L100 / L150 / 154 / L170 / L174 Series

Service Manual Rev.0

1 2 3 4 5 6 7 8

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 Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality. Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this Copyright
manual, Canon will release technical information as the need arises. In the event of major This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual. consent of Canon Inc.

© CANON INC. 2011

Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.

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 Explanation of Symbols
The following symbols are used throughout this Service Manual. The following rules apply throughout this Service Manual:

Symbols Explanation Symbols Explanation 1. Each chapter contains sections explaining the purpose of specific functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
Check. Remove the claw. In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front
door, and closing the delivery unit door, which results in supplying the machine with power.
Check visually. Insert the claw.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High",
while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to
circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on
Check the noise. Use the bundled part.
when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the field. Therefore, the operations of the microprocessors used in the machines are not
Disconnect the connector. Push the part. discussed: they are explained in terms of from sensors to the input of the DC controller
PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product
Connect the connector. Plug the power cable. improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Remove the cable/wire Manual and all relevant Service Information bulletins and be able to identify and isolate faults
from the cable guide or wire Turn on the power. in the machine.
saddle.

Set the cable/wire to the

cable guide or wire saddle.

Remove the screw.

Tighten the screw.

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 Contents
Cross Sectional View-------------------------------------------------------------- 1-9
Operation Panel (L100 / L170 / L174)----------------------------------------- 1-9
Operation Panel (L150 / L150 CHN / L150 KOR / L154)----------------1-10

2 Technical Overview
0 Safety Precautions Basic Configuration------------------------------------------------------------2-2
CDRH Provisions--------------------------------------------------------------0-6 Configuration function------------------------------------------------------------- 2-2
Laser Safety---------------------------------------------------------------------0-6 Basic Sequence--------------------------------------------------------------------- 2-2
About Laser Beams---------------------------------------------------------------- 0-6 Basic Sequence of Operation------------------------------------------------------------ 2-2
Handling Laser Scanner Unit---------------------------------------------------- 0-6 Print Sequence------------------------------------------------------------------------------- 2-3
Toner Safety---------------------------------------------------------------------0-7 Power-On Sequence----------------------------------------------------------------------- 2-4
About Toner-------------------------------------------------------------------------- 0-7 Controller System--------------------------------------------------------------2-5
Handling Adhered Toner---------------------------------------------------------- 0-7 Main Controller---------------------------------------------------------------------- 2-5
Notes on Handling Lithium Battery----------------------------------------0-7 Overview--------------------------------------------------------------------------------------- 2-5
Notes on Assembly/Disassembly------------------------------------------0-7 Engine Controller------------------------------------------------------------------- 2-5
General description------------------------------------------------------------------------- 2-5
1 Product Overview Power Supply------------------------------------------------------------------------ 2-6
Power Supply--------------------------------------------------------------------------------- 2-6
Product Lineup------------------------------------------------------------------1-2
Protective Functions------------------------------------------------------------------------ 2-6
Host Machine------------------------------------------------------------------------ 1-2
Service Tasks------------------------------------------------------------------------ 2-7
L100 / L170 / L174-------------------------------------------------------------------------- 1-2
At parts replacement------------------------------------------------------------------------ 2-7
L150--------------------------------------------------------------------------------------------- 1-2
Maintenance---------------------------------------------------------------------------------- 2-7
L150 CHN / L150 KOR / L154------------------------------------------------------------ 1-2
Notes on service tasks--------------------------------------------------------------------- 2-7
Product Features---------------------------------------------------------------1-2
Original Exposure System---------------------------------------------------2-8
Product Features-------------------------------------------------------------------- 1-2
Overview------------------------------------------------------------------------------ 2-8
Specifications-------------------------------------------------------------------1-3
Major Components----------------------------------------------------------------- 2-8
Product Specifications------------------------------------------------------------- 1-3
Various Control------------------------------------------------------------------------------- 2-8
ADF Specifications----------------------------------------------------------------- 1-3
Detecting Jam----------------------------------------------------------------------- 2-9
FAX Specifications ----------------------------------------------------------------- 1-4 Jam Detection Outline---------------------------------------------------------------------- 2-9
Parts Name----------------------------------------------------------------------1-4 Service Tasks------------------------------------------------------------------------ 2-9
External View------------------------------------------------------------------------ 1-4 At parts replacement------------------------------------------------------------------------ 2-9
Front side of the machine (L100 / L170 / L174)-------------------------------------- 1-4 Maintenance---------------------------------------------------------------------------------- 2-9
Rear side of the machine (L100 / L170 / L174)-------------------------------------- 1-5 Notes on service tasks--------------------------------------------------------------------- 2-9
Front side of the machine (L150)-------------------------------------------------------- 1-6
Laser Exposure System---------------------------------------------------- 2-10
Rear side of the machine (L150)-------------------------------------------------------- 1-7
Overview-----------------------------------------------------------------------------2-10
Front side of the machine (L150 CHN / L150 KOR / L154)----------------------- 1-7
Overview--------------------------------------------------------------------------------------2-10
Rear side of the machine (L150 CHN / L150 KOR / L154)----------------------- 1-8
Controlling the Laser Activation Timing--------------------------------------- 2-11

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 Laser ON/OFF Control-------------------------------------------------------------------- 2-11 Various Control Mechanisms---------------------------------------------------2-21
Horizontal Sync Control------------------------------------------------------------------- 2-11 Fixing Temperature Control--------------------------------------------------------------2-21
Laser Control------------------------------------------------------------------------2-12 Protective Functions-----------------------------------------------------------------------2-21
Auto Power Control (APC)---------------------------------------------------------------2-12 Other Functions--------------------------------------------------------------------2-23
Laser Scanner Motor Control---------------------------------------------------2-12 Throughput Down Control----------------------------------------------------------------2-23
Overview--------------------------------------------------------------------------------------2-12 Service Tasks-----------------------------------------------------------------------2-24
Scanner Motor Fault Detection----------------------------------------------------------2-13 At parts replacement-----------------------------------------------------------------------2-24
Service Tasks-----------------------------------------------------------------------2-13 Maintenance---------------------------------------------------------------------------------2-24
At parts replacement-----------------------------------------------------------------------2-13 Notes on service tasks--------------------------------------------------------------------2-24
Maintenance---------------------------------------------------------------------------------2-13 Pickup Feed System-------------------------------------------------------- 2-25
Notes on service tasks--------------------------------------------------------------------2-13 Overview-----------------------------------------------------------------------------2-25
Image Formation System-------------------------------------------------- 2-14 Overview--------------------------------------------------------------------------------------2-25
Overview/Configuration----------------------------------------------------------2-14 Detecting Jams---------------------------------------------------------------------2-26
Overview--------------------------------------------------------------------------------------2-14 Jam Detection Outline---------------------------------------------------------------------2-26
Print Process---------------------------------------------------------------------------------2-14 Delay Jam------------------------------------------------------------------------------------2-26
Static Latent Image Formation Block--------------------------------------------------2-15 Stationary Jam------------------------------------------------------------------------------2-28
Development Block------------------------------------------------------------------------2-15 Other Jams-----------------------------------------------------------------------------------2-28
Transfer Block-------------------------------------------------------------------------------2-16 Service Tasks-----------------------------------------------------------------------2-29
Fixing Block----------------------------------------------------------------------------------2-16 At parts replacement-----------------------------------------------------------------------2-29
Drum Cleaning Block----------------------------------------------------------------------2-16 Maintenance---------------------------------------------------------------------------------2-29
High-Voltage Control--------------------------------------------------------------2-17 Notes on service tasks--------------------------------------------------------------------2-29
Overview--------------------------------------------------------------------------------------2-17
Generating Primary Charging Bias-----------------------------------------------------2-17 3 Periodical Services
Generating Developing Bias-------------------------------------------------------------2-17
Periodically Replaced Parts-------------------------------------------------3-2
Generating Transfer Bias-----------------------------------------------------------------2-17
Periodically Replaced Parts------------------------------------------------------ 3-2
Toner Cartridge---------------------------------------------------------------------2-18
Consumables-------------------------------------------------------------------3-2
Toner Level Detection---------------------------------------------------------------------2-18
Consumables------------------------------------------------------------------------ 3-2
Specification of Toner level display-----------------------------------------------------2-18
Operation when toner level is Low/Nearly Out--------------------------------------2-18 Periodical Service--------------------------------------------------------------3-2
Toner Cartridge Absence/Presence Detection--------------------------------------2-19 Scheduled Servicing--------------------------------------------------------------- 3-2
Service Tasks-----------------------------------------------------------------------2-19 Cleaning--------------------------------------------------------------------------3-2
At parts replacement-----------------------------------------------------------------------2-19
Maintenance---------------------------------------------------------------------------------2-19 4 Disassembly/Assembly
Notes on service tasks--------------------------------------------------------------------2-19 PREFACE------------------------------------------------------------------------4-2
Fixing System----------------------------------------------------------------- 2-20 Outline--------------------------------------------------------------------------------- 4-2
Overview/Configuration----------------------------------------------------------2-20 List Of Parts---------------------------------------------------------------------4-3
Overview--------------------------------------------------------------------------------------2-20 External View------------------------------------------------------------------------ 4-3
Main Parts of Fixing assembly----------------------------------------------------------2-20 Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)---------------- 4-3

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 Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)----------------- 4-4 Preparation-----------------------------------------------------------------------------------4-24
Front Side (L150 EUR/L150 AUS)------------------------------------------------------ 4-4 Procedure-------------------------------------------------------------------------------------4-24
Rear Side (L150 EUR/L150 AUS)------------------------------------------------------- 4-5 Removing the ADF Left Upper Cover
Front Side (L150 CHN/L150 KOR/L154)---------------------------------------------- 4-6 (L150 EUR/L150 AUS)-----------------------------------------------------------4-26
Rear Side (L150 CHN/L150 KOR/L154)----------------------------------------------- 4-7 Procedure-------------------------------------------------------------------------------------4-26
List of Main Unit--------------------------------------------------------------------- 4-7 Removing the Left Cover--------------------------------------------------------4-27
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)------------------ 4-7 Procedure-------------------------------------------------------------------------------------4-27
ADF Unit (L150 EUR/L150 AUS)-------------------------------------------------------- 4-8 Removing the Right Cover------------------------------------------------------4-28
ADF Unit (L150 CHN/L150 KOR/L154)------------------------------------------------ 4-8 Procedure-------------------------------------------------------------------------------------4-28
Printer Unit------------------------------------------------------------------------------------ 4-9 Removing the Front Cover Unit------------------------------------------------4-29
Electrical Components------------------------------------------------------------- 4-9 Preparation-----------------------------------------------------------------------------------4-29
ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)------------------ 4-9 Procedure-------------------------------------------------------------------------------------4-29
ADF Unit (L150 EUR/L150 AUS)-------------------------------------------------------4-10 Removing the Rear Cover-------------------------------------------------------4-29
Motor-------------------------------------------------------------------------------------------4-10 Preparation-----------------------------------------------------------------------------------4-29
Solenoid--------------------------------------------------------------------------------------- 4-11 Procedure-------------------------------------------------------------------------------------4-29
Sensor----------------------------------------------------------------------------------------- 4-11
Removing the Upper Cover-----------------------------------------------------4-30
Switch/Speaker------------------------------------------------------------------------------4-12
Preparation-----------------------------------------------------------------------------------4-30
Heater/Thermistor/Thermoswitch/------------------------------------------------------4-12
Procedure-------------------------------------------------------------------------------------4-30
PCB--------------------------------------------------------------------------------------------4-13
Controller System------------------------------------------------------------ 4-33
List of Connectors------------------------------------------------------------ 4-14 Layout Drawing---------------------------------------------------------------------4-33
ADF Unit-----------------------------------------------------------------------------4-14
Removing the Operation Panel Unit------------------------------------------4-34
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)------------------------------4-14
Procedure-------------------------------------------------------------------------------------4-34
(L150 EUR/L150 AUS)--------------------------------------------------------------------4-15
Removing the Drive Belt---------------------------------------------------------4-34
Printer Unit---------------------------------------------------------------------------4-16
Preparation-----------------------------------------------------------------------------------4-34
External Cover---------------------------------------------------------------- 4-18 Procedure-------------------------------------------------------------------------------------4-34
Layout Drawing---------------------------------------------------------------------4-18
Removing the Main Motor-------------------------------------------------------4-36
Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)---------------4-18
Preparation-----------------------------------------------------------------------------------4-36
Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)----------------4-19
Procedure-------------------------------------------------------------------------------------4-36
Front Side (L150 EUR/L150 AUS)-----------------------------------------------------4-19
Removing the Main Controller PCB-------------------------------------------4-39
Rear Side (L150 EUR/L150 AUS)------------------------------------------------------4-20
Before Replacing the Main Controller PCB------------------------------------------4-39
Front Side (L150 CHN/L150 KOR/L154)---------------------------------------------4-21
Preparation-----------------------------------------------------------------------------------4-39
Rear Side (L150 CHN/L150 KOR/L154)----------------------------------------------4-22
Procedure-------------------------------------------------------------------------------------4-39
Removing the ADF Left Cover--------------------------------------------------4-23
After Replacing the Main Controller PCB---------------------------------------------4-40
Procedure-------------------------------------------------------------------------------------4-23
Removing the Engine Controller PCB----------------------------------------4-40
Removing the ADF Right Cover------------------------------------------------4-23
Preparation-----------------------------------------------------------------------------------4-40
Procedure-------------------------------------------------------------------------------------4-23
Procedure-------------------------------------------------------------------------------------4-40
Removing the Handset Base Unit
Removing the Communication PCB Unit------------------------------------4-44
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)---------------------4-24

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 Preparation-----------------------------------------------------------------------------------4-44 Removing the ADF Upper Unit and ADF Lower Unit
Procedure-------------------------------------------------------------------------------------4-44 (L150 EUR/L150 AUS)-----------------------------------------------------------4-65
Removing the NCU PCB---------------------------------------------------------4-45 Preparation-----------------------------------------------------------------------------------4-65
Preparation-----------------------------------------------------------------------------------4-45 Procedure-------------------------------------------------------------------------------------4-65
Procedure-------------------------------------------------------------------------------------4-45 Removing the CIS Unit-----------------------------------------------------------4-68
Removing the Paper Leading Edge Sensor--------------------------------4-45 Preparation-----------------------------------------------------------------------------------4-68
Preparation-----------------------------------------------------------------------------------4-45 Procedure-------------------------------------------------------------------------------------4-68
Procedure-------------------------------------------------------------------------------------4-45 Removing the White Plate Retainer-------------------------------------------4-69
Removing the Fixing Delivery/Paper Width Sensor PCB----------------4-47 Preparation-----------------------------------------------------------------------------------4-69
Preparation-----------------------------------------------------------------------------------4-47 Procedure-------------------------------------------------------------------------------------4-69
Procedure-------------------------------------------------------------------------------------4-47 Removing the ADF Pickup Roller----------------------------------------------4-70
Removing the Toner Sensor----------------------------------------------------4-49 Preparation-----------------------------------------------------------------------------------4-70
Preparation-----------------------------------------------------------------------------------4-49 Procedure-------------------------------------------------------------------------------------4-70
Procedure-------------------------------------------------------------------------------------4-49 Removing the ADF Feed Roller------------------------------------------------4-72
Removing the Speaker-----------------------------------------------------------4-51 Preparation-----------------------------------------------------------------------------------4-72
Preparation-----------------------------------------------------------------------------------4-51 Procedure-------------------------------------------------------------------------------------4-72
Procedure-------------------------------------------------------------------------------------4-51 Removing the ADF Separation Pad-------------------------------------------4-74
Original Exposure System------------------------------------------------- 4-52 Procedure-------------------------------------------------------------------------------------4-74
Layout Drawing---------------------------------------------------------------------4-52 Removing the ADF Delivery Roller--------------------------------------------4-75
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)------------------------------4-52 Preparation-----------------------------------------------------------------------------------4-75
(L150 EUR/L150 AUS)--------------------------------------------------------------------4-53 Procedure-------------------------------------------------------------------------------------4-75
Removing the ADF Unit----------------------------------------------------------4-54 Laser Exposure System---------------------------------------------------- 4-77
Preparation-----------------------------------------------------------------------------------4-54 Layout Drawing---------------------------------------------------------------------4-77
Procedure-------------------------------------------------------------------------------------4-54 Removing the Laser Scanner Unit---------------------------------------------4-77
Removing the ADF Upper Unit Preparation-----------------------------------------------------------------------------------4-77
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)---------------------4-56 Procedure-------------------------------------------------------------------------------------4-77
Preparation-----------------------------------------------------------------------------------4-56 Image Formation System-------------------------------------------------- 4-79
Procedure-------------------------------------------------------------------------------------4-56 Layout Drawing---------------------------------------------------------------------4-79
Removing the ADF Upper Unit (L150 EUR/L150 AUS)------------------4-58 Removing the Transfer Roller---------------------------------------------------4-79
Preparation-----------------------------------------------------------------------------------4-58 Procedure-------------------------------------------------------------------------------------4-79
Procedure-------------------------------------------------------------------------------------4-58
Fixing System----------------------------------------------------------------- 4-81
Removing the Document Feed Tray------------------------------------------4-61 Layout Drawing---------------------------------------------------------------------4-81
Preparation-----------------------------------------------------------------------------------4-61
Removing the Fixing Assembly-------------------------------------------------4-81
Procedure-------------------------------------------------------------------------------------4-61
Preparation-----------------------------------------------------------------------------------4-81
Removing the ADF Upper Unit and ADF Lower Unit Procedure-------------------------------------------------------------------------------------4-81
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)---------------------4-62 Pickup Feed System-------------------------------------------------------- 4-86
Preparation-----------------------------------------------------------------------------------4-62
Layout Drawing---------------------------------------------------------------------4-86
Procedure-------------------------------------------------------------------------------------4-62

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 Removing the Pickup Unit-------------------------------------------------------4-86 7 Error Codes
Preparation-----------------------------------------------------------------------------------4-86
Procedure-------------------------------------------------------------------------------------4-86 Overview-------------------------------------------------------------------------7-2
Removing the Pickup Roller-----------------------------------------------------4-90 Error Codes----------------------------------------------------------------------7-3
Preparation-----------------------------------------------------------------------------------4-90 FAX Error Code-----------------------------------------------------------------7-4
Removing the Pickup Solenoid-------------------------------------------------4-91 Error Code Overview--------------------------------------------------------------- 7-4
Preparation-----------------------------------------------------------------------------------4-91 Overview--------------------------------------------------------------------------------------- 7-4
Procedure-------------------------------------------------------------------------------------4-91 User Error Code--------------------------------------------------------------------- 7-4
Removing the Separation Pad--------------------------------------------------4-93 Error Code------------------------------------------------------------------------------------- 7-4
Preparation-----------------------------------------------------------------------------------4-93 Service Error Code----------------------------------------------------------------- 7-4
Error Code------------------------------------------------------------------------------------- 7-4
5 Adjustment
8 Service Mode
Electrical Adjustment----------------------------------------------------------5-2
Electric part-related adjustment------------------------------------------------- 5-2 Overview-------------------------------------------------------------------------8-2
When Replacing the Main Controller PCB-------------------------------------------- 5-2 Entering Service Mode.----------------------------------------------------------- 8-2
After Replacing the Main Controller PCB---------------------------------------------- 5-2 Exiting Service Mode-------------------------------------------------------------- 8-2
Service Mode Menu---------------------------------------------------------------- 8-2
6 Trouble Shooting Screen flow of Service mode------------------------------------------------------------- 8-2

Test Print-------------------------------------------------------------------------6-2 COPIER--------------------------------------------------------------------------8-3

Test Print Function------------------------------------------------------------------ 6-2 DISPLAY------------------------------------------------------------------------------ 8-3
VERSION-------------------------------------------------------------------------------------- 8-3
Trouble Shooting Items-------------------------------------------------------6-3
CCD--------------------------------------------------------------------------------------------- 8-3
Image Faults------------------------------------------------------------------------- 6-3
I/O--------------------------------------------------------------------------------------- 8-3
Smudged/Streaked-------------------------------------------------------------------------- 6-3
R-CON------------------------------------------------------------------------------------------ 8-3
Repetitive image defects ruler------------------------------------------------------------ 6-4
ADJUST------------------------------------------------------------------------------- 8-3
Mechanical Adjustment-------------------------------------------------------6-4
CCD--------------------------------------------------------------------------------------------- 8-3
Confirming Nip Width-------------------------------------------------------------- 6-4
FUNCTION--------------------------------------------------------------------------- 8-4
Version Upgrade---------------------------------------------------------------6-5
CLEAR----------------------------------------------------------------------------------------- 8-4
Overview------------------------------------------------------------------------------ 6-5
MISC-R----------------------------------------------------------------------------------------- 8-4
Preparation--------------------------------------------------------------------------- 6-5 MISC-P----------------------------------------------------------------------------------------- 8-4
System Requirements---------------------------------------------------------------------- 6-5 SYSTEM--------------------------------------------------------------------------------------- 8-4
Preparation------------------------------------------------------------------------------------ 6-5 PARAM----------------------------------------------------------------------------------------- 8-4
Downloading System Software-------------------------------------------------- 6-6 SPLMAN--------------------------------------------------------------------------------------- 8-5
Log Collector--------------------------------------------------------------------6-8 OPTION------------------------------------------------------------------------------- 8-5
Overview------------------------------------------------------------------------------ 6-8 BODY------------------------------------------------------------------------------------------- 8-5
Scope of Application------------------------------------------------------------------------ 6-8 COUNTER---------------------------------------------------------------------------- 8-6
Operation Procedure----------------------------------------------------------------------- 6-8 TOTAL------------------------------------------------------------------------------------------ 8-6
Troubleshooting------------------------------------------------------------------------------ 6-9

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 PICK-UP--------------------------------------------------------------------------------------- 8-6 Service Tools--------------------------------------------------------------------9-2
FEEDER--------------------------------------------------------------------------------------- 8-7 Solvent/Oil List------------------------------------------------------------------9-3
JAM--------------------------------------------------------------------------------------------- 8-7 General Circuit Diagram------------------------------------------------------- IV
FEEDER--------------------------------------------------------------------------8-8 General Circuit Diagram------------------------------------------------------------ IV
ADJUST------------------------------------------------------------------------------- 8-8 Signal Input/Output List-------------------------------------------------------9-5
FUNCTION--------------------------------------------------------------------------- 8-8 General Timing Chart---------------------------------------------------------9-6
FAX--------------------------------------------------------------------------------8-9 Backup Data---------------------------------------------------------------------9-7
List of SSSW------------------------------------------------------------------------- 8-9
List of MENU------------------------------------------------------------------------8-10
List of NUM-------------------------------------------------------------------------- 8-11
Setting of NCU Parameters----------------------------------------------------- 8-11
TONE/PULSE------------------------------------------------------------------------------- 8-11
2ND DTN-------------------------------------------------------------------------------------8-12
BUSTONE0----------------------------------------------------------------------------------8-12
BUSTONE1----------------------------------------------------------------------------------8-12
REORDRTN---------------------------------------------------------------------------------8-13
MULTI------------------------------------------------------------------------------------------8-13
AUTO RX-------------------------------------------------------------------------------------8-13
CNGDTCT------------------------------------------------------------------------------------8-13
SPECIALB------------------------------------------------------------------------------------8-14
SPECIALN------------------------------------------------------------------------------------8-14
RKEY------------------------------------------------------------------------------------------8-14
PBXDIALT------------------------------------------------------------------------------------8-14
PBXBUSYT----------------------------------------------------------------------------------8-14
TESTMODE------------------------------------------------------------------- 8-15
SYSTEM-----------------------------------------------------------------------------8-15
DRAM------------------------------------------------------------------------------------------8-15
SPEAKER------------------------------------------------------------------------------------8-15
SCAN---------------------------------------------------------------------------------8-15
ADJUST---------------------------------------------------------------------------------------8-15
SENSOR--------------------------------------------------------------------------------------8-15
ADFTEST-------------------------------------------------------------------------------------8-15
FAX------------------------------------------------------------------------------------8-16
MODEM---------------------------------------------------------------------------------------8-16
FACULTY-------------------------------------------------------------------------------------8-16
PANEL--------------------------------------------------------------------------------8-16

9 Appendix

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 Safety Precautions
■
■CDRH Provisions
■
■Laser Safety
■
■Toner Safety
■
■Notes on Handling
Lithium Battery
■
■Notes on Assembly/
Disassembly

L100/L150/L154/L170/L174
Series

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 0-11

CDRH Provisions Laser Safety

Food and Drug CDRH (Center for Devices and Radiological Health) under FDA (Food and
Drug Administration) enforced provisions of the section for laser and laser products on August About Laser Beams
2, 1976. These provisions are applicable to all laser products manufactured or assembled Laser radiation may be hazardous to human. The laser scanner unit mounted in this device is
after August 1, 1976 and allow only products certified their compliance with the provisions sealed in the protective housing and the external cover to prevent laser beams from leaking
to market in the US. Each product shall have affixed the applicable label as shown below to to the environment. As long as the device is operated under normal conditions, users are
follow the labeling requirements prescribed in CDRH provisions. safely guarded from laser leaks.
This product is certificated as a Class 1 laser product under IEC60825-1:2007.

Note that the wording included in labels is different depending on laser product
classifications. Handling Laser Scanner Unit
Before providing service works for the laser scanner unit and its peripherals, ensure to turn
off the power of the device.
Any cover with potential dangers of laser beam reflection has affixed the caution label at the
position shown in the figure below.

F-0-1

F-0-2

0-11

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 0-12

Notes on Handling Lithium Battery

CAUTION:

The battery installed in this machine is fixed and cannot be replaced.

When disposing of an old battery, remove it from the PCB and follow the
local regulation.

The following warnings are given to comply with Safety Principles (EN60950).

Achtung:
F-0-3 Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.
Gebrauchte Batterien gemäß der Anleitung beseitigen.

Toner Safety

About Toner Notes on Assembly/Disassembly

Toner is a non-toxic material composed of plastic, iron, small amount of pigment, etc. Follow the items below to assemble/disassemble the device.
1. Disconnect the power plug to avoid any potential dangers during assembling/disassembling
works.
Never throw toner in flames to avoid explosion. 2. If not specially instructed, reverse the order of disassembly to reinstall.
3. Ensure to use the right screw type (length, diameter, etc.) at the right position when
assembling.
4. To keep electric conduction, binding screws with washers are used to attach the grounding
Handling Adhered Toner wire and the varistor. Ensure to use the right screw type when assembling.
• Use dry tissue paper to wipe off toner adhered to skin or clothes and wash in water. 5. Unless it is specially needed, do not operate the device with some parts removed.
• Never use warm water for cleaning up toner to prevent toner particles from being able to 6. Never remove the paint-locked screws when disassembling.
soak into fibers permanently.
• Toner particles are reactive with vinyl polymers. Avoid contacting these materials.

0-12

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 1 Product Overview
■
■Product
■
■Product
Lineup
Features
■
■Specifications
■
■Parts Name

1
Product Overview

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 1 Product Overview > Product Features > Product Features
1-2

Product Lineup Product Features

Host Machine Product Features

L150 CHN / L150 KOR 1. Compact/high-speed printer
Model name L100 / L170 / L174 L150 This machine is a high-speed B&W printer with a compact body design and the print speed
/ L154
Configuration 3in1 single-sided ADF 3in1 single-sided ADF 3in1 single-sided ADF of 19 ppm (LTR).

2. Reduced standby time and low energy consumption

This machine uses the on-demand fixing method in which power is supplied to the heater
Design only at printing.
This realized the reduction of standby time and low energy consumption during standby.

