C80, C86 Service Manual
C80, C86 Service Manual
C80/C86
Service Manual
Statement
Shenzhen Comen Medical Instruments Co., LTD. (“ Comen” or “Comen Company”) possesses the copyright
of the non-published Service Manual, and has the right to handle it as confidential data.This Service Manual
is only used as the reference data for the maintenance. The others have no right to disclose the content of this
Service Manual to any third person.
This manual contains the proprietary information which is protected by copyright law. With copyright
reserved, any person shall not photocopy or duplicate any part of this manual or translate it into any other
language without the prior written permission of Comen Company.
Comen Company shall not assume responsibility for the incidental or consequential damages resulting from
the errors in this manual or from the provision, actual performance and use of this manual. Comen Company
shall not provide the proprietary right vested by patent law to any third party. Comen Company shall not
assume legal responsibility for the legal consequences resulting from violating the patent law and the rights
of any third party.
The content in this manual may be subject to change without further notice.
Return of products
If the products need to be returned to Comen Company, please follow the following steps:
Acquisition of the right to return the goods: Contact the after-sales department of Comen Company, tell it the
number of the instrument made by Comen; this number was printed on the equipment nameplate; if this
instrument number is not legible, the goods returned shall not be accepted. Please specify the instrument
number and production date, and briefly describe the reason for returning the goods.
Tel.: 0755-26431236
Fax: 0755-26431232
I
Passwords
A password may be required to access different modes within the monitor.
The passwords are listed below:
Demo mode: 5188
User maintenance: 5188
Factory maintenance: 2016
II
Content
Chapter 1 Safety................................................................................................................................................. 1
1.1 Safety Information................................................................................................................................. 1
1.1.1 Danger......................................................................................................................................... 1
1.1.2 Warning....................................................................................................................................... 1
1.1.3 Cautions.......................................................................................................................................2
1.1.4 Notes........................................................................................................................................... 3
1.2 Equipment Symbols............................................................................................................................... 3
Chapter 2 Warranty and Service......................................................................................................................5
2.1 Warranty Terms...................................................................................................................................... 5
2.2 What is excluded.................................................................................................................................... 5
2.3 Service Procedure.................................................................................................................................. 6
2.3.1 Fill in the Service Claim Form (SCF).........................................................................................6
2.3.2 Send COMEN the SCF and Select a Solution............................................................................ 6
2.3.3 Obtain the RMA Form................................................................................................................ 7
2.3.4 Send the Parts to COMEN.......................................................................................................... 7
2.3.5 Contact Information.................................................................................................................... 8
Chapter 3 Principle Introduction..................................................................................................................... 9
3.1 C80 System Principle Block Diagram................................................................................................... 9
3.2 Module Introduction.............................................................................................................................. 9
3.2.1 Main board (9G45)..................................................................................................................... 9
3.2.2 7-parameterBoard..................................................................................................................... 10
3.2.3 DC Power Supply Board...........................................................................................................11
3.2.4 AC Power Supply Board...........................................................................................................12
3.2.5 Button Board............................................................................................................................. 12
3.2.6 SpO2 Module............................................................................................................................ 13
3.2.7 Analog SpO2 Module............................................................................................................... 14
3.2.8 MASIMO SpO2 Module.......................................................................................................... 14
3.2.9 NELLCOR SpO2 Module........................................................................................................ 15
3.2.10 7 Parameter 12-Lead ECG Board........................................................................................... 15
3.2.11 IBP Board................................................................................................................................ 16
Chapter 4 Troubleshooting..............................................................................................................................17
4.1 Introduction.......................................................................................................................................... 17
4.2 Part Replacement................................................................................................................................. 17
4.3 Patient Monitor Status Check.............................................................................................................. 17
III
4.4 Software Version Check.......................................................................................................................17
4.5 Technical Alarm Check........................................................................................................................ 18
4.6 Troubleshooting Guide.........................................................................................................................18
4.6.1 Power On/Off Failures..............................................................................................................18
4.6.2 Display Failures........................................................................................................................ 19
4.6.3 Battery Problem........................................................................................................................ 20
4.6.4 Touch screen Failures................................................................................................................20
4.6.5 ECG failures..............................................................................................................................20
4.6.6 SpO2 Failures............................................................................................................................22
4.6.7 NIBP Failures............................................................................................................................22
