Battery Control Out
Forced Trans to Off Minimum Values
Peak Shave Mode Maximum Values
Inhibit Transfer Breaker Trip
Remote Test

Figure 3-2 Examples of Event Descriptions

38 Section 3 View Screens TP-6866 6/21

3.6 View Exerciser Setup 3.7 View System Setup

Start date and time View System Setup

System Setup Standard Transition
Exercise event number Run time Util-Gen Operation
B Y " Main B Y Back

View Ex#?? Disabled HH:MM

System Setup
Exerciser Setup Start MM/DD @ HH:MM
Weekly Unloaded
Standard Transition In Phase Disabled
Programmed Transition Commit Transfer
B Y " Main B Y Back Closed Transition B Y Back

Exercise interval and loaded or unloaded

System Setup
2 I/O Mods Installed
Press the right arrow Press the up arrow
B Y Back
(") button to view button (Y) to step to the
programmed exercise next exercise event.
times. System Setup
Rated Current
225 Amps
B Y Back

System Setup
Remote Test Loading
Loaded/Unloaded
B Y Back

System Setup
Peak Shave TD Bypass
Enabled/Disabled
B Y Back

TP-6866 6/21 Section 3 View Screens 39

3.8 View Source Setup
View View Source Setup
Source Setup ABC Rotation

B Y " Main B Y Back

View Source Setup

Norm 120V Emer 120V
60 Hz 60 Hz
B Y Back

View Source Setup View Source Setup View Source Setup

Normal Under Voltage Normal Over Voltage
PU 90% DO 90% PU 95% DO 115% Debounce 0.5S
B Y " Back " Back Back

View Source Setup View Source Setup

Norm Volt Unbalance Normal Volt Unbalance
3-phase only Enable PU 10% DO 20%
B Y " Back Back

View Source Setup View Source Setup View Source Setup

Emer Under Voltage Emer Over Voltage
PU 90% DO 90% PU 95% DO 115% Debounce 0.5S
B Y " Back " Back Back

View Source Setup View Source Setup View Source Setup

Emer Under Freq Emer Over Freq
PU 90% DO 99% PU 110% DO 101% Debounce 3.0S
B Y " Back " Back Back

View Source Setup View Source Setup

3-phase only Emer Volt Unbalance Emer Volt Unbalance
Enable PU 10% DO 20%
B Y " Back Back

Continued on next page

40 Section 3 View Screens TP-6866 6/21

View Source Setup, Continued

Continued from previous page

View Source Setup View Source Setup View Source Setup

In Phase Monitor In Phase Monitor In Phase Monitor
Enabled/Disabled Angle XX Degrees
B Y " Back " Back Back
Standard Transition Only

View Source Setup View Source Setup View Source Setup

In Phase Xfer Fail In Phase Xfer Fail in Phase Xfer Fail
Enabled/Disabled ##:##
B Y " Back " Back Back

View Source Setup View Source Setup

Synchronization Voltage Differential
Voltage Differential ## Percent
B Y " Back Back

View Source Setup View Source Setup

Synchronization Freq Differential
Freq Differential 0.# Hz
B Y " Back Back
Closed Transition Only
View Source Setup View Source Setup
Synchronization Angle Differential
Angle Differential XX Degrees
B Y " Back Back

View Source Setup View Source Setup View Source Setup

Fail to Sync Fail to Sync Fail to Sync
Enabled/Disabled ##:##
B Y " Back " Back Back

TP-6866 6/21 Section 3 View Screens 41

3.9 View Time Delays, Source 1
View View S1 Time Delays
Source1 Time Delays Xfr Pref > Stby
##:##

B Y " Main B Y Back

View S1 Time Delays

Xfr Off > Stby
##:##

B Y Back

Load Control Mode

None/Time
Loads to Control: #

B Y Back

View S1 Time Delays Time-Based Control Time-Based Control

Time-Based Control Load ## Disc N > E Load ## Reconn E>N
##:## ##:##

B Y " Back B Y " Back B Y Back

42 Section 3 View Screens TP-6866 6/21

3.10 View Time Delays, Source 2
View View S2 Time Delays
Source2 Time Delays Engine Start
##:##
B Y " Main B Y Back

View S2 Time Delays

Engine Cooldown
##:##
B Y Back

View S2 Time Delays

Xfr Stby > Pref
##:##

B Y Back

View S2 Time Delays

Xfr Off > Pref
##:##

B Y Back

View S2 Time Delays

Fail to Acquire Stby
##:##

B Y Back

Load Control Mode

None/Time
Loads to Control: #

B Y Back

View S2 Time Delays Time-Based Control Time-Based Control

Time-Based Control Load ## Disc E > N Load ## Reconn N>E
Time-based ##:## ##:##
load control.
B Y " Back B Y " Back B Y Back

TP-6866 6/21 Section 3 View Screens 43

3.11 View Inputs/Outputs
View View Main Board I/O
Inputs/Outputs Main Board I/O Input ##
Function Description
B Y " Main B Y " Back B Y Back

Main Board I/O

Output ##
Function Description
B Y Back

View Module #1 Module #1

Auxiliary I/O Type ### Addr 1 Input ##
Status: OK Function Description
B Y " Back B Y " Back B Y Back

Module #1
Output ##
Function Description
See Section 4.7 for input and output function descriptions. B Y Back

3.12 View Common Alarms

View View Common Alarms View Common Alarms
Common Alarm Alarms Group # Alarm Description
Audible:N Common:Y
B Y " Main B Y " Main B Y Back

44 Section 3 View Screens TP-6866 6/21

3.13 View Communications Setup 3.14 View Control Parameters
Ethernet communication requires the Ethernet The site designation, load description, branch
communication accessory board. description, and location are designed to identify the
transfer switch. Use a personal computer and Kohlerr
View
SiteTecht software to enter descriptions that uniquely
View Comm Setup
Communications Setup identify the transfer switch. In SiteTech, these items
MODBUS Server TCP
appear under ATS Information.
Enabled/Disabled
B Y " Main B Y Back
Kohler SiteTech software is available to Kohler
View Comm Setup authorized distributors and dealers.
MODBUS Server Port 0
Enabled/Disabled View Control Parameters
B Y Back Control Parameters Application Ver:

View Comm Setup B Y " Main B Y Back

MODBUS Addr Port 0
### Control Parameters
B Y Back ATS Serial Number:
#######
Baud Rates: View Comm Setup B Y Back
9600 Baud Rate Port 0
19200 ##### Control Parameters
57600 B Y Back Controller Ser. #:
#######
View Comm Setup B Y Back
MODBUS TCP Unit ID
###### Control Parameters
B Y Back Contactor Serial #:
#######
View Comm Setup B Y Back
IP Address
###.###.###.### Control Parameters
B Y Back Site Designation:
NOT SET
View Comm Setup B Y Back
Subnet Mask
###.###.###.###
Control Parameters
B Y Back Load Description:
NOT SET
View Comm Setup
B Y Back
MAC Address
##-##-##-##-##-##
Control Parameters
B Y Back Branch Description:
NOT SET
View Comm Setup B Y Back
Default Gateway
##-##-##-##-##-## Control Parameters
B Y Back Location:
NOT SET
View Comm Setup B Y Back
DHCP Status
Enabled/Disabled
Note: Serial numbers are factory-set. Use
B Y Back
SiteTecht software to set the other
parameters to identify the transfer switch.

TP-6866 6/21 Section 3 View Screens 45

 Notes

46 Section 3 View Screens TP-6866 6/21

 Section 4 Setup

4.1 Introduction 4.2 Setup Menus

The Decison-Makerr MPAC 1200 controller is From the main operation window, press the Set button to
factory-set for your transfer switch model. Some enter the setup menus.
settings may need to be changed at installation or during
service. This section lists factory default settings and The setup password is required. The default password
includes instructions to change parameter settings is 0000. Changing the password is recommended. See
using the setup menus. Section 4.11 for instructions to change the password.

Use the Setup menus to change the controller pickup After entering the system password, use the black arrow
and dropout settings, inputs, outputs, time delays, and keys to step through the setup menus as shown in
options, if necessary. Figure 4-1.
Settings can also be assigned using a personal Timeout. After 10 minutes of no activity (no buttons
computer with Kohlerr SiteTecht software or over pressed) the controller exits the setup mode and returns
Modbus. SiteTecht software is available to authorized to the main menu.
Kohler distributors. See TP-6701, SiteTech Software
Operation Manual, for instructions to change settings The following sections discuss the setup menus in the
using SiteTech software. See TP-6113, Modbus order of appearance on the controller.
Protocol Manual, for Modbus register maps.

System Ready
LD Exer ##/## @ ##:## Press the Set button in the main menu to enter the Setup menus.
Norm ###V Emer ###V The setup password is required.
B View Set Test

Enter Password Appears if the password disable

Time to Enter #:## Password Disabled DIP switch is set (disable for
>????< service only). Press the OK
button to proceed.
OK OK

Set Time/Date
Press the down arrow B button to step to the next menu.
Press the right arrow " button to enter the detailed setup menu.
B Y " Main

Set Exerciser < <

Set Inputs/Outputs Set Passwords

B Y " Main B Y " Main B Y " Main

Set S1 Time Delays Set Common Alarms Calibration

B Y " Main B Y " Main B Y " Main

Set S2 Time Delays Set System Reset Data

B Y " Main B Y " Main B Y " Main

Set Sources Set Communications

B Y " Main B Y " Main

Press the down arrow B button. Press the down arrow B button.

Figure 4-1 Main Setup Menu

TP-6866 6/21 Section 4 Setup 47
4.3 Time/Date Set the current time and date. The time and date are
used by the exercise function and event history
Note: Set the current time and date after transfer switch functions.
installation or after an extended period of no
power. The Time/Date setup menu includes the option to
enable automatic Daylight Saving Time and set the start
and stop date. See Figure 4-2.

Set Time/Date Set Time Set Time ??:??

B Y " Main B Y " Back Back Save

Set Date Set Date ??/??/??

B Y " Back Back Save

Set Automatic Clock Ahead 1 Hour Clock Back 1 Hour

Daylight Saving Time ### DDD of MMM ### DDD of MMM

B Y " Back Back Next Back Next

<
Enable Daylight Saving
Example:
2nd Sun of Mar Time
YES/NO
Back Save

Figure 4-2 Setting the Time and Date

48 Section 4 Setup TP-6866 6/21

4.4 Exerciser An exercise event can be temporarily disabled to
prevent its execution and then re-enabled later using the
The exerciser uses a calendar-based scheduling enable/disable setting.
system. Up to 21 different exercise events can be
scheduled, each with different settings. Exerciser The next scheduled exercise time and date are
settings include the start date, start time, run duration, indicated on the main menu. (See Figure 1-7.)
type (loaded or unloaded), interval, and repeat rate.
See Figure 4-3. See Figure 4-4 for the Set Exerciser menu.

The exercise function occurs on the standby source.

Exerciser Parameter Description

Event Number Each scheduled exercise is called an event. Up to 21 different exercise events can be set, each with different
settings for the parameters shown in this table.
Enable/Disable Enable the event to allow it to run as scheduled. Disable an event to prevent it from running. The event remains
on the calendar so that it can be enabled again at a later time. This allows you to temporarily prevent a
scheduled exercise event from running, and then enable it again later without having to re-enter all the settings.
Loaded/Unloaded A loaded exercise starts the generator set and transfers the electrical load from the normal source to the
standby generator set. An unloaded exercise will start and run the generator set without transferring the load.

Interval Daily, weekly, monthly, or day/month. This setting works with the repeat rate to set the time interval between
exercise runs.
The day/month selection allows you to set the exerciser to run on the same day every month. For example, the
exerciser can be set to run the first Sunday of every month. Use caution with the day/month selection. For
example, selecting day/month on the 5th Friday of the month will cause the exerciser to run only during months
that have five Fridays.
Repeat Rate The repeat rate works with the interval to set the time interval between exercise runs. For example, if Day is
selected as the interval, and 5 is selected as the repeat rate, then the exercise will repeat every 5 days. Select
a number from 1 to 12.
Duration Enter the exercise run duration in hours:minutes. For example, a run time of 00:30 will run the generator set for
30 minutes. The maximum run time is 24 hours.
Start Date Enter the date, month/date/year, of the first exercise event. Subsequent events will be scheduled based on the
interval and repeat rate.
Start Time Enter the desired start time of the exercise run in hours:minutes. The time settings range from 00:00 to 23:59,
with 00:00=midnight.

Figure 4-3 Exerciser Settings

Set Exerciser Exerciser Event ## Exercise Event ## Exerciser Event ##

Enable/Disable Loaded/Unloaded

B Y " Main B Y " Back Back Next Back Next

Exerciser Event ## Exerciser Event ## Exerciser Event ## Exerciser Event ##

Interval Weekly Repeat Rate 01 Start Date MO/DD/YR
Duration HR:MM

Back Next Back Next Back Next Back Next

Weekly
Monthly
1- 12 Exerciser Event ##
Day/Month
Daily Start Time HR:MM

Back Save

Figure 4-4 Setting the Exerciser

TP-6866 6/21 Section 4 Setup 49
4.5 Time Delays 4.5.2 Load Control Time Delays
The pre/post-transfer load control time delays allow
4.5.1 Time Delays loads to be sequenced on and off prior to and following
transfers. The pre-transfer signals are active only when
The factory settings and adjustment ranges for the time
both sources are available. The pre-transfer signals
delays are shown in Figure 4-5.
overlap the transfer time delays (Xfr N>E and E>N).
The engine start time delay and transfer time delays can The longer delay determines the time delay before
prevent nuisance transfers caused by brief voltage dips transfer. Up to nine loads can be controlled with
or surges. The engine cooldown time delay holds the independent timing sequences for pre- and post-
transfer delays in either direction of transfer.
engine start contacts closed for a designated time after
transfer to allow the generator set to run without load
Proceed to Section 4.5.5, Load Control, for more
before shutting down.
information.

Time Delay Description Description/Note Default Time Adjustment Range

Engine Start, Source S2 Source S2, Emergency source 3 sec 0 - 6 sec *
Engine Cooldown, Source S2 Source S2 Emergency source 5 min.
Xfr Pref>Stby Transfer delay, preferred to standby 3 sec 0 - 60 min
Xfr Stby>Pref Transfer delay, standby to preferred 15 min
Xfr Off>Stby Time in the OFF position (Preferred to Standby for
programmed transition models only) 1 sec 1 sec. - 60 min

Xfr OFF>Pref Time in the OFF position (Standby to Preferred for

programmed transition models only) 1 sec 1 sec. - 60 min

Fail to Acquire Stby If the standby source does not reach acceptable
voltage and stabilize within the allowed time, the Fail to 1 min 0 - 60 min
Acquire Standby Source fault is activated.
Fail to Synch For closed-transition models only. Found in the Set
Sources menu. Operates when two sources are
available. If the sources do not synchronize before the 1 min 10 seconds - 15 min
Fail to Sync time delay expires, the programmed-
transition override function operates. See Section 4.9.
In-Phase Xfr Fail (found in the For in-phase monitoring: the time allowed for the two
Set Sources menu) sources to come into synchronization within specified
phase angle before a Fail to Sync fault is activated. 30 sec
See Section 4.6.
Load # Disc N>E Disconnect load before-transfer to standby source.
Used for time-based load control. See Section 4.5.5. 0 sec

Load # Rec N>E Reconnect load after-transfer to standby source. Used 0- 60 min
for time-based load control. See Section 4.5.5. 0 sec

Load # Disc E>N Disconnect load before-transfer to preferred source.