3. Reduced operation noise and stabilized image quality

SADF ○ ○ ○
This machine uses the belt drive method for the Main Motor's drive transmission.
Engine 1-sided Yes Yes Yes
The operation noise is reduced and image quality is stabilized compared to the
LAN Port - - -
conventional gear drive method (see NOTE).
FAX ○ ○ ○
T-1-1
4. Improved user operability
Options User operability is improved by concentrating the maintenance processes (jam removal
and cartridge replacement) in a single location at the Upper Cover.
■■L100 / L170 / L174
None
Note:
By changing the drive method from gear to belt, uneven cycle of the Photosensitive
■■L150 Drum is reduced. This makes it possible to realize stabilized image quality.
Handset

■■L150 CHN / L150 KOR / L154

None

1-2
1
Product Overview > Product Features > Product Features

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 1 Product Overview > Specifications > ADF Specifications
1-3

Specifications Delivery Tray capacity

Environment temperature range
Approx. 60 sheets (plain paper: 60 to 80 g/m2)
10 to 30 degrees Centigrade
Environment humidity range 20 to 80 %
Product Specifications Duplex method None
Host Interface Standard: USB/Hi-speed USB, Options: None
Copyboard Stream reading Hard disk capacity Standard: None, Options: None
Machine installation method Desktop Memory capacity Standard: 64 MB, Options: None
Light source LED Power supply AC110 to 127 V +/- 10 %, ( 50,60 Hz +/- 2 Hz)
AC220 to 240 V +/- 10 %, ( 50,60 Hz +/- 2 Hz)
Image reading method CIS
Maximum power consumption 900 W or less (120 V), 1020 W or less (230 V)
Photosensitive medium OPC Drum (φ24 mm )
Power consumption 410 W or less (120 V), 400 W or less (230 V)
Exposure method Laser beam (semiconductor laser)
External dimensions (W x D xH) 372 × 276 × 254 mm
Charging method Roller charging method
Weight L100 / L170 / L174
Developing method Jumping development method
Approx. 8.24 kg (including Toner Cartridge)
Transfer method Roller transfer method
L150
Separation method Curvature separation Approx. 8.0 kg (including Toner Cartridge)
Paper feed method Pickup Tray : Pad separation method L150 CHN / L150 KOR / L154
Multi-purpose Tray : None Approx. 8.2 kg (including Toner Cartridge)
Delivery method Face-down T-1-2
Drum cleaning method Blade cleaning
*: Resolution switching
Fixing method On-demand method
Toner supplying method Toner Cartridge replacement With this machine, 2 types of resolution can be switched by setting "Copy Type" on the
Toner level detection Yes printer driver.
Document type Sheet Speed priority (at the time of shipment): 600 dpi × 400 dpi
Maximum document size 216 mm×356 mm
Resolution priority: 600 dpi × 600 dpi
Magnification ratio 100 % magnification
**: Copy : 600 dpi x 600 dpi only
50 to 200 % (in increments of 1 %)
Resolution at reading 600 dpi × 600 dpi
600 dpi x 196 dpi/600 dpi x 392 dpi (At the time of FAX)
Print resolution 600 dpi x 400 dpi/600 dpi x 600 dpi * ADF Specifications
Warm-up time Minimum (without Toner Cartridge replacement): 14 sec. or less /
When a new Toner Cartridge is installed: 42 sec. or less Document Exposure LED
First print time 7.7 sec. or less (LTR, default setting) Document Scan document stream reading by fixed contact image sensor (CIS)
First copy time 21.3 sec. or less (LTR, default setting) Scanning Resolution 600 dpi (horizontal scanner) X 600 dpi (vertical scanner)
Print speed 18 ppm mode setting:19 ppm (LTR) Number Of Gradations 256
12 ppm mode setting: 12.4ppm(LTR) Magnification 50 % to 200 % (1 % increment)
Copy speed 12.4 ppm (LTR) ** horizontal : image processing by Main Controller PCB
Paper size Fixed size: vertical : image processing by Main Controller PCB
A4, B5, A5, LGL, LTR, Statement, Executive, Officio, B-officio, Lens CIS/Color
M-officio, Government-Letter, Government-Legal, Foolscap, CIS Unit number of lines: 1 line
A-foolscap, Envelope COM10, Envelope C5, Envelope B5, number of pixels: 5148 pixels as total pixels (5107 pixels as
Envelope DL effective pixels)
Custom size: maximum document scanning width: 216 mm
Width: 76.2 to 216 mm, Length: 127 to 356 mm Documentdrive control CIS is fixed, and does not execute drive control.
Paper types Plain paper (60 to 89 g/m2), Heavy paper (90 to 163 g/m2), Rough Document is moved by the DF Motor, which is controlled by the
paper (60 to 163 g/m2), Transparency, Label, Envelope Main Controller PCB.
Pickup Tray capacity Approx. 150 sheets (plain paper: 60 to 80 g/m2) Document size detection None
T-1-3

1-3
1
Product Overview > Specifications > ADF Specifications

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 1 Product Overview > Parts Name > External View > Front side of the machine (L100 / L170 / L174)
1-4
FAX Specifications Parts Name
Suitable Line Public Switched Telephone Network (PSTN)*1
Communication Protocol Super G3 External View
Modem speed 33.6 Kbps
Data compression method MH, MR, MMR
■■Front side of the machine (L100 / L170 / L174)
Transmission Speed Approx. 3 sec. per page*2
(ECM-MMR, sent from memory at 33.6 Kbps)
[1]
Send/receive memory L100 / L150 / L170 / L174
Transmission: 10 jobs / Reception: 30 jobs [15]
(Total number of sent/received pages: approx. 512 pages *2) [14] [2]

L150 CHN / L150 KOR / L154 [13]

Transmission: 10 jobs / Reception: 30 jobs [3]
(Total number of sent/received pages: approx. 346 pages *2)
Fax Resorution (Normal) : 200dpi x 100 dpi [12]
(Fine) : 200dpi x 200 dpi [4]
(Photo) : 200dpi x 200 dpi
(Super fine) : 200dpi x 400 dpi [11]
Dial method L100 / L170 / L174
One-touch dial : 30
[5]
L150 / L150 CHN / L150 KOR / L154 [10]
One-touch dial : 15
Abbreviation dial : 100
Group dial : 129 [6] [16]
Address book dial
Normal dial : entry by numeric keypad [9]
[8] [7]
Auto redial
Manual redial
Concurrent transmission : 140
Reception method Auto reception [24]
Remote reception by a telephone (initial setting ID: 25) [23]
Report output TX Report
Communication Management Report
(to be output automatically for every 40 communications)
RX Report
[22]
Number Display Not supported
1
* The Public Switched Telephone Network (PSTN) currently supports 28.8 Kbps modem T-1-4

speed or lower. Note that speeds can vary depending on the telephone line conditions.
*2Based on ITU-T (ITU Telecommunication Standardization Sector) Standard Chart No. 1, [21]
MMR standard mode.
[20] [17]
[19] [18]
F-1-1

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Product Overview > Parts Name > External View > Front side of the machine (L100 / L170 / L174)

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 1 Product Overview > Parts Name > External View > Rear side of the machine (L100 / L170 / L174)
1-5
No. Name No. Name ■■Rear side of the machine (L100 / L170 / L174)
[1] Document Pickup Tray [13] Handset
[2] Document Feed Tray [14] Onetouch Cover [1]
[3] ADF Right Cover [15] Operation Panel Unit
[4] ADF Upper Cover [16] ADF Lower Cover
[5] ADF Upper Unit Lower Cover [17] Pickup Tray Paper Guides [2]
[6] Right Cover [18] Pickup Tray
[7] Delivery Auxiliary Tray [19] Pickup Tray Trailing Edge Paper
[8] Delivery Stopper [20] Small Size Paper Guides
[9] Dust Cover [21] Power Button [3]
[10] Document Return Tray [22] Front Cover Unit
[11] Document Stopper [23] Delivery Tray [4]
[12] Handset Base [24] Upper Cover

[9]

[5]

[6]

[8] [7]

F-1-2

No. Name No. Name

[1] Document Guides [6] Power Supply Socket
[2] ADF Left Cover [7] External Device Jack
[3] USB Port [8] Telephon Line Jack
[4] Handset Jack [9] Rear Cover
[5] Left Cover

1-5
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Product Overview > Parts Name > External View > Rear side of the machine (L100 / L170 / L174)

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 1 Product Overview > Parts Name > External View > Front side of the machine (L150)
1-6
■■Front side of the machine (L150) No. Name No. Name
[1] Document Pickup Tray [13] Operation Panel Unit
[1] [2] Document Feed Tray [14] ADF Lower Cover
[13] [3] ADF Right Cover [15] Pickup Tray Paper Guides
[4] ADF Upper Cover [16] Pickup Tray
[2]
[5] ADF Upper Unit Lower Cover [17] Pickup Tray Trailing Edge Paper
[6] Right Cover [18] Small Size Paper Guides
[12] [3] [7] Delivery Auxiliary Tray [19] Power Button
[8] Delivery Stopper [20] Front Cover Unit
[9] Dust Cover [21] Delivery Tray
[4] [10] Document Return Tray [22] Upper Cover
[11] [11] Document Stopper
[12] ADF Left Upper Cover

[5]
[10]

[6] [14]
[9]
[8] [7]

[22]
[21]

[20]

[19]

[18] [15]
[17] [16]
F-1-3

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Product Overview > Parts Name > External View > Front side of the machine (L150)

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 1 Product Overview > Parts Name > External View > Front side of the machine (L150 CHN / L150 KOR / L154)
1-7
■■Rear side of the machine (L150) ■■Front side of the machine (L150 CHN / L150 KOR / L154)
[1]
[1]
[2] [14]
[2]
[13]

[3]
[3]
[12]
[4]

[11]
[9]

[5]
[10]
[4]
[6] [15]
[5]
[9]
[8] [7]

[8] [7] [6] [23]

[22]
F-1-4

No. Name No. Name

[1] Document Guides [6] Handset Jack
[2] ADF Left Cover [7] External Device Jack [21]
[3] USB Port [8] Telephon Line Jack
[4] Left Cover [9] Rear Cover
[5] Power Supply Socket
[20]

[19] [16]
[18] [17]
F-1-5

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Product Overview > Parts Name > External View > Front side of the machine (L150 CHN / L150 KOR / L154)

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 1 Product Overview > Parts Name > External View > Rear side of the machine (L150 CHN / L150 KOR / L154)
1-8

No. Name No. Name ■■Rear side of the machine (L150 CHN / L150 KOR / L154)
[1] Document Pickup Tray [13] Handset
[2] Document Feed Tray [14] Operation Panel Unit [1]
[3] ADF Right Cover [15] ADF Lower Cover
[4] ADF Upper Cover [16] Pickup Tray Paper Guides
[2]
[5] ADF Upper Unit Lower Cover [17] Pickup Tray
[6] Right Cover [18] Pickup Tray Trailing Edge Paper
[7] Delivery Auxiliary Tray [19] Small Size Paper Guides
[8] Delivery Stopper [20] Power Button
[9] Dust Cover [21] Front Cover Unit [3]
[10] Document Return Tray [22] Delivery Tray
[4]
[11] Document Stopper [23] Upper Cover
[12] Handset Base
[9]

[5]

[6]

[8] [7]

F-1-6
No. Name No. Name
[1] Document Guides [6] Power Supply Socket
[2] ADF Left Cover [7] External Device Jack
[3] USB Port [8] Telephon Line Jack
[4] Handset Jack [9] Rear Cover
[5] Left Cover

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Product Overview > Parts Name > External View > Rear side of the machine (L150 CHN / L150 KOR / L154)

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 1 Product Overview > Parts Name > Operation Panel (L100 / L170 / L174)
1-9
Cross Sectional View Operation Panel (L100 / L170 / L174)
[1] [2] [3] [4] [5]
[1] [2] [3] [4] [5] [6]

[13]

[15]

[14] [12]

[13]

[12]

[6] [11] [10] [9] [8] [7]

[11]
F-1-8

No. Name Function

[10]
[1] [Redial] key Calls up the destination of last transmission. (This is enabled
only when the fax basic screen is displayed.)
[2] [Address Book] key Searches the destination registered to One-Touch Dial and
Coded Dial by name.
[3] [Coded Dial] key Specifies the destination registered to the Coded Dial.
[4] [FAX/COPY] key Switches the mode between copy and fax.
[9] [8] [7] [5] LCD Displays a message or operation status. Displays menu,
selected item, texts, numbers and other information when
F-1-7 changing settings.
[6] [Menu] key Registers various settings.
No. Name No. Name [Paper Settings] key Specifies the paper size and type to place in the pickup tray.
[1] ADF Pickup Roller [9] Feed Roller [Report] key Prints a report and list. Also allows to set whether to
[2] ADF Separation Pad [10] Photosensitive Drum automatically print a report.
[3] ADF Feed Roller [11] Transfer Roller [Clear] key Deletes a text or number.
[4] CIS Unit [12] Fixing Film Unit [Energy Saver] key/lamp Manually sets and cancels energy saver mode.Lights up in
[5] ADF Delivery Roller [13] Fixing Pressure Roller green when in the energy saver mode.
[6] Laser Scanner Unit [14] Fixing Assembly Numeric keys ([0]-[9]) Enters a text or number.
[7] Pickup Roller [15] Delivery Roller [*] key Switches the text entry mode. Use to send the tone signal from
[8] Separation Pad the dial line when sending fax.
[#] key Use to enter a signal.
[Stop] key Stops the job.
[Start] key/lamp Starts copy or fax operation.Lights up in green when a copy or
fax operation is in starting state.

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Product Overview > Parts Name > Operation Panel (L100 / L170 / L174)

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 1 Product Overview > Parts Name > Operation Panel (L150 / L150 CHN / L150 KOR / L154)
1-10
No. Name Function Operation Panel (L150 / L150 CHN / L150 KOR / L154)
[7] [Status Monitor/Cancel] Confirms and cancels a job. Also allows monitoring of this
key product's status.
[1] [2] [3] [4] [5] [6]
[Back] key Returns to the screen one layer before.
[▲] Key Selects the upper setting item or increases a setting value.
[▼] Key Selects the lower setting item or decreases a setting value.
[◄] Key Returns to the screen one layer before. Or moves the cursor
to the left. Press to lower the volume level when the fax tone is
playing.
[►] Key Proceeds to the screen one layer after. Or moves the cursor to
the right. Press to raise the volume level when the fax tone is
playing.
[OK] key Determines settings and registered data.
[Reset] key Resets settings.
[8] [Processing/Data] lamp Blinks in green when this product is running. Lights up in green
when a job is waiting.
[Error] lamp Blinks in orange when an error occurs. Or lights up in orange
[11] [10] [9] [8] [7]
instead.
[9] [Hook] key Push to dial with the telephone receiver of the external phone F-1-9
on the hook.
No. Name Function
[10] [Pause] key Inserts a pause in the fax number.
[1] [Redial] key Calls up the destination of last transmission. (This is enabled
[11] [One-touch Speed Dial] Specifies the destination registered to the One-Touch Dial only when the fax basic screen is displayed.)
[12] keys 1-30..
[2] [Address Book] key Searches the destination registered to One-Touch Dial and
[13] Onetouch Cover By opening the Onetouch Cover, one-touch dials 16 to 30 are Coded Dial by name.
enabled. [3] [Coded Dial] key Specifies the destination registered to the Coded Dial.
T-1-5 [4] [FAX/COPY] key Switches the mode between copy and fax.
[5] LCD Displays a message or operation status. Displays menu,
selected item, texts, numbers and other information when
changing settings.
[6] [Menu] key Registers various settings.
[Paper Settings] key Specifies the paper size and type to place in the pickup tray.
[Report] key Prints a report and list. Also allows to set whether to
automatically print a report.
[Clear] key Deletes a text or number.
[Energy Saver] key/lamp Manually sets and cancels energy saver mode.Lights up in
green when in the energy saver mode.
Numeric keys ([0]-[9]) Enters a text or number.
[*] key Switches the text entry mode. Use to send the tone signal from
the dial line when sending fax.
[#] key Use to enter a signal.
[Stop] key Stops the job.
[Start] key/lamp Starts copy or fax operation.Lights up in green when a copy or
fax operation is in starting state.

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Product Overview > Parts Name > Operation Panel (L150 / L150 CHN / L150 KOR / L154)

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 1 Product Overview > Parts Name > Operation Panel (L150 / L150 CHN / L150 KOR / L154)
1-11
No. Name Function
[7] [Status Monitor/Cancel] Confirms and cancels a job. Also allows monitoring of this
key product's status.
[Back] key Returns to the screen one layer before.
[▲] Key Selects the upper setting item or increases a setting value.
[▼] Key Selects the lower setting item or decreases a setting value.
[◄] Key Returns to the screen one layer before. Or moves the cursor
to the left. Press to lower the volume level when the fax tone is
playing.
[►] Key Proceeds to the screen one layer after. Or moves the cursor to
the right. Press to raise the volume level when the fax tone is
playing.
[OK] key Determines settings and registered data.
[Reset] key Resets settings.
[8] [Processing/Data] lamp Blinks in green when this product is running. Lights up in green
when a job is waiting.
[Error] lamp Blinks in orange when an error occurs. Or lights up in orange
instead.
[9] [Hook] key Push to dial with the telephone receiver of the external phone
on the hook.
[10] [Pause] key Inserts a pause in the fax number.
[11] [One-touch Speed Dial] Specifies the destination registered to the One-Touch Dial
keys 1-15..
T-1-6

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Product Overview > Parts Name > Operation Panel (L150 / L150 CHN / L150 KOR / L154)

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 2 Technical Overview
■
■Basic
■
Configuration
■Controller System
■
■Original Exposure System
■
■Laser Exposure System
■
■Image Formation System
■
■Fixing System
■
■Pickup Feed System

2
Technical Overview

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 2 Technical Overview > Basic Configuration > Basic Sequence > Basic Sequence of Operation
2-2

Basic Configuration Basic Sequence

■■Basic Sequence of Operation
Configuration function
The engine controller controls the operation sequence. The following table provides an outline
The machine may be broadly divided into the following 6 functional blocks: control of machine operation occurring from when the power switch is turned on to when printing
system,original exposure system, laser exposure system, image formation system, pickup ends and Main Motor (M1) stop, indicating the purposes of intervals and engine operation.
feed system and fixing system. Interval Purpose Remarks
Control system WAIT From power-ON until initial To clear potential from the drum Detect whether the
(Wait) drive for Main Motor (M1) is surface and to clean the transfer Toner cartridge is
completed. roller. installed or not.
Original exposure system Also to bring the heater
temperature up to the targeted
temperature.
STBY From the end of the WAIT To keep the printer ready to
Main Laser exposure system (Standby) period or the LSTR period print.
controler until the print command is
sent from the main controller.
Or, from the end of the LSTR
Engine period until power switch is
controler Image formation system turned OFF.
INTR From the input of the print To stabilize the photosensitive
(initial command from the main drum sensitivity in preparation
Power
controller until the Pickup for printing. Also to clean the
supply rotation)
Pickup feed system Solenoid (SL1) is turned ON. transfer roller.
PRINT From the end of the INTR To form image on the
(print) period until the Paper photosensitive drum based on
Leading Edge Sensor the VIDEO (/VDO, VDO) signals
Fixing system (PS751) detects the trailing input from the main controller,
edge of paper. and to transfer the toner image
onto paper.
LSTR From the end of PRINT To deliver the last paper Return to the INTR
External device period until the Main Motor completely out of the printer. period as soon as
(last
F-2-1 (M1) stops. another print command
rotation)
is sent from the main
controller.
T-2-1

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Technical Overview > Basic Configuration > Basic Sequence > Basic Sequence of Operation

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 2 Technical Overview > Basic Configuration > Basic Sequence > Print Sequence
2-3
■■Print Sequence
Power-on Start KEY
(Unit:Seconds)
Sequence WAIT STBY INTR PRINT LSTR STBY

1 Document Feed Motor (M3)

2 CIS Unit
0.9 Controls at 80 C 0.1 Print temperature control 1.3
3 Fixing heater
0.5
4 Relay
Print command Waiting for Print command
5 Print command a print command

1.1 0.3
6 Scanner motor (M2)
BD emission/ Masking emission Masking emission Masking emission Forcible emission
0.1 Forcible emission
7 Laser diode Forcible emission

0.1 Max.1.5
8 Main motor (M1)
0.8 2.4
9 Pickup solenoid (SL1)
2.0
10 Leading edge sensor (PS751) 0.5

0.9 2.0
11 Fixing delivery sensor (PS701)
Max.4.1 1.1
12 Primary charging bias (DC) 0.5

0.06 0.06
13 Developing bias (AC)

14 Developing bias (DC)

15 Transfer bias
Cleaning bias Cleaning bias Print bias Cleaning bias

F-2-2

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Technical Overview > Basic Configuration > Basic Sequence > Print Sequence

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 2 Technical Overview > Basic Configuration > Basic Sequence > Power-On Sequence
2-4
■■Power-On Sequence
The sequences from the power-ON to the STBY period are described below.
1) Power-ON.
2) CPU initialization.
3) Video interface communication start.
4) Residual paper check.
Detecting paper presence by each sensor signaling.
5) Initial drive for Main Motor (M1).
6) Initial drive for Fixing Heater (H1).
Controlling fixing temperature targeting for 120 deg C.
7) Initial drive of the Scanner Motor (M2).
8) High-voltage control.
Detect cartridge presence after primary charging AC bias is applied.
Cleaning transfer roller.
9) Failure/Abnormality check.
Detecting fixing unit failure and door open during above periods.

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Technical Overview > Basic Configuration > Basic Sequence > Power-On Sequence

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 2 Technical Overview > Controller System > Engine Controller > General description
2-5

Controller System Engine Controller

■■General description
Main Controller
Engine controller is the circuit to control the operation sequence of the host machine and it is
■■Overview controlled by the CPU inside the engine controller.
When the Power Switch (SW1100) is turned ON and DC power is supplied through the low
The Main Controller receives print information from the Reader and external equipment
voltage power inside engine controller, CPU starts the printer operation control.
(computer, etc.). Video data is created from the received print information, and is sent to the
Then, CPU drives the loads such as laser diode, motors and solenoids etc. according to the
Engine Controller.
image data that is input by the main controller when status becomes stand-by mode.
There are 2 types of print information from the external equipment: engine command data to
The following is the block diagram of this circuit.
exchange the status or unique information of a printer and dot data for printing.
In the case of receiving dot data, video data is created and is sent to the Engine Controller. Engine controller
In the case of receiving engine command data, printer status is returned to the external
equipment after communicating with the Engine Controller.
M Motor
READER ENGINE
CONTROLLER
CONTROL PANEL Fixing Fixing control
assembly

Solenoid
Low-voltage
AC input
power supply
CONVERTER ASIC USB EXTERNAL CPU
ANALOG TO DIGITAL INTERFACE DEVICE Sensor
Transfer roller
High-voltage
FAX MODEM NCU power supply
Toner Cartridge
MOTOR DRIVER Switch
DC/DC CONVERTER CPU
EXT
HANDSET
TEL
FAX LINE
DRAM Flash ROM
Main controller Laser scanner
MAIN CONTROLLER unit
F-2-3
F-2-4

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Technical Overview > Controller System > Engine Controller > General description

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 2 Technical Overview > Controller System > Power Supply > Protective Functions
2-6
Power Supply ■■Protective Functions
■■Power Supply ●● Power protective function
Low voltage power circuit carries the overcurrent preventive function against and overvoltage
3.3V
preventive function that block the voltage output automatically to prevent the power circuit
Power Protection brokerage when the overcurrent or overvoltage occur due to load errors such as short circuit
Supply Circuit etc.
Assembly Fixing Assembly
Thus, when the DC power cannot be output from the low voltage circuit, the protective
3.3V 24V function against overcurrent or overvoltage may be working. Turn OFF the Power Switch
5V (SW1100) to fix load errors and turn ON the Power Switch (SW1100) again (see CAUTION).
Generating Laser Scanner Unit
Circuit Also the circuit carries the 4 fuses (FU101, FU201, FU202, FU203) as another preventive
SW1100
function. The fuses blow to block the power supply when overcurrent occurs in AC line.
24V
PickupSolenoid
FU101 FU201
(SL1) CAUTION:
FU202 FU203
When restoring the low voltage power after protective function is activated, leave it for
24V
Motor Driver PCB 2 minutes or more from turning off the Power Switch (SW1100) or plugging out before
Engine Controller PCB
turning ON.
24V

Main Motor ●● Safety function

24V 3.3V (M1) The host machine equips the function of stopping 24V in part of the high voltage power unit to
avoid users and engineers from getting burned or electric shock.
5.5V When the cartridge door is opened, the Door Switch (SW501) is turned off and 24V supplied
DF Motor
24V
(M3) to the high voltage power unit is shut.
Engine controller CPU determines the door open when the Door Switch (SW501) is turned
OFF.
3.3V
3.3V 5.5V Control Panel Unit

DC/DC 5.5V 3.3V

Converter
5.5V CIS Unit
1.0V

Main Controller PCB

F-2-5

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Technical Overview > Controller System > Power Supply > Protective Functions

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 2 Technical Overview > Controller System > Service Tasks > Notes on service tasks
2-7
Service Tasks Country group Language Select ountry/Region
EUROPE Bulgarian,Croatian,Czech,Danish, Austria (AT),Belarus (BY),Belgium (BE),
■■At parts replacement Dutch,English,Estonian,Finnish, Czech Republic (CZ),Denmark (DK),
French,German,Grrek,Hangarian, Egypt (EG),Finland (FI),France (FR),
●● When Replacing the Main Controller PCB Italian,Norwegian,Polish,Portuguese, Germany (DE),Greece (GR),
Romanian,Russian,Slovak,Slovene, Hungary (HU),Ieland (IE),Italy (IT),
The Main Controller PCB stores data shown in the Backup Data List. Spanish,Swedish,Turkish Jodan (JO),Luxembourg (LU),
When replacing the Main Controller PCB, it is necessary to back up data in advance and Netherland (NL),Norway (NO),
install it after replacing the PCB. Poland (PL),Portugal (PT),Russia (RU),
Saudi Arabia (SA),Slovenia (SI),
●● Before Replacing the Main Controller PCB South Africa (ZA),Spain (ES),
• Check the version. Sweden (SE),Switzerland (CH),
Ukraina (UA),Great Britain (GB),Other
Service mode > COPIER > DISPLAY > VERSION
ASIA Chinese (Simplified) Hongkong (HK),Singapore (SG),
• Output the system data on a piece of paper as needed. Chinese (Traditional),English,Frranch, Malaysia (MY),Vetnam (VN),
Service mode> COPIER > FUNCTION > MISC-P > OUTPUT >SYS-DAT Japanese,Korean,Portuguese,Spanish, Argentina (AR),Other (Asia),
• Export address book data to the PC (backup of address book data) Thai,Vietnamese Other (Latin America)
OCEANIA Chinese (Simplified) Australia (AU),New Zealand (NZ),
Chinese (Traditional),English,Frranch, Other
●● After Replacing the Main Controller PCB Japanese,Korean,Portuguese,Spanish,
Thai,Vietnamese
• Check the version.
T-2-2
Service mode > COPIER > DISPLAY > VERSION
• Make settings of system data as needed.
When the version differs, execute upgrading.
• Import address book data from the PC (installation of address book data)
• Set country group.
Service mode > COPIER > OPTION > BODY > LOCALE
• Clear the data to enable the country group. ■■Maintenance
Service mode> COPIER > FUNCTION > CLEAR > ALL No periodically replaced parts, durable parts or periodical service is set for this product.
The machine will be automatically restarted
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections for
■■Notes on service tasks
“Language” and ”Select Country/Region” when the machine is restarted.
The options available for “Language” and ”Select Country/Region” are shown in the None.
following list

Country group Language Select ountry/Region

USA English,French,Portuguese,Spanish United States(US),Canada(CA),
Brazil(BR),Mexico(MX),Other

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Technical Overview > Controller System > Service Tasks > Notes on service tasks

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 2 Technical Overview > Original Exposure System > Major Components > Various Control
2-8

Original Exposure System Major Components

Main components of the original exposure system are shown below.
Overview • CIS Unit for reading the original
• Original Feed Motor (M3), Pickup Roller, Feed Roller and Delivery Roller for feeding the
item function / method original
document exposure LED
document scan Document stream reading by fixed CIS Unit Based on the drive signals from the Main Controller PCB, image reading control moves the
scanning resolution 600 dpi x 600 dpi (Horizontal x Vertical) original by rotating the Original Feed Motor (M3) so that the original is read by the CIS Unit.
number of gradations 256 gradations
magnification 50 % to 200 % (1 % increment)
Horizontal: image processing by Main Controller PCB
Vertical: image processing by Main Controller PCB
lens CIS / Color
CIS Unit Number of lines: 1 line
Number of pixels: 5148 pixels as total pixels (5104 pixels as effective
pixels)
Maximum document scanning width: 216 mm
CIS Unit drive control Drive control by document feeder motor (M3)
Document size detection None B0/
B0 4
T-2-3
M3 A0/ 3 Main Controller PCB
The Single-side Auto Document Feeder (SADF) mounted onto this host machine is dedicated A0 2
1
to stream-reading. J2
1 motor (Document Feed Motor : M3) is engaged in pickup/feeding/delivery. ■■Various Control F-2-6

At the start of copy/fax/scan, the Document Feed Motor is driven by the drive command from
the Main controller to pickup/feed the originals set face down on the original tray one by one ●● Original Detection
in order from the bottom. Image is read when the original passes over the Contact Sensor There are two types of original detection in this equipment.
(CIS). Then, the original is delivered face-down to the Delivery Assembly of the original. 1,Original Presence / Absence Detection
Detected by DS (Document Sensor)
Setting the original onto the original tray pushes up the actuator, activating (light shielded
=>light transmitted) the DS, and resulting in detection of the presence of original.
2,Detection of the End of the Original
Detected by the DES (Document End Sensor)
The leading edge of the original that is fed pushes up the actuator, activating the DES (light
shielded =>light transmitted) and resulting in detection of the reach of the leading edge of
original. Furthermore, when the trailing edge of the original passes the actuator position,
the actuator returns to the original position, inactivating the DES (light transmitted => light
shielded). The trailing edge of the original is detected by this mechanism. The original
length that can be scanned with this equipment is less than 400 mm. Passing of the original
longer than this results in jam stop. The original length is calculated by the time it takes
from detection of the leading edge of the original to detection of the trailing edge of the
original.

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Technical Overview > Original Exposure System > Major Components > Various Control

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 2 Technical Overview > Original Exposure System > Service Tasks > Notes on service tasks
2-9
Service Tasks
■■At parts replacement
No task is required for this product at parts replacement.

■■Maintenance
No periodically replaced parts, durable parts or periodical service is set for this product.

B0/
B0 4 ■■Notes on service tasks
M3 A0/ 3 Main Controller PCB
A0 2 None.
1
J2
F-2-7
Detecting Jam
■■Jam Detection Outline
●● Outline
The following cases are judged as ADF jam.
1. In case of delay in reaching DS/DES or stationary during scanning of original
2. In case DS/DES is detected as ON at power-on (residual paper jam)
3. In case of detecting original of which length is 400 mm or longer
• Operation after Detection of Jam
The host machine stops scanning operation and displays "CHECK DOCUMENT" on the
control panel. No jam code is displayed. In case of the model equipped with fax function (with
built-in speaker), the warning beep occurs at the detection of jam.
• How to release Jam
Remove the jammed paper and open / close the ADF upper cover.

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 2 Technical Overview > Laser Exposure System > Overview > Overview
2-10

Laser Exposure System The operational sequence of the laser scanner unit is described below.

1) When the Main controller sends print instruction command, the Engine controller rotates
the Four-faced mirror, causing the Scanner Motor (M2) to rotate.
Overview
2) When the Scanner Motor (M2) starts to rotate, the Engine controller emits the laser forcibly
■■Overview using the Laser control signal, causing the Engine controller to start rotation control for the
The laser exposure system forms static latent images on the photosensitive drum according Scanner Motor (M2).
to the VIDEO signals sent from the main controller, and is comprised of the laser driver and
3) The Engine controller controls to keep a constant speed of rotation of the Scanner Motor
scanner motor, etc. These are controlled by the engine controller. The following is the outline.
(M2) using the Scanner motor speed control signal.
Photosensitive drum
4) After the rotation speed of the Scanner motor reaches its target, the Main controller sends
BD sensor VIDEO signals to the Laser driver PCB.

Laser unit Cylindrical lens 5) The Laser driver emits laser diode according to these signals.

6) The laser beam passes through the collimator lens and the cylindrical lens and enters the
Four-faced mirror rotating at a constant speed.

7) The laser beam reflected by the Four-faced mirror is focused on the Photosensitive drum
via the image-forming lens at the front of the Four-faced mirror.

8) When the Four-faced mirror rotates at a constant speed, the laser beam on the
Photosensitive drum is scanned on the Photosensitive drum at a constant speed.

9) When the Photosensitive drum rotates at a constant speed and the laser beam is scanned
on the Photosensitive drum at a constant speed, latent images are formed on the
Collimator Focus lens Photosensitive drum.
lens
SPEED CONTROL signal
LASER CONTROL signal

Scanner Motor (M2)

SCANNER MOTOR
BD INPUT signal

Four-faced mirror
VIDEO signal

Engine Controller

Main controller

F-2-8

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 2 Technical Overview > Laser Exposure System > Controlling the Laser Activation Timing > Horizontal Sync Control
2-11
Controlling the Laser Activation Timing The engine controller sends the laser control signals (CNT0, CNT1) for changing the
operation mode of the laser to the logic circuit in the laser driver IC, as well as the video
■■Laser ON/OFF Control signals (VDO, /VDO) for image formation.
The laser driver IC executes laser control according to the combination of the CNT0, CNT1
In this control, the laser driver turns on/off the laser diode (LD) according to the laser control
signals.
signal sent from the engine controller.
The following is the combination of the laser control signal (CNT0, CNT1).
The following is the circuit diagram of the laser control.
Operation mode CNT0 CNT1 Remarks
Laser driver PCB Discharge L L The capacitor (C1) is discharged.
/BDI Data output H H At normal print
BD Sensor
APC H L At using APC
+3.3V Forced OFF L H At using image mask
T-2-4

■■Horizontal Sync Control

This is the control to adjust the writing position in the image horizontal direction.
PD LD
The following is the details of control procedure.
Engine
Controller 1) The engine controller controls the laser control signal during unblanking (*) to emit the laser
diode (LD) forcibly.

CNT1 2) The BD PCB exists on the scanning route of the laser beam, which is sent to the BD PCB.

