Composting Guide
Composting Guide
IN BRITISH COLUMBIA
A STEP-BY-STEP GUIDE FOR SMALL TO MEDIUM-SIZED FARM OPERATIONS
Prepared by:
Upland Agricultural Consulting
for the BC Ministry of Agriculture
December 2019
Disclaimer
This guide was prepared for the British Columbia Ministry of Agriculture to provide small and medium-scale
farmers with an introductory guide to on-farm composting. Opinions expressed in this guide are not necessarily
those of Agriculture and Agri-Food Canada, or the British Columbia Ministry of Agriculture. The Government of
Canada, its directors, agents, employees, or contractors will not be liable for any claims, damages, or losses of
any kind whatsoever arising out of the use of, or reliance upon, this report.
Acknowledgements
This guide was developed by Upland Agricultural Consulting Ltd. for the BC Ministry of Agriculture. The authors
would like to acknowledge the many farmers who were interviewed for the case studies in this report. The
cover photo was taken of a composting system from a farm in Langley, BC, and used with permission.
This publication was funded through the Canadian Agricultural Partnership,
a federal-provincial-territorial initiative.
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
3.2.2 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6.0 How do I know when my compost is finished, and can I sell it off-farm? . . . . . . . . . . . . . . . . . 27
6.1 The Curing and Finishing Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1.1 Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.1.2 Using Finished Compost on the Farm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 6. Optimal ranges of composting material conditions during the active stage of composting. . . 24
Table 8. Common problems, causes and solutions associated with odour during composting . . . . . 26
Table 9. Labour costs for a 3 bay compost system with 200 m of composting material.
3
. . . . . . . . . . 35
TABLE OF FIGURES
Figure 7. A three bay compost system for horse manure and bedding . . . . . . . . . . . . . . . . . . . . . 16
Figure 10. Three bay pile system turned with a tractor loader. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 18. Compost pile or windrow with negative aeration - basic layout. . . . . . . . . . . . . . . . . . . . 34
1
Paul, J. and D. Geesing. 2009. Compost Facility Operator Manual: A compost facility operator training course reference and guide. Abbotsford Printing Inc.,
Abbotsford, BC, Canada.
2
This list has been adapted from the University of Northern Iowa’s Waste Reduction Centre’s 5 Reasons Farmers Should Compost. J. Trent, 2015.
3
Martin, H. 2005 (reviewed 2019). Ontario Ministry of Agriculture, Food, and Rural Affairs (OMAFRA).
Agricultural composting basics: Factsheet. Agdex# 720/400.
4
Ibid
Nitrogen is released as ammonia and nitrous oxide from the compost pile into the atmosphere. Some
release of nitrogen is unavoidable during the composting process. However, a well-managed operation
can substantially reduce nitrogen losses and keep the nitrogen in the finished compost product. Attention
should be paid to the optimal C:N ratio in compost feedstock and ensuring adequate oxygen supply.
Reduces volume of waste and moisture content Often requires additional bulking material
Reduces viable weed seeds The processing time may take several months
Reduces insect larvae (fly problems) Requires good aeration to ensure a good end product
Stabilizes organic components and nutrients May require initial financial investment
5
Martin, H. 2005 (reviewed 2019). Ontario Ministry of Agriculture, Food, and Rural Affairs (OMAFRA). Agricultural composting basics: Factsheet. Agdex#
720/400..
HEAT
RAW MATERIALS
WATER CO2
Organic Matter
including carbon, FINISHED
chemical energy, COMPOST
protein, nitrogen Organic Matter -
(including
Minerals
carbon, chemical
including nitrogen
energy, protein,
and other nutrients COMPOST PILE
nitrogen, humus),
Water minerals, water,
microorganisms
Microorganisms
O2
6
Martin, H. 2015. Agricultural Composting Basics Factsheet. Ontario Ministry of Agriculture, Food and Rural Affairs (OMAFRA).
7
Gamroth, Mike. 2015. Composting: An Alternative for Livestock Manure Management and Disposal of Dead Animals. Oregon State University.
8
Paul, J. and D. Geesing. 2009. Compost Facility Operator Manual: A compost facility operator training course reference and guide. Abbotsford Printing Inc.,
Abbotsford, BC, Canada.
Instructions and best practices for composting deadstock (mortalities) are provided in Section 3.3.
