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Relays and Relay Devices

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41 views58 pages

Relays and Relay Devices

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© © All Rights Reserved
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Available Formats
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You are on page 1/ 58

RELAYS AND RELAY DEVICES

PRODUCTS AND APPLICATIONS

www.hella.com/soe-electronics
2 | INTRO
INTRODUCTION 2
A small component with a big history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How HELLA checks and ensures quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

ELECTROMECHANICAL RELAYS 8
Explanation and uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Relay types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

MINI RELAY 13
Mini relay – normally-open relay 12 V, with bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mini relay – normally-open relay 12 V, without bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mini relay – normally-open relay 24 V, with bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Mini relay – normally-open relay 24 V, without bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Mini relay – change-over relay 12 V, with bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mini relay – change-over relay 12 V, without bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mini relay – change-over relay 24 V, with bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mini relay – change-over relay 24 V, without bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

MICRO RELAY 24
Micro relay – normally open contact relay/changeover relay 12 V/24 V, without bracket. . . 24

HIGH PERFORMANCE RELAY 25


High performance relay – normally open relay 12 V / 24 V, with/without bracket. . . . . . . . . 25

TECHNICAL DATA 26
Technical data of the relays – Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Climatic and mechanical tests. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

FLASHER UNITS 30
Explanation and uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Test circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Flasher Unit 6 V / 12 V, with bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Flasher Unit 12 V, without bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Flasher Unit 24 V, with bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Flasher unit 24 V, with bracket/without bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Flasher Unit 24 V, without bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LED flasher unit 12 V / 24 V / 9 - 33 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LED lighting: Failure control and electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
The right solution for your vehicle electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

WASH / WIPE INTERVAL CONTROL UNITS 46


Explanation and uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wash-wipe control unit 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Wash-wipe control unit 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Headlamp cleaning system 12 V / 24 V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Wipe-wash interval switch 12 V / 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

TIME CONTROL UNITS 52


Explanation and uses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Time Control Unit 12 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Time Control Unit 24 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

ACCESSORIES 56
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

INTRO | 3
A small component with a big history

Relays have been used to remotely control circuits for over 180 years. The technology has proven
its reliability millions of times and is today still the first choice for many applications, such as in
automotive engineering.

From the telegraph to automotive engineering Quality relays from HELLA – versatile and reliable

➔ The relay owes its name to former times when mail was ➔ Manufacturing expertise:
still carried by horse. An den so genannten Relaisstationen HELLA produces more than 100 million units per year at
konnten die Postreiter ihre erschöpften Pferde gegen its own facilities – thanks to optimised production at an
ausgeruhte tauschen. Today, we call an electromagnetic, attractive price and with one of the lowest failure rates in
remotely operated switch a relay. the entire industry.

➔ The American physician Joseph Henry invented the electric ➔ Flexibility:


relay in 1835. The pioneer in communications engineering At HELLA, large volumes are produced fully automatically,
used it to send messages from his laboratory to his home. smaller volumes semi-automatically. This allows a quick
Relays were first used on a larger scale in 1837, as signal changeover in semi-automatic operation. HELLA is able to
amplifiers for Samuel Morse’s recording telegraphs. respond promptly to customer requirements and create
They would later make possible the widespread use of new variants in addition to its existing product range at
telephones and became a cornerstone of safety in railway short notice.
engineering. In 1941, Konrad Zuse utilised 2,000 relays in
his legendary Z3, the first digital computer. HELLA produced ➔ OEM customers:
its first automotive relay in 1960. HELLA develops and produces relays, for example for
AGCO, Claas, Daimler, Ford, VW, GM, JCB, Opel, Nissan,
➔ As electronics matured in the 20th century, the age of the John Deere, Chrysler, Jaguar/Land Rover, BMW, Audi,
relay was often seen as over; nevertheless, they retain a Volvo, Renault, PSA, BYD and FAW. Many of our customer
place in specific applications. The automotive industry, for relationships have existed for decades.
example, needs relays, since relay functions cannot always
be replaced by control units. Relays make galvanic isolation
possible between input and output. Semi-conductors cannot
manage this at the moment. The cost advantage relays
have over electronic solutions is also unbeatable.

➔ Relays are used in automotive engineering to switch high


currents. The engine control unit, for example, is switched
by a relay. Because relays are robust and not particularly
susceptible to failure, they can be installed near electric
devices. They require only low control currents, making
small line cross-sections sufficient. The switching and
amplifier function of a relay could only be achieved with a
lot more effort and a lot less reliability using more “modern”
electronics. Another benefit of the relay is that it is quick
and easy to replace. These positive characteristics are the
reason why relays are still in use. Und sie sorgen auch
in Zukunft dafür, dass Relais einen Stammplatz in vielen
Kraftfahrzeugen haben werden.

4 | INTRO
A small component with a big history

1951 First hot-wire flasher unit

A-relay with metal housing


1960 Mechanical threshold voltage controller for windshield wipers

1965 E-relay: the first fully electronic flasher unit

1968 L-relay: the first modular system

1969 Wipe/wash interval control unit

K-relay: current controlled relay for direction indicator lamps


1970 Bi-stable relay for switching between low and high beam

1972 Q-relay with plastic base plate, also available with built-in fuse

1973 V-relay: PCB relay for automatic placement

1976 S1-relay: replacement for Q-relay. Can be produced fully automatically, also available with built-in fuse

1978 H-relay: high-power relay for different motor loads

1982 Sounding relay for controlling direction indicator lamps

1989 Round connector relay: specially produced for Daimler AG, with plastic housing

1994 Micro relay: designed for fully automated production

1998 Mini solid state relay

2003 Bi-stable battery disconnect relay with flexible attachment system

2005 Micro relay: high-current and bi-stable version

2006 Intelligent flasher units for active LED flashers with current pulse evaluation in acc. with ISO 13207-1

2008 Flasher unit with microprocessor technology

2012 New and refined relay products with lower power consumption to help reduce CO2 emissions

2013 CO2 relay

2015 40 A micro relays

2018 High current Mini-SSR

2019 48 V battery disconnect relays

INTRO | 5
6 | INTRO
How HELLA checks and ensures quality

■ Design life tests:


The relays are switched on/off in cycles on fully automated
test racks. Original loads or simulated resistive, inductive,
capacitive or combined loads whose current characteristics

Relative humidity (%)


Temperature (°C)

are recorded as the original loads are connected. In addition,


the relays can be subjected to different ambient
temperature ranges or temperature profiles. The test is
continuously documented.

■ Electrical parameters:
Within the context of product release, starting voltage,
dropout voltage, contact voltage drop, coil resistance and
Time (minutes)
insulation resistance are tested, for example. Accompanying
the manufacturing process, the electrical parameters are
recorded at the end of the production process by end-of-line
testers. These can be evaluated statistically. One important
factor for guaranteeing the consistent high quality of the
relays produced.

■ Environmental and mechanical tests:


Every relay has to pass tests such as the alternating
temperature test, salt spray fog test, mechanical shock test
or drop test and the vibration test within the context of the
product release process. These tests are carried out using
HELLA equipment.

■ Analytical tests:
Here, the materials used and the different connecting
processes such as soldering and welding are tested.
1) Load curve, 20 A resistive 10 A 500 ms The tests are carried out randomly during incoming goods
testing and following production.

■ Certificates:
HELLA has been certified in a range of relevant areas e.g.
DIN EN ISO 9001:2008, ISO / TS 16949:2009, ISO 14001.
HELLA relays also comply with the ROHS (2002/95/EC) and
REACh standards.

1) Load curve, 3 x high beam 10 A 500 ms

INTRO | 7
Explanation and uses

Key components of an electromechanical relay

Key

Blade terminal (load) made of E-Cu (electrolytic copper)


Contact plates
with tin-plated surface

Blade terminal (coil) made of CuZn (brass)


Armature
with tin-plated surface

Pins for coil wire Base plate

Switch contacts Coil body

Coil made of Cu wire Yoke

Iron core (in the coil)

8 | ELECTROMECHANICAL RELAYS
Explanation and uses

Functional principle

Relays are basically electrically operated switches which use an electromagnet to move a switching
mechanism by switching one or more contacts. They are used where one or more load circuits need to be
switched on or off by means of a control signal. Characteristic of the electromechanical relay is the complete
(galvanic) isolation between the control and controlled circuits.

