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Converting PLC-5 or SLC 500 To Logix Program

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0% found this document useful (0 votes)
51 views77 pages

Converting PLC-5 or SLC 500 To Logix Program

Uploaded by

tdhardy843
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 77

Converting PLC-5 or SLC 500

Logic to Logix-Based Logic


1756 ControlLogix, 1756 GuardLogix, 1769 CompactLogix, 1769
Compact GuardLogix, 1789 SoftLogix, 5069 CompactLogix, 5069
Compact GuardLogix

Reference Manual Original Instructions


Important User Information
Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure,
operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and
standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in
accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation,
Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or
death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help
you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT: Identifies information that is critical for successful application and understanding of the product.

These labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe
injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment
(PPE).

The following icon may appear in the text of this document.

Tip: Identifies information that is useful and can help to make a process easier to do or easier to understand.

Rockwell Automation recognizes that some of the terms that are currently used in our industry and in this publication are not in alignment with the movement toward inclusive
language in technology. We are proactively collaborating with industry peers to find alternatives to such terms and making changes to our products and content. Please excuse the
use of such terms in our content while we implement these changes.

2 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Summary of changes
This manual includes new and updated information. Use these reference tables to locate changed information.

Grammatical and editorial style changes are not included in this summary.

Global changes
None in this release.

New or enhanced features


This table identifies changes related to new features or corrections and the reason for the change.

Change Topic
Replaced the export process with simplified steps. Use Save As to start a Logix Designer Export on page 13
Replaced references to Project Migrator with Logix Designer Export. Throughout.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 3


4 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.
Contents

Converting a PLC-5 or SLC 500 Program into a Logix Project................................................................................................................................................................................ 11

Introduction...................................................................................................................................................................................................................................................................................................11

What to expect from Logix Designer Export............................................................................................................................................................................................................................... 11

Comparing PLC-5/SLC 500 architecture to Logix architecture............................................................................................................................................................................................... 11

The conversion/migration process............................................................................................................................................................................................................................................... 13

Preparing RSLogix 5 or RSLogix 500 files for migration.................................................................................................................................................................................................................... 13

Use Save As to start a Logix Designer Export......................................................................................................................................................................................................................................13

Working with PCE Instructions................................................................................................................................................................................................................................................................. 17

Recognizing the instructions..........................................................................................................................................................................................................................................................17

Locating PCE instructions...............................................................................................................................................................................................................................................................17

Resolving PCE Instructions.............................................................................................................................................................................................................................................................18

Working with UNK Instructions................................................................................................................................................................................................................................................................ 18

Configuring the Controller and Chassis..................................................................................................................................................................................................................................................18

Mapping the I/O..........................................................................................................................................................................................................................................................................................20

Completing the MSG Configuration..........................................................................................................................................................................................................................................................21

Other Considerations..................................................................................................................................................................................................................................................................................21

Converting Program Structure................................................................................................................................................................................................................................ 23

Introduction................................................................................................................................................................................................................................................................................................. 23

Dividing Logic into Tasks, Programs, and Routines............................................................................................................................................................................................................................23

Creating a Continuous Task.....................................................................................................................................................................................................................................................................24

Creating Event Tasks.................................................................................................................................................................................................................................................................................24

Creating Periodic Tasks for Selectable Timed Interrupts (STIs).......................................................................................................................................................................................................24

Converting Input Interrupts (DIIs/PIIs)...................................................................................................................................................................................................................................................24

Creating a Status File................................................................................................................................................................................................................................................................................25

Converting Data....................................................................................................................................................................................................................................................... 27

Introduction................................................................................................................................................................................................................................................................................................. 27

DATA statements identify file types.............................................................................................................................................................................................................................................28

How Logix files identify file types................................................................................................................................................................................................................................................29

Converting Input (I) and Output (O) Data...............................................................................................................................................................................................................................................29

Converting the Status (S) File Type........................................................................................................................................................................................................................................................30

PC5 file migration........................................................................................................................................................................................................................................................................... 30

SLC file migration.............................................................................................................................................................................................................................................................................31

Tags created through GSV during conversion........................................................................................................................................................................................................................... 32

Converting the Binary (B) File Type........................................................................................................................................................................................................................................................32

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 5


Converting the Timer (T) File Type.........................................................................................................................................................................................................................................................33

Conversion rules.............................................................................................................................................................................................................................................................................. 34

Converting the Counter (C) File Type..................................................................................................................................................................................................................................................... 34

Converting the Control (R) File Type.......................................................................................................................................................................................................................................................35

Converting the Control (R) File Type to Serial Port Control............................................................................................................................................................................................................... 35

Converting an Integer (N) File Type........................................................................................................................................................................................................................................................36

Converting the Floating Point (F) File Type...........................................................................................................................................................................................................................................36

Converting the ASCII (A) File Type...........................................................................................................................................................................................................................................................37

Converting the Decimal (D) File Type..................................................................................................................................................................................................................................................... 37

Converting the Block-Transfer (BT) File Type.......................................................................................................................................................................................................................................37

Block-transfer conversion rules................................................................................................................................................................................................................................................... 38

Converting an M0 and M1 File..................................................................................................................................................................................................................................................................39

Converting the Message (MG) File Type................................................................................................................................................................................................................................................. 39

Message conversion rules..............................................................................................................................................................................................................................................................40

Converting the PID (PD) File Type............................................................................................................................................................................................................................................................41

Converting SFC Status (SC) Type............................................................................................................................................................................................................................................................. 41

Converting the ASCII String (ST) File Type............................................................................................................................................................................................................................................ 42

PC5 file translation..........................................................................................................................................................................................................................................................................43

SLC file migration............................................................................................................................................................................................................................................................................43

Converting the ControlNet (CT) File Type.............................................................................................................................................................................................................................................. 44

Converting Constant Values..................................................................................................................................................................................................................................................................... 45

Converting Indirect Addresses.................................................................................................................................................................................................................................................................45

Converting indirect addressing on the file number..................................................................................................................................................................................................................46

Converting Indexed Addresses.................................................................................................................................................................................................................................................................47

Addresses controlled by the processor status word S:24........................................................................................................................................................................................................47

Addresses that specify data in files (Logix arrays).................................................................................................................................................................................................................. 48

Alias Creation Rules...................................................................................................................................................................................................................................................................................48

Converting Symbols................................................................................................................................................................................................................................................................................... 48

No aliases created (default).......................................................................................................................................................................................................................................................... 48

Aliases created.................................................................................................................................................................................................................................................................................49

Converting Address Comments................................................................................................................................................................................................................................................................49

Converting Instructions............................................................................................................................................................................................................................................51

Logix Designer Export conversion...........................................................................................................................................................................................................................................................51

Conversion Rules Review...........................................................................................................................................................................................................................................................................51

Instruction List............................................................................................................................................................................................................................................................................................ 51

Converting CAR routines..................................................................................................................................................................................................................................................................71

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Converting FOR/NXT/BRK instructions......................................................................................................................................................................................................................................... 71

Programming Conversion Errors (PCE) Messages.................................................................................................................................................................................................. 73

Introduction................................................................................................................................................................................................................................................................................................. 73

PCE Messages..............................................................................................................................................................................................................................................................................................73

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 7


Preface
This manual describes steps for migrating PLC-5 or SLC 500 logic to a Logix-based system.

This manual is one of a set of related manuals that show common procedures for programming and operating Logix 5000 controllers.

For a complete list of common procedures manuals, refer to the Logix 5000 Controllers Common Procedures Programming Manual, publication 1756-PM001.

The term Logix 5000 controller refers to any controller based on the Logix 5000 operating system. Rockwell Automation recognizes that some of the terms that are currently used
in our industry and in this publication are not in alignment with the movement toward inclusive language in technology. We are proactively collaborating with industry peers to find
alternatives to such terms and making changes to our products and content. Please excuse the use of such terms in our content while we implement these changes.

Studio 5000 environment

The Studio 5000 Automation Engineering & Design Environment® combines engineering and design elements into a common environment. The first element is the Studio 5000
Logix Designer® application. The Logix Designer application is the rebranding of RSLogix 5000® software and will continue to be the product to program Logix 5000™ controllers for
discrete, process, batch, motion, safety, and drive-based solutions.

The Studio 5000® environment is the foundation for the future of Rockwell Automation® engineering design tools and capabilities. The Studio 5000 environment is the one place for
design engineers to develop all elements of their control system.

Additional resources
These documents contain additional information concerning related Rockwell Automation products.

Resource Description
Industrial Automation Wiring and Grounding Guidelines, publication, 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Rockwell Automation product certifications Provides declarations of conformity, certificates, and other certification details.

View or download publications at https://www.rockwellautomation.com/en-us/support/documentation/literature-library.html. To order paper copies of technical documentation,


contact a local Rockwell Automation distributor or sales representative.

Legal notices

Rockwell Automation publishes legal notices, such as privacy policies, license agreements, trademark disclosures, and other terms and conditions on the Legal Notices page of
the Rockwell Automation website.

Software and Cloud Services Agreement

8 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Review the Rockwell Automation Software and Cloud Services Agreement here.

Open Source Software Licenses


The software included in this product contains copyrighted software that is licensed under one or more open source licenses.

You can view a full list of all open source software used in this product and their corresponding licenses at this URL:

Studio 5000 Logix Designer Open Source Attribution List

You may obtain Corresponding Source code for open source packages included in this product from their respective project web site(s). Alternatively, you may obtain complete
Corresponding Source code by contacting Rockwell Automation via the Contact form on the Rockwell Automation website: http://www.rockwellautomation.com/global/about-
us/contact/contact.page. Please include "Open Source" as part of the request text.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 9


10 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.
Chapter 1

Converting a PLC-5 or SLC 500 Program into a Logix Project

Introduction
Logix Designer Export converts a RSLogix 5 (PLC-5) or RSLogix 500 (SLC 500) project into a Studio 5000 Logix
Designer Project (.ACD file).

This manual describes the RSLogix Logix Designer Export. This chapter describes the pre-migration file preparation
and post-migration examples and tasks.

IMPORTANT: The Logix Designer Export converts only ladder instructions. SFC and structured text
files are not converted.

The Logix Designer Export is built into RSLogix 5 and RSLogix 500 software.

What to expect from Logix Designer Export


The goal of Logix Designer Export is to reduce the amount of work involved in migrating a PLC-5 or SLC 500 program
to a Logix project. Logix Designer Export automatically converts the program logic, but it is not the complete solution.
Depending on the application, you may need to do additional work to make the converted logic work properly.

Logix Designer Export produces a syntactically correct import/export file, but the exact intent of the original
application could be lost. This loss could be due to differences in rules. (For example, rules of precedence, rules of
indexed addressing, or rules of I/O addressing). When there is an error in the migration, Logix Designer Export records
the error in the rung of the Logix routine in which it occurred. You can use that error message to analyze and fix the
error.

IMPORTANT: After running the conversion process, the resulting import/export file still requires
further manipulation. You must map the I/O and use BTD, MOV, or CPS instructions to place this
mapped data into the structures created by the conversion process.

Comparing PLC-5/SLC 500 architecture to Logix architecture


The Logix architecture differs in several ways from that of the PLC-5 and SLC 500 processors. The Logix Designer
Export converts this legacy architecture as it best fits into the Logix architecture. Because of the architectural
differences, you may have to rework the converted Logix project to make sure it operates properly.