4.6.8 RESP Failures........................................................................................................................... 23
4.6.9 IBP Module Defective............................................................................................................... 24
4.6.10 TEMP Module Defective........................................................................................................ 24
4.6.11 EtCO2 Failures....................................................................................................................... 25
4.6.12 Button and Knob Failures....................................................................................................... 26
4.6.13 Recorder Failures.................................................................................................................... 26
4.6.14 Software Upgrade Problems................................................................................................... 27
4.6.15 Technical Alarm Messages..................................................................................................... 27
Chapter 5 Software Upgrade.......................................................................................................................... 28
5.1 Tools..................................................................................................................................................... 28
5.2 Preparation before Upgrade System Software.....................................................................................28
5.3 System Software Upgrade....................................................................................................................28
Chapter 6 Performance Verification.............................................................................................................. 29
6.1 IBP test................................................................................................................................................. 29
6.1.1 IBP performance test.................................................................................................................29
6.1.2 IBP Pressure Calibration...........................................................................................................29
6.2 NIBP Test............................................................................................................................................. 30
6.2.1 NIBP Leakage Test....................................................................................................................30
6.2.2 NIBP Calibration.......................................................................................................................31
6.3 Sidestream and Mainstream CO2 Module Test....................................................................................32
6.3.1 Accuracy Test............................................................................................................................ 32
6.4 AG Test.................................................................................................................................................33
6.4.1 Leakage Test..............................................................................................................................33
6.4.2 Accuracy Test............................................................................................................................ 33
6.4.3 Calibration.................................................................................................................................34
6.5 ECG Test.............................................................................................................................................. 35
IV
6.5.1 ECG Performance Test..............................................................................................................35
6.5.2 ECG Calibration........................................................................................................................35
6.6 RESP Performance Test....................................................................................................................... 35
6.7 TEMP Test............................................................................................................................................36
Chapter 7 Disassembly Procedure..................................................................................................................37
7.1 Who Should Perform Repairs.............................................................................................................. 37
7.2 Removing the Battery.......................................................................................................................... 38
7.3 Separating the Front and Rear Housing...............................................................................................38
7.4 Removing the Printer........................................................................................................................... 40
7.5 Removing the Main Board...................................................................................................................40
7.6 Removing the Knob Encoder and keyboard........................................................................................42
7.7 Removing the LCD Screen & Touchscreen.........................................................................................43
7.8 Removing the Alarm LED Board........................................................................................................ 44
7.9 Removing 7-parameter Module & Side Panel Assembly....................................................................45
7.10 Removing 7-Parameter Board, ECG Board, NIBP Pump & Valves Assembly................................ 46
7.10.1 Removing ECG Board............................................................................................................ 46
7.10.2 Removing 7-Parameter Board................................................................................................ 47
7.10.3 Removing NIBP Pump & Valves assembly............................................................................47
7.11 Removing IBP Board, Masimo/Nellcor/ Analog SpO2 Board..........................................................48
7.11.1 Removing IBP Board.............................................................................................................. 48
7.11.2 Removing Masimo/Nellcor/ Analog SpO2 Board..................................................................49
7.12 Removing the Monitor Handle.......................................................................................................... 49
7.13 Removing the DC Power Supply Module Assembly........................................................................ 50
7.14 Removing the AC Power Supply Module......................................................................................... 52
7.15 Remove the interface board............................................................................................................... 52
.................................................................................................................................................................... 53
V
Blank page
VI
Chapter 1 Safety
1.1.1 Danger
There are no dangers that refer to the product in general. Specific “Danger” statements maybe given in the
respective sections of this manual.
1.1.2 Warning
Warning
This monitor is used for monitoring the clinical patients, so only the doctors and nurses who are
qualified through training can use this monitor.
Before use, the user shall check whether this instrument and its accessories can work normally
and safely.
The alarm volume and upper and lower limits for alarm shall be set for different patients.
When a patient is monitored, the audible alarm system cannot be merely depended on. Alarm
volume too low or totally off will result in invalid alarm and endanger patient safety. The most
reliable patient monitoring method shall be to closely monitor the actual clinical situation of the
patient.
This instrument can only be connected to a power socket with protective grounding. If the
power socket is not connected to grounding conductor, do not use it, but use the rechargeable
batteries for power supply.
