Operating Instructions

PROLINE Kryomats
Low-temperature Thermostats
with SmartCool System
RP 3050 C, RP 3050 CW
RP 4050 C, RP 4050 CW
RP 3090 C, RP 3090 CW
RP 4090 C, RP 4090 CW

YAUE0007 / release 05/2016 b2 LAUDA DR. R. WOBSER GMBH & CO. KG

replaces release 03/13, 01/09, 06/08 Pfarrstraße 41/43
Translation of the original Operating Instructions 97922 Lauda-Königshofen
Valid: Germany
from software version of Control system (Master) 2.08
from software version of Protection system (Master) 2.03
from software version of Operating system (Command) 3.20
from software version of Cooling system 2.03 Phone: +49 (0)9343 503-0
from software version of Analogue interface 3.01 Fax: +49 (0)9343 503-222
from software version of RS232/485-Module 3.03 E-Mail [email protected]
from software version of contact I/0 module 3.00 Internet http://www.lauda.de
from software version of solenoid valve 3.00
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Prefixed safety notes

Before operating the equipment, please read carefully all the instructions and safety
notes in Section 1.
If you have any questions, please phone us!
Follow the instructions on setting up, operation etc. This is the only way to avoid
incorrect operation of the equipment and to ensure full warranty protection.
• The master head is supplied with power via the lower section of the unit. After
switching off the head using the switch at the front of the head and/or using the
switch at the back of the head, mains voltage (230 volts) is still present on the
master head.
Switch off the unit by using the rotary switch on the front panel.
• Switch off the equipment and pull out the mains plug:
− for servicing or repair,
− moving the equipment!
• Transport the equipment with care!
The unit may NEVER be overturned nor put upside down!
• Equipment and its internal parts can be damaged:
− by dropping,
− by shock.
• Technically qualified personnel must only operate the equipment!
• Never operate the equipment without the heat transfer liquid!
• Do not start up the equipment if ...
− it is damaged or leaking,
− cable (not only supply cable) is damaged.
• Drain the bath before moving the equipment!
• Do not carry out any technical changes on the device!
• Have the equipment serviced or repaired by properly qualified personnel only!
The Operating Instructions include additional safety notes, which are identified by a triangle
with an exclamation mark. Carefully read the instructions and follow them accurately!
Disregarding the instructions may have serious consequences, such as damage to the
equipment, damage to property or injury to personnel!
We reserve the right to make technical alterations!

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Contents
Prefixed safety notes ................................................................................................................................... 3
1 SAFETY INFORMATION ................................................................................................................................ 7
1.1 GENERAL SAFETY INFORMATION .................................................................................................................. 7
1.2 OTHER SAFETY INFORMATION ...................................................................................................................... 7
2 BRIEF OPERATING INSTRUCTIONS ........................................................................................................... 9
2.1 MENU STRUCTURE: MASTER ..................................................................................................................... 10
2.2 MENU STRUCTURE: COMMAND REMOTE CONTROL ..................................................................................... 11
3 CONTROLS AND FUNCTIONAL ELEMENTS ............................................................................................ 12

4 UNIT DESCRIPTION ..................................................................................................................................... 17

4.1 ENVIRONMENTAL CONDITIONS ................................................................................................................... 17
4.2 TYPES OF UNIT ......................................................................................................................................... 17
4.3 VARIOFLEX PUMP ..................................................................................................................................... 17
4.4 MATERIALS............................................................................................................................................... 18
4.5 TEMPERATURE DISPLAY, CONTROL AND SAFETY CIRCUIT ............................................................................. 18
4.6 PROGRAMMER AND RAMP FUNCTION .......................................................................................................... 19
4.7 INTERFACES ............................................................................................................................................. 19
4.8 INTERFACE MODULES (ACCESSORIES) ........................................................................................................ 19
4.9 REFRIGERATING UNIT ................................................................................................................................ 20
4.10 AVOIDANCE OF DEWING ......................................................................................................................... 20
4.11 HEATER RATING AND POWER CONSUMPTION FROM THE MAINS ................................................................. 20
5 UNPACKING ................................................................................................................................................. 21
5.1 AFTER UNPACKING.................................................................................................................................... 21
5.2 STANDARD ACCESSORIES ......................................................................................................................... 21
5.3 PACKING AND UNPACKING WITH ORIGINAL PACKAGING MATERIAL ................................................................. 21
5.3.1 Background ..................................................................................................................................... 21
5.3.2 Requirements .................................................................................................................................. 21
5.3.3 Unpacking the device ...................................................................................................................... 22
5.3.3.1 Outer cardboard box ................................................................................................................ 22
5.3.3.2 Lift device from the pallet ......................................................................................................... 24
5.3.4 Repacking with original packing material ........................................................................................ 25
5.4 IN-PLANT TRANSPORT WITH HAND PELLET TRUCK OR FORK LIFTER ............................................................... 25
5.5 BEFORE PREPARATION ............................................................................................................................. 26
6 PREPARATION ............................................................................................................................................ 27
6.1 ASSEMBLY AND SITING .............................................................................................................................. 27
6.2 FILLING AND DRAINING .............................................................................................................................. 28
6.3 CONNECTION OF THE COOLING WATER ....................................................................................................... 29
6.4 HEAT TRANSFER LIQUIDS, COOLING WATER AND HOSES .............................................................................. 30
6.5 CONNECTING EXTERNAL LOADS ................................................................................................................. 33
7 STARTING UP .............................................................................................................................................. 34
7.1 MAINS CONNECTION.................................................................................................................................. 34
7.2 SWITCHING ON ......................................................................................................................................... 34
7.3 SWITCHING OFF / STANDBY ........................................................................................................................ 36
7.4 KEY FUNCTIONS........................................................................................................................................ 37
7.4.1 General key functions and pilot lamps ............................................................................................ 37
7.4.2 Changing window information (Command Console) ...................................................................... 40
7.4.3 Locking the keyboard ...................................................................................................................... 41
7.5 IMPORTANT SETTINGS ............................................................................................................................... 43
7.5.1 Temperature setpoint setting .......................................................................................................... 43

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7.5.2 Displaying the actual external temperature .....................................................................................45

7.5.3 Setting pump power or standby .......................................................................................................46
7.5.4 Activate external pump ....................................................................................................................48
7.5.5 Activating external control................................................................................................................48
7.5.6 Current consumption from the mains...............................................................................................50
7.5.7 Setting the date and time (Command).............................................................................................51
7.5.8 Display resolution setting (Command).............................................................................................52
7.6 SPECIAL SETTINGS ....................................................................................................................................53
7.6.1 Defining the type of start mode ........................................................................................................53
7.6.2 Defining temperature limits ..............................................................................................................54
7.6.3 Setpoint offset operating mode........................................................................................................55
7.6.4 Restoring works settings..................................................................................................................56
7.6.5 Setting the volume of the acoustic signals.......................................................................................57
7.6.6 Entering the offset of the internal temperature probe ......................................................................57
7.6.7 Restoring the works setting of the internal temperature-probe offset..............................................58
7.6.8 Entering the offset of the external temperature probe .....................................................................59
7.6.9 Restoring the works setting of the external temperature-probe offset.............................................59
7.7 GRAPHICAL DISPLAY OF TEMPERATURE MEASUREMENTS (COMMAND) ..........................................................60
7.8 PROGRAMMER (PGM ONLY COMMAND) ......................................................................................................62
7.8.1 Program example.............................................................................................................................62
7.8.2 Selecting and starting the program (Start, Hold, Stop)....................................................................64
7.8.3 Interrupting, continuing or terminating the program (Hold, Continue, Stop)....................................65
7.8.4 Creating or modifying a program (Edit)............................................................................................66
7.8.5 Defining the number of program loops (Loops) ...............................................................................70
7.8.6 Viewing the program sequence as a graph (Graph)........................................................................70
7.8.7 Obtaining information on a program (Info).......................................................................................71
7.9 RAMP FUNCTION ........................................................................................................................................72
7.10 TIMER FUNCTION (COMMAND).................................................................................................................73
7.11 CONTROL PARAMETERS .........................................................................................................................74
7.11.1 Internal control variable (integral measurement probe)...................................................................75
7.11.1.1 Proven settings for control parameters and pump (integral measurement probe)...................75
7.11.2 External control variable (External measurement probe) ................................................................75
7.11.2.1 Steps for setting the control parameters for external control....................................................76
7.11.3 Internal and external control parameter sets ...................................................................................77
7.11.4 Self Adaption....................................................................................................................................79
7.12 ALARMS, WARNINGS AND ERRORS .........................................................................................................81
7.12.1 Overtemperature protection and checking.......................................................................................81
7.12.2 Low-level alarm and low-level checking ..........................................................................................82
7.12.3 High-level settings............................................................................................................................83
7.12.4 High-level warning or alarm .............................................................................................................84
7.12.5 Pump-motor supervision: Overload or blockage..............................................................................85
7.12.6 Pump-motor supervision: Dry running .............................................................................................85
7.12.7 Compressor Overtemp.....................................................................................................................86
7.12.8 Three-phase current ........................................................................................................................86
7.12.9 Fault list „Alarms and Warnings“......................................................................................................87
7.13 RS 232/ RS 485 INTERFACE ..................................................................................................................90
7.13.1 Connecting cables and interface test RS 232..................................................................................90
7.13.2 Protocol RS 232...............................................................................................................................90
7.13.3 Connecting cable RS 485 ................................................................................................................91
7.13.4 Protocol RS 485...............................................................................................................................91
7.13.5 Write commands (Data commands to the thermostat) ....................................................................92
7.13.6 Read commands (Data requested from the thermostat) .................................................................93
7.13.7 Error messages................................................................................................................................95
7.13.8 Driver software for LABVIEW®........................................................................................................95
8 INTERFACE MODULES................................................................................................................................96
8.1 INSTALLING OF MODULES...........................................................................................................................96
8.2 MENU STRUCTURE FOR ALL MODULES (ONLY COMMAND) .............................................................................97

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8.3 SERIAL INTERFACES RS232/ 485 .............................................................................................................. 98

8.4 ANALOGUE MODULE .................................................................................................................................. 98
8.5 CONTACT MODULE .................................................................................................................................... 99
8.5.1 Contact module LRZ 915 with three inputs and three outputs ....................................................... 99
8.5.2 Namur-Contact module LRZ 914 with only one input and one output .......................................... 100
9 MAINTENANCE .......................................................................................................................................... 101
9.1 DEVICE STATUS ...................................................................................................................................... 101
9.1.1 Interrogating the device type ......................................................................................................... 101
9.1.2 Software version ........................................................................................................................... 101
9.1.3 Serial numbers .............................................................................................................................. 101
9.1.4 Device data ................................................................................................................................... 101
9.1.5 Fault memory (Command) ............................................................................................................ 102
9.2 CLEANING .............................................................................................................................................. 102
9.2.1 Cleaning the surface of the device................................................................................................ 102
9.2.2 Draining the water-cooled condenser ........................................................................................... 103
9.3 SERVICING, CLEANING, REPAIR AND DISPOSAL INFORMATION ..................................................................... 103
9.3.1 Servicing ....................................................................................................................................... 103
9.3.2 Service intervals according to VDI 3033 ....................................................................................... 104
9.3.3 Testing the heat transfer liquid...................................................................................................... 104
9.3.4 Cleaning the condenser ................................................................................................................ 105
9.3.4.1 Air-cooled condenser ............................................................................................................. 105
9.3.4.2 Water-cooled condenser ........................................................................................................ 105
9.3.4.2.1 Cleaning the dirt trap .......................................................................................................... 105
9.3.4.2.2 Decalcifying the water cooling circuit ................................................................................. 106
9.3.5 Repair information ......................................................................................................................... 106
9.3.6 Remedying faults .......................................................................................................................... 107
9.4 DISPOSAL INFORMATION ......................................................................................................................... 108
9.4.1 Disposal of the refrigerant ............................................................................................................. 108
9.4.2 Disposal of the packaging ............................................................................................................. 108
9.5 HELP DESK AND ORDERING REPLACEMENT PARTS .................................................................................... 109
10 ACCESSORIES ....................................................................................................................................... 110

11 TECHNICAL DATA AND DIAGRAMS.................................................................................................... 111

12 INDEX ...................................................................................................................................................... 119

CONFIRMATION......................................................................................................................................121

Explanation of signs:
Danger: This sign is used where there may be injury to
personnel if a recommendation is not followed
accurately or is disregarded.


Note: Here special attention is drawn to some aspect. It may
include reference to danger.


Reference It refers to other information in different sections.

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1 Safety information

1.1 General safety information

A heating and cooling thermostat heats or cools and circulates heat transfer liquids according to
specified parameters. This involves hazards due to high or low temperatures, fire and general hazards
due to the application of electrical energy.
The user is largely protected by the application of relevant standards.
Further hazard sources may arise due to the type of tempering medium, e.g. by exceeding or
undercutting certain temperature thresholds or by the breakage of the container and reaction with the
heat transfer liquid.
It is not possible to consider all eventualities. They remain largely subject to the judgment and
responsibility of the operator.
The equipment must only be used as prescribed and as described in these operating instructions. This
includes operation by instructed specialist personnel.
The equipment is not rated for use under medical conditions according to DIN EN 60601-1 or
IEC 601-1.
For Europe:
The equipment fulfills the following classes of the EMC (electromagnetic compatibility) standard
EN 61326-1 VDE 0843-20-1:2006-10:
Class A: Operation only on networks without connected domestic areas.
Class B: Equipment for operation on networks with connected domestic areas.
Class B*: Equipment fulfills Class B when a house connection > 100 A is involved. With unfavorable
network conditions disturbing voltage variations may otherwise occur.
Only for the USA:
Instructions for Class A digital devices
“This equipment has been tested and found to comply with the limits for Class A digital device, pursuant
to Part 15 of the FCC (Federal Communication Commission) Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.”
“This device complies with Part 15 of the FCC (Federal Communication Commission) Rules. Operation
is subject to the following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may cause undesired
operation.”
Only for Canada:
“This Class A digital apparatus complies with Canadian ICES-003” (ICES = Interference Causing
Equipment Standards).
« Cet appareil numérique de la Classe A est conforme à la norme NMB-003 du Canada ».

1.2 Other safety information

• Only connect equipment to PE grounded mains sockets.
• At higher operating temperatures, parts of the bath cover can reach surface temperatures exceeding
70 °C. Be careful when touching it!  Danger of burning!
• Use suitable hoses  6.3.
• Secure hose against slippage with the aid of hose clips. Avoid kinks in the hoses.
• Check hoses from time to time for any possible material fatigue.
• Thermal medium hoses and other hot parts must not come into contact with the mains cable.

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• With the use of thermostats as circulating thermostats hot or cold liquid can be emitted when the hose
breaks, presenting a hazard to persons and material.
• If no external load is connected, the pump outflow must be closed (use screw plugs) and the bypass
valve must be set to "internal"  4.3.
• Take into account the thermal expansion of the heat transfer oils with increasing bath temperature.
• Depending on the heat transfer liquid used and the type of operation, toxic vapors can arise. Ensure
suitable extraction.
• By changing the heat transfer liquid from aqueous heat transfer liquid to a thermal transfer liquid for
temperatures above 100°C, carefully remove all water residues, including from the hoses and loads.
When doing this, also open the blanking caps of the pump outputs and inputs and blow
compressed air through all the pump outputs and inputs.  Danger of scald due to delay in
boiling!
• Withdraw the mains plug before cleaning, maintenance or moving the thermostat.
• Specialist personnel must only carry out repairs in the control section.
• The following action may start the thermostat unintentionally from the standby mode: Previously
activated timer mode ( 7.10), "Start" command via interfaces ( 8).
• Figures of temperature constancy and display accuracy apply under normal conditions according to
DIN 12876. Electromagnetic high frequency fields may in special cases lead to unfavorable values.
Safety is not impaired.

Only water-cooled devices:

• The return hose of the water-cooling must be securely fixed on the outlet port in order to prevent the
hose sliding off uncontrollably, also during pressure surges.
• The return hose of the water-cooling must be fixed on the outlet port that hot cooling water cannot
splash out.
• It is essential to prevent kinking or squashing of the return hose for the water cooling. Excessive
pressure can cause the cooling water hoses to tear and hot water to escape.
• To prevent damages by a leakage of the cooling water system its recommended to use a leak-water
detector with shut-off valve (Aqua Stop).

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2 Brief operating instructions

These brief instructions shall give you the possibility to operate the unit quickly. For safe
operation of the unit, it is necessary to read carefully all the instructions and safety
notes!

1. Assemble unit and add items as appropriate ( 6.1).

The unit may NEVER be overturned nor put upside down!
Take care of the hose tubing connections ( 6.3 and 6.4).
2. Fill the unit with corresponding heat transfer liquid ( 6.3). The units are designed for
operation with non-flammable and flammable liquids to DIN EN 61010-2-010.  Take care
of the level of the heat transfer liquid! ( 6.2).
3. Compare the information on the rating label with the supply details.
4. Connect the unit only to a socket with a protective earth (PE) connection.

5. Check whether the switch at the back of the master control element is in
the "ON = –" position.

6. Check whether the switch at the front of the master control element is in the "ON = l"
position.

7. Set the rotary switch on the front panel to "ON = l". The unit starts
operating.

8. With set the overtemperature cut-off point to a value clearly above room temperature
( 7.12.1).
9. Now you see the current bath temperature in the
display, for example: Bath-temperature

02%32 °C
If instead, a warning or error message is displayed, then refer to Section 7.12.

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2.1 Menu structure: Master

Display flashes. Set setpoint
Bath temperature Setpoint
with or . Display
°C °C
2%32 SEt is accepted after 4 sec. or
proceed immediately
with the key:

External temperature Pump power.5-8/Standby.0 ⇒ 7.5.1

2%02 °C EXT Pu 8 °C Display flashes. Set value

with or . Display

is accepted after 4 sec. or

Control Intern / Extern proceed immediately
with the key:
Con 1 °C ⇒ 7.5.3
⇒ 7.5.4

Further settings Control parameters,

setpoint resolution,
MNEmv °C setpoint-source input,
calibration, etc.

Configure modules Protection system,

Command, cooling system,
MNpfv °C analog and RS232 digital
module, etc.

End
°C
End

These settings and configurations can be entered more easily and in a more clear manner via the
Command control element. Therefore, for the Master control element they are not explained in more detail
in this operating manual.

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2.2 Menu structure: Command Remote Control

Pump Level 0, 5…8 intern Pt100 Calibration
Menu External pump extern Pt100 Default
Start unfill condense.
All Modules all default
Calibration Master
All default
Works settings Command
Only control par. int.
Resolution Cool
Only control par. ext.
Device status Other connected
Only miscellaneous
Display data modules
Basic settings Display
Device type
Overlevel handling
Software Version Edit
Serial numbers Default
Set time Device data Brightness
Set data Error store Contrast
Timer 1
Timer 2 Basic window Alarm
Format of date Standard window Warning
Pump Super window
Settings English
Clock Display Deutsch
Graph Settings Sounds Master Français
Programmer Sounds Command Español
Interfaces
1
Language on
Control Master-Mode
Limits Autostart off
Program 1 Current Consumpt. on
Program 2
Program 3 Mode none
Program 4 Displayed value Warning
Program 5 Legend Warn. + Heater off
Ramp function Sample Time Alarm
Time axis Start / Stop
Serial Command Time base Hold / continue
1
 8.2 2
serial Master / Temp. scale
2
no menu in Profibus Temp. limits Modify
Command Analog interfaces Erase
Status
Switching contact
Edit Show chart
Smart Cool
Loops Xp
Graph Tn
Info Tv (auto)
off Td (auto)
Status
on
Temp. Change Kpe
automatic
Time Tne
internal Time unit Tve (auto)
external Pt100 Tde (auto)
Mode
Analog interface Xpf
Baud rate
RS232/485 Prop_E(a)
RS485 address
Control variable Control parameters Automatic
Control parameters Control para. sets Manual
Setpoint offset Tv manual/auto
Status
Max. Fan [%] 60 Self Adaption
Setpoint
T il (min) Correction limitation
Identification
T ih (max)
Actual Parameters

Offset source off

Setpoint offset external Pt100
RS 232

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3 Controls and functional elements

1
2
3 and 4
5

1 Mobile Command control element (see page 15) 5 Bath cover

2 Master control element 6 Rotary switch for power supply
3 Pump connection on the side: 7 Front cover (closed)
Pump outflow or pressure output
8 Grille (on both sides)
Suction nozzle (return to bath)
9 Four steering transport rollers, two off them with
4 Bypass valve (see illustration on this page).
stoppers
1

Pump connection on the side: 2 Bypass valve

(in "external" position)
1 Suction nozzle (return to bath)
Pump outflow or pressure output
3 Pump outflow, pressure output
(closed off with screw plug)
Suction nozzle (return to bath)
refer to housing for label
(closed off with screw plug)
refer to housing for label

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1 Front cover (open) 3 Bath drain nozzle

2 Bath drain tap 4 Condenser

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1 Bath bridge heating 4 Connection cable LiBus

2 Nameplate 5 Cooling water connections (at water-cooled

devices W only)
3 Connection cable for control head
6 Mains cable

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1 Mobile Command Console (see next page) 6 Connection socket 51H

2 Covers for the two module slots 7 Air intake for electronic head

3 Connection socket 10S 8 Pump connection rear and on the side:

for the external Pt100 temperature probe Suction nozzle (return to bath) & pump outflow
or pressure output
4 Connection socket 70S (LAUDA internal bus refer to housing for label
(LiBus)) for bus suitable for unit and to which the
refrigerating lower section and Command Console 9 Mains connecting lead
are connected

5 Mains switch

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Control element: Master Error signal (red LED is blinking)

Bath controlled by external

temperature source (green LED
is lit)
The temperature of an external
EXT source is displayed
(EXT is lit green)

Cooler active (blue LED is lit)

Heater active (yellow LED is lit)

Select and Enter keys

Overtemperature set point to

check or set Tmax
Mains On
(green LED is lit)

Graphical display,
here in the standard window displaying the values:
• Actual temperature Tint of internal bath temperature probe
• Setpoint temperature Tset
• Actual temperature Text of the external temperature probe
• Bath level
• Pump level
Control element: Command

Enter key

Cursor key

Decimal point or "-" symbol

Escape key to quit a

window without any
changes
Standby key,
brings the thermostat into
the idle mode. Heater,

Yellow Stand-By LED

Five soft-key duo-keys – their
associated functions are
RS 232-socket shown in the display.
(hidden on the back of Command)

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4 Unit description

4.1 Environmental conditions

The operation of the thermostats is only allowed under the following conditions as specified in
DIN EN 61010-2-010:2003 and DIN EN 61010-1:2001:

− Indoor use only.