Used for time-based load control. See Section 4.5.5. 0 sec

Load # Rec E>N Reconnect load after-transfer to preferred source.

Used for time-based load control. See Section 4.5.5. 0 sec

* The optional external battery module allows extended engine start time delays from 0- 60 min.

Figure 4-5 Time Delay Settings

50 Section 4 Setup TP-6866 6/21

4.5.3 Set S1 Time Delays
Set S1 Time Delays Xfr Pref>Stby
Set S1 Time Delays Xfr Pref>Stby Min:Sec

B Y " Main B Y " Back Back Save

Set S1 Time Delays Xfr Off>Stby

Programmed-transition Xfr Off>Stby Min:Sec
models only

B Y " Back Back Save

Load Control Mode Set S1 Time Delays Set S1 Time Delays

Mode
Loads to Control: # None/Time Loads to Control:?
B Y " Back Back " Save Back Save

Set S1 Time Delays Time-Based Control Load #? Disc N>E

Time-Based Control Load Control #? Min:Sec

B Y " Back B Y " Back Back Next

B
Load #? Rec E>N
Min:Sec

Back Save

TP-6866 6/21 Section 4 Setup 51

4.5.4 Set S2 Time Delays

Set S2 Time Delays External Battery Engine Start

Set S2 Time Delays Engine Start Yes/No Min:Sec

B Y " Main B Y " Back Back " Save Back Save

Set S2 Time Delays Eng Cooldown

Eng Cooldown Min:Sec

B Y " Back Back Save

Set S2 Time Delays Xfr Stby>Pref

Xfr Stby>Pref Min:Sec

B Y " Back Back Save

Set S2 Time Delays Xfr Off>Pref

Programmed-transition Xfr Off>Pref Min:Sec
models only

B Y " Back Back Save

Set S2 Time Delays Fail to Acquire Stby Fail to Acquire Stby

Fail to Acquire Stby Enable/Disable Min:Sec

B Y " Back Back " Save Back Save

Load Control Mode Set S2 Time Delays Set S2 Time Delays

Mode
Loads to Control: # None/Time/Current Loads to Control:?
B Y " Back Back " Save Back Save

Set S2 Time Delays Time-Based Control Load #? Disc E>N

Time-Based Control Load Control #? Min:Sec

B Y " Back B Y " Back Back Next

B
Load #? Reconn N>E
Min:Sec

Back Save

52 Section 4 Setup TP-6866 6/21

4.5.5 Time-Based Load Control time delays. See Figure 4-6. If any of the pre-transfer
load disconnect time delays are longer than the transfer
The controller allows time-based control of up to 9 time delay, the longest delay will control the time delay
separate loads. Time-based load control adds and before transfer.
removes selected loads according to a timed sequence
before and after transfer. Note: The load control setup parameters are found in
the Set S1 Time Delays and Set S2 Time Delays
When the load control function is activated, the contacts menus. See Section 4.5.3 and Section 4.5.4 for
open a programmed length of time before transfer to the time delay menus.
allow controlled disconnection of selected loads. After
transfer, the contacts remain open for a programmed The Load # Disc N>E pre-transfer time delay
length of time and then close to allow controlled disconnects loads a programmed time before transfer
application of selected loads. For example, large motor from Normal to Emergency. The pre-transfer delays
loads such as an air conditioner can be delayed to start operate during loaded test, loaded exercise, or
after other essential loads have been transferred. programmed transfers for peak shave operation when
the transfer is controlled.
The load control function is not activated if the controller
detects no available source. The pre-transfer signals The Load # Reconn E>N post-transfer time delay
are active only when both sources are available; for reconnects loads a programmed time after transfer to
example, during loaded test, loaded exercise, or Normal. The post-transfer time delay allows delayed or
programmed transfers for peak shave operation when staggered addition of selected loads to avoid starting
the transfer is controlled. numerous large motors or other large loads at the same
time. Staggering the loads can minimize voltage dips as
Note that the load control can be set up to operate during large loads come online.
transfer to Source1 and/or Source2. Your application
may require load control during transfer to one source The Loads to Add setting is the number of loads that
(e.g. a generator set) but not the other source (e.g. the have been connected to load control outputs for
utility). The loads can be connected and disconnected pre-transfer disconnect and delayed reconnect. Up to 9
at different times for each source. separate loads can be connected.

The pre-transfer load disconnect signals overlap the

preferred-to-standby and standby-to-preferred transfer

Example 1: The transfer time delay is longer than the load control pre-transfer time delays.

Time, in 3:00 2:00 1:00 0 1:00 2:00

minutes

Transfer Load 2 Load 1 Transfer Load 1 Load 2

Time Delay Disconnect Disconnect Reconnect Reconnect

Example 2: One or more load control pre-transfer time delays are longer than the transfer time delay.

Time, in 3:00 2:00 1:00 0 1:00 2:00

minutes

Load 2 Transfer Load 1 Transfer Load 1 Load 2

Disconnect Time Delay Disconnect Reconnect Reconnect
6446

Figure 4-6 Time-Based Load Control and Transfer Time Delays

TP-6866 6/21 Section 4 Setup 53

Time-Based Load Control Setup 6. Use the Set S1 Time Delays menu to set the
following associated time delays.
Setting up the load control function requires the
following steps. a. Load # Disc N>E: Enter the pre-transfer time
delay in Minutes: seconds, up to 60 minutes.
1. Connect each selected load to an output terminal
on the main logic board or one of the input/output b. Load # Reconn E>N: Enter the post-transfer
modules. The high power module accessory is time delay in Minutes: seconds, up to
available for high voltage or high current loads. 60 minutes.
2. Use the Set Inputs/Outputs menu to assign the c. Loads to Add: Enter the number of loads that
connected output to one of the load control outputs have been connected to load control outputs,
1- 9. See Section 4.7. from 1 to 9.
3. Navigate to the Set S1 Time Delays or Set S2 Time 7. If time-based load control is required for source 2,
Delays menu. See Section 4.5.3 and Section 4.5.4 go to the Set S2 Time Delays menu and repeat
for the time delay menus. steps 3 through 6 for source 2.
Note: Save the setting after each step and then
use the Back and arrow buttons to navigate
to the next setting as needed.

4. In the Set S1 Time Delays menu, select Time as the

load control mode.

5. Enter the number of loads to control, which is equal

to the number of loads connected to outputs in
step 1.

54 Section 4 Setup TP-6866 6/21

4.6 Set Sources Adjustment
Parameter Range Default Setting
4.6.1 Phase Rotation Voltage
0- 5% 5%
Differential
The Phase Rotation menu appears only if a three-phase Frequency
0- 0.3 Hz 0.1 Hz
source is selected. (See Set Number of Phases later in Differential
the Set Sources menus for the Normal and Emergency Angle
0- 10 degrees 10 degrees
sources.) Differential
Fail to Sync
Select ABC, BAC, or disabled. Phase rotation can be 0- 60 min. 30 sec.
time delay
disabled for programmed-transition models or
standard-transition models in applications that do not Figure 4-7 Synchronization Settings for Closed-
have phase-sensitive loads. Phase rotation cannot be Transition Switches
disabled on closed-transition models.
4.6.3 Preferred Source Selection
4.6.2 In-Phase Monitor
The preferred source selection function allows selection
of either Source N or Source E as the preferred source.
Standard-Transition Models
Note: The alarm module accessory must be installed
The in-phase monitor can be enabled or disabled for
for this function to operate. See Section 7.2.3.
standard-transition models. The in-phase monitor
operates prior to transfer when both sources are The transfer switch seeks and transfers to the preferred
available. Transfer is inhibited while both sources are
source whenever it is available. Source N is always the
greater than 2 cycles apart. If the connected source falls
source connected to the Normal side of the transfer
below 70% of its nominal voltage rating, the in-phase
switch, and Source E is always connected to the
monitor terminates and allows transfer.
Emergency side. Generator engine start relays are
The synchronism window has a default value of 5_ and assigned to the source (Source N or Source E). The
is adjustable from 15_ to 5_ before synchronism only. engine start relays do not change when the preferred
The in-phase monitor feature can be enabled for source selection changes. This prevents the need to
Util-Gen and Gen-Gen modes of operation. In Util-Util change the wiring of the engine start relay(s) when the
mode, it is assumed that both sources are always in preferred source changes.
phase with each other, and immediate transfer occurs
when in-phase monitoring is enabled. Source Types. The transfer switch is factory-set for the
utility-generator set source types. This type uses one
Programmed-Transition Models generator set, which is connected to the Emergency
side of the contactor (Source E), and one engine start
The in-phase monitor is disabled for programmed- relay. The engine start contact is assigned to the
transition models. connected generator set and does not change
assignment when the preferred source selection is
Closed-Transition Models changed. In this mode, if the preferred source selection
is set to Source E, the system operates the generator set
The in-phase monitor is always enabled for closed- indefinitely, transferring to utility power only if the
transition models. Synchronization settings for closed- generator set fails.
transition models include voltage differential, frequency
differential, angle differential, and the Fail to Sync time
delay. Transfer is inhibited when any of the differential
readings between the two sources are outside the set
limits. See Figure 4-7.

TP-6866 6/21 Section 4 Setup 55

Time Delays and Source Parameters. Engine start Other time delays are assigned to the source function
relays and time delays, source voltage and frequency (preferred or standby). System parameters that are
trip points, and load shed time delays are assigned to assigned to the function automatically change source
the source (N or E). They do not change assignment when the preferred source selection changes.
when the preferred source selection is changed.
Figure 4-8 shows which parameters are assigned to the
Note: Source N is always connected to the Normal side source and which are assigned to the function. The last
of the transfer switch, and Source E is always two columns of the table show the effect of the preferred
connected to the Emergency side. source selection on each parameter or time delay.

Preferred Source Selection

Item Assignment Normal Emergency
Source N generator engine start relay Source N N
Source E generator engine start relay Source E E
Source N engine start time delay Source N N
Source E engine start time delay Source E E
Source N engine cooldown time delay Source N N
Source E engine cooldown time delay Source E E
Source N voltage and frequency trip points Source N N
Source E voltage and frequency trip points Source E E
In-phase monitor sync Source E E
Pre-transfer to source N Source N N
Pre-transfer to source E Source E E
Post-transfer to source N Source N N
Post-transfer to source E Source E E
Preferred-to-standby time delay Function N to E E to N
Standby-to-preferred time delay Function E to N N to E
Failure to acquire standby source Function E N
Off-to-standby time delay (programmed-transition only) Function Off to E Off to N
Off-to-preferred time delay (programmed-transition only) Function Off to N Off to E
Note: Source N is connected to the Normal side of the transfer switch, and Source E is connected to the Emergency side.

Figure 4-8 Preferred Source Selection Effect on System Parameters and Time Delays

56 Section 4 Setup TP-6866 6/21

4.6.4 System Voltage and Frequency available when its voltage and frequency are within the
range of dropout settings. The debounce time prevents
For each source, set the number of phases, nominal nuisance transfers caused by brief voltage spikes and
voltage, and nominal frequency (50 or 60 Hz). Then dips. If the voltage or frequency of the active source is
proceed to set the pickup and dropout settings. outside the acceptable range for a length of time longer
than the debounce time, the system attempts to transfer
4.6.5 Voltage and Frequency Pickup the load to the alternate source.
and Dropout Settings
See Figure 4-9 for default settings and adjustment
The controller senses the voltage on both sources with ranges.
an accuracy of ±0.5%. A source is considered

Description Settings Default Setting Adjustment Range

Normal source voltage Under voltage dropout 90% 75% to 98% of Pickup
Under voltage pickup 90% 85% to 100% of Nominal
Over voltage dropout 115% (110% for 106% to 135% of Nominal
600 V systems) (maximum 690 Volts)
Over voltage pickup 95% 95 to 100% of Dropout
Unbalance enable Enable Enable or disabled
Unbalance drop out 20% 5% to 20%
Unbalance pick up 10% 3% to 18%
Debounce time 0.5 seconds 0.1 to 9.9 seconds
Emergency source voltage Under voltage dropout 90% 75% to 98% of Pickup
Under voltage pickup 90% 85% to 100% of Nominal
Over voltage dropout 115% (110% for 106% to 135% of Nominal
600 V systems) (Except 600 V Apps)
Over voltage pickup 95% 95 to 100% of Dropout
Unbalance enable Enable Enable or disabled
Unbalance drop out 20% 5 to 20%
Unbalance pick up 10% 3 to 18%
Debounce time 0.5 seconds 0.1 to 9.9 seconds
Emergency source frequency Under frequency dropout 99% 95% to 99% of Pickup
Under frequency pickup 90% 80% to 95% of Nominal
Over frequency dropout 101% 101% to 115% of Pickup
Over frequency pickup 110% 105% to 120% of Nominal
Debounce time 3 seconds 0.1 to 15 seconds
Figure 4-9 Pickup and Dropout Settings

TP-6866 6/21 Section 4 Setup 57

4.6.6 Set Sources

Three-phase models only.