Do not open the enclosure of this instrument to avoid the possible electric shock hazard. The
maintenance and upgrading of this monitor must be conducted by the service personnel trained
and authorized by COMEN
The disposal of packaging materials shall comply with the local laws and regulations or the
waste disposal rules and regulations of the hospital. The packaging materials must be placed
away from the children.
Do not use this instrument at the place where there are flammable articles such as anesthetic to
prevent explosion or fire from happening.
Please carefully install the power lines and the cables for various accessories to avoid the
1
patient from being constricted or suffocated or the cables from getting entangled and keep the
patient free from electrical interference.
Do not use mobile phone near the monitor, because the mobile phone will generate a very strong
radiation field and disturb the functions of the monitor.
For the patient with pacemaker, cardio tachometer might measure the heart rate by the pulse of
pacemaker when cardiac arrest or arrhythmia. Do not completely rely on the alarm of cardio
tachometer. The patient with pacemaker shall be closely monitored. For the inhibiting capacity
of relevant equipment on the pacemaker, refer to the Instruction Manual.
The operators shall not touch the patients, tables and instruments during the defibrillation
period.
Before reusing these cables, check whether the function is normal.
The equipment connected with the monitor shall form an equipotential body (the protective
grounding wire is effectively connected).
When the monitor is used in conjunction with the electrosurgical unit, the user (doctor or
nurse) shall ensure the patients safety.
The physiological waveforms, physiological parameters and alarm information, etc. displayed
by this monitor shall be for the doctors’ reference only and cannot be directly used as the
clinical treatment basis.
The electromagnetic field will affect the performance of this instrument, so the use of the other
equipment near this instrument must meet corresponding EMC requirements. For example:
Mobile phone and X-ray equipment may be an interference source, because they will transmit
high-strength electromagnetic radiation.
This monitor cannot be used in MRI room.
This is not a treatment device.
1.1.3 Cautions
Caution
To avoid damage to this instrument and guarantee patient safety, please use the accessories
designated in this instruction manual.
Please properly install or move this instrument and prevent the instrument from being
damaged due to fall, collision, strong vibration or other external mechanical forces.
Before the instrument is switched on, please confirm whether the power supply used meets the
requirements for power supply voltage and frequency specified on the nameplate label or in the
instruction manual of this instrument.
2
When this instrument and its accessories are about to exceed the service life, they must be
disposed of according to local relevant laws and regulations or the rules and regulations of the
hospital.
1.1.4 Notes
Notes
Please install the equipment in a place that is convenient for observation, operation and
maintenance.
This instruction manual introduces the product according to the most complete configurations.
The product you have purchased may not possess some configurations or functions.
Please place this instruction manual near the instrument for easy and timely reference.
This instrument cannot be used at home.
This instrument can be used for one patient only at the same time.
1. Instrument Symbols
3
VGA VGA interface USB interface
2. Packaging Symbols
Fragile Rainproof
4
Chapter 2 Warranty and Service
COMEN provides 24 months warranty for the device (main unit) and 6 months for the accessories. The
warranty period begins on the date products are shipped to customer. If a customer promptly notifies us of
customer’s warranty claim hereunder, we will either repair, adjust or replace (with new or exchange
replacement parts) our products. COMEN warrants that any service it provides to customers will be
performed by trained individuals in a workmanlike manner.
The warranty does not cover for the situations caused by the following condition:
♦ Malfunction or damage caused by improper use or man-made failure.
♦ Malfunction or damage caused by unstable or out-of-range power input.
♦ Malfunction or damage caused by force majeure such as fire and earthquake.
♦ Malfunction or damage caused by improper operation or repair by unqualified or unauthorized service
people.
♦ Malfunction or damage caused by use of parts or accessories not approved by COMEN
♦ Malfunction of the instrument or part whose serial number is not legible enough.
♦ Others not caused by instrument or part itself.
5
2.3 Service Procedure
Fill in the SCF with detailed information including: Model Name, Serial Number (SN)and Problem
Phenomena.
COMEN should not have any obligation to take over the case without this information. The form can be
gotten from our company’s Service Department.
Once the service department receives the fully filled SCF, our engineer will offer a solution in three working
days. We will follow the case based on the two conditions below:
Within Warranty
There are two options:
1. After receiving the Return Material Authorization (RMA) form from our service department, customer
sends us the defective parts and informs about the shipment tracking number. Then we will dispatch
new part(s) to your confirmed address with confirmed shipping invoice.