Comparator 3) The BD PCB detects this laser beam, creates BD input signal (/BDI) and sends it to the
CNT0 engine controller.

4) The engine controller creates horizontal sync signals (/BD) based on /BDI signal and sends
the /BD signal to the main controller.

5) When /BD signal is input, the main controller outputs the video signal (VDO, /VDO) to the
Sample hold engine controller to adjust the writing position in image horizontal direction.
Logic PCB
/BD

circuit
*: Unblanking period
The period during which the laser diode is emitted in non-image area.

C1
VOD
Main
Controller Drive
/VOD circuit

Laser driver IC

F-2-9

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 2 Technical Overview > Laser Exposure System > Laser Scanner Motor Control > Overview
2-12
Laser Control Laser Scanner Motor Control
■■Auto Power Control (APC) ■■Overview
This is the control to emit a constant level of laser diode. This is the control to rotate the Scanner Motor (M2) at a constant speed to emit the laser
There are two types of APC; initial APC (note 1), and line space APC (note 2). The laser beam on the correct position on the photosensitive drum.
driver executes the same procedure for both controls. The following is the details of the The following is the control circuit of the Scanner Motor (M2).
control procedure.
Engine controller Motor driver PCB Laser scanner unit

1) When the laser control signal enters APC mode (CNT0=H, CNT1=L), the laser driver emits
/BDI
LD in APC mode. BD PCB

2) The emission level of LD is detected with photo diode (PD), converted from current output CPU ASIC
to voltage, and compared with the standard voltage (voltage equivalent to the target laser Scanner motor
+24VA +24VA
level).

3) The laser driver controls the laser current to achieve the voltage of LD target level. Scanner motor
driver IC
4) When the laser control signal enters LD forced OFF mode, the LD is forcibly turned off. The ACC
laser driver saves the adjusted laser intensity to the capacitor (C1). Frequency Integration Drive
comparator
DEC
circuit circuit

NOTE: Reference
1. Initial APC clock

APC that is executed during initial rotation. APC adjusts laser intensity and detects
faults in the laser.
M
Oscillator
2. Line space APC
APC that is executed during printing. Laser intensity for one line is adjusted before X501
writing one line.

F-2-10
The engine controller creates standard clock based on oscillation frequency of the oscillator
(X501); the cycles of the standard clock is compared with that of BD input signal (/BDI) with a
frequency comparator and the rotations of the Scanner Motor (M2) is monitored.
The engine controller sends the scanner motor acceleration signal (ACC) and scanner motor
deceleration signal (DEC) to the scanner motor driver according to the detected rotation
speed to control the rotation speed.

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 2 Technical Overview > Laser Exposure System > Service Tasks > Notes on service tasks
2-13
■■Scanner Motor Fault Detection Service Tasks
This is the detection of faults in the laser scanner unit.
■■At parts replacement
When the laser scanner unit falls into either of the following status, the engine controller
judges it as a fault in the laser scanner unit system and notices the status of fault to the main No task is required for this product at parts replacement.
controller.
The operations of the host machine are stopped. ■■Maintenance
No periodically replaced parts, durable parts or periodical service is set for this product.
1. Fault in BD input
At startup of the scanner, /BDI signal cannot be detected within 0.1 sec from the completion
of forced acceleration of the Scanner Motor (M2). ■■Notes on service tasks
2. Fault in startup None.
During activating the Scanner Motor (M2) at startup of the scanner, the motor rotation
exceeds the specified range (98.3 to 102.1%).
3. Fault in control
After startup of the scanner completes correctly, /BDI signal exceeds the specified value of
cycle 10 consecutive times.

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 2 Technical Overview > Image Formation System > Overview/Configuration > Print Process
2-14

Image Formation System ■■Print Process

This explains the basic process of the operations that a printer executes for image formation.
Overview/Configuration The print process of this equipment is divided largely into 5 blocks, 7 steps.
Toner images are formed on papers by executing the steps of each block in order.
■■Overview The following are the blocks of print process and the steps.

The image formation system is the core of this equipment; it forms toner images on papers.
1. Static latent image formation block
The image formation system is comprised of the following components.
Step 1: Primary charging
The engine controller controls the laser scanner unit and high-voltage power supply circuit
Step 2: Laser beam exposure
and forms images based on the video signals on papers.
The following are the details of print process for this equipment and the functions of image 2. Development block
formation. Step 3: Development

3. Transfer block
Fixing assembly
Step 4: Transfer
Pressure roller
Step 5: Separation

4. Fixing block
Fixing Film
Step 6: Fixing

5. Drum cleaning block

Cartridge
Step 7: Drum cleaning
Photosensitive drum
Transfer roller Laser beam Laser/scanner unit Electrostatic latent image formation block

To primary charging roller Paper path 2. Laser beam exposure

To developing cylinder Rotational direction of

the drum
1. Primary charging
Development
DEV
PRI
TR

Engine controller 3. Development

block
Drum cleaning 7. Drum cleaning
Delivery block
High-voltage CPU
power supply
6. Fixing 5. Separation 4. Transfer Pick-up

Fixing block Transfer block

VIDEO signal
F-2-12

Main controller

F-2-11

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 2 Technical Overview > Image Formation System > Overview/Configuration > Development Block
2-15
■■Static Latent Image Formation Block Step 2: Laser beam exposure
In this step, static latent images are formed on the photosensitive drum with laser beam.
This block is comprised of two steps and forms static latent images on the photosensitive
When laser beams are scanned on the photosensitive drum negatively charged, bright areas
drum.
lose their charges, eliminating negative potential on the surface of the photosensitive drum;
When the final step of this block completes, negative charge remains at dark areas on the
on those portions, static latent images are formed.
drum surface where laser beam has not been exposed, and negative charge is eliminated
from bright areas on the drum surface with laser beam exposed. The images on the drum Laser beam
with negative charge are called static latent images because human eyes cannot detect them.

Time (t)
0 Unexposed Exposed
area area

Surface Exposed area F-2-15

potential Unexposed area

■■Development Block
(V) This block is comprised of one step; it puts toners to the static latent images on the surface of
the photosensitive drum and visualizes the images using toner projection development. The
Primary Laser Transfer Primary toner projection development makes the toner jump on the surface of the photosensitive drum
charging beam (step 4) charging and develops the images.
(step 1) exposure (step 1)
The toner (developer) used for this equipment is a one-component toner that comprises
(step 2)
magnetic body and resin, etc.
F-2-13
Step 1: Primary charging Step 3: Development
For preparation of latent image formation, the surface of photosensitive drum is charged Toner is affixed to static latent images on the surface of the photosensitive drum.
with even negative potential. In this primary charging, the charge is applied from the primary The toner is charged negatively by friction between the developing cylinder and the surface of
charging roller directly to the photosensitive drum. the developing blade.
DC bias is applied to the primary charging roller to maintain an even potential on the surface An area on the photosensitive drum exposed with laser beam has higher potential than the
of the photosensitive drum. developing cylinder; the potential difference between the drum surface and the cylinder
Primary charging roller enables the toner to jump on the drum surface and makes them visible images.
AC bias superimposed with the development DC negative bias is applied to the developing
cylinder.

Blade Developing cylinder

Unexposed area AC bias

Photosensitive drum Exposed area
DC bias Exposed area
Unexposed
area
DC bias

F-2-14
Photosensitive drum

F-2-16

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 2 Technical Overview > Image Formation System > Overview/Configuration > Drum Cleaning Block
2-16
■■Transfer Block ■■Fixing Block
This block is comprised of two steps; it transfers toner images on the surface of the This block applies pressure and heat to papers and the toner on them to fix toner images to
photosensitive drum to papers. the papers.

Step 4: Transfer Step 6: Fixing

In this step, toner images on the photosensitive drum are transferred to papers. This step employs on-demand fixing that fixes toner images transferred to papers on the
This equipment applies DC positive bias to the transfer roller facing the photosensitive drum papers.
and charges papers positively. This enables toner negatively charged on the surface of the
Fixing heater
photosensitive drum to be transferred to papers. Fixing film

Toner
Photosensitive
drum

Media

Media
Pressure roller

Transfer roller
F-2-19
DC bias
■■Drum Cleaning Block
The drum cleaning block removes the toner remained on the photosensitive drum.
F-2-17
Step 5: Separation Step 7: Drum cleaning
In this step, DC negative bias is applied to the static eliminator according to the elasticity of In this step, toner remained on the photosensitive drum is removed.
papers to separate the papers from the photosensitive drum. The static eliminator is used to The cleaning blade scrapes the leftover toner on the surface of the photosensitive drum; the
stabilize the paper feed system (prevention of toner stray that appears as polka-dots on print toner is collected into the cleaner container.
images in a low-temperature, low-humidity environment), and neutralizes the electric charge By implementing the above step, the surface of the photosensitive drum is cleaned.
at the back of papers.
Cleaning blade

Photosensitive
drum

Photosensitive
Cleaner container drum
Media

F-2-20
Static charge eliminator Transfer roller

F-2-18
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 2 Technical Overview > Image Formation System > High-Voltage Control > Generating Transfer Bias
2-17
High-Voltage Control ■■Generating Developing Bias
The developing bias is a DC negative bias that is output to affix toner to the static latent
■■Overview
images formed on the photosensitive drum. This bias is a development DC and AC
This circuit is comprised of the circuits that apply biases to the primary charging roller, superimposed bias and generated by the development high-voltage generating circuit in the
developing cylinder, transfer roller, and the fixing control circuit. The CPU of the engine high-voltage power supply circuit.
controller controls the high-voltage power supply circuit to generate these biases. The fixing The high-voltage power supply circuit applies the generated developing bias to the developing
control circuit executes heater control of the fixing assembly according to the instruction by cylinder at a specified timing.
the CPU of the engine controller. The developing bias varies in conjunction with the primary charging bias according to the
The following is the block diagram of this circuit. information of image density sent from the main controller.
Engine controller
■■Generating Transfer Bias
CPU High-voltage power supply
Transfer bias (TR) is a bias that is output to transfer toner to papers. There are two types
of bias; DC positive bias and DC negative bias, and generated by the transfer high-voltage
Primary
charging generating circuit in the high-voltage power supply circuit. The DC positive bias is output at
high-voltage the time of toner transfer, and the DC negative bias at the time of cleaning the photosensitive
generation PRI primary charging
circuit drum.
roller
DEV
developing cylinder The high-voltage power supply circuit applies the generated transfer bias to the transfer roller
according to each print sequence.
Developing
Each print sequence is described below.
high-voltage
generation
circuit
• Cleaning bias:
The bias to move (clean) the toner attached to the transfer roller to the photosensitive drum
Transfer at the time of warming up or last rotation sequence.
high-voltage TR Transfer roller
generation The transfer negative bias is applied to the transfer roller.
circuit
• Paper intervals bias:
The bias to prevent the toner remained on the photosensitive drum from attaching to the
transfer roller at paper intervals during continuous printing. A minor transfer positive bias is
F-2-21
applied to the transfer roller.
■■Generating Primary Charging Bias
The primary charging bias (PRI) is a DC negative bias that is output to apply an even • Print bias:
negative potential to the surface of the photosensitive drum. The primary charging high- The bias to transfer the toner on the surface of the photosensitive drum to papers at the
voltage generating circuit in the high-voltage power supply circuit generates this bias. time of print sequence. The transfer positive bias is applied to the transfer roller.
The high-voltage power supply circuit applies the generated primary charging bias to the
primary charging roller at a specified timing.
The primary charging bias varies in conjunction with the developing bias according to the
information of image density sent from the main controller.

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 2 Technical Overview > Image Formation System > Toner Cartridge > Operation when toner level is Low/Nearly Out
2-18
Toner Cartridge 3)Out: Toner level** status is less than 5%.

■■Toner Level Detection * Toner level unidentified: Status until the engine determines the toner level.
** Toner level: Reference value (%) (which varies depending on the stirring condition of toner)
Toner level is detected by the Toner Sensor (Magnetic Sensor). When a Toner Cartridge is
is displayed.
installed, the Toner Sensor contacts with the lower side of the cartridge and it converts the
magnetic changes in the cartridge into voltage.
As for the toner stop processing according to job types, follow the list of stop processing
Then, MPU of DCNT PCB compares the output voltage of the Toner Sensor with the
according to toner level.
reference value to detect the toner level.
Toner level detection is performed at startup of the Main Motor.
In the following cases, status of toner level is considered as unidentified, and OK (100%) is
The toner level detection sequence starts after the Main Motor is started up and stabilization
displayed on the panel.
time (200msec) has passed. The toner level detection sequence continues until the Main
• After power-on
Motor stops. There are following 2 types of toner level detection sequence: sequence at
• Right after recovery from engine sleep mode
warm-up rotation when opening door or turning ON the power, and sequence at normal
• During opening/closing the door
rotation.
• When the cartridge is not installed
1)Sequence at normal rotation
From the start of detection, detection value of magnetic toner is sampled for every 5 msec.
■■Operation when toner level is Low/Nearly Out
Remaining toner level is judged based on the average value and ripple value (V Peak to
Peak) of the Magnetic Sensor output while the Stirring Stick makes a full turn. Operation when toner level is Low or Nearly Out is as follow. If another job which can be
processed is introduced while there is a job which is stopped due to "Nearly Out", the job is
Time the Stirring Stick makes a full turn and number of samples output by overtaking the preceding job.
In case the process is 400dpi, time is 2.58 sec (516 samples).
In case the process is 600dpi, time is 3.87 sec (774 samples). List of stop processing according to toner level
Copy PDL Receive print Manual report Auto report
2)Sequence at warm-up rotation Low Out Low Out Low Out Low Out Low Out
○ ○ ○ ○ ○ - ○ ○ ○ -
Conditions of sampling and remaining toner level judgment are the same as those
○ : Continues T-2-5
mentioned above.
- : Output is immediately stopped after the page in which toner level out is detected,
However, in the case that toner Low is detected even at once during warm-up rotation
but changing the user mode enables continuous output despite detection of toner level out.
sequence, toner Low is remained to be displayed.
Note that the print can become thin or faint along the way.
Received data in the memory is deleted simultaneously upon printing and cannot be printed
■■Specification of Toner level display again.
Toner level can be checked by pressing Status Monitor/Cancel key and selecting toner level. Printing is resumed automatically after the Toner Cartridge is reinstalled and stirred.
Display patters are as follow: OK, Low, and Out. See the table below for the display pattern.
Printing at fax reception continues when using the following settingmethod:
1)OK: Toner level** status is 10% or higher and 100% or less, or toner level unidentified** Menu > Fax RX Setting > RX Function Settings > Continue Print.When Toner Is Nearly Out
status > ON.

2)Low: Toner level** status is 5% or higher and less than 10%.

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 2 Technical Overview > Image Formation System > Service Tasks > Notes on service tasks
2-19
The Paper Leading Edge Sensor (PS751) performs both this detection and paper feed
■■Toner Cartridge Absence/Presence Detection detection. Therefore, the engine controller cannot make a judgment of ‘Toner cartridge
absent’ or ‘jam occurrence’ when jam occurs.
The engine controller detects the position of the Toner cartridge detection flag to judge the
The engine controller judges this case as ‘Toner cartridge absent’ and notices it to the main
absence/presence of the Toner cartridge.
controller.
At the time of turning on the power or closing the upper cover, the engine controller judges
If jam occurs when ‘Toner cartridge absent’ is detected, check if there is a fault in the Paper
the position of the Toner cartridge flag based on the output result of the Paper Leading Edge
Leading Edge Sensor (PS751) and the detection flag.
Sensor (PS751).
When the output result of the Paper Leading Edge Sensor (PS751) is L, it is judged that the
Toner cartridge is absent; If being H, it is judged that the Toner cartridge is present. Service Tasks
■■At parts replacement
No task is required for this product at parts replacement.

■■Maintenance
PS751 No periodically replaced parts, durable parts or periodical service is set for this product.

Engine controller ■■Notes on service tasks

None.
Leading edge Toner cartridge
sensor detection flag detection flag

Toner Toner
cartridge=No cartridge=Yes
PS751="H" PS751="L"

F-2-22

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 2 Technical Overview > Fixing System > Overview/Configuration > Main Parts of Fixing assembly
2-20

Fixing System ■■Main Parts of Fixing assembly

Engine controller
Overview/Configuration
FIXING HEATER Fixing control CPU
H1
■■Overview DRIVE signal

TH1
Fixing/delivery system consists of the fixing film unit, pressure roller and delivery roller etc. Fixing
TP1 heater
These rollers are driven by the Main Motor (M1).
drive circuit
The paper that toner is transferred to are heated by the Fixing Heater (H1) of the fixing film
unit and pressured by the pressure roller. Pressure roller Fixing
The paper that toner is fused on is delivered from the fixing assembly, detected by the Fixing FIXING TEMPERATURE heater
signal safety circuit
Delivery Sensor (PS701) and the Paper Width Sensor (PS702), and then delivered to the
delivery tray by the delivery roller.

[1]
Fixing film
F-2-24

H1 : Fixing Heater For heating the fixing film (ceramic heater) 1 pc.
TH1 : Thermistor For controlling the fixing heater temperature (contact type 1 pc.
thermistor)
TP1 : Temperature Fuse For detecting the fixing heater overheat (non-contact type fuse) 1 pc.
PS702 When the heater overheats, the fuse melts to cut the power
supply to the heater.
M1 T-2-7
PS701

[3] [2]
F-2-23

[1] Delivery Roller

[2] Fixing Film Unit
[3] Fixing Pressure Roller
PS701 Fixing Delivery Sensor
PS702 Paper Width Sensor
M1 Main Motor
T-2-6

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 2 Technical Overview > Fixing System > Various Control Mechanisms > Protective Functions
2-21
Various Control Mechanisms Fixing target temperature varies according to the fixing mode, and there are 8 types of the
mode.
■■Fixing Temperature Control These modes are determined according to the paper type settings and resolution settings (see
the caution) in a driver.
●● Heater Temperature Control The following table shows the relationship between the fixing target temperature and the
The heater temperature control is to keep the fixing heater in the fixing film unit to the
settings (paper type settings and resolution settings) in a driver.
specified temperature.
Printer driver settings Fixing target
The engine controller monitors the Fixing Heater (H1) temperature detection signal (FSRTH)
Paper type settings Vertical scanning temperature
and outputs the fixing heater drive signal (FSRD) according to the detected temperature. Plain paper 600 dpi 150 to 165 deg C
The fixing heater drive PCB controls the Fixing Heater (H1) according to this signal to keep 400 dpi 170 to 190 deg C
the fixing heater temperature within the target values. Plain paper L 600 dpi 140 to 155 deg C
400 dpi 160 to 180 deg C
Heavy paper 600 dpi 170 deg C
Engine controller Heavy paper H 600 dpi 185 deg C
Transparency 600 dpi 150 to 160 deg C
Low-voltage Fixing control
power supply 400 dpi 165 to 180 deg C
CPU +24V
Postcard/postcard H 600 dpi 188 deg C
FU101 Relay drive Envelope 600 dpi 160 to 165 deg C
circuit 400 dpi 170 to 175 deg C
Frequency Envelope L 600 dpi 135 to 145 deg C
FREQSNS RL101
detection Labels 600 dpi 170 deg C
circuit T-2-8

(220-240V model only) Fixing heater

safety circuit
Fixing heater CAUTION: Resolution switching
FSRD
drive circuit
RLYD (24VOFF) The machine provides two types of resolution: 600 x 600 dpi and 600 x 400 dpi.
The selection is made by the "Copy Type" setting in the printer driver.
FSRTH
For speed priority (at the time of shipment), 600 x 400 dpi is selected, but changing to
resolution priority selects 600 x 600 dpi.
Fixing heater (H1)
Thermistor (TH1)

Pressure ■■Protective Functions

roller
●● Protective Function of fixing assembly
Host machine carries the following 3 functions to prevent the Fixing Heater (H1) from
Fixing film
Thermal fuse (TP1) overheating.
F-2-25
1) Protective function by CPU
CPU of engine controller monitors the Thermistor (TH1) temperature consistently.
When Thermistor (TH1) reaches approx 220 deg C, CPU determines that the Fixing Heater
(H1) is overheating and stops the fixing heater drive signal (FSRD) output and also turns

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 2 Technical Overview > Fixing System > Various Control Mechanisms > Protective Functions
2-22
OFF relays to shut the power supply to Fixing Heater (H1). 20 deg C for 6 consecutive times, it is judged as Thermistor open failure.

2) Protection function by fixing heater safety circuit 6) Startup failure detection

Fixing Heater (H1) safety circuit monitors the Thermistor (TH1) temperature consistently. If temperature of the Fixing Assembly is 100 deg C or higher when the machine becomes in
When Thermistor (TH1) reaches approx 235 deg C, it determines that the Fixing Heater (H1) pickup enabled state after entering fixing low voltage inlet sequence, it is judged as startup
is overheating and the fixing heater safety circuit turns OFF the relay drive circuit to shut failure.
the power supply to the Fixing Heater (H1).
7) Thermistor high temperature detection 2
3) Protection function by Temperature Fuse (TP1) Temperature of the Thermistor (TH1) is monitored every 200 msec during Fixing Assembly
When the Fixing Heater (H1) temperature rises abnormally and Temperature Fuse (TP1) control. If the temperature is equal or higher than "detection temperature of Thermistor high
temperature reaches approx 226 deg C, Temperature Fuse (TP1) opens to shut the power temperature detection 2", increase the value of "high temperature detection counter" by 1
supply to the Fixing Heater (H1). (+1). If not, decrease the value by 1 (-1). When the value of "high temperature detection
counter" becomes +50, it is judged as a Thermistor high temperature failure. The default
●● Failure detection and minimum value of "high temperature detection counter" is 0.
With this machine, 10 types of failure detection are available. The "detection temperature of the Thermistor high temperature detection 2" is set to 195
1) Initial startup failure detection deg C when the target control temperature is 180 deg C or less. When the target control
When temperature of the Fixing Assembly does not exceed 50 deg C within 1.48 sec after temperature is above 180 deg C, it is set to "target control temperature + approx. 15 deg
the start of temperature control performed at initial rotation, it is judged as initial startup C".
failure. 8) Thermistor low temperature detection 2)
2) Initial Thermistor open detection Temperature of the Thermistor (TH1) is monitored for every 200 msec when paper is at
When temperature of the Fixing Assembly does not exceed 35 deg C within 1.48 sec after fixing nip during the Fixing Assembly control. When the temperature is lower than 135 deg
the start of temperature control at warm-up rotation temperature control or at cleaning C (110 deg C), increase the value of low temperature detection counter by 1 (+1). When
mode, it is judged as Thermistor open failure. it is 135 deg C (110 deg C) or higher, decrease the value by 1 (-1). When the value of low
temperature counter becomes +150, it is judged as Thermistor low temperature failure. The
3) Short circuit of Thermistor/abnormal high temperature detection
default and minimum value of low temperature detection counter is 0.
When temperature of the Fixing Assembly is 220 deg C or higher for 30 consecutive times
by monitoring the temperature for every 5 msec, it is judged as Thermistor short circuit 9) Frequency detection circuit error (230V models only)
failure. In addition, this function also doubles as abnormal high temperature detection When frequency measurement is not completed within 3255 msec after the completion of
function of the Fixing Assembly. previous frequency measurement, it is judged as frequency detection circuit error.

4) Abnormal low temperature detection 10) Thermistor high temperature detection 3

After temperature of the Fixing Assembly exceeds 50 deg C at least once, monitor Temperature of the Thermistor (TH1) is monitored every 5 msec, and if the temperature
temperature of the Thermistor (TH1) for every 5 msec. It is judged as heater abnormal is equal or higher than "detection temperature of Thermistor high temperature detection
low temperature when the following condition is detected 240 consecutive times: the 2 + approx. 15 deg C" more than 30 consecutive times, it is judged as a Thermistor high
temperature is 100 deg C or lower while paper is at fixing nip, or it is 55 deg C or lower temperature failure.
during paper interval temperature control or at cleaning mode.

5) Thermistor open detection

After temperature of the Fixing Assembly exceeds 50 deg C, monitor temperature of the
Thermistor (TH1) for every 5 msec. When it is detected that the temperature is lower than

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 2 Technical Overview > Fixing System > Other Functions > Throughput Down Control
2-23
●● Processing after failure detection ●● Throughput Down at Initial Rotation
If the Main Motor is in driving state when Fixing Assembly failure is detected, rotation of the The time for initial rotation is extended according to the fixing mode. The time is also
motor is maintained for 300 msec after the machine moves in Fixing Assembly failure state. extended when smeared image control mode 2 or paper wrinkle/curl prevention mode is
Then, drive systems (Main Motor system, Laser/Scanner system, high voltage system, and specified.
fixing system) are stopped immediately and the machine moves in failure state. Special mode Fixing mode Extension time
If the Main Motor is not in driving state, drive systems are stopped immediately and the - Heavy paper 1 2 sec.
machine moves in failure state. - Heavy paper 2 2 sec.
- Envelope 1 5 sec.
- Postcard 25 sec.
Other Functions Smeared
image control
Setting: 1
Setting: 2
-
-
15 sec.
30 sec.
mode 2 Setting: 3 - 60 sec.
■■Throughput Down Control Paper wrinkle/ OFF Plain paper L 5 sec.*1
The machine reduces throughput by increasing the paper interval to prevent the temperature curl prevention Paper wrinkle/curl Plain paper, 20 sec.
mode prevention 1/2 Plain paper L
rise at the edge of the Fixing Heater (H1) during continuous printing of small size paper (up
T-2-9
to 271 mm long and 189.6 mm wide), and of the Delivery Assembly during large volume
*1: At 30 deg C in temperature and 80% in humidity
continuous printing.

Lengthening the paper interval allows the Fixing Heater to cool enough to prevent the
NOTE:
temperature rise of the Fixing Assembly roller edge and Delivery Assembly. • Smeared image control mode 2
Set by User Mode > Special Mode c. Setting range is as follows.
0: OFF, 1: Extend initial rotation by 15 sec., 2: Extend initial rotation by 30 sec., 3: Extend
●● Throughput Down Sequence initial rotation by 60 sec.
If the temperature continues to rise after continuous printing of 20 sheets with "plain paper" or • Paper wrinkle/curl prevention mode
"plain paper L" fixing mode at 400 dpi resolution, throughput is reduced for the remainder of Set by User Mode > Special Mode d. Setting range is as follows.
0: OFF, 1: Paper wrinkle/curl prevention 1, 2: Paper wrinkle/curl prevention 2
the job.
Productivity (throughput down): 18 ppm -> 10 ppm

2-23
2
Technical Overview > Fixing System > Other Functions > Throughput Down Control

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 2 Technical Overview > Fixing System > Service Tasks > Notes on service tasks
2-24
●● Throughput Down Between Sheets Service Tasks
Throughput down control is performed according to fixing mode, special mode, resolution,
and actual fed paper size. ■■At parts replacement
Actual fed paper size No task is required for this product at parts replacement.
271 mm or over 271 mm to 312
Fixing mode/Special Length over 312 mm
less mm
mode/Resolution
189.6 mm over 189.6 189.6 mm over 189.6
■■Maintenance
Width -
or less mm or less mm No periodically replaced parts, durable parts or periodical service is set for this product.
Plain Without paper wrinkle/curl 3 ppm 1 ppm
paper prevention
Paper wrinkle/curl 400 dpi 4 to 6 ppm 3 ppm 4 to 6 ppm 1 ppm 4 to 6 ppm ■■Notes on service tasks
prevention 1 600 dpi 4 to 11 ppm 3 ppm 4 to 11 ppm 1 ppm 4 to 11 ppm
None.
Paper wrinkle/curl 2 ppm 3 ppm 2 ppm 1 ppm 2 ppm
prevention 2
Plain Without paper wrinkle/curl 3 ppm 1 ppm
paper L prevention
Paper wrinkle/curl 400 dpi 4 to 6 ppm 3 ppm 4 to 6 ppm 1 ppm 4 to 6 ppm
prevention 1 600 dpi 4 to 11 ppm 3 ppm 4 to 11 ppm 1 ppm 4 to 11 ppm
Paper wrinkle/curl 2 ppm 3 ppm 2 ppm 1 ppm 2 ppm
prevention 2
Heavy Without paper wrinkle/curl 11.6 ppm 3 ppm 11.6 ppm 1 ppm 11.6 ppm
paper 1 prevention *1 *1 *1
Paper wrinkle/curl 600 dpi 10 ppm *2 3 ppm 10 ppm *2 1 ppm 10 ppm *2
prevention 1/2
Heavy paper 2 11.6 ppm 3 ppm 11.6 ppm 1 ppm 11.6 ppm
Transparency 3 ppm 1 ppm
Envelope Without paper 400 dpi 4 to 6 ppm 3 ppm 1 ppm
1 wrinkle/curl 600 dpi 4 to 11 ppm 3 ppm 1 ppm
prevention
Paper wrinkle/curl 400 dpi 6 to 11 ppm 3 ppm 1 ppm
prevention 1/2 600 dpi 6 to 11 ppm 3 ppm 1 ppm
Envelope 2 6 to 11 ppm 3 ppm 1 ppm
Postcard 4 to 11 ppm 3 ppm 1 ppm
16K 400 dpi 3 ppm 1 ppm
600 dpi 3 ppm 1 ppm
T-2-10

*1: Only when the print operation mode is copy mode, and the ambient temperature is
below 20 deg C.
*2: Only when the print operation mode is copy mode, and the ambient temperature is 20
deg C or higher.

2-24
2
Technical Overview > Fixing System > Service Tasks > Notes on service tasks

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 2 Technical Overview > Pickup Feed System > Overview > Overview
2-25

Pickup Feed System The pickup and feeding system executes pickup and feeding of papers and is composed of
the Main Motor (M1), Pickup Solenoid (SL1), and rollers.
In this equipment, pickup from the pickup tray is available. There is only a face-down delivery.
Overview Papers set on the pickup tray are fed by the pickup roller. The papers are fed to the
photosensitive drum, the transfer charging roller, the fixing sleeve unit, the pressure roller and
■■Overview then to delivery roller in this order; and then they are delivered to the delivery tray.
The feeding route of papers has three photointerrupters; the Paper Leading Edge Sensor
Main Controller (PS751), the Fixing Delivery Sensor (PS701), the Paper Width Sensor (PS702). They detect
arrival and passing of papers.
If a paper does not reach or pass through each sensor within a specified time, the engine
controller judges this status as jam and notices the jam occurrence to the main controller.
PS701: Fixing Delivery Sensor
Engine Controller
PS702: Paper Width Sensor
PS751: Paper Leading Edge Sensor
M1: Main Motor
SL1: Pickup Solenoid

PS702 Delivery Roller

Fixing
Pressure
Roller

Delivery Tray
PS701
Fixing Film Unit
Photosensitive
Drum
M1
PS751

Pickup Roller

Pickup Tray

SL1
Transfer Roller
Separation Pad
F-2-26

2-25
2
Technical Overview > Pickup Feed System > Overview > Overview

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 2 Technical Overview > Pickup Feed System > Detecting Jams > Delay Jam
2-26
Detecting Jams ■■Delay Jam
■■Jam Detection Outline ●● Delivery Delay Jam
There are 3 cases of delivery delay jam detection.
●● Overview A. No preceding sheet
The following sensors are installed to detect absence/presence of papers and whether papers B. Preceding sheet exists 1 – short paper interval with the preceding sheet
are correctly fed. C. Preceding sheet exists 2 – long paper interval with the preceding sheet
• Fixing Delivery Sensor (PS701)
• Paper Width Sensor (PS702) A. No preceding sheet
• Paper Leading Edge Sensor (PS751)
Paper Leading Edge OFF
Sensor (PS751) ON

Fixing Delivery OFF

Sensor (PS701)
ON
PS702 1490(2235)msec
Paper Detection Period

Jam
F-2-28
PS701 When the Fixing Delivery Sensor (PS701) cannot detect presence of paper within 1490 (2234)
msec. after the Paper Leading Edge Sensor (PS751) detects the paper, it is judged as a
delivery delay jam.