Set Sources Set Phase Rotation ? ? ? Rotation ABC
BAC
Disable
B Y " Main B Y " Back Save Back

Set Inphase Monitor

Enable/Disable Enable/Disable

B Y " Back Save Back

Set Inphase Monitor

Standard transition Angle ? ? Degrees
models only
B Y " Back Back Save

Set Inphase Monitor In Phase Xfr Fail In Phase Xfr Fail

In Phase Xfr Fail Enable/Disable MM:SS

B Y " Back Back " Save Back Save

Set Synchronization
Voltage Differential ? ? Percent

B Y " Back Back Save

Set Synchronization
Frequency Differential ? ? Hz

B Y " Back Back Save

Closed transition
models only
Set Synchronization
Angle Differential ? ? Degrees

B Y " Back Back Save

Fail to Sync Fail to Sync

Set Fail to Sync Enable/Disable MM:SS

B Y " Back Back " Save Back Save

Preferred Source
Alarm module Set Preferred Source Normal/Emergency
required

B Y " Back Save Back

Source Setup Menus Continued on Next Page

58 Section 4 Setup TP-6866 6/21

 Source Setup Menus Continued from Previous Page:

Normal Source
Set Normal Source Set Number of Phases Single/Three Phase
Emergency
B Y " Back B Y " Back Save Back

Normal Source Set Voltage

Note: The same menus are available Set Voltage ??? VAC
for the Emergency source.
B Y " Back Back Save

Normal Source Set Frequency

Set Frequency ?? Hz

B Y " Back Back Save

Normal Source Pickup

Set Under Voltage ??? % of Nominal
Pickup 85- 100%
B Y " Back Save Back

Normal Source Dropout

Set Under Voltage ??? % of Pickup
Dropout 75- 98%
B Y " Back Save Back

Normal Source Pickup

Set Over Voltage ??? % of Dropout
Pickup 95- 100%
B Y " Back Save Back

Normal Source Dropout

Set Over Voltage ??? % of Nominal
Dropout 106- 135%
B Y " Back Save Back

Normal Source Debounce Time

Set Voltage Debounce ?.? Seconds
0.1 - 9.9 Seconds
B Y " Back Save Back

Normal Source Voltage Unbalance

Voltage Unbalance Enable/Disable
Enable/Disable
B Y " Back Save Back

Normal Source Pickup

Voltage Unbalance ??%
Three-phase only Pickup 3- 18%
B Y " Back Save Back

Normal Source Dropout

Voltage Unbalance ??%
Dropout 5- 20%
B Y " Back Save Back

Continue to next page for additional menus for Emergency source only

TP-6866 6/21 Section 4 Setup 59

 Additional Source Setup Menus for the Emergency Source Only:

Set Emergency Source

continued from previous page

B Y " Back B
Emergency Source Pickup
Set Under Frequency ??? % of Nominal
Pickup 80- 95%
B Y " Back Save Back

Emergency Source Dropout

Set Under Frequency ??? % of Pickup
Dropout 95- 99%
B Y " Back Save Back

Emergency Source Pickup

Set Over Frequency ??? % of Nominal
Pickup 105- 120%
B Y " Back Save Back

Emergency Source Dropout

Set Over Frequency ??? % of Pickup
Dropout 101- 115% Nominal
B Y " Back Save Back

Emergency Source Debounce Time

Set Freq Debounce ?.? Seconds
0.1 - 15.0 Seconds
B Y " Back Save Back

60 Section 4 Setup TP-6866 6/21

4.7 Inputs and Outputs verifying the transfer switch input and output
connections.
Inputs and outputs are unassigned (except as noted in
Figure 4-11) until the installer or operator assigns a
function to the I/O.
4.7.1 Controller Inputs and Outputs
There are two programmable inputs and two
The programmable inputs and outputs can be assigned programmable outputs on the controller. Additional
to the functions shown in Figure 4-12 and Figure 4-13. inputs and outputs are available through the installation
Programmable inputs and outputs on the controller and of optional input/output modules.
input/output (I/O) modules can be assigned in several
ways: See the Installation Section for connection information
for main logic board inputs and outputs.
D Using the controller’s keypad and display; see
Figure 4-10.
4.7.2 Input/Output Modules
D Using a PC with Kohlerr SiteTecht software; see
TP-6701, SiteTech Software Operation Manual, for Input/output (I/O) modules are optional accessories.
instructions. The standard I/O Module has two inputs and six outputs.
The high-power I/O module has two inputs and three
D Over Modbus; see TP-6113, Modbus Protocol outputs. The I/O modules specifications are shown in
Manual, for Modbus registers. Section 7.2.1.

Each programmable input and output requires a See Section 7.2.1 for I/O module connection
connection to the transfer switch. Do not change the information.
programmable input/output assignments without

Set Inputs/Outputs Press the right arrow button to enter the Set Inputs/Outputs menu.

B Y " Main
<

Set Main Board I/O Main Board I/O Input 1 or 2

Main Board I/O Set Inputs Input #1/2 Function
????????
B Y " Back B Y " Back B Y " Back Save Back

Main Board I/O Main Board I/O Output 1 or 2

Set Outputs Outputs 1/2? Function
????????
B Y " Back B Y " Back Save Back

Set Module #? Module ## Module ## Input ##

Auxiliary I/O Type ### Addr # Set Inputs Input #? Function
Status: ####### ????????
B Y " Back B Y " Back B Y " Back B Y " Back Save Back

Module ## Module ## Output ##

Press the down arrow Set Outputs Output #? Function
button to step to the next ????????
module. B Y " Back B Y " Back Save Back

Module #?
Uninstall Module?
Yes/No
Save Back

Figure 4-10 Assigning Inputs and Outputs

TP-6866 6/21 Section 4 Setup 61

4.7.3 Input Functions When the peak shave signal is removed, the load
transfers back to the preferred source. The pre/post-
Available input functions are shown in Figure 4-12. transfer, delayed-transition, and engine cooldown time
Some inputs will trigger an indicator LED on the user delays, along with the in-phase monitor if enabled, will
interface and/or display a message on the LCD menu be executed.
when they are activated.
If the standby source is lost during peak shave, the unit
All of the inputs may be assigned to either one or both of will transfer back to the preferred source.
the common alarms.
See Section 4.9.7 for information about the Peak Shave
Note: Some models have factory-set input functions as TD Bypass.
shown in Figure 4-11. Do not change these
settings. Remote End Time Delay Input. Allows a remote signal
to end an active time delay. The signal ends only the
Model or Factory-Installed time delay that is active at the time the signal is applied.
Accessory Factory Setting Repeated signals are required to end additional time
Load Shed Kit Forced Transfer to OFF delays. Does not end the programmed-transition time
delays or an exerciser run.
Figure 4-11 Factory Set Inputs
Remote Test Input. Activating the input starts a test,
Forced Transfer to OFF Input. This function requires
and deactivating the input stops the test. Tests follow
the load shed accessory installed on a programmed-
the sequence described in Section 1.7 and Section 2. A
transition model transfer switch. Activation of this input
remote test can be stopped locally, if necessary, by
signals the transfer switch to transfer immediately from
pressing the END TEST button on the controller.
Source E to the OFF position. The transfer switch then
transfers to Source N if it is available, executing the MPAC firmware versions before 1.10: If a local test is
applicable time delays. already running, activating the remote test input will stop
the local test.
Remote Monitored Inputs. There are four remotely
monitored input functions. These functions can be MPAC firmware versions 1.10 or higher: If a local test is
assigned to any of the inputs on either the main logic already running, activating the remote test input will
board or standard/high voltage/high current I/O boards. NOT stop the local test.
The state of any or all of these inputs can be monitored
using SiteTecht software or over Modbus. The default type for a remote test is unloaded. There are
several ways to change the remote test type:
Peak Shave/Area Protection Input. Starts the
generator set and transfers to the standby source, D Use the Set System, Remote Test Loading menu.
ignoring the engine start time delay. The pre/post-
D Use a computer and Kohler SiteTech Software to set
transfer, delayed-transition time delays, and in-phase
the Remote Test Loaded parameter.
monitor will be active if enabled.
D Set the remote test type over Modbus.

«
Programmable Inputs * LED LED Display Message
Forced Transfer to OFF* (programmed-transition None Flashing Forced Off
models only; requires load shed accessory)
Inhibit Transfer (maintenance mode) None Flashing Inhibit Transfer
Low Battery Voltage Steady None Low Battery Voltage
Peak Shave Mode None None Peak Shave
Remote End Time Delay None None None
Remote Common Alarm Steady None Remote Common Alarm
Remote Test None None Normal test sequence menus. See
Section 1.7.
Remote Monitor In #1- 4 None None None
* See Figure 4-11 for factory-set input functions for selected models. Do not change the factory settings.

Figure 4-12 Available Programmable Inputs

62 Section 4 Setup TP-6866 6/21

4.7.4 Output Functions See
Programmable Output Type Section
Output functions are shown in Figure 4-13. Information
Alarm Is Silenced Monitor 7.2.3
about selected output functions is shown below. Refer
Audible Alarm Control 7.2.3
to the section number shown in Figure 4-13 for more
Aux Switch Fault Fault 1.10
information about the output function.
Aux Switch Open Fault 1.10
Common Alarm Active (1 and 2) Fault 4.8
In-Phase Monitor Synching Output. Is activated
Contactor in OFF position Monitor —
when the in-phase transfer fail or fail to sync time delays
Contactor in Preferred Position Monitor —
expire, indicating that the sources did not synchronize in
Contactor in Source E Position Monitor —
the allotted time. See Section 4.6.2 for more information
Contactor in Source N Position Monitor —
about the in-phase monitor. For closed-transition
Contactor in Standby Position Monitor —
models, customer-supplied equipment used to boost
Exerciser Active Monitor 4.4, 2.2.2
the generator set can be connected to this output. See
Fail to Acquire Standby Fault 1.10
the transfer switch Installation Manual and
Fail to Open Source1 Fault 2.4.5
Section 7.2.1 for output connection information.
Fail to Close Source1 Fault 2.4.5
Note: The In-phase Transfer Fail and/or Fail to Sync Fail to Open Source2 Fault 2.4.5
time delays are set in the Set Sources menu. See Fail to Close Source2 Fault 2.4.5
Section 4.6. Fail to Transfer Fault 1.10
IPM (In-Phase Monitor) Synching Control 4.7.4, 4.6.2
Load Control Output, 1- 9. Connect up to nine loads Load Bank Control Active Control 4.7.4
that can be connected or disconnected using Load Control Active Monitor 4.5.5
time-based load control. Assign load control outputs 1 Load Control Out 1- 9 Control 4.5.5
through 9 to the corresponding outputs on the main Low Battery (external battery) Monitor 7.2.2
board or I/O modules, and then go to the Time Delay Maintenance Mode Monitor —
setup menu to set up the load control sequences. See MBUS Control RDO #1- 4 Control 4.7.4
Section 4.5 for the Time Delay setup menus, and Module (I/O) Lost Comm Fault 1.10
Section 4.5.5 for more information about load control. Non-Emergency Transfer Monitor —
Not in Auto Monitor 1.3.4
Maintenance Mode. A DIP switch on the controller Peak Shave Active Monitor 4.9.7
circuit board allows a service technician to place the Preferred Source Available Monitor 4.6.5
controller into maintenance mode. See the Service Source E (Phase) Rotation Error Fault —
Manual for more information. Source E Loss of Phase Fault —
Source E Over Frequency Fault 4.6.5
MBUS-Controlled Outputs. There are four Source E Over Voltage Fault 4.6.5
Modbus-Controlled Output functions. These four Source E Start Signal Control 4.7.4
functions can be assigned to any of the outputs on either Source E Under Frequency Fault 4.6.5
the main logic board or the optional I/O boards. The Source E Under Voltage Fault 4.6.5
state of any or all of these four functions can be Source E Voltage Unbalance Fault 4.6.5
controlled and monitored via Modbus messages only. Source N (Phase) Rotation Error Fault —
Source N Loss of Phase Fault —
Source E Engine Start Signal. An alternative to the
Source N Over Voltage Fault 4.6.5
engine start contacts on the transfer switch.
Source N Under Voltage Fault 4.6.5
Source N Voltage Unbalance Fault 4.6.5
Standby Source Available Monitor 4.6.5
Test Mode Active Monitor 1.7
Figure 4-13 Available Programmable Outputs

TP-6866 6/21 Section 4 Setup 63

Load Bank Control Active. The load bank control 4.7.5 User-Defined I/O Descriptions
output is a C form contact that can be used to apply a
load to the generator set during an unloaded exercise or The controller can store a 19-character string
test. The load bank control output is active during each description for each of the 9 user controllable/monitored
unloaded test and unloaded exercise. See Figure 4-14. I/Os. Use a personal computer with Kohlerr SiteTecht
software to enter descriptions. Descriptions are only
The load bank control output closes or opens a contact available for reading and writing through SiteTech and
that can be used to signal the load bank controller to over Modbus. Descriptions are not used by the
operate. Connect the normally open or normally closed controller.
output contact to the load bank controller as required for
proper operation. Refer to the connection instructions
provided by the load bank manufacturer.

If the Normal source is lost during an exercise period,

the load bank control output is deactivated to remove
the load bank and allow the transfer of the building load
to the emergency source.

Start unloaded test or exercise

Generator set starts

Emergency (standby)
source available

Load bank control

output is active

Load bank applied

Load bank control

Normal source lost? YES output deactivated
NO

Load bank removed

End unloaded
exercise or test
Transfer load to
emergency source
Load bank control
output deactivated

Load bank removed

Engine cooldown

Generator set stops

6447

Figure 4-14 Load Bank Control Sequence

64 Section 4 Setup TP-6866 6/21

4.8 Common Alarms 4.8.1 Common Alarm Output
Use the Common Alarms setup menu to assign events Functions can be assigned to two alarm groups. The
to the controller’s common alarm groups. See groups can then be assigned to programmable outputs,
Figure 4-15 for a list of functions that can be assigned to if desired. Any function assigned to the Common Alarm
the common alarm and the audible alarm. triggers the Common Alarm programmable output. See
Section 4.7, Programmable Inputs and Outputs, for
Alarm Descriptions more information about programmable outputs.
Aux Switch Fault* Src E Over Freq
Aux Switch Open* Src E Over Voltage
4.8.2 Audible Alarm
Contactor in Off Src E Rotation Err *
Contactor in Pref Src E Under Freq The audible alarm setting requires the Alarm Module
Contactor in Src E Src E Under Voltage accessory for operation. See Section 7.2.3 for more
Contactor in Src N Src E Voltage Unbal information about the alarm module.
Contactor in Stby Src N Loss of Phase
Exerciser Active Src N Over Voltage Enable the audible alarm for any alarm function by
External Battery Low *[ Src N Rotation Err * navigating to the Alarm Description, Common, Audible
Fail to Acquire Stby * Src N Under Voltage
menu. press the open up arrow button until the display
Fail to Transfer * Src N Voltage Unbal
shows Audible Y and Y or N for Common as desired.
IPM Synching Stby Src Available
press Save.
Load Bank Control System Ready
Load Control Active Test Mode Active 4.8.3 Chicago Alarm
Non-Emergency Trans Critical Service Required
Not in Auto Man Transfer Waiting
The Chicago Alarm function requires the alarm module
Module Lost Comm *
accessory.
Peak Shave Active [
Pref Src Available Non-Critical Service
The Chicago alarm function is a programmable feature
Remote Common Alarm * Source E Available of the MPAC 1200 controller. The alarm is active when
Remote Monitor In #1- 4 Source N Available the transfer switch is in the Emergency position. The
Src E Loss of Phase MBUS-Control RDO #1- 4 alarm can be silenced via the user interface, which will
* Assigned to Critical Service Required alarm also activate a light indicating the alarm-silenced
[ Assigned to Non-Critical Service Required alarm condition. The alarm silenced light is deenergized when
Figure 4-15 Alarm Descriptions the transfer switch returns to the Normal position.

For Chicago Alarm Mode, use the Common Alarm

Setup menu to assign the necessary faults and
conditions to the audible alarm. Be sure to assign the
Contactor in Standby function to trigger the audible
alarm.

Set Common Alarms Set Common Alarms Modify Alarm Alarm Description Alarm Description
Alarm Group 1 Audible N Common Y Audible N Common Y

B Y " Main B Y " Back B Y " Back B Y " Back Back Save

Remove All Alarms Remove All Alarms

Yes/No
Press the up and down arrow
buttons to step between alarm
groups 1 and 2. Press the right B Y " Back
Back Save
arrow to modify settings in the
displayed group.