2. The customer signs the Declaration Form and sends it back by email or fax. This form is legally
certificated to make sure the customer or end-user will return the defective parts to us on time. We will,
at this option, dispatch the replacement(s)with confirmed shipping invoice.
6
NOTE
Both Return Material Authorization Form and Declaration Form are offered by COMEN service
department once the SCF is confirmed by service engineer.
The customer is responsible for freight& insurance charges when the equipment is shipped to COMEN
for service, including custom charges. We are responsible for the freight, insurance & custom charges
from COMEN to the customer.
Out of Warranty
After receiving the RMA form from the service department, the customer sends defective parts to COMEN
in advance. We will analyze the problems and discuss with the customer about either repairing or replacing
the part(s). Once the maintenance fee is invoiced and paid, we will make sure to dispatch good part(s) to the
confirmed address.
NOTE
The customer is responsible for any freight& insurance charge for the returned product.
Before the shipment of the materials, the customer must obtain an RMA form from our service department,
in which the RMA number, description of returning parts and shipping instructions are included. The RMA
number should be indicated on the packaging box.
NOTE
COMEN should not have any obligation to the end-user or customer who returns the goods without
the notification by our service department. The sender takes full responsibility for the accounted fee.
7
on the invoice as‘sample, no commercial value’.
Please confirm the information (such as price in invoice, address and other necessary issues) with us
before shipment.
Please send back the parts after our company’s confirmation.
If you have any question about maintenance, technical specifications or malfunctions of devices,
do not hesitate to contact us.
COMEN International After-Sale Dept.
Monday to Friday 09:00-18:00 (UTC +08:00)
Tel: +86-755-26431236(ext. 333)
Add: No.2 of FIYATA Timepiece Building,Nanhuan Avenue,Gongming
sub-district,Guangming New District,Shenzhen,P.R.China
8
Chapter 3 Principle Introduction
AC Input
Touch
screen
User
Key
Main board SpO2
Board Board
The main board is the heart of the patient monitor. It implements a series of tasks including input& output
control, data storage and processing, display processing, system control, communication management,
printing management and alarming, etc.
The main board comprises the core board and bottom board. The core board is an essential CPU system
containing the CPU, FLASH, memory, realtime clock, EEPROM, etc. It interfaces to the bottom board only.
The bottom board is in charge of connections and communications with other internal modules.
9
PIN ID Description Working Voltage
P1 LCD signal socket(LVDS) 12V,5V
J29 LCD signal socket(TTL) 12V,5V,3.3V
J33 FPC socket(to DC board) 19V,18V,12V,5V,1.8V
J1 Key1 socket 19V,12V,5V
J32 Printer socket 18V,5V
P7 WIFI socket 3.3V
J7 Alarm socket 5V
J6 Touch screen socket /
The parameter board is a parameter measurement components, the 7-parameter board provides the following
functions:
10
1. NIBP measurement;
2. 2-channel TEMP measurement;
3. IBP socket available for adapting IBP module;
4. SpO2 socket available for adapting Digital/Nellcor/Masimo SpO2 module;
5. ECG socket available for adapting 12-Lead ECG module;
3. Data exchange with the main board through the serial ports.
The power module is located at the back of the patient monitor. The main part of the power module is the
power board, which contains charging & power management , distributed different DC power to main
board ,7-parameter board, USB port, speaker and battery charging.
11
PIN ID J6 J11 J1 J4 J5 J7 J10 J25
To To AC To To Co2 To Battery
C.O/IC 7-Parameter Power main speaker socket USB/NE socket
Description
G/IR board input board socket T board
socket socket socket socket socket
15V 15V,12 / 5V 5V,1.8v 16.8V
Working
V,5V,1.
voltage
8V
Function Provide power to main board
The power module transforms the input power into DC and then forwards them to each component of the
patient monitor. The input power comes from AC source. The patient monitor will run power from the AC
source whenever an AC source is available. If the AC source becomes unavailable, the patient monitor will
automatically switch to the battery power. This does not affect the monitor’s operating status.
12
PIN ID CN1 CN2
AC input socket To DC board
Description
socket
Working voltage 100-250V(AC) 15V
Module Function Supply power to DC power Board ,
The button board, located at the lower part of the monitor’s front panel, button board including knob that can
be pressed, knob can also be rotated both clockwise and counter-clockwise, signals are sent to main board
CPU by the single chip processor on button board. It also controls display of power indicator, AC indicator
and charge indicator.
