Basic Training for Operator

WeldVision System

JOSY | © SmartRay 2020 1

BASIC TRAINING FOR OPERATOR
TABLE OF CONTENT:
▪ Laser SAFETY (PSA)
▪ Sensors provided by SmartRay for Weld Inspection
▪ Type of Sensors and Application
▪ Maintenance of the Sensor for Operators
▪ Explanation how 3D SmartRay sensor works
▪ What’s behind Sensor – Laser Triangulation explanation
▪ Diagram, System Topology – WeldVision
▪ System Components SmartRay
▪ Overview of Software & GUI (Graphical User Interface)
➢ Statistic module
➢ Statistic Tab
➢ Overview
➢ Evaluation Tab
➢ “VISU” as visualization module
➢ “Process” - description of Controller
▪ Databases structure
➢ WeViCpy basic information, functionality description
▪ Troubleshooting
➢ WeldVision /restart
➢ WeViCpy – /restart
➢ Startup batches
▪ Test of Knowledge

JOSY | © SmartRay 2020 2

WE ARE SMARTRAY
Established 2004 in Germany
New Office China 2019

Strong Global Partner Network

JOSY | © SmartRay 2020 3

WE ARE SMARTRAY
Established 2004 in Germany
New Office China 2019

Strong Global Partner Network

High-End 3D Sensor portfolio

>20 models
>2000 sensors/year production

10+ Year Partnership for custom sensor

integrated into Metrology Company’s
portable measurement arm

Market leader for 3D weld inspection

solution – Automotive DNA
> 200 systems installed

JOSY | © SmartRay 2020 4

 JOSY – JOINING SYSTEMS
JOSY is a system solution for quality monitoring and continuous process optimization of
joining processes. JOSY combines multiple features that are specifically adapted to your
application:

➢ High-performance sensor technology

➢ JOSY software suite
➢ Professional support

JOSY | © SmartRay 2020 5

JOSY – KEY HIGHLIGHTS
High-speed inspection Profile-based alignment Advanced statistics and
➢ Up to 400mm/s ➢ Vibration elimination process monitoring

Ultra-compact sensor Robot track speed calibration Easy to operate

➢ Best reachability ➢ Accurate length measurement 1 button rework control

JOSY | © SmartRay 2020 6

 SOFTWARE | SENSOR | SERVICE
ALL-IN-ONE SOLUTION

PERFORMANCE | PRECISION FOR METROLOGY

▪ Cutting-edge 3D sensor technology
FLEXIBILITY | VERSATILE SOLUTION ▪ Optimized for precise metrology
▪ Scalable performance and inspection
▪ Perfectly synchronized with our hardware ▪ Broad product portfolio
▪ Compliant to multiple engineering standards

Sensor

Software Service

RELIABILITY | ASSISTANCE | ALWAYS AT YOUR DISPOSAL

TURNKEY-PERFECTION IN 3D ▪ Excellent project planning
▪ Easy commissioning
▪ Professional after-sales support

JOSY | © SmartRay 2020 7

 BASIC TRAINING FOR OPERATOR
LASER SAFETY.

Light Amplification by Stimulated Emission of Radiation classified and ranked by Classes

Output Lens, Semitransparent Medium for Laser Generator

(Optical Resonator)
Light waves

End of Tube Reflecting waves.

Energy Pumping process

Laserlight – Compacted parallel
(Xe/Kr-Source of energy)
Rays
Hg - High Preassure lamp
Monochrome (λ=constant length)
(with Diode Laser)
Coherent (constant phase )

JOSY | © SmartRay 2020 8

 BASIC TRAINING FOR OPERATOR
LASER SAFETY
The Human eye perception

For the Human eye, only source of light

with wavelength 400 till 700 nano meter
is detectable.

Laser Class 3 and 4 can be emitted

with wave length significantly higher and
Class Description Visible effect Application
are therefore NOT visible.
1 P < 25μW • harmless • CD, DVD-Player
λ ≈ 400- • Laser-Printer
700nm
There is Dangerous potential of Laser 1M P < 25μW • Danger due to used Optics
λ ≈ 300- • Barcode-Scanner
beam direct to the Eye and also Reflex 4000nm

of the Laser can occur and affect. 2 P ≤ 1mW

λ ≈ 400-
•
•
Harmless to skin
For an Eye: safe for short
•
•
Targeting Application, Direct Laser
Laserpointer
700nm exposition (t=0,25s)