Figure 4-16 Setting Common Alarms

TP-6866 6/21 Section 4 Setup 65

4.9 Set System Standard-transition (also referred to as open
transition) models use a break-before-make transfer
See Figure 4-19 for the Set System menus. that does not require source synchronization for transfer
between available sources.
4.9.1 Default Settings Programmed-transition models stop momentarily in
The system parameter factory settings are shown in the OFF position during transfer between two available
Figure 4-17. sources. The time in the OFF position can be adjusted
using the transfer time delays. See Section 4.5.
System Parameter Factory Setting
Closed-transition models provide make-before-break
Standard or programmed transition Set to order [
transfer for uninterrupted power to the load when both
Single/three phase Set to order [
sources are available. The sources are monitored for
Operating voltage Set to order [ synchronization and are paralleled for approximately
Operating frequency (50 or 60 Hz) Set to order [ 100 milliseconds during the transfer.
Phase rotation ABC
Commit to transfer (yes or no) No Programmed-transition override (for closed-
Rated current Set to order [
transition models only). When closed transition is
selected, the programmed-transition override menu
Operating mode Utility-to-Generator
appears. The override function operates if the sources
In-phase monitor Disabled
do not synchronize before the Inphase Transfer Fail
In-phase monitor transfer angle 5_ time delay expires. In this case, the transfer switch can
Transfer mode
Set to order be set to transfer to the other source using
(automatic or non-automatic) *
programmed-transition mode, with a short interruption
* The transfer mode (automatic or non-automatic) cannot be in power to the load during transfer.
changed in the field.
[ See the ATS nameplate.
D Select Automatic to set the unit to initiate a
Figure 4-17 Factory Settings, System Parameters programmed-transition transfer automatically after
the Inphase Transfer Fail time delay expires.
4.9.2 Source Type/Source Type D Select Manual to require an operator to initiate a
Set the source type selection for the types of sources programmed-transition transfer by pressing a button
used: after the Inphase Transfer Fail time delay expires.

D One utility source and one generator set If a manual transfer is not initiated, the controller
continues to monitor the sources and transfers if
4.9.3 Transition Type synchronization occurs.

The transition type is factory set for each model and D Set the Xfr Off>Stby (transfer off-to-standby) time
should not require change except in the case of delay for the desired “off” time during the transfer.
controller replacement. Select standard, programmed, See Section 4.5 for the default time delays.
or closed transition, if necessary.

Note: The transition type is determined by the ATS 4.9.4 Rated Current
model as indicated Figure 4-18. Do not attempt This value is factory-set for each unit and should not
to change the transition type to one that is not require adjustment. If necessary, enter the rated current
listed for your model. from the transfer switch nameplate.

Model Transition Type

KCS 4.9.5 Transfer Commit
KSS Standard The transfer commit setting controls operation if the
KSSB preferred source returns after a transfer to standby
KCP sequence has been initiated but not completed (i.e.,
Programmed
KSP preferred returns during the transfer time delay).
KCC Closed
D The Commit setting allows the complete transfer
Figure 4-18 Transition Types by Model sequence to execute even if the preferred source
returns before the load has been transferred to
standby.

66 Section 4 Setup TP-6866 6/21

D The No Commit setting causes the transfer sequence Bypass allows you to skip the retransfer time delay after
to be cancelled without transfer if the preferred source peak shave operation.
returns before the load has been transferred to
standby. When the peak shave input is removed, the ATS
transfers back to the preferred source according to the
Peak Shave TD Bypass setting:
4.9.6 Remote Test Loading
D If the Peak Shave TD Bypass is enabled, the
Select loaded or unloaded for a remote test sequence
retransfer (standby to preferred) time delay is
initiated by a remote test input. bypassed when the peak shave signal is removed.
Notice that by enabling the TD bypass, you are
4.9.7 Peak Shave TD Bypass ordering the system to skip the retransfer time delay.

Peak Shave Operation. When the peak shave input is D If the Peak Shave TD Bypass is disabled, the
activated, the generator set starts immediately, retransfer (standby to preferred) time delay executes
bypassing the engine start time delay. The pre/post- before the ATS transfers back to the preferred source.
transfer time delays, programmed-transition time Transfer is delayed by the retransfer time delay. The
delays, and in-phase monitor are active if enabled. The retransfer time delay is adjustable, with a 15-minute
ATS transfers the load to the standby source. factory setting.

Peak Shave TD Bypass. In normal operation, If the standby source is lost during peak shave
retransfer from standby to preferred is delayed operation, the unit transfers back to the preferred
(15 minutes default setting) to ensure that the preferred source.
source is stable before transfer. The Peak Shave TD

Set System Source Type Source Type

Util - Gen

B Y " Main B Y " Back Back Save

** Transition Types: Transition Type Transition Type Prog Transition Override

Standard Transition ???????? ** Automatic/Manual
Programmed Transition
Closed Transition B Y " Back Back " Save Back Save

Closed transition only

Rated Current Rated Current
???? Amps
B Y " Back Back Save

Transfer Commit Transfer Commit

Commit/No Commit
B Y " Back Back Save

Remote Test Loading

Remote Test Loading
Loaded/Unloaded
B Y " Back Back Save

Peak Shave TD Bypass

Peak Shave TD Bypass
Enabled/Disabled
B Y " Back Back Save

Figure 4-19 Set System

TP-6866 6/21 Section 4 Setup 67

4.10 Communications 4.11 Set Passwords
Use the Set Communications menu to set the Two passwords control access to the Test and Setup
communication parameters for serial or ethernet menus. Passwords are 4-digit numerical values ranging
connections. See Section 5, Communications, for from 0000 to 9999. The default passwords are set to
instructions. 0000. Change the passwords to prevent unauthorized
access to the Test initiation menus and system settings.

Note: A DIP switch on the controller’s main logic board

allows the setup password to be disabled. The
DIP switch does not disable the test password.

Old Password ????

Set Passwords Setup Password New Password ???? Incorrect Password

B Y " Main B Y " Back Back Save

Old Password ????

Test Password New Password ???? Incorrect Password

B Y " Back Back Save

Figure 4-20 Setting/Changing Passwords

68 Section 4 Setup TP-6866 6/21

4.12 Calibration The transfer switch voltage and current sensing (if
equipped) are calibrated at the factory. If voltage
DANGER recalibration is necessary, refer to the transfer switch
installation manual or service maual for instructions to
check the voltages and then use the Calibration menu to
enter the measured values. See Figure 4-21.

The current sensing accessory is required in order for

Hazardous voltage.
the transfer switch to measure and display the current
Will cause severe injury or death.
values. See Section 7.4. Use a clamp-on current
Only authorized personnel should sensing meter to measure the current and enter the
open the enclosure. measured values through the Setup Menu- Calibration
shown below.
Testing live electrical circuits. Hazardous voltage or
current will cause severe injury or death. Have trained and For three-phase models, the voltage and current for all
qualified personnel take diagnostic measurements of live phases will appear and can be calibrated.
circuits. Use adequately rated test equipment with electrically
insulated probes and follow the instructions of the test
equipment manufacturer when performing voltage tests.
Observe the following precautions when performing voltage
tests: (1) Remove all jewelry. (2) Stand on a dry, approved
electrically insulated mat. (3) Do not touch the enclosure or
components inside the enclosure. (4) Be prepared for the
system to operate automatically.
(600 volts and under)

Calibrate Calibrate L1 - L0 VAC ###

Calibration L - N Voltages L1 - L0 Voltage Cal VAC ? ? ?
Source N(E)
B Y " Main B Y " Back B Y " Back Back Save

Calibrate Calibrate L1 - L2 VAC ###

L - L Voltages L1 - L2 Voltage Cal VAC ? ? ?
Source N(E)
B Y " Back B Y " Back Back Save

Calibrate Calibrate LA Amps ####

Load Current LA Current Cal Amps ? ? ? ?

B Y " Back B Y " Back Back Save

Note: For three-phase models, the voltage and current for L1, L2, and L3 will appear and can be calibrated.

Figure 4-21 Calibration

TP-6866 6/21 Section 4 Setup 69

4.13 Setting the Current to Zero
The metered current can be set to zero. This can be
done with any screen showing, but zeroing the current
while viewing the current metering screen is
recommended. See the Operation Menus shown in
Section 1.6. 1
Procedure to Set the Current to Zero
1. Remove all loads from the transfer switch.
2. Press buttons 1 and 4 on the controller. See
Figure 4-22.
4.14 Reset Data
The Reset Data menu allows the service technician to
GM85884
reset the maintenance records, event history, and other 2
1. Button 1
items. See Section 1.12. 2. Button 4

Figure 4-22 User Interface Panel

70 Section 4 Setup TP-6866 6/21

 Section 5 Communications

5.1 Introduction 5.2 Connections

The Decision-Makerr MPAC 1200 controller is
equipped with a USB port and a Modbus port with an 5.2.1 USB Port SiteTech Connection
RS-485 connector. An optional Ethernet accessory A personal computer and Kohler SiteTech software can
board is available. be used for changing controller settings. Use a USB
Kohler authorized distributors and dealers can use a cable to connect the controller to a personal computer.
personal (laptop) computer with Kohlerr SiteTecht See Figure 5-1 for the USB port location on the front of
software to view and adjust controller parameters, view the controller assembly. Remove the small port cover
event history, import and export parameter files, and and use a USB cable with a mini-B connector to connect
update controller firmware. See TP-6701, SiteTech the controller’s USB port to the computer.
Software Operation manual, for instructions.
See TP-6701, SiteTech Software Operation Manual, for
The controller uses Modbusr TCP/IP communication instructions to use the software. Disconnect the USB
protocol over the Ethernet port and Modbusr RTU cable from the controller and replace the protective
communication protocol over the serial port. The cover when finished.
Modbus registers are available in the Modbus Protocol
manual. See the List of Related Materials.
1
The controller can send encapsulated Modbus
messages over the network connection. Only one
Modbus address can be assigned to the controller,
regardless of the communication port or protocol being
used.

Note: Modbusr applications require a Modbus

software driver written by a trained and qualified
systems programmer.

GM85888
1. USB connection (below port cover)

Figure 5-1 USB Connection (for SiteTech)

Modbusr is a registered trademark of Schneider Electric.

TP-6866 6/21 Section 5 Communications 71

5.2.2 Modbus Connection 5.2.3 Ethernet Connection (Optional)
The controller is equipped with a Modbus port with an The Ethernet communication accessory board is
RS-485 connector. See Figure 5-2 for the RS-485 required for connection to the Ethernet. The Ethernet
Modbus connector location. communication board is an optional accessory for the
MPAC 1200 controller. The communication board
Use serial connections to TB2 on the main logic board to connects to the controller board as shown in Figure 5-3.
connect the transfer switch to a personal computer for
system monitoring, an optional remote annunciator, or a
Modbus network. See the transfer switch Installation 1
Manual for connection instructions.

The serial port is an isolated RS-485 port with

connection speeds of 9.6, 19.2, and 57.6 kbps.

Use Modbus RTU (remote terminal unit) protocol for

communication through the serial port. A map of the
Modbus codes for this controller is available. Contact
your local distributor/dealer.

Note: Modbusr applications require a Modbus

software driver written by a trained and qualified 1
2
systems programmer. GM85884

1. Ethernet communication board with RJ-45 connector

2. Access opening for Ethernet cable
1
Figure 5-3 Ethernet Board (controller cover
removed for illustration only)

The Ethernet communication accessory board allows

2 the transfer switch to be connected to a building’s
Ethernet network to communicate with personal
computers connected to the same subnet. See the
transfer switch Installation manual for connection
instructions.

Note: For an ethernet connection, obtain an IP address

and subnet mask number from the local system
GM85884 administrator.
1. RS-485 Modbus connections
2. Access opening for RS-485 cables Use the Setup menus or a personal computer
connected to the controller’s USB port and Kohler
Figure 5-2 Modbus Connections (controller cover SiteTech software to set the communication
removed for illustration only) parameters. Assign a port number, IP address, and
subnet mask number from the controller’s front panel.
The Ethernet communication board may have a default
IP address assigned at the factory for test purposes.
Change the IP address to an address owned by the
user. See Section 4.10 for instructions to set the
communication parameters.

The controller can communicate with up to five (5)

simultaneous TCP/IP (ethernet) connections. These
five connections do not include the RS-485 serial port.
In the extreme case, five users may be communicating
with the controller via TCP/IP network connections and
another may be communicating through the serial port,
for a total of six (6) communication channels. As the
controller is asked to communicate with more and more
outside devices, the communication will slow down.

72 Section 5 Communications TP-6866 6/21

5.3 Communications Setup Static Subnet Mask. Obtain subnet mask information
from the local network administrator. All devices that
Use the controller display and keypad or a personal communicate with each other on the same local network
computer with Kohlerr SiteTecht software connected must use the same subnet mask.
to the USB port to set the communication parameters for
serial or ethernet connections. The controller uses Static Default Gateway. Obtain gateway information
Modbusr communication protocol. from the local network administrator.

DHCP Server. Displayed for information only. Provide

5.3.1 Modbus Serial Communication this value to the network administrator if there are
Setup problems with DHCP.

Set the following communication parameters for serial Modbus TCP Unit ID. The unit ID is required for
communication. Also see Figure 5-6 for a summary of Modbus over TCP communication. The unit ID for TCP
these settings. communication is analogous to the Modbus address for
serial communication through the RS-485 ports. The
Note: Modbusr applications require a Modbus factory default setting is 2.
software driver written by a trained and qualified
systems programmer. Modbus TCP Server Enabled. Enable (set to True) to
enable TCP if the transfer switch is connected to a
Modbus Enabled. Set to True to allow Modbus network for TCP/IP communication (for example,
communication. ethernet communication).
Modbus Baud Rate. Required for serial connections. MAC address. The MAC hardware address is
The baud rate must match the baud rate of the factory-set. It can be seen in the View>Communications
connected PC. Setup menus but not viewed or changed in the setup
menus.
Modbus Slave Addr. Assign a unique address
between 001 and 247 to the serial port.
5.3.3 Setup Using the Controller
5.3.2 Network Communication Setup Keypad

Work with your local network administrator to set the Use the Set Communications menu to set the
following communication parameters for Ethernet communication parameters for serial or ethernet
communication. connections. See Figure 5-4.

See Figure 5-6 for a summary of the following settings. The Modbus port on the controller circuit board is Port 0.

DHCP Enabled. Factory set to False. Setting this 5.3.4 Setup Using SiteTech
parameter to True enables dynamic host configuration
protocol (DHCP), which allows a DHCP server to Use a USB cable, male USB A to male USB mini-B, to
automatically assign a dynamic IP address, subnet connect the MPAC controller to a personal computer.
mask, and default gateway to the MPAC controller. Then use Kohler SiteTech software to set the
Work with your local network administrator to determine communication parameters for serial or Ethernet
whether DHCP is required. connections. See Figure 5-5 and TP- 6701, SiteTech
Software Operation Manual.
Static IP Address. The transfer switch may have a
default IP address assigned at the factory. Change the SiteTech software is available only to Kohler authorized
IP address to a static IP address owned by the user. distributor and dealers.
Obtain an IP address, subnet mask, and default
gateway information from the local network Some parameter names in SiteTech are slightly different
administrator. than what is shown the controller display. Figure 5-6
shows both names.