PIN ID J4 J8
13
3.2.6 SpO2 Module
There are 3 types of SpO2 modules: Analog SpO2, Masimo SpO2 and Nellcor SpO2 module.
The SpO2 board implements SpO2 signals collection, amplified simulation, relative digital/analog
conversion and signal processing.
The pulse extent of optical signal changes during monitoring. SpO2 parameter, pulse rate signal and pleth
waveform will be acquired after calculation. These data will be transmitted to the main board with special
communication protocol.
14
Working voltage 5V
PIN ID J4 J5
Description To 7-parameter SpO2 socket To 7-parameter SpO2 socket
Working voltage 5V 5V
The ECG module includes 12 leads ECG monitoring part and TEMP monitoring part.
PIN ID J2 J3
Description To 7-parameter board J12 To side panel J5
Working voltage 5V 5V
15
PIN ID J7 J8
To 7-parameter board IBP To 7-parameter board IBP
Description
socket J8/J9 socket J8/J9
Working voltage 5V 5V
16
Chapter 4 Troubleshooting
4.1 Introduction
In this chapter, patient monitor problems are listed along with possible causes and recommended corrective
actions. Refer to the tables to check the patient monitor, identify and eliminate the troubles. The troubles we
list here are frequently arisen difficulties and the actions we recommend can correct most problems, but not
all of them. For more information on troubleshooting, contact our International After-sale Dept.
Printed circuit boards (PCBs), major parts and components in the patient monitor are replaceable. Once you
isolate a PCB you suspect defective, follow the instructions in Chapter 7Disassembly Procedure to replace
the PCB with a known good one and check that the trouble disappears or the patient monitor passes all
performance tests. If the trouble remains, exchange the replacement PCB with the original suspicious PCB
and continue troubleshooting as directed in this chapter. Defective PCB can be sent to us for repair. To
obtain information on replacement parts or order them, refer to Parts 6.
Some troubleshooting tasks may require you to identify the hardware version and status of your patient
monitor.
Some troubleshooting tasks may require you to identify the configuration and software version of your
patient monitor
●To view information on the system configuration and system software version, Select[Main Menu] →
[Maintain] password“5188”Monitor Info.
17
4.5 Technical Alarm Check
Before troubleshooting the patient monitor, check for technical alarm message. If an alarm message is
presented, eliminate the technical alarm first. For detailed information on technical alarm message, possible
cause and corrective action, refer to the patient monitor’s User Manual.
18
1.Check that cables from the LCD to the
Mainboard and from the LCD adapter
Cables connected Mainboard with
board to the button board/display are
LCD screen defective or
correctly connected.
connected poorly
2. Check that the cables and connectors
Integrated display is
are not damaged.
blank but the patient
Adapter board or its cables Replace the adapter or reconnected the
monitor still works
defective cables
Screen is defective Replace the Screen.
LCD connector board defective Replace LCD connector board
Mainboard is defective Replace the Mainboard
Power module is defective Replace the power module.
Cables defective or are poorly Check that the cable between the display
connected. and the Mainboard is correctly connected.
LCD Screen displays
The LED inverter board is
splash or flashing Replace the LED inverter board
defective
specks
The Mainboard is defective Replace the Mainboard
The screen is defective Replace the screen
The ECG ECG setup way is wrong Check the ECG channel or Lead Type setting
Parameter or ECG cable is defective or is not Replace the ECG detector or reconnect the
waveform connected well electrodes.