The most significant differences in architecture are listed in the following table:

Architectural issue Comparison

CPU The PLC-5 and SLC 500 processor is based on 16-bit operations.
Logix controllers use 32-bit operations. The Logix Designer
Export converts legacy logic into its 32-bit equivalent.

operating system The PLC-5 and SLC 500 processors support individual program
files that can be configured as selectable timed interrupts

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

Architectural issue Comparison

(STIs) or input interrupts (DIIs/PIIs). In addition, the PLC-5


processor supports multiple main control programs (MCPs).
A Logix controller combines these into it’s task, program, and
routine organization. The Logix Designer Export converts the
legacy program types into appropriate Logix tasks.

input and outputs The PLC-5 and SLC 500 processor map I/O memory into I and
O data table files. The I/O data is updated synchronously to the
program scan so you know you have current values each time
the processor begins a scan. A Logix controller references I/O
which is updated asynchronously to the logic scan. For a Logix
controller, use the synchronous copy (CPS) instruction to create
an I/O data buffer to use for static values during logic execution
and update the buffer as needed.
After the conversion is complete, you must add instructions
to copy the I/O data into the I and O arrays. Do this at the
beginning or ending of a program to buffer the data so that it is
presented synchronously to the program scan.

data The PLC-5 and SLC 500 processors store all data in global data
tables. You access this data by specifying the address of the
data you want. A Logix controller supports data that is local
to a program and data that is global to all the tasks within the
controller. A Logix controller can also share data with other
controllers, and instead of addresses, you use tags to access
the data you want.
Each PLC-5 and SLC 500 data table file can store several words
of related data. A Logix controller uses arrays to store related
data. The Logix Designer Export converts the PLC-5 and SLC 500
data table files into Logix arrays.

s The PLC-5 and SLC 500 s are based on their 16-bit architecture
and can have different time bases. A Logix controller is based
on its 32-bit architecture and only supports a 1 msec time base.
The Logix Designer Export converts the legacy s as they best fit
into the Logix architecture. Converted s might require rework to
make sure they operate properly.

communications The PLC-5 processor supports block-transfer read and


write (BTR and BTW) instructions, ControlNet I/O (CIO), and
message (MSG) instructions. The SLC 500 processor supports
block-transfer read and write (BTR and BTW) instructions and
MSG (MSG) instructions. The Logix 5000 controllers support
MSG instructions of various types. You will need to verify and
complete all MSG instructions after migration.

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

The conversion/migration process


The entire conversion process involves the following steps:

• Preparing RSLogix 5 or RSLogix 500 files for migration on page 13


• Use Save As to start a Logix Designer Export on page 13
• Working with PCE Instructions on page 17
• Working with UNK Instructions on page 18
• Configuring the Controller and Chassis on page 18
• Mapping the I/O on page 20
• Completing the MSG Configuration on page 21

The rest of the chapter describes these steps in detail.

Preparing RSLogix 5 or RSLogix 500 files for migration


Before using Logix Designer Export, follow these steps to prepare the RSLogix 5 and RSLogix 500 files.

1. To save memory, remove unused references from the PLC-5 and SLC 500 application files. These options are
available for you in RSLogix 5 or RSLogix 500 software:
◦ Delete unused memory. (Tools> Delete Unused Memory)
◦ Delete unused addresses. (Tools> Database>Delete Unused Addresses)
2. To help avoid syntax errors that the Logix Designer Export will not convert if encountered in the PC5 file,
remove SFC and STX routines.

Use Save As to start a Logix Designer Export

Use Save As in RSLogix 5 or RS Logix 500 to start migrating a PLC-5 or SLC 500
Program
1. In the RSLogix 5 or RSLogix 500 application, open the RSLogix 5 or RSLogix 500 project file to begin the
project migration.
2. From the File menu, select Save as.
3. In the Save as type box, select Logix Designer Files (*.ACD).

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 13


Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

4. Select Save to launch the Logix Designer Export. After project verification, the Logix Designer Export -
Section 1 dialog appears.

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

5. On the Logix Designer Export dialog, select the:


◦ Controller family:
▪ ControlLogix. Select this option to browse the catalog for 1756 chassis-based controllers.
▪ CompactLogix. Select this option to browse the catalog for DIN rail-mounted controllers.
◦ Controller catalog number. This defines the controller capacity and supported features.
◦ Controller firmware and software major revision for the migrated project.
6. Select Next. The Logix Designer Export - Section 2 dialog appears.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 15


Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

7. Select the IO migration strategy:


◦ Keep Existing I/O. This option retains the I/O modules and devices from the original RSLogix 5/500
project. A bridge device will automatically be added to the project to enable Logix to scan the existing
PLC-5 or SLC-500 I/O and devices.
◦ Update All I/O. This is the Preferred option. Select this option to migrate the I/O modules and devices
to the most recent ControlLogix and CompactLogix I/O family. By migrating to the latest I/O and device
offerings, you take advantage of the latest features offered by the Logix platform, with an updated
product and version lifecycle. The use of a bridge device is not required.
When you select Update All I/O, the dialog expands to display the I/O modules in the program.

8. Select Place I/O modules in remote racks checkbox if you want to only use remote I/O. Leave the check
box un-selected if you want to use a single chassis or if you do not want to have any remote I/O.

Tip: All remote I/O generated by the Logix Designer Export will be on Ethernet/IP.

To review your previous selections, select Back

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

9. Select Migrate to begin the migration.


The Progress dialog shows the steps of the migration process.

Working with PCE Instructions


The Logix Designer Export inserts a Possible Conversion Error (PCE) instruction within the appropriate ladder rung
to help you identify possible errors with the conversion. To complete the conversion process, you will want to locate,
analyze, and fix any discrepancies using the PCE instructions.

For a list of PCE instruction errors, see Programming Conversion Errors (PCE) Messages on page 73.

Recognizing the instructions


Text is appended to the rung comments that have the PCE instruction. The message text begins with asterisks (*) and
the words "Generated by Translation Tool", and ends with asterisks.

An example of a PCE instruction follows:

*** Generated by Translation Tool: Source and destination types may differ *** ";

N: PCE(120, PCE011) COP(I1_008, N23[0], 4);

Locating PCE instructions


You can also locate all of the PCE instructions by verifying the logic. The Verify > Controller task compiles the Logix
program and checks for errors. This is an easy way to see where all the PCE instructions are because the error
checking will point them out.

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

Locate the PCE instructions


1. From the Logic menu, choose Verify > Controller.

The bottom of the screen displays the results.


2. Double-click the error shown in the error window to go directly to the rung where the error resides.

Resolving PCE Instructions


Once you import the converted Logix project, find each PCE instruction. A PCE instruction highlights a possible
conversion error. Delete each PCE instruction and replace it with the appropriate, corrected logic.

Working with UNK Instructions


The Logix Designer Export converts some PLC-5 and SLC 500 instructions that have no equivalent in the Logix
architecture. Once you import these instructions into the Logix project, they appear as UNK instructions. You must
delete each UNK instruction and replace it with the appropriate corrected logic.

Configuring the Controller and Chassis


Once you have resolved any errors, continue the conversion process by using the Controller Properties dialog box in
the Logix Designer application to assign the chassis size and slot number of the controller.

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

Configure the controller and chassis


1. Select the Controller Properties icon to open the Controller Properties dialog.

2. Select Properties. The Controller Properties dialog appears.

3. Configure the controller by specifying the slot number of the controller and the chassis size.
4. Select OK.
5. Continue to use the Controller Organizer to specify the I/O modules and other devices for the controller. The
example that follows shows how to specify the I/O module.

a. Select the backplane.


b. Right-click and select New Module.

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

Mapping the I/O


The file structure in a Logix controller is tag-based. To facilitate the conversion, the Logix Designer Export creates
tags and arrays of tags to align and map the PLC-5 files. For example:

PLC-5 address Maps to:

N7:500 N7[500]

N17:25 N17[25]

R6:100 R6[100]

I:002 I[2]

O:001 O[1]

The tags created for physical I/O (For example, I.2) are empty at the end of the conversion process.

• To continue with the conversion process, use the Logix Designer application to add all the I/O modules to the
tree structure for a Logix controller.
• Then, program instructions to map the Logix I/O tags to the converted tags.
◦ For example, if you add a 16-point input module in slot 2 of the local chassis, the programming software
creates these I/O tag structures:
Local:1.C (configuration information)
Local:1.Data (fault and input data)
◦ Use a BTD, MOV, or CPS instructions to map the Local:1.Data word into the I2 tag created by the
conversion process.
◦ An MOV instruction moves one element at a time. A BTD instruction moves a group of bits, which lets
you account for the offset in the starting bit that occurs when you map an INT data type to a DINT
data type. If consecutive I/O groups map to consecutive elements in an array, a CPS instruction is
more efficient.
For example, if I:000 through I:007 map to Local:1:I.Data[0] through Local:1:I.Data[7], use:
CPS
SourceLocal:1:I.Data[0]
Destination:I[0]
Length:8
◦ If you use an MOV instruction, do not mix data types. If you mix data types, the conversion from one
data type to another manipulates the sign bit, which means you cannot be sure that the high-order bit
is set properly.

See Converting Program Structure on page 23 for more information about how the Logix Designer Export converts
the PLC-5 or SLC 500 data table. 2 Converting Program Structure

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Chapter 1 Converting a PLC-5 or SLC 500 Program into a Logix Project

Completing the MSG Configuration


The Logix Designer Export only partially converts MSG instructions. Use the Logix Designer application to configure
each MSG instruction by completing the information on the Communication tab.

IMPORTANT: For more information about configuring MSG instructions, see the Logix 5000
Instruction Set Reference Manual, publication 1756-RM003.

This manual is available in PDF format in the Rockwell Automation Lit Library.

Other Considerations
These are additional issues to keep in mind:

• The time base for instructions is fixed at 1 msec for a Logix controller. The conversion process scales PLC-5
and SLC 500 presets and accumulators accordingly. For example, a PLC-5 with a time base of 0.01 sec and a
preset of 20 is converted to a time base of 1 msec and a preset of 200.
• Instruction comments are not converted.
• A Logix controller is a 32-bit based controller. This means that most of the Logix instructions use 32-bit
words, as opposed to the 16-bit words in PLC-5 processors. This might mean that instructions that use masks
might work differently after the conversion.
• The conversion process creates alias tags for address comments. These aliases are then used in place of the
converted tags.
Alias tags utilize additional memory in a Logix controller, so you may want to delete those alias tags that you
do not plan to use. Use the Logix Designer application to delete aliases after you import the project.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 21


22 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.
Chapter 2

Converting Program Structure

Introduction
A Logix 5000 controller uses a different execution model than either the PLC-5 processor or the SLC 500 processor.
The Logix 5000 controller operating system is a preemptive multitasking system that is IEC 61131-3 compliant and
uses:

• Tasks
• Programs
• Routines

This chapter provides a short description of the Logix 5000 controller to help explain the migration results.

Dividing Logic into Tasks, Programs, and Routines


The tasks, programs, and routines work together as follows:

• Tasks: Tasks are used to configure controller execution. A task provides scheduling and priority information
for a set of one or more programs. You can configure tasks as either continuous, periodic, or event tasks.
• Programs: Programs are used to group data and logic. A task contains programs, each with its own routines
and program-scoped tags. Once a task is triggered (activated), all the programs assigned to the task execute
in the order in which they are listed in the Controller Organizer.
Programs are useful for projects developed by multiple programmers. During development, the code in one
program that makes use of program-scoped tags can be duplicated in a second program, which minimizes
the possibility of tag-name collisions.
• Routines: Routines are used to encapsulate executable code written in a single programming language.
Routines contain the executable code. Each program has a main routine that is the first routine to execute
within a program. You can use logic, such as the Jump to Subroutine (JSR) instruction, to call other routines.
You can also specify an optional program fault routine.