− Altitude up to 2000 m above sea level.
− Foundation must be dense, even, non-slippery and non-flammable.
− Keep clear distance ( 6.1 Assembly and siting).
− Ambient temperatures range ( 11 Technical data).
Use only within this range for an undisturbed operation.
− Mains supply voltage fluctuations ( 11 Technical data).
− Relative humidity ( 11 Technical data).
− Transient over voltage according to Installation Categories (Over voltage Categories) II.
− Pollution degree: 2.

4.2 Types of unit

The type designation of the Proline Kryomats comprises the prefix R (to designate the refrigeration
machine), a P for Proline, the bath volume in liters and the lowest bath temperature (guide figure
without arithmetic sign).
The designation is supplemented with a "C" which indicates the presence of the Command control
element.
For units with water-cooling, the type designation is supplemented with a "W".
Examples: RP 4090 CW is a low-temperature thermostat with 40-liter bath and -90 °C lowest
temperature. The unit has a Command control element and is water-cooled.

4.3 VarioFlex pump

All units are fitted with a VarioFlex pump with a 4-stage variable drive (pump level 5 to 8). The pump
power can therefore be optimally matched to the relevant task. In order to achieve optimum
temperature homogeneity in the heat transfer liquid in the bath, it is recommended to select the pump
level in dependence of the viscosity of the heat transfer liquid; therefore at higher viscosity to increase
the pump level.
Be cautious at higher bath levels to avoid liquid to slop over the bath edge.
The user cannot set the pump levels 1 to 4, because there is no sufficient temperature homogeneity in
the bath vessel. With pump level 0 the unit goes into the standby mode. It should be noted that the
heat input of the pump into the bath increases with increasing pump level.

With the VarioFlex pump, open containers can be operated at a constant level when a level controller
(accessory LCZ 0660) is used.

At the right-hand side and at the back of the unit outflow and inflow nozzles of the pump are fitted for
external loads. This means that up to two external loads can be directly connected without a
distributor. Pump connections, which are not required, must be closed off with the supplied caps and
union nuts.
A bypass valve can subdivide the total volume flow variably between the bath (internally) and the
connected load (externally). Attention: the external application must not block the volume flow. If no
load is connected to the pump connector, the bypass valve must be set to the “internal” position for
the best bath circulation. All pump connections must be closed off with the supplied caps and union
nuts.

The pump connections on the unit are fitted with M16 x 1 thread.

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The VarioFlex pump operates short-term up to viscosities of 150 mm²/s. In the closed-loop control
mode 50 mm²/s should not be exceeded. The temperature control is the best with 30 mm²/s and lower
viscosity.

For operation as a circulating thermostat with an external load, the highest possible power level is
practicable to maintain the temperature difference low, among other things also with higher
temperatures in conjunction with oils as heat transfer liquid.

Pump characteristics ( 11).

4.4 Materials
All parts being exposed to the heat transfer liquid are made of high quality material appropriate to the
operating temperature. Non-rusting stainless steel and high quality temperature-resistant, primarily
solvent-resistant plastics are used.

4.5 Temperature display, control and safety circuit

The Master control element is equipped with a 5-character green LED display, which is used for the
display of the measurements and settings, as well as the operating status. The entry of setpoints and
other settings occurs under menu guidance via four keys.

The more comfortable and removable Command control element includes a backlit graphical display.
The entry of the setpoint and other settings occurs under menu guidance via situation-dependent cursor
keys and soft keys.

A Pt100 temperature probe acquires the current temperature in the bath. A high-resolution A/D converter
processes the measurement. Further measurement conditioning occurs using a special control algorithm
for controlling the heater actuator, which has a low reactive effect on the mains, and the SmartCool
refrigeration equipment together with further transducers.

An external Pt100 temperature probe can be connected via a socket (10S) for the acquisition of an
external temperature. This value can be displayed and, if required, used as the controlled variable with
external control (Master) switched on. In this way, the system controls the external measurement and
not the internal bath temperature ( 7.5.4).

The safety system conforms to DIN EN 61010-2-010. The SelfCheck Assistant monitors about 50 unit
parameters. A dual-channel system is used in which two microcontrollers monitor one another. Along
with the bath temperature measurement and control probes, there are also two safety temperature
probes (Pt100) for the safety circuit for the overtemperature cut-off and for monitoring the bath
temperature probe.

The overtemperature cut-off point is displayed on pressing the key on the Master.

Changing the overtemperature cut-off point: ( 7.2 Switching on) on page 34.

The bath level is acquired by the SelfCheck Assistant in 8 stages. If the minimum level is undercut, the
pump, heater and the SmartCool System refrigerating machine are switched off. The reaction of the
thermostat in case of overfill can be set to simply display a warning, to display a warning and switch off
the heater or to switch off the unit completely with pump, heater and SmartCool System refrigerating
machine.

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When the level is too low, with overtemperature, or with other alarms the SelfCheck Assistant switches
the heater off on all poles. The pump and the refrigerating machine are also switched off.
This switch-off under fault conditions is retained, i.e. after the fault is rectified, the fault must be reset

(released) on the Master operating panel with the key.

Other unit functions are described in the appropriate sections and in Section 7. (Starting up).

4.6 Programmer and ramp function

Master control element:

No programmer provided.

Command control element:

The units are equipped with a programmer function, which enables five temperature/ time programs to
be saved. Each program consists of a number of temperature/ time segments. These also include
details of how often the program is to be executed. Up to 150 segments can be distributed amongst the
five programs.
With the ramp function, a rate of change can be directly entered in K/ unit time ( 7.8).

4.7 Interfaces
The device is equipped in series with the following sockets:

• One socket (10S) for the connection of an external Pt100 temperature probe.

• Two sockets (70S) for the connection of components via the LAUDA equipment bus (cooling
section, Command control element, external solenoid valve, etc.).

• An RS232/485 interface (65S) at the back of the Command control element.

4.8 Interface modules (accessories)

The Master control element can be supplemented with further interface modules, which are simply
inserted into two module slots ( 3) at the back of the control head.
The following modules are currently available:

1. RS232 / 485 Interface Module (Order No. LRZ 913) with 9-pole SUB-D socket. Electrically
isolated through optocouplers. Command set largely compatible with the Ecoline, Integral XT and
Integral T Series. The RS2323 interface can be directly connected to the PC with a cable wired
1:1 straight through (Order No. EKS 037).
Further details can be found in section 8.3.

2. Analog Module (Order No. LRZ 912) with two inputs and two outputs on 6-pole DIN socket. The
inputs and outputs can be set independently as 4...20 mA, 0...20 mA or 0...10 V interface.
Further details can be found in section 8.4.

3. Contact Module (Order No. LRZ 915) on 15-pole SUB-D socket. With three relay contact outputs
(changeover, max. 30V/ 0.2A) and three binary inputs for control via external voltage-free
contacts. Plug 15-pole (Order No. EQM 030) and plug case (Order No. EQG 017).
Further details can be found in section 8.5.

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 Proline Kryomats

4. Contact Module (Order No. LRZ 914) with connector to NAMUR NE28. Functionality as
LRZ 915, but only one output and only one input on each of two DIN sockets. Coupling socket
3-pole (Order No. EQD 047) and coupling plug 3-pole (Order No. EQS 048).
Further details can be found in section 8.5.

5. Profibus Modules (Order No. LRZ 917).

Further details can be found in the operating instructions (Order No. YAAE0020) of the Profibus
Modules.

4.9 Refrigerating unit

The refrigerating machine mainly consists of one or two fully hermetically sealed compressors. The
heat from the condensation process and the motor is dissipated via a lamellar condenser. Here, fresh
air is drawn in at the front of the unit, heated in the unit and output at the back and the side. To ensure
proper air circulation the ventilation slots must not be restricted respectively covered ( 6.1).

The Proline Kryomats are equipped with the SmartCool technology, which makes optimum use of the
compressor and only then cools when refrigerating capacity is demanded by the controller. To achieve
this, a number of sensors in the cooling circuit monitor the operating conditions.

The compressors are equipped with overtemperature cutouts, which respond to the compressor
temperature and the compressor current consumption. In addition, the refrigeration system is backed
up by a pressure control device against over pressure. The cooling unit is normally switched in
automatically, but can be switched manually via the operating menu with Command control element (
2.2) and with Master control element ( 2.1).

When the fault circuit trips, the refrigerating unit is also switched off.

Cooling curves ( 11).

4.10 Avoidance of dewing

In order to avoid dewing on the edge of the bath when using the low temperatures of the thermostats,
the devices are equipped with a bath bridge heating and a bath edge heating.

4.11 Heater rating and power consumption from the mains

The Proline Kryomats has an extraordinarily high heater rating of 3.5 kW maximum. While the
compressors are running the power consumption and therefore the heater power is reduced.

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5 Unpacking

5.1 After unpacking

After unpacking, first check the device and accessories for any damage in transit. If, contrary to
expectations, there is visible damage to the unit, the shippers or the postal service must be
immediately informed, so that an investigation can be made. Please also inform the LAUDA Service
Constant Temperature Equipment (Contact  9.3.7).

5.2 Standard Accessories

Article number Quantity Article

YAUE0007 1 Operating instructions for all Kryomats

for RP 4050 C, RP 4050 CW,
HDQ 120 1 Bath cover with grip
RP 4090 C and RP 4090 CW
for RP 3050 C, RP 3050 CW,
HDQ 121 1 Bath cover with grip
RP 3090 C and RP 3090 CW
HKO 026
2 Hose olive Ø 13 mm for all Kryomats
(UD 413)
HKM 032 4 Union nuts for olives (M16 x 1) already mounted, for all Kryomats
HKN 065 4 Screw plugs (for M16 x 1) already mounted, for all Kryomats
Threaded house coupling
EOA 001 2 for water-cooled devices only
Nipple ½“; Nut G ¾“

EZB 260 1 for all Kryomats

Warning label "Hot surface"

5.3 Packing and unpacking with original packaging material

5.3.1 Background

For the customer to allow a properly packaging, e.g. for further transport or return transport to LAUDA.

 − To repack the unit carefully and properly, it is necessary to store the original package!

5.3.2 Requirements
You need a crane with two textiles round slings or lashings; or a fork lifter with adjustable fork.

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5.3.3 Unpacking the device

5.3.3.1 Outer cardboard box

Open the cardboard box on top.

Pallet

Take out the filling material and the accessory parts.

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Draw out the four nails on the edge, which fix the
cardboard box on the pallet.

Remove the outer cardboard box vertically upwards.

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 Proline Kryomats

5.3.3.2 Lift device from the pallet

Two textile round slings

 − Watch for center of gravity!

Textile round slings

Align the wheels on the device length.

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Textile round slings

5.3.4 Repacking with original packing material

The packaging of a device takes place in the reverse order.

5.4 In-plant transport with hand pellet truck or fork lifter

 − Die Proline Kryomaten können nur diagonal auf die Transportgabel gestellt werden.

Transport the device on a hand pellet truck.

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 Proline Kryomats

Transport the device with a fork lifter.

5.5 Before Preparation

Remove the protective foil.

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6 Preparation

6.1 Assembly and siting

− Site the unit on a flat surface

 − The unit must not be put into operation if its

temperature during storage or transport has dropped
below the dew point.
Wait for about one hour.
− The unit may NEVER be overturned nor put upside
down!
− Do not cover the ventilation openings at the back of
the control head and on all sides of the lower section
of the unit.
− Leave at least 40 cm of free space on all sides.
− For operation as bath thermostat, set the bypass valve
to internal (operation without external loads) ( 3).
− Plug the mains-cable from the Master control element
to the refrigerator unit into the socket 52H on the back
of the Kryomat.
− Plug the LiBus connector of the Command control
element into the 70S socket and secure it.
− Plug the LiBus cable from the refrigerator unit also into
the socket 70S on the back of the Master control
element and secure it.

Operation with external loads

(Circulating thermostat) continue at  6.4.

− Check whether the pump connectors at the side and back are fitted with sealing
caps ( 3) or that hoses are fitted for external loads.

− Using bath temperatures over 70 °C the supplied self-adhesive label

should be applied on the bath at an easily visible point.
− Do not carry out technical changes on the device!
The edge of the bath must not be drilled!


− It is essential to keep within the permissible ambient temperature range ( 11).
− An increased ambient temperature or increased cooling water temperature
reduces the cooling capacity.

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6.2 Filling and draining

Filling
− Close the drain cock.

 − Carefully remove all residues of the previous

heat transfer liquid (blow dry and remove
screw plugs!).
− Maximum filling level is up to 10 mm below
the top edge of the bath. Overfilling leads to
the display of the warning WXArn103
(7.12.4). Changes in volume of the heat
transfer liquid during temperature changes
should be taken into account.
− Best operation is with a level 30-80 mm below
the top edge of the bath.
− The cooling pipe of the evaporator should be
covered.
− Low-level cut-off occurs at about 95 mm
below the top edge of the bath.
− The units are designed for use with non-flammable and flammable liquids to

 DIN EN 61010-2-010. Flammable liquids must not be used higher than 25 °C below its
fire point ( 6.3).
− When using heat transfer oils note that they expand on heating (approx. 10%/ 100 K).
With enclosed external loads, the overall expansion takes place in the bath of the
Proline Kryomat.
− Ensure that with the connection of an external load, the liquid level does not drop
impermissibly due to filling the load  top up with liquid if necessary.
− Set the upper and lower temperature limits ( 7.6.2) in accordance with the limits of the
heat transfer liquid in use.
Draining
− Switch off the thermostat on the mains switch (rotary
switch) withdraw the mains plug.
− The drain cock is located behind the front panel.
− Unscrew the olive with union nut on the drain point
(G3/8") and fit the hose onto the drain point.
− Open the drain tap and run off the heat transfer liquid.
− Close the drain tap.

Drain cock

− Follow the regulations for the disposal of used heat transfer liquids.

Do not drain heat transfer liquid when it is hot or at bath temperatures below
0 °C!

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6.3 Connection of the cooling water

Note that the following conditions apply for the connection of the cooling water supply:

Cooling water pressure (feed - outlet) maximum 10 bar overpressure

Differential pressure (feed - outlet) minimum 3.0 bar
Cooling water temperature 10 to 15 °C recommended,
10 to 30 °C admissible (with power restrictions)
Cooling water quantity see Technical Data ( 11)
Cooling water hose for connection to the device minimum 13 mm

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6.4 Heat transfer liquids, cooling water and hoses

a) Heat transfer liquids

Temper- Visco- Viscosity

LAUDA Chemical Fire Packing drum
ature sity (kin) at
designation designation point Order number
range (kin) temperature

from °C mm²/s
mm²/s 5L 10 L 20 L
to °C at 20 °C

Aqua 90  5...90 Decalcified water 1 -- -- LZB 120 LZB 220 LZB 320

Kryo 85 -85...30 Silicone oil 1.8 17 at -80 °C > 56 LZB 113 LZB 213 LZB 313

Kryo 60 -60...80 Silicone oil 3 25 at –60 °C > 110 LZB 102 LZB 202 LZB 302

Kryo 51 -50...120 Silicone oil 5 34 at -50 °C > 160 LZB 121 LZB 221 LZB 321

Hydrous
Kryo 40 -40...60 2.36 24 at –40 °C -- LZB 119 LZB 219 LZB 319
alcalisalt solution

Monoethylene
Kryo 30  -30...90 4 50 at –25 °C -- LZB 109 LZB 209 LZB 309
glycol/ water

Kryo 20 -20...180 Silicone oil 11 28 at -20 °C > 230 LZB 116 LZB 216 LZB 316

Polyalkylene
Therm 160 60...160 141 28 at 60 °C > 273 LZB 106 LZB 206 LZB 306
glycol

Therm 180 0...180 Silicone oil 23 36 at 0 °C > 288 LZB 114 LZB 214 LZB 314

Therm 240 50...240 Silicone oil 130 45 at 50 °C > 378 LZB 122 LZB 222 LZB 322

 At higher temperatures  Evaporation losses  Use bath covers.

 Only use distilled water or fully demineralized high purity water after adding 0.1 g of soda
(Na2CO3 sodium carbonate)/ liter of water  Risk of corrosion!
 Water content falls with longer operation at high temperatures  Mixture becomes
flammable (flash point 128 °C)  Check the mixture ratio with a hydrometer.

− The use of acidic, aqueous bath liquid or cleaning agents (pH value < 7) is not
permissible.
− With the selection of the heat transfer liquid, it should be noted that impairment of the
properties is to be expected at the lower limit of the temperature range due to
increasing viscosity. Therefore, only make maximum use of temperature ranges when
essential.
− Application ranges of heat transfer liquids and hoses are general figures, which may be
restricted by the operating temperature range of the units.

With silicone rubber, silicone oils lead to substantial swelling  Never use silicone oil with
silicone hoses.

Safety data sheets can be ordered if required.

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b) Cooling water
Certain requirements are placed on the cooling water with regard to purity. Depending on the
cooling water contamination, a suitable method of purification and/or treatment of the water must
be employed. The condenser and the complete cooling water circuit can become blocked,
damaged and leaky due to unsuitable cooling water. Extensive consequential damage may arise
on the whole cooling circuit. The cooling water quality depends on local conditions. If a fault or
damage occurs due to unsuitable water quality, it is not covered by our guarantee.

Important: Danger of corrosion of the cooling water circuit due to water of unsuitable quality.
• Free chlorine (e.g. from disinfectants) and water containing chlorine lead to pitting in the
cooling water circuit.
• Distilled, deionized or demineralized water is unsuitable due to its corrosive properties and
leads to corrosion in the cooling water circuit.
• Seawater is unsuitable due to its corrosive properties and leads to corrosion in the cooling
water circuit.
• Water containing iron or iron particles leads to rust formation in the cooling water circuit.
• Due to the high lime content hard water is not suitable for cooling and leads to calcification in
the cooling water circuit.
• Cooling water with suspended matter is not suitable.
• Untreated and unpurified river or cooling tower water is not suitable due to its microbiological
content (bacteria), which can become deposited in the cooling water circuit.
• Putrid water is not suitable.

Suitable cooling water quality

pH – value 7.5 – 9.0

2-
Sulfates [SO4 ] < 70 mg/L
Hydrocarbonates [HCO3-]/ sulfates [SO4 2-] > 1.0
Total hardness 4.0 – 8.5 °dH
Hydrocarbonates [HCO3-] 70 – 300 mg/L
Conductivity 10 - 500 μs/cm
Chlorides (Cl-) < 50 mg/L
2-
Sulfites [SO3 ] < 1 mg/L
Free chlorine gas (Cl2) < 1 mg/L
Nitrates (NO3 -) < 100 mg/L
Ammonia (NH3) < 2 mg/L
Iron (Fe), dissolved < 0.2 mg/L
Manganese (Mn), dissolved < 0.1 mg/L
Aluminum (Al), dissolved < 0.2 mg/L
Free aggressive carbonic acid (CO2) < 5 mg/L
Hydrogen sulfide (H2S) < 0.05 mg/L
Algae growth Not permissible
Suspended matter Not permissible

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Risk to the environment due to oil contamination of the cooling water circuit
With a leaky evaporator, there is the danger that refrigerating machine oil from the coolant circuit
of the cooling thermostat can pass into the cooling water.
Follow all the legal requirements and the regulations of the water supply utility, which apply at the
point of use.