signals cannot be The skin of patient is dry Clean the skin and paint certain electrode
20
detected or cream
Mainboard or 7- parameter
Replace the Mainboard or 7- parameter board
defective
ECG setting is something wrong Set the ECG setting in the filter options
The monitor does not connect to
Connect the grounding cable to the right place
grounding
The side plate board is not
connected well with the Reinstall the boards
ECG waveform has 7-parameter board
interference The cable from the ECG module
Check the cable from ECG module to side plate
to side plate socket is not
socket and reconnect them
connect well
Disturbed by some electronic Remove some electronic devices from the
devices monitor
ECG module defective Replace the ECG module
21
Mainboard defective Replace the Mainboard
22
Mainboard is defective Replace the Mainboard
Check out the type of the patient in the patient
The type of the patient is wrong
management
Inflation
Check out the cuff ,the NIBP tube or the
repeatedly but no The accessories have air leakage
interface socket
results
The pump or air valve defective Replace the pump or air valve
7-parameter defective Replace the 7-parameter board
Check out the type of the patient in the patient
The type of the patient is wrong
management
A continue NIBP measurement for The measurement should start every 5 minutes
The NIBP values a Long time at least
are incorrect 1.The cuff has leakage or is defective
The cuff or tube air leakage
2. The NIBP tubing has leakage
The NIBP module is defective Replace the NIBP module
The Mainboard is defective Replace the Mainboard
23
4.6.9 IBP Module Defective
24
TEMP module is defective Replace the TEMP module
Mainboard is defective Replace the Mainboard
YSI or CF is compatible , choose the right type
The settings is incorrect
TEMP value is you are using
The TEMP socket defective Check out whether it has a bad contact
and parameter Sampling line or Airway adapter is Replace the disposable sampling line or airway
25
Use the hotkey to confirm if the monitor is
Button board failure
working, then replace the button board
27
Chapter 5 Software Upgrade
The system software is able to be upgraded with the USB-stick through USB interface on monitor.
5.1 Tools
1. Before software upgrade, please check software version and record it to make sure you are able to
revert back in case the failure of software upgrade.
2. Take a USB-Stick, the size of the USB Stick should be 2GB/4GB(recommend), format it to “FAT 32”
format before software upgrade;
3. Unzip the package file that got from us and copy the folder * to the root directory in USB-Stick, do not
change the folder name or the file name(s) in the folder unless you are informed by us to have the
necessary change.
4. The folder name should be “SOFTUPDATE”;
NOTE
Make sure you have confirmed with COMEN Customer Service Department the software
package is fit for the software upgrade for the monitor you are currently operating on.
Disconnect the patient monitor from patient before software upgrade;
Make sure the battery capacity is enough or plug on AC power while doing the software upgrade
process, it takes around 2-10 minutes during the whole upgrade;
Program upgrade should be performed by qualified service personnel only.
Do not unplug the USB-Stick during the software upgrade process.
28
Chapter 6 Performance Verification
Tool required:MX960(medex)
Follow this procedure to perform the test.
1. Connect the patient simulator to IBP1 socket..
2. Click the IBP baseline on the screen, select “CH press set up”, set “ART” as CH1(arterial
pressure).Enter “SURVEY set up” menu, select IBP (1, 2) set up, select “IBP PRESSURE ZERO”,
select “CH1 ZERO”. Follow up the next step after screen display “IBP CH1 zero success”.
3. Press MX960 keypad continuously.
4. The IBP value show 100±1mmHg
5. Repeat the steps above for all the IBP channels.
29
6.2 NIBP Test
Tools required:
NIBP cuff for adult patient
Appropriate tubing
Cylinder
Follow this procedure to perform the test:
1. Set [Patient type] to [Adult].
2. Connect the NIBP cuff with the NIBP socket on the monitor.
3. Apply the cuff to the cylinder as shown below.
30
6.2.2 NIBP Calibration
Tools required:
T-shape connector
Appropriate tubing
Balloon pump
Metal Vessel with volume 500 ± 25 ml
Reference manometer (calibrated with accuracy equal to or greater than 1 mmHg)
Follow this procedure to perform a NIBP calibration:
1. Connect the equipment as shown below.
2. Before inflation, the reading of the manometer should be 0. If not, open the balloon pump to let the
whole airway open to the atmosphere. Close the balloon pump after the reading is 0.
3. Check the manometer values and the monitor values. Both should be 0mmHg.
4. Set [NIBP Pressure] to 150 mmHg in the [NIBP Measurement Circuit]. Raise the pump pressure to
150 mmHg. After the pressure value is stabilized, select the[Calibrate] button to start a calibration.
5. Set patient type to [Adult/Pediatric] in the [Overpressure Protection Circuit], and raise the pressure to
350 mmHg. After the pressure value is stabilized, select [Calibrate] to start a calibration.
6. Set the patient type to [Neonate] in the [Overpressure Protection Circuit], and raise the pressure to
165 mmHg. After the pressure value is stabilized, select [Calibrate] to start a calibration.