Make relays
Make relays are used to close an electric circuit between a power source and one or more electrical loads,
i.e. the loads are switched on. Relays are operated by means of switches, pulse generators or control
devices. Typical vehicle applications are headlamps, auxiliary headlamps as well as fog lamps, horns,
heaters, air conditioning systems and many other applications.

How make relays work


Fig.1) The control circuit (86/85) is inactive and the return spring keeps the armature open. The make
contacts are open and the load circuit (30/87) is interrupted.

Fig. 2) The control circuit (86 / 85) is active and the current flow in the magnetic coil (copper wire) induces a
magnetic field, which pulls the armature down onto the magnetic core. The make contacts are closed and the
load circuit (30/87) is therefore also closed.

Change-over relays
Fig. 1
Change-over relays switch the load circuit over from one electrical load to another. These relays can be
operated by a dashboard switch, for example. Change-over relays are used for switch applications with two
stages/speeds such as heated rear windows or fan motors etc.

How change-over relays work


A change-over relay operates on the same principle as a make relay. The only difference is that the armature
is connected to a second (alternative) output (87a) when released. As soon as the control circuit is active, the
armature is pulled in, opens the break contact (87a) and switches over to the make contact (87). A change-
Fig. 2 over relay can be used as either a make or a break relay. By design, the switching current of the make
contact is always higher than that of the break contact.

Rated voltage

➔ 12 V: for passenger cars, agricultural and construction machinery etc.


➔ 24 V: for commercial vehicles, buses, municipal vehicles etc.

ELEKTROMECHANICAL RELAYS | 9
Explanation and uses

Rated load
(depending on load type)

A ➔ Resistive load:
The current remains around the
same from switch-on to switch-off
(e.g. rear window heater).

Example load curve, resistive load

➔ Inductive load:
The inrush current increases to the
rated current with a specific delay
time due to the build-up of the
inductor’s magnetic field and then
levels off (e.g. switching on a
solenoid switch). During switch-off, a
voltage of up to several thousand
volts is (theoretically) induced,
resulting in an electric arc between
the relay contacts just opened.

Example load curve, inductive load

➔ Capacitive/bulb load:
The inrush current of a capacitive
load or a lamp can rise to ten times
the rated current before leveling off
to the rated current.

Example load curve, capacitive/bulb load

10 | ELECTROMECHANICAL RELAYS
Explanation and uses

Coil circuit

In order to prevent voltage spikes caused by mutual inductance when switching off the coil current,
our relays are in part equipped with resistors or diodes parallel to the coil.

Contacts and connector configurations

The connections of the relays are each labelled with numbers. The corresponding assignment is enclosed.

30 Load current +, terminal 15 (input)


85 Relay coil - (input)
86 Relay coil + (input)
87 Load current, make contact (output)
87a Load current, break contact (output)

ELEKTROMECHANICAL RELAYS | 11
Relay types

Mini relay
Mini relays according to ISO 7588-1, blade terminals according to ISO 8092-1.
Contact configurations: Normally open contact, changeover contact, max. 50 A rated
switching current (normally open contact), rated voltage: 12 V, 24 V
Areas of application include: headlights, starters, fuel pumps, fan motors, horns and
fanfares.

Micro relay
Micro relays according to ISO 7588-3 (1988), blade terminals according to ISO 8092-1.
Contact configurations: Normally open contact, changeover contact, max. 35 A rated
switching current (normally open contact), rated voltage: 12 V, 24 V
Areas of application include: fuel pumps, air conditioning systems, windshield
washer systems, wiper motors.

High-power relay
Mini relay version with enlarged dimensions, flat connector according to ISO 8092-1.
Contact configuration: Normally open contact, changeover contact, max. 60 A rated
switching current, rated voltage: 12 V, 24 V
Areas of application include: battery disconnect relays, starter motors, glow plugs,
ignitions, windshield heating.

Solid state relay


Mini semiconductor relays according to ISO 7588-1, blade terminals according to
ISO 8092-1.
Contact configuration: Normally open contact, max. 22 A rated switching current
(normally open contact), rated voltage: 12 V
Areas of application include: vacuum pumps for brake booster support, daytime
running lights.

12 | ELECTROMECHANICAL RELAYS
Mini relay – normally-open relay 12 V, with bracket

Rated switching current* Number of switching operations


max. 15 A min. 100,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 4-pole, with fuse link 15 A 1 4RA 003 530-001
12 V, 4-pole, with fuse link 15 A 112 4RA 003 530-007

Rated switching current* Number of switching operations


max. 25 A min. 100,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 4-pole, with fuse link 25 A 112 4RA 003 530-041
12 V, 4-pole, with fuse link 25 A 1 4RA 003 530-042

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: Yes

Description VPE** Part number


12 V, 4-pole 1 4RA 007 791-021

Rated switching current* Number of switching operations


min. 44 A, max. 50 A min. 75,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: Yes

Description VPE** Part number


12 V, 4-pin, with 9.5 mm load contacts 1 4RA 007 793-041
12 V, 4-pin, with 9.5 mm load contacts 175 4RA 007 793-047

* At 80°C ambient temperature


MINI RELAYS | 13
Mini relay – normally-open relay 12 V, with bracket

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pole, with dual-output 1 4RA 933 791-061
12 V, 5-pole, with dual-output 40 4RA 933 791-067

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pole, with dual output and
1 4RA 933 791-091
parallel diode

Rated switching current* Number of switching operations


min. 15 A, max. 30 A min. 100,000
Coil resistance: 90 ohm, Bracket: Yes

Description VPE** Part number


12 V, 4-pole 1 4RA 965 400-001

* At 80 °C ambient temperature / ** Packaging unit


14 | MINI RELAYS
Mini relay – normally-open relay 12 V, without bracket

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: No

Description VPE** Part number


12 V, 4-pole 1 4RA 007 791-011
12 V, 4-pole 200 4RA 007 791-017

Rated switching current* Number of switching operations


min. 44 A, max. 50 A min. 75,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: No

Description VPE** Part number


12 V, 4-pin, with 9.5 mm load contacts 1 4RA 007 793-031
12 V, 4-pin, with 9.5 mm load contacts 175 4RA 007 793-037

Rated switching current* Number of switching operations


max. 22 A min. 900,000
Protection class: IP 67, bracket no

Description VPE** Part number


12 V, 4-pole 1 4RA 931 774-031

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, bracket: no

Description VPE** Part number


12 V, 4-pole 1 4RA 933 332-101
12 V, 4-pole 40 4RA 933 332-107

Rated switching current* Number of switching operations


min. 30 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, bracket: no

Description VPE** Part number


12 V, 5-pole, with dual-output 1 4RA 933 332-151
12 V, 5-pole, with dual-output 100 4RA 933 332-157

Rated switching current* Number of switching operations


min. 16 A, max. 30 A min. 100,000
Coil resistance: 90 ohm, Bracket: No

Description VPE** Part number


12 V, 4-pole 100 4RA 965 400-017

* At 80 °C ambient temperature / ** Packaging unit


MINI RELAYS | 15
Mini relay – normally-open relay 24 V, with bracket

Rated switching current* Number of switching operations


max. 15 A min. 100,000
Coil resistance: 315 ohm, Bracket: Yes

Description VPE** Part number


24 V, 4-pole, with fuse link 15 A 1 4RA 003 530-051

Rated switching current* Number of switching operations


min. 16 A, max. 20 A min. 100,000
Coil resistance: 305 ohm, Parallel resistance: 1,200 ohm, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4RA 007 957-011
24 V, 4-pole 200 4RA 007 957-017

Rated switching current* Number of switching operations


min. 16 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: Yes

Description VPE** Part number


24 V, 5-pole, with dual-output 1 4RA 933 791-071

Rated switching current* Number of switching operations


min. 16 A, max. 30 A min. 100,000
Coil resistance: 360 ohm, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4RA 965 400-031