Certified organic producers must use additional caution regarding composting feedstocks
(see text box, following page)9
9
Government of Canada, Canadian General Standards Board, 2018. Organic production systems: General principles and management standards. CAN/
CGSB-32.310-2015.
10
Gamroth, Mike. 2015. Composting: An Alternative for Livestock Manure Management and Disposal of Dead Animals. Oregon State University.
11
Note that these are examples and that the C:N ratio will vary with the specific material. An analysis of materials will help achieve the correct ratio.
Composting calculators are useful tools to use that help determine the C:N ratio of organic materials on your farm and any additional materials that may
need to be added to meet the optimal C:N ratio. Links to calculators can be found in the Appendix of this document.
12
Paul, J. and D. Geesing. 2009. Compost Facility Operator Manual: A compost facility operator training course reference and guide. Abbotsford Printing Inc.,
Abbotsford, BC, Canada.
13
Ibid..
Thermophilic
60
113 - 172°F
50
40
Lower Control LImit Mesophilic
77 - 1113°F
30
Vector Control
20 Psychrophilic
14
Peace River Forage Association of British Columbia. 2009. Compost Moisture.
1
Start with a two to three foot base of absorbent
compost material.
2
Add carcass in the middle. Place at least two feet of
material on all sides of carcass.
15
BC Ministry of Agriculture, 2019. Composting and agriculture webpage.
16
Washington State University Extension. 2008. On-farm composting of large animal mortalities. EB2031E.
17
Ibid.
Minimum 230 mm
between carcass
and bin wall
Space carcasses
so they are not
touching 150-250 mm
manure/shavings
300 mm base
of shavings
Removable planks
or doors Concrete or asphalt floor
Primary Windrow
600 mm cover
manure/shavings
Space carcasses
so they are not
touching
150-250 mm
manure/shavings
300 mm base
of shavings
18
Alberta Department of Agriculture. 2015. Poultry mortality composting. AGDEX: 450/29-1.
19
Glanville, T. 1999. Composting dead livestock: a new solution to an old problem. Iowa State University, The Leopold Center for Sustainable Agriculture and
the Iowa Department of Natural Resources.
20
BC Environmental Farm Plan Program.
21
Air contaminants, as defined by the Environmental Management Act includes: a substance that is introduced into the air and that (a) injures or is capable
of injuring the health or safety of a person, (b) injures or is capable of injuring property or any life form, (c) interferes with or is capable of interfering with
visibility, (d) interferes with or is capable of interfering with the normal conduct of business, (e) causes or is capable of causing material physical discomfort
to a person, or (f ) damages or is capable of damaging the environment.
Figure 7. A three bay compost system for horse manure and bedding
2 2 to 3
3 2
22
Photo is from Geoengineer.org.
Materials with high odour potential should be turned less often than materials with little odour potential. Dense
material of smaller particle sizes may require more frequent turning to maintain oxygen supply for microbes.
During the early stages of the active composting process, the decomposition rate is high, and therefore, turning
should happen more frequently. Larger piles or windrows will need to be turned more often to replenish oxygen
supply to the centre of the materials.
Turning of the compost can be done by one of three equipment systems, which are described below:
◆ Tractor and front end loader
◆ Tractor and front end loader and spreader
◆ Tractor and windrow turner
23
Photo is from Campus Extension, an online video and training website.
CASE STUDY: 1 ACRE MIXED HOBBY FARM WITH A 3 BAY COMPOST SYSTEM
A mixed farm located on 1 acre uses a 3-bay compost system (Figure 10). Materials composted on the
farm include vegetable green waste and on-farm pony, pig and chicken manure.
Materials in bays are mixed using a tractor with a front-end loader to assist with aeration and maintain
desired temperatures. The farm operator submits samples of the compost to a laboratory for nutrient and
salt (electrical conductivity) level analysis. Any test results that are outside the optimal range will trigger
changes to the management of the compost operation, such as increasing water, additional turning, or
adjusting the C:N ratio. Often, the farm buys oyster shells or chicken manure from another farm to add to
the system to increase calcium and nitrogen content.
Summer months are too busy for constant maintenance but when hot/dry conditions occur the compost
will be watered with hose or sprinkler. Farmers manage the compost system more closely during the fall
and winter seasons. The farm operator decided on the location of establishing the compost structure with
the help of an Environmental Farm Plan planning advisor.
The average time for decomposition of materials is 16-18 months. The final product is incorporated back
into their growing fields.
System design: Each bay is 3 m wide by 2.5 m deep built from wood. The concrete pad is approximately
60 m2.