Water pollution due to leakage

To avoid pollution due to a leak in the cooling water system it is recommended that a leakage-
water detector with a water cut-off is installed.

Servicing intervals
Follow the information for cleaning and decalcifying the cooling water circuit ( 9.3.4.2).

c) Hoses

Elastomer hoses
Internal width Temperature
Hose type Field of application Order number
Ø mm range °C
For all heat transfer liquids
EPDM hose
12 10 – 90 except Ultra 350 and RKJ 112
uninsulated
mineral oils
12 For all heat transfer liquids
EPDM hose
External Ø. -35 – 90 except Ultra 350 and LZS 021
insulated
approx. 35mm mineral oils
Water,
Silicone hose
11 10 – 100 Water/ glycol RKJ 059
uninsulated
mixture
11 Water,
Silicone hose
External Ø. -60 – 100 Water/ glycol LZS 007
insulated
approx. 35mm mixture

 EPDM hose is not suitable for Ultra 350 and not suitable for mineral oils.

  With silicone rubber, silicone oils lead to substantial swelling  never use
silicone oil with silicone hoses.
 Secure hoses against slippage with hose clips.

Metal hoses in non-rusting stainless steel with union nut M 16 x 1, internal width 10 mm.
Recommended under certain circumstances.
Length
Type Temperature range °C Field of application Order number
(cm)
With foam insulation for
MK 50 50 -90 – 150 refrigeration range, LZM 052
for all heat transfer liquids
MK 100 100 -90 – 150 " LZM 053
MK 150 150 -90 – 150 " LZM 054

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6.5 Connecting external loads

Operation as circulating thermostat
− When used as circulation thermostat, care for
shortest hose connections with largest inner
diameter as possible. This gives the best flow.
− Push hose with 11-12 mm internal width onto
hose olive (accessories) or connect metal hoses
( 6.3) to pump connectors.
− Pump connectors at side:
Inlet and outflow  see labeling housing.
− Pump connectors at back:
Inlet and outflow  see labeling housing.
− Set bypass valve to "external" ( 3).

− The external application must not have a hydraulically blocking effect.

 − If cross-sectional area of tube is too low  temperature gradient between bath

and external load due to low flow rate.
− Always ensure the largest possible passages in the external circuit.
− When tightening the union nuts on the pump nipple AF 19, use a wrench AF 14
to counter the tightening torque (see figure).
− If external control is to be used, provide a Pt100 temperature probe in the
external load ( 7.5.2 and 7.5.4).

− With loads at a higher position and with stationary pump and ingress of air into
the thermostatic circuit, the external volume can drain away, even with closed
circuits  Risk of thermostat overflowing!
− Secure hoses against slippage with hose clips.
− Unused pump connectors must be closed off.

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7 Starting up

7.1 Mains connection

Compare the rating on the nameplate (back of control head and behind the front panel) with the mains
voltage.

For Europe:
Model according to EMC (Electromagnetic Compatibility) directive DIN EN 61326-1 Class B (industrial
and domestic areas), if the nominal current of the current feeding point is >100 A. Otherwise only
according to Class A (industrial areas only).*

* Notice only valid for EU countries

Only for the USA:

Instructions for Class A digital devices
“This equipment has been tested and found to comply with the limits for Class A digital device, pursuant
to Part 15 of the FCC (Federal Communication Commission) Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency energy and,
if not installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.”
“This device complies with Part 15 of the FCC (Federal Communication Commission) Rules. Operation
is subject to the following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference received, including interference that may cause undesired
operation.”

Only for Canada:

“This Class A digital apparatus complies with Canadian ICES-003” (ICES = Interference Causing
Equipment Standards).
« Cet appareil numérique de la Classe A est conforme à la norme NMB-003 du Canada ».

− Connect unit only to a socket with a protective earth conductor (PE).

− No liability is accepted for incorrect mains connections.
− Ensure that pump connectors without external loads are closed off.
− Ensure that the unit is filled according to Section 6.2.

7.2 Switching on
− Check whether the switch at the back of the master control element
is in the "On = –" position.

− Check whether the switch at the front of the master control element
is in the "On = l" position.

− Set the rotary switch on the front panel to "ON = l". The unit starts
operating.

− The green LED in the master control element for "Mains ON" is lit.

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− An acoustic signal is emitted for about 1 second.

 1s − It is quite normal if the refrigerating machine makes a rattling sound

for a few seconds.

Self-test − The unit starts its self-test. All display segments and symbols
appear for about 1 second.
88((( °C EXT

− The momentary bath temperature is displayed,

Bath temperature
− the pump starts provided "Standby" or "Manual start" ( 7.6.1) has
02%32 °C not been programmed,
− all values are accepted which were active before switch-off.
Check or set overtemperature cut-off point:
Overtemp. cut-off
− The switching point is shown in the LED display on pressing the key
90 °C
.
− Change overtemperature cut-off ( 7.12.1). Overtemperature
protection and checking on page 81.
− If necessary, top up heat transfer liquid, this has been pumped out

 by filling the external load.

Level alarm − Display for LEUEL (low level) appears when the bath has too
little liquid.
LEUEL °C
− Red LED above the fault triangle flashes.

− Find cause of fault and, where necessary, top up missing heat

transfer liquid ( 6.3).
− Press the Enter key.
− Also, press the key if unit has been switched off in the fault state.
− No release is possible on Command control element!
Command − Language
− If the Command Console is being
switched on for the first time, the
illustrated window appears automatically,
English enabling you to select the dialog language
Deutsch with the appropriate soft key.
Français
Español

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 Proline Kryomats

− The dialog language also can be changed

Display English later via
Sounds Master Deutsch  Settings  Basic settings 
Sounds Command Français Language .
Language Español
− Mark the required language with or
Master-Mode
Autostart .
Current Consumpt.
− Confirm the selection with .

Pump Menu End Tset Tfix

7.3 Switching off / standby

Switching off: Set the rotary switch on the front panel to "OFF = 0".

When switching off only on the master head, using the switch at the front or back, there is
still voltage present on the unit or head.

Standby operation: Use the key standby ( 7.5.3) on the command control element. The pump,
heating and cooling unit are switched off, but the operating display remains active, so that status
displays can be viewed and settings carried out.

However, a started timer ( 7.10) continues to run. Stop as required with Pause.

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7.4 Key functions

Your Proline Thermostat is easy to operate. For the Command control element, you will most probably
rarely need to use these operating instructions.

7.4.1 General key functions and pilot lamps

Master
Enter key:
− From the actual-value display at the main menu level,
− activates input, display flashes,
− saves input, display ceases to flash and menu point is left,
− press for approx. 3 seconds: Exit function and returns to bath
temperature display.
or − Paging with keys is possible within the relevant level,
or setting of numerical values.

Speeds up entry by moving the counting position to the left:

a) Keys are pressed and held down or
b) one of the two keys is pressed and held down, followed
immediately by brief pressing of the other key.
Moves counting position to the right:
− Switching one place to the right occurs by briefly (1 second)
releasing the key, followed by another pressing of the key.
Useful additional information:
− two dots in the Master display indicate that a submenu follows.
°C
... − Three dots in the display indicate that a submenu for a module
(interface...) or a component (thermostat, Command control
element ....) follows. Module/ component-specific possible settings
are only displayed when the hardware is connected.
− The following always applies: After termination of the relevant
settings, they are accepted automatically after approx. 4 s
or
− the setting is accepted immediately with the Enter key.
− Fault signal: Flashing red Alarm LED and acoustic signal.

and  − An acoustic signal can only sound when it has not been
intentionally deactivated! ( 7.6.5).
− The bath control occurs via the external temperature probe when
the green LED is lit.

− Heating is active when the yellow LED is lit.

− Cooling is active. When the setpoint temperature is lowered, it may

take up to one minute before the blue LED is lit.

EXT − The temperature of the external probe is displayed.

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Command

− Enter key ("Confirm selection") and go

back one level.

End − Soft key function, to confirm a selection or

input and to return to the main display
window.

− Escape key to quit a window without

changes and to go back one level.

− Cursor keys for Up, Down, Left and Right.

− Standby activation (pump, heater and

refrigerating machine are deactivated
when the yellow LED is lit).
+ However, timer continues to run! Refer to
safety information in  7.5.3.
Duo key:
− Top: decimal-point key.
− Bottom: key for arithmetical sign.

− Soft keys: five duo-keys, which each have

the function shown in display above them.
Soft-key entries are shown framed in the
operating instructions. Example: You
would like to change the setpoint
temperature then press the duo-key under
Tset .

− Brightness Contrast
Display Brightness
Sounds Master Contrast − The brightness and contrast can be set on
Sounds Command the Command Console:
Language − The works setting can be changed via
Master Mode  Settings  Basic settings 
Autostart Display  Brightness or  Contrast .
Current Consumpt. − The brightness of the LCD illumination can
be selected from eight steps or switched
off completely.
− The contrast can be set in eight steps.
Pump Menu End Tset Tfix

− There are four different screen displays

available.
Screen The screen is switched over with the soft key
Screen :

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1. Basic window with the three most

Tset °C 55.3 important items of information:
Y(%)
25.00
− Tint, current bath temperature,
0.0
− Tset, setpoint of the bath or external
Tint °C temperature,

25.01
Standby
− Information: Heating/ cooling. Here, e.g.
heating is taking place at 55.3% and
0.0% cooling.
Soft keys:
− Pump: Set pump level.
− Menu: Set unit parameters.
Pump Menu Screen Tset Tfix
− Screen: Changes between basic, normal,
super and graphics recorder windows.
− Tset: Changes setpoint temperature.
− Tfix: Calling and setting of saved
setpoints.
2. Standard window with five important
Tset °C Level items of information:
4
25.00 − Tint, current bath temperature,

Tint °C − Tset, setpoint,

− Text, current temperature on external probe

25.01 (if connected),

− Level of heat transfer liquid in cm above
Text °C Pump the minimum level,
3
25.02 − Pump level of the VarioFlex Pump.
− Soft keys like above.
Pump Menu Screen Tset Tfix

3. Super window with seven items of

Tset °C Tmax °C 55,3 information:
Y(%)
25,00 130 0,0
− Tint, current bath temperature.
− Tset, setpoint.
Tint °C
− Text, current temperature on external probe

25,01
(if connected).
− Overtemperature cut-off point Tmax.
Text °C Pump
− Pump level of the VarioFlex Pump.
Control Var. 3
25,02 Tint − Control variable to Tint or Text.
− Information: Heating / cooling.
Pump Menu Screen Tset Tfix
Soft keys like above.
4. Graphical measurement display
− All temperature values can be shown
graphically against time  7.7.
− Soft keys like above.

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 Proline Kryomats

7.4.2 Changing window information (Command Console)

Command − Display data

Tset °C Level − You can adapt the information displayed

4 by your Command Console to your
25.00 requirements. For example, if you have not
connected any temperature probe, you can
Tint °C exchange it in the standard setting of the

25.
normal window for the maximum temperature

01 Tmax (safety cut-off).

− This is how it is done:
Text °C Pump
3
25.02
Pump Menu Screen Tset Tfix

− Open the unit parameter menu via the soft

Basic Window Edit key Menu .
Standard Window Default
Super Window − With and change from
Settings 
Display Data 
Standard Window  .
Edit

Pump Menu End Tset Tfix

Center T internal − or takes you to the illustrated

Up left T external window.
Up right Setpoint
Down left T max − and marks T max as illustrated.
Down right Pump step
Set value − Confirm selection with or End ,
Level
Control variable
Date/time
− or quit the window with without any
Programmer changes being made.
Pump Menu End Tset Tfix

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7.4.3 Locking the keyboard

The keyboards of the Master and the Command control element can be locked independently of one
another. This is especially advantageous when the thermostat is positioned in another room and the
Command control element is used as a remote control device. Then the Master keyboard can be locked
to prevent unintentional adjustment.

Master − SAFE
Locking:
and hold − SEt appears for 3 seconds,
pressed
simultane- − then the segments of the first right-hand 0 are formed,
ously for 3 s
− hold both keys pressed until this display is completely visible.

00000 °C

− SAFE flashes briefly and the display returns to the actual

temperature.
°C
SAFE − The Master keyboard is now locked.

− The SAFE display signals the locked state when any Master key
is pressed.
Unlocking:
and hold − For three seconds, then SAFE appears.
pressed
simultane- − Then the segments of the left-hand 0 are formed.
ously for 3 s

Bath temperature − The actual bath temperature appears again when all the 0s have
been formed.
02%32 °C

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 Proline Kryomats

Command
Locking:

Locking keyboard − Press and then and hold

pressed simultaneously for
three seconds.
− The locking window appears.
− Hold both keys pressed until the progress
bar is completely filled.
− Then the display skips back to the
previously set Screen mode.
− The soft-key boxes are now blank,
Pump Menu End Tset Tfix
indicating that the keyboard is locked.
− On pressing any Master key the display
appears:
Keyboard locked

Unlocking:

Unlocking keyboard − Press and then and hold

pressed simultaneously for three
seconds.
− The unlocking window appears.
− Hold both keys pressed until the progress
bar is completely filled.
Then the display skips back to the previously
set Screen mode.

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7.5 Important settings

7.5.1 Temperature setpoint setting

The setpoint is the temperature, which the thermostat should reach and maintain constant.

Master (main level) − SEt

− Press key until SEt (Setpoint) appears.

− Press key, display flashes.

or − Enter the setpoint with the two keys ( 7.4.1 General key functions
and pilot lamps).

Wait 4 seconds or − Display flashes 4 seconds  new value is automatically accepted,

or
value is accepted immediately with Enter key.

− For safety reasons the setpoint can only be set up to 2°C above

 upper limit of the operating temperature range for the relevant

device type.
− In the following cases, the manual setpoint entry is blocked:
Setpoint is taken from the analog module, from the programmer in
the Command Console or via the serial interface.
− When the setpoint temperature is to be lowered, it may take up to
one minute before the blue LED lights.

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 Proline Kryomats

Command − Tset or Tfix

− or the soft key Tset opens the

setpoint window.
− 123.45 is the setpoint, which is still active.
The upper and lower limit temperatures
are displayed (device-specific values).
Enter new setpoint:
− There are three different possible entry

123,45
methods:

1. Change the value with the or

keys. First, you vary the 1/10°C values. If
Min: -40.00°C Max:202.00°C you hold the key pressed longer, then full
degrees change.
2. Enter the complete number with the
1 2 3 4 5
numerical duo keys and the key for the
Help
6 Menu
7 Screen
8 T9set T0fix
negative sign and decimal point.

3. Using or , move the flashing cursor

line to the decimal place which you would
like to change and then change it with
or .

− Confirm the value with or quit the

window with without having made any

changes.
Two other ways of entering the setpoint:
Fixed settings Recent setpoints
0.00°C 80.00°C − With the soft key Tfix open the
0.00°C -35.50°C window shown on the left.
0.00°C 20.00°C − The setpoints, which you last entered, are
0.00°C 38.00°C shown in the right-hand column. In the
0.00°C -35.70°C illustrated screen, the last setpoint was
80.0 °C.
0.00°C 0.00°C
− To accept an earlier setpoint, enter the
0.00°C 0.00°C
0.00°C 0.00°C right-hand column with and select the
desired value with , then accept it with
Pump Menu End Tset Edit
or cancel with .
− In the left-hand column setpoint
temperatures, which are to be used
frequently, can be defined as “fixed
settings”.

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− Select desired position with the cursor

keys (black background).
Enter new setpoint:
− With the soft key Edit open the

123.45 window shown on the left.

− Enter fixed temperature setpoint as
described above and accept into the list
Min: -40.00°C Max:202.00°C
with or cancel with .
− Select and accept values from the list of
1 2 3 4 5 fixed settings as described above for the
Help
6 Menu
7 Screen
8 T9set T0fix “Recent setpoints”.

7.5.2 Displaying the actual external temperature

With all Proline Thermostats an external temperature probe can be connected, which for example.....

1. ...can be used as an independent temperature measurement channel.

2. ...can be used as the controlled variable for the bath temperature in applications with a
noticeable temperature gradient (between the internal bath temperature and an external
load). The setup is described in Section 7.5.4. With the function described in the following,
you only change over the display.

 − External actual temperatures can also be read in by interface modules  8.

Connection of the external Pt100 to the Lemo socket 10S

Contact on
socket 10S

1 + I Current circuit
Pt100
2 + U Voltage circuit DIN EN 60751
3 - U Voltage circuit
4 - I Current circuit

− Plug: 4-pole Lemosa for Pt100 connection (Order No. EQS 022).
− Use screened connecting leads. Connect screen to plug case.

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 Proline Kryomats

Master − EXT
or − Switches to the actual-value display of the external temperature
probe (or to the actual value received from an interface module 
7.5.4).
− EXT is lit in green next to the row of figures.
− If no external Pt100 probe is connected,
°C
02%02 EXT ----- is displayed.

Command − Text
− Provided an external temperature probe is
Tset °C Level connected, its value is displayed in the
4 lower left part of the standard and super
25.00 windows (applies to the works setting for
the window partitioning).
Tint °C
− External actual temperatures can also

25.
be read in via interface modules  8.
01
Text °C Pump
3
25.02
Pump Menu Screen Tset Tfix

7.5.3 Setting pump power or standby

With the Proline VarioFlex pump, four pump levels (level five till level eight) are available, with which the
bath circulation, flow rate and pressure, the noise generated and the mechanical heat input can be
optimized. Pump level eight gives the best bath circulation and temperature homogeneity.

Master − Pu
− Call pump power levels display Pu.
and 1 x
− The current pump level is displayed (here 5).
Pu 5 °C
− The pump levels display flashes.

or − Select pump level (pump speed = pump power):

5 to 8 for pump operation. Pump responds immediately!

− 0 activates the standby function (pump, heater and refrigerating
machine are deactivated).

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Wait 4 seconds or − Display flashes 4 s  new value is automatically accepted, or

− value is immediately accepted with Enter key.

Command − Pump Level

− Open the device parameter menu via the
Pump Level Level 8 soft key Menu .
Level 7
Level 6 − Change from Pump  Pump Level
Level 5 using .
Level 4
Level 3 − With or you enter the illustrated
Level 2 window. Level 5 is active.
Level 1 − Select another pump level with or
and confirm with or End ,

Pump Menu End Tset Tfix − or quit the window with without making
any changes.
− It is not possible to select the pump levels
1 to 4.
Standby activation
− Standby activation
(Pump, heater and refrigerating machine
+ are deactivated when the green LED in
the lower part of the key is lit).

Please exercise caution when thermostat is in standby mode.

The following settings/ actions may start the thermostat unintentionally from the standby
mode:

− a previously activated timer mode ( 7.10), because a started timer continues

to run!
− “Start” command via interfaces ( 8).

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 Proline Kryomats

7.5.4 Activate external pump

As an option an external pump is available for the Proline Kryomats for external applications. This pump
can be set on / off manually in the menu shown below. Another possibility is the automatic mode. In this
case the pump is switched according to the unit status standby / running.

Command Ext. Pump

− Open the device parameter menu via the

Ext. pump off soft key Menu .

on
auto. − Change from Pump  Ext. pump
using .

− With or you enter the illustrated

window.

− Use or to switch the pump off,

permanently on or to set the automatic
mode. Confirm your selection with or
Pump Menu End Tset Tfix End ,

− or quit the window with without making

any changes.
− Automatic mode means that the external
pump is switched off while the unit is in
standby mode or it is switched on while
the unit is running.

7.5.5 Activating external control

An external temperature probe can be connected to the Proline Thermostats. How this is done is
explained in Section 7.5.2. If the bath temperature is to be controlled using this sensor instead of the
internal sensor, the setting can be made here.

Furthermore, control can also occur based on the signal from the analog or serial module ( 4.8).

Master Con
− Call the source selection for the control Con .
and 2 x

− The momentary setting for the source is displayed,

− here 1
for internal, because control takes place using the
Con 1 °C temperature signal from the internal temperature probe.

− The source display flashes.

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− Change temperature probe source:

− 1 for the internal probe,

or
− EP only when an external probe is connected,
− EA only when an analog module is connected and configured,
− ES only when a serial module is connected and is continuously
receiving actual values from a PC.
Wait 4 seconds or − Display flashes 4 s  new value is automatically accepted, or
− value is immediately accepted with Enter key.

− If EP EA or ES has been selected,

12!45 °C then the green LED indicates that the control has regulated to
the external temperature signal.

Command − Control Variable

− Open the device parameter menu with the
Control Variable intern
External Pt100 soft key Menu .
Analog module
Digital module − With the cursor keys, change further to
 Control  Control Variable .
− intern is currently active.

− Select other control variables (only

displayed when present) with or
and confirm with or End ,

Pump Menu End Tset Tfix

− or quit the window with without making
any changes.

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 Proline Kryomats

7.5.6 Current consumption from the mains

It is not possible to reduce the power consumption of the Proline Kryomats!