* At 80 °C ambient temperature / ** Packaging unit


16 | MINI RELAYS
Mini relay – normally-open relay 24 V, without bracket

Rated switching current* Number of switching operations


min. 16 A, max. 20 A min. 100,000
Coil resistance: 305 ohm, Parallel resistance: 1,200 ohm, Bracket: No

Description VPE** Part number


24 V, 4-pole 1 4RA 007 957-001
24 V, 4-pole 200 4RA 007 957-007

Rated switching current* Number of switching operations


min. 16 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: No

Description VPE** Part number


24 V, 4-pole 1 4RA 933 332-111
24 V, 4-pole 40 4RA 933 332-117

Rated switching current* Number of switching operations


min. 16 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole 1 4RA 933 791-081

* At 80 °C ambient temperature / ** Packaging unit


MINI RELAYS | 17
Mini relay – change-over relay 12 V, with bracket

Rated switching current* Number of switching operations


min. 5 A, max. 30 A min. 100,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: Yes

Description VPE** Part number


12 V, 5-pole 1 4RD 007 794-031
12 V, 5-pole 200 4RD 007 794-037

Rated switching current* Number of switching operations


min. 5 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, Parallel resistance: 680 ohm, Bracket: Yes

Description VPE** Part number


12 V, 5-pole 200 4RD 007 794-067

Rated switching current* Number of switching operations


min. 5 A, max. 40 A min. 100,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pole 1 4RD 933 332-011
12 V, 5-pole 100 4RD 933 332-017

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, Parallel resistance: 680 ohm, Bracket: Yes

Description VPE** Part number


12 V, 5-pin, dust and water protected,
1 4RD 933 332-031
IP 6K7 / IP 6K9K***
12 V, 5-pin, dust and water protected,
160 4RD 933 332-037
IP 6K7 / IP 6K9K***

* At 80 °C ambient temperature / **packaging unit / *** In combination with mating connector 8JD 745 801-001/-011
18 | MINI RELAYS
Mini relay – change-over relay 12 V, with bracket

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pole 1 4RD 933 332-041
12 V, 5-pole 40 4RD 933 332-047

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pole 1 4RD 933 332-237

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 5-pin, with parallel diode 40 4RD 933 332-277

* At 80 °C ambient temperature / ** Packaging unit


MINI RELAYS | 19
Mini relay – change-over relay 12 V, without bracket

Rated switching current* Number of switching operations


min. 5 A, max. 30 A min. 100,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pole 1 4RD 007 794-021
12 V, 5-pole 200 4RD 007 794-027
12 V, 5-pole 200 4RD 007 794-077

Rated switching current* Number of switching operations


min. 5 A, max. 30 A min. 100,000
Coil resistance: 100 ohm, Parallel resistance: 680 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pin, with parallel diode 1 4RD 007 794-041
12 V, 5-pin, with parallel diode 200 4RD 007 794-047

Rated switching current* Number of switching operations


min. 15 A, max. 30 A min. 100,000
Coil resistance: 90 ohm, Parallel resistance: 470 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pole 360 4RD 931 680-017

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, bracket: no

Description VPE** Part number


12 V, 5-pin, with parallel diode 1 4RD 933 332-021
12 V, 5-pin, with parallel diode 40 4RD 933 332-027

* At 80 °C ambient temperature / ** Packaging unit


20 | MINI RELAYS
Mini relay – change-over relay 12 V, without bracket

Rated switching current* Number of switching operations


min. 6 A, max. 30 A min. 60,000
Coil resistance: 85 ohm, bracket: no

Description VPE** Part number


12 V, 5-pole 1 4RD 933 332-051
12 V, 5-pole 40 4RD 933 332-057

Rated switching current* Number of switching operations


min. 8 A, max. 33 A min. 100,000
Coil resistance: 95 ohm, Parallel resistance: 680 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pin, with parallel diode 40 4RD 965 400-027

* At 80 °C ambient temperature / ** Packaging unit


MINI RELAYS | 21
Mini relay – change-over relay 24 V, with bracket

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 305 ohm, Parallel resistance: 1,200 ohm, Bracket: Yes

Description VPE** Part number


24 V, 5-pole 1 4RD 007 903-011
24 V, 5-pole 240 4RD 007 903-017

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: Yes

Description VPE** Part number


24 V, 5-pole 1 4RD 933 332-061
24 V, 5-pole 40 4RD 933 332-067

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: Yes

Description VPE** Part number


24 V, 5-pole, with parallel diode 1 4RD 933 332-081
24 V, 5-pole, with parallel diode 40 4RD 933 332-087

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Parallel resistance: 1,200 ohm, Bracket: Yes

Description VPE** Part number


24 V, 5-pole 1 4RD 933 332-201

* At 80 °C ambient temperature / ** Packaging unit


22 | MINI RELAYS
Mini relay – change-over relay 24 V, without bracket

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 305 ohm, Parallel resistance: 1,200 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole 1 4RD 007 903-001
24 V, 5-pole 200 4RD 007 903-007

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 305 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole, with parallel diode 1 4RD 007 903-021
24 V, 5-pole, with parallel diode 200 4RD 007 903-027

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole 1 4RD 933 332-071
24 V, 5-pole 40 4RD 933 332-077

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole, with parallel diode 1 4RD 933 332-091
24 V, 5-pole, with parallel diode 40 4RD 933 332-097

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 100,000
Coil resistance: 350 ohm, Parallel resistance: 1,200 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole 1 4RD 933 332-261

* At 80 °C ambient temperature / ** Packaging unit


MINI RELAYS | 23
Micro relay – normally open contact relay/changeover relay 12 V/24 V, without bracket

12 V

Rated switching current* Number of switching operations


min. 10 A, max. 35 A min. 100,000
Coil resistance: 140 ohm, Parallel resistance: 1,000 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pole, with locating lugs 450 4RD 933 319-007

Rated switching current* Number of switching operations


max. 20 A min. 100,000
Coil resistance: 2 x 75 ohm, Bracket: No

Description VPE** Part number


12 V, 5-pole, Bi-stable 1 4RC 933 364-027

Rated switching current* Number of switching operations


max. 20 A min. 150,000
Coil resistance: 103.5 to 126.5 ohm, Parallel resistance: 680 ohm,
Bracket: No

Description VPE** Part number


12 V, 4-pole 1 4RA 933 766-111
12 V, 4-pole 50 4RA 933 766-117

Rated switching current* Number of switching operations


min. 10 A, max. 20 A min. 100,000
Coil resistance: 103.5 to 126.5 ohm, Parallel resistance: 680 ohm,
Bracket: No

Description VPE** Part number


12 V, 5-pole 1 4RD 965 453-041
12 V, 5-pole 350 4RD 965 453-047

24 V

Rated switching current* Number of switching operations


min. 5 A, max. 20 A min. 50,000
Coil resistance: 360 ohm, Parallel resistance: 384 ohm, Bracket: No

Description VPE** Part number


24 V, 5-pole 1 4RD 933 319-011
24 V, 5-pole 50 4RD 933 319-017

* At 80 °C ambient temperature / ** Packaging unit


24 | MICRO RELAYS
High performance relay – normally open relay 12 V / 24 V, with/without bracket

12 V

Rated switching current* Number of switching operations


min. 25 A, max. 60 A min. 50,000
Coil resistance: 85 ohm, bracket: yes

Description VPE** Part number


12 V, 4-pole 1 4RA 003 437-081
12 V, 4-pole 120 4RA 003 437-087

Rated switching current* Number of switching operations


min. 25 A, max. 60 A min. 50,000
Coil resistance: 85 ohm, bracket: no

Description VPE** Part number


12 V, 4-pole 1 4RA 003 437-111

24 V

Rated switching current* Number of switching operations


min. 25 A, max. 60 A min. 50,000
Coil resistance: 310 ohm, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4RA 003 437-091
24 V, 4-pole 120 4RA 003 437-097