All calibration results are displayed in the [Calibrate NIBP] menu. If the calibration fails, check the test
system for leakage and perform another calibration.
31
6.3 Sidestream and Mainstream CO2 Module Test
Tools required:
A steel gas cylinder with 6±0.05% CO2 and balance gas N2
T-shape connector
Tubing
Follow this procedure to perform the test:
1. Plug the module into the module rack.
2. Wait until the CO2 module warm up is finished, and check the airway for leakage and perform a
leakage test as well to make sure the airway has no leakage.
3. In the [CO2] menu—->CO2setupselect [Zero].
4. Connect the test system as follows:
5. Open the relief valve to vent standard CO2 and make sure that there is an excess gas flow through the
T-shape connector to air.
6. Check the realtime CO2 value is within 6±0.05% in the [zero CO2] menu.
32
6.4 AG Test
Tools required:
Gas cylinder with 100% O2 and a certain standard gas (such as 6±0.05% CO2,Bal N2), or standard gas
mixture. Gas concentration should meet the following requirements : AA≥1.5%, CO2≥1.5%, N2O≥
40%, O2≥40%, of which AA represents an anesthetic agent. a/c≤0.01 (a is the gas absolute
concentration accuracy; c is the gas concentration)
T-shape connector
Tubing
Follow this procedure to perform the test:
1. Plug the AG module into the module rack.
2. Wait at least 10 min and then perform a leakage test to make sure the airway has no leakage.
3. Check if the fan inside the AG module works correctly.
4. Connect the test system as follows:
33
5. Open the relief valve and vent a standard gas and make sure that there is an excess gas flow through the
T-shape connector to air.
6. Check that the concentration of each composition meets the specification stated in the Operator's
Manual.
6.4.3 Calibration
Tools required:
Gas cylinder with a certain standard gas or mixture gas. Gas concentration should meet the following
requirements: AA≥1.5%, CO2≥1.5%, N2O≥40%, O2≥40%, of which AA represents an anesthetic
agent. a/c≤0.01 (a is the gas absolute concentration Accuracy c is the gas concentration).For 100% O2
calibration, a gas cylinder with 100% O2 is used and the O2 concentration is not less than 99%.
T-shape connector
Tubing
Follow this procedure to perform a calibration:
1. Check the airway and make sure that there are no occlusions or leaks. If the deviation is great, it indicates
that there is an occlusion in the tubing. Check the tubing for an occlusion.
Perform a leakage test to make sure that the airway has no leakage.
Connect the test system as follows:
2. Open the relief valve and vent a certain standard gas or gas mixture and make sure that here is an excess
gas flow through the T-shape connector to air.
If the difference between the measured gas concentration and the actual one is tolerable, a calibration is
not needed.
If the difference is great, a calibration should be performed.
34
6.5 ECG Test
Tool required:
Fluke Medsim 300B, MPS450 or other patient simulator recommended
Follow this procedure to perform the test:
1. Connect the patient simulator with the ECG module using an ECG cable.
2. Set the patient simulator as follows: ECG sinus rhythm, HR=80 bpm with the amplitudes 1mV.
3. Check the ECG waves are displayed correctly without noise and the displayed HR values within
80 ± 1 bpm.
4. Disconnect each of the leads in turn and observe the corresponding lead off alarm message displayed on
the screen.
5. Set that the simulator outputs paced signals and set [PACE] to [ON] on the monitor’s patient manage
interface. Check the pace pulse marks on the monitor screen.
Tool required:
Vernier caliper
Follow this procedure to perform a calibration:
1. Select the 1st channel ECG waveform area→ [FILTER]→ [DIA].
2. Select [MAIN MENU]→ [MAINTAIN] →PASSWORD “5188” →[ECG Calibrate].
3. Select [ECG Calibrate]. A square wave appears on the screen and the message [CAL, can’t monitor]
is displayed.
4. Compare the amplitude of the square wave with the wave scale. The difference should be within 5%.
5. After completing the calibration, select [STOP ECG CAL].
If necessary, you can print out the square wave and wave scale through the recorder and then measure the
difference.
Tool required:
Fluke Medsim 300B, MPS450 or other patient simulator recommended
Follow this procedure to perform the test:
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1. Connect the patient simulator to the module using a non ESU-proof cable and set lead IIas the
respiration lead.