Estimated costs for additional inputs (e.g chicken manure) around $600-700 per year.
24
O2 compost systems, 2019. Blower system with piping.
Piles: Piles:
• Up to 2 m high • Up to 3 m high
• Width and length will depend on desired • Width and length will depend on desired
size of bay structure size of bay structure
Aeration Mechanical (tractor turning). Forced positive or negative air flow
through the pile.
Odour consideration Turning can create odours especially A cover of mature compost or wood shavings
in the initial weeks. (biofilter) can help to mitigate odours.
25
BC’s Code of Practice for Agricultural Environmental Management regulates the siting and practices associated with agricultural composting. Special
conditions apply to high precipitation areas (regions receiving more than 600 mm of precipitation from October 1 to April 30).
See the Code for more information.
26
Land Management Guide for Horse Owners and Small-Lot Farmers. 2007.Langley Environmental Partner’s Society.
Table 6. Optimal ranges of composting material conditions during the active stage of composting.
CASE STUDY: 5 ACRE FARM WITH 7 HORSES USING A 2-BAY COMPOST SYSTEM
A horse farm on 5 acres of land has an average of 7 horses boarding at a time, providing a constant stream
of manure and bedding.
The composting structure is placed close to the barn for easy access to the manure source. The structure
has two bays for feedstock, a concrete pad with a 1% slope to the back of the structure for leachate control,
and leachate pipe that drains into a collection area in the nearby garden. There are 2 m high concrete side
walls and a metal roof with wooden rafters. The roof is high enough so that the loader can scoop and turn
the manure without hitting the roof (Figure 13).
Piles are turned every couple of weeks. A concrete pad was built in front of the structure making it easier
for the tractor to maneuver, especially during wet conditions. The operators perform the “squeeze test” for
moisture content and take the temperature of the piles regularly using a long probe. Manure coming into
the structures is wet and does not need additional water. Sometimes wood shavings are added to the piles
as a bulking agent to reduce moisture content. After 2-3 months the material is ready to be cured and then
spread onto fields. Composted material is spread onto pasture lands several times a year with a manure
spreader, which takes approximately 1 day of labour each time.
The cost to build the structure was around $5,000. Construction labour was performed in-kind, and
concrete forms were rented. In the future, they would like to add a third bay to increase efficiency.
Figure 13.
Two bin pile system using tractor turning.
MOISTURE
Pile is dry throughout Relative humidity is too low Add water while turning pile
Pile is too small Enlarge the pile
Aeration is occurring too often Reduce frequency of turning pile and aeration time
Pile is damp and sweet- Relative humidity is high Turn pile to evaporate water
smelling but still not
breaking down
PESTS
Rodents and/or birds Rodents and/or birds are in and Use concrete block siding rather than wood
around the compost Cover pile with tarp or layer of finished compost
Handle material promptly
Flies Flies are breeding in uncovered, un- Cover pile with a tarp or a layer of finished compost to
composted manure prevent access to breeding grounds
Handle material promptly
Flies breeding in standing water or in Drain all puddles from around compost area
puddles of leachate around piles
27
New Brunswick, Agriculture, Aquaculture and Fisheries. 2015. Compost – Basics of On-Farm Composting
28
Langley Environmental Partner’s Society 2007. Land Management Guide for Horse Owners and Small-Lot Farmers.
29
USDA Natural Resources Conservation Service. Whatcom County Small Farm Composting Guide.
30
Backyard Composting, Factsheet Series #1. Compost Education Centre.
31
Alberta Agriculture, Food and Rural Development. 2005. Manure Composting Manual.
Table 8. Common problems, causes and solutions associated with odour during composting 32 33 34.
Odour Problem Possible Causes Solutions
Ammonia C:N ratio less than 20:1 Add high carbon materials
32
On-farm Manure Management Through Composting. Nova Scotia’s Adaptation Council.
33
Langley Environmental Partner’s Society. 2007. Land Management Guide for Horse Owners and Small-Lot Farmers.
34
Manure Composting Manual. 2005. Alberta Agriculture, Food and Rural Development.
35
Gamroth, Mike. 2015. Composting: An Alternative for Livestock Manure Management and Disposal of Dead Animals. Oregon State University.
36
On-farm Manure Management Through Composting. Nova Scotia’s Adaptation Council.