Rated switching current* Number of switching operations


min. 25 A, max. 60 A min. 50,000
Coil resistance: 310 ohm, Bracket: No

Description VPE** Part number


24 V, 4-pole 1 4RA 003 437-121
24 V, 4-pole 180 4RA 003 437-127

* At 80 °C ambient temperature / ** Packaging unit


HIGH PERFORMANCE RELAYS | 25
Technical data of the relays – Overview

Mini relay Mini relay Power mini relay


12 V 24 V 12 V
4RA 007 791-… 4R* 933 332-… 4RA 007 957-… 4R* 933 332-… 4RA 007 793-…
4RD 007 794-… 4RA 933 791-… 4RD 007 903-… 4RA 933 791-…
4R* 965 400-… 4RA 003 530-… 4RA 965 400-…
4RA 003 530-…

General specifications

Test voltage 13.5 V 13.5 V 27 V 27 V 13.5 V

Test temperature +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C

Permissible ambient temperature -40 °C … +125 °C -40 °C … +85 °C -40 °C … +125 °C -40 °C … +85 °C -40 °C … +125 °C

Storage temperature -40 °C … +130 °C -40 °C … +125 °C -40 °C … +130 °C -40 °C … +125 °C -40 °C … +130 °C

Flat connector (in accordance with ISO 8092)


30 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm
85 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm
86 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm
87 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 9.5 x 1.2 mm
87a 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm –

Coil specifications

Rated voltage 12 V 12 V 24 V 24 V 12 V

Operating voltage range at permissible ambient


8 V … 16 V 8 V … 16 V 16 V … 30 V 16 V … 30 V 8 V … 16 V
temperature

Pick-up voltage at test temperature <8V <8V < 17 V < 15.6 V <8V

Drop-out voltage at test temperature <1V <1V > 3.5 V > 3.5 V > 1.3 V

Coil resistance at test temperature 85 / 100 Ohm 85/90 Ohm 305 / 315 Ohm 350 / 360 Ohm 100 Ohm
without parallel component ± 10 % ± 10 % ± 10 % ± 10 % ± 10 %

Response time < 10 ms < 10 ms < 10 ms < 10 ms < 10 ms

Drop-out time < 10 ms < 10 ms < 10 ms < 10 ms < 10 ms

Insulation resistance
> 100 MOhm > 100 MOhm > 100 MOhm > 100 MOhm > 100 MOhm
Coil circuit/load circuit

Breakdown strength
> 1,000 VDC > 1,000 VDC > 1,000 VDC > 1,000 VDC > 1,000 VDC
Coil circuit/load circuit

Contact details

Contact voltage drop-out at test voltage ...

... normally open contact in new state < 10 mV/A < 10 mV/A < 10 mV/A < 10 mV/A < 5 mV/A

... break contact in new state < 10 mV/A < 15 mV/A < 10 mV/A < 15 mV/A –

... normally open contact after life endurance test < 10 mV/A < 15 mV/A < 10 mV/A < 15 mV/A < 10 mV/A

... break contact after life endurance test < 10 mV/A < 20 mV/A < 15 mV/A < 20 mV/A –

Residual current 1 A/6 V 1 A/6 V 1 A/6 V 1 A/6 V 1 A/6 V

Mechanical lifetime
107 107 107 107 107
(number of switching operations)

26 | TECHNICAL DATA
Technical data of the relays – Overview

High performance relay Micro relay Solid state relay


12 V 24 V 12 V 24 V 12 V
4RA 003 437-… 4RA 003 437-… 4RD 933 319-… 4RC 933 364-… 4RD 933 319-… 4RA 931 774-…
4RA 933 766-…
4RD 965 453-…

13.5 V 27 V 13.5 V 13.5 V 27 V 13.5 V

+23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C +23 °C ± 5 °C

-40 °C … +85 °C -40 °C … +85 °C -40 °C … +125 °C -40 °C … +105 °C -40 °C … +125 °C -40 °C … +125 °C

-40 °C … +125 °C -40 °C … +125 °C -40 °C … +130 °C -40 °C … +125 °C -40 °C … +85 °C -40 °C … +150 °C

9.5 x 1.2 mm 9.5 x 1.2 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm
6.3 x 0.8 mm 6.3 x 0.8 mm 4.8 x 0.8 mm 4.8 x 0.8 mm 4.8 x 0.8 mm 6.3 x 0.8 mm
6.3 x 0.8 mm 6.3 x 0.8 mm 4.8 x 0.8 mm 4.8 x 0.8 mm 4.8 x 0.8 mm 6.3 x 0.8 mm
9.5 x 1.2 mm 9.5 x 1.2 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm 6.3 x 0.8 mm
– – 4.8 x 0.8 mm 4.8 x 0.8 mm 4.8 x 0.8 mm –

12 V 24 V 12 V 12 V 24 V 12 V

8 V … 16 V 16 V … 30 V 8 V … 16 V 8 V … 16 V 16 V … 30 V 7 V … 18 V

< 7.5 V < 17 V <8V <6V < 14.4 V <8V

<1V >5V <1V – < 2.4 V < 12.5 V

85 Ohm 310 Ohm 115 / 140 Ohm 2 x 75 Ohm 360 Ohm



± 10 % ± 10 % ± 10 % ± 10 % ± 10 %

< 10 ms < 10 ms < 10 ms < 5 ms < 10 ms < 400 µs

< 10 ms < 10 ms < 10 ms < 5 ms < 10 ms < 115 µs

> 100 MOhm > 100 MOhm > 20 MOhm > 100 MOhm > 100 MOhm –

> 1.000 VDC > 1.000 VDC > 500 VDC / VAC > 800 VDC > 500 VAC –

< 3 mV/A < 3 mV/A < 10 mV/A < 5 mV/A < 10 mV/A –

– – < 10 mV/A – < 10 mV/A –

< 10 mV/A < 10 mV/A < 25 mV/A < 10 mV/A < 25 mV/A –

– – < 25 mV/A – < 25 mV/A –

1 A/6 V 1 A/6 V 1 A/6 V 1 A/6 V 1 A/6 V –

107 107 107 107 107 –

TECHNICAL DATA | 27
Climatic and mechanical tests

Vibration test Damp/heat test, constant


DIN EN 600 68-2-6; test: Fc (sinusoidal); DIN EN 600 68-2-78, test: Cab;
20 – 200 Hz, 5 g, 6 h per axis Upper temperature: +55°C, 93% rel. hum., 56 d

Shock test Temperature cycle test


DIN EN 600 68-2-27; test: Ea (semi-sinusoidal); DIN EN ISO 600 68-2-14, test; Nb;
max. 50 g, 11 ms, 1,000 shocks per direction - 40°C / + 85°C (5°C per minute), 10 cycles

Corrosion test Condensation-water test


DIN EN 600 68-2-42; test: Kc; DIN EN ISO 6988;
10 ± 2 cm³/m³ SO2, + 25 °C, 75 % rF, 10 d + 40°C, 0.2 dm³ SO2, 6 cycles (24 h cycle),
Storage: 8 h per cycle

Damp/heat test, cyclic Protection class


DIN EN 600 68-2-30, test: Db, variant 1; IP54 according to ISO 20653
Upper temperature: +55°C, min. 90% rel. hum., 6 cycles

28 | TECHNICAL DATA
TECHNICAL DATA | 29
Explanation and uses

Key components of a flasher unit

Key

Blade terminal made of E-Cu with tin-plated surface

Base plate

Power transistor

Capacitor

IC module

Measuring resistor for flasher current

30 | FLASHER UNITS
Explanation and uses

Functional principle

➔ Each flasher unit is an astable multivibrator in the circuitry sense. Its role is to operate blinker lights
at the statutory frequency of 1.5 +/- 0.5 Hz or 90 +/- 30 rpm. This value applies to both directional and
hazard warning lights.

➔ Each flasher unit is assigned a separate output load or a permissible number of flashing indicator lights.
This specific load case variant may not be exceeded or undercut, as otherwise the failure control will fail
to work correctly. Some typical load cases which are supported are shown below:

Scenario Direction indicators Hazard warning lights Pictogram


Towcar only 2 x 21 W 4 x 21 W

2 x 21 W + 0 … 5 W 4 x 21 W + 2 x 5 W

Towcar + 1 trailer 2 + 1 x 21 W 6 x 21 W

2 + 1 x 21 W + 0 … 5 W 6 x 21 W + 2 x 5 W

3 + 1 x 21 W 8 x 21 W

3 + 1 x 27 W (32 CP) + 3 W (SAE) 8 x 27 W (32 CP) + 2 x 3 W (SAE) –


4 + 1 x 21 W 10 x 21 W

Towcar + 2 trailers 2 + 1 + 1 x 21 W 8 x 21 W

In addition to the load cases above, there are other use cases which do not feature failure control. These variants can be found in the table
overview from page 44 on.