Command − Current Consumption

− Open the device parameter menu via the
Display 16.0 A
Sounds Master soft key Menu .
Sounds Command
− With the cursor keys change further to
Language
 Settings  Basic settings 
Master Mode Current Consumpt. .
Autostart
Current consumpt. − 16.0 A is active.

Pump Menu End Tset Tfix

− Open the settings window with .

Max. current consumption (in A): − Changes are not accepted!

16.0 − Quit the window with .

Min: 10.0 A Max: 16.0 A

1 2 3 4 5
Help
6 Menu
7 Screen
8 T9set T0fix

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7.5.7 Setting the date and time (Command)

Command − Clock Time Date
− Open the device parameter menu via the
Pump Set time
Settings Set date soft key Menu .
Graph Timer 1
Clock Timer 2 − With the cursor keys continue to:
 Clock  Set time ,
Programmer Format of date
Interfaces − or to Set date .
Control
Limits

Pump Menu End Tset Tfix

− Open the settings window with .

Enter time: − Change the time with cursor or soft keys

and accept with ,

15:38:12 − or quit the window with

changes.
without making

− The date is set just the same with

Set date .
1 2 3 4 5 − The date format (Day Month Year or
Month Day Year) can be set under
Help
6 Menu
7 Screen
8 T9set T0fix
Format of date .

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7.5.8 Display resolution setting (Command)

The Command version allows for different resolutions of the displayed temperature.

Command − Display resolution

− Open the device parameter menu via the
Pump Calibration
Settings Works settings soft key Menu .
Graph Resolution
Clock Device status − With the cursor keys continue to
 Settings  Display resolution .
Programmer Display data
Interfaces Basic settings
Control Overlevel handling
Limits

Pump Menu End Tset Tfix

− Select the desired resolution with or

Resolution 0,1 .
0,01
0,001 − Accept selection with or End ,

or quit the window with without making

any changes.

Pump Menu End Tset Tfix

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7.6 Special settings

7.6.1 Defining the type of start mode

Usually it is desirable that the thermostat carries on operating again after an interruption in the voltage
supply. However, if for safety reasons you do not wish this, you can insert an intervening manual
activation step.

Command − Auto start

− Open the device parameter menu via the

Display Off soft key Menu .

Sounds Master On − With the cursor keys continue to:
Sounds Command  Settings  Basic settings 
Language Auto start .
Master Mode − On is currently active.
Autostart
− If the standby mode is to be activated
Current consumpt. after a mains interruption, activate "Off"
with or .

− Accept the change with or End ,

Pump Menu End Tset Tfix
− or quit the window with without making
changes.
− When the mains voltage has been restored after an interruption, you can quit

 the standby mode with .

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 Proline Kryomats

7.6.2 Defining temperature limits

With this function, it is possible to define a minimum and a maximum temperature in which the
thermostat controls. By reaching the temperature limits, a warning appears. In this way setpoint input
can be prevented which may damage the heat transfer liquid or the apparatus. For example, if water
were used as the heat transfer liquid, +95 °C would be practicable as the maximum temperature and +5
°C as the minimum temperature.

Command − Limits
− Open the device parameter menu via the
Pump T il (min) -50.0 °C
Settings T ih (max)90.0 °C soft key Menu .
Graph
Clock − With the cursor keys continue to Limits .
Programmer − The minimum and maximum
Interfaces temperatures are displayed.
Control − T il (min) is currently active.
Limits
− Select the limit to be changed with or
and confirm with .

Pump Menu End Tset Tfix

− Enter the desired limit temperature.

Lower limit (T il) − Accept the change with ,

-50.0 − or quit the window with

changes.
without making

Min: -100.0 °C Max: 202.0 °C

1 2 3 4 5
Help
6 Menu
7 Screen
8 T9set T0fix

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7.6.3 Setpoint offset operating mode

With this function it is possible to apply an offset value to the temperature provided by the external
temperature probe or a module and then to use it as the setpoint. The bath temperature can, for
example, be operated at -25 °C below the temperature of a reactor, which is being measured by the
external temperature probe.

Command − Offset source and Setpoint offset

− Open the device parameter menu via the
Offset source Off
Setpoint offset extern Pt100 soft key Menu .
RS232
− With the cursor keys continue to
 Control  Setpoint offset  Offset
source .
− Off indicates that the setpoint offset is
currently deactivated.

− Select the setpoint source with or

and confirm with .
Pump Menu End Tset Tfix − Interfaces (e.g. RS232) are only
displayed if a valid setpoint has already
been transmitted.
− With the cursor keys continue to
Offset source 0.00 °C  Setpoint offset .
Setpoint offset
− The standard value is 0.00°C .

Pump Menu End Tset Tfix

− Open the left-hand window with .

Input Setpoint offset: − Enter the desired temperature.

0.00
− Accept the change with ,

− quit the window with without making

Min: -500.00°C Max: 500.00°C changes.

1 2 3 4 5
Help
6 Menu
7 Screen
8 T9set T0fix

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 Proline Kryomats

7.6.4 Restoring works settings

All works settings, apart from the control parameters and the sensor calibration, are restored.

Command − Works settings

− Open the device parameter menu via
All modules all default
Master only control par. int the soft key Menu .
Command only control par. ext − With the cursor keys continue to
Cool only miscellaneous  Settings  Works settings .
− The window shown opposite appears.
− Master and then only control par.
int. is shown as a possible choice.
There are however various possibilities,
which can be selected with or :
− Under All modules Master, Command
Pump Menu End Tset Tfix and all connected modules are reset to
the works setting with all default .
− Under Master you have the choice
between:
− all default , then all Master settings
are reset,
− only control para. int. for the
internal control parameters,
− only control para. ext. similar for
external,
− only miscellaneous which resets
setpoint, pump level, maximum
current consumption, control to
internal and auto start to "Auto".
Confirm input! − Under Command all command settings
are reset with All default .
Enter key: Continue
− Confirm selection with .
Escape key: Cancel − Confirm the control dialog shown on the

left with or cancel with .

− Return to measurement window with

Pump Menu End Tset Tfix End or .

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7.6.5 Setting the volume of the acoustic signals

The LAUDA Proline Thermostats signal alarms as a dual-tone acoustic signal and warnings as a
continuous tone.

Command − Sounds
− Open the device parameter menu via the

soft key Menu .

Alarm loud − With the cursor keys continue to
medium  Settings  Basic Settings 
low Sounds .
off − Select either Alarm or Warning .
− Example on left: Alarm is set to loud.

− Select the desired volume with or

.

− Accept selection with or End or

Pump Menu End Tset Tfix quit the window with without making
changes.

7.6.6 Entering the offset of the internal temperature probe

If, during checking with a calibrated reference thermometer (e.g. from the LAUDA DigiCal Series) a
deviation is found, then the offset (i.e. the additive part of the characteristic) of the internal measuring
chain can be adjusted with the following function. The reference thermometer must be dipped into the
bath according to the details on the calibration certificate.

Command − Calibration
− Open the device parameter menu via the
intern Pt100 Calibration
extern Pt100 Default soft key Menu .
− With the cursor keys continue to
 Settings  Calibration 
intern Pt100  Calibration .
− The window shown on the left appears.

− Confirm selection with .

Pump Menu End Tset Tfix

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− The temperature measurement device

shows the true temperature value (with
Temperature value of the ref. glass thermometers consider the
temp. measurement device: correction where applicable!).

20.15
− Change the display in the adjacent
window to the true value with cursor or
soft keys and accept with or End ,
Min: -50.0°C Max: 302.00
− or quit the window with without making
changes.
1 2 3 4 5
Help
6 Menu
7 Screen
8 T9set T0fix

7.6.7 Restoring the works setting of the internal temperature-probe offset

If the offset has been misadjusted unintentionally, the works setting can be restored with this function.

Command − Default
− Open the device parameter menu via
intern Pt100 Calibration
extern Pt100 Default the soft key Menu .
− With the cursor keys continue to
 Settings  Calibration 
intern Pt100  Default .
− The window shown adjacent appears.

− Confirm selection with .

Pump Menu End Tset Tfix

− Confirm the control dialog on the right

with or cancel with .

Confirm input!
− Return to the measurement window with

Enter key: Continue End or .

Escape key: Cancel

Pump Menu End Tset Tfix

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7.6.8 Entering the offset of the external temperature probe

If a deviation is found during the check using a calibrated reference thermometer, e.g. from the LAUDA
DigiCal Series, then the offset (the additive part of the characteristic) of the external measurement chain
can be adjusted with the following function. The reference thermometer must be dipped nearly by the
external temperature probe into the consumer bath according to the details on the calibration certificate.

Command − Calibration
− Open the device parameter menu via the
intern Pt100 Calibration
extern Pt100 Default soft key Menu .
− With the cursor keys continue to
 Settings  Calibration 
extern Pt100  Calibration .
− The adjacent window appears.

− Confirm selection with .

− Continue as described in  7.6.6 for the
internal temperature probe.
Pump Menu End Tset Tfix

7.6.9 Restoring the works setting of the external temperature-probe offset

If the offset has been misadjusted unintentionally, the works setting can be restored with this function.

Command − Default
− Open the device parameter menu via the
intern Pt100 Calibration
extern Pt100 Default soft key Menu .
− With the cursor keys continue to
 Settings  Calibration 
extern Pt100  Default .
− The adjacent window appears.

− Confirm selection with .

− Continue as described in 7.6.7 for the
internal temperature probe.
Pump Menu End Tset Tfix

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7.7 Graphical display of temperature measurements (Command)

Command − Screen and Graph

Tset25.00 Tint25.01 Text25.02

T °C − Press the soft key Screen a number of
27.00
times as required until the graph recorder
Rec
window appears.
26.00

25.00 − With the soft key Graph you enter the

menu for the configuration of the graph
24.00 recorder.
− Mode defines,
23.00
− whether the recording is to run
11:22:00 11:25:00 11:28:00 11:31:00 continuously as Online graph ,
Pump Menu Screen Tset Graph − or whether it is to be started with Start
record and later terminated with Stop
Mode Online graph record . When this start/stop mode is
Displayed value Start Record active, Rec flashes at the top left of the
Legend display.
Sample Time − Displayed value defines,
Time axis
Time base − which of the measurements Tint , Tset
Temp. scale and/or Text is to be graphically displayed.
In the menu all combinations are offered.
Temp. limits
− Legend defines,
− whether the axis label is to be invisible or
visible .
Pump Menu End Tset Tfix
− Sample time defines with which time
Mode Tset Tint Text interval the measurements are recorded. 5
Displayed value Tset Tint possibilities are offered:
Legend Tset Text − From 2s (max. 1h45min) up to
Sample time Tint Text 2min (max. 105h) .
Time axis Tint
− Time axis defines over which time range
Time base Text
Tset the measurements are to be displayed.
Temp. scale
Temp. limits − With Automatic the program finds the
optimum display.
− Manual input from 9min up to 144h .

Pump Menu End Tset Tfix − Time base defines whether scaling is to
be carried out.
− With Relative the start occurs at
00:00:00.
− With Absolute the current time is
displayed.

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− Temp. scale defines how the scaling is to

Mode Temp. min 22.00 be carried out:
Displayed value Temp. max 27.00
Legend − automatic , by the program, or
Sample Time − manual in that you yourself define the
Time axis limits with the next menu point.
Time base
− The min. and max. values for the graphical
Temp. scale
display are manually entered with
Temp. limits Temp. limits .
− Temp. min 22.00°C is the momentary
minimum value.
Pump Menu End Tset Tfix − Temp. max 27.00°C is the momentary
maximum value.
− The highlighted value can in each case be
y-axis Limit: changed with . Enter the desired new
value in the changes window in the usual

22.00 way.
− When setting the minimum value, the
largest permissible value (here 26.90 °C,
Min: -150.00°C Max: 26.90 °C since the maximum value is 27 °C) is
stated.
− When setting the maximum value, it is
1 2 3 4 5 conversely the minimum value, which is
Help
6 Menu
7 Screen
8 T9set T0fix entered.
− However, if a value is entered which
exceeds the other corresponding limit,
then this warning is issued:
Warning: Value not in input range .

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7.8 Programmer (PGM only Command)

Almost any temperature/time profile can be created with the programmer. A desired bath temperature
can be approached as quickly as possible or via a defined ramp. Furthermore, the pump level and the
behavior of the switching outputs can be defined. Five temperature/time programs are provided for free
programming. Each program consists of a number of temperature/time segments. Also included are
details of how often the program is to be executed (loops). The sum of all segments of all programs
may be up to a maximum of 150. A warning is given if the creation of more than 150 segments is
attempted.
Typical segments are:

Ramp: If a time is specified, then the segment is a ramp, which is described by the target temperature,
i.e. the temperature at the end of the segment, and the duration from the start to the end of the
segment.
Step: Without any specified time the final temperature is approached as quickly as possible.
Temperature hold phase: No temperature change (i.e. the temperatures at the start and end of a
segment are the same).


The programmer can be controlled or changed via the RS 232 interface, the timer or
switching contacts.

7.8.1 Program example

°C

80

70

60

50

40

30

20
Start
10
Cooling time depends on
0 20 40 60 80 100 120 t/min type of device, load, etc.

Real program example with 6 segments

This is Segment No. 2

No T end °C Time [h:m] Tolerance No Pump Out 1 Out 2 Out 3

Start 30.00°C ------- 0.00°C Start ------- ------- ------- -------
1 30.00°C 00:20 0.10°C 1 2 ------- ------- -------
2 50.00°C 00:20 0.00°C 2 3 ------- ------- -------
3 70.00°C 00:40 0.00°C 3 4 ------- ------- -------
4 70.00°C 00:10 0.10°C 4 2 ------- ------- -------
5 60.00°C 00:30 0.00°C 5 2 ------- ------- -------
6 30.00°C 00:00 0.00°C 6 2 ------- ------- -------

Pump Menu End Insert Delete Pump Menu End Insert Delete

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Each program begins with the segment "Start". It defines at which temperature

 Segment 1 is to continue the program. It is not possible to specify a time for the Start
segment. For thermostats without cooling ability, the start temperature must be
selected higher than the bath temperature, which prevails before the program start.
Without the Start segment, Segment 1 would be different depending on the bath
temperature at the start of the program.

Edited program example (see dashed curve in the graph on previous page).
No T end °C Time [h:m] Tolerance No Pump Out 1 Out 2 Out 3
Start 30.00°C ------- 0.00°C Start ------- ------- ------- -------
1 30.00°C 00:20 0.10°C 1 2 ------- ------- -------
2 50.00°C 00:20 0.00°C  2 2 ------- ------- -------
3 50.00°C 00:20 0.10°C  3 2 ------- ------- -------
4 70.00°C 00:20 0.00°C 4 2 ------- ------- -------
5 70.00°C 00:10 0.80°C 5 2 ------- ------- -------
6 60.00°C 00:30 0.00°C 6 2 ------- ------- -------
7 30.00°C 00:00 0.00°C 7 2 ------- ------- -------

Pump Menu End Insert Delete Pump Menu End Insert Delete
 Insert new segment ( Section 7.8.4)
  Change segment time or tolerance ( Section 7.8.4)
The field tolerance (refer to the above program table and the graph below):

 − It facilitates exact conformance to the dwell time at a specified temperature. Segment

1 is not processed until the bath temperature is within the tolerance range , so that
the ramp (Segment 2) starts delayed at .
− A tolerance range which is too tight can however also cause undesired delays. In
particular with external control the range should not be chosen too tightly. In
Segment 5 a larger tolerance has been entered, so that the desired time of ten
minutes is maintained even with settling action .
− Only flat (slow) ramps should be programmed where necessary with a tolerance
range. Steep ramps which lie close to the maximum possible heating or cooling rates
of the thermostat may be severely delayed by a tolerance range that is too tight (here
in Segment 2) .
°C
Example for the influence of the tolerance field input
80
in case of external bath temperature control:
70

60
The setpoint temperature of the programmer is
shown in grey.
50

40
The actual temperature in the external bath
container is represented as a continuous line.
30

20

10
    

0 20 40 60 80 100 120 t/min

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7.8.2 Selecting and starting the program (Start, Hold, Stop)

Here you will learn how to select and start a program that has already been created. If no program has
been created  7.8.4 “Creating or modifying a program (Edit)”.

Command − Programmer Program 1

− Open the device parameter menu via the
Pump Program 1
Settings Program 2 soft key Menu .
Graph Program 3
− With the cursor keys continue to:
Clock Program 4
 Programmer  Program 1 .
Programmer Program 5
Interfaces Ramp function − Confirm with the key .
Control
Limits

Pump Menu End Tset Tfix

− The submenu Status appears.
Status Start
− Using the Status menu, the selected
Edit
program can be:
Loops
Graph 1. started Start ,
Info 2. paused Hold ,

3. continued Continue or

4. terminated Stop .

In addition, the standby key stops the

Pump Menu End Tset Tfix programmer! (Pause operation).
After standby is deactivated, the programmer
goes on! Commands, which, depending on the
situation, cannot be executed, are not displayed.
Continue therefore only appears when Hold
has been activated.

− Once the start has been confirmed with

Status Hold
, Prog. 1 running appears at the
Edit Stop bottom.
Loops
Graph
Info

Pump Menu End Prog.1 running

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7.8.3 Interrupting, continuing or terminating the program (Hold, Continue, Stop)

Command − Programmer Program 1 Status
− After a program has been started by
Status Hold
Edit Stop pressing the key, the command
options Hold or Stop are shown.
Loops
Graph − Here, with the aid of the keys or
Info
and the running program can be
paused with Hold or terminated with
Stop .
− Once the program has been terminated,
the device runs with the last setpoint
setting.
Pump Menu End Prog.1running
− Continuation of a program paused with
Status Continue Hold occurs using Continue which is
Edit Stop
obtained with .
Loops
Graph
Info

Pump Menu End Prog.1Standby

Status Continue − In addition, the standby key stops the

Edit Stop programmer. The pump, heater and
Loops cooling unit are switched off.
Graph Follow the safety information  7.5.3.
Info
− After pressing the standby key again,
the programmer returns to the previously
selected operating mode:
Pause or active operation depending on
what was previously selected.

Pump Menu End Pr. 1 Standby

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7.8.4 Creating or modifying a program (Edit)

Here, there are the following functions:

• Entry of a program.

• Display of the program data of a saved program and modification of the segment data.

• Insertion or appending of a new segment.

• Deletion of a segment.

− In addition, when a program has just been executed, new segments can be inserted

 and existing ones modified, even the currently active segment. Furthermore, all
segments, except the currently active one, can be deleted at any time.
− Modifications to the currently running segment are possible. The segment then
continues as though the modification had been applicable since the start of the
segment.

However: If the new segment time is shorter than the segment time that has already
run, then the program skips to the next segment.

− If a segment time >999h: 59min is required, then this time period must be shared
over a number of consecutive segments.

Entering a program: Program example ( 7.8.1)

Command − Programmer Program1 Edit

Modify
− In the Edit menu one can Modify or
Status Modify Delete a program.
Edit Delete
Loops − Press the key.
Graph
Info − Continue to Modify . with the key .
− There is the possibility of modifying single
segments, i.e. segments can be entered
as new, changed and also deleted.

Pump Menu End Tset Tfix

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− In the "Start" line enter in the field "T end

No. T end °C Time [h:m] Tolerance °C" the temperature at which the
Start 30.00°C ------- 3.00°C sequence is to start (default value is
30 °C). A time entry is not possible in the
1 30.00°C 00:30 3.00°C
"Start" segment, because the thermostat
immediately executes Segment 1 on
reaching the start temperature.
− Delete single segments (rows) with
Delete .
− For thermostats without cooling ability,
the setpoint temperature must be
obtainable, i.e. above the bath
Pump Menu End Insert Delete temperature displayed at the time of the
program start.
− Using the cursor keys move the black background to the field, which you would like to change.
It can be edited by pressing the key (see following pages).

− The soft key Insert inserts in the marked line a new segment that has a default value taken
from the previous segment with the exception of the Tolerance field. The Tolerance is always
specified as 0.00. All following segment lines will be moved one line downwards.
− In the above window Segment 1 was created in this way.

− Continue with to the fields  “Time”  “Tolerance”. See program example in 7.8.1.
− If there is no entry in the “Time” field, the bath temperature is approached as quickly as
possible. With a time entry the final temperature is obtained exactly after the time expires
(ramp).
− The entry in the field “Tolerance” field defines how accurately the final temperature is to be
obtained before the next segment is processed.
If the tolerance range has been selected too small, it may be that the program does not

 continue, because the required tolerance is never achieved.

External temperature control: Especially with ramps, a too close tolerance range can
cause undesired delays in the start phase of the ramp.

− Then continue with to the pump and

No. Pump Out 1 Out 2 Out 3 signal output setting.
Start ------- ------- ------- ------- − The right-hand part of the entry table
1 4 ------- ------- ------- appears as shown on the left.
− Here, in the "Pump" field, the pump level
and, in the fields "Out 1" to "Out 3", the
contact outputs of the contact mode
(accessory) can be programmed. With
the setting "-------" the starting value is
retained which was either set before the
program start or was defined by a
previous segment in the running
program. Further details are given on the
Pump Menu End Insert Delete following pages.