2M P ≤ 1mW • Harmless to skin • Lasershow

λ ≈ 400- • Danger due to used Optics
700nm

JOSY | © SmartRay 2020 9

BASIC TRAINING FOR OPERATOR
LASER SAFETY (PSA)
SAFETY.
Class Description Visible effect Application
3R P ≤ 1-5mW • Dangerous for Skin - long exposure • Military use
λ ≈ 300-10600nm • Dangerous for Eye long and short • Optical transmission
direct exposure
3B P ≤ 5-500mW • Dangerous for Skin – long exposure • Laser for measurements,
λ ≈ 300-10600nm • Dangerous for Eye long and short Optical Fiber
direct exposure

4 P ≥ 500mW • Dangerous for Skin • Material-Machining

λ ≈ 300-10600nm • Very Dangerous for Eye Process
(long,short,reflex) exposure
• Fire and Explosion Hazard

The Laser power is (1/1000) of the bulb power, but affect in the eye with 300x intensity.

JOSY | © SmartRay 2020 10

 BASIC TRAINING FOR OPERATOR
LASER SAFETY (PSA). PROTECTIVE GLASSES

➢ All Persons, in the danger Zone of Laser must wear suitable Eye protection.
➢ Laser protection and adjustment glasses protect against a random and direct hit of the Laser beam.
Precautions
➢ They are not suitable for direct view into the beam.
➢ Valid standard/description: DIN EN 207

➢ Avoid mechanical stress (do not put upside down on the surface),
➢ Protect from acids, store dry and stable,
Handling of
Glasses ➢ Clean with clean water, do not clean dry (filter damage)
➢ Apply manufacurers specification, examine older glasses for filter changes,
➢ Replace if filter scratched.

JOSY | © SmartRay 2020 11

JOSY 3D-SENSOR
SR1216@60-WV
Technical specification SR 1216@60

Typical field of view (Y)

25 | 28 | 32
(near | mid | far) in mm

Typical measurement range (Z) 40mm

Stand-off distance 60mm

Typical lateral resolution (Y) 54µm – 68µm

Typical vertical resolution (Z) 4.8µm – 7.5µm

Laser wavelength 660nm (red laser)

laser class 2

Maximum points/3D profile 480

Enclosure rating IP65

Humidity 90% non-condensing

Operating temperature 0° - 40°C

Weight Approx. 330g

Dimensions 90*69*35mm

Typical scan rate Up to 3kHz

JOSY | © SmartRay 2020 12

JOSY 3D-SENSOR
SR1216@100-WV
Technical specification SR 1216@100

Typical field of view (Y)

31 | 36 | 37
(near | mid | far) in mm

Typical measurement range (Z) 40mm

Stand-off distance 100mm

Typical lateral resolution (Y) 69µm – 82µm

Typical vertical resolution (Z) 8µm – 11µm

Laser wavelength 660nm (red laser)

laser class 2

Maximum points/3D profile 480

Enclosure rating IP65

Humidity 90% non-condensing

Operating temperature 0° - 40°C

Weight Approx. 330g

Dimensions 90*69*35mm

Typical scan rate Up to 3kHz

JOSY | © SmartRay 2020 13

JOSY 3D-SENSOR
ECCO 95.010
Technical specification ECCO 95.010

Typical field of view (Y)

10.5 | 11 | 11.5
(near | mid | far) in mm

Typical measurement range (Z) 5mm

Stand-off distance 23.5mm

Typical lateral resolution (Y) 5.8µm – 6.8µm

Typical vertical resolution (Z) 0.37µm – 0.45µm

Laser wavelength 450nm (blue laser)

laser class 2

Maximum points/3D profile 1920

Enclosure rating IP65

Humidity 90% non-condensing

Operating temperature 0° - 40°C

Weight Approx. 650g

Dimensions 111*74*45mm

Typical scan rate Up to 10kHz

JOSY | © SmartRay 2020 14

JOSY 3D-SENSOR
ECCO 95.040+
Technical specification ECCO 95.040+

Typical field of view (Y)

34 | 36 | 38
(near | mid | far) in mm

Typical measurement range (Z) 16mm

Stand-off distance 55mm

Typical lateral resolution (Y) 18µm – 20µm

Typical vertical resolution (Z) 1.4µm – 1.8µm

Laser wavelength 450nm (blue laser)

laser class 2

Maximum points/3D profile 1920

Enclosure rating IP65

Humidity 90% non-condensing

Operating temperature 0° - 40°C

Weight Approx. 790g

Dimensions 111*74*45mm

Typical scan rate Up to 10kHz

JOSY | © SmartRay 2020 15

JOSY 3D-SENSOR
ECCO 95.100+
Technical specification ECCO 95.100+

Typical field of view (Y)