➔ The failure of an indicator light must be clearly displayed to the driver. The law permits failure control
by doubling the flashing frequency (E-control) or the indicator control lamp remaining off (P-control).
The failure control applies to motor vehicles and all trailers.

➔ For flashing circuits, it is common for different electric and control circuits to be split:
We distinguish between:
• Single-circuit flasher units
• Dual-circuit flasher units
• Pulse generators

➔ In addition to the above HELLA also offers pulse generators for flashing circuits. In principle, these are
flasher units without failure control. In contrast to the above-mentioned types, pulse generators can
already be operated with small loads (e.g. 10 W).

FLASHER UNITS | 31
Explanation and uses

Rated voltage

➔ 6 V: for motorbikes etc.


➔ 12 V: for passenger cars, agricultural and construction machinery etc.
➔ 24 V: for commercial vehicles, buses, municipal vehicles etc.

Rated load, rated switching current


(depending on load case)

A ➔ The number of connected flashing indicator lamps must not exceed the use cases/rated loads
indicated for the respective flasher units
➔ Special-purpose variants available for LED lights

Contacts and connector configurations

Single-circuit flasher unit Dual-circuit flasher unit


C Towcar failure control lamp L Indicator, left (input)
C2 1st trailer failure control lamp R Indicator, right (input)
C3 2nd trailer failure control lamp LL Towcar indicator, left
31 Ground RL Towcar indicator, right
49 Input C Towcar failure control lamp
49a Output C2 1st trailer failure control lamp
31 Ground
49 Input
49a Output
54L Trailer indicator, left
54R Trailer indicator, right

32 | FLASHER UNITS
Test circuits

15/30

The single-circuit test circuit 49

C
Single-circuit units are used in load cases (per 21 W
bulb) 2x, 4x, 5x, 2+1, 3+1, 2+1+1 for passenger cars, 1,2 W
light commercial vehicles and tow vehicles. It is not C2
possible to distinguish between the failure of a lamp
on the towcar or on the trailer, as there is only one
1,2 W
measuring resistor for the load current. C3

1,2 W
31 49 a

C 1,2 W

C 1,2 W

21 W 21 W 21 W 5W 21 W 21 W 5W 21 W 21 W 21 W

Load case variant Control types:


Towcar 1st trailer 2nd trailer
2 (4) x 21 W + 5 W 12 V E, P – –
2 + 1 (6) x 21 W + 5 W 12 / 24 V E, P P –
3 + 1 (8) x 21 W 12 / 24 V P P –
2 + 1 + 1 (8) x 21 W 12 V P P P

15/30

The dual-circuit test circuit 49 31

Dual-circuit units (separate test circuits for trailer and


towcar) are typical in large commercial vehicles and
help to minimise power losses caused by long cables
and numerous connectors.

54 L LLV L 49a C C2 R RLV 54 R

21 W 21 W

21 W 21 W

21 W 21 W

Load case variant Control types:


Towcar 1st trailer
2 + 1 (6) x 21 W 12 / 24 V E, P P
3 + 1 (8) x 21 W 12 / 24 V E, P P

FLASHER UNITS | 33
Flasher Unit 6 V / 12 V, with bracket

6V

Flashing frequency* Bright-light time*


90 ± 15 per minute 46.5 ± 8.5 %
Voltage range: 5 to 7.5 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE** Part number


6 V, 4-pole, universal, pulse generator,
1 4AZ 003 787-051***
without failure control

12 V

Flashing frequency* Bright-light time*


90 ± 15 per minute 50 ± 8 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE** Part number


12 V, 10 – 140 W, 3-pole, universal,
pulse generator, without failure 1 4AZ 001 879-041**
control

Flashing frequency* Bright-light time*


80 ± 15 per minute 50 ± 10 %
Voltage range: 11 to 15 V, Temperature range: -20 to +60°C, Bracket: Yes

Description VPE** Part number


12 V, 4-pole 1 4DB 001 887-041

Flashing frequency* Bright-light time*


87.5 ± 12.5 per minute 50 ± 3 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE** Part number


12 V, 4-pole, 31 + C2 on top of housing 1 4DM 003 360-021
12 V, 4-pole, 31 + C2 on top of housing 200 4DM 003 360-027

Flashing frequency* Bright-light time*


90 ± 30 per minute 50 ± 5 %
Voltage range: 10 to 15 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


12 V, 3-pole 1 4DB 003 750-721

* At room temperature and test voltage / ** Packaging unit / *** not permitted according to StVZO
34 | FLASHER UNITS
Flasher Unit 12 V, with bracket

Flashing frequency* Bright-light time*


90 ± 20 per minute 50 ± 10 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE** Part number


12 V, 4-pole, Universal, pulse
1 4AZ 003 787-081**
generator, without failure control

Flashing frequency* Bright-light time*


97 ± 10 per minute 50 ± 5 %
Voltage range: 10 to 15 V, Temperature range: -30 to +70°C, Bracket: Yes

Description VPE** Part number


12 V, 6-pole, universal, pulse
100 4AZ 006 252-027**
generator, without failure control

Flashing frequency* Bright-light time*


90 ± 15 per minute 50 ± 5 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE** Part number


12 V, 6-pole 99 4DN 008 768-117

Flashing frequency* Bright-light time*


90 ± 15 per minute 50 ± 5 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes, bracket set, three different brackets

Description VPE** Part number


12 V, 6-pole 1 4DN 008 768-151
12 V, 6-pole 1 4DN 008 768-191
12 V, 6-pole 99 4DN 008 768-197

Flashing frequency* Bright-light time*


90 ± 30 per minute 52.5 ± 22.5 %
Voltage range: 10.8 to15 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


12 V, 6-pole 250 4DN 996 173-017

* At room temperature and test voltage / ** Packaging unit


FLASHER UNITS | 35
Flasher unit 12 V/24 V, with bracket/without bracket

12 / 24 V

Flashing frequency* Bright-light time*


90 ± 15 per minute 37.5 ± 5.5 %
Voltage range: 10 to 32 V, Temperature range: -20 to +70°C, Bracket: Yes

Description VPE** Part number


12 / 24 V, 6-pole 1 4DZ 004 019-021

12 V

Flashing frequency* Bright-light time*


87.5 ± 17.5 per minute 52.5 ± 7.5 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: no

Description VPE** Part number


12 V, 7-pole 1 4DB 006 716-041

Flashing frequency* Bright-light time*


– 3 times / switch
Voltage range: 9 to 15 V, temperature range: -40 to +70 °C,
bracket: no

Description VPE** Part number


12 V, 5-pole 1 4LZ 003 750-401

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 10 to 15 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE** Part number


12 V, 3-pole, for motorbikes 250 4DB 003 750-707

24 V

Flashing frequency* Bright-light time*


90 ± 30 per minute 50 ± 20 %
Voltage range: 22 to 30 V, Temperature range: -30 to +70°C, Bracket: Yes

Description VPE** Part number


24 V, 11-pole 1 4DZ 002 834-162

* At room temperature and test voltage / **Packaging unit


36 | FLASHER UNITS
Flasher Unit 12 V, without bracket

Flashing frequency* Bright-light time*


90 ± 30 per minute 50 ± 5 %
Voltage range: 10 to 15 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE** Part number


12 V, 3-pole 1 4DB 003 750-711
12 V, 3-pole 150 4DB 003 750-717

Flashing frequency* Bright-light time*


87 ± 18 per minute 50 ± 3 %
Voltage range: 10 to 15 V, Temperature range: -30 to +60°C, Bracket: No

Description VPE** Part number


12 V, 5-pole, 31 + C2 on top of housing 1 4DM 005 698-021

Flashing frequency* Bright-light time*


87.5 ± 12.5 per minute 50 ± 3 %
Voltage range: 10 to 15 V, Temperature range: -40 to +70°C, Bracket: No