2. Configure the simulator as follows: lead II as the respiration lead, base impedance lineas 1500 Ω; delta
impedance as 0.5 Ω, respiration rate as 40 rpm.
3. Check the RESP wave is displayed without any distortion and the displayed RESP value is within 40 ±
1 rpm.6.1 SpO2 Test
Tool Required: None.
1. Connect SpO2 sensor to the SpO2 connector of the monitor. Set [Patient type.] to [Adu] on the monitor
and set [PR Source] to SpO2 on the monitor.
2. Measure SpO2 on your finger. (Assume that you stay healthy)
3. Check the PLETH wave and PR reading on the screen and make sure that the displayedSpO2 is within
95%-100%.
4. Remove the SpO2 sensor from your finger and make sure that an alarm of SpO2 Sensor Off is
triggered.
Tool required:
Resistance box (with accuracy above 0.1Ω)
Follow this procedure to perform the test:
1. Connect the two pins of any Temp connector of a module to the two ends of the resistance box using 2
wires.
2. Set the resistance box to 1354.9Ω (corresponding temperature is 37ºC).
3. Verify each Temp channel of the monitor and make sure that the displayed value is within 37 ±
0.1ºC.You can also use a patient simulator to perform the Temp test.
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Chapter 7 Disassembly Procedure
The following section describes the disassembly and reassembly procedures for the monitor and its
components.
Only qualified service personnel (biomedical engineers or technicians) should open the monitor housing,
remove and replace components or make adjustments. If your medical facility does not have qualified
service personnel, contact COMEN or your local COMEN representative.
Caution
High-Voltage – Voltages dangerous to life are present in the instrument when it is connected to the
mains power supply. Do not perform any disassembly procedures with power applied to the
instrument. Failure to adhere to this warning could cause serious injury or death.
Tools required:
Screwdrivers
Small flat head screwdriver
Needle Nose Pliers
ESD mat and wrist strap
Cleaning Agent
Tweezer
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7.2 Removing the Battery
1. Placed the device face upward, unscrew 2 KM3.0×5.0mm screws on the bottom to remove the battery;
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4. Unscrew the 3 PWM 3.0×8mm screws at the bottom of monitor;
5. Unplug the cables that connect to the front panel to separate the front panel & rear housing.
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7.4 Removing the Printer
4. Remove the printer cable which connects to main board (socket: J32)
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Printer cable
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1. Separate the front and rear housing as described in Chapter 7.3;
2. Unplug the cap of knob (tip: you may use tweezers or other tool to pick out the cap);
3. Unscrew the screw nut on the Knob Encoder;
4. Remove the cable from keypad and remove the 6 PWA 3.0×5.0mm screws from keypad.
Caution:
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5. Unscrew the four screws,Remove the LCD screen;
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6. Remove the touch screen.
Touch screen
Panel
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7.9 Removing 7-parameter Module & Side Panel Assembly
2 *PWA3.0×10.0mm
4*PWA3.0×6.0mm
3. Unscrew the four PWA 3.0×6.0mm screws on the side panel and disconnect the Air hose to separate the
module frame and side panel;
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7.10 Removing 7-Parameter Board, ECG Board, NIBP Pump & Valves
Assembly
1. Turn the Module Frame to back side, then unscrew 4PA3.0×6.0mm screws to remove the ECG
board(take out the ECG board carefully, see red marked pin connector)
4*PA3.0×6.0m
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7.10.2 Removing 7-Parameter Board
Remove the ECG board before remove7-parameter board. Removing the pump & valves cable from the
socket, see the picture below, unscrew the 4 screws on the 7-Parameter Board to take to the board.
1. Disconnect the pump & valves cables from the socket as described above.
2. Cut off the two cables ties that tied on the pump to remove the NIBP pump;
3. Unscrew the one 3×6mm screws on the valves fixed bracket, then remove the 2 NIBP valves.
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Binding tape
Fixed bracket
for valves
The IBP board is attached on the 7-parameter board, unscrew the 3 screws on the IBP board to remove it.
IBP Board
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7.11.2 Removing Masimo/Nellcor/ Analog SpO2 Board
The position of
SpO2 board
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PWM3×10mm
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7.14 Removing the AC Power Supply Module
4* PA 3.0×6.0mm
2* PA 3.0×6.0mm
2* PM 3.0×6.0mm
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