72 | 98 | 124
(near | mid | far) in mm

Typical measurement range (Z) 100mm

Stand-off distance 145mm

Typical lateral resolution (Y) 42µm – 70µm

Typical vertical resolution (Z) 5µm – 12µm

Laser wavelength 450nm (blue laser)

laser class 2

Maximum points/3D profile 1920

Enclosure rating IP65

Humidity 90% non-condensing

Operating temperature 0° - 40°C

Weight Approx. 790g

Dimensions 111*74*45mm

Typical scan rate Up to 10kHz

JOSY | © SmartRay 2020 16

 BASIC TRAINING FOR OPERATOR
MAINTENANCE OF THE SENSOR FOR OPERATORS
ESD protection!

- Sensors- Sensors are manufactured and tested by SmartRay

under the strict ESD protection (IEC 61340-5-1).
- are shipped in ESD-compliant packaging. This protect the
content from electrostatic.
- The original packaging should be used for returning/exchanging
the sensor

JOSY | © SmartRay 2020 17

BASIC TRAINING FOR OPERATOR
EXPLANATION HOW 3D SENSOR WORKS

JOSY | © SmartRay 2020 18

BASIC TRAINING FOR OPERATOR
WHAT’S BEHIND SENSOR, LASER TRIANGULATION

α ,D is known, f is constant.

JOSY | © SmartRay 2020 19

 BASIC TRAINING FOR OPERATOR
MIDVIEW

➢ compensate tolerances in the sensors

Functions
➢ to be an orientation guide for the robot path programming The benefit of the
Midview based
alignment is that
a sensor change
does not have an
effect on the
➢ the sensor is the most focused in this point → Best results in this points
images.
Characteristics ➢ the values are stored in the sensor → No adjustment by the user

➢ the values differ slightly from sensor to sensor (mechanical tolerances)

JOSY | © SmartRay 2020 20

BASIC TRAINING FOR OPERATOR
EXPLANATION HOW 3D SENSOR WORKS
VERTICAL RESOLUTION (Z) Makro-Pore
smalest height the sensor can scan
LATERAL RESOLUTION (X)
smalest width the sensor can scan
SCAN RATE (Hz)
number of profiles the sensor can scan

JOSY | © SmartRay 2020 21

BASIC TRAINING FOR OPERATOR
EXPLANATION HOW 3D SENSOR WORKS

JOSY | © SmartRay 2020 22

BASIC TRAINING FOR OPERATOR
EXPLANATION HOW 3D SENSOR WORKS

Weld 2 Weld 3

Weld 1
Job 2
Job 1

JOSY | © SmartRay 2020 23

BASIC TRAINING FOR OPERATOR
IMAGE QUALITY

As a summary of configured System we are receiving set of images. The quality of image has direct influence on
the evaluation of Weld.

Points to notice: The length and width of picture should be sufficient. Object should be as much possible in the
Centre of picture. Vibrations and shakes should be not visible.

JOSY | © SmartRay 2020 24

 BASIC TRAINING FOR OPERATOR
EXPOSURE TIME

Laser light visible

Optimum Exposure time. in LiveImage

exposure time is the length of

time when the digital sensor
inside the camera is exposed to
Exposure time to high.
light.

Exposure time extremally

too high, a lot of reflex.

JOSY | © SmartRay 2020 25

BASIC TRAINING FOR OPERATOR
WELDVISION SYSTEM IMPLEMENTATION

Preparation for Commissioning-Phase OnSite Commisioning-Phase Remote Optimization

commisioning Phase

After defined
System to Controller and The phase of Analyse of
Customer needs assist with Robot Statistic instance collection of Parametrization System Corrections of
and expectations path teaching will be in Reference of the Welds, status in fully parametriza- Final
will be delivered and PLC operation with images for Tolerances operational… tion if apply. Acceptance
the communication. proper Database stabile Welding implementation. state.
implementation configuration. process.
phase will follow.

JOSY | © SmartRay 2020 26

BASIC TRAINING FOR OPERATOR
DIAGRAM, SYSTEM TOPOLOGY – WELDVISION

JOSY | © SmartRay 2020 27

BASIC TRAINING FOR OPERATOR
DIAGRAM, SYSTEM TOPOLOGY – WELDVISION.