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− A new segment is produced by moving

the cell with the black background to a
blank line with the cursor keys and then
End of segment temperature:
pressing the soft key Insert . The

25.00 values of the cell located above it are

automatically copied.
− If the field in the column T end °C has a
Min: -150.00°C Max:450.00°C black background, the entry mode "End
of segment temperature" is obtained by
pressing the key. Depending on the
1 2 3 4 5
setting, that is the temperature, which the
Help
6 Menu
7 Screen
8 T9set T0fix thermostat is to achieve on the internal or
external temperature probe.

− Enter the value, confirm with the key

and continue to the "Time" entry field with
.
− If the field in the column Time " has a
black background, the entry mode for the
"Segment time" time setting is obtained
by pressing the key.
Input segment time:
− If 0 is entered into the field "Time", “------”

003:00
appears. Then the final temperature is
approached as quickly as possible. With
a time entry the final temperature is
obtained exactly after the time expires
Hours(max.999):Minutes (ramp).
− Enter the segment time and confirm with
1 2 3 4 5 the key.
Help
6 Menu
7 Screen
8 T9set T0fix − Continue to the "Tolerance" entry field
with .
− If the field in the column "Tolerance" has
a black background, the entry mode for
the "Temperature tolerance" is obtained
Temp. tolerance (0=off):
by pressing the key. It defines how

10.00
accurately the end of segment
temperature is to be obtained before the
next segment is processed.
A tolerance which is selected too small
Min: 0.00°C Max:450.00°C can stop the next segment from being
started according to plan.
− Set the temperature tolerance and
confirm with .
Help
6 Menu
7 Screen
8 T9set T0fix
− Continue with to the entry field
"Pump".

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− If the field in the column "Pump" has a

Pump level Level 8 black background, the entry mode for the
Level 7 Pump level is obtained by pressing the
Level 6
key .
Level 5
Level 4 − With or select Pump Level 5 – 8
Level 3 or “-------” and confirm with .
Level 2 “------” stands for "no change to previous
Level 1 segment", i.e. when “------” is present in
------- all fields, the pump level always retains
the start setting or the setting before the
program start.
Pump Menu End Tset Tfix
− Continue with to the field "Out 1",
"Out 2" or "Out 3".

− The contact outputs of the contact

Contact out ------- module (if present, special accessory)
open are programmed here.
closed − If the field in the column "Out 1" has a
black background, the entry mode for the
Contact output is obtained by pressing
the key.

− With or select ------- , Open or

Closed and confirm with .
------- stands for no change with respect
to the previous segment, i.e. if ------- is
Pump Menu End Tset Tfix
present in all fields, the contact setting of
the start setting or that from the program
start is retained.

− If applicable, continue with to "Out 2"

and "Out 3".

− Programming is terminated with or

End .

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7.8.5 Defining the number of program loops (Loops)

Command − Programmer Program1 Loops
− If required, programs can be looped
Status 1 many times.
Edit
Loops − With and access the menu
Graph Loops .
Info − Select the number of desired program
loops.

Pump Menu End Tset Tfix

− Press the key, set the required

number.
Loops (0=infinite) Entering 0 causes the program to repeat
continuously.

1 − Confirm the entry with the

return to the display.
key and

Min: 0 Max:255
− You can quit the Edit mode with or
End .
1 2 3 4 5
Help
6 Menu
7 Screen
8 T9set T0fix

7.8.6 Viewing the program sequence as a graph (Graph)

Command − Programmer Program1 Graph

− takes you to the submenu Graph .

Status Show chart
Edit − Press the key  Show chart and
Loops
.
Graph
Info − The program sequence is shown.

Pump Menu End Tset Tfix

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T °C
− The display of the programmed
27.00
temperature curve can be quit with or
End .
26.00

25.00

24.00

23.00

Pump Menu End Tset Tfix

7.8.7 Obtaining information on a program (Info)

Command − Programmer Program1 Info

− Continue with to Info .

Status Segments 2
Edit Temp.min 20.00°C − Here, all information is displayed about
Loops Temp.max 40.00°C the entered program sequence.
Graph Duration 01:00 − Number of segments.
Info Seg. free 145 − Minimum temperature in °C.
Actual Seg. 5
Seg. Remain00:05 − Maximum temperature in °C.
Loop actual 3 − Program duration in hh: mm (without the
time, which is necessary to process step
changes in temperature).
− Number of free segments.
Pump Menu End Prog.1 Standby
− Segment, which is at present (currently)
being processed.
− Residual time of the current segment in
hours and minutes.
− Current pass; in the example the third of
all passes is running.
The last three points are only displayed when a
program runs.

− Quit the window with or End .

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7.9 Ramp function

With the ramp function, temperature changes over any time period can be conveniently entered. This is
especially advantageous with very low temperature changes (e.g. 0.1 °C/ day).
Example: From the current outflow temperature (e.g. 242.4 °C) 200 °C of cooling is to occur over 5
days.
Then 200 °C is entered as the temperature change, the time value 5 is entered for the time and day(s)
selected as the time unit.

The ramp function is executed until it is manually terminated or until the temperature limits
Til (min) or Tih (max) described in Section 7.6.2 are attained.

Command − Ramp function

− Open the list of device parameters using
Pump Program 1
Settings Program 2 the soft key Menu .
Graph Program 3
− With the cursor keys continue to
Clock Program 4
 Programmer  Ramp function .
Programmer Program 5
Interfaces Ramp function − Confirm with the key .
Control
Limits

Pump Menu End Tset Tfix

− Enter a positive or negative temperature
Status Second(s) value with Temp. change .
Temp. change Minute(s)
Time Hour(s) − With Time enter a figure (without time
unit).
Time unit Day(s)
− With Time unit choose between
Second(s) up to Day(s) .
− Under Status the ramp is started
 Start or stopped  Stop .
− When the ramp function is being
executed, Ramp active appears in the
window bar.
Pump Menu End Tset Tfix
− Without manual switch-off the ramp
terminates at the latest at Til (min) or Tih
(max).

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7.10 Timer function (Command)

Using the timer function, the thermostat can carry out an action at a certain time or after a certain
waiting period. The actions are: switching on the thermostat, entering the standby mode or one of the 5
programs in the programmer.

Command − Clock Timer 1 Timer 2

− Open the device parameter menu via the
Pump Set time
Settings Set date soft key Menu .
Graph Timer 1
Clock Timer 2 − With the cursor keys continue to:
 Clock  Timer 1 ,
Programmer Format of date
Interfaces − or to Timer 2 ,
Control − with the menu Status the selected timer
Limits is switched off or on .

− The standby key does not stop the

Pump Menu End Tset Tfix timer!

Please exercise caution when thermostat is in standby mode. ( 7.5.3)

A previously activated timer mode could unintentionally start the thermostat again from
the standby mode.

− The menu Function is used to define

Status Weekplan
when an action is executed:
Function Time absolute
Action Time relative − Similar to an electronic mains timer,
Weekplan enables two switching events
Set Time
to be carried out each day. The cycle is
Set Date repeated after 7 days.
− Time absolute defines a time and a date
on which a once-only action (switching
event) occurs. The time point is set with
Set time and with Set date .
− Time relative defines a waiting period
Pump Menu End Tset Tfix after which a once-only action occurs.
With Set time up to 99h: 59min can be
entered. ("Set date" is masked out with
this function selection).
− If the Weekplan is activated, in this
window only Status , Function and
Weekplan are displayed.

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Weekplan − Weekplan  Arrange takes you to the

window shown on the left.
Time Action Time Action
Monday 07:30 Start 17:00 ------- − Using the cursor keys , select the
Tuesday 10:00 Prog.4 17:00 ------- field, which is to be filled in.
Wednesday 08:00 ------- 17:00 ------- − Open the input dialog of the field with
Thursday 08:00 ------- 17:00 ------- : Select a time in the time fields and
Friday 08:00 ------- 16:00 Standby an action in the action field.
Saturday 08:00 ------- 17:00 ------- − In the example on the right, the
thermostat is started on Monday at 7:30h,
Sunday 08:00 ------- 17:00 -------
Program 4 is executed at 10:00h on
Pump Menu End Tset Tfix Tuesday and the standby mode is
switched in on Friday at 16:00h. Fields
displaying ------ are passive.

− Confirm each field selection with or

quit with without making changes.

Status Start The menu Action is used to define what is

Function to be carried out:
Standby
Action Program 1 − Start activates the thermostat from the
Set time Program 2 standby mode.
Set date Program 3 − Standby activates the standby mode
Program 4 (refrigerating unit, heater and pump are
Program 5 switched off).
− Program X all actions of this program
defined in the programmer are
processed.

Pump Menu End Tset Tfix

7.11 Control parameters

The control parameters are optimized ex-works for operation as a bath thermostat (with water as the
bath medium) with internal control. The parameters are also preset for the operation of external
containers with external control. Sometimes however, the operation of external containers requires
adaptation. In addition, the thermal capacity and viscosity of the heat transfer liquid sometimes require
adaptation.

− The intelligent menu guidance with the Master and Command control elements

 detects whether you have set the device (as described in Section 7.5.4), to internal or
external control and only displays, the relevant dialog boxes in each case.
− Your Proline Kryomat automatically optimizes some control parameters. This
automatic mechanism should only be deactivated and manually optimized in
exceptional cases.

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7.11.1 Internal control variable (integral measurement probe)

Only read further here, if you have no external temperature probe connected (and activated according
to Section 7.5.4 as control variable).

Command − Control Parameters

− Open the device parameter menu via the
Control Parameters Xp 6,0
Control para. sets Tn 30 soft key Menu .
Tv manual/auto Tv (auto) 21 − With the cursor keys continue to
Td (auto) 3,5  Control  Control Parameters 
Control Parameters .
− The adjacent window appears.
− Change parameters marked with (auto)
where necessary to manual input with
Tv manual/auto .
− Select the parameters to be changed with
Pump Menu End Tset Tfix
and confirm with .
− Then in the following settings window,
change the value and confirm with .

7.11.1.1 Proven settings for control parameters and pump (integral measurement probe)
Instrument Heat transfer liquid Xp Tn Tv Td Pump level
Type
_P tn tu td
RP 4090 CW Water 9.0 60 42 6.3 8
RP 4090 CW Ethanol 9.0 60 42 6.3 8
RP 4090 C Water 9.0 60 42 6.3 8
RP 4090 C Ethanol 9.0 60 42 6.3 8
Technical changes reserved!

7.11.2 External control variable (External measurement probe)

You only need to read further here if you have connected an external temperature probe or the actual
temperature is read in from a module (and you have activated it as control variable according to Section
7.5.4).
Only modify the control parameters if you have knowledge of control techniques.
The control system for external actual values is implemented for improvement of the control behavior as
a two-stage cascade controller. A "master controller" determines the "internal setpoint", from the
temperature setpoint and the external temperature, passed to the slave controller. The control value of
the slave controller controls the heating and cooling.
When a setpoint step change is specified, it may be that the optimum control would set a bath
temperature, which might significantly exceed the temperature desired on the external vessel. There is
a correction limitation, which specifies the maximum permissible deviation between the temperature on
the external load and the heat transfer liquid temperature.

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Command − Control Parameters

− Open the device parameter menu via the
Control Parameters Kpe 0,50
Control para. sets Tne 100 soft key Menu .
Tv manual/auto Tve (auto) 83
− With the cursor keys continue to:
Correction limitation Tde (auto) 8,3  Control  Control Parameters 
Xpf 4,0 Control Parameters .
Prop_E(a) 30
− The adjacent window appears.
Parameter endings:
e = Master controller, f = Slave controller.
− Where applicable change parameters
marked with (auto) to manual input with
Tv manual/auto .
Pump Menu End Tset Tfix
− Select the parameters to be changed with
and confirm with .
− Then change the value in the following
settings window and confirm with .
− Correction limitation see introduction.

7.11.2.1 Steps for setting the control parameters for external control
1. Activate external control  7.5.4.
2. Setting the slave controller:
2.1. Set parameters to auto ; Check for thermostat type and change when necessary (RP....)  9.1.1.
− Choose heat transfer liquid with low viscosity and high thermal capacity.
Ranking: water, ethanol, water-glycol, oil, Fluorinert®.
− Set pump level as high as possible,
− make bath circulation strong and fast,
− choose hose length as short as possible, i.e. 2 x 1m,
− choose hose cross section as large as possible, i.e. ½ inch,
− throughput through the external load as large as possible.
2.2. Xpf setting:
− when oscillating with short period occur (i.e. 30 seconds)  Xpf lower, otherwise higher,
− in case of bad thermal coupling and large thermal mass  high (i.e. 2...5, or even higher),
− in case of good thermal coupling and small thermal mass  low (i.e. 0.2 ... 0.7),
− when rapid temperature response is required simple internal control should be preferred.
Otherwise select small Xpf (0.05 ... 0.1).
3. Setting the master controller (PIDT1-controller):
− Start with setting Auto and proceed with Manual only when necessary.

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3.1. Kpe setting:

− In case of oscillations with large period, i.e.10 min)  Kpe higher, otherwise lower.
3.2. Tne/ Tve/ Tde setting:
− Start with high numbers (Tne = 70s ... 200s; Tve = 50s ... 150s).
− With lower numbers  faster approach, otherwise slower approach with lower oscillations.
− Tve: to reduce overshot  Tve higher, otherwise lower.
− Tde (damping for Tve): in general approximately 10% of Tve.
4. Correction limitation (or outflow temperature limitation)  7.11.2 and temperature limits (Til/Tih)  7.6.2:
− Make settings in accordance with the boundary conditions. Examples:
Heat transfer liquid Correction limitation Til Tih
Water depending on the external +2°C +95°C
vessel size and the heat
Ethanol Minimum +40°C
transfer liquid
− Tools to watch the time behavior: Graph mode of the Command console, LAUDA Wintherm PC-
program.

7.11.3 Internal and external control parameter sets

If a thermostat is used for a number of applications, which always leads to a change of the control
parameters, these control parameters (up to 9 sets) can be saved in the thermostat and activated again
as required.
Also saving is useful for finding the best control parameters; in this way external management of the
control parameters can be avoided.
There are 9 sets (each for internal and external sets of control parameters) saved at the factory.
In this menu the control parameters cannot be edited, they are only displayed.
• With Activate the currently valid control parameters are used.
• With Upload actual the actual ones are read in and saved (for later reuse).
• With Default the set of control parameters saved at the works is loaded again (in this case the
control parameters set by the customer are lost).

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Command − Control parameter sets

− Open the device parameter menu via the
Control Parameters Set 1
Control para. sets Set 2 soft key Menu .
Tv manual/auto Set 3
− With the cursor keys continue to:
Self Adaption Set 4  Control  Control Parameters 
Correction limitation Set 5 Control para. sets .
Set 6
− The adjacent window appears.
Set 7
Set 1 to Set 9.
Set 8
Set 9 − Select the desired set with and
confirm with .
Pump Menu End Tset Tfix − Select the desired set to be changed with
and confirm with .

− In the setting window (see left) the

Status Activate selected set is listed under internal or
intern Upload actual external in the display.
extern Default
− Under Status the previously selected
set:
is activated,
is read in and
the set, which was saved at the factory, is
restored.

Pump Menu End Tset Tfix

Editing the control parameter sets

The change in the control parameters is explained in Section 7.11.1 / 7.11.2 (internal / external). Once
the value has been changed and confirmed, the set number, e.g. Set 3 and Upload actual , the new
value is accepted into the control parameter set to be changed (Set 3) via the command
Control parameter sets .

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7.11.4 Self Adaption

The function Self Adaption can be used to detect automatically the optimal control parameters for
internal or external control.

This function is available from software version 2.18 of Command. For thermostats with an older
software version a software update is necessary.

The Self Adaption determines the parameters by a test run of the thermostat. In this case the
thermostat and, if applicable, the external application must be ready for operation. ( 6).
The Self Adaption will be performed with the actually set pump step. Best results can be achieved
with high pump steps.
The test run must be performed at a passive system; this means that during the test run an exo- or
endotherrmic reaction mustn’t take place.
The test run takes depending on the external application about 30 minutes to 3 hours. The bath
temperature will oscillate in this time less than about ±15 Kelvin around the set temperature. After the
test run the detected control parameters will be taken over as control parameters automatically.

Command Self Adaption

− Open the device parameter menu via
Control Parameters Settings
Control para. sets the soft key Menu .
Tv manual/auto − With the cursor keys continue to:
Self Adaption  Control  Control Parameters 
Correction limitation Self Adaption  Settings .

− Confirm selection with .

Pump Menu End Tset Tfix

− The window shown adjacent appears.
Status Start
− With the menu Status the test run of
Setpoint the Self Adaption can be started.
Identification When the Self Adaption is finished, the
Actual Parameters test run will be terminated
automatically.

− As soon as start is pressed, in the

sofkey area the information
Adaption on will be displayed
followed by the actual status of the test
run.
Pump Menu End Tset Tfix

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− With the menu Setpoint the set

Status 30,00°C temperature for the test run can be set.
Setpoint The bath temperature will oscillate less
Identification than about ±15 Kelvin around the set
Actual Parameters temperature.
− Change the display in the adjacent
window and accept with .

Pump Menu End Tset Tfix

− With the menu Identification the
Status intern optimal control parameters for internal
Setpoint intern + extern control or for the internal control and
Identification the external control can be detected
Actual Parameters automatically.
To detect the control parameters for
the external application, a temperature
probe must be connected to the
thermostat.

Pump Menu End Tset Tfix

− With the menu Actual Parameters the
Status Store in Set 9 actual set control parameters can be
Setpoint stored in parameter set 9.
Identification After the test run the detected control
Actual Parameters parameters will be taken over as
control parameters automatically. If the
parameters found do not fulfil your
expectations, the before set
parameters can be restored (
7.15.5).

Pump Menu End Tset Tfix

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7.12 Alarms, Warnings and Errors

The SelfCheck Assistant of your Proline Kryomat monitors more than 50 device parameters and triggers
alarms, warnings or errors as appropriate.
All warnings and alarms are shown on the Command control element in plain text. Errors are shown in
plain text on the Command control element, also, in an error list.

Alarms: Alarms are safety relevant. Pump, heater and refrigerating unit will be shut off.

Warnings: Warnings normally are not safety relevant. The device continues to operate.

Errors: If an error occurs, the pump, heater and refrigerating unit switch off automatically.
Switch of the unit at the rotary mains switch. If the error is always present after switching on
the device, please give information to the LAUDA Service for Constant Temperature
Equipment ( 9.3.7).

Find cause of alarm or warning and rectify where necessary. Then press on the Master keyboard in
order to remove the alarm message. Warning messages can be removed either on the Master keyboard

with or on the Command board with .

Warnings may be ignored by pressing or on the Master keyboard or by activating the Screen
Softkey on the Command control element. Warnings will not be repeated periodically.

7.12.1 Overtemperature protection and checking


The units are designed for operation with non-flammable and flammable liquids to
DIN EN 61010-2-010.

− Setting the overtemperature cut-off: Recommended setting: 5 °C

above desired bath temperature.
− Caution!! The overheat switch-off point Tmax is controlled by a
system functioning independently of the bath control. Setting of the
nominal temperature, however, can be limited via the functions Tih and
Overtemp. cut-off Til ( 7.6.2) independently of Tmax.

90 °C − The cut-off point is displayed in the LED display on pressing the

key .
Changing the overtemperature cut-off point:
− For safety, and to guard against unintentional adjustment, the key

must be held pressed during all the following entries. Now,

briefly press . The display flashes and the overtemperature cut-

off can be set with the keys or .

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− Quit the change mode by pressing for a few seconds or

automatically after 5 seconds, while you keep pressed.

− This somewhat complicated procedure is intended to prevent
unintentional adjustment.
− Not higher than 25 °C below the fire point of the heat transfer liquid used ( 6.2 and

 6.3).
− The setting range is restricted to 5 °C above the upper limit of the working
temperature range (Tih  7.6.2).
− If the bath temperature rises above the overtemperature cut-off:

  1. Alarm sounds as dual-tone signal.

2. tEMNP for overtemperature appears in the display.

Overtemp. alarm
3. The red LED above the fault triangle flashes.
tEMNP °C  Heater switches off on both poles,
 Pump and refrigerating unit are switched off electronically.

− Rectify cause of fault.

− Wait until the bath temperature has cooled below the cut-off point
or set the cut-off point higher than the bath temperature. When
tEMNP is shown in the display:

− Unlock with the key.

Unlocking is not possible on the Command control element!


− Before longer periods of unsupervised operation, the overtemperature protection
should be checked. To do this:

− Slowly lower Tmax, as described above.

 Cut-off at the bath temperature should occur.

− Step 1 – 2 (see above) must follow.

− Set the overtemperature cut-off higher than the bath temperature again
and wait until tEMNP appears in the display.

− Unlock with the key.

