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04 Manufacturing

manufacturing

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25 views5 pages

04 Manufacturing

manufacturing

Uploaded by

vp_sudhakar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as TXT, PDF, TXT or read online on Scribd
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MANUFACTURING

Designing the Production Process

- Manage Work Definitions


- Structure change
- update work structure

- Create & Update Spreadsheets (Work Definitions)


- Upload them with ADFdi
(Desktop Integrator)

- Primary & Alternate Work Definitions


- Manufacturing lead times & cost rollup
- Work Definition report
- Contract Manufacturers (share report with them)

Exploring the Work Definition Work Areas


- Supply Chain Execution - Work Definition
- Work Centers by Work Area
- Drill down to Work Centers
- Plant Resources
- Recently Updated Work Definitions
- Work Center Resources
- Task Tray
- Spreadsheets
- Print Work Definition Report
- Plant Setup

Learn about Work Definitions


- Identify and Create Work Definitions
- Identiy and Create Operations
- Create Work Definition Headers
- Assign Items and Resources to Operations

Operations
- Assembly
- Test
- Pack

Work Definition
- Full Version Control available
- Addl. Work Definition names
- Standard, Rework & Transform
- Brings it all Together

Identify and Create Operations


- Manage Work Definitions
- Add new Definitions
-Add Operations
- 3 flavours
- Std. Operations
- Suppplier -
- Without the code

Assign Items and Resources to Operations


- select Operator - choose Resources button on right
- Schedule - Yes / No
- Charge Type - Automatic / Manual
- Basis - Fixed / Variable
- select Operator - choose Items button on right
- Drag & Drop
- Collect - check box - drag and drop
- Right click - Actions - Assign to Operation

Automatic Work Definitions


- Kitting or Light Mftg. setup requiring minimal shop floor control and capacity
req. planning
- Work Definition Name ORA_MAIN is active
- Enable the Std. Operation
- Create Automatic Work Definition
- Product Info. Management
- Manage Item tasks
- Manage Item page
- Structures Tab- Action Menu
- Create Auto. Work Definition

Managing a Manufacturing Plant

Managing Work Areas


- Physical, Logical grouping of Work Centers
- Mftg. Plnts
- Inventory Org. that does Mftg.
- Work Area
- Work Center, at lease 1 physical space
- Work Center
- Machines, Equipment, Labour

Managing Work Centers


- Lowest rung in the Mftg. Ladder
- Each work center asso. with Work Area
- Add Resources
- Exceptions associated to the resources

Managing Resources
- Labour
- Equipment
- Tools
- Once you add resource, you cannot change UOM
- Other parameters can be changed
- Costing Enabled check box
- Resource Instances - Detauls about Resource
- Names of Machines and people etc.

Managing Std. Operations


- Operations similar for multiple products
- Manage Std. Operations page
- Search, Create, Edit, Delete
- Inhouse and Supplier operations
- Count point checkbox
- Automatically Transact checkbox
- Work Center identified
- Addl. Manual Material Issue
- Completions with Under Issues
- Completions with Open Exceptions
- Resources
- No. of Resources
- Fixed or Variable (per unit)
- Usage - Hours per resource per unit
- Scheduled - yes / no
- Principal
- Charge Type - Auto / Manual

MANAGING PRODUCTION

Managing Production Efficiencies


- Infolets
- count of work orders having atleast 1 operation
- Operations - past due, ready, reject
- Open exceptions

Work Order Review


- Create - Item, Quantity, Date, Release
- Manufacturing - Operations, Components, Labour, Maching, Overheads
- complete & close - Finished Goods, Capture Cost

- Work Orders are created by Supply Chain Orchestration


- Planned Orders
- Back to Back
- Configure to Order

- Edit Work Order


- Gen. Info.
- Operations
- History

Non Std, Rework, Transform Work Orders

- Non Std. - for Prototypes, QA Testing etc.


- with or without work definition
- Rework - Repari, dekitting, disassembly
- with negative qty
- Transform - One product into another
- upgrade or downgrade

Work Order Operations make it work


- Manage Work Orders - Operations Tab
- List of what you need - Operations, Components, Resources
- Midpoint Reschedule button
- Add additional
- Edit Operations, Items, Resources
- Delete Unnecessary steps

Work Order Operation Items bring it togethers


- Add / Edit / Delete
- Qty per product., Inverse of Qty. per product
- Basis - Variable, Fixed
- Supply Type - Pull / Push
- Yield
- Supply Supplementory - WIP etc.

Getting that E-Signature


- for Std. Operations Management
- in work Execution area
- in inventory
PRODUCTION EXECUTIONS

Review Dispatch List


- single place to review WO ops, report ops, issue materials, charge resources,
initiate quality checks,
log prod. excep, enforce serial / lot txns., report rejections, scrap production
docs and labels

- work Execution
- Work Orders infolet
- Operations infolet
- Task bar - Review Dispatch list
- All search
- Status- Ready
- Past Due icon
- Manual Reporting required icon
- S/ No. - selection
- SubInventory selection
- Complete with Details
- Enter Inspection Details
- Manual Resources required

- Summary
- Report Ops. Transactions
- Report Material Txns
- Report Resource Txns
- Review WO
- Print WO traveler and product labels

Report Material Transactions


- Viewing Dispatch list (from Dispatch list)
- Icon - Material link
- enabled only if privileges enabled for user
- Report Material Transactions list
- link from Task - Execute Protection
- Transaction Type - Issue
- Show Components - All, Manually entered
- All - all defaulted
- Transaction type - Return

Report Resource Transactions


- On the Dispatch list - icon - resource icon to charge the resources
- link enabled only if privileges given to user
- Report Transactions - web service or excel template
- also possible to reverse charges
- transaction type - reverse

Managing Production Supervisor Mobile Application

Working with Production Exceptions


- ability to report and manage problems on shop floor - Exceptions
- Manage, Resolve, Report
- Exceptions not required to be tied to 1 WO
- Same problem in multiple WO, you can connect
- Prod. Supervisor role will be notified
- review exceptions and take actions to resolve and then close exceptions

- Exceptions
- Work Area
- Work Center
- Resources
- Components
- Misc. - Supplier Operations

Project driven Supply Chain


- supports PPM needs along with procurement and inventory
- Project specific
- Mftg
- Material
- Customer billing
- Capital improvement plan / project

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