JOSY | © SmartRay 2020 28

BASIC TRAINING FOR OPERATOR
SYSTEM COMPONENTS

JOSY | © SmartRay 2020 29

BASIC TRAINING FOR OPERATOR
SYSTEM COMPONENTS

JOSY | © SmartRay 2020 30

 BASIC TRAINING FOR OPERATOR
MAINTENANCE OF THE SENSOR FOR OPERATORS.

• ESD protection!
• Sensors are manufactured and tested by smartRay under the
strict ESD protection (IEC 61340-5-1).
• Sensors are shipped in ESD-compliant packaging. This protect
the content from electrostatic. Th original packaging should be
used for returning/exchanging the sensor

JOSY | © SmartRay 2020 31

BASIC TRAINING FOR OPERATOR
MAINTENANCE OF THE SENSOR FOR OPERATORS.

WARNING
Danger of injury from laser beams.

The direct view into the laser beam is dangerous! To avoid harm to personnel,
comply with the following instructions:

● In regard to laser class, laser power, wavelength etc., see the technical
documentation of the respectively used sensor.
● Heed the laser safety regulations.
● If a laser of laser class 2 and higher is used, wear the laser protection
glasses when working on the plant.

JOSY | © SmartRay 2020 32

BASIC TRAINING FOR OPERATOR
MAINTENANCE OF THE SENSOR FOR OPERATORS.

Cleaning deposits

Deposits (dirt, dust etc.) on the front glass of the sensor and the glass region from where the
laser is emitted can affect the quality of the measurements. Therefore, regular cleaning is
recommended.

NOTICE
Only clean the front glass of the sensor and the glass region from where the laser is omitted
with a microfiber cloth and cleaning alcohol if necessary.

WARNING
Mortal danger from electric shock!

To avoid harm to personnel, comply with the following instruction:

● Before maintenance work, disconnect the sensor from the power sup-ply.

JOSY | © SmartRay 2020 33

BASIC TRAINING FOR OPERATOR
MAINTENANCE – SENSOR, SYSTEM

JOSY | © SmartRay 2020 34

 BASIC TRAINING FOR OPERATOR
SYSTEM COMPONENTS
Controller Panel-PC (Visu)
Battery Beckhoff-PC

CX-Module Safety-Module Fuse Supply 24V

JOSY | © SmartRay 2020 35

 QUESTION AND ANSWERS
• SPECIFY WELDVISION SYSTEM COMPONENTS?
• EXPLAIN WHY NOT TO REMOVE DOWEL PINS FROM SENSOR?
• WHAT DOES IT MEAN GOOD QUALITY PICTURE FOR THE SYSTEM?
• EXPLAIN WHY LASER IS DANGEROUS FOR THE EYE?

JOSY | © SmartRay 2020 36

OVERVIEW OF SOFTWARE

JOSY | © SmartRay 2020 37

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI

JOSY | © SmartRay 2020 38

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI.

JOSY | © SmartRay 2020 39

 BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE

➢ The statistics function ensures effective error prevention. The evaluation procedures enable a statistical process
control, in which fault can be identified early and counted as well.
A desired number of components / jobs can be evaluated offline any number of times, if necessary, with adapted
into parameters (validation).

➢ Tasks / seams that have been evaluated manually can be searched for.
The statistics function enables you to optimally evaluate, monitor and optimize the process. This ensures process
control.

JOSY | © SmartRay 2020 40

 BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB

The statistics tab offers the following information and functions (among others):

➢ Primarily, datasets are selected, listed and statistically evaluated under selection of component type
and database.
➢ The statistical representations of components, jobs or segments can be displayed in absolute or
percentage terms according to criteria such as shift, date, time, IO or NIO.

JOSY | © SmartRay 2020 41

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB

Filter for Database

The list from Statistic Databse

Parts Evaluated

JOSY | © SmartRay 2020 42

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB
G
e
n
e
r
a
l
-
O
v Percentage or Absolute
Percentage or Absolute representation of parts
e representation of parts IO/NIO
IO/NIO distribution.
r distribution.
This view depends on selected record, set of
v
This view depends
records and on
job.selected
i
record, set of records and job.
e
w

JOSY | © SmartRay 2020 43

 BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB
W
E
L
D
-
S
t
a
t
i Display of the absolute IO amount of selected jobs or seams.
s It can be zoomed into the graph for multiple jobs to see details
t → for actualization press „refresh“ !
i
c

JOSY | © SmartRay 2020 44

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB
N
I
O
-
S
t
a
t
i
s
t
i
c

Display of the absolute IO amount of selected jobs or seams.