PS751

NOTE:
The above 1490 (2235) msec value accounts for the 126.26 mm distance from the
Paper Leading Edge Sensor (PS751) to the Fixing Delivery Sensor (PS701), plus 40
mm margin. Since the distance from the fixing nip to the Fixing Delivery Sensor (PS701)
is 22.9 mm, the length of wrapping from the leading edge is 62.9 mm. Since one lap
F-2-27 of the fixing film is 18.2 pi (57.2) mm, the wrapping is longer than one lap. However,
Whether jam occurs or not is judged according to whether a paper is absent/present on the allowing for paper arch, sensor accuracy and heavy paper feeding capability, etc., the
value cannot be further reduced.
sensor at the check timing that has been stored in the CPU of the engine controller.
When the engine controller judged that jam has occurred, print operation is stopped and jam
occurrence is noticed to the main controller.

NOTE:
Jam detection timing may differ for 400 dpi and 600 dpi printing. In such a case, setting
values applicable to 600 dpi printing are indicated in parentheses following those for
400 dpi printing.

2-26
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Technical Overview > Pickup Feed System > Detecting Jams > Delay Jam

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 2 Technical Overview > Pickup Feed System > Detecting Jams > Delay Jam
2-27
B. Preceding sheet exists 1 ●● Delivery Delay Jam during Auto Delivery
When the Paper Leading Edge Sensor (PS751) detects presence of paper and the Fixing
Paper Leading Edge OFF
Sensor (PS751) ON
Delivery Sensor (PS701) detects absence of paper at 1490 (2235) msec. after the start of
auto delivery, it is judged as a delivery delay jam.
Fixing Delivery OFF
Sensor (PS701) ON NOTE:
70 The start timing of auto delivery is the timing to stop the scanner.
msec
1490(2235)msec

Jam
●● Delivery Delay Jam during Cleaning
F-2-29
When the Paper Leading Edge Sensor (PS751) detects presence of paper while the Fixing Paper Leading Edge OFF
Delivery Sensor (PS701) is detecting the preceding sheet, it is judged as a jam if 70 msec. Sensor (PS751) ON
elapses after the Fixing Delivery Sensor (PS701) detected absence of paper when 1490 (2235)
Fixing Delivery OFF
msec. has passed after the Paper Leading Edge Sensor (PS751) detected presence of paper.
Sensor (PS701) ON
When the Fixing Delivery Sensor (PS701) detects absence of paper again after 70 msec. has
1490msec
passed since it detected no paper first, it is judged as a delivery delay jam. Paper Detection Period

C. Preceding sheet exists 2 Jam

F-2-31
Paper Leading Edge OFF
When the Fixing Delivery Sensor (PS701) cannot detect presence of paper within 1490 msec.
Sensor (PS751) ON
after the Paper Leading Edge Sensor (PS751) detects the paper, it is judged as a delivery
Fixing Delivery OFF delay jam.
Sensor (PS701) ON
70msec Paper Detection Period
1490(2235)msec

Jam
F-2-30
When the Paper Leading Edge Sensor (PS751) detects presence of paper while the Fixing
Delivery Sensor (PS701) is detecting the preceding sheet, it is judged as a jam if 70 msec.
has elapsed after the Fixing Delivery Sensor (PS701) detects absence of paper before 1490
(2235) msec. passes after the Paper Leading Edge Sensor (PS751) detected presence of
paper.
When the Fixing Delivery Sensor (PS701) detects absence of paper after 1490 (2235) msec.
has passed since the Paper Leading Edge Sensor (PS751) detected presence of paper, it is
judged as a delivery delay jam.

2-27
2
Technical Overview > Pickup Feed System > Detecting Jams > Delay Jam

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 2 Technical Overview > Pickup Feed System > Detecting Jams > Other Jams
2-28
■■Stationary Jam ●● Delivery Stationary Jam during Auto Delivery
When the Paper Leading Edge Sensor (PS751) detects absence of paper at 1490 (2235)
●● Pickup Stationary Jam
msec. after the start of auto delivery, and the Fixing Delivery Sensor (PS701) detects
When the Paper Leading Edge Sensor (PS751) cannot detect the trailing edge of paper
presence of paper after further feeding paper for 1265 (1900) msec., it is judged as a delivery
within 5325 (7990) msec. after it detects the leading edge, it is judged as a pickup stationary
stationary jam.
jam.
When the Paper Leading Edge Sensor (PS751) detects presence of paper at 1490 (2235)
msec. after the start of auto delivery, and the Fixing Delivery Sensor (PS701) detects
NOTE:
The above 5325 (7990) msec. is the paper feed time for the maximum paper size (594 presence of paper after further feeding paper for 5100 (7655) msec., it is judged as a delivery
mm). stationary jam.

NOTE:
The above 5100 (7655) msec is the addition of 1265 (1900) msec, which is calculated
●● Delivery Stationary Jam by 121.31 mm (the distance between the trailing edge of the Paper Trailing Edge
Sensor and the trailing edge of the Fixing Delivery Sensor) + 20 mm (delivery stationary
Paper Leading Edge OFF
margin), and the paper feed time for the maximum paper size, which is calculated by
Sensor (PS751) ON
5325 (7990) - 1490 (2235) msec.
Fixing Delivery OFF
Sensor (PS701) ON
●● Delivery Stationary Jam during Cleaning
910(1360)msec 360(540)msec
When the Fixing Delivery Sensor (PS701) cannot detect absence of paper within 3445 msec.
Paper Absence Detection Period following the Main Motor (M1) rotation startup after finishing the cleaning process, it is judged
Jam
Paper Detection Period as a delivery stationary jam.
F-2-32
The Fixing Delivery Sensor (PS701) is monitored for 360 (540) msec. from 910 (1360) msec. ■■Other Jams
after the Paper Leading Edge Sensor (PS751) detects absence of paper. If absence of paper
●● Fixing Wrap Jam
cannot be detected even at once, it is judged as a delivery stationary jam.
Paper Leading Edge OFF
NOTE: Sensor (PS751) ON
The margin is set to 20 mm. Bounce of paper is taken into consideration for the setting.
Fixing Delivery OFF
Sensor (PS701) ON
●● Pickup Stationary Jam during Auto Delivery 70 910(1360)msec
When the Paper Leading Edge Sensor (PS751) detects presence of paper at 1490 (2235) (110)
msec Fixing Wrap Jam Detection Period
msec. after the start of auto delivery, and the Paper Leading Edge Sensor (PS751) detects
presence of paper after further feeding paper for 3835 (5555) msec., it is judged as a pickup F-2-33

stationary jam. When the Fixing Delivery Sensor (PS701) detects absence of paper from 70 (110) msec.
after it last detected presence of paper until 910 (1360) msec. after the Paper Leading Edge
NOTE: Sensor (PS751) last detected absence of paper, it is judged as a fixing wrap jam.
The above 3835 (5555) msec. paper feed period is the difference between the paper
feed time for the maximum paper size: "5325 (7790) – 1490 (2235) msec.".

2-28
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Technical Overview > Pickup Feed System > Detecting Jams > Other Jams

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 2 Technical Overview > Pickup Feed System > Service Tasks > Notes on service tasks
2-29

NOTE: Service Tasks

The leading-edge detection margin is 8 mm, and the trailing-edge detection margin is
20 mm. ■■At parts replacement
The above 910 (1360) msec. accounts for 70 (110) msec. calculated from 8 mm and the
time calculated from the "121.31 - 20" mm feeding distance of the trailing edge of paper No task is required for this product at parts replacement.
from the Paper Leading Edge Sensor (PS751) to the Fixing Delivery Sensor (PS701).
The leading-edge detection margin is set to prevent incorrect detection of a wrapping
jam during chattering at paper entry.
■■Maintenance
The trailing-edge detection margin is set longer than the leading-edge margin to allow No periodically replaced parts, durable parts or periodical service is set for this product.
for detection time uncertainty due to bounce of paper, etc.

■■Notes on service tasks

Initial Paper Presence Jam when Printing
None.
When the Fixing Delivery Sensor (PS701) or the Paper Width Sensor (PS702) detects
presence of paper immediately before the Main Motor (M1) starts rotating, it is judged as a
delivery stationary jam.

●● Door Open Jam

When printing is interrupted by door-open detection during printing, it is judged as a door
open jam if there is paper at the Paper Leading Edge Sensor (PS751) or the Fixing Delivery
Sensor (PS701). At this time, if the jam status already indicates a jam, the jam status is
retained.

●● Initial Paper Presence Jam during Warm-up Rotation

When the Paper Leading Edge Sensor (PS751) detects absence of paper at the start of
warm-up rotation and the Fixing Delivery Sensor (PS701) or the Paper Width Sensor (PS702)
detects presence of paper, it is judged as an initial paper presence jam.

●● Paper Absence Detection during Cleaning

ON
Pickup Solenoid (SL1)
OFF
200
msec 1370msec
Paper Leading Edge OFF
Sensor (PS751) ON

Paper Detection Period

Jam
When the Paper Leading Edge Sensor (PS751) cannot detect presence of paper within 1370
F-2-34
msec. after 200 msec. from the start of paper pickup, it is judged as paper absence.

2-29
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Technical Overview > Pickup Feed System > Service Tasks > Notes on service tasks

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 3 Periodical Services
■
■Periodically
■
■Consumables
Replaced Parts

■
■Periodical Service
■
■Cleaning

3
Periodical Services

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 3 Periodical Services > Cleaning
3-2

Periodically Replaced Parts Cleaning

Periodically Replaced Parts

[1] [2] [3] [4] [5] [6]
There is no periodically replaced part with this machine.

Consumables

Consumables
There is no consumable with this machine. [11]

Periodical Service [10]

Scheduled Servicing
There is no portion that requires schedule servicing in this equipment.

[9] [8] [7]

F-3-1

Cleaning parts Procedure

[1] ADF Pickup Roller Clean it with a dry lint-free paper.
[2] ADF Separation Pad Clean it with a dry lint-free paper.
[3] ADF Feed Roller Clean it with a dry lint-free paper.
[4] White Plate Retainer Clean it with a dry lint-free paper.
[5] CIS Unit Clean it with a dry lint-free paper.
[6] ADF Delivery Roller Clean it with a dry lint-free paper.
[7] Pickup Roller Clean it with a dry lint-free paper.
[8] Separation Pad Clean it with a dry lint-free paper.
[9] Feed Roller Clean it with a dry lint-free paper.
[10] Transfer Roller Do not touch it with your hands or clean it. When cleaning is
absolutely necessary, clean with a dry lint-free paper.
Take care not to touch the roller and let solvents or oils be removed.
[11] Fixing Pressure Roller Clean it with a dry lint-free paper.
T-3-1

3-2
3
Periodical Services > Cleaning

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 4 Disassembly/Assembly
■
■List
■
■List
Of Parts
of Connectors
■
■External Cover
■
■Controller System
■
■Original Exposure System
■
■Laser Exposure System
■
■Image Formation System
■
■Fixing System
■
■Pickup Feed System

4
Disassembly/Assembly

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 4 Disassembly/Assembly > PREFACE > Outline
4-2

PREFACE

Outline
This chapter describes disassembling/assembling procedure of this equipment.
The service technician is to identify the cause of the failures according to "Chapter 6
Troubleshooting" and to replace the faulty parts by following the disassembling procedure. In
addition, replace the consumable parts by following the same disassembling procedure.
Note the following precautions when working.

1. CAUTION: Be sure to disconnect the power plug before disassembling/assembling for

safety.
2. When disassembling/assembling or transporting the machine, be sure to remove the
cartridge beforehand as needed. However, when the cartridge is removed from the
machine, be sure to put the Photosensitive Drum in a protective bag even in a short period
of time to prevent the adverse effect of light.
3. When assembling, perform the disassembling procedure in reverse order unless otherwise
specified.
4. When assembling, be sure to tighten the screws to their appropriate locations according to
the screw types (length, diameter).
5. Do not run the machine with any parts removed as a general rule.
6. When handling the PCB, be sure to touch the metal part of the printer to ground yourself to
prevent damaging the PCB by static electricity.
7. When replacing the part with the rating name plate, be sure to affix it to the new part.
8.When disassembling/assembling or transporting the machine, be sure to remove the
Handset [1], the ADF Delivery Tray [2] and the Delivery Tray [3] beforehand as needed.
[1]

[2]

[3] F-4-1

4-2
4
Disassembly/Assembly > PREFACE > Outline

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 4 Disassembly/Assembly > List Of Parts > External View > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-3

List Of Parts No. Name Reference

[1] Document Pickup Tray -
[2] Document Feed Tray (Refer to page 4-61)
External View [3] ADF Right Cover (Refer to page 4-23)
[4] ADF Upper Cover -
■■Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) [5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[1] [7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[15] [9] Dust Cover -
[14] [2] [10] Document Return Tray -
[11] Document Stopper -
[13]
[3] [12] Handset Base Unit (Refer to page 4-24)
[13] Handset -
[14] Onetouch Cover -
[12]
[4] [15] Operation Panel Unit (Refer to page 4-34)
[16] ADF Lower Cover -
[11]
[17] Pickup Tray Paper Guides -
[18] Pickup Tray -
[5] [19] Pickup Tray Trailing Edge Paper Guides -
[10] [20] Small Size Paper Guides -
[21] Power Button -
[22] Front Cover Unit (Refer to page 4-29)
[6] [16] [23] Delivery Tray -
[9] [24] Upper Cover (Refer to page 4-30)
[8] [7]

[24]
[23]

[22]

[21]

[20] [17]
[19] [18]

4-3
4
Disassembly/Assembly > List Of Parts > External View > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > List Of Parts > External View > Front Side (L150 EUR/L150 AUS)
4-4
■■Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ■■Front Side (L150 EUR/L150 AUS)
[1] [1]
[13]
[2] [2]

[12] [3]

[3]
[4]
[4]
[11]

[9]
[5]
[10]

[5]
[6] [14]
[6] [9]
[8] [7]

[22]
[8] [7] [21]

No. Name Reference

[1] Document Guides - [20]
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Handset Jack -
[5] Left Cover (Refer to page 4-27) [19]
[6] Power Supply Socket -
[7] External Device Jack -
[8] Telephon Line Jack - [18] [15]
[17] [16]
[9] Rear Cover (Refer to page 4-29) F-4-2
T-4-1

4-4
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Disassembly/Assembly > List Of Parts > External View > Front Side (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > List Of Parts > External View > Rear Side (L150 EUR/L150 AUS)
4-5

No. Name Reference ■■Rear Side (L150 EUR/L150 AUS)

[1] Document Pickup Tray -
[2] Document Feed Tray (Refer to page 4-61) [1]
[3] ADF Right Cover (Refer to page 4-23)
[4] ADF Upper Cover - [2]
[5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[9] Dust Cover - [3]
[10] Document Return Tray -
[11] Document Stopper -
[12] ADF Left Upper Cover (Refer to page 4-26)
[13] Operation Panel Unit (Refer to page 4-34) [9]
[14] ADF Lower Cover -
[15] Pickup Tray Paper Guides -
[16] Pickup Tray -
[17] Pickup Tray Trailing Edge Paper Guides - [4]
[18] Small Size Paper Guides -
[19] Power Button - [5]
[20] Front Cover Unit (Refer to page 4-29)
[21] Delivery Tray -
[22] Upper Cover (Refer to page 4-30)
T-4-2
[8] [7] [6]

F-4-3

No. Name Reference

[1] Document Guides -
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Left Cover (Refer to page 4-27)
[5] Power Supply Socket -
[6] Handset Jack -
[7] External Device Jack -
[8] Telephon Line Jack -
[9] Rear Cover (Refer to page 4-29)
T-4-3

4-5
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Disassembly/Assembly > List Of Parts > External View > Rear Side (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > List Of Parts > External View > Front Side (L150 CHN/L150 KOR/L154)
4-6
■■Front Side (L150 CHN/L150 KOR/L154) No. Name Reference
[1] Document Pickup Tray -
[1] [2] Document Feed Tray (Refer to page 4-61)
[3] ADF Right Cover (Refer to page 4-23)
[14]
[4] ADF Upper Cover -
[2]
[13] [5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[3] [7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[12] [9] Dust Cover -
[4] [10] Document Return Tray -
[11] [11] Document Stopper -
[12] Handset Base Unit (Refer to page 4-24)
[13] Handset -
[5] [14] Operation Panel Unit (Refer to page 4-34)
[10] [15] ADF Lower Cover -
[16] Pickup Tray Paper Guides -
[17] Pickup Tray -
[6] [15] [18] Pickup Tray Trailing Edge Paper Guides -
[9] [19] Small Size Paper Guides -
[8] [7] [20] Power Button -
[21] Front Cover Unit (Refer to page 4-29)
[22] Delivery Tray -
[23] [23] Upper Cover (Refer to page 4-30)
[22] T-4-4

[21]

[20]

[19] [16]
[18] [17]
F-4-4

4-6
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 4 Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-7
■■Rear Side (L150 CHN/L150 KOR/L154) List of Main Unit
[1] ■■ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

[2] [1]
[2]

[3]
[4]

[3]
[9]

[5]

[6]

[8] [7]

F-4-5

No. Name Reference F-4-6

[1] Document Guides -
No. Name Reference
[2] ADF Left Cover (Refer to page 4-23)
[1] ADF Unit (Refer to page 4-54)
[3] USB Port -
[2] Operation Panel Unit (Refer to page 4-34)
[4] Handset Jack -
[3] Handset -
[5] Left Cover (Refer to page 4-27)
T-4-6
[6] Power Supply Socket -
[7] External Device Jack -
[8] Telephon Line Jack -
[9] Rear Cover (Refer to page 4-29)
T-4-5

4-7
4
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L150 CHN/L150 KOR/L154)
4-8
■■ADF Unit (L150 EUR/L150 AUS) ■■ADF Unit (L150 CHN/L150 KOR/L154)
[1] [1]
[2] [2]

[3]

No. Name Reference No. Name Reference

[1] ADF Unit (Refer to page 4-54) [1] ADF Unit (Refer to page 4-54)
[2] Operation Panel Unit (Refer to page 4-34) [2] Operation Panel Unit (Refer to page 4-34)
T-4-7 [3] Handset -
T-4-8

4-8
4
Disassembly/Assembly > List Of Parts > List of Main Unit > ADF Unit (L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > List Of Parts > Electrical Components > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-9
■■Printer Unit Electrical Components
■■ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[1] [2] [2]

[1] [3]

[3] [6]
[5]
[5]

[4]
F-4-7

[4] No. Name Main Unit Reference Adjastment during

parts replacement
[1] DS Sensor ADF Unit - -
No. Name Reference
[2] DES Sensor ADF Unit - -
[1] Fixing Assembly (Refer to page 4-81)
[3] CIS Unit ADF Unit (Refer to page 4-68) -
[2] Main Drive Unit (Refer to page 4-34)
[4] Handset PCB ADF Unit - -
[3] Laser Scanner Unit (Refer to page 4-77)
[5] Document Feed Motor ADF Unit - -
[4] Pickup Tray Unit -
[6] Hook SW PCB ADF Unit - -
[5] Pickup Unit (Refer to page 4-86)
T-4-10
T-4-9

4-9
4
Disassembly/Assembly > List Of Parts > Electrical Components > ADF Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > List Of Parts > Electrical Components > Motor
4-10
■■ADF Unit (L150 EUR/L150 AUS) ■■Motor
[2]

[1] [3]

[4]

[1]
No. Name Main Unit Reference Adjastment during
parts replacement
[1] DS Sensor ADF Unit - - [2]
[2] DES Sensor ADF Unit - -
[3] CIS Unit ADF Unit (Refer to page 4-68) -
[4] Document Feed Motor ADF Unit - -
T-4-11 No. Name Main Unit Reference Adjastment during
parts replacement
[1] Main Motor Main Unit (Refer to page -
4-36)
[2] Scanner Motor Laser Scanner Unit - -
T-4-12

4-10
4
Disassembly/Assembly > List Of Parts > Electrical Components > Motor

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 4 Disassembly/Assembly > List Of Parts > Electrical Components > Sensor
4-11
■■Solenoid ■■Sensor
[5]

[4]

[3]
[1]

[1]
[2]

F-4-8

No. Name Main Unit Reference Adjastment during No. Name Main Unit Reference Adjastment during
parts replacement parts replacement
[1] Pickup Solenoid Pickup Unit (Refer to page - [1] Motor Encoder Sensor Main Unit - -
4-91) [2] Toner Sensor Main Unit (Refer to page 4-49) -
T-4-13 [3] Paper Leading Edge Sensor Pickup Unit (Refer to page 4-45) -
[4] Paper Width Sensor Fixing Assembly (Refer to page 4-47) -
[5] Fixing Delivery Sensor Fixing Assembly (Refer to page 4-47) -
T-4-14

4-11
4
Disassembly/Assembly > List Of Parts > Electrical Components > Sensor

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 4 Disassembly/Assembly > List Of Parts > Electrical Components > Heater/Thermistor/Thermoswitch/
4-12
■■Switch/Speaker ■■Heater/Thermistor/Thermoswitch/
[3]

[2]

[1]

[3]

[2] [1]

No. Name Main Unit Reference Adjastment during No. Name Main Unit Reference Adjastment during
parts replacement parts replacement
[1] Power Button Main Unit - - [1] Temperature Fuse Fixing Assembly - -
[2] Speaker Main Unit (Refer to page 4-51) - [2] Fixing Heater Fixing Assembly - -
[3] Door Switch Main Unit - - [3] Thermistor Fixing Assembly - -
T-4-15 T-4-16

4-12
4
Disassembly/Assembly > List Of Parts > Electrical Components > Heater/Thermistor/Thermoswitch/

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 4 Disassembly/Assembly > List Of Parts > Electrical Components > PCB
4-13
■■PCB

[8]

[1]

[7]

[2]

[6]

[3]

[4]
[5]

No. Name Main Unit Reference Adjastment during

parts replacement
[1] Operation Panel PCB Operation Panel Unit (Refer to page 4-34) -
[2] Motor Driver PCB Main Unit - -
[3] Paper Leading Edge Pickup Unit (Refer to page 4-45) -
Sensor PCB
[4] Laser Driver PCB Laser Scanner Unit - -
[5] Engine Controller PCB Main Unit (Refer to page 4-40) -
[6] Main Controller PCB Main Unit (Refer to page 4-39) (Refer to page 5-2)
(Refer to page 5-2)
[7] NCU PCB Main Unit (Refer to page 4-45) -
[8] Fixing Delivery/ Fixing Assembly (Refer to page 4-47) -
Paper Width Sensor PCB
T-4-17

4-13
4
Disassembly/Assembly > List Of Parts > Electrical Components > PCB

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 4 Disassembly/Assembly > List of Connectors > ADF Unit > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-14

List of Connectors

ADF Unit
■■(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
[10]
[9]

[11]

[6]

[3]

[2]

[5]
[7]
[4]
[1]
[8]
F-4-9

KEY No. Jack No. Name Relay Connector KEY No. Jack No. Name
[1] J2 Main Controller PCB [6] J2 Document Feed Motor
[2] J3 Main Controller PCB [7] - CIS Unit
[3] J7 Main Controller PCB [8] - Handset PCB
[4] J15 Main Controller PCB [9] J10 DS Sensor
[4] J15 Main Controller PCB [10] J11 DES Sensor
[5] J603 Main Controller PCB [11] J603 Hook SW PCB
T-4-18

4-14
4
Disassembly/Assembly > List of Connectors > ADF Unit > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > List of Connectors > ADF Unit > (L150 EUR/L150 AUS)
4-15
■■(L150 EUR/L150 AUS)
[7]
[6]

[4]

[2]

[3] [5]

[1]
F-4-10

KEY No. Jack No. Name Relay Connector KEY No. Jack No. Name
[1] J2 Main Controller PCB [4] J2 Document Feed Motor
[2] J3 Main Controller PCB [5] - CIS Unit
[3] J15 Main Controller PCB [6] J10 DS Sensor
[3] J15 Main Controller PCB [7] J11 DES Sensor
T-4-19

4-15
4
Disassembly/Assembly > List of Connectors > ADF Unit > (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > List of Connectors > Printer Unit
4-16
Printer Unit
[20]
[10]

[15]

[14]
[17]

[11]

[19]
[13]

[5]
[9]
[3]
[8]

[1]
[18]
[4]
[16]
[6]
[2] [12]
[7]

KEY No. Jack No. Name Relay Connector KEY No. Jack No. Name
[1] J101 Engine Controller PCB [11] J101 Fixing Film Unit
[2] J542 Engine Controller PCB [12] J801 Laser Driver PCB
[3] J551 Engine Controller PCB [13] J551 Paper Leading Edge Sensor
[4] J552 Engine Controller PCB [14] J552 Fixing Delivery/Paper Width Sensor PCB
[5] J562 Engine Controller PCB [15] J562 Pickup Solenoid
[6] J571 Engine Controller PCB [16] J571 Motor Driver PCB
[7] J901 Engine Controller PCB [17] - Toner Sensor
[8] J101 Motor Driver PCB [18] J1 Scanner Motor
[9] J923 Motor Driver PCB [19] J923 Main Motor
[10] J702 Fixing Delivery/Paper Width Sensor PCB [20] J702 Fixing Film Unit
T-4-20

4-16
4
Disassembly/Assembly > List of Connectors > Printer Unit

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 4 Disassembly/Assembly > List of Connectors > Printer Unit
4-17

[8]
[12]

[10]

[3]

[6]

[1]

[7]

[5] [13]

[11]
[14]
[2] [4] [9]

KEY No. Jack No. Name Relay Connector KEY No. Jack No. Name
[1] J4 Main Controller PCB [8] J1201 NCU PCB
[2] J5 Main Controller PCB [9] J5 Speaker
[3] J6 Main Controller PCB [10] J401 Operation Panel PCB
[4] J9 Main Controller PCB [11] J902 Engine Controller PCB
[5] J602 Main Controller PCB [12] J1204 NCU PCB
[6] J581 Engine Controller PCB [13] J581 Memory Tag
[7] J912 Engine Controller PCB [14] J912 Power Button
T-4-21

4-17
4
Disassembly/Assembly > List of Connectors > Printer Unit

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 4 Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-18

External Cover No. Name Reference

[1] Document Pickup Tray -
[2] Document Feed Tray (Refer to page 4-61)
Layout Drawing [3] ADF Right Cover (Refer to page 4-23)
[4] ADF Upper Cover -
■■Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) [5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[1] [7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[15] [9] Dust Cover -
[14] [2] [10] Document Return Tray -
[11] Document Stopper -
[13]
[3] [12] Handset Base Unit (Refer to page 4-24)
[13] Handset -
[14] Onetouch Cover -
[12]
[4] [15] Operation Panel Unit (Refer to page 4-34)
[16] ADF Lower Cover -
[11]
[17] Pickup Tray Paper Guides -
[18] Pickup Tray -
[5] [19] Pickup Tray Trailing Edge Paper Guides -
[10] [20] Small Size Paper Guides -
[21] Power Button -
[22] Front Cover Unit (Refer to page 4-29)
[6] [16] [23] Delivery Tray -
[9] [24] Upper Cover (Refer to page 4-30)
[8] [7]

[24]
[23]

[22]

[21]

[20] [17]
[19] [18]

4-18
4
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 EUR/L150 AUS)
4-19
■■Rear Side (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) ■■Front Side (L150 EUR/L150 AUS)
[1] [1]
[13]
[2] [2]

[12] [3]

[3]
[4]
[4]
[11]

[9]
[5]
[10]

[5]
[6] [14]
[6] [9]
[8] [7]

[22]
[8] [7] [21]

No. Name Reference

[1] Document Guides - [20]
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Handset Jack -
[5] Left Cover (Refer to page 4-27) [19]
[6] Power Supply Socket -
[7] External Device Jack -
[8] Telephon Line Jack - [18] [15]
[17] [16]
[9] Rear Cover (Refer to page 4-29) F-4-11
T-4-22

4-19
4
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 EUR/L150 AUS)
4-20

No. Name Reference ■■Rear Side (L150 EUR/L150 AUS)

[1] Document Pickup Tray -
[2] Document Feed Tray (Refer to page 4-61) [1]
[3] ADF Right Cover (Refer to page 4-23)
[4] ADF Upper Cover - [2]
[5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[9] Dust Cover - [3]
[10] Document Return Tray -
[11] Document Stopper -
[12] ADF Left Upper Cover (Refer to page 4-26)
[13] Operation Panel Unit (Refer to page 4-34) [9]
[14] ADF Lower Cover -
[15] Pickup Tray Paper Guides -
[16] Pickup Tray -
[17] Pickup Tray Trailing Edge Paper Guides - [4]
[18] Small Size Paper Guides -
[19] Power Button - [5]
[20] Front Cover Unit (Refer to page 4-29)
[21] Delivery Tray -
[22] Upper Cover (Refer to page 4-30)
T-4-23
[8] [7] [6]

F-4-12

No. Name Reference

[1] Document Guides -
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Left Cover (Refer to page 4-27)
[5] Power Supply Socket -
[6] Handset Jack -
[7] External Device Jack -
[8] Telephon Line Jack -
[9] Rear Cover (Refer to page 4-29)
T-4-24

4-20
4
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 CHN/L150 KOR/L154)
4-21
■■Front Side (L150 CHN/L150 KOR/L154) No. Name Reference
[1] Document Pickup Tray -
[1] [2] Document Feed Tray (Refer to page 4-61)
[3] ADF Right Cover (Refer to page 4-23)
[14]
[4] ADF Upper Cover -
[2]
[13] [5] ADF Upper Unit Lower Cover -
[6] Right Cover (Refer to page 4-28)
[3] [7] Delivery Auxiliary Tray -
[8] Delivery Stopper -
[12] [9] Dust Cover -
[4] [10] Document Return Tray -
[11] [11] Document Stopper -
[12] Handset Base Unit (Refer to page 4-24)
[13] Handset -
[5] [14] Operation Panel Unit (Refer to page 4-34)
[10] [15] ADF Lower Cover -
[16] Pickup Tray Paper Guides -
[17] Pickup Tray -
[6] [15] [18] Pickup Tray Trailing Edge Paper Guides -
[9] [19] Small Size Paper Guides -
[8] [7] [20] Power Button -
[21] Front Cover Unit (Refer to page 4-29)
[22] Delivery Tray -
[23] [23] Upper Cover (Refer to page 4-30)
[22] T-4-25

[21]

[20]

[19] [16]
[18] [17]
F-4-13

4-21
4
Disassembly/Assembly > External Cover > Layout Drawing > Front Side (L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 CHN/L150 KOR/L154)
4-22
■■Rear Side (L150 CHN/L150 KOR/L154)
[1]

[2]

[3]
[4]

[9]

[5]

[6]

[8] [7]

F-4-14

No. Name Reference

[1] Document Guides -
[2] ADF Left Cover (Refer to page 4-23)
[3] USB Port -
[4] Handset Jack -
[5] Left Cover (Refer to page 4-27)
[6] Power Supply Socket -
[7] External Device Jack -
[8] Telephon Line Jack -
[9] Rear Cover (Refer to page 4-29)
T-4-26

4-22
4
Disassembly/Assembly > External Cover > Layout Drawing > Rear Side (L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > External Cover > Removing the ADF Right Cover > Procedure
4-23
Removing the ADF Left Cover Removing the ADF Right Cover
■■Procedure ■■Procedure
1) Release the claw [1]. 1) Release the claw [1].