IMPORTANT: Currently, the Logix Designer Export converts only ladder instructions. SFC and
structured text files are not converted.

As the Logix Designer Export converts the PLC-5 or SLC 500 logic, consider the program structures in the table below.

Conversion step

Creating a Continuous Task on page 24

Creating Event Tasks on page 24

Creating Periodic Tasks for Selectable Timed Interrupts (STIs) on page 24

Converting Input Interrupts (DIIs/PIIs) on page 24

Creating a Status File on page 25

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Chapter 2 Converting Program Structure

IMPORTANT: For more information on Logix 5000 Controllers, see the Logix 5000 Controllers Design
Considerations Reference Manual, publication 1756-RM094F-EN-P.

Creating a Continuous Task


A Logix controller supports one continuous task that operates in a self-triggered mode. It restarts itself after each
completion. The continuous task operates as the lowest priority task in the controller (one priority level lower than the
lowest periodic task). This means that all periodic tasks will interrupt the continuous task.

The Logix Designer Export automatically creates one continuous task named MainTask with a default watchdog
setting of 500 msec. It contains a single program named MainProgram and uses a main routine named MainRoutine.

The Logix Designer Export creates a continuous task, but it uses the EVENT instruction to better simulate the PLC-5/
SLC 500 behavior.

Creating Event Tasks


The Logix Designer Export also creates Event tasks for each program file configured in the PLC-5 Main Control
Program (MCP).

To call each Event task, the Logix Designer Export creates EVENT instructions within the continuous task. It uses the
PLC-5 status file to determine which is the first MCP and orders them accordingly, in the MainRoutine.

The SLC 500 processors do not contain an MCP, so ladder program 2, which is the main ladder program, becomes the
main routine.

Creating Periodic Tasks for Selectable Timed Interrupts (STIs)


Processor status word 31 contains the number of the ladder program, if any, that is designated for use as a selectable
timed interrupt (STI). The Logix Designer Export creates a Periodic task and converts this program file named
_filenumber_STI into its main routine.

The Logix Designer Export retrieves the STI interval from the processor status file. If necessary, the Logix Designer
Export converts the interval to a 1 msec time base. After the conversion, you will have to edit the task properties to
specify its priority.

Processor status bit S:2/1 allows enabling and disabling of the STI. A Logix controller does not support this. The Logix
Designer Export generates a PCE instruction if it encounters any references to S:2/1.

Converting Input Interrupts (DIIs/PIIs)


A Logix controller does not support input interrupts (DIIs or PIIs). If the PLC-5 processor has a PII or the SLC 500
processor has a DII, the Logix Designer Export converts it to a subroutine in the Continuous task. You must edit the
Logix 5000 logic to call the converted routine.

Processor status word 46 identifies the program file to be used as a DII or PII. The Logix Designer Export generates a
PCE instruction and places it in the converted DII/PII routine.

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Chapter 2 Converting Program Structure

Creating a Status File


Within the continuous task, the Logix Designer Export automatically creates a subroutine named StatusFile. This
StatusFile contains GSV instructions to retrieve the following controller information.

• The controller local date and time in human readable format


• Fault information about the controller provided by the FAULTLOG object
• Status for the Battery, bad or missing
• The physical hardware of the controller identified by the CONTROLLERDEVICE object
• Status for Mode switch in REMOTE
• Status for Forces enabled and present

There are special considerations for some data in the status file as shown in the table that follows.

This status data: Is handled this way:

MCP status data The PLC-5 processor can support from 1-16 main control
programs. Each MCP uses 3 words of status data. Status words
80-127 contain this information.

STI status data The Enhanced PLC-5 processor can also support a selectable
timed interrupt. The processor status file contains the interrupt
time interval and the number of the program file to execute.
Status word 31 contains the program file number; status word
30 contains the interrupt time interval.

DII/PII status data The PLC-5 and SLC 500 processors support an input interrupt.
Status word 46 contains the number of the program file to
execute.
A Logix controller does not support this feature. If the
import/export file contains PII status data, the PII program file
is converted and placed as a routine in the Continuous program.
The conversion process also places a PCE instruction in the
converted routine to identify that the routine was used for a PII.

Indexed addressing Status word 24 contains the current address index used for
indexed addressing. A Logix controller does not use this index
value. During the conversion, the process creates a tag for S24:
S24 INT (Radix:=Decimal) := <value>

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Chapter 3

Converting Data

Introduction
A Logix controller is based on a 32-bit architecture, as opposed to the 16-bit architecture of PLC-5 and SLC 500
processors. To provide seamless conversion and the best possible performance, many data table values are
converted to 32-bit values (DINT values). This chapter provides detailed information about converting various file
types. The table that follows shows the file conversions at a glance and the page in the chapter you can find the
conversion detail.

PLC-5 or SLC file type Logix array type Radix Comments Reference

O INT BINARY Converting Input (I) and


Output (O) Data on page
29

I INT BINARY Converting Input (I) and


Output (O) Data on page
29

S INT HEX A PCE instruction is Converting the Status


generated for each S (S) File Type on page
address. 30

B DINT BINARY The 16-bit value Converting the Binary


is copied into the (B) File Type on page
32-bit location and 32
sign-extended.

T Each address that Converting the Timer (T)


references a PRE or ACC File Type on page 33
value generates a PCE
instruction.

C COUNTER A PCE instruction Converting the Counter


is generated when (C) File Type on page
overflow (.OV) and 34
underflow (.UN) bit
fields are encountered.

R CONTROL Converting the Control


(R) File Type on page
35

R to Serial Port Control Converting the Control


(R) File Type to Serial
Port Control on page
35

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Chapter 3 Converting Data

PLC-5 or SLC file type Logix array type Radix Comments Reference

N DINT DECIMAL The 16-bit value Converting an Integer


is copied into the (N) File Type on page
32-bit location and 36
sign-extended.

F REAL Converting the Floating


Point (F) File Type on
page 36

A INT HEX Converting the ASCII (A)


File Type on page 37

D DINT HEX The 16-bit value is Converting the Decimal


copied into the 32-bit (D) File Type on page
location and zero-filled. 37

BT MESSAGE Converting the


Block-Transfer (BT) File
Type on page 37

M0 INT Converting an M0 and M1


File on page 39

M1 INT Converting an M0 and M1


File on page 39

MG MESSAGE Converting the Message


(MG) File Type on page
39

PD PID Converting the PID (PD)


File Type on page 41

SC This is a SFC status Converting SFC Status


type. (SC) Type on page 41

ST STRING The RSLogix 5000 Converting the ASCII


structure contains 1 String (ST) File Type on
16-bit word (INT) and 82 page 42
8-bit words (SINT).

CT MESSAGE Converting the


ControlNet (CT) File Type
on page 44

DATA statements identify file types


The PLC-5 and SLC 500 import/export files use DATA statements to identify file types, as shown in the example below.

DATA <file_reference>:<last_element_number>

<data_value>

The table that follows describes the fields in the example above:

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Chapter 3 Converting Data

This field: Specifies the:

file_reference file type


For example, N identifies an integer file type.

last_element_number size of the file


The conversion process uses this value to determine the
number of elements to place in the array used for this file.
For example, DATA N7:9 means that file number 7 is an integer
file with 10 elements.

data_value contents of the file


For example:
DATA N7:2

10 11 12

shows that file number 7 is an integer file with three elements.


The values of these elements are:
N7:010

N7:111

N7:212

How Logix files identify file types


The Logix import/export file uses tag declarations to initialize values. For example:

This data table file and elements: Could convert to: Specifies:

F8 with 1 element REAL := 3.25 a single, real value

N7 with 3 elements DINT[3] ={42, -56, 1090} an integer array with three elements

T4 with 2 elements [2] := {{16#c0000000, 1000, 910}, an array of two structures; each structure
{16#c0000000, 3000, 2550} has three members

Converting Input (I) and Output (O) Data


The conversion process for (input/output) I/O data tables tries to follow the layout of the input and output image
tables in the PLC-5 and SLC 500 processor. To do this, the conversion process creates one, single-dimension array for
I data and one, single-dimension array for O data. The size of the input and output image tables in the PLC-5 or SLC
500 processor determines the size of these converted arrays.

The conversion process creates single-dimension, INT arrays for I and O files. The tags names are I and O,
respectively. The number of elements in the converted array is the same as the number of elements in the original
data table file.

For example, in the ASCII text file:

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Chapter 3 Converting Data

This DATA statement: Converts to:

DATA O:177 tag O


0X0000 0X0000 ... type INT[128] (Radix := Binary) := {16#0000, ... }
...

DATA I:037 tag I


0X0000 0X0000 ... type INT[32] (Radix := Binary) := {16#0000, ... }
...

The PLC-5 processor, SLC 500 processor, and Logix controllers use different addressing schemes for I/O data. For
example:

Controller I/O Addressing

PLC-5 processor Base 8 (octal)

SLC 500 processor Base 10 (decimal)

Logix controller Base 10 (decimal)

To preserve the original address, the conversion process creates alias tags based on the physical address. For
example:

Controller Original Address Converted Address Alias Tag Name

PLC-5 processor I:007 I[7] I_007

O:010 O[8] O_010

I:021/05 I[17].05 I_021_Bit05

O:035/15 O[29].13 O_035_Bit015

SLC 500 processor I:007 I[7] I_007

O:010 O[10] O_010

I:021/05 I[21].05 I_021_Bit05

O:035/15 O[35].15 O_035_Bit015

Converting the Status (S) File Type


Status files are handled differently during the conversion depending on whether it is a PC5 or SLC file that is being
migrated.

PC5 file migration


• The RSLogix tag name is S.
• RSLogix tag dimension is one more than the dimension specified after the colon in the Legacy DATA
statement.
• Initial values follow the constant conversion rules.

The number of elements in the converted array is the same as the number of elements in the original data table. For
example, in the ASCII text file:

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Chapter 3 Converting Data

PC5 DATA statement: Converts to:

DATA S:127 S: INT[164] (Radix := Hex) := {16#0000, ... };


0X0000 0X0000 ...
...

The table that follows shows some examples of S addresses and their Logix equivalents.

Original Address Converted Address

S:3 S[3]

S:1/15 S[1].15

S:24 S24

There are special considerations for some data in the status file as shown in the table that follows:

Status data: How handled:

MCP status data The PLC-5 processor can support from 1-16 main control
programs. Each MCP uses 3 words of status data. Status words
80-127 contain this information.

STI status data The Enhanced PLC-5 processor can also support a selectable
timed interrupt. The processor status file contains the interrupt
time interval and the number of the program file to execute.
Status word 31 contains the program file number; status word
30 contains the interrupt time interval

DII/PII status data The PLC-5 and SLC 500 processors support an input interrupt.
Status word 46 contains the number of the program file to
execute.
A Logix controller does not support this feature. If the
import/export file contains PII status data, the PII program file
is converted and placed as a routine in the Continuous program.
The conversion process also places a PCE instruction in the
converted routine to identify that the routine was used for a PII.

Indexed addressing Status word 24 contains the current address index used for
indexed addressing. A Logix controller does not use this index
value. During the conversion, the process creates a tag for S24:
S24 INT (Radix:=Decimal) := <value>

SLC file migration


• The RSLogix tag name is S.
• RSLogix tag dimension is based off the number of initial values present.
• Initial values follow the constant conversion rules.
• If legacy logic references the file type (S) with the number following, the number will be removed during the
migration.

