Handleiding Crac Units
Handleiding Crac Units
Handleiding Crac Units
OPERATION MANUAL
C5-12 Controls
1 Overview ...................................................................................... 3
1.1 Introduction ................................................................................................ 3
1.2 Model numbers explained .......................................................................... 3
1.3 Product series overview ............................................................................. 4
1.4 Hardware – Controller ................................................................................ 4
1.5 Controller Inputs and Outputs .................................................................... 5
4 Navigation .................................................................................. 21
4.1 Accessing settings ................................................................................... 21
4.2 Menu Navigation ...................................................................................... 21
4.3 Page Identification ................................................................................... 21
4.4 Additional Information .............................................................................. 21
PROTECTION NOTICES
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without
express authorization is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the
event of the grant of a patent, utility model or design.
1 Overview
1.1 Introduction
We would like to thank you for purchasing our products.
C5-12 Controls are intended and designed for use with DENCO Products® in applica-
tions of Precision Air Conditioning (PAC and DENCO-OfficeCool® products). The con-
trols are designed for refrigeration systems and/or chilled water systems and it is
prohibited to use our controls and software for any other purposes. The equipment has
been designed and manufactured with a 'Quality Assurance System' within a strict qua-
lity controlled environment to ensure that it reaches you in perfect condition.
For help, assistance, spares or your local office, please visit the following website for
contact details in your region:
https://www.flaktgroup.com/en/contact-us/
When contacting please provide details of (if known):
– Equipment model number
– Serial Number
– Date of supply
– Any order reference numbers
– Software version of equipment
DETAILS SHOWN ABOVE ARE ACCURATE AT FACTORY DISPATCH. ANY MODIFICATIONS AFTER THIS POINT WILL NOT BE
REFLECTED. REFER TO LATEST VERSION OF THE ELECTRICAL DRAWING.
For quick reference on the display, the "Model Type Code" is also shown in the top right
corner of the home screen. The text field is entered at the factory and does not need
to change.
1. Not used
2. Connection to display and DencoNet
3 - 9. Digital outputs 1 to 13
10. Inbuilt BMS port (RS485/Modbus or Energy Monitoring if LECUs are fitted)
11. Inbuilt fieldbus port (CPY humidifier and expansion modules)
12. Electronic expansion valve number 1
13. Electronic expansion valve number 2
14. RS485 fieldbus interface port (inverter and energy monitoring or LECUs)
15. Optional serial data interface port (e.g. pCOWeb / pCONet / LonWorks)
16. Not used
17. Suction pressure and temperature analogue inputs
18. 24V AV power supply
19. 5Vdc supply for discharge pressure transducers
20. Analogue inputs 1 to 3
21. Analogue inputs 4 to 5
22. Controller address button
23. Controller address display
24. Power and overload LEDs
INPUTS
Digital
ID1 Unit Remote On/Off 24V AC (Open circuit = unit off)
ID2 Airflow Fail 24V AC (Open circuit = alarm condition)
ID3 Filter Blocked 24V AC
ID4 Heater Over-Temperature Thermostat 24V AC (Open circuit = alarm condition)
ID5 Water Detection 24V AC
ID6 Sump Pump Failure 24V AC
ID7 CombiCool Change-over 24V AC
ID8 Generator Run 24V AC
ID9 Refrigerant Leak Detection 24V AC
ID10 Auxiliary 1 Alarm 24V AC
ID11 Auxiliary 2 Alarm 24V AC
ID12 Oil Level Switch (092 & 130 models only) 24V AC
ID13 Compressor Run Signal (X-Type only) 24V AC
Analogue
U1 Return Air Humidity Sensor type: 4-20mA
U2 Return Air Temperature Sensor type: NTC
U3 Supply Air Temperature Sensor type: NTC
U4 Water Inlet / Ambient Temperature Sensor type: NTC
U5 Water Outlet / Liquid Pipe Temperature Sensor type: NTC
U6 Discharge Pressure / CW Feedback Sensor type: 0-5V / 0-10V
U7 Discharge Temperature Sensor type: NTC
U8 Supply Air Humidity / Airflow Volume Monitoring Sensor type: 4-20mA
NOTES!
(i) The digital inputs will operate within a voltage range of -15% to +10%
(20.4 V to 26.4 V), 50 or 60 Hz.
(ii) All digital inputs are functionally isolated from the rest of the controller.
