Project

Manager’s
Guide

AS9100 Implementation
©2019 AS9100 Store
 Table of Contents

Introduction.........................................................................................3

Project Plan.........................................................................................4

Scheduling and Conducting the Gap Analysis....................................6

The Planning Meetings........................................................................8

Holding Task Group Team Meetings.................................................10

Project Plan Template......................................................... Appendix A

Planning Meeting Agenda and Handout ............................. Appendix B

Task Group Meeting Agenda and Handout ........................ Appendix C

© 2019 AS9100 Store

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 Introduction

This Project Manager’s Guide is designed to help you plan and manage AS9100 Project
using the AS9100 Store Documented Quality Management System. The Documented
QMS includes a Quality Manual, Procedures and related Forms.

If you purchase the complete All-in-One Documentation and Training Package, you
also receive the Gap Analysis Checklist, Online Employee Training, Training Materials
Package, and Internal Auditor Training.

All of the documents in the Documented Quality System are in Microsoft Word or Excel,
and are very easy to edit. You will make this system your own by reviewing and editing
the procedures, manual and forms. You will also be making changes to your existing
processes so you meet the requirements of the AS9100 Standard. This project plan will
help you manage these changes.

The basic steps we recommend are:

1. The Project Manager completes the computer based training “Introduction to

AS9100”.
2. The Project Manager prepares a Project Plan.
3. Management and the Project Manager identify an AS9100 Steering Team.
4. The Project Manager and others conduct a Gap Analysis.
5. The Steering Team assigns responsibilities for customizing each procedure to a
team or individual.
6. Team leaders hold team meetings to revise processes and procedures based on
the results of the Gap Analysis and the prepared Procedures.
7. Employees complete the Computer Based Training “Introduction to AS9100”.
8. The Steering Team reviews the procedures as they are completed.
9. The Project Manager trains internal auditors using the Internal Auditor Training
Materials Package.
10. The system is used for several months while records are collected and
improvements are made.
11. The Registrar comes to audit.

This guide outlines these steps in more detail, and provides forms and templates to help
you. This is a recommended plan, and you may change it to suit your organization.

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 Project Plan
A. Determine the project goals (Use the Project Plan Template in Appendix A)
In order to start planning, you will need to determine what your goals are for the project.
Answer these questions:

1. When will you start your project?

Consider the start of your project as the date of the Gap Analysis. When will you
be ready to conduct the Gap Analysis?
Recommended steps to be completed before conducting the Gap Analysis:
a. Identify one or more people to conduct the Gap Analysis; it is helpful if
they have some quality system experience or audit experience.
b. Schedule the Gap Analysis, and communicate to all employees what is
being done, and why. You will want to be able to make the employees
comfortable with answering your auditor’s questions. (The auditor is the
person conducting the gap analysis. It may be an audit team or one
individual)

2. When does your company want to have the AS9100 certificate in hand?
The answer to this question will determine your timeline.
a. The shorter time frame allowed for the project, the more resources the
project will demand during implementation.
b. It is important to know what your goal is because other dates will
be determined by this information.
c. Find out if there are company goals, are there clients that are requesting
certification or other circumstances that will determine the date?
d. Your date may be revised later. You will use this as a target date, and as
we move along to the gap analysis and creating the task list you will be
able to determine if the date is realistic. It will depend on what you
currently have in place for your quality system, and how many resources
you have available for the project.

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B. Identify Project Responsibilities
It is important to determine who will be leading this project. Are you the person leading
the charge? If so, you would be the project manager. You do not need to identify the
management representative at this point. You will need to clarify who makes up "Top
Management". The standard has requirements to be fulfilled by Top Management, and
the sooner they are involved in this project the better.

1. Who is your project manager?

2. Who makes up Top Management at your organization?
3. Who should be on the Steering Team? (This team will play an important role in
planning, coordinating and providing resources for the AS9100 project. See
Appendix B for team responsibilities.)

C. Begin to fill in the Project Timeline

1. When will you conduct your Gap Analysis and how long will it take to complete?
a. A Gap Analysis can typically take anywhere from 2 days to 5 days to
perform. It will depend on the size of your organization, the number of
auditors, the state of your current quality system and the experience of
your auditors.