TP-6866 6/21 Section 5 Communications 73

 Set Communications Communications Setup MODBUS Server TCP
MODBUS Server TCP Enabled/Disabled

B Y " Main B Y " Back Back Save

Communications Setup MODBUS Server Port 0

MODBUS Server Port 0 Enabled/Disabled

B Y " Back Back Save

Communications Setup MODBUS Addr Port 0

MODBUS Addr Port 0 ###

B Y " Back Back Save

Communications Setup Baud Rate Port 0

Baud Rate Port 0 ##### Baud rate: 9600,
19200 or 57600

B Y " Back Back Save

Communications Setup MODBUS TCP Unit ID

MODBUS TCP Unit ID 002

B Y " Back Back Save

Communications Setup IP Address

IP Address ###.###.###.###

B Y " Back Back Save

Communications Setup Subnet Mask

Subnet Mask ###.###.###.###

B Y " Back Back Save

Communications Setup Default Gateway

Default Gateway ###.###.###.###

B Y " Back Back Save

Communications Setup DHCP Status

DHCP Status Enabled/Disabled

B Y " Back Back Save

Figure 5-4 Communications Setup from the Controller Display and Keypad

74 Section 5 Communications TP-6866 6/21

 1200

1200

*
*
*
*

* Obtain from the local network administrator

Figure 5-5 Communications Setup using Kohlerr SiteTecht Software (typical screen shown)

TP-6866 6/21 Section 5 Communications 75

 Setting
as shown in SiteTech
and on the controller display Range Default Notes
SiteTech: Modbus Enabled True or False True Enable for network communication through the
Controller: Modbus Server Port 0 Enabled or Disabled Enabled ethernet port.

SiteTech: Modbus Baud Rate 9600, 19200, 57600 19200 Baud rate in bits per second for serial communication
Controller: Baud Rate between the controller and a personal computer’s
COM port.
SiteTech: Modbus Slave Address 001-247 0 Address for the RS-485 serial port (on the logic
Controller: Modbus Address board).

SiteTech: Modbus Parity Read only None Not adjustable.

Controller: (not shown on controller)

SiteTech: Modbus Stop Bits Read only 1 Not adjustable.

Controller: (not shown on controller)

SiteTech: DHCP Enabled True or False False Dynamic host communication protocol. Enable if
Controller: DHCP Status Enabled or Disabled Disabled required; check with your local network administrator.

SiteTech: Static IP Address See notes. * Obtain from your local network administrator. Every
Controller: IP Address device on the network must have a unique IP
address.
SiteTech: Static Subnet Mask See notes. * Obtain from your local network administrator.
Controller: Subnet Mask All devices that communicate with each other on the
same local network must use the same subnet mask.
SiteTech: Static Default Gateway See notes. * Obtain from your local network administrator.
Controller: Default Gateway

SiteTech: DHCP Server Read only — Displayed in SiteTech for information only.
Controller: (not shown on controller)

SiteTech: Modbus TCP Unit ID 001-247 002 The unit ID is required for Modbus over TCP
Controller: Modbus TCP Unit ID communication.

SiteTech: Modbus TCP Server Enabled True or False True Enable (set to True) to enable TCP/IP communication
Controller: Modbus Server TCP Enabled or Disabled Enabled (for example, Ethernet communication).

SiteTech: MAC Address Not Adjustable Factory- Hardware address, entered at the factory. Not
Controller: MAC Address (view menu only) set adjustable.

* Do not use the factory settings for IP address, subnet mask, or default gateway. Obtain these settings from your local network
administrator.

Figure 5-6 Communication Parameters

76 Section 5 Communications TP-6866 6/21

5.4 Parameter Files 5.5 Controller Firmware Updates
The parameter setting files can be exported to a Kohler may release updated versions of the controller
personal computer (PC) using Kohlerr SiteTecht firmware. A personal (laptop) computer connected to
software. Use a USB cable to connect the PC to the the USB port and Kohlerr SiteTecht software are
controller. The resulting file can be opened using a required for updating the firmware on the controller.
spreadsheet program on your computer. Modification of Have an authorized distributor/dealer load an updated
the settings in the file is not recommended. version of the controller firmware, if necessary. See
TP-6701 for instructions to update the firmware.
Parameter settings can be loaded onto the
MPAC controller from a saved file. This can be useful for
service or controller replacement. See the SiteTech
Operation Manual for instructions to export and import
files.

TP-6866 6/21 Section 5 Communications 77

 Notes

78 Section 5 Communications TP-6866 6/21

 Section 6 Scheduled Maintenance

6.1 Introduction Disabling the generator set. Accidental starting can

cause severe injury or death. Before working on the
Regular preventive maintenance ensures safe and generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
reliable operation and extends the life of the transfer
button to shut down the generator set. (2) Disconnect the
switch. Preventive maintenance includes periodic power to the battery charger, if equipped. (3) Remove the
testing, cleaning, inspection, and replacement of worn battery cables, negative (- ) lead first. Reconnect the negative
or missing components. Section 6.4 contains a service (- ) lead last when reconnecting the battery. Follow these
schedule for recommended maintenance tasks. precautions to prevent the starting of the generator set by the
remote start/stop switch.
A local authorized distributor/dealer can provide
complete preventive maintenance and service to keep DANGER
the transfer switch in top condition. Unless otherwise
specified, have maintenance or service performed by an
authorized distributor/dealer in accordance with all
applicable codes and standards. See the Service
Assistance section in this manual for how to locate a Hazardous voltage.
local distributor/dealer. Will cause severe injury or death.

Keep records of all maintenance or service. Disconnect all power sources before
opening the enclosure.
Replace all barriers and close and lock the enclosure
door after maintenance or service and before reapplying DANGER
power.

WARNING

Hazardous voltage.
Will cause severe injury or death.
Only authorized personnel should
Accidental starting. open the enclosure.
Can cause severe injury or death.
Disconnect the battery cables before DANGER
working on the generator set.
Remove the negative (- ) lead first
when disconnecting the battery.
Reconnect the negative (- ) lead last
when reconnecting the battery.
Hazardous voltage. Moving parts.
Disabling the generator set. Accidental starting can Will cause severe injury or death.
cause severe injury or death. Before working on the Operate the generator set only when
generator set or equipment connected to the set, disable the all guards and electrical enclosures
generator set as follows: (1) Move the generator set master are in place.
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (- )
lead first. Reconnect the negative (- ) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.

TP-6866 6/21 Section 6 Scheduled Maintenance 79

Grounding electrical equipment. Hazardous voltage will D Watch and listen for signs of excessive noise or
cause severe injury or death. Electrocution is possible vibration during operation.
whenever electricity is present. Ensure you comply with all
applicable codes and standards. Electrically ground the D After the switch transfers the load to the standby
generator set, transfer switch, and related equipment and source, end the test and verify that the expected
electrical circuits. Turn off the main circuit breakers of all
power sources before servicing the equipment. Never contact
sequence of operations occurs as the transfer switch
electrical leads or appliances when standing in water or on wet retransfers to the preferred source and signals the
ground because these conditions increase the risk of generator set to shut down after a cooldown period.
electrocution.
D On programmed-transition units, verify that the time
Servicing the transfer switch. Hazardous voltage will delay in the OFF position functions during transfer to
cause severe injury or death. Deenergize all power sources
the standby source and transfer back to the preferred
before servicing. Turn off the main circuit breakers of all
transfer switch power sources and disable all generator sets source.
as follows: (1) Move all generator set master controller
switches to the OFF position. (2) Disconnect power to all 6.3 Inspection and Service
battery chargers. (3) Disconnect all battery cables, negative
(- ) leads first. Reconnect negative (- ) leads last when
Contact an authorized distributor/dealer to inspect and
reconnecting the battery cables after servicing. Follow these
precautions to prevent the starting of generator sets by an
service the transfer switch annually and also when any
automatic transfer switch, remote start/stop switch, or engine wear, damage, deterioration, or malfunction of the
start command from a remote computer. Before servicing any transfer switch or its components is evident or
components inside the enclosure: (1) Remove all jewelry. (2) suspected.
Stand on a dry, approved electrically insulated mat. (3) Test
circuits with a voltmeter to verify that they are deenergized. 6.3.1 External Inspection
Short circuits. Hazardous voltage/current will cause Keep the transfer switch clean and in good condition by
severe injury or death. Short circuits can cause bodily injury
performing a weekly general external inspection of the
and/or equipment damage. Do not contact electrical
connections with tools or jewelry while making adjustments or transfer switch for any condition of vibration, leakage,
repairs. Remove all jewelry before servicing the equipment. excessive temperature, contamination, or deterioration.
Remove accumulations of dirt, dust, and other
NOTICE contaminants from the transfer switch’s external
Electrostatic discharge damage. Electrostatic discharge components or enclosure with a vacuum cleaner or by
(ESD) damages electronic circuit boards. Prevent wiping with a dry cloth or brush.
electrostatic discharge damage by wearing an approved
grounding wrist strap when handling electronic circuit boards Note: Do not use compressed air to clean the transfer
or integrated circuits. An approved grounding wrist strap switch because it can cause debris to lodge in the
provides a high resistance (about 1 megohm), not a direct components and damage the switch.
short, to ground.
Tighten loose external hardware. Replace any worn,
6.2 Testing missing, or broken external components with
manufacturer-recommended replacement parts.
6.2.1 Weekly Generator Set Exercise Contact a local authorized distributor/dealer for specific
part information and ordering.
Use the exerciser to start and run the generator set
under load once a week to maximize the reliability of the
emergency power system. See Section 4.4 for
instructions to program the exerciser.

6.2.2 Monthly Automatic Control

System Test
Test the transfer switch’s automatic control system
monthly. See Section 1.8 for the test procedure.

D Verify that the expected sequence of operations

occurs as the switch transfers the load to the
emergency source when a preferred source failure
occurs or is simulated.

D Observe the indicator LEDs included on the transfer

switch to check their operation.

80 Section 6 Scheduled Maintenance TP-6866 6/21

6.3.2 Internal Inspection 6.3.3 SPD Inspection
DANGER DANGER

Hazardous voltage. Hazardous voltage.

Will cause severe injury or death. Will cause severe injury or death.
Disconnect all power sources before Only authorized personnel should
opening the enclosure. open the enclosure.

Disconnect all power sources, open the transfer switch On transfer switches equipped with optional surge
enclosure door, and inspect internal components protective devices (SPDs), check the following items
monthly or when any condition noticed during an every two months:
external inspection may have affected internal
components. D SPD status indicators

Contact an authorized distributor/dealer to inspect and D Condition of SPD connecting leads

service the transfer switch if any of the following
conditions are found inside the transfer switch. 6.3.4 Other Inspections and Service
D Accumulations of dirt, dust, moisture, or other Have an authorized distributor/dealer perform
contaminants scheduled maintenance, service, and other
maintenance that ensures the safe and reliable
D Signs of corrosion operation of the transfer switch. See Section 6.4,
Service Schedule, for the recommended maintenance
D Worn, missing, or broken components items and service intervals.

D Loose hardware Have an authorized distributor/dealer repair or replace

damaged or worn internal components with
D Wire or cable insulation deterioration, cuts, or manufacturer-recommended replacement parts.
abrasion

D Signs of overheating or loose connections:

discoloration of metal, melted plastic, or a burning
odor

D Other evidence of wear, damage, deterioration, or

malfunction of the transfer switch or its components.

If the application does not allow a power interruption for

the time required for the internal inspection, have an
authorized distributor/dealer perform the internal
inspection.

TP-6866 6/21 Section 6 Scheduled Maintenance 81

6.4 Service Schedule performed by an authorized distributor/dealer except for
activities designated by an X, which may be performed
Follow the service schedule below for the by the switch operator.
recommended service intervals. Have all service

Adjust,
See Visually Repair,
System Component or Procedure Section Inspect Check Replace Clean Test Frequency
Electrical System
Check for signs of overheating or loose connections:
6.3.1 X X Y
discoloration of metal, melted plastic, or a burning odor
Check the contactor’s external operating mechanism D (clean
6.3.1 X Y
for cleanliness; clean and relubricate if dirty * and lube)
Inspect wiring insulation for deterioration, cuts, or
abrasion. Repair or replace deteriorated or damaged 6.3.1 X D D Y
wiring
Tighten control and power wiring connections to
2 D D Y
specifications
Check the transfer switch’s main power switching
contacts’ condition; clean or replace the main contacts S/M D D D Y
or replace the contactor assembly as necessary
Control System
Exercise the generator set under load 6.2.1 X W
Test the transfer switch’s automatic control system 6.2.2
X X M
1.8
Test all indicators (LEDs) and all remote control
I/M X D D D Y
systems for operation
General Equipment Condition
Inspect the outside of the transfer switch for any signs
of excessive vibration, leakage, high temperature, 6.3.1 X X M
contamination, or deterioration *
Check that all external hardware is in place, tightened,
6.3.1 X X X M
and not badly worn
Inspect the inside of transfer switch for any signs of
excessive vibration, leakage, high temperature, 6.3.4 D D D Y
contamination, or deterioration *
Check that all internal hardware is in place, tightened,
6.3.4 X D D Y
and not badly worn
SPD Modules (if equipped)
Check status indicators 7.11 X D Every
Check condition of connecting leads 7.11 X D 2 months

* Service more frequently if the transfer switch is operated in dusty or dirty areas.
See Section: Read these sections carefully for additional information before attempting maintenance or service.
Visually Inspect: Examine these items visually.
Check: Requires physical contact with or movement of system components, or the use of nonvisual indications.
Adjust, Repair, Replace: Includes tightening hardware and lubricating the mechanism. May require replacement of components depending
upon the severity of the problem.
Clean: Remove accumulations of dirt and contaminants from external transfer switch’s components or enclosure with a vacuum cleaner or by
wiping with a dry cloth or brush. Do not use compressed air to clean the switch because it can cause debris to lodge in the components and cause
damage.
Test: May require tools, equipment, or training available only through an authorized distributor/dealer.
Symbols used in the chart:
X= The transfer switch operator can perform these tasks. W=Weekly
D=An authorized distributor/dealer must perform these tasks. M=Monthly
I/M = Transfer Switch Installation Manual Q=Quarterly
S/M = Service Manual. An authorized distributor/dealer must perform S=Semiannually (every six months)
these tasks. Y=Yearly (annually)

82 Section 6 Scheduled Maintenance TP-6866 6/21

 Section 7 Accessories

7.1 Introduction 1
This section describes the hardware options that will
interface with the Decision-Makerr MPAC 1200
controls. The following accessories are available:
D Accessory modules
D Controller disconnect switch 2
D Current monitoring
D Digital meter: displays voltage, frequency, current,
power, and more (factory-installed)
2
D Ethernet communication board
D Load shed module (available on programmed-
transition and closed-transition models only)
D Line-to-neutral voltage monitoring 2
D Supervised transfer control switch
D Surge protection device (SPD)
D User interface cover
3

7.2 Accessory Modules

The following types of accessory modules (also referred
to as accessory boards) are available: 4

D Standard input/output module 5 GM46258

D High power input/output module

D Alarm module with Chicago alarm function 1. Cable connection (defined as the TOP regardless of
orientation)
D External battery module 2. I/O modules (if equipped)
3. Alarm module (if equipped)
See the transfer switch Installation Manual for field 4. External battery module (must be last, if equipped)
connection instructions. If the modules are not 5. Mounting plate
factory-installed, refer to the installation instructions Figure 7-2 Accessory Module Mounting
provided with the accessory kits.