(iii) For C5-12 Small; ONLY the following inputs are available:
Digital: ID1 → ID8
Analogue: U1 → U5
OUTPUTS
Digital
NO1 Unit Status Relay Output Normally Open Contact
NO2 Heater 1 / DODC Heat Open / Thyristor Enable Relay Output Normally Open Contact
NO3 Heater 2 / DODC Heat Close Relay Output Normally Open Contact
NO4 Compressor 1 / DODC Cool Open / CombiCool Relay Output Normally Open Contact
Secondary CW Open
NO5 Compressor 2 / DODC Cool Close / CombiCool Relay Output Normally Open Contact
Secondary CW Close
NO6 Dehumidification Output Relay Output Normally Open Contact
NO7 Critical Alarm Relay Output Normally Closed Contact
NO8 Maintenance Alarm Relay Output Normally Closed Contact
NO9 CombiCool Primary CW DODC Open Relay Output Normally Open Contact
NO10 CombiCool Primary CW DODC Close Relay Output Normally Open Contact
NO11 FreeCooling Enable Relay Output Normally Open Contact
NO12 Shut-Off Damper Enable Relay Output Normally Open Contact
NO13 Heat Pump Enable Relay Output Normally Open Contact
Analogue
Y1 Evaporating Fan 0 – 10 V DC
Y2 Cooling Demand / AmbiCool Demand / CombiCool 0 – 10 V DC
Secondary Valve / Heat Pump Demand
Y3 Condenser Fan / Drycooler Fan 0 – 10 V DC
Y4 CombiCool Primary Valve 0 – 10 V DC
NOTES!
(i) All digital outputs are relay contacts rated at 24 V DC - 240 V AC 10 A
fitted with surge suppressor network.
(ii) All PCB tracks rated to withstand let through energy of a 24 V AC
control fuse (10 A).
(iii) All output relay contacts common to 24V AC.
(iv) DODC refers to Drive Open/Drive Close valve actuator.
(v) The evaporating fan output is to operate alongside the highest demand
of either the cooling, heating or humidification.
(vi) For C5-12 Small; ONLY the following inputs are available:
Digital: NO1 → NO8
Analogue: Y1 → Y5
Expansion Modules
The following additional inputs and outputs are available, with an expansion module,
when specific options are selected.
NOTE!
The DIP switches on the expansion modules must be configured as shown below
to ensure correct operation.
NOTE!
The default software address is configured as 7.
The address is configured in software level 2.6.
NOTE!
Here you will find additional details on using the Multi-DENCO unit.
Filters (especially used or dirty filters) are easily flammable. Leaking refrigerant can
catch fire and emit noxious substances.
– No smoking is allowed in direct proximity of any aspect of the
Multi-DENCO system.
– No open flames near the system.
If operating for a prolonged period of time, noise reducing ear protection may be requi-
red.
• Always conduct your own personal risk assessment to evaluate any further
requirements.
At any time the unit is operational, rotating machinery and electrically charged com-
ponents are present. When the unit is not electrically isolated:
• Ensure all guards and doors are closed.
• Only remove guards or open doors:
– When the unit has been electrically isolated.
– Sufficient time has been allowed for the rotating fan momentum to cease.
– Sufficient time has been allowed for inverter circuits to discharge.
• Any individual working on this system shall be suitably qualified and licensed for the
region that the system in installed within.
• All personnel involved with the system must understand and observe any local
legislation regarding safe working practice.
NOTE!
The units are designed for continuous operation and it is recommended that the
system is kept running overnight and at weekends to maintain stable room conditi-
ons.
Short periods Should you require the equipment to be closed down for the weekend or Bank Holi-
days, no special precautions are required.
Each unit may simply be turned off by pressing the On/Off icon.
Alternatively, the "On/Off Times" can be configured in the controller software.
Long periods If the plant is to be shut down for longer periods (up to a month) this can be done by
switching off at the on/off icon, then opening the Main Isolator, and closing the local
mains water supply to the humidifier. When re-starting the plant, follow the same
instructions but in the reverse order.
Indefinitely When the equipment is to be taken out of service for an indefinite period we recom-
mend a qualified air conditioning engineer. An engineer will also be required for the
restarting of the equipment.
For units fitted with chilled water cooling and/or hot water heating, the mains power
should remain "ON" for at least the stroke time of the valve actuator to ensure that the
valve closes fully.