Description VPE** Part number


12 V, 4-pole 1 4DB 007 218-001

Flashing frequency* Bright-light time*


90 ± 15 per minute 50 ± 5 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: no

Description VPE** Part number


12 V, 6-pole 1 4DN 008 768-101

Flashing frequency* Bright-light time*


100 ± 6 per minute 50 ± 5 %
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: no

Description VPE** Part number


12 V, 7-pole 256 4DB 933 825-007

* At room temperature and test voltage / ** Packaging unit


FLASHER UNITS | 37
Flasher Unit 24 V, with bracket

Flashing frequency* Bright-light time*


90 ± 15 per minute 50 ± 8 %
Voltage range: 18 to 32 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


24 V, 3-pole, universal, pulse
1 4AZ 001 879-051***
generator, without failure control

Flashing frequency* Bright-light time*


87.5 ± 12.5 per minute 48 ± 8 %
Voltage range: 21 to 31 V, Temperature range: -25 to +55°C, Bracket: Yes

Description VPE** Part number


24 V, 5-pole 1 4DM 003 474-001
24 V, 5-pole 90 4DM 003 474-007

Flashing frequency* Bright-light time*


87.5 ± 12.5 per minute 48 ± 8 %
Voltage range: 21 to 31 V, Temperature range: -25 to +55°C, Bracket: Yes

Description VPE** Part number


24 V, 5-pole 126 4DM 003 474-017

Flashing frequency* Bright-light time*


90 ± 15 per minute 46.5 ± 8.5 %
Voltage range: 20 to 32 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


24 V, 4-pole, universal, pulse
1 4AZ 003 787-071**
generator, without failure control

Flashing frequency* Bright-light time*


90 ± 15 per minute 53.5 ± 8.5 %
Voltage range: 21.6 to 30 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


24 V, 6-pole 1 4DW 003 944-071

* At room temperature and test voltage / ** Packaging unit / *** not permitted according to StVZO
38 | FLASHER UNITS
Flasher unit 24 V, with bracket/without bracket

Flashing frequency* Bright-light time*


90 ± 15 per minute 48.5 ± 8.5 %
Voltage range: 21.6 to 30 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


24 V, 6-pole 1 4DM 003 944-091

Flashing frequency* Bright-light time*


90 ± 20 per minute 53.5 ± 8.5 %
Voltage range: 21.6 to 30 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


24 V, 6-pole 1 4DW 003 944-105

Flashing frequency* Bright-light time*


85 ± 15 per minute 50 ± 5 %
Voltage range: 20 to 30 V, Temperature range: -20 to +60°C, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4DB 009 123-041

Flashing frequency* Bright-light time*


87.5 ± 12.5 per minute 50 ± 3 %
Voltage range: 20 to 30 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE** Part number


24 V, 3-pole 1 4DB 003 675-011

Flashing frequency* Bright-light time*


90 ± 15 per minute 48.5 ± 8.5 %
Voltage range: 21.6 to 30 V, temperature range: -40 to +85 °C,
bracket: no

Description VPE** Part number


24 V, 6-pole 1 4DM 003 944-081

* At room temperature and test voltage / ** Packaging unit


FLASHER UNITS | 39
Flasher Unit 24 V, without bracket

Flashing frequency* Bright-light time*


95 ± 20 per minute 50 ± 10 %
Voltage range: 20 to 30 V, Temperature range: -30 to +70°C, Bracket: No

Description VPE** Part number


24 V, 4-pole, silent 1 4DW 004 513-021

Flashing frequency* Bright-light time*


95 ± 20 per minute 50 ± 10 %
Voltage range: 20 to 30 V, Temperature range: -30 to +70°C, Bracket: No

Description VPE** Part number


24 V, 4-pole, silent 1 4DW 004 513-031

Flashing frequency* Bright-light time*


90 ± 15 per minute 48.5 ± 8.5 %
Voltage range: 20 to 30 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE** Part number


24 V, 4-pole 1 4DM 004 639-061
24 V, 4-pole 180 4DM 004 639-067

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 21 to 28 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE** Part number


24 V, 6-pole 162 4DM 006 475-087

Flashing frequency* Bright-light time*


90 ± 25 per minute 52 ± 8 %
Voltage range: 22 to 30 V, Temperature range: -30 to +70°C, Bracket: No

Description VPE** Part number


24 V, 16-pole 1 4DN 007 431-201

* At room temperature and test voltage / ** Packaging unit


40 | FLASHER UNITS
LED flasher unit 12 V / 24 V / 9 - 33 V

12 V

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 10 to 15 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


12 V, 5-pole 1 4DN 009 492-101

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 10 to 15 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


12 V, 4-pole 1 4DW 009 492-111

24 V

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 18 to 32 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4DM 009 492-001

Flashing frequency* Bright-light time*


90 ± 30 per minute 57.5 ± 17.5 %
Voltage range: 18 to 32 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE** Part number


24 V, 4-pole 1 4DW 009 492-011

9 – 33 V

Flashing frequency* Bright-light time*


60 – 120 per minute 50 ± 10 %
Voltage range: 9 to 33 V, temperature range: -40 to +85 °C,
bracket: no

Description VPE** Part number


9 – 33 V, 3-pole 1 4JZ 177 846-001
9 – 33 V, 3-pole 24 4JZ 177 846-007

* At room temperature and test voltage / ** Packaging unit


FLASHER UNITS | 41
LED lighting: Failure control and electrical connection

LED lighting: Failure control and electrical connection

In the ECE R48 area of application, it is necessary by law to HELLA recommends, as the best solution, detecting the
ensure failure control of LED lamps/LED headlamps in the electrical pulse directly in the car manufacturer's vehicle
vehicle's electrical system using suitable measures. The driver electrical system. It is merely necessary to integrate the check
must be made aware of the failure visually or acoustically in according to ISO 13207-1. This means that you no longer have
the vehicle. to rely on interim solutions and use direction indicator control
units.

Functional diagram

Bulb
LED
Output (W)

The flasher unit or the light control unit checks the output after 100 -130 ms for
an amplitude of approx. 21 W. The measurement is performed at this point.

LED and bulb have the same current consumption at this time, so a failure can be
clearly detected.

Single pulse

Representation of the power consumption of a bulb and of an LED lamp with integrated pulse Time (t)

42 | FLASHER UNITS
LED lighting: Failure control and electrical connection

All HELLA LED direction indicators with integrated electronics In the event of a defect in the lamp, which can occur even if a
for failure control run checks on themselves and generate a single LED fails, the above-mentioned impulse is not generated.
single pulse. This pulse is evaluated by the electronic ballasts. The ballasts switch off the bulb simulation and the flasher unit
The ballasts simulate a 21 W bulb. This makes operation with reports the defect to the driver. By measuring the lamp current
conventional flasher units possible. during the time window of 10 ms, it is possible to directly
compare the HELLA LED lamp and a bulb version.

If the vehicle manufacturer does not provide direction indicator failure control via the vehicle electrical system, HELLA
offers the following solutions:

HELLA provides electronic ballasts that make it possible to display the direction indicator failure for various vehicle assemblies and
modifications. This is necessary if the vehicle manufacturer does not guarantee direction indicator failure control via the vehicle's
electrical system:

ISO 13207-compliant LED lamps and LED flasher units


LED flasher unit: towing vehicle

Simulation devices for cold check in switched-off state


Simulation device for cold check

LED lamp control units for function monitoring


LED lamp control unit

FLASHER UNITS | 43
The right solution for your vehicle electronics

ISO 13207-1 SOLUTION

RETROFITTING/
EQUIPING Start Is a direction indicator relay installed in the vehicle? Yes
THE VEHICLE

No Switch on vehicle ignition and remove the bulb of a direction indicator lamp without
pressing the direction indicator switch.