Representation of the individual features that were set in the
evaluation tab for the tolerances.
→ for actualization press „refresh“ !

JOSY | © SmartRay 2020 45

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / TAB
M
e
a
s
u
r
e
m
e
n
t
s
-
T
R Trend ex. for Length of the Weld 01.
E Green field – the range of Tolerances.
N In red parts out of Tolerance.
D

JOSY | © SmartRay 2020 46

BASIC TRAINING FOR OPERATOR
OVERVIEW OF GUI. STATISTIC MODULE / RESULT OVERVIEW

Indicator IO

Indictaor NIO The list with found distortions.

JOSY | © SmartRay 2020 47

BASIC TRAINING FOR OPERATOR
OVERVIEW OF GUI. STATISTIC MODULE / RESULT OVERVIEW

• NIO:
Part Not OK.
• IO:
Part OK.

• Blue Colour:
Image data for this Component are available.
• Black Colour:
No image data for this part are available.

JOSY | © SmartRay 2020 48

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. STATISTIC MODULE / EVALUATION

Actual image

JOSY | © SmartRay 2020 49

BASIC TRAINING FOR OPERATOR
TRAINING MANUAL EVALUATION

Training - How to do the manual evaluation of the Parts

JOSY | © SmartRay 2020 50

 QUESTION AND ANSWERS
• WHAT DOES IT MEAN IO/NIO?
• WHAT DOES IT MEAN „WELD TREND“?
• WHAT KIND OF DEFECTS SYSTEM CAN VISUALIZE?
• WHAT DOES IT MEAN TOLERANCE FOR WELD?

JOSY | © SmartRay 2020 51

CONFIGURATION OF SYSTEM

JOSY | © SmartRay 2020 52

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. VISUALIZATION MODULE

JOSY | © SmartRay 2020 53

BASIC TRAINING FOR OPERATOR
OVERVIEW OF SOFTWARE GUI. PROCESS MODULE. CONTROLLER

Sensor Status
Working MODE

Logs
Alerts

Fieldbus
status

JOSY | © SmartRay 2020 54

BASIC TRAINING FOR OPERATOR
OVERVIEW OF DATABASES STRUCTURE.

JOSY | © SmartRay 2020 55

BASIC TRAINING FOR OPERATOR
OVERVIEW OF DATABASES STRUCTURE. WEVICPY BASIC

JOSY | © SmartRay 2020 56

BASIC TRAINING FOR OPERATOR
OVERVIEW OF DATABASES STRUCTURE. WEVICPY BASIC

JOSY | © SmartRay 2020 57

BASIC TRAINING FOR OPERATOR
TROUBLESHOOTING

JOSY | © SmartRay 2020 58

BASIC TRAINING FOR OPERATOR
TROUBLESHOOTING. WELDVISION /RESTART

JOSY | © SmartRay 2020 59

BASIC TRAINING FOR OPERATOR
TROUBLESHOOTING. WEVICPY /RESTART.

JOSY | © SmartRay 2020 60

BASIC TRAINING FOR OPERATOR
TROUBLESHOOTING. START-UP /BATCHES

Start-up batches are located in the Start-up folder of PC.

* To Run properly WeldVision System we need to connect Network Drives.

* We have to establish and Run Batch for WeViCpy for Database synchronize.
* WeldVision is starting than to Operate as instance of actual Computer role.

JOSY | © SmartRay 2020 61

TEST OF KNOWLEDGE

JOSY | © SmartRay 2020 62

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Which instance PC is active as a Process PC, therefore should not be used as

Database instance.

(please mark with cross)

Controller PC

Statistic PC

JOSY | © SmartRay 2020 63

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Mark correct WeldVision System Components.

(please mark with cross, multiple choice possible)

VISU Station

Robot for welding process

Verification Plate

JOSY | © SmartRay 2020 64

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Which instance is initializing „LASER“ and „Measurement“ for SmartRay Sensor.

(please mark with cross)

VISU Station

Robot for Weld inspection

WeViCpy

JOSY | © SmartRay 2020 65

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Explain why not to remove dowel pins from the mounting point of the Sensor.
(please mark with cross)

Dowel pins are for TCP teaching.