NOTICE
When starting the unit, during the start-up procedure:
• Do not touch the screen during start-up
– It will take approximately 40 seconds for the home page to display
9 When the 'Home Page' is shown, you can use the interface
Fig. 3-1
1. Unit ON/OFF – Use this button to turn the unit ON or OFF, without removing the
power supply (Units Status = OFF by keyboard).
2. Unit Status – This display what state the unit is in (see chapter 3.4).
3. Alarm – Use this to see any active alarms and alarm history (see chapter 3.5).
4. Graphs Plots – Use this to see the history of the sensor values (see chapter 3.7).
5. Access – Use this to gain access to settings menu (see chapter 4.1).
6. Status Information – Use this to view the unit's status (see chapter 3.8).
7. Control Air Temperature – Depending on the options fitted, this value could be
return or supply air and could be internal to the unit or remotely positioned.
8. Control Air Humidity – Depending on the options fitted, this value could be return
or supply air and could be internal to the unit or remotely positioned.
9. Unit Number – This is used for networking.
10. Model Reference – The model short code of the unit design.
Information Bar The below features are part of the information bar. The information bar is at the top of
all screens on the software.
11. Active Alarm – This symbol will flash if there is an active alarm.
12. Date – The date configured in the unit.
13. Unit Function Icons – This symbols show what operations the unit is currently
performing: fans operating, heating, cooling, humidification control (both humidifi-
cation and dehumidification).
14. Unit Number – This is the same number as number 9.
15. Network Status – This shows whether the network connection is healthy or dis-
connected.
16. Time – The time configured in the unit.
17. Help – On some pages, additional information can be displayed by pressing this
button.
FläktGroup DC-2016-0110-GB 2018-05/R1 • Subject to modifications 11
Home Page and Status Screens C5-12 Controls
Network Status (Healthy) – shown when there is a healthy connection between the Controller
and Display.
Network Status (Fault) – shown when there is an un-healthy connection between the Controller
and Display.
Fig. 3-2
After selecting 'Alarm History', Fig. 3-3 is shown. The software can display 28 days of
alarms. On the 29th day, these alarms will over-write the 1st day's alarms.
Fig. 3-3
Auxiliary Alarms Maintenance Manual Custom text and relay operation selectable in software.
1&2
Supply Air Critical Auto Disables temperature control outputs (if selected as sup-
Temperature ply air temperature control).
Sensor Failure
Supply Air Humidity Critical Auto Disables humidity control outputs (if selected as supply
Sensor Failure air humidity control).
Air Volume Pres- Critical Auto Unit fans revert to ‘Normal’ operation when selected as
sure Sensor Failure Air Volume Control.
APS Pressure Critical Auto Unit fans revert to ‘Normal’ operation when selected as
Sensor Failure APS Control.
Low Control Air Critical Auto Monitoring only (only activated if heating function
Temperature Alarm selected).
High Control Air Critical Auto Monitoring only (only activated if dehumidification functi-
Humidity Alarm on selected).
Low Control Air Critical Auto Monitoring only (only activated if humidification function
Humidity Alarm selected).
Low Supply Air Critical Auto Monitoring only (only activated if supply air temperature
Temperature Alarm control and heating function selected).
High Supply Air Critical Auto Monitoring only (only activated if supply air humidity con-
Humidity Alarm trol and dehumidification function selected).
CPY Offline Critical Auto No communication between the CPY humidifier module
and the C5-12 controller.
High Current Alarm Maintenance Manual Excessive current drawn by humidifier. Disables humidi-
(CPY) fier operation.
Lack of Water Alarm Maintenance Manual No water supply to humidifier or the bottle has reached
(CPY) the end of its operational life. Disables humidifier opera-
tion.
Low Production Maintenance Manual Humidifier not achieving target current. Disables humidi-
Alarm (CPY) fier operation.
Humidifier Cylinder Maintenance Manual Water reaches high level probes in humidifier bottle.
Full Alarm (CPY) Disables humidifier operation.
pCOe Offline Critical Auto No communication between the C5-12 controller and the
expansion module used for thyristor heating and/or APS.
pCOe 2 Offline Critical Auto No communication between the C5-12 controller and the
expansion module used for remote humidifier.
C,pCOe Offline Critical Auto No communication between the C5-12 controller and the
expansion module used for remote dehumidifier.
BMS Offline None Manual No communication between the C5-12 controller and the
BMS when ‘BMS Comms Alarm’ enabled.