2. Assign responsibilities
a. This will take one or two meetings. The project manager and top
management should be involved. Choose a date after the task list has
been completed. You will use this information to assign responsibility.
(See section 2 “Planning and Holding the Planning Meetings”)

3. Target a date for Introductory training for all employees.

a. You will want your employees to be aware of the project, what will need to
be done, who will be involved, and why you are implementing AS9100.
Choose a date that is after the meeting discussed above. That way you
can decide if some people that will be involved in the project need more
detailed training, and you can let employees know who will be working on
the project. Use the computer based training program “Introduction to
AS9100” to conduct the training sessions.

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 Scheduling and Conducting the Gap Analysis

A. Schedule the Gap

1. Review the project plan:

a. Who did you identify to conduct the gap?
b. Schedule the Gap Analysis, and communicate to all employees
what is being done, and why. You will want to be able to make the
employees comfortable with answering your auditor's questions.
c. You may want to consider sending out a newsletter to inform
employees that the Gap will be performed, by whom, when and
why the Gap is being performed.

2. The audit schedule

a. Determine if you will audit by process/procedure or by area of the
facility. Our approach is usually to audit by area of the facility.
b. Divide the facility into manageable areas. Schedule time to audit
each section of the standard that applies to the area.
c. If you are using an audit team, assign the team to cover the various
areas of the facility.
d. Use the AS9100 standard as your checklist. Each auditor will have
the sections of the standard that are applicable in the areas they
will cover.
e. Arrange your checklists so each auditor will have the sections of
the standard that are applicable in the areas they will cover.

B. Conducting the Audit

1. Follow the schedule that you have prepared. Go into each area of the
facility to evaluate the current quality system. Focus on what is in place,
and what is not in place. Remind auditors that you are not focusing on
compliance or non compliance to the current system, but on the design of
the current system, and how it matches the AS9100 requirements.
2. Take notes on what is in place, and what will need to be developed and
changed. Take complete notes, reference documents and examples.

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C. Reporting

1. Summarize the audit findings in the form of a task list. You will usually
identify several categories of tasks.

 Processes that comply with the standard and are documented.

 Processes that comply with the standard and must be documented.
 Processes that do not comply with the standard and must be
redesigned.
 Processes required by the standard that are not currently in place.

For each requirement (or set of requirements) of the standard you will
want to identify the status of the current system. The AS9100 Steering
Team will use this information as they assign responsibility and timelines
to Teams. Teams will be assigned responsibility for development of a
procedure.

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 The Planning Meetings
A. Planning your meeting

1. Determine who should attend. Include top management. Answer these

questions:
a. Who will be able to decide which employees will be assigned
tasks?
b. Will they know whether the employees' workload will be able to
accommodate the assigned tasks?
c. Who is responsible for resources and can make resources
available to the AS9100 project?
d. This group should continue meeting as the “AS9100 Steering
Team”
2. Create an Agenda, items to include:
a. Explain the “Implementation Steps” to the group (see handout in
Appendix B)
b. Discuss Responsibilities of the Steering Team (see handout in
Appendix B)
c. Assign the tasks to individuals or teams. (Use tables from Appendix
B)
 Review the responsibilities to make sure that they are well
dispersed, not assigned heavily to one group or one
individual.
 For each team identify a team leader. It works very well to
have a member of the Steering Team as a leader for each of
the Task Group teams. It provides good communication
between the teams and the Steering Team throughout the
project.
d. Determine resources required for completion of the tasks.
 Will teams or individuals need assistance with other
responsibilities during the project?
 What kind of technical guidance will be needed to allow
these teams or individuals to complete the tasks efficiently
and effectively?
1. Assistance from the management representative?
2. Prepared materials?
3. Special Training?

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e. Assign dates to tasks. (Use table from Appendix B)
 Stagger start dates according to resources available.
 Determine which tasks you need to complete in the
beginning to allow others to build on, for example:
Management Responsibility. Complete the Quality Policy
and Quality Goals as well as identifying key processes and
their interrelation early on in the project.
 Estimate the amount of time needed to complete each task
based on the amount of resources available to the task.

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 The Task Group Meeting

Holding Task Group Team Meetings

The team leader is responsible for scheduling the first team meeting according to
the plan on the Gantt chart.