A flasher unit failure is shown. Yes

No Press the direction indicator switch

A flasher unit failure is shown. Yes

No Vehicle not ECE-compliant

RETROFITTING/EQUIPPING TRAILERS

Solution 1:
Light control unit with integrated check Solution 2:
of the failure pulse in accordance with LED flasher unit
ISO 13207-1

12 V 12 V 24 V
Vehicle manufacturers' light control units are able to check the Operating voltage 10 – 15 V 10.5 – 16 V 32 V
failure pulse in a standardised and unified manner in accordance
Operating temperature -40 to +85°C -40 to +85°C -40 to +85 °C
with ISO 13207-1.
Protection class IP 53 IP 53 IP 53
Therefore interim solutions 1 - 3 will not be necessary since (contacts (contacts (contacts underneath)
communication takes place directly with the direction indicator underneath) underneath)
lamps. HELLA recommends this solution.
LED flasher unit 3+1 – 3+1
(Since trailers do not currently have their own vehicle electrical 3 direction indicators on the 4DW 009 492-111 – 4DW 009 492-011
system, this solution must be integrated in the towing vehicle.) vehicle / towing vehicle
1 direction indicator lamp on
an optional trailer

LED flasher unit 2+1+1 2+1


2 direction indicator lamps on 4DN 009 492-101 4DM 009 492-001
the vehicle/towing vehicle 1 direction indicator
1 direction indicator on on
optional trailers a max. of 2 optional
trailers
44 | FLASHER UNITS
The right solution for your vehicle electronics

2BA 013 334-021


Solution 1:
By means of monitoring in compliance with ISO 13207-1 in the
vehicle manufacturer's vehicle electrical system.

Light control unit already integrated in the vehicle by the manufacturer.

2BA 011 172-031


Solution 2:
Replacement of the existing flasher unit by an
LED flasher unit from HELLA with ISO pulse.

One flasher unit is required per vehicle. Any possible combination of bulbs and HELLA LED
direction indicators is permitted: from a full package with bulbs through mixed versions right
up to a full package with LED lights. Bulbs or HELLA LED direction indicator lamps are also
permitted on trailers. 2SD 013 155-001

Failure control
Solution 3:
Using simulation device for cold check.

2VP 340 960-011


One simulation device is required per LED lamp.

Solution 4: 2VD 012 381-...


Using LED lamp control unit from HELLA with ISO pulse.

Two LED direction indicators per vehicle can be monitored with one simulation device (only one
simulation device can be used per vehicle).

2SD 013 342-121

Solution 4:
Using LED lamp control unit from HELLA with ISO pulse.

Solution 4:
Solution 3: LED lamp control unit
Simulation device for cold check Universal trailer solution, truck-independent, hazard warning
signal mode must be taken into consideration separately

12 V 24 V Basic / Premium
Operating voltage 10 – 15 V 18 – 32 V Operating temperature -40 to +50°C
Rated current 1.5 A 1.5 A Protection class IP 6K9K
Operating temperature -40 to +85°C -40 to +85 °C Basic control unit
Protection class IP 54 IP 54 12 V 5DS 227 488-001*
(contacts underneath) (contacts underneath)
24 V 5DS 227 488-101*

Simulation device Premium control unit


for cold check 5DS 009 602-011 5DS 009 602-001 12 V (1 stop light channel) 5DS 227 489-001*
12 V (2 stop light channel) 5DS 227 489-011*
24 V (1 stop light channel) 5DS 227 489-101*
* The LED control unit does not generate a load supplement in the event of a
hazard warning light flashing. This must also be taken into account.

FLASHER UNITS | 45
Explanation and uses

Key components of a wash/wipe interval control unit

Key

Blade terminal made of E-Cu with tin-plated surface

Base plate

Capacitor

PCB relay

SMD components (resistors, diodes etc.)

46 | WIPE/WASH INTERVAL CONTROL UNITS


Explanation and uses

Functional principle

The wash/wipe interval control unit essentially comprises a pulse generator with a fixed or variable pulse/
pause ratio. Every pulse with which the wipe/wash motor is controlled via a relay causes a one-off back-
and-forth movement of the windshield wipers. Depending on the design, the length of the wipe pause is
4 s to X s.

The WWI control unit comprises the following:


➔ PCB with electronic components, blade terminals and a PCB relay
➔ Synthetic material housing, sometimes with holder

Similarly to flasher units, the timer is designed as an astable multivibrator in the wipe/wash interval control
unit. A failure control stage as required by the flasher system is not needed for the WWI control unit.

HELLA also offers headlamp cleaning equipment that sprays cleaning fluid onto the headlamp glazing at a
high pressure. Depending on the variant, the length of the spray varies between 0.4 s and 0.8 s.

Rated voltage

➔ 12 V: for passenger cars, agricultural and construction machinery etc.


➔ 24 V: for commercial vehicles, buses, municipal vehicles etc.

Rated load, rated switching current

➔ 3.5 A to 10 A, depending on vehicle type


A

Contacts and connector configurations

Wash/wipe interval control units Headlight cleaning system control unit


I Intermittent wiping (input) P Water pump (output)
S, 53 M Wiper motor field winding S Actuating switch (input)
(output) 30 Load current +, terminal 15 (input)
T, 86 Wash button (input) 31 Ground
15 Battery +, switched (input) 56 Light (input)
31 Ground
31b, 53S Wiper motor cam switch/
park position/limit switch
(input)

WIPE/WASH INTERVAL CONTROL UNITS | 47


Wash-wipe control unit 12 V

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 10 A
5 ± 1 s pause time***
Voltage range: 9 to 16 V, temperature range: -30 to +70 °C,
bracket: yes

Description VPE** Part number


12 V, 6-pole 1 5WG 002 450-111

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 3.5 A
5 ± 1 s pause time***
Voltage range: 10.6 to 15 V, Temperature range: -25 to +70°C,
Bracket: Yes

Description VPE** Part number


12 V, 6-pole 1 5WG 002 450-311
12 V, 6-pole 100 5WG 002 450-317

Function times Load current


5.3 s release delay*
0.5 s turn-on delay*** max. 12 A
1.3 - 22.5 s pause time***
Voltage range: 9 to 15 V, temperature range: -40 to +70 °C,
bracket: no

Description VPE** Part number


12 V, 6-pole 1 5WG 002 450-321

Function times Load current


6 ± 1 s release delay*
1 s turn-on delay*** max. 5 A
15 s pause time***
Voltage range: 10 to 16 V, Temperature range: -30 to +80°C, Bracket: No

Description VPE** Part number


12 V, 6-pole 1 5WG 003 620-091
12 V, 6-pole 100 5WG 003 620-097

Function times Load current


3.9 ± 1 s release delay*
0.8 to 0.4 s turn-on delay*** max. 20 A
6.5 ± 1.5 s pause time***
Voltage range: 10 to 15 V, Temperature range: -20 to +60°C, Bracket: No

Description VPE** Part number


12 V, 6-pole 1 5WG 996 165-001

* Wipe/wash mode / ** Packaging unit / *** Interval mode


48 | WIPE/WASH INTERVAL CONTROL UNITS
Wash-wipe control unit 24 V

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 10 A
5 ± 1 s pause time***
Voltage range: 21 to 30 V, Temperature range: -30 to +70°C, Bracket: Yes

Description VPE** Part number


24 V, 6-pole 1 5WG 002 450-121

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 3.5 A
5 ± 1 s pause time***
Voltage range: 21.2 to 30 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


24 V, 6-pole 50 5WG 002 450-287

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 3.5 A
5 ± 1 s pause time***
Voltage range: 21.2 to 30 V, Temperature range: -40 to +85°C,
Bracket: Yes

Description VPE** Part number


24 V, 6-pole 1 5WG 002 450-291
24 V, 6-pole 100 5WG 002 450-297

Function times Load current


4 ± 1 s release delay*
1 s turn-on delay*** max. 3.5 A
5 ± 1 s pause time***
Voltage range: 21.2 to 30 V, Temperature range: -40 to +85°C,
Bracket: No