[1]
[1]

F-4-15 F-4-17

2) Open the ADF Unit, and remove the ADF Left Cover [1]. 2) Open the ADF Unit, and remove the ADF Right Cover [1].
• 1 Boss [2] • 1 Boss [2]
• 3 Hooks [3] • 4 Hooks [3]

[3] [3]

[1]
[1] [2] [2]

[3]
[3]

F-4-16 F-4-18

4-23
4
Disassembly/Assembly > External Cover > Removing the ADF Right Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Handset Base Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-24
Removing the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
■■Preparation [4] [2]

1) Remove the Left Cover (Refer to page 4-27).

2) Remove the ADF Left Cover (Refer to page 4-23).

■■Procedure
1) Remove the Arm Shaft [1] of the ADF Unit, and remove the ADF Harness Cover [2] while
[3]
opening and holding the ADF Unit.
• 1 Claw [3] [1]

• 1 Hook [4] F-4-20

CAUTION:

Be careful not to tip over the ADF Unit.

F-4-19

4-24
4
Disassembly/Assembly > External Cover > Removing the Handset Base Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Handset Base Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-25
2) Insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit, and pull it in 3) Remove the Handset Base Unit [1].
the direction of the arrow to install the arm. • 1 Screw [2]
• 1 Hook [3]
CAUTION:

Be careful not to get fingers caught between the arm [1] of the ADF Unit and the Upper
Cover when assembling.

[1]

[1] [2]
[3]

F-4-23

F-4-21 4) Free the harness [1] of the Handset Base Unit from the Harness Guide [A].

[1]

[A]

[1]

[A]

F-4-22 F-4-24

4-25
4
Disassembly/Assembly > External Cover > Removing the Handset Base Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the ADF Left Upper Cover (L150 EUR/L150 AUS) > Procedure
4-26

NOTE: Removing the ADF Left Upper Cover

When replacing the Handset Base Unit, execute steps 6 and 7. (L150 EUR/L150 AUS)
■■Procedure
5) Free the Ferrite Core [1] from the Wire Saddle [2]. 1) Open the ADF Unit, and remove the screw [1].
2) Open the ADF Upper Unit, and remove the ADF Left Upper Cover [2].
• 1 Hook [3]

[1]

[2]

[1]
[2] [3]

F-4-25
6) Disconnect the terminal [1] of the Grounding Wire and the 3 connectors [2].
• 1 Screw (black TP) [3]
7) Free the Grounding Wire [1], and 3 harnesses [2] from the Harness Guide [A].
F-4-27
[A] 3) Close the ADF Upper Unit.
[1]

[3]

x3 [2]

[2] [2] [1]

[2]
F-4-26
8) Close the ADF Unit.

4-26
4
Disassembly/Assembly > External Cover > Removing the ADF Left Upper Cover (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Left Cover > Procedure
4-27
Removing the Left Cover 2) Release the 2 claws [1] at the rear side and the claw [2] at the lower side.

■■Procedure
x2
NOTE:
The following shows the 5 claws [1] and 3 hooks [2] of the Left Cover.
[1] [1]

[2]
[1]
[2] [1]
F-4-30
3) Open the ADF Unit, and release the 2 claws [1] at the upper side.
4) While releasing the 3 hooks [2], remove the Left Cover [3].

[3]

[1]
x2
F-4-28

1) Remove the screw (black TP) [1].

[1]

[1] [2]
F-4-31

[1]
F-4-29

4-27
4
Disassembly/Assembly > External Cover > Removing the Left Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Right Cover > Procedure
4-28
Removing the Right Cover 2) Release the 2 claws [1] at the rear side and the claw [2] at the lower side.

■■Procedure
x2
NOTE:
The following shows the 5 claws [1] and 3 hooks [2] of the Right Cover.
[1] [1]

[2] [1]
[1] [2]

F-4-34
3) Open the ADF Unit, and release the 2 claws [1] at the upper side.
4) Remove the 3 hooks [2], and remove the Right Cover [3].

[1]
[3]
F-4-32 x2
1) Remove the screw (black TP) [1].

[1]

[1] [2]

F-4-35

[1]
F-4-33

4-28
4
Disassembly/Assembly > External Cover > Removing the Right Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Rear Cover > Procedure
4-29
Removing the Front Cover Unit Removing the Rear Cover
■■Preparation ■■Preparation
1) Remove the Left Cover (Refer to page 4-27). 1) Remove the Left Cover (Refer to page 4-27).
2) Remove the Right Cover (Refer to page 4-28). 2) Remove the Right Cover (Refer to page 4-28).

■■Procedure ■■Procedure
1) Disconnect the connector [1]. 1) Remove the 2 screws (black TP) [1].
2) Release the 2 claws [2] at the lower side, and remove the Front Cover Unit [3].
• 6 Bosses [4]

[1]
x2
[4]

[4] [4]
x2
[2]

[1]
[2]
[3] F-4-37

F-4-36

4-29
4
Disassembly/Assembly > External Cover > Removing the Rear Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure
4-30
2) Remove the Rear Cover [1].
Removing the Upper Cover
• 2 Claws [2]
• 1 Hook [3] ■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Unit (Refer to page 4-54).
3) Remove the Right Cover (Refer to page 4-28).
4) Remove the Front Cover Unit (Refer to page 4-29).

■■Procedure
[1]
[3] 1) Open the Delivery Tray [1].
2) Remove the 2 Fixing Pressure Arms [3].
3) Remove the Cartridge Arm [2].

[1]

[2]
x2

F-4-38 [3] [3] [2]

F-4-39

4-30
4
Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure
4-31
4) Remove the Delivery Tray [1]. 6) Remove the Upper Cover [1].
• 6 Screws (black TP) [2]
[1]
• 1 Hook [3]

x6
[2]
[2]

[3]

F-4-40
5) Remove the Arm Shaft Rail Holder [1] of the ADF Unit. [1]
• 2 Hooks [2]
F-4-42

[1]

[2]

[2]

F-4-41

4-31
4
Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure

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 4 Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure
4-32

CAUTION:

Be sure to install the 2 Fixing Pressure Arms [2] and the Cartridge Arm [3] to the
Delivery Tray [1] when assembling.

[2] [2] [3]

[1]

F-4-43

4-32
4
Disassembly/Assembly > External Cover > Removing the Upper Cover > Procedure

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 4 Disassembly/Assembly > Controller System > Layout Drawing
4-33

Controller System No. Name Main Unit Reference Adjastment during

parts replacement
[1] Operation Panel Unit Main Unit (Refer to page 4-34) -
Layout Drawing [2] Operation Panel PCB Operation Panel - -
Unit
[1] [3] Drive Belt Main Drive Unit (Refer to page 4-34) -
[4] Main Motor Main Unit (Refer to page 4-36) -
[5] Power Button Main Unit - -
[2] [6] Speaker Main Unit (Refer to page 4-51) -
[7] Engine Controller PCB Main Unit (Refer to page 4-40) -
[8] Main Controller PCB Main Unit (Refer to page 4-39) (Refer to page 5-2)
(Refer to page 5-2)
[9] Door Switch Main Unit - -
[10] Motor Encoder Sensor Main Unit - -
[3]
[11] Motor Driver PCB Main Unit - -
[9]
[12] Toner Sensor Main Unit (Refer to page 4-49) -
[13] Paper Leading Edge Sensor Pickup Unit - -
[4]
[14] Paper Leading Edge Sensor Pickup Unit (Refer to page 4-45) -
PCB
[15] NCU PCB Main Unit (Refer to page 4-45) -
[16] Fixing Delivery/ Fixing Assembly (Refer to page 4-47) -
Paper Width Sensor PCB
[8] [17] Paper Width Sensor Fixing Assembly - -
[18] [18] Fixing Delivery Sensor Fixing Assembly - -
[17] T-4-27
[7]
[5] [16]
[6]

[10]

[15] [11]

[14]

[13]

[12]
F-4-44

4-33
4
Disassembly/Assembly > Controller System > Layout Drawing

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 4 Disassembly/Assembly > Controller System > Removing the Drive Belt > Procedure
4-34
Removing the Operation Panel Unit Removing the Drive Belt
■■Procedure ■■Preparation
1) Open the ADF Upper Unit. 1) Remove the Right Cover (Refer to page 4-28).
2) Remove the Control Panel Unit [1].
• 3 Claws [2] ■■Procedure
• 4 Hooks [3]
1) Close the ADF Unit [1], and turn the machine so that it is placed with its left side down.
• 1 Flat Cable [4]

[1] [1]
[4] 1
[2]
x3
[2]

[3]

F-4-46
F-4-45
2) Remove the Tension Unit [1].
• 1 Screw [2]

[2]

[1]

F-4-47

4-34
4
Disassembly/Assembly > Controller System > Removing the Drive Belt > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Drive Belt > Procedure
4-35
3) Remove the Drive Cover [1]. 5) Remove the Drive Belt [1].
• 4 Screws [2]

[1]
CAUTION:

Be sure to slowly remove the Drive Cover [1] directly upward so as not to shift the
phase of the gears when disassembling.

[2]

x4

F-4-50

CAUTION:
[2]
Follow the steps below to install the Drive Unit when assembling.
[1]
[1] [5] [9]

F-4-48
[4]
4) Remove the Fixing Transmission Gear [1] and the Cartridge Transmission Gear [2].

[1] [10]
[3]

[7]

[2] [6] [8]

F-4-51

[1] Primary Deceleration Pulley [6] Cartridge Transmission Gear

[2] Timing Belt [7] Coupling Gear
[3] Fixing Ratchet Gear 1 [8] Feed Deceleration Gear
[2] [4] Fixing Ratchet Gear 2 [9] Compression Spring
[5] Fixing Transmission Gear [10] Compression Spring
F-4-49 T-4-28

4-35
4
Disassembly/Assembly > Controller System > Removing the Drive Belt > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure
4-36

CAUTION: Removing the Main Motor

Be sure to align the shafts with the 7 shaft holes [1] to install the Drive Cover [2] when ■■Preparation
assembling.
1) Remove the Right Cover (Refer to page 4-28).
2) Remove the ADF Unit (Refer to page 4-54).
[2] 3) Remove the Right Cover (Refer to page 4-28).
4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).

[1]
[1]
■■Procedure
1) Remove the Scanner Cover [1].
• 2 Screws (black TP) [2]
[2]

F-4-52 x2

[1]

F-4-53

4-36
4
Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure
4-37
2) Remove the Motor Driver PCB [1]. 5) Remove the Tension Unit [1].
• 2 Connectors [2] • 1 Screw [2]
• 2 Claws [3]
• 1 Guide [4]

[3]
[1]
x2

[1]

x2

[4] [2]

[2] F-4-56
6) Remove the Main Motor [1].
F-4-54 • 2 Screws (with plain washer) [2]
3) Free the Motor Harness [1] from the Harness Guide [A].
4) Remove the Motor Guide [2].
• 1 Screw [3]
• 1 Hook [4]
x2

[3]

[A]

[2]

[4]
[1] [2]

F-4-57

[1]

F-4-55

4-37
4
Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure
4-38

CAUTION: CAUTION:

Be sure to install the Main Motor with the harness [1] side up when assembling. • Be sure to pass the Shutter Open/Close Lever [1] through the hole [A] of the Scanner
Cover when assembling.
[1] [1]

F-4-58

[1] [1]
[A]

[1]

F-4-59

• Be sure that the Shutter Open/Close Lever [1] can move vertically.

[1] [1]

F-4-60

4-38
4
Disassembly/Assembly > Controller System > Removing the Main Motor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Main Controller PCB > Procedure
4-39
Removing the Main Controller PCB <For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model>
1-1) Disconnect the 3 Flat Cables [1] and the 6 connectors [2].

[1] [2] [2] [1]

■■Before Replacing the Main Controller PCB
• Check the version. x9
Service mode > COPIER > DISPLAY > VERSION
• Output the system data on a piece of paper as needed.
Service mode> COPIER > FUNCTION > MISC-P > OUTPUT >SYS-DAT
• Export address book data to the PC (backup of address book data)

■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
[1] [2]

■■Procedure
F-4-61
<For L150 EUR/L150 AUS model>
1-2) Disconnect the 3 Flat Cables [1] and the 5 connectors [2].
NOTE:
Between L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model and L150 EUR/L150 [1] [2] [2] [1]
AUS model, the number of connectors to be disconnected differs.
• For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to step 1-1.
• For L150 EUR/L150 AUS model, refer to step 1-2. x8

[1] [2]

F-4-62

4-39
4
Disassembly/Assembly > Controller System > Removing the Main Controller PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure
4-40
2) Remove the Main Controller PCB [1].
Removing the Engine Controller PCB
• 1 Screw (Binding) [2]
• 5 Screws (black TP) [3] ■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
[2] [3] [1] [3] 2) Remove the Right Cover (Refer to page 4-28).
x6 3) Remove the Rear Cover (Refer to page 4-28).
4) Remove the Speaker (Refer to page 4-51).
5) Remove the Main Controller PCB (Refer to page 4-39).
6) Remove the Communication PCB Unit (Refer to page 4-44).

■■Procedure

NOTE:
Between L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model and L150 EUR/L150
[3] AUS model, the number of harnesses differs.
F-4-63
• For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to step 2-1, 3-1.
• For L150 EUR/L150 AUS model, refer to step 2-2, 3-2.
■■After Replacing the Main Controller PCB
• Check the version.
Service mode > COPIER > DISPLAY > VERSION 1) Free the Ferrite Core [1] from the Wire Saddle [2].
When the version differs, execute upgrading.
• Set country group.
Service mode > COPIER > OPTION > BODY > LOCALE
• Clear the data to enable the country group. [1]
Service mode> COPIER > FUNCTION > CLEAR > ALL
The machine will be automatically restarted.
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections
for “Language” and ”Select Country/Region” when the machine is restarted.
• Make settings of system data as needed.
• Import address book data from the PC (installation of address book data) [2]

F-4-64

4-40
4
Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure
4-41
<For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model> 4) Remove the Main Controller Mounting Plate [1].
2-1) Disconnect the terminal [1] of the Grounding Wire. • 2 Screws (with plain washer) [2]
• 1 Screw (black TP) [2] • 2 Screws (black TP) [3]
3-1) Remove the Ferrite Core [3], and free the Grounding Wire [1], 4 harnesses [4], and Flat • 1 Hook [4]
Cable [5] from the Harness Guide [A].
[A] [3] [1] [2]
[1]
x4

[4]
[2]

[3]
[5] [4]
F-4-67
5) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the
Harness Guide [A].
F-4-65
<For L150 EUR/L150 AUS model> 6) Remove the Harness Retaining Spring [3] from the 2 hooks [B].
2-2) Disconnect the terminal [1] of the Grounding Wire. [A]
• 1 Screw (black TP) [2]
3-2) Remove the Ferrite Core [3], and free the Grounding Wire [1], 3 harnesses [4], and Flat
Cable [5] from the Harness Guide [A].
[B]
[A] [3] [1]

[2]
[3]

[B]

[2] [1]

F-4-68
[5] [4]

F-4-66

4-41
4
Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure
4-42
7) Disconnect the 3 Flat Cables [1] and the 3 connectors [2]. 9) Remove the Engine Controller PCB [1].
8) Disconnect the 4 connectors [3], and free the harness from the guide [A]. • 3 Screws (with plain washer) [2]
• 1 Screw (with toothed lock washer) [3]
[A] [3] [1] • 2 Screws (black TP) [4]
• 2 Hooks [5]
x10
[1] [2] [5]
[2]
[5]
x6

[3]
F-4-69

NOTE:
The following shows the routing of the removed Flat Cable [1].
[3] [4] [2] [2]
F-4-71

[1]

F-4-70

4-42
4
Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure
4-43

CAUTION: CAUTION:

Be sure to install the Switchboard [2] of the Engine Controller PCB to the lower side of Be sure that the Switchboard [1] moves up and down.
the Switch Flag [1] when assembling.

[2] [1] [2]

[1]
[1]

[1]

F-4-73

CAUTION:

Be sure that the terminal [1] is in contact with the Contact Spring [2] when installing.

F-4-72
[1]

[2]

F-4-74

4-43
4
Disassembly/Assembly > Controller System > Removing the Engine Controller PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Communication PCB Unit > Procedure
4-44

CAUTION: Removing the Communication PCB Unit

Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB ■■Preparation
when assembling.
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the Right Cover (Refer to page 4-28).
[1] [1]
3) Remove the Rear Cover (Refer to page 4-29).

■■Procedure
1) Disconnect the connector [1] and Flat Cable [2].
2) Free the harness [1] from the Harness Guide [A].

[2]
x2

F-4-75
[A]

CAUTION:
[1]
Be sure to keep the AC cable [1] from the Fuse Holder [2] when assembling.

F-4-77
3) Remove the Communication PCB Unit [1].
• 2 Screws (black TP) [2]
• 4 Hooks [3]

x2 [2]
[2] [3]

F-4-76

[3]
[1] [3] F-4-78

4-44
4
Disassembly/Assembly > Controller System > Removing the Communication PCB Unit > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Paper Leading Edge Sensor > Procedure
4-45
Removing the Paper Leading Edge Sensor
Removing the NCU PCB
■■Preparation
■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
1) Remove the Left Cover (Refer to page 4-27). 2) Remove the ADF Unit (Refer to page 4-54).
2) Remove the Right Cover (Refer to page 4-28). 3) Remove the Right Cover (Refer to page 4-28).
3) Remove the Rear Cover (Refer to page 4-29). 4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).
■■Procedure 6) Remove the Rear Cover (Refer to page 4-29).

1) Remove the NCU PCB [1]. 7) Remove the Speaker (Refer to page 4-51).

• 1 Connector [2] 8) Remove the Main Controller PCB (Refer to page 4-39).

• 1 Flat Cable [3] 9) Remove the Communication PCB Unit (Refer to page 4-44).

• 4 Screws (black TP) [4]

• 1 Hook [5] ■■Procedure
1) Remove the Main Controller PCB Installation Plate [1].
[4]
[1] • 2 Screws (with plain washer) [2]
[4]
x2 • 2 Screws (black TP) [3]
[3]
• 1 Hook [4]

[1]
x4
x4
[4]
[5] [2]
[2]

[4]

F-4-79

[3]
F-4-80

4-45
4
Disassembly/Assembly > Controller System > Removing the Paper Leading Edge Sensor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Paper Leading Edge Sensor > Procedure
4-46
2) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the 5) Free the harness [1] from the Harness Guide [A], and remove the Paper Leading Edge
Harness Guide [A]. Sensor [2].
3) Remove the Harness Retaining Spring [3] from the 2 hooks [B]. • 2 Claws [3]
[1] [A]

[B]

[2]
[B]
[3]
x2
[3]

[3]
[2] [1] [A]

F-4-81
4) Disconnect the 4 connectors [1].
F-4-83

[1]
NOTE:
x4 The picture below shows how to route the harness.

[1]

F-4-82

F-4-84

4-46
4
Disassembly/Assembly > Controller System > Removing the Paper Leading Edge Sensor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Fixing Delivery/Paper Width Sensor PCB > Procedure
4-47

CAUTION: Removing the Fixing Delivery/Paper Width Sensor PCB

Be sure that the terminal [1] is in contact with the Contact Spring [2] when assembling. ■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Unit (Refer to page 4-54).
3) Remove the Right Cover (Refer to page 4-28).
4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-29).
[1] 6) Remove the Rear Cover (Refer to page 4-29).
7) Remove the Speaker (Refer to page 4-51).
8) Remove the Main Controller PCB (Refer to page 4-39).
9) Remove the Communication PCB Unit (Refer to page 4-44).

[2]
■■Procedure
1) Remove the Main Controller PCB Installation Plate [1].
F-4-85
• 2 Screws (with plain washer) [2]
• 2 Screws (black TP) [3]
• 1 Hook [4]
CAUTION:
[1]
Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB
when assembling. x4
[1] [1] [4]
[2]

[3]
F-4-87

F-4-86

4-47
4
Disassembly/Assembly > Controller System > Removing the Fixing Delivery/Paper Width Sensor PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Fixing Delivery/Paper Width Sensor PCB > Procedure
4-48
2) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the 5) Free the harness [1] from the Harness Guide [A], and remove the Fixing Delivery/Paper
Harness Guide [A]. Width Sensor PCB [2].
3) Remove the Harness Retaining Spring [3] from the 2 hooks [B]. • 1 Connector [3]
• 2 Claws [4]
[3] [4] [1] [A]

[B]

[B] [2]
[3]

[2] [1] [A] x2

F-4-88
4) Disconnect the 4 connectors [1].
F-4-90
[1]
NOTE:
x4 The picture below shows how to route the harness.

[1]

F-4-89

F-4-91

4-48
4
Disassembly/Assembly > Controller System > Removing the Fixing Delivery/Paper Width Sensor PCB > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Toner Sensor > Procedure
4-49

CAUTION: Removing the Toner Sensor

Be sure that the terminal [1] is in contact with the Contact Spring [2] when installing. ■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Unit (Refer to page 4-54).
3) Remove the Right Cover (Refer to page 4-28).
4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).
[1]
■■Procedure

CAUTION:
[2]
Be sure not to touch the surface of the Transfer Roller [1] and the Pickup Roller [2]
when disassembling/assembling.

F-4-92
[1]

CAUTION:

Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB
when assembling.

[2]
[1] [1]

F-4-94

F-4-93

4-49
4
Disassembly/Assembly > Controller System > Removing the Toner Sensor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Toner Sensor > Procedure
4-50
1) Remove the Scanner Cover [1]. 4) Remove the Toner Sensor [1].
• 2 Screws (black TP) [2] • 1 Connector [2]
[2] • 1 Claw [3]

x2

[3]

[1]
[2] [1]
F-4-95
F-4-97
2) Remove the Sensor Holder [1].
• 1 Claw [2]
• 3 Hooks [3]
3) Free the harness [4] from the guide [A] of the Sensor Holder.

[3] [2]

[A]

[4]
[1]
[3]

F-4-96

4-50
4
Disassembly/Assembly > Controller System > Removing the Toner Sensor > Procedure

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 4 Disassembly/Assembly > Controller System > Removing the Speaker > Procedure
4-51
Removing the Speaker CAUTION:

■■Preparation Be sure to install it with the Speaker Harness [1] side up when assembling.

1) Remove the Left Cover (Refer to page 4-27).

■■Procedure
1) Remove the Speaker [1].
• 1 Connector [2]
• 1 Harness Guide [3]
• 2 Claws [4]
• 1 Hooks [5]
[3]
[1]
[2]

F-4-99
[4]
[4]

[1]
x2
[5]

F-4-98

4-51
4
Disassembly/Assembly > Controller System > Removing the Speaker > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Layout Drawing > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
4-52

Original Exposure System No. Name Main Unit Reference Adjastment during
parts replacement
[1] Document Feed Tray ADF Unit (Refer to page 4-61) -
Layout Drawing [2] ADF Unit ADF Unit (Refer to page 4-54) -
[3] ADF Upper Unit ADF Unit (Refer to page 4-56) -
■■(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) [4] ADF Lower Unit ADF Unit - -
[5] ADF Upper Unit ADF Unit (Refer to page 4-62) -
+ADF Lower Unit
[6] ADF Separation Pad ADF Unit (Refer to page 4-74) -
[2] [7] ADF Pickup Roller ADF Unit (Refer to page 4-70) -
[8] White Plate Retainer ADF Unit (Refer to page 4-69) -
[9] CIS Unit ADF Unit (Refer to page 4-68) -
[1] [3] [10] ADF Feed Roller ADF Unit (Refer to page 4-72) -
[11] ADF Delivery Roller ADF Unit (Refer to page 4-75) -
[12] Handset PCB ADF Unit - -
[4]
[13] ADF Drive Motor ADF Unit - -
[14] Hook SW PCB ADF Unit - -
[15] DES Sensor ADF Unit - -
[16] DS Sensor ADF Unit - -
T-4-29

[5]

[6]
[7]
[8]
[16]
[9]

[15]
[10]

[14]
[11]

[13]
[12]
F-4-100

4-52
4
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

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 4 Disassembly/Assembly > Original Exposure System > Layout Drawing > (L150 EUR/L150 AUS)
4-53
■■(L150 EUR/L150 AUS) No. Name Main Unit Reference Adjastment during
parts replacement
[1] Document Feed Tray ADF Unit (Refer to page 4-61) -
[2] ADF Unit ADF Unit (Refer to page 4-54) -
[2] [3] ADF Upper Unit ADF Unit (Refer to page 4-58) -
[4] ADF Lower Unit ADF Unit - -
[5] ADF Upper Unit ADF Unit (Refer to page 4-65) -
[1] [3]
+ADF Lower Unit
[6] ADF Separation Pad ADF Unit (Refer to page 4-74) -
[4] [7] ADF Pickup Roller ADF Unit (Refer to page 4-70) -
[8] White Plate Retainer ADF Unit (Refer to page 4-69) -
[9] CIS Unit ADF Unit (Refer to page 4-68) -
[10] ADF Feed Roller ADF Unit (Refer to page 4-72) -
[11] ADF Delivery Roller ADF Unit (Refer to page 4-75) -
[12] ADF Drive Motor ADF Unit - -
[13] DES Sensor ADF Unit - -
[14] DS Sensor ADF Unit - -
T-4-30

[5]

[6]
[7]
[8]
[16]
[9]

[15]
[10]

[14]
[11]

[13]
[12]
F-4-101

4-53
4
Disassembly/Assembly > Original Exposure System > Layout Drawing > (L150 EUR/L150 AUS)

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Unit > Procedure
4-54
Removing the ADF Unit
[5] [1] [A]
■■Preparation
[2]
1) Remove the Left Cover (Refer to page 4-27).
[4]

■■Procedure x5 [3]

NOTE:
Between L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model and L150 EUR/L150
AUS model, the number of connectors to be disconnected differs.
• For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model, refer to steps 2-1, 3-1, 4-1, [4] [3]
and 5-1.
• For L150 EUR/L150 AUS model, refer to steps 2-2, 3-2, 4-2, and 5-2. [3] [1] [3]
F-4-103
<For L150 EUR/L150 AUS model>

1) Free the Ferrite Core [1] from the Wire Saddle [2]. 2-2) Disconnect the terminal [1] of the Grounding Wire.
• 1 Screw (black TP) [2]
3-2) Disconnect the 3 connectors [3] and Flat Cable [4].
4-2) Remove the Ferrite Core [5] from the guide.
5-2) Free the disconnected Grounding Wire [1], 3 harnesses [3], and Flat Cable [4] from the
[1]
Harness Guide [A].

[5] [1] [A]

[2]
[2] [4]

F-4-102
x4
<For L100/L170/L174/L250/L150 CHN/L150 KOR/L154 model>
2-1) Disconnect the terminal [1] of the Grounding Wire.
• 1 Screw (black TP) [2]
3-1) Disconnect the 4 connectors [3] and Flat Cable [4].
4-1) Remove the Ferrite Core [5] from the guide. [4] [3]
5-1) Free the disconnected Grounding Wire [1], 4 harnesses [3], and Flat Cable [4] from the [3] [1] [3]
Harness Guide [A]. F-4-104

4-54
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Unit > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Unit > Procedure
4-55
6) Remove the Arm Shaft [1] of the ADF Unit, and lift the arm [2].
NOTE:
Be sure to insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit,
and pull it in the direction of the arrow to install the arm when assembling.
[2]

[1]

[1]

F-4-105 [A]

F-4-107
CAUTION:

Be careful not to get fingers caught between the arm [1] of the ADF Unit and the Upper
Cover when assembling.

[1]

F-4-106

4-55
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Unit > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-56
7) Remove the ADF Unit [1].
Removing the ADF Upper Unit
• 2 Shafts [2]
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)
CAUTION:
■■Preparation
• Be careful not to damage the Flat Cable and harnesses with [A] part when
1) Remove the Left Cover (Refer to page 4-27).
disassembling/assembling.
2) Remove the ADF Left Cover (Refer to page 4-23).
• Be sure to put the Flat Cable and harness through the [A] part before installing the
3) Remove the Handset Base Unit
ADF Unit when assembling.
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).

■■Procedure

NOTE:
When removing the ADF Delivery Roller, refer to steps 1 to 6.

1) Disconnect the terminal [1] of the Grounding Wire.

[A]
• 1 Screw [2]
2) Remove the ADF Harness Guide [3].
• 1 Claw [4]
• 2 Hooks [5]
F-4-108

[2]

[5]
[1]
[5]
[1]

[4]

[3]

F-4-110

[2]

F-4-109

4-56
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-57
3) Free the Document Feed Motor Harness [1] from the ADF Harness Guide [A]. 6) Remove the ADF Upper Unit [2] while freeing the Flat Cable [1] from the Harness Guide [A].
4) Free the harness [2] of the ADF Unit from the Harness Guide [B].
NOTE:
Be careful not to damage the Operation Panel Unit by placing paper where the ADF
Upper Unit is to be placed.

[1]
[B] [2] [A] [1]

F-4-111
5) Open the ADF Upper Unit, and remove the 2 shafts [1] and the arm [2]. [A]

[2]
[1] [2]

[2]

NOTE:
[1] When replacing the ADF Upper Unit, execute steps 7 to 10.

[1]

F-4-112

4-57
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure
4-58
7) Free the Ferrite Core [1] from the Wire Saddle [2].
Removing the ADF Upper Unit (L150 EUR/L150 AUS)
■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
[1] 2) Remove the ADF Left Cover (Refer to page 4-23).
3) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).

■■Procedure

[2] NOTE:
When removing the ADF Delivery Roller, refer to steps 1 to 9.

