P103 IDEA Lab Workshop

List of Lab activities and experiments

1. Schematic and PCB layout design of a suitable circuit, fabrication and testing of the circuit.

2. Machining of 3D geometry on soft material such as soft wood or modelling wax.

3. 3D scanning of computer mouse geometry surface. 3D printing of scanned geometry using FDM or SLA
printer.

4. 2D profile cutting of press fit box/casing in acrylic (3 or 6 mm thickness)/cardboard, MDF (2 mm) board
using laser cutter & engraver.

5. 2D profile cutting on plywood /MDF (6-12 mm) for press fit designs.

6. Familiarity and use of welding equipment.

7. Familiarity and use of normal and wood lathe.

8. Embedded programming using Arduino and/or Raspberry Pi.

9. Design and implementation of a capstone project involving embedded hardware, software and machined
or 3D printed enclosure.
 P106 DIGITAL FABRICATION/ WORKSHOP/ MANUFACTURING PRACTICES.
Module I: Manufacturing Methods-casting, forming, machining, joining, advanced manufacturing methods.

Module II: CNC machining, Additive manufacturing.

Module III: Fitting operations & power tools. Module

IV: Electrical & Electronics. Module V: Carpentry. Module

VI: Plastic moulding, glass cutting. Module

VII: Metal casting. Module

VIII: Welding (arc welding & gas welding), brazing.

Practicals:

1. Machine shop

2. Fittingshop

3. Carpentry

4. Electrical &Electronics

5. Welding shop (Arc welding + Gaswelding)

6. Casting

7. Smithy

8. Plastic moulding&GlassCutting
 MEP 31 MATERIAL TESTINGANDMETALLURGYLABORATORY

LISTOF EXPERIMENTS:

MATERIALSTESTINGLABORATORY

1. Tensiontest
2. Compressiontest
3. Impacttest–Izodtest
4. BrinellHardness test
5. RockwellHardnesstest
6. Ductilitytest:Sheetmetals(Al, GI andMS)
7. Impacttest– Charpytest

METALLURGYLABORATORY

1. StudyofMetallurgicalmicroscope
2. PreparationofaSpecimen formicroscopicexamination
3. Identificationofthe Metal1
4. Identificationofthe Metal2
5. Identificationofthe Metal3
6. StudyofHeatTreatmentProcessesonmetals
7. Studyofvarious Quenchingmediums
8. HardeningofSteel
9. NormalizingofSteel
10. AnnealingofSteel
11. Jominyendquenchingtest
MEP32 COMPUTERAIDEDMACHINEDRAWINGLABORATORY

LISTOF EXPERIMENTS:

I Draw the orthographic views for the given simple 3D blocks using
AutoCAD screen icons--Minimum two exercises

II Draw the orthographic views for the given simple 3D blocks using
AutoCAD script file - Minimum two exercises

III Drawtheisometricviewfortheobjectsgiveninorthographicviews.
Minimum two exercises

IV PreparationofDrawings for Parts and Assemblyofthe following by

using Drafting software.
V Gear coupling, spring loaded safety valve, lever safety valve, blow-
offcock,castironflangejoint,hydraulicjoint,feedcheckvalve,foot
stepbearing,ballvalve,stuffingbox-minimum5exercises
VI PreparationofProductionDrawingswithtoleranceslimitsandfits
usingDrafting software.-- Minimumone exercise

MEP41DYNAMICSOFMACHINES LAB
 LISTOFEXPERIMENTS

1. Demonstrationoffourbarinversionmechanism
2. Naturalfrequencyofsinglemass, singlehelicalspringsystem.
3. Naturalfrequencyofcombinationofsprings–springsinparallel,springsinseries
4. Natural frequency of undamped Torsional single rotor, double rotor system. Effect of
inertia (I) and stiffness (k).
5. Determinationofradius ofgyrationofagivencompoundpendulum
6. Determination of radiusof gyration,momentof inertia–bifilarsuspensionmethod– trifilar
suspension method
7. Damping coefficient of Torsional single rotor system–Effect of depthof immersion in
oil and damping ratio
8. Resonancefrequencyofequivalentspringmasssystem–undampedanddamped condition
a) ToplotamplitudeVs frequencygraphfordifferentdamping.
9. DeterminationofcharacteristiccurvesofWatt,Porter,Proellandspringloadedgovernors.
10. StaticandDynamicbalancing.
11. Whirlingofshafts/determinationofcriticalspeed withand withoutRotors.
12. Gyroscopiccoupleverification.
13. Journalbearing–pressuredistributionofdifferentloadsatdifferentSpeeds.
14. Cammotion analysis.
15. Generationofinvolutegearprofile.
16. Tracingofcoupler curves.
17. Determinationoferrorinstraightlinedrawnbywattchainmechanism.

MANUFACTURINGPROCESSLABORATORY
LISTOFEXPERIMENTS: LATHE:
Plainturningandfacing
Step turning, grooving, chamfering and knurling
Taperturningandexternalthreadcuttingusinglathe
SHAPING MACHINE:
Cubeshaping

MILLINGMACHINE
Contourmillingusingverticalmillingmachine

GEARCUTTING:
SpurgearcuttinginHobbingmachine

GRINDINGMACHINE:
Cylindricalgrinding

CNC MACHINE:
CNCpartprogramming 3D
PRINTING
DesigningandPrintingofMachine Elements

EP43FLUIDMECHANICSANDMACHINERYLABORATORY
UNITI:FLOWVISUALIZATIONANDMEASUREMENT
Flowvisualization-Heleshaw,Reynoldsexperiment,verificationofBernoulli’stheorem,solid
body rotation, calibration of flow measuring instruments – venturimeter, orificemeter and
rotometer.