Dowel pins are the fix points for Sensor and Robot plate.

We do have to unscrew them for every Sensor cleaning.

JOSY | © SmartRay 2020 66

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Explain what does it mean good quality of the picture for the System.
(please mark with cross)

Pictures are well aligned, adjusted with exposure time, before

and after Weld area is visible.

Pictures have colors from green to red.

Quality of th picture has no influence on the evaluation.

JOSY | © SmartRay 2020 67

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Is the direct Laser exposure to the Human Eye dangerous.

(please mark with cross)

Yes, It can damage the layer at the back of Eye with burnouts.

No, it has no influence on Human Eye.

JOSY | © SmartRay 2020 68

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

What kind of defects System can evaluate and detect.

(please mark with cross)

Spatters, Pores as micro and macro deffects, weld dimensions.

Composition of the Welding material, composition of welded parts.

JOSY | © SmartRay 2020 69

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Please mark the correct sentence in regard to System Tolerances.

(please mark with cross)

Tolerance for a Weld can be readjusted, can be flexible or constant,

can be also deactivated.

Tolerance for a Weld depends on the SmartRay Sensor.

JOSY | © SmartRay 2020 70

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

What does WeViCpy tool..

(please mark with cross)

Evaluating the Weld result.

Maintaining the Database for Controller and Statistic PC.

JOSY | © SmartRay 2020 71

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

How to clean the Sensor Glass area.

(please mark with cross)

Using abrasive paper.

Using microfibre cloth.

JOSY | © SmartRay 2020 72

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Please explain what does it mean for the System Database mentioned below logic.

JOSY | © SmartRay 2020 73

TEST OF KNOWLEDGE/ ANSWERS

JOSY | © SmartRay 2020 74

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Which instance PC is active as a Process PC, therefore should not be used as

Database instance.

(please mark with cross)

Controller PC

Statistic PC

JOSY | © SmartRay 2020 75

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Mark correct WeldVision System Components.

(please mark with cross, multiple choice possible)

VISU Station

Robot for welding process

Verification Plate

JOSY | © SmartRay 2020 76

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Which instance is initializing „LASER“ and „Measurement“ for SmartRay Sensor.

(please mark with cross)

VISU Station

Robot for Weld inspection

WeViCpy

JOSY | © SmartRay 2020 77

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Explain why not to remove dowel pins from the mounting point of the Sensor.
(please mark with cross)

Dowel pins are for TCP teaching.

Dowel pins are the fix points for Sensor and Robot plate.

We do have to unscrew them for every Sensor cleaning.

JOSY | © SmartRay 2020 78

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Explain what does it mean good quality of the picture for the System.
(please mark with cross)

Pictures are well aligned, adjusted with exposure time, before

and after Weld area is visible.

Pictures have colors from green to red.

Quality of th picture has no influence on the evaluation.

JOSY | © SmartRay 2020 79

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Is the direct Laser exposure to the Human Eye dangerous.

(please mark with cross)

Yes, It can damage the layer at the back of Eye with burnouts.

No, it has no influence on Human Eye.

JOSY | © SmartRay 2020 80

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

What kind of defects System can evaluate and detect.

(please mark with cross)

Spatters, Pores as micro and macro deffects, weld dimensions.

Composition of the Welding material, composition of welded parts.

JOSY | © SmartRay 2020 81

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Please mark the correct sentence in regard to System Tolerances.

(please mark with cross)

Tolerance for a Weld can be readjusted, can be flexible or constant,

can be also deactivated.

Tolerance for a Weld depends on the SmartRay Sensor.

JOSY | © SmartRay 2020 82

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

What does WeViCpy tool..

(please mark with cross)

Evaluating the Weld result.

Maintaining the Database for Controller and Statistic PC.

JOSY | © SmartRay 2020 83

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

How to clean the Sensor Glass area.

(please mark with cross)

Using abrasive paper.

Using microfibre cloth.

JOSY | © SmartRay 2020 84

BASIC TRAINING FOR OPERATOR
TEST OF KNOWLEDGE.

Please explain what does it mean for the System Database mentioned below logic.

JOSY | © SmartRay 2020 85

THANK YOU!
Customer service and support address
SmartRay GmbH
Bürgermeister Finsterwalder Ring 12
82515 Wolfratshausen
Germany

Tel.: +49 8171 9683 400

Fax.: +49 8171 9683 401
Email: [email protected]

JOSY | © SmartRay 2020 86