Unlocking is not possible on the Command control elemant!
Command − Overtemperature alarm!
− Overtemperature alarm! is shown in the display and signifies that
unlocking is only possible on the Master control panel.

7.12.2 Low-level alarm and low-level checking

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 
− If the liquid level falls so far that the heating element is no longer
completely covered with liquid, an alarm is initiated:
1. The alarm sounds as a dual-tone signal.

Level alarm 2. Display for LEUEL (low level) is shown when the bath
contains too little liquid.
LEUEL °C
3. The red LED above the fault triangle flashes.
 Heater switches off on both poles,
 VarioFlex pump and refrigerating unit are switched off.
− Find the cause of the fault and, where necessary, top up for
missing liquid  6.2 and 6.3.
− Press the Enter key.
− Also, press this key if the unit has been switched off in the fault
state.

− Checking the safety system at regular intervals by lowering the bath level. To do

 this, fit a hose to the drain point and slowly run off the heat transfer liquid into a
suitable container via the drain-point tap at the front.

− Step 1 – 2 must follow.

− With this test, the bath temperature must not be below 0 °C or above 50 °C,
otherwise there is a risk of injury!

− If irregularities arise during the checking of the safety devices, switch off the unit
immediately and pull out the mains plug.

− Have the equipment checked by LAUDA Service for Constant Temperature

Equipment.

Command − Low-level alarm!

− Low-level alarm! is shown in the display and signifies that
unlocking is only possible on the Master control panel.

7.12.3 High-level settings

Different reactions can be chosen when the level sensor detects the height of the heat transfer liquid
level. Depending on the setup, heat transfer liquid or operation conditions, one of the following settings
may be suitable:

Setting Master Command Reaction and application recommendation

settings settings

No warning nHnon none Select only when no safety sensitive application. I.e.
water as heat transfer liquid.

Warning nHWX Warning Acoustic and optical warning as long as the level goes
down. This is the factory setting.

Warning and nHWXH Warning + Warning and additional heater off as long as the level
heater off heater off goes down. Recommended for flammable heat transfer
liquids with much higher flash point and temperatures
above 100 °C.

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Alarm nHALA Alarm Alarm switches off the pump and the heater until the

alarm is removed by pressing on the Master

keyboard. Recommended for external loads and
flammable liquids.

Command − Over level handling

− Open the device parameter menu via the
Over level handling none
Warning soft key Menu .
Warn.+ Heater off
− With the cursor keys continue to
Alarm  Settings  Over level handling .
− The shown window appears

− Select the preferred parameter with or

and confirm with .
− See introduction for details.

Pump Menu End Tset Tfix

7.12.4 High-level warning or alarm

− Acoustic warning signal sounds for 3 seconds when the liquid level

 3 Sec.
rises so far that the uppermost switching point of the level sensor
has been reached.

 
− Or in case the warning function as described in 7.12.3 was chosen:
− The acoustic signal with dual-tone sounds.

Level warning − Warning WXArn103 (high level) appears when the bath
contains too much liquid.
WX103 °C − The WXArn flashes by turns with the numeral.
− In case the alarm function as described in 7.12.3 was chosen:

Level alarm − The acoustic signal with dual-tone sounds.

AL 6 °C − The red LED above the fault triangle flashes.

 Heater switches off on both poles,
 Pump and refrigerating unit are switched off electronically.

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− Find the cause of the fault. Possible causes may be:

1. Volume expansion on heating.
2. Feed to an external vessel may be interrupted so that only
return suction is possible.
3. Heat transfer liquid taking up moisture.
− If Alarm: Press Enter key. Warnings disappear automatically when
the cause is gone.
− Also, press this key if the unit has been switched off in the fault
state. Warnings disappear automatically when the cause is gone.
Command − High-level warning/alarm
− The display shows
Warning. To release press Enter key
Security 3 Level too high
or
Alarm AL 6: Level too high is shown in the display and
signifies that unlocking is only possible on the Master control panel.

7.12.5 Pump-motor supervision: Overload or blockage

 
− The SelfCheck Assistant monitors the VarioFlex Pump:
1. Alarm sounds as dual-tone signal for pump-motor overload or
blockage.

Pump alarm 2. Display of bL0C signals blockage.

°C
bL0C 3. The red LED above the fault triangle flashes.
 Heater switches off on both poles,
 Pump and refrigerating unit are switched off electronically.

− Find the cause of the fault. Perhaps the viscosity of the heat
transfer liquid is too high or the pump is blocked.
− Press the Enter key.
− Also press this key if the unit has been switched off in the fault
state.
Command − Pump-motor alarm!
− Pump-motor alarm is shown in the display and signifies that
unlocking is only possible on the Master control panel.

7.12.6 Pump-motor supervision: Dry running

 
− The SelfCheck Assistant monitors the VarioFlex pump:
1. Alarm sounds as dual-tone signal when the pump runs without
liquid. This can only occur when the float level measurement has
failed.

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Pump alarm 2. The display of PuLEU signals that the SelfCheck Assistant
has detected a pump low level.
PuLEU °C
3. The red LED above the fault triangle flashes.
 Heater switches off on both poles,
 Pump and refrigerating unit are switched off electronically.


− The cause of the failure of the level measurement with the floatation sensor must be
found and rectified. Perhaps foreign bodies in the bath block it.

− Press the Enter key.

− Also press this key if the unit has been switched off in the fault
state.
Command − Alarm! Low level (pump)
− Alarm! Low level (pump) is shown in the display and signifies
that unlocking is only possible on the Master control panel.

7.12.7 Compressor Overtemp

Command Error! Comp1 overtemp
− Error! Comp1 overtemp is shown in the display. The cause may
be a technical malfunction or an extremly situation in temperature
control. Switch off the unit and wait min. 15 minutes to restart it
again so that the compressor has time enough to cool down again.
− This error may affect stage 1 (Error 68) or stage 2 (Error 69).
If the error is always present after switching on the device, please
give information to the LAUDA Service for Constant Temperature
Equipment ( 9.3.7).

7.12.8 Three-phase current

Command Error! Three-phase current
− Error! Three-phase current is shown in the display, signed by
number 70. The cause is the wrong direction of the current rotation
field. It has to be clockwise!
− Another reason may be the missing of one phase of the voltage
supply.

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7.12.9 Fault list „Alarms and Warnings“

Alarms
Message Meaning
PuLEU Pump too fast (low level)
LEUEL Low level alarm in the level sensor
tEMNP Overtemperature (t > tmax)
bL0C Pump blocked (no rotation)
CFA1L Command control element connection interrupt
AL 1 Temperature signal of external Pt100 missing
AL 2 Temperature signal of analogue input missing
AL 3 Temperature signal of serial port missing
AL 4 Analogue module: Current input 1 interrupted
AL 5 Analogue module: Current input 2 interrupted
AL 6 Protection system: High bath level
AL 7 Error digital input
AL 8 Refill fail

Warnings in the “Master-Display” Warnings in the “Safety system”

Message Meaning Message Meaning

WX 1 Overflow of CAN receipt WX101 Overflow of CAN receipt

WX 2 Watchdog-Reset WX102 Watchdog-Reset
WX 3 til-limitation active WX103 Close to bath overflow
WX 4 tih-limitation active WX104 Bath level is approaching switch off level
or is out of optional range
WX 5 Heatsink temperature is superheated WX105 Heater 1 break
WX106 Heater 2 break
WX107 Heater 3 break
WX 11 Software version of protection system too old WX110 Software version of control system too old
WX 12 Software version of operating system too old WX112 Software version of operating system too old
WX 13 Software version of heating system too old WX113 Software version of heating system too old
WX 14 Software version of analogue Interface too old WX114 Software version of analogue interface too old
WX 15 Software version of RS 232 too old WX115 Software version of RS 232 too old
WX 16 Software version of contact I/0 module too old WX116 Software version of contact I/0 module too old
WX 17 Software version of valve 0 too old WX117 Software version of valve 0 too old
WX 18 Software version of valve 1 too old WX118 Software version of valve 1 too old
WX 19 Software version of valve 2 too old WX119 Software version of valve 2 too old
WX 20 Software version of valve 3 too old WX120 Software version of valve 3 too old
WX 21 Software version of pump 0 too old WX121 Software version of pump 0 too old
WX 22 Software version of pump 1 too old WX122 Software version of pump 1 too old
WX 23 Software version of pump 2 too old WX123 Software version of pump 2 too old
WX 24 Software version of pump 3 too old WX124 Software version of pump 3 too old

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Warnings in the “Command-Display” Warnings from “Cooling system”

Message Meaning Message Meaning

WX201 Overflow of CAN receipt WX301 Overflow of CAN receipt

WX202 Watchdog-Reset WX302 Watchdog-Reset
WX203 RTC Voltage drop recognized: Battery failure WX303 sm.stell_min still not determined  Adaption run
necessary
WX304 Pressure switch 1 operated
WX305 Condenser dirty ( cleaning)
WX210 Software version of control system too old WX310 Software version of control system too old
WX211 Software version of protection system too old WX311 Software version of protection system too old
WX213 Software version of heating system too old WX312 Software version of operation system
WX214 Software version of analogue interface too old WX314 Software version of analogue interface too old
WX215 Software version of RS232 too old WX315 Software version of RS232 too old
WX216 Software version of contact I/0 too old WX316 Software version of contact I/0 too old
WX217 Software version of valve 0 too old WX317 Software version of valve 0 too old
WX218 Software version of valve 1 too old WX318 Software version of valve 1 too old
WX219 Software version of valve 2 too old WX319 Software version of valve 2 too old
WX220 Software version of valve 3 too old WX320 Software version of valve 3 too old
WX221 Software version of pump 0 too old WX321 Software version of pump 0 too old
WX222 Software version of pump 1 too old WX322 Software version of pump 1 too old
WX223 Software version of pump 2 too old WX323 Software version of pump 2 too old
WX224 Software version of pump 3 too old WX324 Software version of pump 3 too old

Warnings from “Analogue-Module” Warnings from “RS232/485-Module”

Message Meaning Message Meaning

WX401 Overflow of CAN receipt WX501 Overflow of CAN receipt

WX402 Watchdog-Reset WX502 Watchdog-Reset
WX410 Software version of control system too old WX510 Software version of control system too old
WX411 Software version of protection system too old WX511 Software version of protection system too old
WX412 Software version of operation system WX512 Software version of operation system
WX413 Software version of heating system too old WX513 Software version of heating system too old
WX415 Software version of RS232 too old WX514 Software version of analogue interface too old
WX416 Software version of contact I/0 too old WX516 Software version of contact I/0 too old
WX417 Software version of valve 0 too old WX517 Software version of valve 0 too old
WX418 Software version of valve 1 too old WX518 Software version of valve 1 too old
WX419 Software version of valve 2 too old WX519 Software version of valve 2 too old
WX420 Software version of valve 3 too old WX520 Software version of valve 3 too old
WX421 Software version of pump 0 too old WX521 Software version of pump 0 too old
WX422 Software version of pump 1 too old WX522 Software version of pump 1 too old
WX423 Software version of pump 2 too old WX523 Software version of pump 2 too old
WX424 Software version of pump 3 too old WX524 Software version of pump 3 too old

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Warnings from “Contact I/0-Module” Warnings from “Solenoid valve” Code 7, 8, 9XX)

Message Meaning Message Meaning

WX601 Overflow of CAN receipt WX701 Overflow of CAN receipt

WX602 Watchdog-Reset WX702 Watchdog-Reset
WX610 Software version of control system too old WX710 Software version of control system too old
WX611 Software version of protection system too old WX711 Software version of protection system too old
WX612 Software version of operation system WX712 Software version of operation system
WX613 Software version of heating system too old WX713 Software version of heating system too old
WX614 Software version of analogue interface too old WX714 Software version of analogue interface too old
WX615 Software version of RS232 too old WX715 Software version of RS232 too old
WX617 Software version of valve 0 too old WX716 Software version of contact I/0 too old
WX618 Software version of valve 1 too old
WX619 Software version of valve 2 too old
WX620 Software version of valve 3 too old
WX621 Software version of pump 0 too old WX721 Software version of pump 0 too old
WX622 Software version of pump 1 too old WX722 Software version of pump 1 too old
WX623 Software version of pump 2 too old WX723 Software version of pump 2 too old
WX624 Software version of pump 3 too old WX724 Software version of pump 3 too old

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7.13 RS 232/ RS 485 Interface

7.13.1 Connecting cables and interface test RS 232

Computer Thermostat
Signal 9-pin sub-D-socket 25-pin sub-D-socket 9-pin sub-D-socket Signal
     
RxD 2 2 3 3 2 2 TxD
TxD 3 3 2 2 3 3 RxD
DTR 4 20 4 DSR
Signal Ground 5 5 7 7 5 5 Signal Ground
DSR 6 6 6 DTR
RTS 7 4 7 CTS
CTS 8 5 8 RTS
 with hardware handshake: For connecting a thermostat to the PC use 1:1 cable and not a null-
modem cable!

 without hardware handshake: the computer / PC must be set to the operating mode “without hard
ware handshake”.


− Use screened connecting cable.
− Connect screen to connector case.
− The connections are galvanically isolated from the rest of the electronics.
− Any pins not in use must not be connected!
When a PC is connected up the RS232 interface can easily be tested using the Microsoft Windows
operating system. On Windows® 95/ 98/ NT/ XP with the “Hyper Terminal” program.

7.13.2 Protocol RS 232


− The interface operates with one stop bit, no parity bit and 8 data bits.
− Transfer rate either 2400, 4800, 9600 (factory setting) or 19200 baud as selected.
− The RS232 interface can be operated with or without hardware handshake,
(RTS/CTS).
− The command from the computer must be terminated with CR, CRLF, or LFCR.
− The response of the thermostat is always terminated with CRLF.
CR = Carriage Return (Hex: 0D)
LF = Line Feed (Hex: 0A)

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Example: Transfer of setpoint 30,5 °C to the thermostat

Computer Thermostat

“OUT_SP_00_30.5“CRLF

“OK“CRLF

7.13.3 Connecting cable RS 485
Thermostat

9-pin sub-D-socket

Pin Data

1 Data A (-)

5 SG (Signal Ground)
optional

6 Data B (+)

 − Use screened connecting cables.

− Connect screen to connector case.
− The connections are galvanically isolated from the rest of the electronics.
− Any pins not in use must not be connected!
An RS 485 bus always requires bus termination in the form of a termination network which ensures a
defined rest status in the high-resistance phases of bus operation. The bus termination is as follows:

This termination network is usually incorporated on the PC plug-in card (RS 485).

7.13.4 Protocol RS 485


− The interface operates with one stop bit, no parity bit and 8 data bits.
− Transfer rate either 2400, 4800, 9600 (Factory setting) or 19200 baud as
selected.
− The RS 485 commands are always preceded by the device address. There is
provision for 127 addresses. The address must always have three digits.
(A000_...to A127_...).
− The command from the computer must be terminated with CR.
− The response of the thermostat is always terminated with CR.
CR = Carriage Return (Hex: 0D)

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Example: Transfer of setpoint 30.5 °C to the thermostat with address 15.

Computer Thermostat

“A015_OUT_SP_00_30.5“CR

 “A015_OK“CR

7.13.5 Write commands (Data commands to the thermostat)

Command Explanation

OUT_PV_05_XXX.XX External temperature to be set through the interface.

OUT_SP_00_XXX.XX Setpoint transfer with up to 3 places before the decimal point and up to 2 places
behind.
OUT_SP_01_XXX Pump output step 1 to 8.
OUT_SP_02_XXX Operation mode cooling (0 = OFF / 1 = ON / 2 = AUTOMATIC).
OUT_SP_04_XXX TiH outflow temperature high limit.
OUT_SP_05_XXX TiL outflow temperature low limit.

OUT_PAR_00_XXX.X Setting of control parameter Xp.

OUT_PAR_01_XXX Setting of control parameter Tn (5...180s; 181 = Off).
OUT_PAR_02_XXX Setting of control parameter Tv.
OUT_PAR_03_XXX.X Setting of control parameter Td.
OUT_PAR_04_XXX.XX Setting of control parameter KpE.
OUT_PAR_05_XXX Setting of control parameter TnE (0...998s; 999 = Off).
OUT_PAR_06_XXX Setting of control parameter TvE.
OUT_PAR_07_XXX.X Setting of control parameter TdE.
OUT_PAR_09_XXX.X Setting of the max. outflow temperature limit.
OUT_PAR_10_XXX.X Setting of control parameter XpF.
OUT_PAR_11_XXX Setting of control parameter TnF (5...180s; 181 = Off).
OUT_PAR_12_XXX Setting of control parameter TvF.
OUT_PAR_13_XXX.X Setting of control parameter TdF.
OUT_PAR_14_XXX.X Setting of the setpoint offset.

OUT_MODE_00_X Keys Master: 0 = free / 1 = inhibited (corresponds to “KEY”).

OUT_MODE_01_X Control: 0 = internal / 1 = external Pt100 / 2 = external Analogue / 3 = external
Serial.
OUT_MODE_03_X Keys Command: 0 = free / 1 = inhibited.
OUT_MODE_04_X Setpoint offset source: 0 = normal / 1 = ext. Pt / 2 = ext. analog / 3 = ext. serial.

START Switches the unit on (after Standby). See safety information  7.5.3.
STOP Switches the unit into Standby (pump, heater, cooling unit OFF).

RMP_SELECT_X Selection of the program (1...5) to which the further instructions apply. When the
unit is switched on, program 5 is selected automatically.
RMP_START Start the programmer.
RMP_PAUSE Hold (pause) the programmer.
RMP_CONT Restart the programmer after pause.
RMP_STOP Terminate the program.
RMP_RESET Delete the program (all Segments).
RMP_OUT_00_XXX.XX_XXXXX_XXX.XX_ Set a programmer segment (temperature, time, tolerance and pump level). A
X segment is added and appropriate values are applied to it.
RMP_OUT_02_XXX Number of times the program runs: 0 = unlimited / 1...250.
RMP_OUT_06_XXX.XX Programmer tolerance setting (0 = off / 0.01 °C...450.00 °C). All following

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Command Explanation

segments receive this tolerance setting.

− For ”_“ use also ” ” (blank character).

 − Response from thermostat ”OK“ or in case of error ” ERR_X“ (RS 485 interface
e.g. “A015_OK” or in case of error ”A015_ERR_X”.).
Permitted data formats:

-XXX.XX -XXX.X -XXX. -XXX XXX.XX XXX.X XXX. XXX

-XX.XX -XX.X -XX. -XX XX.XX XX.X XX. XX

-X.XX -X.X -X. -X X.XX X.X X. X

-.XX -.X .XX .X

7.13.6 Read commands (Data requested from the thermostat)

Command Explanation
IN_PV_00 Read bath temperature (outflow temperature).
IN_PV_01 Indication of the controlled temperature (int./ ext. Pt/ ext. Analogue/ ext. Serial).
IN_PV_03 Read external temperature TE (Pt100).
IN_PV_04 Read external temperature TE (Analogue input).
IN_PV_05 Read bath level.
IN_PV_10 Read bath temperature (outflow temperature) in 0.001 °C.
IN_PV_13 Read external temperature TE (Pt100) in 0.001 °C.

IN_SP_00 Read temperature setpoint.

IN_SP_01 Read current pump power stage.
IN_SP_02 Read cooling operation mode (0 = OFF / 1 = ON / 2 = AUTOMATIC).
IN_SP_03 Read current overtemperature switch-off point.
IN_SP_04 Read current outflow temperature limit TiH.
IN_SP_05 Read current outflow temperature limit TiL.

IN_PAR_00 Read current value of Xp.

IN_PAR_01 Read current value of Tn (181 = OFF).
IN_PAR_02 Read current value of Tv.
IN_PAR_03 Read current value of Td.
IN_PAR_04 Read current value of KpE.
IN_PAR_05 Read current value of TnE (999 = OFF).
IN_PAR_06 Read current value of TvE.
IN_PAR_07 Read current value of TdE.
IN_PAR_09 Interrogation of the maximum outflow temperature limit.
IN_PAR_10 Read current value of XpF.
IN_PAR_11 Read current value of TnF (181 = OFF).
IN_PAR_12 Read current value of TvF.
IN_PAR_13 Read current value of TdF.
IN_PAR_14 Interrogation of the setpoint offset.

IN_DI_01 Status of contact input 1: 0 = open/ 1 = closed.

IN_DI_02 Status of contact input 2: 0 = open/ 1 = closed.
IN_DI_03 Status of contact input 3: 0 = open/ 1 = closed.

IN_DO_01 State of Contact output 1:

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Command Explanation
0 = make-contact open/ 1 = make-contact closed.
IN_DO_02 State of Contact output 2:
0 = make-contact open/ 1 = make-contact closed.
IN_DO_03 State of Contact output 3:
0 = make-contact open/ 1 = make-contact closed.

IN_MODE_00 Keys Master: 0 = free / 1 = inhibited.