F-4-113
8) Disconnect the terminal [1] of the Grounding Wire.
• 1 Screw (black TP) [2] 1) Remove the Arm Shaft [1] of the ADF Unit, and remove the ADF Harness Cover [2] while
9) Disconnect the 4 connectors [3] and Flat Cable [4]. opening and holding the ADF Unit.
• 1 Ferrite Core [5] • 1 Claw [3]
10) Free the disconnected Grounding Wire [1], 4 harnesses [3], and Flat Cable [4] from the • 1 Hook [4]
Harness Guide [A].
CAUTION:
[5] [1] [A]
[2] Be careful not to tip over the ADF Unit.

x5 [4]

[1]
[4] [3] [3]

F-4-114

F-4-115

4-58
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure
4-59

[4] [2]

[1]

[3]
[A]
[1]
F-4-118
F-4-116 3) Close the ADF Unit.
2) Insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit, and pull it in
4) Disconnect the terminal [1] of the Grounding Wire.
the direction of the arrow to install the arm.
• 1 Screw [2]
5) Remove the ADF Harness Guide [3].
CAUTION:
• 1 Claw [4]
Be careful not to get fingers caught between the arm [1] of the ADF Unit and the Upper • 2 Hooks [5]
Cover when assembling.

[2]

[5]
[1] [1]
[5]

[4]

[3]

F-4-117 F-4-119

4-59
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure
4-60
6) Free the Document Feed Motor Harness [1] from the ADF Harness Guide [A].
7) Free the harness [2] of the ADF Unit from the Harness Guide [B].

[1]

[A]

[2]
[1] [2]
[B] [2] [A] [1]
F-4-122
F-4-120
8) Open the ADF Upper Unit, and remove the 2 shafts [1] and the arm [2].
NOTE:
When replacing the ADF Upper Unit, execute steps 10 to 13.

[2] 10) Free the Ferrite Core [1] from the Wire Saddle [2].

[1]

[1] [1]

F-4-121
9) Remove the ADF Upper Unit [2] while freeing the Flat Cable [1] from the Harness Guide [A]. [2]

NOTE: F-4-123
Be careful not to damage the Operation Panel Unit by placing paper where the ADF
Upper Unit is to be placed.

4-60
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the Document Feed Tray > Procedure
4-61
11) Disconnect the terminal [1] of the Grounding Wire.
Removing the Document Feed Tray
• 1 Screw (black TP) [2]
12) Disconnect the 3 connectors [3] and Flat Cable [4]. ■■Preparation
• 1 Ferrite Core [5]
1) Remove the ADF Left Cover (Refer to page 4-23).
13) Free the disconnected Grounding Wire [1], 3 harnesses [3], and Flat Cable [4] from the
2) Remove the ADF Right Cover (Refer to page 4-23).
Harness Guide [A].

[5] [1]
[A] ■■Procedure
[2]
1) Close the ADF Unit.
2) Open the ADF Upper Unit.
[3]
3) Remove the Document Feed Tray [1].
x4 • 4 Claws [2]
[4] • 2 Hooks [3]

[1]
[4] [3]
[2]
[3] x4

F-4-124
[1]

[2] [3]

[2]

F-4-125
4) Close the ADF Upper Unit.

4-61
4
Disassembly/Assembly > Original Exposure System > Removing the Document Feed Tray > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-62
Removing the ADF Upper Unit and ADF Lower Unit 2) Remove the 2 screws [1] of the ADF Upper Unit and ADF Lower Unit.

(L100/L170/L174/L250/L150 CHN/L150 KOR/L154)

[1]
■■Preparation x2
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Left Cover (Refer to page 4-23).
3) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
4) Remove the ADF Right Cover (Refer to page 4-23).
5) Remove the Document Feed Tray (Refer to page 4-61).

■■Procedure
F-4-127
NOTE: 3) Open the ADF Unit, remove the Arm Shaft [1], and temporarily place it on the groove [A] of
When removing the CIS Unit, ADF Pickup Roller and ADF Feed Roller, refer to steps 1 the holder.
to 5.

1) Remove the ADF Harness Guide [1].

• 1 Claw [2] [1]
• 2 Hooks [3]

[3]

[2] [3]
[A]

F-4-128

[1]

F-4-126

4-62
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-63

CAUTION: NOTE:
Be sure to insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit,
Be careful not to tip over the ADF Unit. and pull it in the direction of the arrow to install the arm when assembling.

[1]

[A]

F-4-131
F-4-129

4) Remove the 3 screws [1] of the ADF Upper Unit and ADF Lower Unit.

CAUTION:

Be careful not to get fingers caught under the arm [1] of the ADF Unit when assembling.
x3

[1]

[1]

F-4-132

F-4-130

4-63
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure
4-64
5) Remove the ADF Upper Unit and ADF Lower Unit [3] while freeing the harness [1] and Flat 6) Free the Ferrite Core [1] from the Wire Saddle [2].
Cable [2] of the ADF from the Harness Guide [A].
• 2 Hooks [4]
• 2 Bosses [5]

[1]
NOTE:
Be careful not to damage the Operation Panel Unit by placing paper where the ADF
Upper Unit and ADF Lower Unit are to be placed.

[2]

F-4-134
7) Disconnect the terminal [1] of the Grounding Wire.
• 1 Screw (black TP) [2]
8) Disconnect the 4 connectors [3] and Flat Cable [4].
• 1 Ferrite Core [5]
9) Free the disconnected Grounding Wire [1], 4 harnesses [3], and Flat Cable [4] from the
Harness Guide [A].

[1] [4]
[4] [5] [1] [A]
[4]
[A] [2]

[3]

x5
[5]

[3] [2]

[3]
F-4-133 [1] [3] [4]
F-4-135
NOTE:
When replacing the ADF Upper Unit and ADF Lower Unit, execute steps 6 to 9.

4-64
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L100/L170/L174/L250/L150 CHN/L150 KOR/L154) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure
4-65
Removing the ADF Upper Unit and ADF Lower Unit 2) Remove the 2 screws [1] of the ADF Upper Unit and ADF Lower Unit.

(L150 EUR/L150 AUS)

[1]
■■Preparation x2
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Left Cover (Refer to page 4-23).
3) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
4) Remove the ADF Right Cover (Refer to page 4-23).
5) Remove the Document Feed Tray (Refer to page 4-61).

■■Procedure

NOTE: F-4-137
When removing the CIS Unit, ADF Pickup Roller and ADF Feed Roller, refer to steps 1 3) Open the ADF Unit, remove the Arm Shaft [1], and remove the ADF Harness Cover [2]
to 6.
while holding the ADF Unit.
• 1 Claw [3]
• 1 Hook [4]
1) Remove the ADF Harness Guide [1].
• 1 Claw [2] CAUTION:
• 2 Hooks [3]
Be careful not to tip over the ADF Unit.

[3]

[2] [3]

[1]

F-4-136

F-4-138

4-65
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure
4-66

CAUTION:

Be careful not to get fingers caught between the arm [1] of the ADF Unit and the Upper
[4]
Cover when assembling.
[2]

[1]

[3]

[1]
F-4-139
4) Place the Arm Shaft [1] of the ADF Unit temporarily by inserting it into the groove [A] of the
holder. F-4-141

NOTE:
[1] Be sure to insert the Arm Shaft [1] into the holder groove [A] while holding the ADF Unit,
and pull it in the direction of the arrow to install the arm when assembling.

[A] [1]

F-4-140

[A]
F-4-142

4-66
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Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure
4-67
5) Remove the 3 screws [1] of the ADF Upper Unit and ADF Lower Unit. 6) Remove the ADF Upper Unit and ADF Lower Unit [3] while freeing the harness [1] and Flat
Cable [2] of the ADF from the Harness Guide [A].
• 2 Hooks [4]
• 2 Bosses [5]
x3
NOTE:
Be careful not to damage the Operation Panel Unit by placing paper where the ADF
Upper Unit and ADF Lower Unit are to be placed.

[1]

F-4-143

[1] [4]

[4]
[A] [2]

[5]

[3]
F-4-144

NOTE:
When replacing the ADF Upper Unit and ADF Lower Unit, execute steps 7 to 10.

4-67
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Upper Unit and ADF Lower Unit (L150 EUR/L150 AUS) > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the CIS Unit > Procedure
4-68
7) Free the Ferrite Core [1] from the Wire Saddle [2].
Removing the CIS Unit
■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
[1] 2) Remove the ADF Left Cover (Refer to page 4-23).
3-1) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
3-2) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
4) Remove the ADF Right Cover (Refer to page 4-23).
5) Remove the Document Feed Tray (Refer to page 4-61).
[2] 6-1) Remove the ADF Upper Unit and ADF Lower Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-62).
F-4-145
6-2) Remove the ADF Upper Unit and ADF Lower Unit
8) Disconnect the terminal [1] of the Grounding Wire.
(L150 EUR/L150 AUS) (Refer to page 4-65).
• 1 Screw (black TP) [2]
9) Disconnect the 3 connectors [3] and Flat Cable [4].
• 1 Ferrite Core [5] ■■Procedure
10) Free the disconnected Grounding Wire [1], 3 harnesses [3], and Flat Cable [4] from the
Harness Guide [A]. CAUTION:

Be sure not to touch the document reading part [A].

[A]
[4]
[5]
[1] [A]

x5
[3]
[3]
[4]
[2]
[1]
[3]
F-4-146 F-4-147

4-68
4
Disassembly/Assembly > Original Exposure System > Removing the CIS Unit > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the White Plate Retainer > Procedure
4-69
1) Remove the 3 screws [1] and the Grounding Plate [2] securing the CIS Unit.
Removing the White Plate Retainer
[1]
■■Preparation
x3 1) Remove the Operation Panel Unit (Refer to page 4-34).

■■Procedure

CAUTION:

Be sure not to touch the document reading part of the CIS Unit.
[2]

1) Remove the White Plate Retainer [1].

F-4-148 • 2 Claws [2]
2) Remove the CIS Unit [1].
• 1 Connector [2]
[2]
• 1 CIS Plate [3]
x2

[2]
[1] [3]

F-4-149

[1]

F-4-150

4-69
4
Disassembly/Assembly > Original Exposure System > Removing the White Plate Retainer > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Pickup Roller > Procedure
4-70

CAUTION: Removing the ADF Pickup Roller

Be sure to pay attention to the direction of the White Plate Retainer when assembling. ■■Preparation
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Left Cover (Refer to page 4-23).
3-1) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
3-2) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
4) Remove the ADF Right Cover (Refer to page 4-23).
5) Remove the Document Feed Tray (Refer to page 4-61).
6-1) Remove the ADF Upper Unit and ADF Lower Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-62).
6-2) Remove the ADF Upper Unit and ADF Lower Unit
(L150 EUR/L150 AUS) (Refer to page 4-65).

■■Procedure
F-4-151

CAUTION:

Be sure not to touch the surface of the roller when disassembling/assembling.

4-70
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Pickup Roller > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Pickup Roller > Procedure
4-71
1) Release the locks of the ADF Upper Unit [1] and the ADF Lower Unit [2]. 4) Move the bushing [1], and remove the ADF Pickup Roller [2].
• 2 Claws [3]

NOTE: [2]
Release the locks in this step to release the pressure applied on the ADF Pickup Roller
and the Slave Roller.
[1]

[2]
x2

F-4-154

CAUTION:
[3]
Be sure to fit the 2 protrusions of the bushing [1] on the right and left into the 2 cut-offs [A]
[3]
on the right and left when assembling.
[1]
F-4-152
[1]
2) Remove the gear [1].
• 1 Claw [2]
3) Remove the bushing [3] and E-ring [4].
[1]

[4]

[2]
[A]

F-4-155

[3]
[1]

F-4-153

4-71
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Pickup Roller > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Feed Roller > Procedure
4-72
Removing the ADF Feed Roller 1) Release the locks of the ADF Upper Unit [1] and the ADF Lower Unit [2].
• 2 Claws [3]
■■Preparation
NOTE:
1) Remove the Left Cover (Refer to page 4-27). Release the locks in this step to release the pressure applied on the ADF Feed Roller
2) Remove the ADF Left Cover (Refer to page 4-23). and the Slave Roller.
3-1) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
3-2) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
4) Remove the ADF Right Cover (Refer to page 4-23). [2]
5) Remove the Document Feed Tray (Refer to page 4-61).
x2
6-1) Remove the ADF Upper Unit and ADF Lower Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-62).
6-2) Remove the ADF Upper Unit and ADF Lower Unit
(L150 EUR/L150 AUS) (Refer to page 4-65).

■■Procedure
[3]
[3]
CAUTION: [1]
F-4-156
Be sure not to touch the surface of the roller when disassembling/assembling.
2) Move the CIS Unit [1] and the Harness Guide [2].
• 4 Screws [3]
• 1 Grounding Plate [4]

[2] [1] [2]

[3]
[3]
x4

[4]

[1]

F-4-157

4-72
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Feed Roller > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Feed Roller > Procedure
4-73
3) Remove the E-ring [1] and bushing [2]. 5) Remove the ADF Feed Roller [1].

[2]
[1]

[1]

F-4-158 F-4-160
4) Move the gear [1] and the 2 bushings [3]. 6) Remove the gear [2] and 2 bushings [3] from the removed Feed Roller [1].
• 1 Claw [2]
[1]

[1]
[2]
[3]

[2]

[3]

F-4-161

F-4-159

4-73
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Feed Roller > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Separation Pad > Procedure
4-74
Removing the ADF Separation Pad CAUTION:

■■Procedure • Be sure not to lose the spring [1] when disassembling/assembling.

• Be sure to fit the spring [1] into the boss [2] and hook [3] when assembling.
CAUTION:

Be sure not to touch the surface of the pad when disassembling/assembling.

[3]

1) Open the ADF Upper Unit.

2) Remove the ADF Separation Pad [1].
• 2 Claws [2]

[2]
[2]
x2 [1] [1]

F-4-163

F-4-162

4-74
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Separation Pad > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Delivery Roller > Procedure
4-75
Removing the ADF Delivery Roller 2) Remove 2 gears [1] of the ADF Drive Unit.

■■Preparation [1]
1) Remove the Left Cover (Refer to page 4-27). [1]
2) Remove the ADF Left Cover (Refer to page 4-23).
3-1) Remove the Handset Base Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-24).
3-2) Remove the ADF Left Upper Cover (L150 EUR/L150 AUS) (Refer to page 4-26).
4-1) Remove the ADF Upper Unit
(L100/L170/L174/L250/L150 CHN/L150 KOR/L154) (Refer to page 4-56).
4-2) Remove the ADF Upper Unit (L150 EUR/L150 AUS) (Refer to page 4-58).

■■Procedure F-4-165
3) Remove the gear [1] of the ADF Delivery Roller.
CAUTION: • 1 Claw [2]

Be sure not to touch the surface of the roller when disassembling/assembling.

[2]
1) Remove the ADF Drive Side Plate [1].
• 1 Screw [2]
• 1 Terminal of Grounding Wire [3]

[1]
[3]
[1]

F-4-166

[2]

F-4-164

4-75
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Delivery Roller > Procedure

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 4 Disassembly/Assembly > Original Exposure System > Removing the ADF Delivery Roller > Procedure
4-76
4) Remove the ADF Delivery Roller [1].
• 2 Bushings [2]

[2]

[1]

[2]

F-4-167

4-76
4
Disassembly/Assembly > Original Exposure System > Removing the ADF Delivery Roller > Procedure

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 4 Disassembly/Assembly > Laser Exposure System > Removing the Laser Scanner Unit > Procedure
4-77

Laser Exposure System Removing the Laser Scanner Unit

■■Preparation
Layout Drawing
1) Remove the Left Cover (Refer to page 4-27).
2) Remove the ADF Unit (Refer to page 4-54).
3) Remove the Right Cover (Refer to page 4-28).
4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).

■■Procedure

[1] CAUTION:

Be sure not to disassemble the Laser Scanner Unit because adjustment is required.

1) Remove the Scanner Cover [1].

• 2 Screws (black TP) [2]
[2]

[3] [2]

F-4-168 x2
No. Name Main Unit Reference Adjastment during
parts replacement
[1] Laser Scanner Unit Main Unit (Refer to page -
4-77)
[2] Scanner Motor Laser Scanner Unit - -
[3] Laser Driver PCB Laser Scanner Unit - -
T-4-31

[1]

F-4-169

4-77
4
Disassembly/Assembly > Laser Exposure System > Removing the Laser Scanner Unit > Procedure

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 4 Disassembly/Assembly > Laser Exposure System > Removing the Laser Scanner Unit > Procedure
4-78
2) Remove the Laser Scanner Unit [1].
CAUTION:
• 1 Flat Cable [2]
• 1 Connector [3] • Be sure to pass the Shutter Open/Close Lever [1] through the hole [A] of the Scanner
• 4 Screws [4] Cover when assembling.

[4] [4]

x4

x2

[2] [1] [3]

F-4-170
[1] [1]
[A]

[1]

F-4-171

• Be sure that the Shutter Open/Close Lever [1] can move vertically.

[1] [1]

F-4-172

4-78
4
Disassembly/Assembly > Laser Exposure System > Removing the Laser Scanner Unit > Procedure

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 4 Disassembly/Assembly > Image Formation System > Removing the Transfer Roller > Procedure
4-79

Image Formation System Removing the Transfer Roller

■■Procedure
Layout Drawing
CAUTION:

[1] Be sure not to touch the surface of the roller when disassembling/assembling.

1) Open the ADF Unit [1] and Delivery Tray [2].

2) Remove the bushing [3].
• 2 Claws [4]

[1]

[2]
x2 [4]

F-4-173
[3] [4]
No. Name Main Unit Reference Adjastment during
parts replacement
[1] Transfer Roller Main Unit (Refer to page - F-4-174
4-79)
3) Hold the both ends of the shaft [1], and remove the Transfer Roller [2].
T-4-32

[1]

[2]

F-4-175

4-79
4
Disassembly/Assembly > Image Formation System > Removing the Transfer Roller > Procedure

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 4 Disassembly/Assembly > Image Formation System > Removing the Transfer Roller > Procedure
4-80

CAUTION: CAUTION:

Be sure that the bushing [1] is in the correct direction when assembling. Be sure to fit the boss [1] of the bushing to the spring [2] when assembling.

[1] [1]

[2]

[1]

F-4-176

F-4-177

4-80
4
Disassembly/Assembly > Image Formation System > Removing the Transfer Roller > Procedure

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 4 Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
4-81

Fixing System Removing the Fixing Assembly

■■Preparation
Layout Drawing
1) Remove the Left Cover (Refer to page 4-27).
[4] 2) Remove the ADF Unit (Refer to page 4-54).
[3] 3) Remove the Right Cover (Refer to page 4-28).
[2] 4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).
6) Remove the Rear Cover (Refer to page 4-29).
7) Remove the Speaker (Refer to page 4-51).
8) Remove the Main Controller PCB (Refer to page 4-39).
[1] 9) Remove the Communication PCB Unit (Refer to page 4-44).

■■Procedure

CAUTION:

• Be sure to perform the operation after the Fixing Assembly is surely cooled because
the assembly is hot right after printing.
• Do not disassemble the Fixing Assembly in the field because it needs adjustment.

1) Remove the Main Controller PCB Installation Plate [1].

• 2 Screws (with plain washer) [2]
No. Name Main Unit Reference Adjastment during • 2 Screws (black TP) [3]
parts replacement • 1 Hook [4]
[1] Fixing Assembly Main Unit (Refer to page -
4-81) [1]
[2] Temperature Fuse Fixing Assembly - -
[3] Fixing Heater Fixing Assembly - -
x4
[4] Thermistor Fixing Assembly - -
T-4-33 [4]
[2]

[3]
F-4-178

4-81
4
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure

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 4 Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
4-82
2) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the 5) Free the harness [1] from the Harness Guide [A].
Harness Guide [A]. [1] [A]
3) Remove the Harness Retaining Spring [3] from the 2 hooks [B].

[B]

[B]
[3]

[2] [1] [A] F-4-181

F-4-179 6) Remove the 2 Reinforcing Plates [1] (right and left).

4) Disconnect the 4 connectors [1]. • 4 Screws (black TP) [2]

[2]
[1]
[1]
[1]
x4
x4

[1]
[2]
F-4-180
F-4-182

4-82
4
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure

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 4 Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
4-83
7) Free the Fixing Harness [1] from the Harness Holder [2]. [2] [1] [2]
8) Remove the Harness Holder [2].
• 1 Claw [3]
• 2 Bosses [4] x3

[2] [4] [2]

[3]

[4] F-4-185

[1]
CAUTION:
F-4-183
9) Remove the Fixing Assembly [1]. At installation, be sure to place the hook [1] on the Left Side Plate [A] and align the cut-
• 3 Screws [2] off [B] with the protrusion [2] of the Fixing Assembly.

[A]
CAUTION:

Be careful not to lose the spacer [1] when disassembling/assembling.

[B]
[1] [1]

[2]
F-4-186

F-4-184

4-83
4
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure

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 4 Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
4-84

CAUTION: CAUTION:

• Be sure that the groove [1] of the hook is hooked to the edge of the Left Side Plate. Be sure to wrap the Fixing Harness [1] around the protrusion [2] of the Harness Holder,
• Be sure to fit the 3 bosses [2] on the right and left. pass it through the Harness Guide [A], and then connect the connector [3] when
assembling.

[2] [1] [A]

[3]

[1] [1]
[2]
[1]

F-4-188

NOTE:
The picture below shows how to route the harness.
[2]

F-4-187

F-4-189

4-84
4
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure

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 4 Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure
4-85

CAUTION:

Be sure that the terminal [1] is in contact with the Contact Spring [2] when assembling.

[1]

[2]

F-4-190

CAUTION:

Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB
when assembling.

[1] [1]

F-4-191

4-85
4
Disassembly/Assembly > Fixing System > Removing the Fixing Assembly > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure
4-86

Pickup Feed System Removing the Pickup Unit

■■Preparation
Layout Drawing
1) Remove the Separation Pad (Refer to page 4-93).
2) Remove the Left Cover (Refer to page 4-27).
3) Remove the ADF Unit (Refer to page 4-54).
[2]
4) Remove the Right Cover (Refer to page 4-28).
5) Remove the Front Cover Unit (Refer to page 4-29).
[3]
6) Remove the Upper Cover (Refer to page 4-30).
[4] 7) Remove the Rear Cover (Refer to page 4-29).
8) Remove the Speaker (Refer to page 4-51).
9) Remove the Main Controller PCB (Refer to page 4-39).
10) Remove the Communication PCB Unit (Refer to page 4-44).

■■Procedure
[1]
1) Remove the Main Controller PCB Installation Plate [1].
• 2 Screws (with plain washer) [2]
• 2 Screws (black TP) [3]
• 1 Hook [4]

[1]

x4
[4]
[2]
No. Name Main Unit Reference Adjastment during
parts replacement
[1] Pickup Unit Pickup Unit (Refer to page 4-86) -
[2] Pickup Solenoid Pickup Unit (Refer to page 4-91) -
[3] Pickup Roller Pickup Unit (Refer to page 4-90) -
[4] Separation Pad Pickup Unit (Refer to page 4-93) -
T-4-34
[3]
F-4-192

4-86
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure
4-87
2) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the 5) Free the Pickup Solenoid Harness [1] from the Harness Guide [A].
Harness Guide [A]. [1] [A]
3) Remove the Harness Retaining Spring [3] from the 2 hooks [B].

[B]

[B]
[3]

[2] [1] [A] F-4-195

F-4-193 6) Remove the Reinforcing Plate [1] on the left.

4) Disconnect the 4 connectors [1]. • 2 Screws (black TP) [2]
• 1 Hook [3]
[1]
[2]
x4
x2
[1]

[1]
[3] [2]
F-4-194

F-4-196

4-87
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure
4-88
7) Remove the Shaft Retainer [1]. 9) Remove the 6 screws (TP) [1] and the screw (with toothed lock washer) [2].
• 1 Boss [2] [2] [1] [1] [1]

x7

F-4-199
10) Remove the Pickup Unit [2] while holding the Pickup Tray [1].
• 2 Bosses [3]

[2]
[2] [3]

[1]

[3]
F-4-197
8) Turn the machine so that it is placed with its front side down.

[1]
F-4-200

F-4-198

4-88
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure
4-89

CAUTION: CAUTION:

• Be sure that the Contact Spring [2] of the Pickup Unit [1] is in contact with the area [A] Be sure that the terminal [1] is in contact with the Contact Spring [2] when installing.
when assembling. Be sure to make the grounding contact point [3] come in contact
with the [B] part.
• Be sure to install the Pickup Unit [1] while holding the Pickup Tray [4].

[3]
[2]
[B]
[1]

[1]
[A]

[2]

[4]
F-4-203

CAUTION:
F-4-201
Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB
when assembling.

NOTE:
The picture below shows how to route the harness. [1] [1]

F-4-204

F-4-202

4-89
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Unit > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Roller > Preparation
4-90
Removing the Pickup Roller 1) Open the ADF Unit [1] and Delivery Tray [2].
2) Remove the Pickup Roller [3].
■■Preparation • 2 Claws [4]
[1]
CAUTION:

Be sure not to touch the surface [1] of the Transfer Roller and the surface [2] of the
Pickup Roller when disassembling/assembling.

[1]

[2]

[2]
[4]

x2

F-4-205

[3]

F-4-206

4-90
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Roller > Preparation

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Solenoid > Procedure
4-91
Removing the Pickup Solenoid 2) Disconnect the terminal [1], and free the Transfer High Voltage Harness [2] from the
Harness Guide [A].
■■Preparation 3) Remove the Harness Retaining Spring [3] from the 2 hooks [B].

1) Remove the Left Cover (Refer to page 4-27).

2) Remove the ADF Unit (Refer to page 4-54).
3) Remove the Right Cover (Refer to page 4-28). [B]
4) Remove the Front Cover Unit (Refer to page 4-29).
5) Remove the Upper Cover (Refer to page 4-30).
6) Remove the Rear Cover (Refer to page 4-29).
[B]
7) Remove the Speaker (Refer to page 4-51). [3]
8) Remove the Main Controller PCB (Refer to page 4-39).
9) Remove the Communication PCB Unit (Refer to page 4-44).

■■Procedure [2] [1] [A]

1) Remove the Main Controller PCB Installation Plate [1].
F-4-208
• 2 Screws (with plain washer) [2] 4) Disconnect the 4 connectors [1].
• 2 Screws (black TP) [3]
• 1 Hook [4] [1]

[1] x4
x4
[4]
[2]

[1]

F-4-209
[3]
F-4-207

4-91
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Solenoid > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Pickup Solenoid > Procedure
4-92
5) Free the Pickup Solenoid Harness [1] from the Harness Guide [A].
NOTE:
[1] [A] The picture below shows how to route the harness.

F-4-210
6) Remove the screw [1], move the Solenoid Arm [2], and then remove the Pickup Solenoid [3]. F-4-212

[2]

CAUTION:

Be sure that the terminal [1] is in contact with the Contact Spring [2] when installing.

[1]
[1] [3]

F-4-211

[2]

F-4-213

4-92
4
Disassembly/Assembly > Pickup Feed System > Removing the Pickup Solenoid > Procedure

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 4 Disassembly/Assembly > Pickup Feed System > Removing the Separation Pad > Preparation
4-93

CAUTION: Removing the Separation Pad

Be sure to keep the Transfer High Voltage Harness [1] from the Engine Controller PCB ■■Preparation
when assembling.
CAUTION:
[1] [1]
Be sure not to touch the surface of the pad when disassembling/assembling.

1) Turn the machine so that it is placed with its left side down.
2) Remove the Separation Pad [1].
• 2 Screws [2]
• 2 Hooks [3]

x2

F-4-214 [1]

[3]

[2]

F-4-215

4-93
4
Disassembly/Assembly > Pickup Feed System > Removing the Separation Pad > Preparation

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 5 Adjustment
■
■Electrical Adjustment

5
Adjustment

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 5 Adjustment > Electrical Adjustment > Electric part-related adjustment > After Replacing the Main Controller PCB
5-2

Electrical Adjustment Country group Language Select ountry/Region

EUROPE Bulgarian,Croatian,Czech,Danish, Austria (AT),Belarus (BY),Belgium (BE),
Dutch,English,Estonian,Finnish, Czech Republic (CZ),Denmark (DK),
Electric part-related adjustment French,German,Grrek,Hangarian,
Italian,Norwegian,Polish,Portuguese,
Egypt (EG),Finland (FI),France (FR),
Germany (DE),Greece (GR),
Romanian,Russian,Slovak,Slovene, Hungary (HU),Ieland (IE),Italy (IT),
■■When Replacing the Main Controller PCB Spanish,Swedish,Turkish Jodan (JO),Luxembourg (LU),
Netherland (NL),Norway (NO),
The Main Controller PCB stores data shown in the Backup Data List.
Poland (PL),Portugal (PT),Russia (RU),
When replacing the Main Controller PCB, it is necessary to back up data in advance and Saudi Arabia (SA),Slovenia (SI),
install it after replacing the PCB. South Africa (ZA),Spain (ES),
Sweden (SE),Switzerland (CH),
●● Before Replacing the Main Controller PCB Ukraina (UA),Great Britain (GB),Other
• Check the version. ASIA Chinese (Simplified) Hongkong (HK),Singapore (SG),
Service mode > COPIER > DISPLAY > VERSION Chinese (Traditional),English,Frranch, Malaysia (MY),Vetnam (VN),
Japanese,Korean,Portuguese,Spanish, Argentina (AR),Other (Asia),
• Output the system data on a piece of paper as needed.
Thai,Vietnamese Other (Latin America)
Service mode> COPIER > FUNCTION > MISC-P > OUTPUT >SYS-DAT OCEANIA Chinese (Simplified) Australia (AU),New Zealand (NZ),
• Export address book data to the PC (backup of address book data) Chinese (Traditional),English,Frranch, Other
Japanese,Korean,Portuguese,Spanish,
Thai,Vietnamese
■■After Replacing the Main Controller PCB T-5-1

• Check the version. • Make settings of system data as needed.

Service mode > COPIER > DISPLAY > VERSION • Import address book data from the PC (installation of address book data)
When the version differs, execute upgrading.
• Set country group.
Service mode > COPIER > OPTION > BODY > LOCALE
• Clear the data to enable the country group.
Service mode> COPIER > FUNCTION > CLEAR > ALL
The machine will be automatically restarted
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections for
“Language” and ”Select Country/Region” when the machine is restarted.
The options available for “Language” and ”Select Country/Region” are shown in the
following list

Country group Language Select ountry/Region

USA English,French,Portuguese,Spanish United States(US),Canada(CA),
Brazil(BR),Mexico(MX),Other

5-2
5
Adjustment > Electrical Adjustment > Electric part-related adjustment > After Replacing the Main Controller PCB

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 6 Trouble Shooting
■
■Test
■
Print
■Trouble Shooting Items
■
■Version Upgrade
■
■Log Collector

6
Trouble Shooting

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 6 Trouble Shooting > Test Print > Test Print Function
6-2

Test Print The engine-test page should have a test print pattern on one side of media as shown below.

Test Print Function

This equipment has a test print function to check if the printer engine normally operates.
Test patterns (horizontal lines) are output when executing this test print.

The following is the operation procedure;

1) Set A4/LTR papers on the pickup tray.
2) Continuously open and close the Delivery Tray [1] at least 5 times with the Power Switch
ON.
3) A 1-sided engine test print is executed.