The mounting kit holds up to five optional modules. The

maximum total current draw is 300 mA. See Figure 7-1.
If an External Battery Module is installed, there is no
current restriction.

The accessory modules with mounting kit are shown in

Figure 7-2.

Module Current Draw Specifications, mA

Alarm Module 75

Standard I/O Module 75

High Power I/O Module 100

Figure 7-1 Option Board Types

TP-6866 6/21 Section 7 Accessories 83

7.2.1 Input/Output (I/O) Modules
1 2
Two types of input/output modules are available. The
standard I/O Module has two inputs and six outputs.
The high-power I/O module has two inputs and three
3
outputs. See Figure 7-4 through Figure 7-6 for I/O
module illustrations and specifications.

3
GM42186
4
1. Input LEDs 1 and 2
2. Input connector
3. Output connector
4. Output LEDs 3- 5 for outputs 1, 2, and 3

Figure 7-5 High-Power I/O Module

GM41093
4
1. Input LEDs 7 and 8 for inputs 1 and 2 Inputs
2. Input connector Available Inputs 2
3. Output connector
4. Output LEDs 1- 6 Input Definition Contact Closure
Current 5 mA Max
Figure 7-3 Standard I/O Module
Connection Type Terminal Strip

Inputs Wire Size #14-24 AWG

Max Distance 700 feet
Available Inputs 2
Input Definition Contact Closure Outputs

Current 5 mA Max Outputs Available 3

Connection Type Terminal Strip Contact Type Form C (SPDT)

Wire Size #14-24 AWG 12 A @ 24 VDC

12 A @ 250 VAC
Max Distance 700 feet Contact Voltage Rating
10 A @ 277 VAC
Outputs 2 A @ 480 VAC
Connection Type Terminal Strip
Outputs Available 6
Wire Size #14-24 AWG
Contact Type Form C (SPDT)
2 A @ 30 VDC Environmental Specifications
Contact Voltage Rating
500 mA @ 125 VAC Temperature - 40C to 85C (- 40F to 185F)
Connection Type Terminal Strip Humidity 35% to 85% noncondensing
Wire Size #14-24 AWG
Figure 7-6 High-Power Input/Output Module
Figure 7-4 Standard Input/Output Module

84 Section 7 Accessories TP-6866 6/21

Note: Each I/O module must have unique address. 7.2.2 External Battery Supply Module
(EBSM)
Use the address DIP switches on the I/O module to
assign a unique (different) address to each module as The external battery supply module (EBSM) kit allows
shown in Figure 7-7. Assign addresses in order from 1 connection to the generator set engine start battery(ies)
to 4. An LED for each DIP switch lights to indicate that or other batteries to provide 12 VDC power to the ATS
the switch is closed. controller. The EBSM may also be referred to as the
battery option board (BOB).
The alarm module’s fixed address is 5. The battery
module’s fixed address is 6. The EBSM kit is required for the following applications:
Use the Set Inputs/Outputs menu to assign input and
D Systems using extended engine start time
output functions. See Section 4.7 for instructions.
delays. The EBSM provides power to the ATS
LEDs on the module circuit board light to indicate that controller during extended time delays longer than 15
each input or output is active. seconds, when neither the Normal nor the
Emergency source is available.

D Installations with frequent utility power outages.

The EBSM provides power to the ATS controller when
neither source is available, preserving the controller’s
Both switches OFF
backup battery.

Address=1 shown The EBSM produces 2 amps at 12 VDC with 9- 36 VDC

input. The EBSM input is reverse-polarity protected.
The EBSM outputs a low battery voltage signal when the
external battery voltage falls below 11 VDC for a 12-volt
system or 22 VDC for a 24-volt system.
DIP Switch
1
1 2 Address
Off Off 1
On Off 2
Off On 3
On On 4

Figure 7-7 Address DIP Switch Settings

4
2
GM42227-A
1. Connector P20
2. LED indicators
3. Battery input connection terminal block TB13
4. 12/24 volt DIP switch SW11-1. OFF=12 VDC, ON = 24 VDC

Figure 7-8 External Battery Supply Module

DIP Switch SW11-1 Setting Battery Voltage

OFF 12 VDC
ON 24 VDC

Figure 7-9 Battery Voltage Selection

TP-6866 6/21 Section 7 Accessories 85

7.2.3 Alarm Module Alarm Board DIP Switches

See Figure 7-10 for the alarm module. There are four DIP switches on the alarm module board.
Some of the switches are not used. See Figure 7-11. To
The functions provided by this board are: enable the preferred source selection, set DIP switch 1
to ON. If the supervised transfer switch is installed on
D 90 dB Audible alarm (any alarm function can be the ATS, set DIP switch 2 to ON.
programmed to trigger the audible alarm)
DIP Switch Function
D Chicago alarm operation 1 Preferred source selection
2 Supervised transfer enable
D Preferred source selection
3 Not used
D Supervised transfer control (supervised transfer 4 Not used
control switch required)
Figure 7-11 Alarm Board DIP Switches
D Connection for external alarm
Preferred Source Selection
The alarm board has a fixed address = 5.
The alarm module is required for preferred source
selection. To enable the preferred source selection, set
1
DIP switch 1 to ON. Then see Section 4.6.3 for
instructions to select Source N or Source E as the
preferred source.

2 External Alarm
A customer-supplied external alarm horn can be
connected to the alarm module at terminal block TB14.
Connect to the normally open or normally closed contact
as recommended by the alarm manufacturer’s
instructions. See Figure 7-12.

Item Specification
Wire Size #12-22 AWG Cu

GM40764 500 mA @ 120 VAC

4 3 Contact Voltage Rating
250 mA @ 240 VAC

1. Supervised Transfer Switch Connection, P22 Figure 7-12 External Alarm Connection
2. External Alarm Connection, TB 14 Specifications
3. Alarm Indicator, LED1
4. DIP Switches
Audible Alarm Setup
Figure 7-10 Alarm Module
The alarm board is equipped with a 90 dB audible alarm.
The audible alarm can be set to sound under selected
fault conditions. Use the Common Alarms Setup menu
to assign functions to the audible alarm. See Section 4.8
for instructions to set Audible Alarm: Y for each function
that should trigger the alarm.

Alarm Operation, Normal Mode

In Normal Mode, the horn sounds anytime a fault event
happens in the system. The horn continues to sound
unless the alarm silence button is pressed. When the
fault is cleared, the alarm silence is ended and reset for
the next alarm.

86 Section 7 Accessories TP-6866 6/21

Alarm Operation, Chicago Alarm Mode Instructions to Silence the Alarm in Normal and
Chicago Alarm Modes
Chicago Alarm mode requires the horn to sound and a
lamp or LED to light when the switch is in the emergency When the alarm is activated, the word Alarm appears on
(non-preferred) position. The horn continues to sound the main display menu above the first button. See
unless the alarm silence button is pressed. When the Figure 7-13. Press the Alarm button to open the Reset
fault is cleared, the alarm silence is ended and reset for menu. Then press the button labeled Reset to silence
the next alarm. the alarm.

For Chicago Alarm Mode, use the Common Alarm System Ready
Setup menu to assign the necessary faults and LD Exer 12/14 @ 16:00
conditions to the audible alarm. See Section 4.8. Be Norm 480V Emer 480V
sure to assign the Contactor in Standby condition to Alarm View Set Test
trigger the audible alarm.
Reset
A remote alarm or indicator light can also be connected To Silence Alarm
to the alarm board to indicate the alarm condition as
described previously. See External Alarm. B Y Reset Main

Alarm Silence Mode Reset

Status or Fault Description
In Alarm Silence Mode, the horn is disabled. Alarm Alarm Silenced
Silenced appears on the display and the system alert B Y Reset Main
LED lights.

The Alarm Silenced condition can be assigned to a Figure 7-13 Alarm Silence
programmable output. See Section 4.7 for instructions
to assign outputs.

TP-6866 6/21 Section 7 Accessories 87

7.3 Controller Disconnect Switch Disconnecting power to the controls will cause the ATS
to send an engine start signal to the generator set.
WARNING Prevent the generator set from starting by pressing the
OFF button on the generator set controller and
disconnecting the battery charger and battery. Refer to
the generator set operation manual for specific
instructions.

Accidental starting. The switch has two positions, auto (I) and disconnect
Can cause severe injury or death. (0). Move the controller disconnect switch to the 0
position to disconnect power to the ATS controller. After
Disconnect the battery cables before
maintenance or service, move the switch to the I position
working on the generator set.
Remove the negative (- ) lead first to reconnect power. Follow the instructions in the
when disconnecting the battery. generator set documentation to reenable the generator
Reconnect the negative (- ) lead last set.
when reconnecting the battery.
The controller disconnect switch is not available for
service entrance models, which are equipped with a
Disabling the generator set. Accidental starting can control circuit isolation switch as standard equipment.
cause severe injury or death. Before working on the
generator set or equipment connected to the set, disable the
generator set as follows: (1) Press the generator set off/reset
button to shut down the generator set. (2) Disconnect the
power to the battery charger, if equipped. (3) Remove the
battery cables, negative (- ) lead first. Reconnect the negative
(- ) lead last when reconnecting the battery. Follow these
precautions to prevent the starting of the generator set by the
remote start/stop switch.

DANGER

Hazardous voltage.
Will cause severe injury or death.
Only authorized personnel should
open the enclosure.

The controller disconnect switch allows disconnection #

of the power to the controller during maintenance and

service. See Figure 7-14.
I = Connect
Note: Disable the generator set before using the
0 = Disconnect
controller disconnect switch to disconnect power
to the ATS controls.
Figure 7-14 Controller Disconnect Switch

88 Section 7 Accessories TP-6866 6/21

7.4 Current Sensing Current transformer kits are designed for your transfer
switch based on the current rating, number of phases,
The current sensing kit is shown in Figure 7-15. See and transfer switch model.
Figure 7-16 for the current sensing kit connections.
Use a clamp-on current sensing meter to calibrate the
The current sensing kit uses current transformers to current. Store the measured current values using the
measure the load bus current on all phases. Load Calibration menu. See Section 4.12.
current can then be displayed on the controller menu.
See Section 1.6, Normal Operation Menus.

GM89028

1. Current transformers on load bus 2. Terminal block TB1 (see wiring diagram GM47803)

Figure 7-15 Current Sensing Kit

TP-6866 6/21 Section 7 Accessories 89

Figure 7-16 Current Sensing Wiring Diagram

90 Section 7 Accessories TP-6866 6/21

7.5 Digital Meter 7.6 Ethernet Communication
The digital power meter displays voltage, current, Board
frequency, and power. See Figure 7-17 for a typical Ethernet communication is provided by a circuit board
meter display. Other features include: that connects to the MPAC controller board. The
D 35 programmable alarms Ethernet communication board is optional for the
D LCD display, 67 x 62.5 mm (2.65 x 2.5 in.) MPAC 1200 controller. The Ethernet board includes an
RJ-45 connector for an Ethernet cable.
D Pushbutton operation
D Password- protected programming menus The Ethernet board may have a default IP address
D Two digital inputs assigned at the factory for test purposes. Change the
D Two digital outputs IP address to an address owned by the user. Assign
a new IP address and port number from the controller’s
D Two Form A relay outputs
user interface or use a personal computer and Kohler
D Serial port for optional network connections SiteTech software.
D Data logging
See Section 5.2.3 for more information about Ethernet
Digital meters must be factory-installed. communications.
See TP- 7168, PM5330 User Manual, for operation
instructions.

TP- 7168

Figure 7-17 Digital Meter

TP-6866 6/21 Section 7 Accessories 91

7.7 Heater
1
An anti-condensation heater kit is available. The strip
heater is controlled by a hygrostat to raise the
temperature inside the enclosure above the dew point to
prevent condensation. Figure 7-18 shows a typical
location of the heater kit components inside the
enclosure.

The installer must connect 120 VAC power to the 2

terminal block near the hygrostat. See Figure 7-19 and
Figure 7-20. The heater and hygrostat are connected to
power through a 15-amp circuit breaker.

The relative humidity setting on the hygrostat is

adjustable from 35% to 95%. A setting of 65% is 3
recommended.

Because of space limitations in the smaller enclosures, GM71056

the following models can include either an enclosure 1. 120 VAC power connection terminal block
heater or a surge protection device (SPD), but not both: 2. Circuit breaker
3. Relative humidity adjustment control
D Model KCS 30- 200 Amps
D Model KSS/KSSB 40- 225 Amps Figure 7-19 Hygrostat Assembly, Typical

HYGROSTAT

CIRCUIT
BREAKER

2
TERMINAL
BLOCK HEATER

120 VAC ONLY

CUSTOMER SUPPLIED

Right Side View

GM69824 GM71278

1. Hygrostat assembly, see Figure 7-19 Figure 7-20 Heater Connections

2. Strip heater with guard

Figure 7-18 Heater Location, Typical

92 Section 7 Accessories TP-6866 6/21

7.8 Line-to-Neutral Voltage OFF position. The contactor will not transfer to Source
E, even if Source E is available. When Source N returns,
Monitoring the contactor will transfer back to Source N.
Line-to-neutral voltage monitoring allows the display of
When the input is deactivated, the ATS transfers back to
the AN, BN, and CN RMS voltages in the normal
Source N, if available, executing all programmed time
operation menus. See Section 1.6. It is standard on
delays. If Source N is not available, the ATS transfers to
4-pole models and optional on 2-pole and 3-pole
Source E.
models.
The load shed (forced transfer to off) function only sheds
The line-to-neutral monitoring kit is available
loads connected to Source E. The preferred source
factory-installed or as a loose kit. Refer to the
selector switch position (if equipped) does not affect this
instructions provided with the kit for field installation.
function.

7.9 Load Shed 7.9.2 Customer Connection

(Forced Transfer to OFF) The load shed function requires an external signal
The load shed (forced transfer to OFF) accessory is (contact closure) to initiate transfer to the OFF position.
available for programmed-transition and closed- Connect the external contact to input #1 (if available) or
transition transfer switches. input #2 on connector TB1 on the controller. See
Figure 7-22. Use #12- 24 AWG wire and tighten to
D The load shed accessory for models KCP and KCC is 0.5 Nm (4.4 in. lb.).
available factory-installed or as a loose kit.
Use the Set Inputs/Outputs menu or Kohlerr SiteTecht
D The load shed accessory for bypass/isolation software to assign the connected input (Main Board
models KBP and KBC must be factory-installed. Input #1 or #2, or Digital Input A1 or A2 in SiteTech) to
the Forced Transfer to Off function. If the external
D The load shed accessory is not required for load shed contact is connected to a different input connection on
(forced transfer to OFF) functionality on model KEP an optional I/O module, assign the Forced Transfer to
Service Disconnect to OFF models. Off function to that input.