IN_MODE_01 Control: 0 = int. / 1 = ext. Pt100 / 2 = ext. Analogue / 3 = ext. Serial.
IN_MODE_02 Standby: 0 = Unit ON / 1 = Unit OFF.
IN_MODE_03 Keys Command: 0 = free / 1 = inhibited.
IN_MODE_04 Setpoint offset source: 0=normal/1=ext.Pt/2=ext.analogue/3=ext.serial.

TYPE Read equipment type.

VERSION_R Read software type of control system.
VERSION_S Read software type of protection system.
VERSION_B Read software type of Command.
VERSION_T Read software type of cooling system.
VERSION_A Read software type of analogue module.
VERSION_V Read software type of RS232/485 module.
VERSION_D Read software type of digital module.
VERSION_M_0 Read software type of solenoid valve (Cooling water).
VERSION_M_1 Read software type of solenoid valve (Automatic refill).
VERSION_M_2 Read software type of solenoid valve (Level controller).
STATUS Read equipment status 0 = OK, -1 = error.
STAT Read error diagnosis response:
XXXXXXX → X = 0 no error, X = 1 error.
1 Char = error.
2 Char = Alarm.
3 Char = Warning.
4 Char = over temperature.
5 Char = low-level error.
6 Char = high-level error (at adjustment alarm).
7 Char = no external control variable.

RMP_IN_00_XXX Read a program segment XXX

(response: e. g. 030.00_010.00  set point temperature 30.00°C, time = 10 min,
tolerance = 5.00°C, pump level = 1).
RMP_IN_01 Read the current segment number.
RMP_IN_02 Read the set number of program runs.
RMP_IN_03 Read the current program run.
RMP_IN_04 Read the program to which further instructions apply.
RMP_IN_05 Read which program is running now (0=none).
LOG_IN_00_XXXX Query a measuring point XXXX from data logger
(Reply: e. g. 020.00_021.23_030.50 => set point temperature = 20.00°C, bath
temperature = 21.23°C, external temperature = 30.5°C).
LOG_IN_01 Query all measuring points from data logger
As a difference to the command “LOG_IN_00”, a tabulator is used here as
separator instead of ,_’ . The measuring points are separated by CR and LF. The
end is marked by CR LF CR LF.
LOG_IN_02 Query the start time from the data logger
(Reply: e.g. 20_14_12_20  day 20, 14:12:20).
LOG_IN_03 Query the acquisition interval from the data logger (Reply in seconds).

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− For ”_“ use also ” ” (blank character).

 − The equipment response is always in the fixed decimal format ”XXX.XX“ or for
negative values “-XXX.XX” or ” ERR_X“. (RS 485 interface e.g.. ”A015_
XXX.XX” or ”A015_-XXX.XX” or ”A015_ERR_X”).

7.13.7 Error messages

Message Explanation
ERR_2 Wrong input (e.g. buffer overflow)
ERR_3 Wrong command
ERR_5 Syntax error in value
ERR_6 Illegal value
ERR_8 Module (ext. temperature) not available
ERR_30 Programmer, all segments occupied.
ERR_31 Set point not possible, analogue set point input ON.
ERR_32 TiH <= TiL.
ERR_33 No external sensor
ERR_34 Analogue value not available
ERR_35 Auto is selected
ERR_36 No set point input possible. Programmer is running or is pausing.
ERR_37 No start from programmer possible, analogue setpoint input is switched on.

7.13.8 Driver software for LABVIEW®

An individual, easy-to-use control and automation software for operating the PROLINE device can be
programmed with the aid of the National Instruments program development tool LABVIEW®
(http://sine.ni.com/apps/we/nioc.vp?cid=1381&lang=US).
In order to make program operation possible on the RS 232/ RS 485 interface, LAUDA provides drivers
specially designed for LABVIEW® which can be downloaded free of charge under www.lauda.de/spec-
e.htm.

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8 Interface modules

8.1 Installing of modules

When switching off only on the master head, using the switch at the front or back, there is still
voltage present on the unit or head.
Set the rotary switch on the front panel to "OFF = 0" and withdraw the mains plug.

The master can be supplemented with further interface modules, which are simply inserted at the back
of the master control head into two module slots.

− Switch off the Kryomat at the rotary switch on

the front panel and withdraw the mains plug.
− Touch the earthed bath cover of the Proline
thermostat to discharge any electrostatic
charge.
− Remove the module from its packaging.
− Insert a screwdriver into the lower recess of the
module cavity and prise up the plastic cover.
The cover can then be pulled off downwards.

− Pull out the plug of the bus connecting cable

from the plastic cover.

− Plug on the bus connecting cable (red plug onto

red socket).
− Insert the module and secure with the two
crosshead screws.
− Connect the mains plug again and switch on
the thermostat.

 The plugs are protected against reverse polarity.

The plugs have a ridge, which slides into a
groove in the socket.

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8.2 Menu structure for all modules (only Command)

All existing menu points are illustrated. However, the Command Console masks out menu points, which
cannot be executed. Further information can be found in the following sections.

RS232 Off
Menu RS485 On
2400 Setpoint temperature
4800 Ext. actual temp.
Interfaces
9600 Pump power
19200 Voltage 0-10V
Status Current 0-20mA
Mode Current 4-20mA
Function
Baud rate
Interface type
RS485 address Off
Minimum value
Maximum value On
off
Calibration Setpoint temperature
on
Status Controlled temp.
automatic
Function Internal temp.
Interface type Temp.extern Pt100
Analogue Input 1 Minimum value Temp.extern analog
Analogue Input 2 Maximum value Temp.extern serial
Analogue Output 1 Calibration Actuating signal
Analogue Output 2 Pump power
serial Command
SmartCool Function Pump speed
Analogue interfaces Contact open Voltage 0-10V
Switching contacts Contact closed Current 0-20mA
Refill valve Current 4-20mA
Only if setpoint
Shut off device Input 1 temp. alternating
(none Input 2 Off
mode is active:
softwaremenu) Fault
Input 3 Input open-Temp.
Output 1 Standby 
Input closed-Temp.
Output 2 Programmer
Only if
Output 3 control type is active: Alternating mode
Internal Pt100 Control type
External Pt100
Off
External analogue
Lower step 1-8 Fault diagnosis
External serial
Upper step 1-8 Standby 
Function Temperature range
Diagnostic function Programmer
Temperature range Refill

 see safety information  7.5.3

Only if fault
diagnosis is active:
All messages
Low level
Overtemperature
Only fault
Only if temperature
range is active:
Input of range

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8.3 Serial interfaces RS232/ 485

RS232/ 485 Interface Module (order no. LRZ 913) with 9-pole SUB-D socket. Electrically isolated by
optocoupler. With the LAUDA instruction set essentially compatible to the Ecoline and Integral Series.
The RS232 interface can be connected directly to the PC with a 1:1 through-contact cable (order no.
EKS 037).

Interface description and commands see chapter 7.13.

8.4 Analogue module

The analogue module (order no. LRZ 912) has 2 inputs and 2 outputs, which are brought out on a 6-
pole DIN socket to Namur Recommendation (NE28). The inputs and outputs can be set independently
as 4…20 mA, o…20 mA or 0…10V interface. Various functions can be selected for the inputs and
outputs. Accordingly, the signal on the input is interpreted differently and different information is output
via the output connection.
In addition the interfaces can be scaled freely according to the set function.
For measuring transducer are 24 V DC available.

The following values can be specified via the inputs:

- Setpoint temperature with function: MN tS or Set temperature .
- External actual temperature with function: MN tE or ext. actual temperature .
- Pump power with function: MN PP or Pump power .

The following values can be specified via the outputs:

- Setpoint temperature with function: Master: MN tS or Command: Set temperature .
- The temperature source with which active control occurs: MN tC Controlled temp. .
- Actual temperature (bath temperature): MN t1 or Internal Temp. .
- External actual temperature from Pt100: MNtEP or Temp.external Pt100 .
- External actual temperature from analogue input: MNtEA or Temp.external analogue .
- External actual temperature from the serial interface: MNtES or Temp.external serial .
- Actuating signal: MN Y or Actuating signal .
- Pump power: MN PP or Pump power .
- Pump speed: MNtEn or Pump speed .
In addition the interfaces can be scaled freely with L =0 / H 10=0 in % or
minimal value / maximal value according to the set function.

For example: 4 mA corresponds to 0 °C and 20 mA corresponds to 100 °C.

− Accuracy of the inputs and outputs after calibration better than 0.1% F.S.

− Inputs, current


Input resistance < 100 Ohm
− Inputs, voltage Input resistance > 50 kOhm
− Outputs, current Burden < 400 Ohm
− Outputs, voltage Load > 10 kOhm

Connection of the analogue inputs and outputs

A 6-pole round connector with screw locking and contact arrangement according to DIN EN 60130-9
or IEC 130-9 is needed.
A suitable coupling plug can be obtained under order no. EQS 057.

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View of the socket (front) or solder side of plug:

Pin 1 Output 1
Pin 2 Output 2
Pin 3 0 V reference potential
Pin 4 Input 1
Pin 5 +24 V (max. 0.1 A)
Pin 6 Input 2

 Use shielded lines. Connect shielding with connector housing!

8.5 Contact module

8.5.1 Contact module LRZ 915 with three inputs and three outputs
Contact module Cat. no. LRZ 915) on 15 pole SUB-D socket. With three relay contact outputs
(changeover, max. 30V/ 0.2A) and three binary inputs for control via external voltage-free contacts.

The following functions are made available by the inputs:

- Set fault with function: Master: F ALA or Command: Fault .
- Set Stand by with function: F Stb or Stand by .
- Control programmer (Input 1 activates programmer 1, input 2 activates programmer 2 etc. At the
first “close” the programmer gets starting, “open” removes it in “pause”. The next “close” initiate
“continue”) with function: F Pr6 or Programmer .
- Control alternating mode (the switching state contact “open“ or “closed” allot to two different
setpoint temperatures): F t2C or alternating mode .
- Controller mode (the switching state input “open” or “closed” can allotted to two different control
temperature sources. E. g. internal ↔ external control): F Con or type of control .

The following functions are made available by the outputs:

- Signal various fault states: F diA or fault diagnosis .
- Signaling standby: F Stb or Standby .
- Providing status of the window discriminators (inside ↔ outside): F WXi or temperature
range .
- Providing the programmer status: F Pr6 or Programmer .
- Signaling refill of heat transfer liquid: F F1L or Refill .

Contact module LRZ 915; SUB-D

Output Input
1 2 3 1 2 3

5V 5V 5V

12 4 5 6 13 14 15 7 8 1 9 2 10 3 11

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Contact inputs and outputs

− View of the socket from the plug side or of the plug on the solder side.
− A suitable 15-pole Sub-D plug can be obtained together with a
suitable housing:
Order no. EQM 030 and plug housing order no. EQG 017.

8.5.2 Namur-Contact module LRZ 914 with only one input and one output
Contact module (Cat. no. LRZ 914) with connector to NAMUR NE28. Functionality as LRZ 915, but only
one output and one input on each of two DIN sockets.

Contact module LRZ 914; DIN sockets

1 Output 1 Input

5V

2 1 3 1 2

Contact inputs and outputs:

Output Input

− View on flange plug (Front) or solder side − View on flange plug (Front) or solder side
coupler socket. coupler socket.
− Max. 30 V; 0.2 A. − Signal circa 5 V, 10 mA. Do not use pin 3!
Coupler socket Catalogue number EQD 047. Coupling plug Catalogue number EQS 048.
1 = n.o. (make)

2 = common,

3 = n.c. (break)

 − Use shielded lines. Connect shielding with connector housing. Cover unused plug
connections with protecting caps!

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9 Maintenance

9.1 Device status

The thermostat can be conveniently checked with the Command Console.

9.1.1 Interrogating the device type

 Settings  Device status  Device type

9.1.2 Software version

 Settings  Device status  Software version .

The versions of the control system ( Control ), safety system ( Safety ), Command Console
( Command ), cooling system ( Cool ) and, where applicable, other connected modules are displayed.

9.1.3 Serial numbers

 Settings  Device status  Serial numbers .

The serial number of the Master ( Master ), Command Console ( Command ), cooling system ( Cool )
and other connected modules are displayed.

9.1.4 Device data

Command − Device data

T ext Pt 25.70 Tint -8  Settings  Device status 

Device data  Display
T ext analog ---.-- Mains U(%)100.74
T ext serial ---.-- Mains frequ. 50 − T ext shows various actual temperatures
T cont. head 39.80 Level 4 in °C from ext. Pt100 and the modules.
T heatsink 51.68 Low voltage 27.90 − T cont. head and T heatsink are
Pump pow. 44.90 5V supply 5.00 temperatures of electronics in the Master
Pump rpm 5460 Fan voltage 7.0 in °C.
Pumpe cur. 1.68 Cur. cons. 2.84 − Pump power in Watts, speed in rpm,
current in ampere (A).
− Tint indicates the current internal bath
temperature in °C.
Pump Menu End Tset Tfix
− Mains voltage in percentage (%) of
nominal and frequency in hertz (Hz).
− Level indicates the liquid level in the
internal bath.
− Voltage of power transformer, 5V supply
and fan voltage in Volt.
− Cur. cons.: Mains current consumption in
Ampere.

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9.1.5 Fault memory (Command)

For the analysis and localization of faults the Command version includes a fault memory in which up to
45 fault and alarm messages are saved.

Command − Error store

No. Source Code Type Date Time  Settings  Device status  Error
10 Safety 2 Alarm ------------ ----------- store  Display .
9 Safety 4 Warn. 28.08.03 15:32:02 − The last message is at the top.
8 Contro. 32 Error 17.07.0310.:52:02 − Each message line can be marked with
7 Contro. 3 Warn. 06.06.03 11:15:11 the cursor keys. The message appears in
6 Contro. 9 Alarm 05.06.03 08:45:01 plain text in the footer.
5 Contro. 3 Alarm 01.06.03 17:58:22 − Under “Source”, the CAN node is
4 Contro. 4 Warn. 28.05.03 20:01:22 displayed which signaled the fault.
3 Contro. 5 Warn. 27.05.03 07:58:00
− Code is the number, which in the Master
Low level is shown in the display until the cause
has been rectified.
Pump Menu End Tset Tfix
− Type: Alarm, Warning or Fault (Error).

9.2 Cleaning

9.2.1 Cleaning the surface of the device

Withdraw the equipment mains plug before cleaning!

Cleaning can be carried out with water to which a few drops of surfactant (washing-up liquid) have been
added and using a damp cloth.

No water must enter the control section!


Carry out appropriate decontamination if hazardous material is spilt on or in the
equipment.

The cleaning or decontamination method is determined by the user's specialist

knowledge. In case of doubt, contact the manufacturer.

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9.2.2 Draining the water-cooled condenser

 Important: With the risk of frost (e.g. transport in winter), drain the condenser on
water-cooled devices.

Remove the water hose on the water tap. Than open the solenoid valve for the water as described
below. Blow compressed air in the water return hose Continue until all water has flowed out of the
device.
Command Start unfill condenser
− Open the device parameter menu via the

Pump Pump Level soft key Menu .

Settings Ext.Pump
Start unfill conden − Change from Pump 
Graph
Clock Start unfill conden. using .
Programmer
− Use to open the solenoid valve for
Interfaces
the water. The display changes
Control automatically to the overview window.
Limits
− To close the valve again selects this
menu again. The item is called now
End unfill conden. .
Pump Menu End Tset Tfix

9.3 Servicing, cleaning, repair and disposal information

− Withdraw the mains plug before all service and repair work.
− Only specialists must carry out repairs in the control section!

9.3.1 Servicing
LAUDA Thermostats largely require no service. If the heat transfer liquid becomes contaminated, it
should be replaced ( 6.2).

 − At the back of the Master head a main fuse switch is located which
interrupts the mains connection when an overload occurs. It is then in the "O"
position and can be set in the "–" position again.
− If the fuse trips again, Service must locate the cause.
− Additionally, a safety fuse, which protects the low voltages, is situated on the
mains board. If a fuse fails ( mains lamp does not light) only replace with a
fuse with the specified data (one x T (= slow-blow) 10 A, size 5 x 20  the Fuse
is located in the unit as shown below).

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UL 533

9.3.2 Service intervals according to VDI 3033

System part Frequency Comment
Each time of putting into operation and
then
Complete device
External condition of the device Monthly
Heat transfer liquid
Analysis of the heat transfer liquid Half-yearly (and as required) ( 9.3.3)
Heat transfer system
Sealing Daily External visual inspection
External hoses
Material fatigue Monthly External visual inspection
Cooling unit
Condenser cleaning Monthly ( 9.3.4)
Electronics
Over temperature protection Quarterly ( 7.12.1)
Low level alarm/ warning Quarterly ( 7.12.2)

9.3.3 Testing the heat transfer liquid

If required, the heat transfer liquid should be checked for fitness for use (e.g. when changing the
method of operation), or at least half-yearly. Further use of the heat transfer liquid is only permissible
if the inspection indicates this.

The test of the heat transfer liquid should takes place according to DIN 51529; Testing of mineral oils and
related products - Testing and evaluation of used heat transfer fluids.
Source: VDI 3033; DIN 51529.

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9.3.4 Cleaning the condenser

9.3.4.1 Air-cooled condenser
The SmartCool System refrigerating machine operates largely without servicing.
So that the full cooling power is available, the heat exchanger (condenser) should cleaned of dust at
intervals of one month or longer depending on the operating period and dust level in the ambient air.

To do this, open the front grille, brush off the condenser and,
where necessary, blow over with compressed air.

Extreme contamination is detected by the Proline SelfCheck

Assistant, which then issues a warning.

9.3.4.2 Water-cooled condenser

9.3.4.2.1 Cleaning the dirt trap

At regular intervals of one month or longer, the dirt trap must be cleaned, depending on the degree of
soiling.

Take off the water feed hose on the device

and remove the filter. Clean the filter and
insert it again into the cooling water feed.

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9.3.4.2.2 Decalcifying the water cooling circuit

At regular intervals of 3 months or longer, the water-cooled condenser must be decalcified or cleaned.
This depends on the hardness of the cooling water and the degree of soiling. Drain according to (
9.2.2).
Required equipment:
− Two containers of approx. 10 to 20 liters volume.
− Use a suitable pump (drum pump) or a hose with funnel. Place the funnel as high as
possible so that the device can fill quickly.
− Fit connecting hoses between container, pump, cooling water inlet and between cooling
water outlet and back to container.

Standard & Alternative

Change containers when
top one is empty.

Acting time: Continue the pump stage until most of the foamy reaction, usually at the
start, has decayed. Generally, this is achieved after about 15 to 30 minutes.
Decalcifier: Water with LAUDA Decalcifier LZB 126.
It is essential to follow the safety instructions when handling the chemicals.
Flushing: Allow at least 30 liters of water to flow through.

9.3.5 Repair information

If you need to send in a unit for repair, it is essential to first contact the LAUDA Service Constant
Temperature Equipment  9.3.7.

 − When sending in the unit, ensure that it is carefully and properly packed. LAUDA
cannot be held liable for any damage caused by improper packing.

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9.3.6 Remedying faults

Before you contact the LAUDA Service Temperature Equipment ( 9.4), check whether the problem
can be remedied with the following instructions:

Fault Possible remedy

Device does not cool or only very slowly. 1. The module "Smart Cool" is set to "off"  Switch
on "Smart Cool" module  8.2.
2. Dirty condenser  Clean condenser  9.3.4.
3. Temperature limit Til too high  Reduce
temperature limit Til  7.6.2.
Device does not heat up or only very slowly. Temperature limit Tih too low  Increase temperature
limit Tih  7.6.2..
The compressors are running although there Regular device function (protectiv function).
is no necessity of cooling.

Master: Alarm message tEMNP Wait until the outflow temperature has cooled below
the overtemperature cut-off point or set the cut-off
Command: Overtemperature protection. point higher than the outflow temperature.
 7.12.1.

Master: Warning message WXArn 1. Check hoses, connections and load for whether a
leaky location is present.  As applicable, rectify
104 the leakage and top up the missing heat carrier
Command: Level very low liquid  6.2 and 6.3.
(Imminent low level in the bath vessel). 2. Check the Proline Kryomat for whether a leaky
location is present.  If necessary, contact
Master: Alarm message LEUEL LAUDA Service Constant Temperature
Command: Low level. Equipment  9.4.

(Low level in the bath vessel) 3. The liquid may drop due to cooling or degassing.
 If necessary, top up the missing heat transfer
 7.12.2. liquid  6.2 and 6.3.

Master: Warning message WXArn 1. Volume expansion of the heat transfer liquid
during heating up.
103
2. Moisture absorption in the heat transfer liquid.
Command: Level too high
(Imminent excessive level in the bath
vessel).

Master: Alarm message AL 6

Command: Level too high
(Excessive level in the expansion vessel)
 7.12.4.

Master: Alarm message bl0C 1. The viscosity of the heat teransfer liquid is too
high  change heat carrier liquid or raise the
Command: Pump blocked setpoint temperature.
(Pump motor monitoring: Overload, 2. The pump is blocked.  Contact the LAUDA
blockage). Service Constant Temperature Equipment  9.4.
 7.12.5.