37
Ibid
◆ Federal Fertilizers Act and Regulations However, if the operation is processing wastes from
(regulates product safety and labelling) other farms and selling the finished compost, OMRR
Class A compost requirements may be triggered.
◆ AEM Code (regulates record keeping)
◆ Organic Matter Recycling Regulation In order to comply with permitted farm uses under
(see text box) the ALR Regulation, only the production, storage,
and application of compost from agricultural wastes
◆ Agricultural Land Reserve Regulation
produced on the farm for farm purposes is allowed.
Non-agricultural wastes brought onto a farm for
composting purposes will require a permit or
approval from ENV as outlined in the Organic
Matter Recycling Regulation (OMRR), unless all of
the finished product is used on the farm.
38
Paul, J. and D. Geesing. 2009. Compost Facility Operator Manual: A compost facility operator training course reference and guide. Abbotsford Printing Inc.,
Abbotsford, BC, Canada.
Farm
Septic
Equipment Residence
Shed
Storage
Cropland
Well
Driveway and access Routes
Watercourse
30 m setback from
drinking water sources Barn
and 15 m from other
watercourses Compost
Natural Area
Slope Pasture
Cropland
Direction of Curing
prevailing winds
Figure 15 is provided as an example of a small farm operation (could be a 5 to 10 acre lot) with a active compost
pad and curing area sited close to the pasture and barn for ease of feedstock movement. Prevailing winds are
directing air flow away from the nearest property boundary. The site is within the required AEM Code setbacks
from drinking water sources, watercourses, and property boundaries. If leachate control is an issue, the curing
area could be moved so leachate does not flow into the cured compost area. Note that this diagram is provided
as an example only and is not necessarily to scale.
8.0 What building materials do I need, and how much will this cost?
Every decision made on the farm involves a cost-benefit assessment. When
establishing a compost system, operators will want to know what level of FARMER QUOTE:
resources (such as time and money) will be required to maintain the process, “Compost behaves
and how much money it could save them (or earn them) over time. as a liability during its
Farm waste needs to be managed. If composting is not undertaken or managed entire maturation and
incorrectly, it may deprive the farm operation of resources (both nutrients and becomes an asset the
finances), and the process may require more time and money than it gives instant it hits the field.”
back in increased crop productivity or reduced spending on amendments.
Exhast fan
Figure 18. Compost pile or windrow with negative aeration - basic layout.
41
Bryan-Brown, M., & Gage, J., 2010. Lessons Learned in Aerated Static Pile (ASP) Composting.
Case Study: Farm with 350 hogs using pile compost system
under a covered structure
A 350 hog farm on Vancouver Island uses a covered pile
compost system to manage its swine manure and straw
bedding wastes (Figure 19). The feedstock is added at a ratio
of approximately 5 to 1 (manure to bedding on a wet weight
basis).
Recently, the farm has invested in an $80,000 compost
structure to manage the hog manure: it is 10 m wide by 25
m long (250 m2 base), with a concrete floor and wooden and
metal roof. It is located directly beside the pig pens which
allows easy access for the front-end loader to deposit the
manure and bedding into the composting structure. Concrete
blocks are used as the bottom side walls, the rest of the sides
are open.
The concrete floor slopes at about 1% grade to one central
point allowing the leachate to flow into a pipe system for
collection. A pump is then used to move the liquid leachate
up to an outflow, recycling the leachate to the top of the pile
to help with moisture content. During hot, dry summers when
moisture gets too low, a sprinkler is used 2 days/week to
maintain desirable moisture levels.
The organic materials are turned with front end loader
several times per week during the active composting stage,
which takes 4 months. After another month or so of curing,
the compost is ready to be spread onto the fields. Swine
carcasses are put into one section of the pile and often can
fully compost in about a month due to the high temperatures
of the pile.
The compost site can hold approximately 580 m3 of feedstock.
Operating costs are approximately $2,400 a year.
YES NO
Is it a “farm use” under the ALR? Is it on land otherwise designated
or zoned for agriculture by a local
government?
YES
NO
Permitted in the ALR. Regulated YES
Is it a “Permitted Use” NO
but not prohibited by local Protected by the
by the ALC Act, ALR Not protected
government bylaws except in Farm FPPA if compliant
Regulation, or by order by the FFPA.
Bylaw communities (Kelowna, with the AEM Code.
of the ALC?
Abbotsford, Langley and Delta).
Class A Compost as
Subject to regulation
Agricultural By-Product or per OMRR?
by AEM Code,
Mortalities? Defined by and Defined by and
OMRR, and local
subject to the AEM Code. subject to OMRR,
government bylaws.