[1]
F-6-2

F-6-1

6-2
6
Trouble Shooting > Test Print > Test Print Function

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 6 Trouble Shooting > Trouble Shooting Items > Image Faults > Smudged/Streaked
6-3

Trouble Shooting Items Image sample

Image Faults
■■Smudged/Streaked
●● Bleeding (smear) occurs immediately after the power is turned on for
the first time for the day
Description
There is sometimes a case where the difference of temperature between air and inside of the
machine causes moisture to occur on the toner immediately after the power is turned on for
the first time for the day.
As a result, when the toner transferred on a sheet at the time of initial printing passes through
the fixing assembly, moisture on the toner is vaporized into steam, causing breading (smear)
to occur.

Field Remedy
Prevent bleeding using the following user mode items.

Setting items Setting value Description Additional information

Menu> Special Not used,Mode 1 Make a setting to perform Printing time does not
Mode b (b) through 4 (Factory thinning of printed image increase because the
setting: Mode 1) data by processing of the method of image processing
controller. When the value performed by the controller
set for the mode increases, is changed. This mode is
the amount of thinning less effective than Mode c.
increases. (The image
density decreases.)
Menu> Special Not used,Mode 1 Extend the initial rotation The initial rotation period
Mode c (c) through 3 (Factory period by processing of the in engine operation is
setting: Not used) engine. When the value extended, and printing time
set for the mode increases, increases. The initial rotation
the initial rotation period is period for each mode is
extended. shown below. Mode 1: 15
sec, Mode 2: 30 sec, Mode 3:
60 sec F-6-3
T-6-1

6-3
6
Trouble Shooting > Trouble Shooting Items > Image Faults > Smudged/Streaked

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 6 Trouble Shooting > Mechanical Adjustment > Confirming Nip Width
6-4
■■Repetitive image defects ruler Mechanical Adjustment
Component Distance Image defects
between
defects (mm)
Dirt Dropouts Dirt on back Loose toner Confirming Nip Width
Photosensitive
About 75 ○ ○
drum Caution :
Transfer roller About 39 ○ ○
Fixing film unit About 57 ○ ○ ○ Be sure to follow the procedures below, otherwise the fixing film or the fixing sleeve
Pressure roller About 56 ○ ○ may be damaged.
T-6-2
The nip width of the fixing unit is not adjustable in this printer, however, the incorrect nip width
may cause the faulty fixing.
Follow the procedures below to check the nip width.

1) Prepare an all-black print of A4 size made by the same type of EP Toner cartridge for this
printer before visiting the customer site.
2) Load the printed sheet facing DOWN on the pickup tray.
3) Print a test-page.
4) Turn off the printer when the leading edge of the paper appears in the face-down delivery
slot.
Wait for 60 seconds and open the cartridge door to remove the paper from the printer.
5) Measure the width of the glossy band across the paper and check if it is meeting the
requirements below.
Wasp/Horsethief/Blackrock
• Center (a): 7.7±1.4mm
• Right and left (b, c): 7.7±1.4mm

The direction
of the paper feed The center of
the paper of the A4 size

a
b
F-6-4

6-4
6
Trouble Shooting > Mechanical Adjustment > Confirming Nip Width

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 6 Trouble Shooting > Version Upgrade > Preparation > Preparation
6-5

Version Upgrade Preparation

■■System Requirements
Overview
• OS (one of the following)
The firmware of this machine is upgraded by downloading the firmware from a personal • Microsoft Windows 2000 Server/Professional (32-bit only)
computer (PC) to this machine using a user support tool (UST). • Microsoft Windows XP Professional/Home Edition
• Microsoft Windows Server 2003
CAUTION: • Microsoft Windows Vista
The firmware of the Engine Controller PCB is stored in ROM on the board, and the data • Microsoft Windows 7
cannot be changed. • Microsoft Windows Server 2008

The firmware can be upgraded by replacing the PCB. • Mac OS X 10.3 or later

As for the Main Controller PCB, version upgrade using UST is available.
• PC
• Compatible to the selected OS
• Memory (RAM): 32MB or more free space
• Hard Disk: 100MB or more free space
• Display: 640x480 pixels or more in resolution, 256 tones or more
Firm Ware • With USB ports

• UST file for this product*

*: Download the corresponding file from the system CD or the service site (ask the service
technician in charge for details)
USB Cable

PC • USB cable (USB1.1/2.0)

Firmware configuration F-6-5

Firmware Function Stored in ■■Preparation

BOOTABLE Control overall performance. Main controller PCB 1) Start the PC.
T-6-3 2) Install the printer driver to the PC.
3) Connect the device to the PC with the USB cable.
4) Turn ON the power of the machine and let it into standby mode.
5) Enter service mode, and select download mode.

Note:
Press STOP key to stop Download mode and return to the normal operation.

6-5
6
Trouble Shooting > Version Upgrade > Preparation > Preparation

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 6 Trouble Shooting > Version Upgrade > Downloading System Software
6-6
Downloading System Software 3) Click [Next] button.

1) Open the UST.

USTUPD.exe
F-6-6
2) Write down the version of the firmware to be updated, and then click the [Next] button.

F-6-8
4) Select the device connected via USB, and then click the "Next" button.

F-6-7

F-6-9

6-6
6
Trouble Shooting > Version Upgrade > Downloading System Software

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 6 Trouble Shooting > Version Upgrade > Downloading System Software
6-7
5) Click [Start] button. 7) Click [OK] button when download is completed.

F-6-13
8) Turn OFF and then ON the power to restart the device.

F-6-10
6) A warning screen will appear. Click the [Yes] button. Download will start.

F-6-11

F-6-12

6-7
6
Trouble Shooting > Version Upgrade > Downloading System Software

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 6 Trouble Shooting > Log Collector > Overview > Operation Procedure
6-8

Log Collector
F-6-14

Overview 3) Starting the tool

Double-click CanonLogCollector.exeto to start it. The CanonLogCollector screen will appear.
A method to collect the operational status log of the host machine will be provided as a
means to analyze failures occurred in the field. When a request has been made to the HQ of
the sales company by the CINC division in charge of field follow-up, collect the log by using
the tool.

■■Scope of Application
F-6-15
The fax function of the host machine is used as the temporary storage destination of the log. 4) Preparation of the device
Therefore, the tool cannot be used on a model without the fax function. Turn OFF the power switch while the machine is in the status (the machine is frozen,
The tool is supported by Windows XP, Windows Vista and Windows 7. misbehaving, etc.) whose log you want to collect.
The machine and the PC for operating the tool are connected directly by a USB Cable.
Multiple host machines cannot be connected to a PC. Connect only one device to the PC via 5) Turn ON the power switch before the data is deleted (within 5 minutes).
USB.
6. Collecting the log
●● What to Prepare Press the [Start] button on the CanonLogCollector screen. When "Receiving log is
• Device successfully finished." appears, press the [Exit Program] button to quit the tool.
• USB Cable (Connector shape: A-B)
• PC with a USB port (OS: Windows XP, Vista, 7)
• Tool (CanonLogCollector.zip)*
* Follow the instruction of the sales company HQ to obtain the tool.

■■Operation Procedure F-6-16

The collected log is created in TXT format in the folder where CanonLogCollector.exe
NOTE: exists. Obtain the created log and send it to the sales company HQ. In the following figure,
The fax function has a data retention mechanism. "usb_2011901_132658.log" is the log file. The size of a log file is 300 KB or less. The time
Backup of data is retained for up to 5 minutes after turning OFF the main power. needed to collect the log is approx.10 seconds.
Collect the log while the data is retained.

NOTE:
1) Connecting the USB Cable While the machine is in operation, log information is continually added. However, the
Connect the USB Cable while both the machine and the PC are in operation. storage area is limited to 300KB, so the information is overwritten in the order from the
oldest log information. Since log information may be overwritten when a long time has
passed after occurrence of the error, be sure to collect the log as soon as possible.
2) Decompressing CanonLogCollector.zip
Create a folder with write permission on the PC. When CanonLogCollector.zip is
decompressed, CanonLogCollector.exe is extracted.

6-8
6
Trouble Shooting > Log Collector > Overview > Operation Procedure

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 6 Trouble Shooting > Log Collector > Overview > Troubleshooting
6-9

F-6-17
Naming rule for log file:
It is recorded as "usb_yyyymmdd_hhmmss.log". “yyyymmdd_hhmmss” indicates year, month,
date, and time (hour, minute, second) when the log is collected.

■■Troubleshooting
Press the [Start] button on the CanonLogCollector screen. If "Receiving log is finished th
time-out." appears, the log data has not been properly sent from the host machine to the PC.
The size of the log file should be approx. 1KB. Collect the log again after setting the USB
connection properly. The size of a properly collected log should be 200 to 300 KB.

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Trouble Shooting > Log Collector > Overview > Troubleshooting

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 7 Error Codes
■
■Overview
■
■Error Codes

7
Error Codes

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 7 Error Codes > Overview
7-2

Overview
This section describes codes shown in case any problem is occurred.
Since this product does not collect logs for jams and alarms, no jam / alarm code is shown.
Code type Description Reference
Error code Shown for any problem occurred in the device. List of error codes
Jam code N/A -
Alarm code N/A -
T-7-1

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Error Codes > Overview

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 7 Error Codes > Error Codes
7-3

Error Codes Code Detail Item Description

Code
Code Detail Item Description E225 0001 Detection Insufficient lamp light intensity (The light intensity is at the reference
description level or below.)
Code
Remedy When the same error repeatedly occurs although the power is turned
E000 0000 Detection Startup failure
OFF and then ON for several times, execute the following remedies.
description
(1) Check the connection between the Main Controller PCB and the
Remedy (1) Check the connectors of the Fixing Assembly. (J101, J1011, J552
CIS Unit. (J2)
and J702)
(2) Replace CIS Unit.
(2) Replace the Fixing Assembly.
(3) Replace the Main Controller PCB.
(3) Replace the Engine Controller PCB.
E736 0000 Detection Communication error with CCU/modem, or no FAX Board installed on
E001 0000 Detection Abnormal high temperature
description FAX model
description
Remedy When the same error repeatedly occurs although the power is turned
Remedy (1) Check the connectors of the Fixing Assembly. (J101, J1011, J552
OFF and then ON for several times, execute the following remedies.
and J702)
(1) Replace the Main Controller PCB.
(2) Replace the Fixing Assembly.
E744 0002 Detection Language file size error
(3) Replace the Engine Controller PCB.
description
E003 0000 Detection Abnormal low temperature
Remedy When the same error repeatedly occurs although the power is turned
description
OFF and then ON for several times, execute the following remedies.
Remedy (1) Check the connectors of the Fixing Assembly. (J101, J1011, J552
Install the set of the Main controller firmware.
and J702)
4000 Detection Engine ID error.(Invalid engine connection was detected.)
(2) Replace the Fixing Assembly.
description
(3) Replace the Engine Controller PCB.
Remedy When the same error repeatedly occurs although the power is turned
E004 0000 Detection Fixing heater drive circuit error
OFF and then ON for several times, execute the following remedies.
description
(1) Check the Main Controller PCB.
Remedy (1) Check the connectors of the Fixing Assembly. (J101, J1011, J552
(2)Update the firmware of the Main Controller PCB.
and J702)
(3)Update the firmware of the Engine Controller PCB.
(2) Replace the Fixing Assembly.
T-7-2
(3) Replace the Engine Controller PCB.
E100 0001 Detection Scanner area failure (in Scanner Motor, Laser Unit, or BD detection)
description
Remedy (1) Check the connectors of the Laser Scanner Unit. (J1, J542 J571
and J923)
(2) Replace the Laser Scanner Unit.
(3) Replace the Engine Controller PCB.
E196 2000 Detection ROM read/write error (error in storing setting values in user mode/
description service mode/factory mode)
Remedy When the same error repeatedly occurs although the power is turned
OFF and then ON for several times, execute the following remedies.
(1) Update the firmware of the Main Controller PCB.
(2) Replace the Main Controller PCB.

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Error Codes > Error Codes

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 7 Error Codes > FAX Error Code > Service Error Code > Error Code
7-4

FAX Error Code ●● Reception-related errors

Error code Details
#037 image memory overflow at time of reception has occurred.
Error Code Overview T-7-4

■■Overview Service Error Code

A fax error code shows the status of an error which occurred in a fax, and is displayed on the
reports. Fax error codes allow users and service technicians to check the status of the error. ■■Error Code
There are two types of fax error codes.
●● Transmission-related Errors
User error codes
Error code Details
They show errors which can be easily fixed by users, and are displayed as "# + a 3-digit
##100 at time of transmission, the protocol signal has been transmitted more than specified.
number". ##101 the modem speed does not match that of the other party.
Service error codes ##102 at time of transmission, fall-back cannot be used.
They show errors which cannot be fixed by users and need to be fixed by service technicians. ##104 at time of transmission, RTN or PIN is received.
They are displayed as "## + a 3-digit number". ##109 at time of transmission, a signal other than DIS, DTC, FTT, CFR, or CRP is received,
and the protocol signal has been sent more than specified.
##201 DCN is received outside the normal binary protocol.
##224 an error occurred to communication protocol signal.
CAUTION: ##232 encoding error has occurred.
##261 system error has occurred between modem and SCNT.
Service error codes displayed as "## + a 3-digit number" are not displayed on the
##282 at time of transmission, the protocol signal has been transmitted more than specified.
communication reports, communication management reports, etc., by default. Service ##283 at time of transmission, the protocol signal has been transmitted more than specified.
error codes can be displayed by changing bit 0 to "1" in SW01 in service mode (FAX> ##288 after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been
SSSW). received.
##289 after transmission of EOP, a signal other than PIN, PIP, MCF, RTP, or RTN has been
received.
User Error Code ##290 after transmission of MPS, a signal other than PIN, PIP, MCF, RTP, or RTN has been
received.
■■Error Code ##670 at time of V.8 late start, the receiving party detects the V.8 facility in DIS and starts
transmitting CI signal in response; however, the protocol fails to advance, causing T1
time-out and releasing line.
●● Transmission-related Errors
##672 at time of V.34 transmission, the protocol does not advance from phase 2 (probing) to
Error code Details phase 3 (training) and thereafter, causing T1 time-out and releasing line.
#001 an original has jammed. ##674 at time of V.34 transmission, the protocol does not advance from phase 3 (probing)
#003 tine-out for copying or sending/receiving a single page has occurred. and phase 4 (model parameter conversion) to the control channel (T.30 facsimile
#005 time-out for initial identification (T1) has occurred. protocol) and thereafter, causing T1 time-out and releasing line.
#012 recording paper is absent at the other party. ##752 at time of ECM transmission, DCN is received after transmission of PPS-NULL.
#018 auto call initiation has failed. ##753 at time of ECM transmission, the protocol signal has been transmitted more than
T-7-3 specified after transmission of PPS-NULL, or T5 time-out (60 sec) has occurred.
##757 at time of ECM transmission, the protocol signal has been transmitted more than
specified after transmission of PPS-NULL.
##758 at time of ECM transmission, DCN is received after transmission of PPS-MPS.
##759 at time of ECM transmission, the protocol signal has been transmitted more than
specified after transmission of PPS-MPS, or T5 time-out (60 sec) has occurred.
##762 at time of ECM transmission, DCN is received after transmission of PPS-EOM.

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 7 Error Codes > FAX Error Code > Service Error Code > Error Code
7-5
Error code Details Error code Details
##763 at time of ECM transmission, the protocol signal has been transmitted more than ##675 at time of V.34 transmission, the protocol does not advance from phase 3
specified after transmission of PPS-EOM, or T5 time-out (60 sec) has occurred. (probing) and phase 4 (model parameter conversion) to the control channel
##764 at time of ECM transmission, the protocol signal has been transmitted more than (T.30 facsimile protocol) and thereafter, causing T1 time-out and releasing
specified after transmission of PPS-EOM. line.
##767 at time of ECM transmission, DCN is received after transmission of PPS-EOP. ##790 at time of ECM reception, ERR is transmitted after reception of EOR-Q.
##768 at time of ECM transmission, the protocol signal has been transmitted more than ##792 at time of ECM reception, PPS-NULL cannot be detected over partial page
specified after transmission of PPS-EOP, or T5 time-out (60 sec) has occurred. processing.
##769 at time of ECM transmission, the protocol signal has been transmitted more than ##793 at time of ECM reception, no effective frame is detected while high-speed
specified after transmission of PPS-EOP. signal reception is under way, thus causing timeout.
##772 at time of ECM transmission, DCN is received after transmission of EOR-NULL. T-7-6
##773 at time of ECM transmission, the protocol signal has been transmitted more than The error codes indicated by ## are output to report when “1” is set for “SSSW SW01 BIT0”
specified after transmission of EOR-NULL, or T5 time-out (60 sec) has occurred.
(output of error code for service technicians) in service mode. Only “NG” is output at default.
##774 at time of ECM transmission, ERR is received after transmission of EOR-NULL.
##778 at time of ECM transmission, the protocol signal has been transmitted more than
specified after transmission EOR-MPS, or T5 time-out (60 sec) has occurred.
##779 at time of ECM transmission, ERR is received after transmission of EOR-MPS.
##782 at time of ECM transmission, DCN is received after transmission of EOR-EOM.
##783 at time of ECM transmission, the protocol signal has been transmitted more than
specified after transmission of EOR-EOM, or T5 time-out (60 sec) has occurred.
##784 at time of ECM transmission, the protocol signal has been transmitted more than
specified due to message signal being unable to be received.
##787 at time of ECM transmission, DCN is received after transmission of EOR-EOP.
##788 at time of ECM transmission, the protocol signal has been transmitted more than
specified after transmission of EOR-EOP, or T5 time-out (60 sec) has occurred.
##789 at time of ECM transmission, ERR is received after transmission of EOR-EOP.
##791 while ECM mode protocol is under way, a signal other than message signal is
received.
##794 at time of ECM reception, PPR with all 0s is received.
##795 a fault has occurred in code processing for communication.
T-7-5

●● Transmission-related errors
Error code Details
##106 at time of reception, the protocol signal cannot be received for 6 sec while in
wait for the signal.
##107 at time of reception, the transmitting party cannot use fall-back.
##114 at time of reception, RTN is transmitted.
##200 at time of image reception, no carrier is detected for 5 sec.
##228 image management information is abnormal.
##237 decoding error has occurred.
##671 at time of V.8 arrival, protocol fails to advance to phase 2 (probing) after
detection of CM signal from caller, causing T1 time-out and releasing line
##673 at time of V.34 transmission, the protocol does not advance from phase
2 (probing) to phase 3 (training) and thereafter, causing T1 time-out and
releasing line.

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Error Codes > FAX Error Code > Service Error Code > Error Code

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 8 Service Mode
■
■Overview
■
■COPIER
■
■FEEDER
■
■FAX
■
■TESTMODE

8
Service Mode

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 8 Service Mode > Overview > Service Mode Menu > Screen flow of Service mode
8-2

Overview ■■Screen flow of Service mode

• Initial / Category / Sub category screen
Entering Service Mode. Select the item : Up-arrow / down-arrow
key SERVICE MODE
Contact the sales company for the method to enter service mode. Go to Sub category screen : OK key COPIER
Go to Initial screen : Return key
FEEDER
FAX
Exiting Service Mode TESTMODE
The service mode change back do OFF, ON of a main body power supply.

• Item selection screen

Service Mode Menu Select the item : Up-arrow / down-arrow
key ADJ-X :0
Go to Setting screen : OK key
Service mode ADJ-Y :0
Go to Sub category screen : Return key
ADJ-Y-DF :0
COPIER Service mode for copier ADJ-X-MG :0
DISPLAY State display mode
STRD-POS :0
I/O I/O display mode

ADJUST Adjustment mode

FUNCTION Operation / inspection mode

• Input value screen
OPTION Specification setting mode Enter the setting value : numeric keypad
COUNT ER Counter mode
Increment the setting value one by : Up-arrow key ADJ-X
one ▲
FEEDER ADF service mode Decrease the setting value one by : Down-arrow key
0
one
ADJUST Adjustment mode
Nullify the setting value : Clear key ▼
FUNCTION Operation / inspection mode (-30 -
Change the setting : OK key
FAX FAX service mode
Maintain the setting : Return key
SSSW Bit switch registration mode

MENU Menu switch registration mode

NUM Numeric parameter setting mode

• How to input the switch setting value
NCU NCU parameter setting mode
[Enter the decimal value converted from binary 8 bit value.]
(Service adjustment is not available） See the table below to obtain the total decimal value by summating respective digits with 1.
TESTMODE Service mode for operation check, etc.
Bit Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Decimal value for "1" 128 64 32 16 8 4 2 1
SYSTEM System test mode
T-8-1
SCAN Scan test mode

FAX Fax test mode (Ex.)

PANEL Panel test mode When converting "00100010", enter "34" as the sum of 32 (Bit 5) + 2 (Bit 1).
F-8-1

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 8 Service Mode > COPIER > ADJUST > CCD
8-3

COPIER ADJUST
■■CCD
DISPLAY COPIER > ADJUST > CCD
Small Item Description
■■VERSION DFTAR-R Shading target value for RED in DF reading
COPIER > DISPLAY > VERSION Setting range: 128 ~ 384
Small Item Description [Value after RAM clear: 334]
Display example DFTAR-G Shading target value for GREEN in DF reading
-MAIN- Setting range: 128 ~ 384
03.03,20110804 [Value after RAM clear: 323]
9C815FDD,JAPAN DFTAR-B Shading target value for BLUE in DF reading
-ECON- Setting range: 128 ~ 384
00.07 [Value after RAM clear: 318]
DFTAR-BW Shading target value in black and white reading
Setting range: 128 ~ 384
MAIN:Display the version / date / checksum / country group of Bootable ( product program area ) [Value after RAM clear: 341]
ECON:Display the version. T-8-5
T-8-2

■■CCD
COPIER > DISPLAY > CCD
Small Item Description
FB-TARGET-R Shading target value of RED at copyboard reading.
FB-TARGET-G Shading target value of GREEN at copyboard reading.
FB-TARGET-B Shading target value of BLUE at copyboard reading.
FB-TARGET-BW Shading target value of B&W at copyboard reading.
T-8-3

I/O
■■R-CON
COPIER > DISPLAY > I/O > R-CON
Address BIT Description
P001 0 Display sensor status (DES)
1. Display sensor status (DS)
T-8-4

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 8 Service Mode > COPIER > FUNCTION > PARAM
8-4
FUNCTION ■■MISC-P
COPIER > FUNCTION > MISC-P
■■CLEAR Small Item Description
COPIER > FUNCTION > CLEAR SRVC-DAT To output the system data list/ system dump list as follows;
Small Item Description SYS-DAT To output the system data list.
TEL-USER Clear the user data and the registered address data. Service software switches and parameters used in FAX function are mainly
SSSW is not cleared. outputted.
When this service mode is executed, a message "REBOOTING..." is displayed SYS-DMP To output the system dump list.
on the Control Panel, and the host machine is automatically restarted. Service data such as the number of communications, the number of receiving
SRVC-DAT SERVICE DATA is cleared. pages and sending pages, and the number of error are outputted.
User data is not cleared. CNTR To output the counter report.
HIST Each log data is cleared. Counter values of use trend for reading, storage, communications, and copy are
ACT-HIST: Communication log is cleared. displayed.
ACT-HIST: Each print log is cleared. SPEC To output the spec report.
PWD-CLEAR Password of the system administrator is cleared. Current device status is printed out.
ALL The following data are cleared. T-8-8

USER DATA
SERVICE DATA
■■SYSTEM
JOB ID COPIER > FUNCTION > SYSTEM
Each log Small Item Description
CLEAR DATE
DOWNLOAD To switch to the download mode.
USER DATA/ SERVICE DATA are reset to the default location value.
T-8-9
Appropriate values for LOCAL / SIZE-LC needs to be preset before executing
of CLEAR -> ALL When this service mode is executed without setting the ■■PARAM
appropriate values for LOCAL / SIZE-LC, factory default settings are continued to
use. COPIER > FUNCTION > PARAM
When this service mode is executed, a message "REBOOTING..." is displayed Small Item Description
on the Control Panel, and the host machine is automatically restarted. EXC-NAVI To switch of installation navigation.
T-8-6 Setting value
0: Enable (Default)
■■MISC-R 1: Disable
COPIER > FUNCTION > MISC-R Set this switch to 1 after the termination of installation navigation.
Installation navigation is not executed when this switch is 1 at next start-up.
Small Item Description
When this service mode is executed, a message "REBOOTING..." is displayed
SCANLAMP Execute Scanning Lamp activation operation.
on the Control Panel, and the host machine is automatically restarted.
Light up CIS LEDs in the following sequence: red -> green -> blue -> white.
T-8-7

T-8-10

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 8 Service Mode > COPIER > OPTION > BODY
8-5
■■SPLMAN Country group Language Select ountry/Region
EUROPE Bulgarian Austria (AT)
COPIER > FUNCTION > SPLMAN Croatian Belarus (BY)
Small Item Description Czech Belgium (BE)
TOP-CST Adjustment of leading edge margin when feeding from cassette. Danish Czech Republic (CZ)
Adjustment in: 0.1mm Dutch Denmark (DK)
Setting range: 50 ~ 150 (Default value: 104) English Egypt (EG)
LEFT-CST Adjustment of left margin when feeding from cassette. Estonian Finland (FI)
Adjustment in: 0.1mm Finnish France (FR)
Setting range: 50 ~ 150 (Default value: 97) French Germany (DE)
T-8-11 German Greece (GR)
Grrek Hungary (HU)
Hangarian Ieland (IE)
OPTION Italian Italy (IT)
Norwegian Jodan (JO)
■■BODY Polish Luxembourg (LU)
Portuguese Netherland (NL)
COPIER > OPTION > BODY
Romanian Norway (NO)
Small Item Description Russian Poland (PL)
LOCALE To set country group. Slovak Portugal (PT)
1: JAPAN Slovene Russia (RU)
2: USA Spanish Saudi Arabia (SA)
3: KOREA Swedish Slovenia (SI)
4: CHINA Turkish South Africa (ZA)
5: TAIWAN Spain (ES)
6: EUROPE Sweden (SE)
7: ASIA Switzerland (CH)
8: OCEANIA Ukraina (UA)
Execute the following service mode to enable this setting. Great Britain (GB)
COPIER>FUNCTION>CLEAR>ALL Other
T-8-12 ASIA Chinese (Simplified) Hongkong (HK)
Select the country group, and then select COPIER>FUNCTION>CLEAR>ALL. The machine Chinese (Traditional) Singapore (SG)
English Malaysia (MY)
will be automatically restarted.
Frranch Vetnam (VN)
If USA, EUROPE, ASIA, or OCEANIA is selected as the country group, make selections for Japanese Argentina (AR)
“Language” and ”Select Country/Region” when the machine is restarted. Korean Other (Asia)
Portuguese Other (Latin America)
The options available for “Language” and ”Select Country/Region” are shown in the following
Spanish
list. Thai
Vietnamese

Country group Language Select ountry/Region

USA English United States (US)
French Canada (CA)
Portuguese Brazil (BR)
Spanish Mexico (MX)
Other

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 8 Service Mode > COPIER > COUNTER > PICK-UP
8-6
Country group Language Select ountry/Region COUNTER
OCEANIA Chinese (Simplified) Australia (AU)
Chinese (Traditional) New Zealand (NZ) ■■TOTAL
English Other
Frranch COPIER > COUNTER > TOTAL
Japanese Display / setting / adjustment range: 0 to 999,999. Returns to 0 when value exceeds 999,999.
Korean Small Item Description
Portuguese
SERVICE1 Service-purposed total counter 1
Spanish
Counter is advanced when a paper is delivered outside the printer (regardless of
Thai
large size or small size).
Vietnamese
SERVICE2 Total counter 2 for service
T-8-13
Counter is advanced when a paper is delivered outside the printer (regardless of
sizes such as large size and small size.)
TTL Total counter (Copier + Printer + FAX + Combination)
COPY Total copy counter
Counter is advanced when a paper is delivered outside the machine after
execution of copy operation.
PDL-PRT PDL print counter
Counter is advanced at PDL printing, and when a paper is delivered outside the
machine. Blank paper is also counted. Counter is advanced by 1 regardless of
large or small size.
FAX-PRT FAX reception printing counter
Count up when FAX reception printing, ejecting a paper from the machine, and
duplex stacking. Blank paper is also counted. Count up by 1 regardless of large
or small. It can be cleared.
RPT-PRT Report printing counter
Count up when report printing, ejecting a paper from the machine, and duplex
stacking. Blank paper is also counted. Count up by 1 regardless of large or small.
It can be cleared.
SCAN Scanning counter
Count up the number of scanning when scanning is completed. Count up by 1
regardless of large or small. It can be cleared.
T-8-14

■■PICK-UP
COPIER > COUNTER > PICK-UP
Display / setting / adjustment range: 0 to 999,999. Returns to 0 when value exceeds 999,999.
Small Item Description
C1 Total counter of cassette 1 pickup
Display the number of pages picked up from cassette 1.
T-8-15

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 8 Service Mode > COPIER > COUNTER > JAM
8-7
■■FEEDER
COPIER > COUNTER > FEEDER
Display / setting / adjustment range: 0 to 999,999. Returns to 0 when value exceeds 999,999.
Small Item Description
FEED Total counter of document pickup by ADF
T-8-16

■■JAM
COPIER > COUNTER > JAM
Display / setting / adjustment range: 0 to 999,999. Returns to 0 when value exceeds 999,999.
Small Item Description
TOTAL Total jam counter
FEEDER Total jam counter for feeder
C1 Jam counter for cassette 1
T-8-17

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 8 Service Mode > FEEDER > FUNCTION
8-8

FEEDER

ADJUST
FEEDER > ADJUST
Small Item Description
DOCST Adjustment of the page front reading position when using duplex ADF
Setting range: -30 ~ 30 (Default value: 0)
LA-SPD Adjustment of magnification ratio in vertical scanning direction in stream
feeding
Unit: 0.1 %
Setting range: -30 ~ 30 (Default value: 0)
T-8-18

FUNCTION
FEEDER > FUNCTION
Small Item Description
FEED-CHK Setting of ADF individual feed mode
set point 1:SADF
MTR-ON Operation check of ADF Motor
FEED-ON Operation check of ADF individual feed
T-8-19

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 8 Service Mode > FAX > List of SSSW
8-9