Master: Alarm message PulEU 1. No liquid in the system. If this occurs, the level

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Command: Low level (pump) monitoring has failed.  Check whether the float
in the expansion vessel is blocked by foreign
(Pump motor monitoring: No load). bodies. Otherwise, contact LAUDA Service
 7.12.6. Constant Temperature Equipment  9.4.
2. With the option "open load" the device draws air
out of the open load.  Move the return to the
load.

Master: Alarm message Dppmp 00 Pump level too high  Select a lower pump level
 7.5.3.
Command: Overpressure
(outflow pressure too high).
Compressor overtemperature  7.12.7
Three-phase current  7.12.8

9.4 Disposal information

The following applies to Europe: Disposal of the device may only be carried out by
qualified specialists according to EC Directive 303/2008/EC in conjunction with
842/2006/EC.

The disposal is regulated by EC Directive 2002/96/EC.

9.4.1 Disposal of the refrigerant

The refrigeration circuit is filled with CFC-free HFC refrigerant. The type and filling quantity can be
read on the unit or on the rating plate. Repair and disposal only through a qualified refrigeration
engineer!

Global Warming Potentials GWP

Refrigerant GWP(100a)*
R-404A 3922
R-508A 13214
according to IPCC IV - *time horizon 100 years – also basis for EU Fluoride Gases Directive
517/2014/EC
Comparisons CO2 = 1.0.

The following applies to Europe: The disposal of the coolant must be carried out according to
EC Directive 303/2008/EC in conjunction with 842/2006/EC.

9.4.2 Disposal of the packaging

The following applies to Europe: The disposal of the packaging must be carried out according to the
EC Directive 94/62/EC.

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9.5 Help desk and ordering replacement parts

When ordering spares please quote instrument
type and serial number from the nameplate. This
avoids queries and supply of incorrect items.

Nameplate

The serial number is combined like following, for example LUK248-16-0001

LUK 248 = catalogue number,

16 = manufacturing year 2016,
0001 = continuous numbering.

Your contact for service and support:

Service Constant Temperature Equipment

Telephone: +49 (0)9343 503-350 (English and German)
Fax: +49 (0)9343 503-283
E-mail [email protected]

We are available any time for your queries and suggestions.

LAUDA DR. R. WOBSER GMBH & CO. KG

Pfarrstraße 41/43
97922 Lauda-Königshofen
Germany
Telephone: +49 (0)9343 503-0
Fax: +49 (0)9343 503-222
E-mail [email protected]
Internet http://www.lauda.de

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10 Accessories

LAUDA
Description Application Catalogue
number:

LAUDA Wintherm Plus Control of the thermostat, online display of

PC Program all values as a graph with free choice of LDSM2002
time frame. Incl. RS 232 cable (2m)
RS232/ 485 Interface modules Digital Communication, operation of the
LRZ 913
LAUDA PC software Wintherm Plus  8.3
RS 232 Cable (2m) Thermostat-PC Sub-D (9 pin. 9 pin) EKS 037
RS 232 Cable (5m) Thermostat-PC Sub-D (9 pin. 9 pin) EKS 057
Analogue module Current and voltage interface  8.4 LRZ 912
Relays module with 3 input and 3 Import and export of thermostat signals
LRZ 915
output channels  8.5.1
Relays module with 1 input and 1 NAMUR NE28 functionality  8.5.2
LRZ 914
output channel
T-piece adapter cable for the LAUDA For the connection of further LiBus
internal bus (LiBus) . components (with heating thermostats two
EKS 073
LiBus  connections are not occupied and
one with cooling thermostats)
Extension for LiBus  5m For LiBus  components, but especially for EKS 068
remote operation with the command
Extension for LiBus  25m EKS 069
console.
Automatic refill device with LiBus  Evaporating heat transfer liquid is
LCZ 9661
control. automatically topped up.
Shut-off unit with LiBus  control. Prevents the return of cooling liquid into the
bath from external containers located LCZ 9673
above the bath.
Level controller without reverse-flow Keeps the liquid level in an open external LCZ 0660
protection, mechanical function. bath at a constant level.

Raising platforms, application frames We will inform you about other accessories
etc. on request  9.3.7. Also, refer to our
special and accessory broachers.
 LiBus = LAUDA internal BUS (based on CAN).

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11 Technical data and diagrams

The figures have been determined according to DIN 12876.
Table 1 RP 3050 C RP 3050 CW RP 4050 C RP 4050 CW
Operating temp.- ACC range °C -50 – 200
Ambient temp. range °C 5 – 40
Relative humidity maximum relative humidity 80 % for temperatures up to 31 °C,
decreasing linearly to 50 % relative humidity at 40 °C
Device distance to the cm 50 20 50 20
surroundings
Temperature range for storage °C -20 – 44
the evaporator must be completely emptied by a water-cooled device (
9.2.2)
Setting resolution °C 0.1 / 0.01 (Master); 0.01 (Command)
Display resolution °C Master: 0.01 Command: 0,1 / 0,01 / 0,001
Display accuracy ±0.2 °C can be calibrated additively ( Section 1.2 last Point)
Temperature stability K
±0.05
@ -10 °C with ethanol
Safety equipment Class III, FL suitable for flammable and non-flammable liquids
Cooling Air Water Air Water
Ccooling water consumption:
temperature 15 °C, pressure 3 L/h 700 700
bar 
Water-cooling connections
inch G ¾” G ¾”
(DIN EN 10226-1)
Heater power 400 V kW maximum 3.5
Heater power 208 V kW maximum 3.0
Heater power 200 V kW maximum 2.8
Refrigerant R404A
with heat 200 °C kW 5.0 6.0 5.0 6.0
@ bath temp. (Pump Level 6)
Cooling power at 20 °C tamb

transfer oil
with ethanol 20 °C kW 5.0 6.0 5.0 6.0
0 °C kW 3.0 3.5 3.0 3.5
-20 °C kW 1.6 1.8 1.6 1.8
-30 °C kW 1.0 1.1 1.0 1.1
-40 °C kW 0.5 0.6 0.5 0.6
-50 °C kW 0.25 0.25 0.25 0.25
Pump type Pressure pump, 4 power levels (level 5 to 8)
Discharge pressure max. bar 0.5 at pump power level 8
Flow rate max. (pressure) L/min 19 at pump power level 8
Hose connections Thread M16 x 1; olives 13 mm external diameter
Bath volume from – to L 23 – 31 32 – 44

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Table 1 RP 3050 C RP 3050 CW RP 4050 C RP 4050 CW

Bath opening B x L mm 350 x 200 350 x 350
Bath depth / usable depth mm 250 / 230
Height to top of bath mm 905
Overall dims. B x L mm 600 x 700
Overall dim. H mm 1160
Weight kg 130
Power consumption 400 V kW 5.0
Power consumption 208 V kW 5.0
Power consumption 200 V kW 5.0
Ingress protection rating  IP 2 1
IP Code accord. to IEC 60529
Protection class Protection class 1 according to DIN EN 61140 VDE 0140-1
Class to EMC-standard Class B ( 1.1)
DIN EN 61326-1 VDE 0843-20-
1:2006-10
notice only valid for EU-
countries)
for Canada and the USA Class A ( 1.1)

112 Technical data YAUE0007 / 5/4/2016

Proline Kryomats

Table 2 RP 3090 C RP 3090 CW RP 4090 C RP 4090 CW

Operating temp.- ACC range °C -90 – 200
Ambient temp. range °C 5 – 40
Relative humidity maximum relative humidity 80 % for temperatures up to 31 °C,
decreasing linearly to 50 % relative humidity at 40 °C
Device distance to the cm 50 20 50 20
surroundings
Temperature range for storage °C -20 – 44
the evaporator must be completely emptied by a water-cooled device
( 9.2.2)
Setting resolution °C 0.1 / 0.01 (Master); 0.01 (Command)
Display resolution °C Master: 0.01 Command: 0,1 / 0,01 / 0,001
Display accuracy ±0.2 °C can be calibrated additively ( Section 1.2 last Point)
Temperature stability K
±0.05
@ -10 °C with ethanol
Safety equipment Class III, FL suitable for flammable and non-flammable liquids
Cooling Air Water Air Water
Cooling water consumption:
temperature 15 °C, pressure 3 L/h 700 700
bar 
Water-cooling connections
inch G ¾” G ¾”
(DIN EN 10226-1)
Heater power 400 V kW maximum 3.5
Heater power 208 V kW maximum 3.0
Heater power 200 V kW maximum 2.8
Refrigerant R404A and R508A
with heat 200 °C kW 3.0 4.0 3.0 4.0
Cooling power at 20 °C tamb @ bath temp.

transfer oil
with ethanol 20 °C kW 3.0 4.0 3.0 4.0
0 °C kW 2.9 3.7 2.9 3.7
-20 °C kW 2.5 3.1 2.5 3.1
(Pump Level 6)

-30 °C kW 2.3 2.7 2.3 2.7

-40 °C kW 2.0 2.3 2.0 2.3
-50 °C kW 1.6 1.8 1.6 1.8
-60 °C kW 1.3 1.4 1.3 1.4
-70 °C kW 0.8 0.9 0.8 0.9
-80 °C kW 0.5 0.5 0.5 0.5
-90 °C kW 0.15 0.15 0.15 0.15
Pump type Pressure pump, 4 power levels (level 5 to 8)
Discharge pressure max. bar 0.5 at pump power level 8
Flow rate max. (pressure) L/min 19 at pump power level 8

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Table 2 RP 3090 C RP 3090 CW RP 4090 C RP 4090 CW

Hose connections Thread M16 x 1; olives 13 mm external diameter
Bath volume from – to L 23 – 31 32 – 44
Bath opening B x L mm 350 x 200 350 x 350
Bath depth / usable depth mm 250 / 230
Height to top of bath mm 905
Overall dims. B x L mm 600 x 700
Overall dim. H mm 1160
Weight kg 155
Power consumption 400 V kW 5.0
Power consumption 208 V kW 5.0
Power consumption 200 V kW 5.0
Ingress protection rating  IP 2 1
IP Code accord. to IEC 60529
Protection class Protection class 1 according to DIN EN 61140 VDE 0140-1
Class to EMC-standard Class B ( 1.1)
DIN EN 61326-1 VDE 0843-20-
1:2006-10
notice only valid for EU-
countries)
for Canada and the USA Class A ( 1.1)

EU conformity The device complies with the basic health and safety requirements outline in
the Directives listed below.
 Machinery Directive 2006/42/EC
 EMC Directive 2014/30/EU

LAUDA DR. R. WOBSER GMBH & CO. KG – Pfarrstraße 41/43 –

97922 Lauda-Königshofen – Germany


The device does not fall under Pressure Equipment Directive
2014/68/EU because the device is only classified as high as
Category 1 and is covered by the Machinery Directive.

114 Technical data YAUE0007 / 5/4/2016

Proline Kryomats

Catalogue numbers and mains connection data

Proline Kryomat air-cooled
Catalogue number
Mains RP 3050 C RP 4050 C RP 3090 C RP 4090 C
connection data

400 V +8/-10 %; 3/N/PE~50 Hz LUK 239 LUK 241 LUK 245 LUK 247

208 V ±8 %; 3/PE~60 Hz --- LUK 341 LUK 345 LUK 347

200 V ±10 %; 3/PE~50/60 Hz LUK 439 LUK 441 LUK 445 LUK 447

Proline Kryomat water-cooled

Catalogue number
Mains RP 3050 CW RP 4050 CW RP 3090 CW RP 4090 CW
connection data

400 V +8/-10 %; 3/N/PE~50 Hz LUK 240 LUK 242 LUK 246 LUK 248

208 V ±8 %; 3/PE~60 Hz LUK 340 --- LUK 346 LUK 348

200 V ±10 %; 3/PE~50/60 Hz --- LUK 442 --- ---

Technical modifications reserved.

YAUE0007 / 5/4/2016 Technical data 115

 Proline Kryomats

Pump characteristics
measured with water

internal pump PL 4
Pressure
bar

Flow Rate
L/mm
optional
external pump EMP 081; Catalogue number: LWZ 086

Pressure
bar

Flow Rate
L/mm

116 Technical data YAUE0007 / 3/7/2013

Proline Kryomats

optional
external pump EMP 174; Catalogue number: LWZ 080

Pressure
bar

Flow Rate
L/mm
Cooling curves

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 Proline Kryomats

Cooling curves; Bath closed; Heat transfer liquid: Ethanol; Time in minutes; Temperature in °C.
Influence of ambient temperature at air-cooled Kryomats

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12 Index
Device data................................ 101 Heat transfer oils ......................... 28
A Device status ............................. 101 Heater rating................................ 20
Dewing......................................... 20 High-level settings ....................... 83
Accessories ..............................110 Dirt trap ...................................... 105 High-level warning/ alarm ............ 84
Acoustic signals ...........................57 Display data ................................. 40 Hoses .......................................... 32
Activate standby...........................46 Display resolution......................... 52
Activating external control ............48 Disposal ....................................... 28 I
Alarms ..........................................81 Disposal information .................. 108
alternating mode ..........................99 Draining ....................................... 28 Info............................................... 71
Analog module .............................19 Duo key, Command ..................... 38 Instructed specialist personnel ...... 7
Analogue module .........................98 Interface modules ........................ 19
Auto start .....................................53 Internal probe control source ....... 49
E
Interrogating device type ........... 101
B EA analog module
control source .......................... 49 K
Basic Edit .............................................. 66
window .....................................39 EMC standard EN 61326-1 Key for arithmetic sign ................. 38
Bath liquid Enter key Key functions ............................... 37
Viscosity ...................................18 Command ................................ 38
Bath temperature display .............35 Master ...................................... 37 L
bL0C Pump blocked......................85 EP external probe
Brightness ....................................38 LABVIEW..................................... 95
control source .......................... 49
Bypass valve ................................17 Language .................................... 35
Error list ....................................... 81
LED signals ................................. 37
error store .................................. 102
LEUEL Low-level alarm................. 83
C Errors ........................................... 81
Liquid level................................... 28
ES serial module
Calibration, temperature probe.....57 Liquids, flammable....................... 28
control source .......................... 49
Changing window.........................40 Load
Escape key .................................. 38
Cleaning the condenser .............105 At higher position ..................... 33
EXT external temperature probe.. 46
Cleaning the surface ..................102 External ................................... 45
External temperature ................... 45
Clock ...................................... 51, 73 Locking the keyboard................... 41
Compressor..................................20 Locking, keyboard ....................... 41
Con control ..................................48 F Loops........................................... 70
Condenser....................................20 Fault list "Alarms and Warnings".. 87 Low-level alarm ........................... 82
Connection, pump ........................17 Filling ........................................... 28
Contact module ................ 19, 20, 99 Flammable liquids ........................ 28 M
Contrast........................................38 Format of date ............................. 51
Control parameter set ..................77 Main fuse switch .......................... 34
Free space ................................... 27
Control parameters ......................75 Mains connection......................... 34
Control Variable ...........................49 Maintenance .............................. 101
G Modules
Cooling capacity...........................27
Cooling water quality....................31 Graph..................................... 60, 70 install ....................................... 96
Cooling water specification..... 29, 31 Graph recorder............................. 60 Modules ....................................... 19
Correction limitation ............... 75, 76 Graphical display ......................... 60
Create a program .........................66 Graphical measurement display... 39 N
Current consumption ....................50
Nameplate ........................... 34, 109
Current Consumption ...................50 H
Cursor keys ..................................38
Hazard sources.............................. 7 O
Hazards ......................................... 7
D Offset source ............................... 55
Heat transfer liquid
Offset, temperature probe............ 57
Decalcifying................................106 Selection .................................. 30
Out 1 (Program)........................... 69
Decimal-point key.........................38 Setpoint.................................... 43
Nozzles........................................ 17
Delete...........................................67 testing .................................... 104
Overtemperature cut-off............... 82

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 Proline Kryomats

Overtemperature protection ..........81 Screen displays ............................ 38 T

Screen Graph recorder ................ 60
T end °C ....................................... 67
P Sealing caps................................. 27
Segment ....................................... 62 Technical data............................ 111
Pause program .............................65 Segment "Start" ............................ 63 tEMNP Overtemperature alarm ..... 82
Power level, pump ........................18 Segment time ............................... 68 Temperature ................................ 52
Profibus Modules ..........................20 Select program ............................. 64 display resolution ..................... 52
Program sequence .......................70 Self Adaption ................................ 79 External probe.......................... 45
Programmer ...........................62, 64 SelfCheck Assistant ............... 18, 81 Gradient ................................... 45
Pu pump power levels...................46 Self-test ........................................ 35 Limits ....................................... 54
Pump ............................................17 Serial interfaces RS232/ 485........ 98 Setpoint setting ........................ 43
Connector .................................17 Serial number ............................. 109 Temperature Limits ...................... 54
Low level ..................................86 Serial numbers ........................... 101 Text external temperature .............. 46
Program setting ........................69 Service contact........................... 109 Tfix Default setpoint temp. ........... 44
Unused connectors...................33 Service intervals ......................... 104 Time ............................................. 68
Pump Level ..................................47 Servicing .................................... 103 Timer ........................................... 73
Pump-motor supervision Set date ....................................... 51 Timer function .............................. 73
Dry running ...............................85 SEt setpoint setting ...................... 43 Tolerance (Program) .................... 68
Overload ...................................85 Set time ........................................ 51 Tolerance range ........................... 63
Setpoint offset .............................. 55 Tset Setpoint temperature setting . 44
R Setting of numerical values .......... 37 Tv manual/auto ............................ 76
Setting pump power ..................... 46 Type designation.......................... 17
Ramp ............................................62 Type of start mode ....................... 53
Signs in this manual ....................... 6
Ramp function ..............................72
SmartCool technology .................. 20
Refrigerant ..................................108
Socket 10S ................................... 45 U
Refrigerating machine ..................20
Soft keys ...................................... 38
Refrigerating unit ..........................20 Unlocking ..................................... 41
Software version ........................ 101
Remedying faults .....................107
Sounds......................................... 57
Repair information ......................106
Spare parts................................. 109 V
RS 232/ RS 485 Interface.............90
Standard window.......................... 39 VarioFlex pump ............................ 17
RS232 / 485 Interface module ......19
Standby ........................................ 36 Version of the software .............. 101
Standby activation ........................ 38
S Starting up .................................... 34
W
SAFE keyboard locking ..................41 Status..................................... 64, 65
Safety functions ............................81 Super window............................... 39 Warnings ...................................... 81
Safety information ..........................7 Switching off ................................. 36 Weekplan .................................... 73
Safety notes ...................................3 Works settings ............................. 56
Safety system ...............................18 WXArn Warning ............................ 84
WXArn103 High-level warning ....... 84

120 Index YAUE0007 / 3/7/2013

 BESTÄTIGUNG / CONFIRMATION / CONFIRMATION

An / To / A:
LAUDA Dr. R. Wobser • LAUDA Service Center • Fax: +49 (0) 9343 - 503-222

Von / From / De :
Firma / Company / Entreprise:
Straße / Street / Rue:
Ort / City / Ville:
Tel.:
Fax:
Betreiber / Responsible person / Personne responsable:

Hiermit bestätigen wir, daß nachfolgend aufgeführtes LAUDA-Gerät (Daten vom Typenschild):
We herewith confirm that the following LAUDA-equipment (see label):
Par la présente nous confirmons que l’appareil LAUDA (voir plaque signalétique):

Typ / Type / Type : Serien-Nr. / Serial no. / No. de série:

mit folgendem Medium betrieben wurde

was used with the below mentioned media
a été utilisé avec le liquide suivant

Darüber hinaus bestätigen wir, daß das oben aufgeführte Gerät sorgfältig gereinigt wurde,
die Anschlüsse verschlossen sind, und sich weder giftige, aggressive, radioaktive noch
andere gefährliche Medien in dem Gerät befinden.
Additionally we confirm that the above mentioned equipment has been cleaned, that all connectors are closed
and that there are no poisonous, aggressive, radioactive or other dangerous media inside the equipment.

D’autre part, nous confirmons que l’appareil mentionné ci-dessus a été nettoyé correctement, que les
tubulures sont fermées et qu’il n’y a aucun produit toxique, agressif, radioactif ou autre produit nocif ou
dangeureux dans la cuve.

Stempel Datum Betreiber

Seal / Cachet. Date / Date Responsible person / Personne responsable

Formblatt / Form / Formulaire: Unbedenk.doc LAUDA DR. R. WOBSER GmbH & Co. KG
Erstellt / published / établi: LSC Pfarrstraße 41/43 Tel: +49 (0)9343 / 503-0
Änd.-Stand / config-level / Version: 0.1 D - 97922 Lauda-Königshofen Fax: +49 (0)9343 / 503-222
Datum / date: 30.10.1998 Internet: http://www.lauda.de E-mail: [email protected]

UNBEDENK.DOC