1. An agenda is provided in Appendix C:

a. Explain the “Implementation Steps” to the group (use the Task
Group Team Handout in Appendix C)
b. Discuss Responsibilities of the Steering Team (use the Task Group
Team Handout in Appendix C)
c. Hand out the procedure that the team will be responsible for.
d. Hand out the section of the Gap Analysis that applies to the team.
e. Determine resources required for completion of the tasks.
 Will teams or individuals need assistance with other
responsibilities during the project?
 What kind of technical guidance will be needed to allow
these teams or individuals to complete the tasks efficiently
and effectively?
1. Assistance from the management representative?
2. Prepared materials?
3. Special Training?
2. Assign dates to tasks from the Gap Analysis using the start and finish date
on the Gantt chart. The team leader should print copies of the section of
the Gap Analysis that are relevant to the team.
a. Explain to the team that the Procedure and your process must
match. Some of your processes (the way you do things) will need to
be changed to meet requirements of the standard, and parts of the
procedure will need to be edited to accurately describe what you
do.
b. List the requirements from the Gap Analysis Checklist that you are
not currently meeting. These will need to be evaluated to determine
if you will change your process to match the procedure, or alter
your process to meet the standard and edit the procedure.
c. List the requirements from the Gap Analysis Checklist that you are
meeting. Evaluate these against the procedure to see if edits are
needed to the Procedure, or if the process documented in the
procedure will work better for you.
d. Schedule next meeting. During the next meetings you will work on
the tasks that you have listed above.
e. Once the process has been determined the procedure will need to
be finalized and sent for approval by the Steering Team.

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 The Task Group Meeting

3. Discuss the Next agenda:

f. Read the applicable Procedure provided in the All in One package

(Or for the team responsible for the quality manual read the Quality
Manual and compare to current processes.
g. Assign tasks for implementing changes in your processes and
editing prepared procedure.
h. Set next agenda.
i. Schedule next meeting.

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 Appendix A
The Project Plan

Project Plan: AS9100

Project goals:

Start Date:

Target Registration Date:

Responsibilities:
Project Manager:

Management Representative:

Top Management:

Steering Team

Project timeline:

Step Schedule Date Completion Date

1 Gap Analysis
2.. Create Task List
3. Assign
Responsibilities
4. Introductory
Training
5. Design and
Implementation
6. System Complete
7. Registration Audit
8. Certificate
Received

Appendix A ©2016 AS9100 Store

 Appendix B
AS9100 Planning Meeting

Planning Meeting Handouts

Agenda:

1. Review the “Implementation Steps” (see handout attached).

2. Discuss Responsibilities of the Steering Team (see handout attached).
3. Assign individuals to teams for each task group. (Use tables from Appendix B).
4. Determine resources required for completion of the tasks.
a. Will teams or individuals need assistance with other responsibilities during the project?
b. What kind of technical guidance will be needed to allow these teams or individuals to complete the tasks
efficiently and effectively?
 Assistance from the management representative?
 Prepared materials?
 Special Training?
5. Assign dates to tasks. (Use table from Appendix B).
a. Stagger start dates according to resources available.
b. Determine which tasks you need to complete in the beginning to allow others to build on, for example:
Management Responsibility and Document Control should start early in the project. Complete the Quality
Policy and Quality Goals as well as identifying key processes and their interrelation early on in the project.
c. Estimate the amount of time needed to complete each task based on the amount of resources available to
the task. Refer to the Gap Analysis results to determine how much work each team has to complete.
6. Schedule employee training sessions using the Training Materials Package
a. All employees need training on the Standard. Providing the training early on in the project makes everyone
aware of the projects and its goals.

*Keep minutes of all of the AS9100 Planning and Steering Team meetings. This helps demonstrate top management
involvement in the development of the AS9100 Quality Management System. Record attendees.

Appendix B ©2019 AS9100 Store

 Appendix B
AS9100 Planning Meeting

Implementation Steps

1. The team of people assigned responsibility will use the Procedures, Quality Manual and Forms provided in the All
in One Package as a foundation for the process to address the requirements of the standard. The team will use the
task list to identify what areas need changes to processes.

2. Each responsible team will evaluate the process presented in the procedure, determine if any changes are
necessary for your organization, and make edits to the procedure and forms.

3. The team will finalize the procedure and send it to the Steering Team for review and approval.

4. The team will train employees that are affected by or have responsibility for the procedure.

5. The employees will start following the documented process and maintaining records.

Steering Team Responsibilities

1. Identify team members for each procedure.

2. Assign target start date and completion date for each team.
3. Identify training needs for employees and schedule training for AS9100.
4. Meet on a regular basis to evaluate progress, answer questions for the teams and evaluate resource needs for the
implementation.
5. Review and approve procedures as they are finalized.
6. Evaluate and choose a Registrar.