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Chapter 3 Converting Data

The number of elements in the converted array is the same as the number of elements in the original data table file.
For example, in the ASCII text file:

SLC DATA statement: Converts to:

DATA S:0 S: INT[128] (Radix := Hex) := { 16#0000, ... };


0X0000 0X0000 ... S: INT[128] (Radix := Hex) := { 16#0000, ... };
...
DATA S2:0
0X0000 0X0000 ...
...

Tags created through GSV during conversion


• Status and Forcestatus are new INT tags to retrieve Status and Force enabled values through GSV created
during conversion.
• DateTime is a DINT[7] array to retrieve the Date/Time values through GSV during conversion.
• MinorFaults is a DINT to retrieve the fault values through GSV created during conversion.

See Creating a Status File on page 25 to understand how the Logix Designer Export creates status files and uses GSV
instructions.

Converting the Binary (B) File Type


A B file is migrated by converting 16-bit values into 32-bit values by filling the upper 16 bits with zeros. This method
of conversion lets instructions that manipulate B files work correctly, except for BSL, BSR, and BTD instructions. You
have to rework these instructions because shifting bits that would have moved into another 16-bit word might only
shift into the upper (or lower) 16 bits of the same 32-bit word in the Logix architecture.

The conversion process creates a single-dimension, DINT array for the B file. The tag name is Bx (where x is the PLC-5
or SLC 500 data table file number). The number of elements in the converted array is the same as the number of
elements in the original data table file.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA B3:15 tag B3


153 227 ... type DINT[16] (Radix := Binary) := {153, 227, ... }
...

The table that follows shows examples of B addresses and their Logix equivalents:

Original Address Converted Address

B3.4/1 B3[4].1

B3/65 B3[4].1

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Chapter 3 Converting Data

Converting the Timer (T) File Type


Timers in the PLC-5 and SLC 500 processors consist of a 16-bit preset value, a 16-bit accumulator value, and a time
base of 1 sec or 10 msec. Timers in a Logix controller consist of a 32-bit preset value, a 32-bit accumulator values,
and a 1 msec time base.

The conversion process creates a single dimension array of structures for the T file. The tag name is Tx (where x
is the PLC-5 or SLC 500 data table file number). The number of elements in the converted array is the same as the
number of elements in the original data table file. Each element in the array is a structure, which consists of three,
32-bit DINT words. The table that follows shows a comparison of the PLC-5/SLC 500 bits and the Logix bits:

Word PLC-5/SLC 500 bits Logix bits Mnemonic Description

0 15 31 EN enable

0 14 30 TT timing

0 13 29 DN done

0 na 28 FS first scan (SFC use)

0 na 27 LS last scan (SFC use)

0 na 26 OV overflow

0 na 25 ER error

1 na na PRE preset value

2 na na ACC accumulator value

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA T4:1 tag T4


0xE000 1 123 type [2] := {16#E0000000, 1000, 123000}
The .PRE and .ACC values were converted from a 1 second time
base.

The table that follows shows some T addresses and their Logix equivalents:

Original Address Converted Address

T4:1 T4[1]

T4:1/15 T4[1].EN
T4:1/EN
T4:1.0/EN

T4:1.1 T4[1].PRE
T4:1.PRE

T4:1.2 T4[1].ACC
T4:1.ACC

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Chapter 3 Converting Data

Conversion rules
• The PRE and ACC values are converted to equivalents for a 1 msec time base.
• The first time base encountered for an individual is used for converting the preset and accumulator values
each time that appears.
• Each logic reference to a PRE or ACC value generates a PCE instruction.

Converting the Counter (C) File Type


The conversion process creates a single dimension array of COUNTER structures for the C file. The tag name is Cx
(where x is the PLC-5 or SLC 500 data table file number). The number of elements in the converted array is the same
as the number of elements in the original data table file. Each element in the array is a COUNTER structure, which
consists of three, 32-bit DINT words. The following table shows a comparison of the PLC-5/SLC 500 counter and the
Logix counter:

Word PLC-5/SLC 500 bits Logix bits Mnemonic Description

0 15 31 CU count up

0 14 30 CD count down

0 13 29 DN done

0 12 28 OV overflow

0 11 27 UN underflow

0 10 26 UA update accum(SLC only)

1 na na PRE preset value

2 na na ACC accumulator value

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA C5:4 tag C5


0xF800 500 0 type COUNTER[5] := {{16#F8000000, 500, 0 }, ... }
...

• The PRE and ACC values do not receive any special manipulation during the conversion.
• PCE messages are generated along with OV or UN values.

The table that follows shows C addresses and their Logix equivalents:

Original Address Converted Address

C5:2 C5[2]

C5:2/15 C5[2].CU
C5:2/CU
C5:2.0/CU

C5:2.1 C5[2].PRE
C5:2.PRE

C5:2.2 C5[2].ACC
C5:2.ACC

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Chapter 3 Converting Data

Converting the Control (R) File Type


The conversion process creates a single dimension array of CONTROL structures for the R file. The tag name is Rx
(where x is the PLC-5 or SLC 500 data table file number). The number of elements in the converted array is the same
as the number of elements in the original data table file. Each element in the array is a CONTROL structure, which
consists of three, 32-bit DINT words. The table that follows is a comparison of the PLC-5/SLC 500 control structure
and the Logix control structure:

Word PLC-5/SLC 500 bits Logix bits Mnemonic Description

0 15 31 EN enable

0 14 30 EU queue

0 13 29 DN done

0 12 28 EM empty

0 11 27 ER error

0 10 26 UL unload

0 9 25 IN inhibit

1 NA NA LEN length

2 NA NA POS position

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA R6:19 tag R6


0xFFF00 0 0 type CONTROL[20] := {{16#FF000000, 0,0 }, ... }
...

The LEN and POS values do not receive any special manipulation during the conversion.

The table that follows shows R addresses and their Logix equivalents:

Original Address Converted Address

R6:3 R6[3]

R6:3/15 R6[3].EN
R6:3/EN
R6:3.0/EN

R6:3.1 R6[3].LEN
R6:3.LEN

Converting the Control (R) File Type to Serial Port Control


The SERIAL_PORT_CONTROL is a structure similar to Control R. R types are converted to SERIAL PORT CONTROL tags
only if the R file type is used in a serial port instruction.

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Chapter 3 Converting Data

During the conversion process, the Control R file type from the PLC-5/SLC is copied to both a CONTROL tag array and
a SERIAL_PORT_CONTROL tag array in Logix Designer.

Once all of the R data has been migrated to the SERIAL_PORT_CONTROL type, you can remove the R data equivalent.

If an instruction that requires an R file type (or SERIAL_PORT_CONTROL type post conversion) uses an N file type
instead, the N file type will be treated as an R file type and converted. Treating an N file type as an R file type requires
3 N elements.

Converting an Integer (N) File Type


The conversion process creates a single-dimension, DINT array for the N file. The tag name is Nx (where x is the
PLC-5 or SLC 500 data table file number). The number of elements in the converted array is the same as the number
of elements in the original data table file.

For example, in the ASCII text file:

DATA statement Converts to:

DATA N7:99 tag N7


153 227 ... type DINT[100] (Radix := Decimal) := {153, 227, ... }
...

The table that follows shows N addresses and their Logix equivalents:

Original Address Converted Address

N7:0 N7[0]
N7:1/2 N7[1].2

Tip: If you need to do MSG block transfers to 1771 and 1794 analog modules, you must convert the N files
back to INTs.

Converting the Floating Point (F) File Type


The conversion process creates a single-dimension, REAL array for the F file. The tag name is Fx (where x is the PLC-5
or SLC 500 data table file number). The number of elements in the converted array is the same as the number of
elements in the original data table file.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA F8:6 tag F8


1.23 4.56 ... type REAL[7] := {1.23, 4.56, ... }
...

The table that follows shows an example F address and its Logix equivalent:

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Chapter 3 Converting Data

Original Address Converted Address

F8:3 F8[3]

Converting the ASCII (A) File Type


The conversion process creates a single-dimension, INT array for the A file. The tag name is Ax (where x is the PLC-5
or SLC 500 data table file number). The number of elements in the converted array is the same as the number of
elements in the original data table file.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA A9:1 tag A9


24930 25444 type INT[2] := {24930, 25444}

The table that follows shows some A addresses and their Logix equivalents:

Original Address Converted Address

A9:4 A9[4]

A9:5/6 A9[5].6

Converting the Decimal (D) File Type


The conversion process creates a single-dimension, INT array for the D file. The tag name is Dx (where x is the PLC-5
or SLC 500 data table file number). The number of elements in the converted array is the same as the number of
elements in the original data table file.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA D10:2 tag D10


256 512 768 type INT[3] := {256, 512, 768}

The table that follows shows an example D address and its Logix equivalents:

Original Address Converted Address

D10:0 D10[0]

Converting the Block-Transfer (BT) File Type


The BT file type appears only in 6200 Legacy files (PC5).

The conversion process creates an individual MESSAGE structure for each element in the BT file (not an array of
structures), because MESSAGE tags cannot be array elements. The tag name is BTx (where x is the PLC-5 or SLC 500
data table file number).

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Chapter 3 Converting Data

The initial values appearing in the Legacy DATA statement are first partitioned into sets of 6 individual elements.

The mapping from BT type to Logix Designer MESSAGE type is shown in the table that follows:

PLC-5/SLC 500 Logix Designer


Word Logix bits Mnemonic Description
bits Mnemonic

0 15 31 EN EN enable

0 14 30 EU EU queue

0 13 29 DN DN done

0 12 28 EM EM empty

0 11 27 ER ER error

0 10 26 UL UL unload

0 9 25 IN IN inhibit

0 8 24 FD FD found

0 7 na RW na

1 na na RLEN REQ_LEN length

2 na na DLEN DN_LEN position

3 na na FILE RemoteIndex

4 na na ELEM RemoteElement

5 na na RGS na rack, group, slot

Only the local message information is converted, which consists of the message type, the message itself, and the
message length. After the conversion, use the programming software to configure the message.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA BT9:1 BT11_007 : MESSAGE (MessageType := Block Transfer Write,


... RequestedLength := 21,
... LocalElement := N9[162],
CacheConnections := TRUE);

The table that follows shows some BT addresses and their Logix equivalents:

Original Address Converted Address

BT11:5 BT11_5

BT11:5.RLEN BT11_5.RLEN

Block-transfer conversion rules


• The MessageType is set to either Block Transfer Read or Block Transfer Write, depending on the PLC-5 block-
transfer instruction.
• The LocalTag is set to the tag specified by the PLC-5 block-transfer instruction.

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Converting an M0 and M1 File


The conversion process creates one single-dimension, INT array for the M0x and M1x (where x is the PLC-5 or SLC 500
data table file number). The number of elements in the converted array is the same as the number of elements in the
original data table file.

For example, in the ASCII text file:

This SLOT statement: Converts to:

SLOT 4 1747-SN SCAN_IN 32 SCAN_OUT 32 tag M0_4


ISR 0 M0_SIZE 3300 M1_SIZE 3300 G_FILE 8 type INT[3300] () := [0, 0, ...]
tag M1_4
type INT[3300] () := [0, 0, ...]

The table that follows shows some M0/M1 addresses and their Logix equivalents:

Original Address Converted Address

M0:0/1 M0_0[1]

M1:1/1 M1_1[1]

Converting the Message (MG) File Type


An MG file is converted to a MESSAGE type tag. The MG file type appears only in 6200 Legacy files (PC5).