See Figure 7-21 for an illustration of the load shed

accessory.

7.9.1 Description
The load shed (forced transfer to off) accessory allows
the removal of non-critical loads from the Source E
generator set. The accessory requires an external
signal (contact closure) to initiate transfer to the OFF
position.

When the Forced Transfer to Off input is activated

(contact closed), the contactor moves from Source E to
the OFF position immediately, ignoring all time delays. If
the normal source is available when the input is
activated, the ATS transfers to the OFF position and
then to Source N. If Source N is not available, the ATS
remains in the OFF position until the input is
deactivated.

Activating the Forced Transfer to Off input while the GM23469

contactor is in the Source N position does not cause a
transfer to the OFF position. However, if source N is lost Figure 7-21 Load Shed Accessory (for
while the input is activated, the contactor will move to the identification)

TP-6866 6/21 Section 7 Accessories 93

 1

TB1

12
6

MLB Input 2
(alternate
MLB connection)
Input 1
7
1

#12- 24 AWG wire

0.5 Nm (4.4 in. lb.)
GM89713
MPAC Controller Circuit Board

1. Input/output terminal strip TB1

Figure 7-22 Forced Transfer to Off Input Connection (for load shed kits)

94 Section 7 Accessories TP-6866 6/21

7.10 Supervised Transfer Control Manual Transfer Procedure
Switch 1. An event occurs such as the loss of the connected
source or the start of a loaded exercise, or an
The supervised transfer control switch (AUTO/ operator starts a loaded test.
MANUAL/TRANSFER switch) is a three-position, key-
operated switch that allows manual control of load 2. The ATS executes times delays and signals the
transfers. The alarm module is required for installation generator set engine to start.
and operation of the supervised transfer control switch.
The switch connects to P22 on the alarm module. See Note: Press the END TIME DELAY button to
Figure 7-10. shorten the time delays, if desired.

The switch has maintained AUTO and MANUAL 3. MANUAL TRANSFER is displayed on the
positions and a momentary TRANSFER position. The controller and the Not-in-Auto LED flashes.
key can be removed in either the AUTO or MANUAL
position. The key cannot be removed when the switch is 4. Turn the keyswitch to the TRANSFER position and
in the TRANSFER position. Figure 7-23 shows the release.
switch.
5. The load is transferred to the standby source, if
available.

6. When the preferred source returns or the exercise

or test ends, manual transfer is required to transfer
back to the preferred source. Turn the keyswitch to
TRANSFER and release. Load control time delays
will operate if both sources are available.

Note: Automatic and non-automatic transfer switches

operate differently when the supervised transfer
control switch is in the MANUAL position. The
operation is described in the following sections
and shown in Figure 7-24.

7.10.2 Automatic Transfer Switches

GM21286

AUTO position
Figure 7-23 Supervised Transfer Control Switch
On an automatic transfer switch, when the Supervised
7.10.1 Manual Transfer Transfer Control switch is in the AUTO position, the
controller responds normally to transfer requests, and
Moving the switch to the TRANSFER position will not will automatically transfer to a source if that source is
cause the ATS to transfer unless an event such as a loss available.
of utility, a loaded test, or a loaded exercise has initiated
a transfer sequence. The transfer sequence executes MANUAL Position
all programmed time delays and signals the generator
set engine to start. Wait for the time delays to expire, or On an automatic transfer switch with the Supervised
press the End Time Delay button. Transfer Control Switch in the MANUAL Position, the
contactor will automatically transfer to the available
MANUAL TRANSFER is displayed on the controller source if the connected source is not available. In this
display and the Not-in-Auto LED flashes when the ATS case, no user action is required to initiate the transfer.
is ready to transfer. Turn the switch to TRANSFER and
release it to allow a transfer. It is not necessary to hold Operation with Test and Peak Shave
the switch in the TRANSFER position.
On an automatic transfer switch, a test, peak shave, or
The MANUAL mode allows the system to run on the loaded exercise command will be recognized and a
standby source indefinitely, even if the preferred source transfer sequence to the standby source will operate
is available. normally when the Supervised Transfer Control Switch

TP-6866 6/21 Section 7 Accessories 95

is in the MANUAL position. However, ending the test or position, the controller responds normally to transfer
removing the peak shave signal will not cause a transfer requests, and will automatically transfer to a source if
back to the preferred source. Move the supervised that source is available.
transfer control switch to the TRANSFER position to
initiate transfer back to the preferred source. MANUAL Position

When the supervised transfer control switch is in the

7.10.3 Non-Automatic Transfer Switches MANUAL position, a non-automatic transfer switch
Non-automatic transfer switches are factory-equipped does not transfer automatically, even if the connected
with the supervised transfer control switch. source is lost. To initiate a transfer sequence after the
source has been lost, move the switch to TRANSFER
Note: Transfer switches are built and UL-labeled as and then release the switch as described in Section
automatic or non-automatic by the factory and 7.10.1.
cannot be converted in the field. The supervised
transfer control switch must not be removed from Operation with Test and Peak Shave
non-automatic switches in the field.
On a non-automatic transfer switch, the test, peak
shave and loaded exercise signals are ignored when the
AUTO position
Supervised Transfer Control Switch is in the MANUAL
On a non-automatic transfer switch, when the position.
Supervised Transfer Control switch is in the AUTO

Switch Position Automatic Switches Non-Automatic Switches

AUTO D Automatically transfers to the standby source, when available, if the preferred source is lost.
D Transfers back to the preferred source when it becomes available.
MANUAL D Automatically transfers to an available source if D Does not automatically transfer to an available
the connected source is lost. source when the connected source is lost.
D Test, peak shave, and loaded exercise D Test, peak shave, and loaded exercise commands
commands will transfer to the standby source. are ignored.
D Does not automatically transfer back to D Does not automatically transfer back to preferred
preferred when both sources are available. when both sources are available.
D Transfers only when the switch is manually
moved to the TRANSFER position as described
below.
TRANSFER D Does not initiate an engine start sequence. Generator set engine must be signalled to start by an
(momentary event such as a loss of utility, loaded test, loaded exercise, etc.
switch position)
D Allows transfer to the other source, if available. An event such as a loss of utility, loaded exercise, or
loaded test must first initiate the transfer sequence.
D Time delays will operate. Wait for time delays to expire, or press the End Time Delay button.
D Operates pre- and post-transfer load control time delays if both sources are available.
D MANUAL TRANSFER is displayed when the ATS is ready to transfer.

Figure 7-24 Supervised Transfer Control Switch Operation for Automatic and Non-Automatic Transfer Switches

96 Section 7 Accessories TP-6866 6/21

7.11 Surge Protection (SPD)
A surge protection device (SPD) is available for the
transfer switch. Installed on the Normal source side, the
SPD protects the system from voltage surges,
preventing damage to household loads. The SPD
resets automatically. See Figure 7-25 for the typical
SPD assembly location inside the ATS enclosure. See
Figure 7-26 for SPD specifications and Figure 7-27 for
SPD connections.

Because of space limitations in the smaller enclosures,

the following models can include either an enclosure
heater or a surge protection device(SPD), but not both:
D Model KCS 30- 200 Amps 1
D Model KSS/KSSB 40- 225 Amps

GM49947

1. SPD assembly is typically located on the side of the

enclosure. Location varies for different models.

Figure 7-25 SPD Location, Typical

SPD Specifications
Maximum
Max. Limiting Voltage, (L-N/N-G/L-G) Continuous
Nominal Discharge UL VPR 3rd Ed (kV) Short Circuit Operating
Voltage Current (L-N/N-G/L-G) Withstand Voltage
(V ±15%) (kA) Phase Poles (kV) at 3kAmps at 10kAmp Current (kA) (VAC)
120 / 240 40 Split 3 0.6 / 1.2 / 0.7 0.6 / 0.4 / 0.6 0.8 / 0.7 / 0.8 200 175 / 350
120 / 208 40 Wye 4 0.6 / 1.2 / 0.7 0.6 / 0.4 / 0.6 0.8 / 0.7 / 0.8 200 175 / 350
277 / 480 40 Wye 4 1.0 / 1.2 / 1.1 1.0 / 0.4 / 1.0 1.2 / 0.7 / 1.2 200 320 / 640
120 / 240 40 HLD 4 1.0 / 1.2 / 1.1 1.0 / 0.4 / 1.0 1.2 / 0.7 / 1.2 200 320 / 640
347 / 600 40 Wye 4 1.3 / 1.2 / 1.4 1.3 / 0.4 / 1.3 1.5 / 0.7 / 1.5 200 440 / 880
Figure 7-26 SPD Specifications

TP-6866 6/21 Section 7 Accessories 97

Figure 7-27 SPD Wiring Diagram, GM89992
98 Section 7 Accessories TP-6866 6/21
7.11.1 SPD Status Indicators Connect customer-provided indicators or alarms to the
normally open (NO) or normally closed (NC) auxiliary
A status indicator on each Surge Protection Device contact terminals on the remote status indicator
(SPD) module indicates the SPD condition. See connection terminal block. See Figure 7-29 for the
Figure 7-28. A green indicator shows that the SPD is contact rating and Figure 7-28 for the terminal block
providing protection. When the status indicator is red, location. See the decal on the SPD assembly or the
the SPD no longer provides protection. Replace the transfer switch wiring diagram for connections.
SPD cartridge. See Section 7.11.3 for replacement
instructions.
SPD Remote Status Indication Specification
Contact rating 1 A @ 250 VAC
Wire Size 16 AWG

1 Figure 7-29 Remote Status Indicator Contact

Specifications

5
7.11.3 SPD Replacement
4 2 Replace the module when the SPD indicator turns red.
Follow the replacement procedure in this section.

DANGER

Hazardous voltage.
Will cause severe injury or death.
This equipment must be installed and
serviced by qualified electrical
personnel.

GM89934
Servicing the transfer switch. Hazardous voltage will
1. Decal, remote status indicator wiring cause severe injury or death. Deenergize all power sources
2. Fuse blocks
before servicing. Turn off the main circuit breakers of all
3. Surge suppressors
4. SPD status indicator location
transfer switch power sources and disable all generator sets
5. Remote status indicator connections as follows: (1) Move all generator set master controller
switches to the OFF position. (2) Disconnect power to all
battery chargers. (3) Disconnect all battery cables, negative
Figure 7-28 SPD Assembly, Typical
(- ) leads first. Reconnect negative (- ) leads last when
reconnecting the battery cables after servicing. Follow these
7.11.2 SPD Remote Status Indicator precautions to prevent the starting of generator sets by an
automatic transfer switch, remote start/stop switch, or engine
A customer-supplied indicator for the SPD can be start command from a remote computer. Before servicing any
connected to provide remote indication when the SPD components inside the enclosure: (1) Remove all jewelry. (2)
Stand on a dry, approved electrically insulated mat. (3) Test
needs to be replaced. The contact changes state when
circuits with a voltmeter to verify that they are deenergized.
the SPD module needs replacement.

TP-6866 6/21 Section 7 Accessories 99

SPD Replacement Procedure 8. Replace the enclosure’s inner panel, if equipped.
Note: The cartridges are keyed for the phases or the 9. Reconnect power to the transfer switch by closing
neutral. Be sure to obtain the correct service part the normal and emergency source circuit breakers.
for each cartridge. See the transfer switch parts
catalog for service part numbers. 10. Check the SPD status indicators.

1. Disable the generator set to prevent starting as 11. Reconnect the generator set engine starting
follows: battery, negative (- ) lead last.

a. Move the generator set master switch to the 12. Reconnect power to the battery charger.
OFF position.
13. Close and lock the ATS enclosure door.
b. Disconnect power to the battery charger.
14. Move the generator set master switch to the AUTO
c. Disconnect the generator set engine starting position.
battery, negative (- ) lead first.

2. Disconnect power to the transfer switch: Open the 7.12 User Interface Cover
normal and emergency source circuit breakers
upstream of the transfer switch. The gasket-sealed, hinged user interface cover
prevents unauthorized access to the transfer switch
3. Remove the enclosure’s inner panel , if equipped. controls and protects the user interface from harsh
environmental conditions. Use a customer-supplied
4. Open the fuse holder. padlock to lock the cover.

5. Remove the cartridge by pulling straight out. The cover is available as an optional accessory for
NEMA 1 enclosures. NEMA 3R enclosures include the
6. Replace the SPD cartridge with the appropriate cover as standard equipment.
service part.

7. Close the fuse holder.

100 Section 7 Accessories TP-6866 6/21

 Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfm cubic feet per minute exh. exhaust
ABDC after bottom dead center CG center of gravity ext. external
AC alternating current CID cubic inch displacement F Fahrenheit, female
A/D analog to digital CL centerline FHM flat head machine (screw)
ADC advanced digital control; cm centimeter fl. oz. fluid ounce
analog to digital converter CMOS complementary metal oxide flex. flexible
adj. adjust, adjustment substrate (semiconductor) freq. frequency
ADV advertising dimensional com communications (port) FS full scale
drawing coml commercial ft. foot, feet
Ah amp-hour Coml/Rec Commercial/Recreational ft. lb. foot pounds (torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued ftp file transfer protocol
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride g gram
Institute crit. critical ga. gauge (meters, wire size)
ALOP anticipatory low oil pressure CSA Canadian Standards gal. gallon
alt. alternator Association gen. generator
Al aluminum CT current transformer genset generator set
ANSI American National Standards Cu copper
Institute (formerly American GFI ground fault interrupter
cUL Canadian Underwriter’s
Standards Association, ASA) Laboratories GND, ground
AO anticipatory only CUL Canadian Underwriter’s gov. governor
APDC Air Pollution Control District Laboratories gph gallons per hour
API American Petroleum Institute cu. in. cubic inch gpm gallons per minute
approx. approximate, approximately cw. clockwise gr. grade, gross
APU Auxiliary Power Unit CWC city water-cooled GRD equipment ground
AQMD Air Quality Management District cyl. cylinder gr. wt. gross weight
AR as required, as requested D/A digital to analog HxWxD height by width by depth
AS as supplied, as stated, as DAC digital to analog converter HC hex cap
suggested dB decibel HCHT high cylinder head temperature
ASE American Society of Engineers dB(A) decibel (A weighted) HD heavy duty
ASME American Society of DC direct current HET high exhaust temp., high
Mechanical Engineers engine temp.
DCR direct current resistance
assy. assembly hex hexagon
deg.,  degree
ASTM American Society for Testing Hg mercury (element)
Materials dept. department
dia. diameter HH hex head
ATDC after top dead center HHC hex head cap
ATS automatic transfer switch DI/EO dual inlet/end outlet
DIN Deutsches Institut fur Normung HP horsepower
auto. automatic hr. hour
e. V. (also Deutsche Industrie
aux. auxiliary Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole, double-throw HVAC heating, ventilation, and air
AWG American Wire Gauge DPST double-pole, single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat. battery DVR digital voltage regulator Hz hertz (cycles per second)
BBDC before bottom dead center E2PROM, EEPROM IBC International Building Code
BC battery charger, battery electrically-erasable IC integrated circuit
charging programmable read-only ID inside diameter, identification
BCA battery charging alternator memory IEC International Electrotechnical
BCI Battery Council International E, emer. emergency (power source) Commission
BDC before dead center ECM electronic control module, IEEE Institute of Electrical and
BHP brake horsepower engine control module Electronics Engineers
blk. black (paint color), block EDI electronic data interchange IMS improved motor starting
(engine) EFR emergency frequency relay in. inch
blk. htr. block heater e.g. for example (exempli gratia) in. H2O inches of water
BMEP brake mean effective pressure EG electronic governor in. Hg inches of mercury
bps bits per second EGSA Electrical Generating Systems in. lb. inch pounds
br. brass Association Inc. incorporated
BTDC before top dead center EIA Electronic Industries ind. industrial
Btu British thermal unit Association int. internal
Btu/min. British thermal units per minute EI/EO end inlet/end outlet int./ext. internal/external
C Celsius, centigrade EMI electromagnetic interference I/O input/output
cal. calorie emiss. emission IP internet protocol
CAN controller area network eng. engine ISO International Organization for
CARB California Air Resources Board EPA Environmental Protection Standardization
CAT5 Category 5 (network cable) Agency J joule
CB circuit breaker EPS emergency power system JIS Japanese Industry Standard
CC crank cycle ER emergency relay k kilo (1000)
cc cubic centimeter ES engineering special, K kelvin
CCA cold cranking amps engineered special kA kiloampere
ccw. counterclockwise ESD electrostatic discharge KB kilobyte (210 bytes)
CEC Canadian Electrical Code est. estimated KBus Kohler communication protocol
cert. certificate, certification, certified E-Stop emergency stop kg kilogram
cfh cubic feet per hour etc. et cetera (and so forth)