Appendix B ©2019 AS9100 Store

 Appendix B
AS9100 Planning Meeting
Task Assignments

Task Group Team Members Team Leader

Quality Manual

Document Control

Control of Quality Records

Management Responsibility

Competence, Awareness and

Training

Configuration Management

Infrastructure

Planning of Product Realization

Processes

Customer Related Processes

Risk Management

Design and Development

Key Characteristics

Purchasing

Appendix B ©2019 AS9100 Store

 Appendix B
AS9100 Planning Meeting
Task Group Team Members Team Leader

Control of Production and Service

Provision

Identification and Traceability

Customer Property

Preservation of Product

Control of Measuring and

Monitoring Equipment
Monitoring, Measuring and
Analysis of Customer Satisfaction

Internal Audits
Monitoring, Measuring and
Analysis of Product and
Realization Processes
Control of Nonconforming Product

Statistical Techniques

Root Cause Analysis

Corrective Action and Preventive

Action

Appendix B ©2019 AS9100 Store

 Appendix C
Task Group Team Meeting
Project Gantt Chart
(Change headings to the Months you expect your project to run- identify
when each team will start and stop, shade the time that each team will run.)

Task Group Month 1 Month 2 Month 3 Month 4 Month 5 Month 6 Month 7 Month 8 Month 9

Document Control

Control of Quality Records

Management Responsibility

Competence, Awareness and

Training
Configuration Management

Infrastructure

Planning of Product Realization

Processes
Customer Related Processes

Risk Management

Design and Development

Key Characteristics

Purchasing

Control of Production and Service

Provision
Identification and Traceability

Customer Property

Preservation of Product

Task Group Month 1 Month 2 Month 3 Month 4 Month 5 Month 6 Month 7 Month 8 Month 9

Appendix C ©2019 AS9100 Store

 Appendix C
Task Group Team Meeting
Control of Measuring and
Monitoring Equipment
Monitoring, Measuring and Analysis
of Customer Satisfaction
Internal Audits

Monitoring, Measuring and Analysis

of Product and Realization
Processes
Control of Nonconforming Product

Statistical Techniques

Root Cause Analysis

Corrective Action and Preventive

Action

Appendix C ©2019 AS9100 Store

 Appendix C
Task Group Team Meeting
Task Group Meeting
Agenda:

1. Review the “Implementation Steps” to the group.

2. Review Responsibilities of the Steering Team.
3. Review procedure that the team will be responsible for.
4. Review the section of the Gap Analysis that applies to the team.
5. Determine resources required for completion of the tasks.
a. Will the team need assistance with other responsibilities during the
project?
b. What kind of technical guidance will be needed to allow the team
to complete the tasks efficiently and effectively?
1. Assistance from the management representative?
2. Prepared materials?
3. Special Training?
6. Assign dates to tasks from Gap Analysis using the start and finish date on
the Gantt chart.
7. Schedule next meeting.
8. Next agenda:
1. Read Procedure and compare to current processes.
2. Assign tasks for implementing changes in your processes
and editing prepared procedure.

Implementation Steps

1. The team assigned responsibility for each procedure will use the
procedures provided as a foundation for the process to address the
requirements of the standard. The team will use the task list to identify
what areas need changes to processes.

2. Each responsible team will evaluate the process presented in the

procedure, determine if any changes are necessary for your organization,
and make edits to the procedure and forms.

3. The team will finalize the procedure and send it to the Steering Team for
review and approval.

4. The team will train employees that are affected by or have responsibility
for the procedure.

5. The employees will start following the documented process and

maintaining records.

Appendix C ©2019 AS9100 Store

 Appendix C
Task Group Team Meeting
Steering Team Responsibilities

1. Identify team members for each procedure.

2. Assign target start date and completion date for each team.
3. Identify training needs for employees and schedule training sessions:
a. Employee Introduction to AS9100 using the computer based
training
b. Internal Auditor Training using the Internal Auditor Training
Materials Package
4. Meet on a regular basis to evaluate progress, answer questions for the
teams and evaluate resource needs for the implementation.
5. Review and approve procedures as they are finalized.

Appendix C ©2019 AS9100 Store