The conversion process creates an individual MESSAGE structure for each element in the MG file (not an array of
structures). MESSAGE tags cannot be array elements. The tag name is MGx (where x is the PLC-5 or SLC 500 data
table file number). The table below shows a comparison of the PLC-5/SLC 500 MG structure and the Logix Designer
MESSAGE structure:

Message type Logix message type

TYPEDREAD PLC5 Typed Read

TYPEDWRITE PLC5 Typed Write

PLC3_WORDRANGEREAD PLC3 Word Range Read

PLC3_WORDRANGEWRITE PLC3 Word Range Write

PLC2_UNPROTECTEDREAD PLC2 Unprotected Read

PLC2_UNPROTECTEDWRITE PLC2 Unprotected Write

SLC_TYPEDREAD SLC Typed Read

SLC_TYPEDWRITE SLC Typed Write

For example, in the ASCII text file:

This DATA statement: Converts to:

MG9:0 MG94_019 : MESSAGE (MessageType := PLC5 Typed Write,


PLC-5 MSG RequestedLength := 2,

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Chapter 3 Converting Data

This DATA statement: Converts to:

message typePLC-2 unprotected read LocalElement := CT10[17],


local data table addressN7:0 RemoteElement := N10:17,
size in elements1 CacheConnections := TRUE);
port1A
targetaddress10
target node2
local

The initial values appearing in the Legacy DATA statement are first partitioned to into sets of 56 individual elements.

The mapping from MG type to Logix Designer message type is shown below:

RSLogix 5000 Bit RSLogix 5000


Word Legacy Bit # Legacy Mnemonic Description
# Mnemonic

0 15 31 EN EN Enable

0 14 30 ST ST

0 13 29 DN DN Done

0 12 28 ER ER Error

0 11 27 CO CO

0 10 26 EW EW

0 9 25 NR NR

0 8 24 TO TO

1 N/A N/A ERR ERR Error value

2 N/A N/A RLEN REQ_LEN Length

3 N/A N/A DLEN DN_LEN Position

The table that follows shows some MG addresses and their Logix equivalents.

Original Address Converted Address

MG9:5 MG9_5

MG9:5.ERR MG9_5.ERR

Message conversion rules


• The MessageType is set to the appropriate type, depending on the message instruction.
• The LocalTag attribute of the MESSAGE structure is computed as follows:
◦ The file number is extracted from the most significant byte of the 16th element of the set of initial
values for an element.
◦ The word offset is extracted from the least significant byte of the 16th element of the set of initial
values.

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◦ The file number is also used to determine what the file type is based on usage.
◦ The generated tag is the value of the LocalTag attribute.
• After the conversion, you need to provide the communication path of the message.

Converting the PID (PD) File Type


A PD file is converted to a PID type tag.

The conversion process creates a single dimension array of PID structures for the PD file. The tag name is PDx (where
x is the PLC-5 or SLC 500 data table file number). The number of elements in the converted array is the same as the
number of elements in the original data table file. Each element in the array is a PID structure.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA PD10:10 tag PD10


256 0 0 0 0 0 type PID10[11].1 := {536870912, 0, 0, 0, 0, 0, 0,
000000
0, 0, 0, 0, 0, 0.1, 0
0 0.1 0 0 0 0
000000 0, 0, 0, 0, 0, 0, 0,
0 0 15 10 1 0
0, 0, 0, 0, 0, 0, [0,
000000
000000 0, 0, 0, 0, 0, 0, 0,
00
0, 0, 0, 0, 0, 0, 0]}
...
...

The following table lists shows some PD addresses and their Logix equivalents:

Original Address Converted Address

PD10:1 PD10[1]

PD10:1/15 PD10[1].EN
PD10:1/EN
PD10:1.0/15

PD10:1.2 PD10[1].SP

Although the PID instruction has been migrated, the PID instruction has many parameters that do not convert directly
to the Logix Designer application. The migration must be verified.

Converting SFC Status (SC) Type


For the SC type, a UDT is created that mimics the file type structure of an SC so the data is not lost. Look for the
PCE instructions that are created for all SC-related statements, address references, and instructions. The table that
follows shows the file comparisons:

Logix Designer UDT


Word Legacy Bit # Mnemonic Description
Bit#

0 0 0 SA

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Chapter 3 Converting Data

Logix Designer UDT


Word Legacy Bit # Mnemonic Description
Bit#

0 1 1 FS First Scan (SFC use)

0 2 2 LS Last Scan (SFC use)

0 3 3 OV Overflow

0 4 4 ER Error

0 5 5 DN Done

1 NA NA BASE

2 NA NA PRE

3 NA NA TIM

This DATA statement: Converts to:

DATA SC10:0 SC10 : SC_UDT[1] := { {16#0000003F, 0, 0, …}, ... };


0X003F 0 0
...

Converting the ASCII String (ST) File Type


ASCII string files are handled differently during the conversion depending on whether it is a PC5 or SLC file that is
being migrated. The size of each structure type is equivalent. However, there are some data type differences. The
tables that follow compare the ASCII string structure with the Logix Designer string structure.

Legacy ASCII String Structure

Legacy ASCII string structures are made up of 42 16-bit words

Word Mnemonic Description

0 LEN This element of the structure contains the


length of the string

1-41 N/A These 41 words contain the string data.


Two ASCII bytes are stored in each word.

Logix Designer String Structure

The Logix Designer structure contains 1 16-bit word (INT) and 82 8-bit words (SINT)

Mnemonic Type Description

LEN INT This is the length of the string

STR SINT [82] Each SINT contains a single ASCII


character.

The data type differences are described below.

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PC5 file translation


For this file format:

• The strings’ data values remain as strings.


• The LEN is determined when the Logix Designer tag is initialized.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA ST15::1 ST15 : STRING[2] := { {5, {72,101,108,108,111,0,...0}},


... {5, {84,104,101,114,101,0,...0}} };
Note:
No empty spaces are allowed in the initialization of structures.
Therefore the STR element of the tag is shown with zeros
padding its contents.

SLC file migration


For this file format:

• The ASCII strings are broken apart. In other words, a data statement is created for each ASCII string, not each
ASCII string file.
• The Logix Designer Export then creates a single dimension tag.
• These data statements do not display the <# of Elements> after the <File Reference>. In this case, this
integer represents an actual element number. The data values contain integers. The first value encountered
is the byte length in decimal format. The remaining values are shown as 41 16- bit words in hexadecimal
format.

For example, in the ASCII text file:

This DATA statement: Converts to:

DATA ...ST15:000 ST15 : STRING[2] := { {5, {72,101,108,108,111,0,...0}},


5 0X4865 0X6C6C 0X6F00 {5, {84,104,101,114,101,0,...0}} };
0X0000 0X0000 ... Note:
DATA ...ST15:001 No empty spaces are allowed in the initialization of structures.
5 0X5468 0X6572 0X6500 Therefore, the STR element of the tag is shown with zeros
0X0000 0X0000 0X0000 padding its contents.

The following table summarizes the ladder instructions specifically related to strings.

Description PLC-5 Instruction SLC 500 Instruction Logix Instruction

string to integer conversion ACI ACI STOD

integer to string conversion AIC AIC DTOS

string to real conversion na na STOR

real to string conversion na na RTOS

string compare for equal ASR ASR EQU

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Chapter 3 Converting Data

Description PLC-5 Instruction SLC 500 Instruction Logix Instruction

string compare for not equal na na NEQ

string compare for greater na na GRT


than

string compare for greater na na GEQ


than or equal

string compare for less than na na LES

string compare for less than or na na LEQ


equal

append on string to another ACN ACN CONCAT

move characters from one AEX AEX MID


string to another

search one string for a ASC ASC FIND


matching string

delete characters from a string na na DELETE

insert a string into another na na INSERT


string

convert a string to all na na UPPER


uppercase letters

convert a string to all na na LOWER


lowercase letters

Converting the ControlNet (CT) File Type


The CT type appears only in the PC5 files. The initial values appearing in the Legacy Data statement are first
partitioned into sets of 22 individual elements. The table below shows the file comparisons.

Legacy RSLogix 5000 Bit RSLogix


Word Legacy Mnemonic Description
Bit # # 5000 Mnemonic

0 15 31 TO TO

0 14 30 EN EN enable

0 13 29 ST ST

0 12 28 DN DN done

0 11 27 ER ER error

0 10 26 CO CO

0 9 25 EW EW

1 na na ERR ERR error value

2 na na RLEN REQ_LEN length

3 na na DLEN DN_LEN position

4 na na FILE RemoteIndex

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Legacy RSLogix 5000 Bit RSLogix


Word Legacy Mnemonic Description
Bit # # 5000 Mnemonic

5 na na ELEM RemoteElement

For each partition of the CT array, a new RSLogix MESSAGE structure is created. This structure’s name is formed by
concatenating the Legacy filename, and the Legacy element index separated by an underscore.

The MessageType and LocalTag attributes of the MESSAGE structure are set later when a CIO instruction that uses this
CT element as the fourth operand is encountered. Then, the fifth operand is used to set the LocalTag.

Converting Constant Values


The conversion process maintains constants. The format of converted constants varies slightly to conform to Logix
format requirements.

For example:

Constant type PLC-5/SLC 500 example Conversion Conversion rule

Integer &N49 49 remove &N, if present


-49 -49 copy remainder of constant

Binary &B00110001 2#00110001 replace &B with 2#


copy remainder of constant

ASCII &A1 16#0031 convert to hex constant


&Amx 16#6D78

Hex &H0031 16#0031 replace &H, 0x, or 0X with 16#


0x0032 16#0032 copy remainder of constant
0X0033 16#0033

BCD &D0049 16#0031 convert to hex constant

Octal &O61 8#61 replace &O with 8#


copy remainder of constant

Float -12.34E-12 -12.34E-12 this syntax is completely


3.45 3.45 compatible
copy the constant as is

Converting Indirect Addresses


Indirect addressing is when a part of an address is replaced with a reference to another address. The PLC-5 and SLC
500 processors can use an address reference to define these address parts:

• file number
• word or element number
• bit number (only for B type addresses)

The Logix Designer Export supports indirect addresses, except when the indirection is an array specification. Indirect
array specifications are converted to aliases, as shown in the example that follows.

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Chapter 3 Converting Data

Type PLC-5/SLC 500 example Conversion Conversion rule

File number N[N7:0]:5 na The Logix Designer Export


cannot convert an indirect file
number.
A PCE instruction is generated.

Word or element number N12:[N7:0] N12[N7_0] N7:0 converts to array tag


N7[0].
Alias N7_0 replaces the
indirect address.

N12:[T4:1.PRE] N12[T4_1_PRE] T4:1.PRE converts to array tag


T4[1].PRE.
Alias T4_1_PRE replaces the
indirect address.

Bit number B3/[N7:0] B3[N7_0 / 16].[N7_0 AND 15] The conversion process must
convert to the correct word
and bit within that word.
Alias N7_0 replace the indirect
address.

Converting indirect addressing on the file number


Indirect addressing on the file number can actually be implemented after the conversion process if the original data
table files are consecutive. For example, a PLC-5 processor has five program files with heat treating "recipes" in them.