TP-6866 6/21 Appendix 101

kg/cm2 kilograms per square NBS National Bureau of Standards RTU remote terminal unit
centimeter NC normally closed RTV room temperature vulcanization
kgm kilogram-meter NEC National Electrical Code RW read/write
kg/m3 kilograms per cubic meter NEMA National Electrical SAE Society of Automotive
kHz kilohertz Manufacturers Association Engineers
kJ kilojoule NFPA National Fire Protection scfm standard cubic feet per minute
km kilometer Association SCR silicon controlled rectifier
kOhm, k kilo-ohm Nm newton meter s, sec. second
kPa kilopascal NO normally open SI Systeme international d’unites,
kph kilometers per hour no., nos. number, numbers International System of Units
kV kilovolt NPS National Pipe, Straight SI/EO side in/end out
kVA kilovolt ampere NPSC National Pipe, Straight-coupling sil. silencer
kVAR kilovolt ampere reactive NPT National Standard taper pipe SMTP simple mail transfer protocol
kW kilowatt thread per general use SN serial number
kWh kilowatt-hour NPTF National Pipe, Taper-Fine SNMP simple network management
kWm kilowatt mechanical NR not required, normal relay protocol
kWth kilowatt-thermal ns nanosecond SPDT single-pole, double-throw
L liter OC overcrank SPST single-pole, single-throw
LAN local area network OD outside diameter spec specification
L x W x H length by width by height OEM original equipment specs specification(s)
lb. pound, pounds manufacturer sq. square
lbm/ft3 pounds mass per cubic feet OF overfrequency sq. cm square centimeter
LCB line circuit breaker opt. option, optional sq. in. square inch
LCD liquid crystal display OS oversize, overspeed SMS short message service
LED light emitting diode OSHA Occupational Safety and Health SS stainless steel
Administration std. standard
Lph liters per hour
OV overvoltage stl. steel
Lpm liters per minute
oz. ounce tach. tachometer
LOP low oil pressure
p., pp. page, pages TB terminal block
LP liquefied petroleum
PC personal computer TCP transmission control protocol
LPG liquefied petroleum gas
PCB printed circuit board TD time delay
LS left side
pF picofarad TDC top dead center
Lwa sound power level, A weighted
PF power factor TDEC time delay engine cooldown
LWL low water level
ph.,  phase TDEN time delay emergency to
LWT low water temperature
PHC Phillipsr head Crimptiter normal
m meter, milli (1/1000) (screw)
M mega (106 when used with SI TDES time delay engine start
PHH Phillipsr hex head (screw) TDNE time delay normal to
units), male
PHM pan head machine (screw) emergency
m3 cubic meter
PLC programmable logic control TDOE time delay off to emergency
m3/hr. cubic meters per hour
PMG permanent magnet generator TDON time delay off to normal
m3/min. cubic meters per minute
pot potentiometer, potential temp. temperature
mA milliampere
ppm parts per million term. terminal
man. manual
PROM programmable read-only THD total harmonic distortion
max. maximum memory
MB megabyte (220 bytes) TIF telephone influence factor
psi pounds per square inch tol. tolerance
MCCB molded-case circuit breaker psig pounds per square inch gauge
MCM one thousand circular mils turbo. turbocharger
pt. pint typ. typical (same in multiple
meggar megohmmeter PTC positive temperature coefficient locations)
MHz megahertz PTO power takeoff UF underfrequency
mi. mile PVC polyvinyl chloride UHF ultrahigh frequency
mil one one-thousandth of an inch qt. quart, quarts UIF user interface
min. minimum, minute qty. quantity UL Underwriter’s Laboratories, Inc.
misc. miscellaneous R replacement (emergency) UNC unified coarse thread (was NC)
MJ megajoule power source UNF unified fine thread (was NF)
mJ millijoule rad. radiator, radius univ. universal
mm millimeter RAM random access memory URL uniform resource locator
mOhm, mmilliohm RDO relay driver output (web address)
MOhm, Mmegohm ref. reference US undersize, underspeed
MOV metal oxide varistor rem. remote UV ultraviolet, undervoltage
MPa megapascal Res/Coml Residential/Commercial V volt
mpg miles per gallon RFI radio frequency interference VAC volts alternating current
mph miles per hour RH round head VAR voltampere reactive
MS military standard RHM round head machine (screw) VDC volts direct current
ms millisecond rly. relay VFD vacuum fluorescent display
m/sec. meters per second rms root mean square VGA video graphics adapter
mtg. mounting rnd. round VHF very high frequency
MTU Motoren-und Turbinen-Union RO read only W watt
MW megawatt ROM read only memory WCR withstand and closing rating
mW milliwatt rot. rotate, rotating w/ with
F microfarad rpm revolutions per minute WO write only
N, norm. normal (power source) RS right side w/o without
NA not available, not applicable RTDs Resistance Temperature wt. weight
nat. gas natural gas Detectors xfmr transformer

102 Appendix TP-6866 6/21

Appendix B Screen Summaries

For reference, this section lists the items displayed during normal operation, and the information and settings shown in
the View screens and Setup menus.

Operation Screens View Screens

Main Screen Main Screen
D System Status D System Status
D Next Exercise Time and Date D Next Exercise Time and Date
D Normal and Emergency Voltage D Normal and Emergency Voltage
D Frequency View Event History
D Lamp Test D Event Description
D Current, Amps D Date and Time of event
D Time/Date View Maintenance Records
D Daylight Saving Time Info D Total Min Not Preferred
D Preferred Source D Reset Min Not Preferred
D Source-Source Type (Util-Gen) D Total Min in Standby
D Commit/No Commit to Transfer D Reset Min in Standby
D Standard/Programmed/Closed Transition D Total Min Operation
D Phase Rotation (3-phase only) D Reset Min Operation
D In-Phase Monitoring Enabled/Disabled D Total Transfers
Test Sequence Screens D Reset Transfers
D Enter Password D Total Fail Transfer
D Type of Test D Reset Fail Transfer
d Loaded/Unloaded/Auto Load/Sync Check D Total Loss Pref Tran
d Auto Load Test Run Time D Reset Lodd Pref Tran
D Test Sequence Status Screens D Transfer Time N>E
d Active Time Delay with Time Remaining D Transfer Time E>N
d Source Voltages D System Start Date
d End Delay Button D Last Maint Date
d End Test Button D Last Loss Duration
d Phase Angle (sync check only) D Last Loss Date/Time
Exerciser Sequence (during exercise run)
D Exerciser Active
D Source Voltages
D Time Remaining (in exercise run)
D End Exercise Button

TP-6866 6/21 Appendix 103

View Exerciser Setup d Enabled/Disabled
D Exercise Event Number d Time Delay min:sec
D Enabled/Disabled View Time Delays, Source S1 and Source S2
D Exercise Run Time D Engine Start (Source S2 only)
D Start Date D Engine Cooldown (Source S2 only)
D Start Time D Xfr Preferred>Standby (Standby>Preferred)
D Weekly/Biweekly D Xfr Off > Standby (Off >Preferred)
(programmed- transition only)
D Loaded/Unloaded
D Fail to Acquire Standby
View System Setup
D Load Control
D Standard/Programmed/Closed Transition
d Mode: None/Time
D Source Type: Util/Gen
d Loads to Control (1- 9)
D In-Phase Monitor Enabled/Disabled
D Time-Based Control
D Commit/No Commit to Transfer
d Load Disconnect N>E (E>N) Time Delay min:sec
D # I/O Modules Installed
d Load Reconnect E>N (N>E) Time Delay min:sec
D Rated Current
View Inputs/Outputs
D Remote Test Loading Loaded/Unloaded
D Main Board I/O
D Peak Shave Delay Enabled/Disabled
d Input Function Descriptions (2)
View Source Setup
d Output Function Descriptions (2)
D ABC/BAC Rotation (3-phase only)
D Auxiliary Inputs/ Outputs (optional modules)
D System Voltage, Normal/Emergency
d Module Type and Address
D Frequency (Hz), Source N and E
d Module Status
D Normal Under Voltage PU% and DO%
d Input Function Descriptions
d Normal Over Voltage PU% and DO%
d Output Function Descriptions
d Debounce Time, Seconds
View Common Alarms
D Normal Under Frequency PU% and DO%
D Alarm Group (1 and 2)
d Debounce Time
D Alarm Description
D Normal Voltage Unbalance Enable/Disable
d Normal Voltage Unbalance PU% and DO% D Audible (Yes or No)

D Emergency Under Voltage PU% and DO% D Common (Yes or No)

d Emergency Over Voltage PU% and DO% View Communications Setup

d Debounce Time D Modbus Server TCP Enabled/Disabled

D Emergency Under Frequency PU% and DO% D Modbus Server Port 0, Enable/Disabled
d Emergency Over Frequency PU% and DO% D Modbus Address Port 0
d Debounce Time D Baud Rate Port 0, 9600/19200/57600
D Emergency Voltage Unbalance Enable/Disable D Modbus TCP Unit ID
d Emergency Voltage Unbalance PU% and DO% D IP Address
D In-Phase Monitor D Subnet Mask
d Enabled/Disabled D MAC Address
d Angle, degrees View Control Parameters
D In-Phase Transfer Fail D Application Version (factory-set)
d Enabled/Disabled D ATS Serial Number (factory-set)
d Time Delay min:sec D Controller Serial Number (factory-set)
D Synchronization (for closed-transition) D Contactor Serial Number (factory-set)
d Voltage Differential D Site Designation (optional; use SiteTech to set)
d Frequency Differential D Load Description (optional; use SiteTech to set)
d Angle differential D Branch Description (optional; use SiteTech to set)
D Fail toSync D Location (optional; use SiteTech to set)

104 Appendix TP-6866 6/21

Setup Menus Set Source
D Phase Rotation ABC/BAC/Disabled
Set Time/Date
D Set In-Phase Monitor
D Set Time
d Enable/Disable
D Set Date
d Angle
D Set Automatic Daylight Saving Time
d In-Phase Transfer Fail Time Delay
Set Exerciser d Enable/Disable
For each exerciser event:
d Time Delay min:sec
D Enable/Disable D Set Synchronization (closed-transition models only)
D Loaded/Unloaded d Voltage Differential
D Interval d Frequency Differential
D Repeat Rate d Angle Differential
D Duration d Fail to Sync
D Start Date d Enable/Disable
D Start time d Time Delay min:sec
Set S1/S2 Time Delays D Set Preferred Source Normal/Emergency (alarm module
D Engine Start (Source S2 only) required)
d External Battery? Y or N D Set Normal (Emergency) Source:
d Time Delay min:sec d Number of Phases
D Engine Cooldown Time Delay min:sec (Source S2 only) d Voltage
D Xfr Preferred>Standby (Standby>Preferred) d Frequency
D Xfr Off > Standby (Off >Preferred) d Under Voltage Pickup
(programmed- transition only) d Under Voltage Dropout
D Fail to Acquire Standby d Over Voltage Pickup
d Enable/Disable d Over Voltage dropout
d Time Delay min:sec d Voltage Debounce Time
D Load Control d Voltage Unbalance Enable/Disable (3 phase only)
d Mode: None/Time d Voltage Unbalance Pickup (3 phase only)
d Loads to Control (1- 9) d Voltage Unbalance Dropout (3 phase only)
D Time-Based Control (for each connected load) d Under Frequency Pickup (Emergency source only)
d Load Disconnect N>E (E>N) Time Delay min:sec d Under Frequency Dropout (Emergency source only)
d Load Reconnect E>N (N>E) Time Delay min:sec d Over Frequency Pickup (Emergency source only)
d Over Frequency Dropout (Emergency source only)
d Frequency Debounce time (Emergency source only)
Set Input/Output
D Set Main Board I/O
d Set Input Functions *
d Set Output Functions [
D Set Auxiliary I/O (Modules)
d Set Input Functions *
d Set Output Functions [
* See Section 4.7.3, Input Functions
[ See Section 4.7.4, Output Fundtions.
Set Common Alarms
D Alarm Group 1 or 2
D Modify Alarm
d Audible (Yes/No)
d Common (Yes/No)
D Remove All Alarms Yes/No

TP-6866 6/21 Appendix 105

Set System Set Passwords
D Source Type: Util-Gen D Setup Password
D Transition Type: Standard/Programmed/Closed D Test Password
d Prog Transition Override Automatic/Manual Calibration
(closed-transition only)
D Line-Neutral Voltages, Source N and E, all phases
D Rated Current, Amps
D Line-Line Voltages, Source N and E, all phases
D Transfer Commit Commit/No Commit
D Load Current, LA, LB, and LC
D Remote Test Loading Loaded/Unloaded
Reset Data
D Peak Shave TD Bypass Enable/Disable
D Reset Maintenance Records, Yes or No
Set Communications
D Reset Event History, Yes or No
D Modbus Server TCP Enable/Disable
D Reset Default Parameters, Yes or No
D Modbus Server Port 0, Enable/Disable
D Reset Exercise Setup, Yes or No
D Modbus Address Port 0
D Reset Test Password, Yes or No
D Baud Rate Port 0, 9600/19200/57600
D Disable Test Password, Yes or No
D Modbus TCP Unit ID
D File Maintenance
D IP Address
d Delete Files
D Subnet Mask
d Force History Save
D Default Gateway
D DHCP Status

106 Appendix TP-6866 6/21

 KOHLER CO., Kohler, Wisconsin 53044
Phone 920-457-4441, Fax 920-459-1646
TP-6866 6/21e For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
E 2014 Kohler Co. All rights reserved. KOHLERPower.com