UNITII:PUMPS
Determination of performance characteristics of pumps – centrifugal pumps, submersible
pumps, turbine pumps and positive displacement pumps – reciprocating and gear pumps.

UNITIII:TURBINES
Determination of performance characteristics of turbines – reaction turbines and impulse
turbines.

List ofexperiments:

1. Determinationofthecoefficient ofdischargeofgivenOrificemeter.
2. Determinationofthecoefficient ofdischargeofgivenVenturimeter.
3. Calculationofthe rateofflow usingRotameter.
4. Visualizingtheflowstructuresthroughvariousmodels.
5. ProvingBernoulli’stheorem.
6. Conductingexperimentsanddrawingthecharacteristicscurvesofcentrifugalpump.
7. Conductingexperimentsanddrawingthecharacteristicscurvesofsubmersible pump.
8. Conductingexperimentsanddrawingthecharacteristicscurvesofjetpump.
9. Conducting experiments and drawing the characteristics curves of pump in series and
parallel.
10. Conductingexperimentsanddrawingthecharacteristicscurvesofreciprocatingpump.
11. ConductingexperimentsanddrawingthecharacteristicscurvesofGearpump.
12. Conductingexperimentsanddrawing thecharacteristicscurvesofPeltonwheel.
13. ConductingexperimentsanddrawingthecharacteristicscurvesofFrancisturbine.
14. ConductingexperimentsanddrawingthecharacteristicscurvesofKaplanturbine.
15. Conductingexperimentsanddrawingthecharacteristicscurvesofhydraulicram.
MEP51 METROLOGYANDMECHANICALMEASUREMENTLAB
LISTOF EXPERIMENTS

1. CalibrationofMicrometer.
2. MeasurementoftaperusingSineBar.
3. CalibrationofPlain PlugGauge.
4. StraightnessandFlatnessMeasurement usingAutocollimator.
5. SurfaceRoughnessMeasurement(Talysurfmethod)
6. InspectionofScrewThreads(EffectiveDiameter).
7. CalibrationofInclined TubeManometer.
8. MeasurementofPressureusingStrainGauges.
9. Determinationofthe TimeConstantofThermocouples.
10. MeasurementofForceusing Transducers.
11. MeasurementofStrainusingStrain Gauges.
12. StudyofDisplacementusingLVDT andRVDT.
13. VibrationMeasurement usingAccelerometer.
14. Measurementofspeedusing stroboscope
15. Inspectionofgear toothprofileusing profileprojectors
16. ToolMakerMicroscope(inspectionofscrews)
17. Inspectionofinternalandexternalsurfaces(CMM)
 MEP52 THERMALENGINEERING LAB
LISTOF EXPERIMENTS

(A) DeterminationofKinematic ViscosityusingRedwoodviscometer

(B) DeterminationofflashandfirepointusingCleaveland apparatus
1. Determinationofcalorificvalueofsolidfuelusingbombcalorimeter
2. Determinationofcalorificvalue ofgaseousfuelusingJunker’sgascalorimeter
3. Performancetestonreciprocatingaircompressor
4. Performancetestoncentrifugalairblower
5. Determinationofthermalresistance andconductivityofa compositewall
6. Determinationofheattransfercoefficientforheattransferfromcylindricalsurfaceby
natural convection
7. Determinationofheattransfercoefficientforheattransferfromcylindricalsurfaceby
forced convection
8. Performanceofparallelflow/counterflowheatexchanger
9. Valveand porttiming diagramsof4-strokeand2-strokeICengines
10. Performancetestonsinglecylinder4-strokepetrolengine.
11. Performancetestonmulti-cylinder 4-strokepetrolengine
12. Performancetestonsinglecylinder4-strokedieselengine
13. Performancetestonmulti-cylinder4- strokediesel engine
14. Performancetestoncooling tower.
15. Performancetestonrefrigerationsystem.
16. Performancetestonair-conditioningsystem.
.
 MEP61MODELLING&SIMULATIONLABORATORY
LISTOF EXPERIMENTS

PART– A

COMPUTERAIDEDDESIGNOFMACHINECOMPONENTS

1. Designanddraftingofthe followingcomponentsusingTKSOLVER/FORTRAN/C or C+
+/ Matlab
2. Transmissionshafts,
3. Journalbearings,
4. Flangecouplings etc.

PART-B:

I. 3DMODELLING

1. Introductionto3-Dmodeling–sketcher,partdesign,assemblyanddrafting
workbenches.
2. Generationofvarious3DModelsthroughProtrusion,revolve, shellsweep.
3. FeaturebasedandBooleanbasedmodeling surfaces.
4. Assemblymodelingofcomponentshavinga minimumofsixmachineelements.
[Minimum of two exercises in part modeling and one exercise in assembly]

II. FEAnalysis:

1. Using anyofthegeneralpurposeFEAsoftwarepackagessolvefor
2. Forceandstressanalysisin trusses
3. SFandBMDdiagramsfordifferenttypesofbeamswithdifferent loadingand
boundary conditions.
4. Stress concentrationstudyonplatewithcentralhole
5. Thermalstressandheattransfer analysisofasimple plate.
 MEP62 COMPUTATIONALFLUIDDYNAMICSLABORATORY
LISTOF EXPERIMENTS

1. 2Dand3Dstructuredgridgeneration–flatplates, aerofoil
2. 3Dunstructuredgridgeneration–pipe, externalaerodynamics
3. Incompressibleinternallaminarflows
4. Incompressibleexternallaminarflows
5. Incompressibleinternalturbulentflows
6. Incompressibleexternalturbulentflows
7. ForcedConvectionflows
8. Buoyancydrivenflows
9. Multiphase flows–Capillarydriven
10. Compressibleflows
11. Non-NewtonianandBiologicalflows
12. FluidStructureInteraction