Element Description

0 Recipe number

1 Heat segment 1: time in minutes

2 Heat segment 1: temperature in F °

3 Heat segment 2: time in minutes

4 Heat segment 2: temperature in F°

5 Room temperature cooling time in minutes

In the ASCII text file:

DATA N10:5

0, 5, 350, 15, 200, 60

DATA N11:5

1, 10, 400, 25, 300, 15

DATA N12:5

2, 5, 500, 20, 350, 90

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DATA N13:5

3, 50, 300, 120, 150, 90

DATA N14:5

4, 10, 700, 30, 500, 240

These data files convert to:

N10 : DINT[6] (Radix:=Decimal):=[0, 5, 350, 15, 200, 60];

N11 : DINT[6] (Radix:=Decimal):=[1, 10, 400, 25, 300, 15];

N12 : DINT[6] (Radix:=Decimal):=[2, 5, 500, 20, 350, 90];

N13 : DINT[6] (Radix:=Decimal):=[3, 50, 300, 120, 150, 90];

N14 : DINT[6] (Radix:=Decimal):=[4, 10, 700, 30, 500, 240];

Use a text editor to modify these integer files into a two-dimensional array:

RECIPES: DINT[6, 6] (Radix:=Decimal):=[0, 5, 350, 15, 200, 60,

1, 10, 400, 25, 300, 15,

2, 5, 500, 20, 350, 90,

3, 50, 300, 120, 150, 90,

4, 10, 700, 30, 500, 240];

Assume that there is an indirect address reference to N[N7:0]:0 to read the recipe number. In the converted project,
use RECIPES[N7_0, 0], where N7_0 is the converted form of N7:0. You have to modify the bounds checking because
the original file numbers ranged from 10 to 14, but the first index in the two-dimensional array ranges from 0 to 4.

Converting Indexed Addresses


Indexed addresses in the PLC-5 and SLC 500 processors are when a # character precedes the address.

Addresses controlled by the processor status word S:24


The processor status word S:24 contains the current index value to add to an address reference. The conversion
process adds the value of S:24 to an indexed values it converts and places a PCE instruction in the output import/
export file.

For example:

This address: Converts to:

#N7:2 N7[2 + S24]

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Chapter 3 Converting Data

Addresses that specify data in files (Logix arrays)


Indexed addresses are also used with the file instructions to operate on files of data. These instructions use a
CONTROL structure to determine the index value -- the current position within the file.

A Logix controller stores data in arrays, rather than files. Indexed addresses for PLC-5 and SLC 500 file instructions
are converted to array tags, without adding the value of status word S:24.

For example:

This instruction: Converts to:

AVE #N10:0 N11:0 R6:0 6 0 AVE(N10[0], 0, N11[0], R6[0], 6, 0)

Alias Creation Rules


The Logix Designer Export tool creates Logix Designer alias declarations following specific rules.

• Aliases are literals assigned to specific tag references. These literals are then used in place of the associated
tag reference.
• The Logix Designer Export creates alias declarations based upon the content of the legacy documentation
import/export file.
• Aliases are also created when the file number, word offset, or bit offset of an address is indirect.
• Aliases may be created when you choose to have the Logix Designer Export create aliases during the
migration process.
• Alias declarations are always associated with a tag declaration. If a tag declaration created by the Logix
Designer Export has an associated radix, then any aliases based in that tag must be assigned the same radix.

Converting Symbols
The conversion process converts a symbol to a description. The Logix Designer Export gives you the option to have
the system create alias tags for symbols.

No aliases created (default)


The Logix Designer Export converts symbols without aliases being created, as follows:

The PLC-5 and SLC 500 import/export file uses SYM statements to identify symbols:

SYM <address_reference> <literal>

The following table describes the fields in the example above.

This field: Specifies the:

address_reference address
The conversion process creates a tag to correspond to the
actual address.

literal symbol text

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This field: Specifies the:

The conversion process converts the symbol text to


a description.

The PLC-5 and SLC 500 processors support some symbol formats that are not supported in a Logix controller. In
these cases, the conversion process modifies the symbol text.

The table below shows how the conversion process modifies the symbol text.

Logix tag: SYM statement: Modified tag:

N7 : INT[9] (Radix := Decimal) SYM N7:2 Kitty N7 : INT[9] (Radix := Decimal,


Comment[2]:="Kitty")

B3 : INT[5] (Radix := Binary) SYM B3:4/5 Puppy B3 : INT[5] (Radix := Binary,


Comment[4].5:="Puppy")

T4 : [2] SYM T4:0 Ducky T4 : [2] (Comment[0]:="Ducky",


SYM T4:1 2ndDuck
Comment[1]:="_2ndDuck")

na SYM N[N7:0]:0 Pig This address format is not supported in


the conversion process. No tag is created.

If an address reference has both a symbol and an address comment, the conversion process concatenates the
symbol to the end of the address comment.

Aliases created
If you choose to have the Logix Designer Export create aliases, the migration process is the same, but a Logix
Designer alias is generated with the SYM "name" as the (alias) tag name and the <address reference> is the alias
reference.

Generating alias tags uses up memory in the Logix 5000 processor.

The following table shows the difference between the symbol conversion options.

Associated Tag Symbol Statement Symbol as Tag Comment Symbol as Alias

N7 : INT[9] (Radix := Decimal ); SYM N7:2 Kitty N7 : INT[9] (Radix := Decimal, Kitty OF N7[2]
Comment[2]="Kitty" );

B3 : INT[5] (Radix := Binary); SYM B3:4/5 Puppy B3 : INT[5] (Radix := Binary, Puppy OF B3[4].5
Comment[5]="Puppy");

T4 : [2]; SYM T4:0 Ducky T4 : [2] (Comment[0]="Ducky", Ducky OF T4[0]


SYM T4:1 2dnDuck Comment[1] = "_2ndDuck"; _2ndDuck OF T4[1]

N/A SYM N[N7:0]:0 Piglet N/A No alias will be created.


Unsupported address format

Converting Address Comments


The conversion process converts address comments to descriptions.

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Chapter 3 Converting Data

The PLC-5 and SLC 500 import/export file uses AC statements to identify address comments:

AC [formatting_keyword] <address_reference> <"comment_text">Where:

This field: Specifies the:

formatting_keyword format of the comment text.


The PLC-5 and SLC 500 processors support formatting
commands for comment text. The conversion process ignores
these formatting keywords.

address_reference address
The conversion process creates a tag to correspond to the
actual address.

literal comment text


The conversion process converts the comment text to
a description.

For example:

Logix tag: AC statement: Modified tag:

N7 : INT[9] (Radix := Decimal) AC N7:2 Kitty N7 : INT[9] (Radix := Decimal,


Comment[2]:="Kitty")

B3 : INT[5] (Radix := Binary) AC B3:4/5 Puppy B3 : INT[5] (Radix := Binary,


Comment[4].5:="Puppy")

If an address reference has both a symbol and an address comment, the conversion process concatenates the
symbol to the end of the address comment.

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Chapter 4

Converting Instructions

Logix Designer Export conversion


This chapter explains how the Logix Designer Export converts individual instructions.

Conversion Rules Review


When converting instructions, the Logix Designer Export follows these rules:

• Instructions that are not supported by Logix 5000 controllers are converted with all their parameters intact. A
PCE (Programming Conversion Error) is generated to highlight the error.
• PLC-5 and SLC 500 parameters use 16 bits. They are extended to 32 bits for Logix parameters.
• All references to S:0/0, S:0/1, S:0/2, and S:0/3 are replaced with the Logix keywords S:C, S:V, S:Z, and S:N,
respectively.
• Each reference to the OV and UN bits of a COUNTER file type results in a PCE instruction.
• Each logic reference to a PRE or ACC value generates a PCE instruction.
• Any constant that represents a serial port is always converted to 0, the Logix serial port.
• Directly modifying the ladder logic text of the PC5/SLC file before importing can cause a syntax error. The
Logix Designer Export shows the error and where to find it. It then gives the option to correct the error and
import the file again. Syntax errors should not occur if the program is exported directly from the PLC-5/SLC
application.

Instruction List
The following table lists the PLC-5 and SLC 500 instructions alphabetically. It also includes comments to identify
conversion issues:

Instruction Name Processor Parameter Considerations

ABL ASCII Test Buffer PLC-5 Channel Channel is set to zero.


for Line SLC 500 Generates a serial port
control tag.

Control

Characters

ABS Absolute Value SLC 500 Source

Destination

ACB ASCII Number of PLC-5 Channel Channel is set to zero.


Characters in Buffer Generates a serial port
control tag.

Control

Characters

ACI ASCII String to Integer PLC-5 Source


SLC 500 Destination

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Instruction Name Processor Parameter Considerations

ACL ASCII Clear Buffer SLC 500 Channel Channel is set to zero.
Generates a serial port
control tag.

Transmit Buffer

Receive Buffer

ACN ASCII String PLC-5 Source A


Concatenate SLC 500 Source B

Destination

ACS Arc Cosine PLC-5 Source A


SLC 500 Destination

ADD Add PLC-5 Source A


SLC 500 Source B

Destination

AEX ASCII String Extract PLC-5 Source


SLC 500 Index

Number

Destination

AFI Always False PLC-5 na

AHL ASCII Set/Reset PLC-5 Channel Channel is set to zero.


Handshake Lines SLC 500 Generates a serial port
control tag.

AND Mask Does not convert S:24


for indexing. Uses .POS
value from Control.

OR Mask Does not convert S:24


for indexing. Uses .POS
value from Control.

Control

Channel Status

AIC ASCII Integer to String PLC-5 Source


SLC 500 Destination

AND Logical AND PLC-5 Source A


SLC 500 Source B

Destination

ARD ASCII Read Characters PLC-5 Channel Channel is set to zero.


SLC 500 Generates a serial port
control tag.

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Instruction Name Processor Parameter Considerations

Destination Does not convert S:24


for indexing. Uses .POS
value from Control.

Control

String Length

Characters Read

ARL ASCII Read Line PLC-5 Channel Channel is set to zero.


SLC 500 Generates a serial port
control tag.

Destination Does not convert S:24


for indexing. Uses .POS
value from Control.

Control

String Length

Characters Read

ASC ASCII String Search PLC-5 Source


SLC 500 Index

Search

Result

ASN Arc Sine PLC-5 Source


SLC 500 Destination

ASR ASCII String Compare PLC-5 Source A


SLC 500 Source B

ATN Arc Tangent PLC-5 Source


SLC 500 Destination

AVE Average PLC-5 File Does not convert S:24


for indexing.

Destination Inserts 0 for dimension


to vary.

Control File

Length

Position

AWA ASCII Write with Append PLC-5 Channel Channel is set to zero.
SLC 500 Generates a serial port
control tag.

Source Does not convert S:24


for indexing. Uses .POS
value from Control.

Control

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Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

String Length

Characters Sent

AWT ASCII Write PLC-5 Channel Channel is set to zero.


SC 500 Generates a serial port
control tag.

Source Does not convert S:24


for indexing. Uses .POS
value from Control.

Control

String Length

Characters Sent

BND Branch End PLC-5 na Converts to right


SLC 500 bracket (]).

BRK BRK PLC-5 na

BSL Bit Shift Left PLC-5 File Does not convert S:24
SLC 500 for indexing. Logs
message directly in the
rung along with the PCE
instruction.

Control File

Bit Address

Length If the length is greater


than 1, ensure the
correct bit numbers
are being operated on
by using ONS and BTD
instructions in parallel
branches.

BSR Bit Shift Right PLC-5 File Do not use S:24 for
SLC 500 indexing. Logs message
directly in the rung
along with the PCE
instruction.

Control File

Bit Address

Length If the length is greater


than 1, ensure the
correct bit numbers
are being operated on
by using ONS and BTD

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Instruction Name Processor Parameter Considerations

instructions in parallel
branches.