FAX FAX > SSSW

SSSW No. Bit No. Function
SW 12 (Page timer setting)
List of SSSW Bit 0 1 page timeout (outgoing transmission)
Bit 1
FAX > SSSW Bit 2 1 page timeout (HT transmission)
SSSW No. Bit No. Function Bit 3
SW 01 （Errors, Copy functions） Bit 4 1 page timeout (incoming transmission)
Bit 0 Output error codes for service technicians Bit 5
Bit 1 - 7 Not in use Bit 6 Not in use
SW 02 (Setting for network connection criteria) Bit 7 1 page timeout
Bit 0 Do not start when memory clear list is unable to output SW 13 -
Bit 1 - 3 Not in use Bit 0 - 1 Not in use
Bit 4 V34 CCRTN OFF Bit 2 Convert mm/inch when transmitting received image
Bit 5 - 6 Not in use Bit 3 - 7 Not in use
Bit 7 Connect the terminal as F network type 2 SW 14 -
SW 03 (Echo measures) Bit 0 - 1 Not in use
Bit 0 Check EQM of TCF Bit 2 Convert inch to mm in both main/vertical scanning directions or only in
vertical scanning direction
Bit 1 Apply echo protect tone to V.29
Bit 3 Not in use
Bit 2 - 6 Not in use
Bit 4 Declare resolution for Inch series
Bit 7 Output 1080Hz before CED
Bit 5 - 7 Not in use
SW 04 (Measures against communication troubles)
SW 15
Bit 0 Not in use
Bit 0 - 1 Not in use
Bit 1 Check CI signal frequency
Bit 2 Receive incoming calls to ND circuit: device circuit
Bit 2 V21 end flag
Bit 3 - 5 Not in use
Bit 3 Prohibit T.30 node F kept by both parties
Bit 6 Detect continuous signals when switching F/T
Bit 4 T.30 node F echo timer
Bit 7 Not in use
Bit 5 Check CI signal frequency when setting PBX
SW 16 - SW 17
Bit 6 Do not send CNG for manual outgoing transmission
Bit 0 - 7 Not in use
Bit 7 Do not send CED for manual incoming transmission
SW 18 -
SW 05 (Standard functions, DIS signal setting)
Bit 0 Detect carrier disconnection between DCS and TCF
Bit 0 Not in use
Bit 1 Waiting time for carrier disconnection between DCS and TCF
Bit 1 mm/inch conversion (text mode)
Bit 2 Prohibit communication control for IP network
Bit 2 mm/inch conversion (text and picture / picture mode)
Bit 3 - 7 Not in use
Bit 3 Prohibit DIS from transmitting bit33 and the followings.
SW 19 - SW 21
Bit 4 Declare cut sheets
Bit 0 - 7 Not in use
Bit 5 - 7 Not in use
SW 22
SW 06 (Setting of reading criteria)
Bit 0 Prohibit NSX transmission
Bit 0 - 3 Not in use
Bit 1 - 2 Not in use
Bit 4 Reading width 0:A4 1: LTR
Bit 3 Prohibit manual polling actions
Bit 5 - 7 Not in use
Bit 4 - 7 Not in use
SW 07 - SW 11
SW 23 - SW 24
Bit 0 - 7 Not in use
Bit 0 - 7 Not in use

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 8 Service Mode > FAX > List of MENU
8-10
FAX > SSSW List of MENU
SSSW No. Bit No. Function
SW 25 (Setting for report display function) Menu switch registration mode
Bit 0 Prioritize the received telephone number to the dialed number No. Parameter Selection
Bit 1 Not in use 001 - 004 Not in use
Bit 2 Regard a received blank CIS as an unreceived CIS 005 ON/OFF of NL equalizer 0: OFF. 1: ON
Bit 3 - 7 Not in use 006 Telephone line monitor 0-3
SW 26 - SW 27 0: DIAL
Bit 0 - 7 Not in use 1: SERVICEMAN1
SW 28 2: SERVICEMAN2
Bit 0 Prohibit calling party for V8 procedure 3: OFF
Bit 1 Prohibit called party from V8 procedure 007 Transmission level (ATT) 0 - 15
Bit 2 Prohibit calling party from V8 late-start 008 Upper limit of V.34 modulation speed 0 - 5
Bit 3 Prohibit called party from V8 late-start 0: 3429 BAUD
Bit 4 Prohibit V.34 called party from starting fallback 1: 3200 BAUD
Bit 5 Prohibit V.34 calling party from starting fallback 2: 3000 BAUD
Bit 6 - 7 Not in use 3: 2800 BAUD
4: 2743 BAUD
SW 29
5: 2400 BAUD
Bit 0 - 7 Not in use
009 Upper limit of V.34 data speed 0-13
SW 30
0: 33.6 kbps
Bit 0 - 4 Not in use 1: 31.2 kbps
Bit 5 New dial tone detection method 2: 28.8 kbps
Bit 6 - 7 Not in use 3: 26.4 kbps
SW 31 4: 24.0 kbps
Bit 0 - 7 Not in use 5: 21.6 kbps
SW 32 6: 19.2 kbps
Bit 0 - 4 Not in use 7: 16.8 kbps
Bit 5 0 : NCU2004 1 : NCU2002 8: 14.4 kbps
Bit 6 - 7 Not in use 9: 12.0 kbps
SW 33 - SW 50 10: 9.6 kbps
11: 7.2 kbps
Bit 0 - 7 Not in use
12: 4.8 kbps
T-8-20
13: 2.4 kbps
010 OFF Hook signal frequency 0-2
0: 50 Hz
1: 25 Hz
2: 17 Hz
011 - 020 Not in use
T-8-21

8-10
8
Service Mode > FAX > List of MENU

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 8 Service Mode > FAX > Setting of NCU Parameters > TONE/PULSE
8-11
List of NUM Setting of NCU Parameters
Numeric parameter setting mode ■■TONE/PULSE
No. Parameter Allowable setting range
001 Not in use
Operation Method
002 RTN transmission criteria X 1 to 99 % 1) Setting of Tone Parameters
003 RTN transmission criteria n 2 to 99 times While "#NCU" is displayed, press "OK" key -> Select "#TONE" and press "OK" key so that
004 RTN transmission criteria m 1 to 99 lines it becomes tone parameter setting mode.
005 NCC pause (before ID code) 1 to 60 sec
2) Setting of Pulse Parameters
006 NCC pause (after ID code) 1 to 60 sec
007 - 009 Not in use
While "#NCU" is displayed, press "OK" key -> Select "#PULSE" and press "OK" key so that
010 T.30 T0 timer 55 sec principally it becomes pulse parameter setting mode.
011 T.30 T1 timer (for incoming transmission) 0 to 9999
(France: 3500, Others: 3000)
Item Function Setting range
012 Maximum incoming lines 0 to 65535 (line)
0: without limitation TONE 001; Tone signal sending time (PSTN) 10 to 9999 (msec)
013 T.30 EOL timer 500 to 3000 002; Minimum pause time (PSTN) 10 to 9999 (msec)
(set to 55 sec by default) PULSE FORM Pulse digit format 0 -> DP (N)
014 Not in use 1 -> DP (N+1)
2 -> DP (10-N)
015 Threshold between hokking nad on-hook 0 to 999
001; Pulse dial speed (10 pps) 5 to 300 (x0.1 pps)
016 Lead time to the first response when switching between 0 to 9
FAX and TEL 002; Pulse dial speed (20 pps) 5 to 300 (x0.1 pps)
017 Duration to activate pseudo-RBT cadence 0 to 999 003; Pulse dial make ratio 10 to 90 (%)
018 Duration to deactivate pseudo-RBT cadence (short) 0 to 999 004; Minimum pause time 10 to 9999 (msec)
019 Duration to deactivate pseudo-RBT cadence (long) 0 to 999 DIALTONE T-8-23

020 Duration to activate pseudo-ring cadence 0 to 999

021 Duration to deactivate OFF Hook cadence (short) 0 to 999 ●● Bit Switch
022 Duration to deactivate OFF Hook cadence (long) 0 to 999
Bit No. Function 1 0
023 CNG detection level when switching between FAX and 0 to 7
Bit 0 Frequency detection method Modem Tonal counter
TEL
Bit 1 Not in use - -
024 Pseudo-RBT outgoing level when switching between 10 to 20 (100 V)
FAX and TEL 0 to 20 (120, 230 V) Bit 2 Signal frequency Changed Not changed
025 CNG monitor duration while the answering device is 0 to 999 Bit 3 Not in use - -
activated Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON
026 No signal detection level while the answering device is 0 to 7 signal or OFF signal
activated Bit 5 Not in use - -
027 Duration to detect preamble of V21 low-speed flag 20 (*10 ms) Bit 6 Signal form Continuous Intermittent
028 - 050 Not in use Bit 7 Signal detection Detected Not detected
051 Threshold to detect hook 10 to 9999 T-8-24

052 Not in use ●● Numeric value parameter

053 Set DTMF calling counts when receiving FAX remotely 10 to 9999 (default 25)
054 Set Busy Tone outgoing duration when using handset Parameter No. Function Setting range
055 - 080 Not in use 001; T0 timer 0 to 9999 (x 10 msec)
T-8-22 002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)

8-11
8
Service Mode > FAX > Setting of NCU Parameters > TONE/PULSE

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 8 Service Mode > FAX > Setting of NCU Parameters > BUSTONE1
8-12
Parameter No. Function Setting range ■■BUSTONE0
005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16 ●● Bit Switch
007; Signal detection level 0 to 7
Bit No. Function 1 0
008; Number of signal frequency 0 to 9999
Bit 0 Not in use - -
T-8-25
Bit 1 Not in use - -
■■2ND DTN Bit 2 Signal frequency Changed Not changed
Bit 3 Not in use - -
●● Bit Switch Bit 4 Judgment of intermittent signal Start from valid ON signal Start from either valid ON
signal or OFF signal
Bit No. Function 1 0 Bit 5 Not in use - -
Bit 0 Frequency detection method Modem Tonal counter Bit 6 Signal form Continuous Intermittent
Bit 1 Not in use - - Bit 7 Signal detection Detected Not detected
Bit 2 Signal frequency Changed Not changed
T-8-28
Bit 3 Not in use - -
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON ●● Numeric value parameter
signal or OFF signal
Parameter No. Function Setting range
Bit 5 Not in use - -
001; Not in use -
Bit 6 Signal form Continuous Intermittent
002; T1 timer 0 to 9999 (x 10 msec)
Bit 7 Signal detection Detected Not detected
003; T2 timer 0 to 9999 (x 10 msec)
T-8-26
004; T3 timer 0 to 9999 (x 10 msec)
●● Numeric value parameter 005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16
Parameter No. Function Setting range
007; Signal detection level 0 to 7
001; T0 timer 0 to 9999 (x 10 msec)
008; Number of signal frequency 0 to 9999
002; T1 timer 0 to 9999 (x 10 msec)
T-8-29
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec) ■■BUSTONE1
005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16 ●● Bit Switch
007; Signal detection level 0 to 7
Bit No. Function 1 0
008; Number of signal frequency 0 to 9999
Bit 0 Not in use - -
T-8-27
Bit 1 Not in use - -
Bit 2 Signal frequency Changed Not changed
Bit 3 RBT signal detection Detected Not detected
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON
signal or OFF signal
Bit 5 RBT signal check cycle 1cycle 1/2 cycle
Bit 6 Signal form Continuous Intermittent
Bit 7 Signal detection Detected Not detected
T-8-30

8-12
8
Service Mode > FAX > Setting of NCU Parameters > BUSTONE1

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 8 Service Mode > FAX > Setting of NCU Parameters > CNGDTCT
8-13
●● Numeric value parameter ■■MULTI
Parameter No. Function Setting range
●● Numeric value parameter
001; Not in use -
002; T1 timer 0 to 9999 (x 10 msec) Parameter No. Function Setting range
003; T2 timer 0 to 9999 (x 10 msec) 001; Not in use -
004; T3 timer 0 to 9999 (x 10 msec) 002; Not in use -
005; T4 timer 0 to 9999 (x 10 msec) 003; Not in use -
006; Signal detection table 0 to 16 004; Not in use -
007; Signal detection level 0 to 7 T-8-34
008; Number of signal frequency 0 to 9999
T-8-31
■■AUTO RX
■■REORDRTN ●● Numeric value parameter
Parameter No. Function Setting range
●● Bit Switch 001; CI ON time 0 to 9999 (x 10 msec)
Bit No. Function 1 0 002; CI LONG ON time 0 to 9999 (x 10 msec)
Bit 0 Not in use - - 003; CI OFF time 0 to 9999 (x 10 msec)
Bit 1 Signal detection method FED FR3 004; CI LONG OFF time 0 to 9999 (x 10 msec)
Bit 2 Signal frequency Changed Not changed 005; CI MAX OFF time 0 to 9999 (x 10 msec)
Bit 3 Not in use - - 006; CI WAIT time 0 to 9999 (x 10 msec)
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON 007; CI frequency 0 to 9999 (cycle)
signal or OFF signal 008; CI frequency lower limit 0 to 9999 (Hz)
Bit 5 Not in use - - 009; CI frequency upper limit 0 to 9999 (Hz)
Bit 6 Signal form Continuous Intermittent T-8-35
Bit 7 Signal detection Detected Not detected
T-8-32
■■CNGDTCT
●● Numeric value parameter ●● Numeric value parameter
Parameter No. Function Setting range Parameter No. Description Setting range
001; Not in use - 001; At F/T switching CNG mIN ON time 0 to 9999 (x 10 msec)
002; T1 timer 0 to 9999 (x 10 msec) 002; CNG mAX ON time 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec) 003; Not in use -
004; T3 timer 0 to 9999 (x 10 msec) 004; Not in use -
005; T4 timer 0 to 9999 (x 10 msec) 005; Not in use -
006; Signal detection table 0 to 16 006; Hit ratio 0 to 9999 (%)
007; Signal detection level 0 to 7 007; At direct connecting to CNG mIN ON time 0 to 9999 (x 10 msec)
008; Number of signal frequency 0 to 9999 008; answering phone CNG mAX ON time 0 to 9999 (x 10 msec)
T-8-33 009; Tolerable time of 0 to 9999 (x 10 msec)
instantaneous interruption
010; Not in use -
011; Number of detection 0 to 9999 (times)
012; Hit ratio 0 to 9999 (%)
T-8-36

8-13
8
Service Mode > FAX > Setting of NCU Parameters > CNGDTCT

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 8 Service Mode > FAX > Setting of NCU Parameters > PBXBUSYT
8-14
■■SPECIALB ■■PBXBUSYT
Parameter No. Function Setting range ●● Bit Switch
SW1 - SW30; Not in use -
T-8-37 Bit No. Function 1 0
Bit 0 Not in use - -
■■SPECIALN Bit 1 Not in use - -
Parameter No. Function Setting range Bit 2 Signal frequency Changed Not changed
001 - 070; Not in use - Bit 3 Not in use - -
Bit 4 Judgment of intermittent signal Start from valid ON signal Start from either valid ON
T-8-38
signal or OFF signal
■■RKEY Bit 5 Not in use - -
Bit 6 Signal form Continuous Intermittent
●● Numeric value parameter Bit 7 Signal detection Detected Not detected
T-8-42
Parameter No. Function Setting range
001; Connection time of flash 0 to 9999 (x 10 msec) ●● Numeric value parameter
002; Connection time of grounding wire 0 to 9999 (x 10 msec)
003; Not in use -
Parameter No. Function Setting range
001; - -
T-8-39
002; T1 timer 0 to 9999 (x 10 msec)
■■PBXDIALT 003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
●● Bit Switch 005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16
Bit No. Function 1 0
007; Signal detection level 0 to 9
Bit 0 Frequency detection method Modem Tonal counter
008; Number of signal frequency 0 to 9999
Bit 1 Not in use - -
T-8-43
Bit 2 Signal frequency Changed Not changed
Bit 3 Not in use - -
Bit 4 Judgment of intermittent signal start from valid ON signal start from either valid ON
signal or OFF signal
Bit 5 Not in use - -
Bit 6 Signal form Continuous Intermittent
Bit 7 Signal detection Detected Not detected
T-8-40

●● Numeric value parameter

Parameter No. Function Setting range
001; T0 timer 0 to 9999 (x 10 msec)
002; T1 timer 0 to 9999 (x 10 msec)
003; T2 timer 0 to 9999 (x 10 msec)
004; T3 timer 0 to 9999 (x 10 msec)
005; T4 timer 0 to 9999 (x 10 msec)
006; Signal detection table 0 to 16
007; Signal detection level 0 to 9
008; Number of signal frequency 0 to 9999
T-8-41

8-14
8
Service Mode > FAX > Setting of NCU Parameters > PBXBUSYT

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 8 Service Mode > TESTMODE > SCAN > ADFTEST
8-15

TESTMODE SCAN
■■ADJUST
SYSTEM
●● ADF-ADJ
■■DRAM TESTMODE > SCAN > ADJUST > ADF-ADJ
TESTMODE > SYSTEM > DRAM Small Item Description
Small Item Description DF-SPEED Enter the adjustment value for the magnification ratio in vertical
TEST1 Data read/write check for DRAM (except system work area) scanning direction in stream feeding
Unit : 0.1 %
T-8-44
Setting range: -30 ~ 30
■■SPEAKER DF-OFFSET Enter for the adjustment of DF original stop position
Unit : 0.1 mm
TESTMODE > SYSTEM > SPEAKER Setting value: -30 ~ 30
Small Item Description T-8-46
ON Volume level is stepped up by 1 from minimum to maximum every time pressing
OK key. When the volume level is reached to maximum, it changes to silence and ■■SENSOR
minimum volume.
TESTMODE > SCAN > SENSOR
MIN Play with minimum volume by pressing OK key.
Small Item Description
MAX Play with maximum volume by pressing OK key.
TRAY PAPER SENS Display the status of Multi Pickup Sensor
T-8-45
ON: Paper existing OFF: No paper
REGI SENS Display the status of Leading Edge Sensor
ON: Paper existing OFF: No paper
ESS DOOR SENS Display the status of Delivery Tray Open/ Close Switch
ON : Close OFF : Open
T-8-47

■■ADFTEST
TESTMODE > SCAN > ADJUST > ADFTEST
Small Item Description
SPEED For testing of ADF feeding speed. Execute feeding test of ADF motor at
specified speed.
[Setting value]
STD-FAX
Fine-FAX
SFine-FAX
Copy
COUNT Page counter for originals: Existing
START Start feeding
T-8-48

8-15
8
Service Mode > TESTMODE > SCAN > ADFTEST

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 8 Service Mode > TESTMODE > PANEL
8-16
FAX ■■FACULTY
TESTMODE > FAX > FACULTY
■■MODEM Small Item Description
TESTMODE > FAX > MODEM G34800TX Transmit the frequency of 4800bps using G3 signal transmission
Small Item Description function after DC circuit closure.
RELAY-1 CML : Test ON/OFF of port SW and relay on NCU DETECT1 Ring detection
Setting value: ON, OFF Check the status (ON, OFF) of hook and Ci, Fc from i line.
H : Test ON/OFF of port SW and relay on NCU
Setting value: ON, OFF CI
FREQ Transmit selected frequency in closed DC circuit using tone generation CIFREQ
function of modem. HOOK
[Setting values] FC
462 Hz DETECT2 CMG detection test 1
1100 Hz Execute CMG signal check and FED check.
1300 Hz Detect CMG after CML relay is ON.
1500 Hz
1650 Hz CMG
1850 Hz FED
2100 Hz CML
G3TX Transmit selected signal pattern in closed DC circuit at selected DETECT3 CMG detection test 2
frequency using G3 signal transmission function of modem. Execute CMG signal check and FED check.
[Setting values] Detect CMG after CML relay is OFF.
300b bps
2400 bps CMG
4800 bps FED
7200 bps CML
9600 bps T-8-50
TC7200
TC9600 PANEL
12000 bps
14400 bps
TESTMODE > PANEL
DTMFTX Transmit DTMF signal using DTMF transmission function of modem
after DC circuit closure.
Small Item Description
V34G3TX Transmit selected frequency using G3 signal transmission function KEY CHECK START Key check
(V.34) after DC circuit closure. [Applicable case]
[Setting values] Check if all keys functions normally after replacement of Control Panel.
SPEED LED CHECK START LED check
4800 bps [Applicable case]
3429 bps Check if all LEDs are lit normally after replacement of Control Panel.
3200 bps LCD CHECK START LCD check
3000 bps [Applicable case]
2800 bps Check if LCD can display without any missing dot after replacement of
2743 bps Control Pannel.
2400 bps T-8-51

T-8-49

8-16
8
Service Mode > TESTMODE > PANEL

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 Appendix
■
■Service Tools
■
■Solvent/Oil List
■
■General Circuit Diagram
■
■Signal Input/Output List
■
■General Timing Chart
■
■Backup Data

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 Appendix > Service Tools
9-2

Service Tools
The followings are the required tools to perform the service operation.
No. Tool name Tool number Usage/remarks
1 Tool case TKN-0001
2 Jumper wire TKN-0069 With clip
3 Gap gauge CK-0057 0.02 to 0.03mm
4 Spring scale CK-0058 To check cassette spring pressure
5 Philips screwdriver CK-0101 M4, M5 Length: 363mm
6 Philips screwdriver CK-0104 M3, M4 Length: 155mm
7 Philips screwdriver CK-0105 M4, M5 Length: 191mm
8 Philips screwdriver CK-0106 M4, M5 Length: 85mm
9 Flat-blade screwdriver CK-0111
10 Precision slot head screwdriver CK-0114 6 pieces set
11 Hex-key wrench set CK-0151 5 pieces set
12 Smooth file CK-0161
13 Hex screwdriver CK-0170 M4, Length: 107mm
14 Nipper CK-0201
15 Long-nose pliers CK-0202
16 Pliers CK-0203
17 Stop-ring pliers CK-0205 For shaft ring
18 Crimping tool CK-0218
19 Tweezers CK-0302
20 Scale CK-0303 150mm For measurement
21 Plastic hummer CK-0314
22 Brush CK-0315
23 Penlight CK-0327
24 Plastic bottle CK-0328
25 Lint-free paper CK-0336 500SH/PKG
26 Oiler CK-0349 30cm3
27 Plastic bottle CK-0351 30cm3
28 Digital multi-meter FY9-2032
T-9-1

9-2
Appendix > Service Tools

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 Appendix > Solvent/Oil List
9-3

Solvent/Oil List
Name Usage Remarks
Ethyl alcohol Cleaning • Local procurement
e.g.) Metal parts • Keep fire away
Grease
Toner contamination
Lubricant • Apply it on gears etc. • tool number: HY9-0007
• Apply it on shafts and shaft supports etc. (Dow Corning made Molykote EM-50L)
T-9-2

9-3
Appendix > Solvent/Oil List

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 IV

General Circuit Diagram

General Circuit Diagram

Appendix > General Circuit Diagram > General Circuit Diagram

Appendix > General Circuit Diagram > General Circuit Diagram

10 9 8 7 6 5 4 3 2 1

Handset PCB Memory Tag

TAG_IN
M1
4 3 2 1
Main Motor

1
TAG_OUT

2
SPEAKER

TR_CABLE
F F
J403 M
Operation Panel PCB
+3.3V

+5V
GND
1

1 2
MIC

GND
2

USB Port
4 3 2 1
1 2
1 2

1 HV GND
J402
1

J14 J7

1
ONETURCHCOVER_KEY
2 J581 GND
32

J304
1
2

N.C
J401

KI1
Motor Driver PCB J923
1

2
4
3 GND
31
2
3

+5V
KI2
2

3
Toner Sensor

J901
4 +24P2
30
3
4

TONER SNS
KI3
3

4
2
5 +24P2
29

J571
4
5

GND
KI4
4

5
1
6 +24P2
28
5
6

KI5

6
7 +5R
27

PS901
6
7

3
KI6

7
8 ACC
26
7
8

KI7

8
9 DEC Motor Encoder Sensor
25
8
9

KO1

4
10
10

/MTRPWM
24
9

10
KO2
10

11
11

MFG
23

11
KO3
11

E E
12
12

22

KO4 VIN
12

13
13

BROWN
21

VIOLET
KO5 MODE
13

14
14

BLUE
20

PINK
KO6 +3.3R
14

15
15

19

KO7 GND
15

16
16

18

N.C VREF
16

17
17

17

1 2 3 4
N.C SP
17

18
18

16

/BDIR
CIS Unit
J6

J3

GND CLK J1
18

1
7

19
19

9
15

+3.3U

J801
+3.3R +5.5R
19

2
8

20
20

8
14

/RESET LED_B GND

20

3
9

21
21

7
13

M2
AOP LED_G CNT1

J542
21

10 11 12

4
22
22

12 11 10

6
12

/CS1 LED_R CNT0

Laser Driver Scanner Motor
22

5
23
23

5
11

SDATA GND GND(V) 1 2 3 4

23

6
24
PCB
24

4
10

SCLK VDO
24

7
25
25

3
9

+5.5R /VDO
25

8
26
26

2
8

GND GND(V)
Laser Scanner Unit
26

9
27
27

1
7

PROCESS LED
27

28
28

ESS LED
D D
28

29
29

ESS KEY +24V

29

30
30

17 16 15 14 13 12 11 10 9

9 10 11 12 13 14 15 16 17
4

START KEY LED +24V 230V Only

30

Main Controller PCB

3

LCD VARITRONIX ERROR LED GND

31

Bias PCB
2

GND GND
32

RCL
1

/SCNT_VCK JP1201 JP1202

/S_RST
Engine Controller PCB
E_RDY
SC
SCLK

1
GND
J902

B0/
Fixing Assembly
M3
J9

/BD

2
4

B0
8

GND
3

Document
M

AC_H
3

A0/
J2

1
VDO1
J101

3
2

A0
Feed Motor
6

1
/VDO1 MT2 MT1
2
1

AC_N
1

1 2
5

GND 1 TP J1011

2
4

+3.3U FSRTH

TP1 H1 TH1
3

DF_EARTH_CABLE GND
2

C C
+3.3V
Temperature Fuse Fixing Heater Thermistor
1

1 2
BRUSH_EARTH_CABLE
PS701 PS702
GND FSRTH
SP1 J702
5

2 GND
2
J5

SP
Fixing Delivery Sensor Paper Width Sensor
J552

1
Speaker /PWSNS
1

3
/POSNS
2

J010 +3.3U
1

DS
1

PS806
6

4
GND
2

+3.3V
DS Sensor
J603
3

DES
J15

1 2
Hook SW PCB
SL1
3

GND SL
1

J562
2

SL
2

+3.3R J4 +24U
J602 Pickup Solenoid
1

1
1

PS805
1
2

DES Sensor 12 10 8 6 4 2 1 2

B B
3

11 9 7 5 3 1 GND
PS751 1

3
J011
3
J551

/PISNS
Paper Leading
2

+3.3U
V_SCAPA

LINE_RING
BUZZER
HOOK1/

Edge Sensor
1
GND
GND
GND

4
HRL

LINE_TIP
CT1/
CT2/
+3.3R
+3.3V
+24V

J501 SI
SO
J104 TEST
1 3 5 7 9 11 J912 1 3
J911 GND
2 4 6 8 10 12 2 1
ARREST_GND_CABLE
1 2

J1201 J1204
J1209

BLUE
RED

1
4

2
SWON 3

NCU PCB SW1100 GND

A Power Button P1 A
J1202

Power Supply Socket

FG900

10 9 8 7 6 5 4 3 2 1

P.1
F-9-1

IV

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 9 Appendix > Signal Input/Output List
9-5

Signal Input/Output List Connector

J902
Pin
1
Abbreviation
+3.3V
I/O Signal name

2 GND
3 +3.3U
Connector Pin Abbreviation I/O Signal name 4 GND
J103 1 AC_N 5 /VDO1 O VIDEO signal
2 6 VDO1 O VIDEO signal
3 AC_H 7 GND
J542 1 /BDIR I BD INPUT signal 8 /BD O BEAM DETECT signal
2 +3.3U 9 SCLK I SERIAL CLOCK signal
3 GND 10 SC I/O STATUS COMMAND signal
4 CNT1 O LASER CONTROL signal 11 E_RDY RESET signal
5 CNT0 O LASER CONTROL signal 12 /S_RST RESET signal
6 GND(V) 13 /SCNT_VCK SCNT OVERVOLTAGE DETECTION signal
7 VDO O VIDEO signal 14 GND
8 /VDO O VIDEO signal 15 GND
9 GND(V) 16 +24V
J551 1 +3.3U 17 +24V
2 /PISNS I TOP signal T-9-3
3 GND
J552 1 +3.3U
2 /POSNS I FIXING DELIVERY signal
3 /PWSNS I MEDIA WIDTH signal
4 GND
5 FSRTH I FIXING HEATER TEMPERATURE signal
J562 1 +24U
2 SL O PICKUP SOLENOID signal
J571 1 GND
2 GND
3 GND
4 +24P
5 +24P
6 +24P
7 +5R
8 ACC O SCANNER MOTOR ACCELERATION signal
9 DEC O SCANNER MOTOR DECELERATION signal
10 /MTRPWM O MAIN MOTOR CONTROL signal
11 MFG O MAIN MOTOR ROTATIONAL COUNT signal
J581 1 TAG_IN I/O E-LABEL COMMUNICATION signal
2 TAG_OUT I/O E-LABEL COMMUNICATION signal
J901 1 GND
2 +5V
3 TONER_SNS I TONER CARTRIDGE DETECTION signal
4

9-5
9
Appendix > Signal Input/Output List

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 Appendix > General Timing Chart
9-6

General Timing Chart

Power-on Start KEY
(Unit:Seconds)
Sequence WAIT STBY INTR PRINT LSTR STBY

1 Document Feed Motor (M3)

2 CIS Unit
0.9 Controls at 80 C 0.1 Print temperature control 1.3
3 Fixing heater
0.5
4 Relay
Print command Waiting for Print command
5 Print command a print command

1.1 0.3
6 Scanner motor (M2)
BD emission/ Masking emission Masking emission Masking emission Forcible emission
0.1 Forcible emission
7 Laser diode Forcible emission

0.1 Max.1.5
8 Main motor (M1)
0.8 2.4
9 Pickup solenoid (SL1)
2.0
10 Leading edge sensor (PS751) 0.5

0.9 2.0
11 Fixing delivery sensor (PS701)
Max.4.1 1.1
12 Primary charging bias (DC) 0.5

0.06 0.06
13 Developing bias (AC)

14 Developing bias (DC)

15 Transfer bias
Cleaning bias Cleaning bias Print bias Cleaning bias

F-9-2

9-6
Appendix > General Timing Chart

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 9-7

Backup Data
Appendix > Backup Data

Appendix > Backup Data

Data to Be Stored Data Replacement Delete User Backup Service Backup
Location Service function

When DC CLEAR > TEL- CLEAR > CLEAR > CLEAR CLEAR > Can Data Method Location to Can Method Location to
Replacing Controller USER SRVC-DAT HIST*2 > PWD- ALL Be Backed Remote UI Be Stored Data Be Be Stored
Main PCB PCB CLEAR up? Backed
up?

Address Book Main Clear - Clear - - - Clear Yes Address Book Import/ PC No - -
Controller Export Tool
PCB

Additional Functions Clear - Clear - - - Clear No - - No -

Settings Data
Administrator Password Clear - - - - Clear Clear No - - No - -

History*2 Clear - - - Clear*2 - Clear No - - No - -

Service Mode(Main Clear - - Clear - - Clear No - - No - -

Controller PCB) *1

T-9-4

*1. In service mode, output System Data List #COPIER > FUNCTION > MISC-P > OUTPUT > SYS-DAT. After replacing the board, input the setting value.
*2. You can clear a history in each items under #CLEAR > HIST of the service mode.
ACT-HIST- Initializes the activity report
ACCOUNT- Clears print histories.

9-7

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