Denconet Commu- None Manual No communication with other units on a Denconet net-
nication Alarm work.
Clock Alarm None Manual Fault on C5-12 controller. No effect to unit functionality.
LECU Offline None Auto No communication between LECU and C5-12 controller.
Circuit LP Threshold Critical Manual LP alarm threshold reached (default 2.5 bar) and
Alarm disables cooling operation.
Circuit HP Th- Critical Manual HP alarm threshold reached (default 41 bar) and disables
reshold Alarm cooling operation.
High Discharge Gas Critical Manual Discharge pipe temperature exceeds 120°C and disables
Temperature cooling operation.
Low Pressure Critical Manual After five attempts to re-start, the differential between the
Differential Alarm suction and discharge pressures is less than 1.3bar and
disables the cooling operation.
Envelope Alarm Critical Manual Compressor operating outside of the envelope limits for
4 hours and disables the cooling operation.
Low Superheat Critical Manual Superheat below alarm threshold (default 2K) for longer
than 60 seconds. Disables cooling operation.
Low Evaporating Critical Manual Evaporating temperature envelope low limit reached.
Temperature Disables cooling operation.
High Evaporating Critical Manual Evaporating temperature envelope high limit reached.
Temperature Disables cooling operation.
High Condensing Critical Manual Condensing temperature envelope high limit reached.
Temperature Disables cooling operation.
Low Suction Critical Manual Evaporating temperature envelope low limit reached.
Temperature Disables cooling operation.
Low Discharge Critical Manual Discharge Superheat below 12K for longer than 10 minu-
Superheat Alarm tes. Disables cooling operation.
High Discharge Critical Manual Discharge Superheat above 50K for longer than 10 minu-
Superheat Alarm tes. Disables cooling operation.
EEV Motor Error Critical Manual Electronic expansion valve not communicating to C5-12.
Disables cooling operation.
Power+ Device Off Critical Auto No communication with Power+ Inverter, normally occurs
Line when there is no mains power supply to inverter.
Cooling will not operate.
Danfoss Inverter Off Critical Auto No communication with Danfoss inverter (models 092 &
Line 130 only). Cooling will not operate.
Danfoss Inverter Critical Manual Inverter compressor fault (models 092 & 130 only).
Alarm
Disables cooling operation.
Danfoss Oil Critical Manual Optical oil sensor detects low oil level following oil re-
Protection Mode covery cycle (models 092 & 130 only).
Alarm
Disables cooling operation.
Power+ Under Critical Auto Inverter detects a low voltage supplied to the compres-
Voltage sor. Disables cooling operation.
Power+ Critical Auto Inverter unable to manage the correct rotor speed. This
Speed Failure normally occurs during start-up and is caused by the pre-
sence of liquid in the compressor.
Disables cooling operation.
Power+ Over Critical Manual Excess compressor current measured. Also a symptom
Current Failure of the system operating with a high discharge tempera-
ture. Disables cooling operation.
NOTE!
There is an option in the software to disable the whole unit in the event of a com-
pressor alarm, i.e. cooling disabled.
Fig. 3-4
1. Values on graph - the colour of the text represents the colour of the line on
the graph. Values that can be shown are:
– Supply Air Temperature °C
– Return Air Temperature °C
– Chilled Water Outlet Temperature °C
– Return Air Relative Humidity %
– Supply Air Relative Humidity %
NOTE!
The graph will only show sensors that are installed and are set to 'Fitted' in the set-
tings (Level 3.3A).
4 Navigation
4.1 Accessing settings
To access settings you must press the 'Login' button (Fig. 3-1,
balloon 5) on the home page and enter the required code.
5 User Settings
The password for this level is: 1101
NOTE!
F1 has 2 parts to its profile: F1-1 and F1-2. If a day is assigned F1, it will use both
those profiles, in that order, each day.
In the Temp. Setpoint (Level 1.3.2) and Hum. Setpoint (Level 1.3.3) you can define
up to 4 times of the day where the set-points change each day. You must add the
times in order for Z1 to Z4, otherwise the set-point will be ignore.
FläktGroup is the European market leader for smart and energy efficient Indoor Air
and Critical Air solutions to support every application area. We offer our customers
innovative technologies, high quality and outstanding performance supported by more
than a century of accumulated industry experience. The widest product range in the
market, and strong market presence in 65 countries worldwide, guarantee that we
are always by your side, ready to deliver Excellence in Solutions.