BST Branch Start PLC-5 na Converts to left bracket


SLC 500 ([).

BTD Bit Distribute PLC-5 Source

Source Bit

Destination

Destination Bit

Length

BTR Block-Transfer Read PLC-5 Rack Ignores rack parameter.


Converts instruction
to MSG instruction
and generates a PCE
instruction.

Group Ignores group


parameter.

Module Ignores module


parameter.

Control Block

Data File Uses this data file


to set the LocalTag
attribute. Add RES
and FAL instructions
to make adjustments
for the 16-bit to 32-bit
conversion.

Length Ignores the length


parameter.

Continuous Ignores the continuous


parameter.

BTW Block-Transfer Write PLC-5 Rack Ignores rack parameter.


Converts instruction
to MSG instruction
and generates a PCE
instruction.

Group Ignores group


parameter.

Module Ignores module


parameter.

Control Block

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Instruction Name Processor Parameter Considerations

Data File Uses this data file


to set the LocalTag
attribute. Add RES
and FAL instructions
to make adjustments
for the 16-bit to 32-bit
conversion.

Length Ignores the length


parameter.

Continuous Ignores the continuous


parameter.

CIO ControlNet I/O Transfer PLC-5 Control Block Converts to a MSG


instruction and
generates a PCE
instruction.

CIR Custom Input Routine PLC-5 na There is no Logix


equivalent. Generates a
PCE instruction.
AGA3, AGA7 and API
routines use this
instruction. See
Converting CAR routines
on page 71.

CLR Clear PLC-5 Destination


SLC 500

CMP Compare PLC-5 Expression Check the converted


expression for correct
precedence order.

COP Copy PLC-5 Source Does not convert S:24


SLC 500 for indexing. If source
and destination types
differ, logs message
directly in the rung
along with the PCE
instruction.

Destination Does not convert S:24


for indexing.

Length

COR Custom PLC-5 na There is no Logix


Output Routine equivalent. A PCE
instruction is generated.

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Instruction Name Processor Parameter Considerations

AGA3, AGA7 and API


routines use this
instruction.

COS Cosine PLC-5 Source


SLC 500 Destination

CPT Compute PLC-5 Destination


SLC 500 Expression Check the converted
expression for correct
precedence order.

CTD Count Down PLC-5 Counter


SLC 500 Preset

Accum

CTU Count Up PLC-5 Counter


SLC 500 Preset

Accum

DCD Decode 4 to 1 of 16 SLC 500 Source There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Destination

DDT Diagnostic Detect PLC-5 Source Does not convert S:24


for indexing. Follow the
DDT instruction with
MOV and FAL instruction
on parallel branches to
ensure the correct bits
are being operated on.

Reference Does not convert S:24


for indexing.

Result Does not convert S:24


for indexing.

Compare Control

Length

Position

Result Control

Length

Position

DDV Double Divide SLC 500 na There is no Logix


equivalent. Logs

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Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

message directly in the


rung along with the PCE
instruction.

DEG Degree PLC-5 Source


SLC 500 Destination

DFA Diagnostic Fault PLC-5 na There is no Logix


Annunciator equivalent. Logs
a message to the
message directly in the
rung along with the PCE
instruction.
The DDMC routine uses
this instruction to
provide diagnostic and
automatic messaging
capabilities to an HMI.
See Converting CAR
routines on page 71.

DIV Divide PLC-5 Source A


SLC 500 Source B

Destination

DTR Data Transition PLC-5 Source

Mask

Reference

ENC Encode 1 of 16 to 4 SLC 500 Source There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Destination

EOC End of SFC Compression PLC-5 na Ignores as part of an


SFC section.

EOR End of Rung PLC-5 na No action is taken.


SLC 500

EOT End of Transition PLC-5 na Ignores as part of an


SFC section.

ESE End of SFC Section PLC-5 na Ignores as part of an


SFC section.

EOP End of SFC Program PLC-5 na Ignores as part of an


SFC section.

EQU Equal to PLC-5 Source A

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Instruction Name Processor Parameter Considerations

SLC 500 Source B

ERI Error on Input PLC-5 na There is no Logix


Instruction equivalent. Logs
message directly in the
rung along with the PCE
instruction.

ERO Error on Output PLC-5 na There is no Logix


Instruction equivalent. Logs
message directly in the
rung along with the PCE
instruction.

ESI End of SFC PLC-5 na Ignores as part of SFC


Simultaneous Branch section.

FAL File Arithmetic PLC-5 Control

Length

Position

Mode

Destination Uses the .POS value for


indexing, not S:24.

Expression Uses the .POS value


for indexing, not S:24.
Check converted
expression for correct
precedence order.

FBC File Bit Compare PLC-5 Source Does not convert S:24
for indexing. Follow the
DDT instruction with
MOV and FAL instruction
on parallel branches to
ensure the correct bits
are being operated on.

Reference Does not convert S:24


for indexing.

Result Does not convert S:24


for indexing.

Compare Control

Length

Position

Result Control

Length

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 59


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

Position

FFL FIFO Load PLC-5 Source


SLC 500 FIFO Does not convert S:24
for indexing.

Control File

Length

Position

FFU FIFO Unload PLC-5 FIFO Does not convert S:24


SLC 500 for indexing.

Destination

Control File

Length

Position

FLL File Fill PLC-5 Source


SLC 500 Destination

Length Does not convert S:24


for indexing.

FOR For Loop PLC-5 Label Converts label "n" to


"label_n" because a
Logix label cannot
be a number.
See Converting
FOR/NXT/BRK
instructions on page
71.

Index

Initial Value

Terminal Value

Step Size

FRD From BCD PLC-5 Source


SLC 500 Destination

FSC File Search and PLC-5 Control


Compare Length

Position

Mode

Expression Uses the .POS value


for indexing, not S:24.
Check converted

60 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

expression for correct


precedence order.

GEQ Greater Than or Equal to PLC-5 Source A


SLC 500 Source B

GRT Greater Than PLC-5 Source A


SLC 500 Source B

HSC High Speed Counter SLC 500 Counter There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Preset

HSD HSC Interrupt Disable SLC 500 Type There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Counter

Preset

Accum

HSE HSC Interrupt Enable SLC 500 Counter There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

HSL HSC Load SLC 500 Counter There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Source

Length

IDI Immediate Data Input PLC-5 Data File Offset There is no Logix

Length equivalent. Logs


message directly in the
Destination
rung along with the PCE
instruction.

IDO Immediate Data Output PLC-5 Data File Offset There is no Logix

Length equivalent. Logs


message directly in the
Destination

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 61


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

rung along with the PCE


instruction.

IID I/O Interrupt Disable SLC 500 Slots There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

IIE I/O Interrupt Enable SLC 500 Slots There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

IIM Immediate Input with SLC 500 Slot There is no Logix


Mask equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Mask

Length

IIN Immediate Input PLC-5 RRG There is no Logix


equivalent. Logs
message directly in the
rung along with
the PCE instruction.

INT I/O Interrupt SLC 500 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

INV Invert PLC-5 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

IOM Immediate Output with SLC 500 na There is no Logix


Mask equivalent. Logs
message directly in the
rung along with the PCE
instruction.

IOT Immediate Output PLC-5 RRG

JMP Jump PLC-5 Label Converts label "n" to


SLC 500 "label_n" because a

62 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

Logix label cannot be


a number.

JSR Jump to Subroutine PLC-5 Ladder Program Converts to a routine


SLC 500 name.

Input Parameters

Return Parameters

LAB Label PLC-5 na Ignores as part of SFC


section.

LBL LBL PLC-5 Label Converts label "n" to


SLC 500 "label_n" because a
Logix label cannot be
a number.
You must modify
the converted FOR
instruction.

LEQ Less Than or Equal to PLC-5 Source A


SLC 500 Source B

LES Less Than PLC-5 Source A


SLC 500 Source B

LFL LIFO Load PLC-5 Source


SLC 500 LIFO Does not convert S:24
for indexing.

Control File

Length

Position

LFU LIFO Unload PLC-5 LIFO Does not convert S:24


SLC 500 for indexing.

Destination

Control File

Length

Position

LIM Limit PLC-5 Low Limit


SLC 500 Test

High Limit

LN Natural Log PLC-5 Source


SLC 500 Destination

LOG Log to the Base 10 PLC-5 Source


SLC 500 Destination

MCR Master Control Relay PLC-5 na

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 63


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

SLC 500

MEQ Mask Compare Equal to PLC-5 Source Operand


SLC 500 Source Mask

Compare Operand

MOD Modulo Divide PLC-5 na There is no Logix


SLC 500 equivalent. Logs
message directly in the
rung along with the PCE
instruction.

MOV Move PLC-5 Source


SLC 500 Destination

MSG Message PLC-5 Type Logs message and


SLC 500 generates a PCE
instruction. Add RES
and FAL instructions
to make adjustments
for the 16-bit to 32-bit
conversion.
You must configure
MSG communication
parameters.

MUL Multiply PLC-5 Source A


SLC 500 Source B

Destination

MVM Move with Mask PLC-5 Source Operand


SLC 500 Source Mask

Destination

NEG Negate PLC-5 Source


SLC 500 Destination

NEQ Not Equal to PLC-5 Source A


SLC 500 Source B

NOP No Operation PLC-5 na

NOT Logical NOT PLC-5 Source


SLC 500 Destination

NSE SFC Next Selection PLC-5 na Ignores as part of SFC


Branch section.

NSI SFC Next Simultaneous PLC-5 na Ignores as part of SFC


Branch section.

NXB Next Branch PLC-5 na Converts to a comma (,).

64 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

SLC 500

NXT Next PLC-5 Label Does not convert the


label number. You must
modify the converted
FOR instruction.
See Converting
FOR/NXT/BRK
instructions on page
71.

ONS One Shot PLC-5 Source Bit

OR Logical OR PLC-5 Source A


SLC 500 Source B

Destination

OSF One Shot Falling PLC-5 Storage Bit

Output Bit Combines output bit and


output word.

Output Word

OSR One Shot Rising PLC-5 Storage Bit If SLC 500 instruction,
SLC 500 converts to an ONS
instruction.

Output Bit Combines output bit and


output word.

Output Word

OTE Output Energize PLC-5 Destination Bit


SLC 500

OTL Output Latch PLC-5 Destination Bit


SLC 500

OTU Output Unlatch PLC-5 Destination Bit


SLC 500

PID PID PLC-5 Control Block Verify the converted


SLC 500 PID configuration
parameters.

PV Value

Tieback Value

CV Value

RAC HSC Reset Accumulator SLC 500 Counter There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 65


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

Source

RAD Degrees to Radians PLC-5 Source


SLC 500 Destination

REF SFC Reference PLC-5 na Ignores as part of SFC


section.

REF I/O Refresh SLC 500 Channel 0 There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Channel 1

RES Reset PLC-5 File Reference


SLC 500

RET Return PLC-5 Return Parameters


SLC 500

RHC Read High Speed Clock SLC 500 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

RMP Ramp SLC 500 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

RPC Read Program SLC 500 na There is no Logix


Checksum equivalent. Logs
message directly in the
rung along with the PCE
instruction.

RPI Reset Pending Interrupt SLC 500 Slots Converts, but Logix
Designer application
does not support this
instruction.

RTO Retentive On PLC-5 Time Base Converts time base to 1


SLC 500 millisecond.

Preset Replaces with "?."


You must modify
the converted RTO
instruction.

66 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

Accum Replaces with "?."


You must modify
the converted RTO
instruction.