Description VPE** Part number


24 V, 6-pole 1 5WG 002 450-301
24 V, 6-pole 140 5DW 002 450-307

* Wipe/wash mode / ** Packaging unit / *** Interval mode


WIPE/WASH INTERVAL CONTROL UNITS | 49
Headlamp cleaning system 12 V / 24 V

12 V

Duty time Output


0.8 ± 0.04 s
Voltage range: 9 to 15 V, Temperature range: -40 to +90°C

Description VPE* Part number


12 V, 5-pole 1 5WD 005 674-131

24 V

Duty time Output


0.43± 0.02 s
Voltage range: 18 to 30 V, Temperature range: -40 to +90°C

Description VPE* Part number


24 V, 5-pole 1 5WD 003 547-071

Duty time Output


0.8 ± 0.04 s
Voltage range: 18 to 30 V, Temperature range: -40 to +90°C

Description VPE* Part number


24 V, 5-pole 1 5WD 005 674-141
24 V, 5-pole 12 5WD 005 674-147

* Packaging unit
50 | WIPE/WASH INTERVAL CONTROL UNITS
Wipe-wash interval switch 12 V / 24 V

12 V

Function times Load current


Clearing time control 1:
ti = 0.8 ± 0.4 s
max. 15 A
Clearing time control 2:
tp is variable (max. 20 ± 8 s)
Voltage range: 9 to 16 V, temperature range: -40 to +85 °C,
bracket: yes

Description VPE* Part number


12 V, 5-pole 1 5WA 001 871-061

24 V

Function times Load current


Clearing time control 1:
ti = 0.8 ± 0.4 s
max. 15 A
Clearing time control 2:
tp is variable (max. 20 ± 8 s)
Voltage range: 18 to 30 V, Temperature range: -40 to +85°C, Bracket: Yes

Description VPE* Part number


24 V, 5-pole 1 5WA 001 871-071

* Packaging unit
WIPE/WASH INTERVAL CONTROL UNITS | 51
Explanation and uses

Key components of a time relay

Key

Blade terminal made of E-Cu with tin-plated surface

Base plate

Potentiometer (for fine adjustment of delay time)

DIP switch (for setting the time base)

PCB relay

52 | TIME CONTROL UNITS


Explanation and uses

Functional principle

A time relay is a combination of an electromechanical output relay and a control circuit.

The time relay is available in two variants:


➔ Pick-up delay: the control circuit is activated by applying a voltage to the device input. Depending on the
set time, the relay is then switched on with a delay. After deactivating the input, the relay voltage drops
immediately.
➔ Drop-off delay: the relay is switched on immediately by applying a voltage to the input of the
monovibrator. After deactivating the input, the relay voltage drops after a predetermined time.

HELLA also supplies time relays with neither pick-up nor drop-off delay. In this case, the output is activated
or switched on for a specific period of time.

The delay or turn-on time can be adjusted with a DIP switch and fine-tuned with a potentiometer.

If a more powerful relay is used, higher current strengths or different load types – e.g. inductive, capacitive /
lamps – can be easily activated.

Rated voltage

➔ 12 V: for passenger cars, agricultural and construction machinery etc.


➔ 24 V: for commercial vehicles, buses, municipal vehicles, etc.

Rated load, rated switching current

➔ Up to 20 A, make contact
A ➔ Up to 10 A, break contact

Contacts and connector configurations

The connections of the relays are each labelled with numbers. The corresponding assignment is enclosed.

HL Handbrake control (input)


HK Handbrake contact (input)
L, 87 Load current, make contact (output)
N Emergency-off switch (input)
S, 15 Actuating switch (input)
SK Grounding contact (input)
30 Load current +, terminal 15 (input)
31 Ground
87a Load current, break contact (output)

TIME CONTROL UNITS | 53


Time Control Unit 12 V

Duty time Output Load current


2± 0.7 s max. 0.31 A
Voltage range: 10 to 15 V, Temperature range: -10 to +60°C, Bracket: No

Description VPE* Part number


12 V, 2-pole, with turn-off delay 250 5HE 003 724-027

Duty time Output Load current


25 ± 5 s max. 10 A
Voltage range: 10 to 15 V, Temperature range: -20 to +85°C, Bracket: No

Description VPE* Part number


12 V, 4-pole 1 5HE 004 911-037

Duty time Output Load current


5± 1.5 s max. 10 A
Voltage range: 9 to 16 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE* Part number


12 V, 5-pole 100 5HE 006 207-027

Duty time Output Load current


0 to 900 ± 90 s min. 10 A, max. 20 A
Voltage range: 9 to 16 V, Temperature range: -25 to +80°C, Bracket: Yes

Description VPE* Part number


12 V, 5-pole, with turn-off delay 1 5HE 996 152-131

Duty time Output Load current


0 to 900 ± 90 s min. 10 A, max. 20 A
Voltage range: 9 to 16 V, Temperature range: -25 to +80°C, Bracket: Yes

Description VPE* Part number


12 V, 5-pole, with turn-on delay 1 5HE 996 152-151

* Packaging unit
54 | TIME CONTROL UNITS
Time Control Unit 24 V

Duty time Output Load current


1.5± 0.5 s max. 3 A
Voltage range: 18 to 32 V, Temperature range: -40 to +85°C, Bracket: No

Description VPE* Part number


24 V, 6-pole, with turn-on delay 1 5HE 004 236-017

Duty time Output Load current


10± 2.5 s max. 7.5 A
Voltage range: 20 to 32 V, Temperature range: -20 to +70°C, Bracket: No

Description VPE* Part number


24 V, 5-pole 180 5HE 005 922-017

Duty time Output Load current


0 to 900 ± 90 s min. 10 A, max. 20 A
Voltage range: 18 to 32 V, Temperature range: -25 to +80°C, Bracket: Yes

Description VPE* Part number


24 V, 5-pole, with turn-off delay 1 5HE 996 152-141

Duty time Output Load current


0 to 900 ± 90 s min. 10 A, max. 20 A
Voltage range: 18 to 32 V, Temperature range: -25 to +80°C, Bracket: Yes

Description VPE* Part number


24 V, 5-pole, with turn-on delay 1 5HE 996 152-161

Duty time Output Load current


5± 0.5 s min. 10 A, max. 20 A
Voltage range: 18 to 32 V, Temperature range: -25 to +80°C, Bracket: Yes

Description VPE* Part number


24 V, 5-pole, with turn-off delay 200 5HE 996 152-177

* Packaging unit
TIME CONTROL UNITS | 55
Overview

Product photo Product designation Available accessories Part number


VPE*

Female connector housing, 5-pole Blade terminal sleeves: 8JA 715 606-001
8KW 744 819-003, 10 pieces
8KW 701 235-…,
8KW 744 820-003

Female connector housing, 5-pole Blade terminal sleeve: 8JA 717 291-007
8KW 719 874-007 100 pieces

Female connector housing, 5-pin, Blade terminal sleeves: 8JD 733 767-107
mountable side by side 8KW 744 819-003, 5 pieces
8KW 701 235-…,
8KW 744 820-003,
8KW 733 815-003

Female connector housing, 5-pole Pin contacts already equipped 8JD 733 962-001
5 pieces

Female connector housing, 5-pole With pre-fitted cable assembly 8JD 745 801-001
1 pieces

Female connector housing, 5-pole Blade terminal sleeves: 8JD 745 801-011
8KW 863 904-003, 1 pieces
8KW 863 904-013

* Packaging unit
56 | ACCESSORIES
Overview

Product photo Product designation Available accessories Part number


VPE*

Female connector housing, 5-pole Flat receptacles are already assembled, therefore no 8JD 733 963-001
accessories are required. 5 pieces

Cable sachet housing, 9-pin, Blade terminal sleeves: 8JA 003 526-107
mountable side by side 8KW 744 819-003, 5 pieces
8KW 701 235-…,
8KW 744 820-003 8JA 003 526-108
50 pieces

Cable sachet housing, 9-pin, Blade terminal sleeves: 8JA 183 161-107
mountable side by side 8KW 744 819-003, 5 pieces
8KW 701 235-…,
8KW 744 820-003,
8KW 744 822-003

* Packaging unit
ACCESSORIES | 57
HELLA GmbH & Co. KGaA
Rixbecker Straße 75
59552 Lippstadt, Germany
Tel.: +49 2941 38-0
Fax: +49 2941 38-7133
Internet: www.hella.com

© HELLA GmbH & Co. KGaA, Lippstadt


J01716/10.20
Subject to technical and price modifications.

www.hella.com/soe-electronics

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