100% on-farm use.
42
This flowchart was developed by updating a previous version found in: Hulse, M. 2015. Compost regulation in British Columbia: Regulatory overview, best
practices, and recommendations for law reform. University of Victoria.
43
Ritz, C.W. and W.C. Merka. 2013. Maximizing Poultry Manure Use Through Nutrient Management Planning. University of Georgia Extension. Bulletin 1245.
WINDROW COMPOSTING
3m
3m 3-6m Windrow 3m
5-6m
3m 3-6m Windrow 3m
5-6m
Height
3m 3-6m Windrow 3m
Width Space
3m
The calculations below roughly estimate composting pad area requirements based on daily volumes (in cubic
meter, m3) or weight (in kg) of the compost mix (for example manure mixed with wood shavings). The calculations
allow for the separate estimation of the area needed for active composting and the area needed for curing. The
combined area of active composting and curing is the total composting area.
In addition to the total composting area, you will also need to account for space at both ends of the windrows for
vehicle access and, if applicable, space for mixing, screening, storage of bulking agents and non-compostable
waste (stored for a limited time until disposal).
The width of windrows is generally determined by machinery used for turning, loading and unloading. It should,
however, generally not exceed 6 m. The height of windrows is also determined by machinery but should not
exceed 3 m (active composting) or 4 m (curing) to avoid anaerobic conditions. If forced aeration is used, the
height of the active composting pile can be increased to up to 4 m.
It is not unusual to observe that composting sites run short of space only a few years after the beginning of the
operation. This often results in oversized piles and operational challenges which can then cause emissions (e.g.
leachate) and result in a poorer quality of the end product. Therefore, it is generally recommended to plan the
composting site in a location that allows for expansion, or to design the site with at least 20% more space than
area calculations suggest.
Equation (1): Windrow area without space for vehicle access between the windrows:
P x n / (H x CF) = area (m2)
Equation (2): Windrow area including space for vehicle access between windrows:
P x n x (W+ S)/(H x W x CF) = area (m2)
where,
P = total daily weight (in kg) OR total volume (in m3) of compost mix.
n = Number of active composting or curing days. The minimum for active composting should be 30 days
(n=30); the minimum for curing should be 60 days (n = 60).
H = Pile height. Maximum 3 m unless forced aeration.
W = Pile width – account for operational restraints such as equipment, vehicle access, compost methods
and material flow. Generally, not larger than 6 m.
S = Space between windrows for vehicle access. Minimum 5 m.
CF = Correction factor (rounded) – see table next page.
where,
bd = Bulk density of the compost mix. Assumption 700 kg/m3.
sc = Windrow shape correction. Assumption: 0.66.
sf = Average shrink factor for active composting. Assumption: 0.8 for 30 days of composting.
sfc = Average shrink factor for curing. Assumption: 0.8 for 60 days of curing.
List of Laboratories:
List of nutrient testing laboratories in BC, 2010. Revised in 2015. Order reference No. 631-500-8.
https://www2.gov.bc.ca/assets/gov/farming-natural-resources-and-industry/agriculture-and-seafood/
agricultural-land-and-environment/soil-nutrients/600-series/631500-8_nutrient_testing_labs_factsheetno1_
may2015.pdf
AGAT Laboratories 120 - 8600 Glenlyon Parkway, Burnaby, BC V5J 0B6 Phone: (778) 452-4000
www.agatlabs.com
Exova #104, 19575 - 55A Avenue, Surrey, BC V3S 8P8
Phone: (604) 514-3322
Toll free: (800) 889-1433
www.exova.com
Maxxam Analytics (formerly Cantest Ltd.) 4606 Canada Way, Burnaby BC V5G 1K5
604-734-7276
[email protected]
www.maxxam.ca
MB Laboratories Ltd.
By Courier: 4 - 2062 West Henry Ave, Sidney BC V8L 5Y1
By Mail: PO Box 2103, Sidney BC V8L 3S6
250-656-1334
[email protected]
www.mblabs.com
Pacific Soil Analysis Inc. 5 – 11720 Voyageur Way, Richmond BC V6X 3G9
604-273-8226
[email protected]
Plant Science Lab (affiliated with TerraLink Horticulture Inc.) 464 Riverside Road, Abbotsford, BC V2S 7M1
(604) 864-9044 x1602
[email protected]