SBR Subroutine PLC-5 Input Parameters


SLC 500

SCL Scale SLC 500 Source Logix Designer does not


support this instruction;
however, it is converted
to a CPT instruction.

Rate

Offset

Destination

SCP Scale with Parameters SLC 500 Input Logix Designer does not
support this instruction;
however, it is converted
to a CPT instruction.

Input Minimum

Input Maximum

Scaled Minimum

Scaled Maximum

Scaled Output

SDS Smart Directed PLC-5 na There is no Logix


Sequencer equivalent. Logs
message directly in the
rung along with the PCE
instruction.
The SDSC routine adds
control capability
by using the SDS
instruction to provide
state machine control
for sections of
the machine. See
Converting CAR routines
on page 71.

SEL SFC Selection Branch PLC-5 na Ignores as part of SFC


section.

SFR SFC Reset PLC-5 File Number There is no Logix

Restart at Step equivalent. Logs


message directly in the

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 67


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

rung along with the PCE


instruction.

SIM SFC Simultaneous PLC-5 na Ignores as part of SFC


Branch section.

SIN Sine PLC-5 Source


SLC 500 Destination

SOC SFC Start of PLC-5 na Ignores as part of SFC


Compression section.

SOP SFC Start of Program PLC-5 na Ignores as part of SFC


section.

SOR Start of Rung PLC-5 na Starts output on a new


SLC 500 line.

SQC Sequencer Compare PLC-5 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

SQI Sequencer Input PLC-5 File


SLC 500 Mask

Source

Control File Does not convert S:24


for indexing.

Length

Position

SQL Sequencer Load PLC-5 File


SLC 500 Source

Control File Does not convert S:24


for indexing.

Length

Position

SQO Sequencer Output PLC-5 File Does not convert S:24


SLC 500 for indexing.

Destination Mask

Destination

Control File

Length

Position

SQR Square Root PLC-5 Source


SLC 500 Destination

68 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

SRT Sort PLC-5 Sort File Does not convert S:24


for indexing.

Control File Inserts 0 for dimension


to vary.

Length

Position

STD Standard Deviation PLC-5 File

Destination Inserts 0 for dimension


to vary.

Control File

Length

Position

STD Selectable Timed SLC 500 na There is no Logix


Interrupt Disable equivalent. Logs
message directly in the
rung along with the PCE
instruction.

STE Selectable Timed SLC 500 na There is no Logix


Interrupt Enable equivalent. Logs
message directly in the
rung along with the PCE
instruction.

STP SFC Step PLC-5 na Ignored as part of SFC


section.

STS Selectable Timed SLC 500 File There is no Logix


Interrupt Start equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Time

SUB Subtract PLC-5 Source A


SLC 500 Source B

Destination

SUS Suspend SLC 500 Suspend ID There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

SVC Service SLC 500 Channel 0 There is no Logix


Communications equivalent. Logs

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 69


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

message directly in the


rung along with the PCE
instruction.

Channel 1

SWP Swap SLC 500 Source There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.

Length

TAN Tangent PLC-5 Source


SLC 500 Destination

TDF Compute Time SLC 500 na There is no Logix


Difference equivalent. Logs
message directly in the
rung along with the PCE
instruction.

TND Temporary End PLC-5 na


SLC 500

TOD To BCD PLC-5 Source


SLC 500 Destination

TOF Off Delay PLC-5 Time Base Converts time base to 1


SLC 500 millisecond.

Preset Replaces with "?."


You must modify
the converted RTO
instruction.

Accum Replaces with "?."


You must modify
the converted RTO
instruction.

TON On Delay PLC-5 Time Base Converts time base to 1


SLC 500 millisecond.

Preset Replaces with "?."


You must modify
the converted RTO
instruction.

Accum Replaces with "?."


You must modify
the converted RTO
instruction.

70 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 4 Converting Instructions

Instruction Name Processor Parameter Considerations

TRC SFC Transition PLC-5 na Ignores as part of SFC


section.

UID User Interrupt Disable PLC-5 na

UIE User Interrupt Enable PLC-5 na

UIF User Interrrupt Flush SLC 500 na There is no Logix


equivalent. Logs
message directly in the
rung along with the PCE
instruction.
Also, the Logix Designer
Export does not support
Micrologix.

XIC Examine On PLC-5 Source Bit


SLC 500

XIO Examine Off PLC-5 Source Bit


SLC 500

XOR Exclusive OR PLC-5 Source A


SLC 500 Source B

Destination

XPY X to the Power of Y PLC-5 Source A


SLC 500 Source B

Destination

Converting CAR routines


The Logix Designer Export does not convert CAR routines. A PCE instruction is generated for each CAR related
instructions encountered. The CAR routines are as follows:

• AGA3, AGA7 and API - Use the CIR and COR instructions
• DDMC - Uses the DFA instruction
• SDSC - Uses the SDS instruction

Converting FOR/NXT/BRK instructions


The structure of FOR/NXT/BRK statements has changed in the Logix architecture. In the PLC-5 processor, the FOR and
NXT instruction enclosed a section of code that was to be iterated multiple times, while the BRK instruction allowed
a way to break out of the repeating code. In the RSLogix architecture, the FOR instruction calls a given routine a
specific number of times, so a NXT instruction is not needed. The BRK instruction works in a similar fashion as in the
PLC-5 processor.

Because this architecture change is significant, you will probably have to consider restructuring your logic.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 71


72 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.
Chapter 5

Programming Conversion Errors (PCE) Messages

Introduction
Below is a list of all of the messages that are generated with a PCE instruction. The text is appended to the rung
comments that have the PCE instruction. The message text begins with asterisks (*) and the words Generated by
Translation Tool, and ends with asterisks.

PCE Messages
The table that follows lists the message identifiers, descriptions, and when they are logged:

ID Text When logged

101 The address references a counter’s Each time a reference to a counter’s UA


Update Accum (UA) bit field. This is field is encountered (SLC only).
not supported in the Logix Designer
application.

102 The address references a counter’s Each time a reference to a counter’s OV or


Overflow(OV) or Underflow(UN) field. This UN field is encountered.
has been converted but the conversion
needs to be validated.

103 Warning: Status files do not exist in Logix Each time a reference to the S file is
Designer software. GSV instructions are encountered.
used in Logix Designer software to obtain
controller information where applicable.
This conversion must be validated.

105 The address references an indirect file Each time an address reference with an
number. It was not converted. indirect file number is encountered.

107 The address reference may have an Each time suitable index into the array
incorrect index. The conversion needs to could not be determined.
be validated.

108 The BTR, BTW or MSG instruction has Each time a BTR, BTW or MSG instruction
been converted. However, the conversion is converted.
needs to be validated. These instructions
have many parameters that cannot be
directly converted and require review.

109 PLC-5 and SLC s use 0.01 second and Each time a reference to a counter’s ACC
1 second timebases. Logix Designer field was encountered.
software uses a 0.001 second time base.
The address references a counter’s
Accumulator (ACC) field. The conversion
needs to be validated.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 73


Chapter 5 Programming Conversion Errors (PCE) Messages

ID Text When logged

110 PLC-5 and SLC s use 0.01 second and Each time a reference to a counter’s PRE
1 second timebases. Logix Designer field was encountered.
software uses a 0.001 second time base.
The address references a counter’s
Preset (PRE) field. The conversion needs
to be validated.

113 Follow the <FBC or DDT> instruction Each FBC and DDT instruction.
with MOV and FAL instruction on parallel
branches to ensure the correct bits are
being operated on.

114 Although the PID instruction has been Each time a PID instruction is converted.
converted, the PID instruction has many
parameters that do not convert directly to
Logix Designer software. The conversion
must be verified.

115 16-bit parameters have been extended to Each time BSL, BSR, BTD instruction is
32-bit. Ensure bit manipulation is correct. converted.

116 The structure of FOR/NXT/BRK Each time FOR/NXT/BRK instructions are


statements has changed in the Logix encountered.
architecture. In the PLC-5 processor,
the FOR and NXT instruction enclosed a
section of code that was to be iterated
multiple times, while the BRK instruction
allowed a way to break out of the
repeating code.
In the RSLogix architecture, the FOR
instruction calls a given routine a specific
number of times, so a NXT instruction is
not needed. The BRK instruction works
in a similar fashion as in the PLC-5
processor. Because this architecture
change is significant, you will probably
have to consider restructuring your logic.

117 AGA instruction not supported. Each time a AGA instruction is found.

119 CIR/COR not supported. Each time a CIR or CIO instruction is


found.

120 Source and destination types differ. When source and destination types differ
in a COP instruction.

121 DFA instruction not supported Each time a DFA instruction is found.

122 ERI/ERO instruction not supported. Each time a ERI or ERO instruction is
found.

74 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


Chapter 5 Programming Conversion Errors (PCE) Messages

ID Text When logged

123 IDI/IDO instruction not supported. Each time a IDI or IDO instruction is
found.

124 IIN/IOT instruction not supported. Each time a IIN or IOT instruction is
found.

128 SFC routines aren’t migrated. Each time a SFR or EOT instruction is
found.

129 Online edit instructions are not Each time a SDS, SIZ or SRZ instruction is
supported. found.

130 User Interrupt instructions not supported. Each time a UID, UIE or UIF instruction is
found.

131 DDV instruction not supported. Each time a DDV instruction is found.

132 High Speed Counter instructions not Each time a HSC/HSD/HSE/ SL or


supported. RHC/RAC/TDF instruction is found.

133 I/O Interrupt Enable/Disable instructions Each time a IID or IIE instruction is found.
not supported.

134 IIM/IOM instruction not supported. Each time a IIM or IOM instruction is
found.

135 INT instruction not supported. Each time a INT instruction is found.

136 REF instruction not supported. Each time a REF instruction (in SLC) is
found.

137 RPI instruction not supported. Each time a RPI instruction is found.

138 Selectable Timed Interrupt instructions Each time a STD/STE or STS instruction is
not supported. found.

139 SUS instruction not supported. Each time a SUS instruction is found.

141 RMP instruction not supported. Each time a RMP instruction is found.

142 RPC instruction not supported. Each time a RPC instruction is found.

143 SVC instruction not supported. Each time a SVC instruction is found.

144 SWP instruction not supported. Each time a SWP instruction is found.

145 SQC instruction not supported. Each time a SQC instruction is found.

146 INV instruction not supported. Each time a INV instruction is found.

147 DCD/ENC instruction not supported. Each time a DCD or ENC instruction is
found.

148 The CEM, DEM, or EEM instruction has Each time a CEM, DEM or EEM instruction
been converted. However, the conversion is found.
needs to be validated. These instructions
have many parameters that cannot be
directly converted and require review.

149 Modbus messaging is not supported in If MSG instruction is configured for


Logix Designer software. Modbus.

Rockwell Automation, Inc. Publication 1756-RM085H-EN-P - September 2024 75


Chapter 5 Programming Conversion Errors (PCE) Messages

ID Text When logged

150 MSG instruction and associated MESSAGE Each time a MSG instruction is found.
tag need to be manually verified.

151 Warning: Status files do not exist in Logix S file type indexes that can be directly
Designer software. converted to functionality in Logix
However this status file value is handled Designer software.
through the StatusFile routine.

152 Logix Designer software has a different Start of identified legacy processor fault
fault handling mechanism than the routine.
PLC-5/SLC. This fault routine will not be
called.

153 This PII/DII routine is not used by Logix Start of identified legacy processor PII/DII
Designer software. routine.

76 Publication 1756-RM085H-EN-P - September 2024 Rockwell Automation, Inc.


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