Sano 2011
Sano 2011
2, FEBRUARY 2011
Abstract—This paper presents operating performance of a duction loss [9] and the mitigation of the conducted EMI is also
switched-capacitor-based resonant converter (SCRC) using a reported in [10]. The resonant converter has many similarities
phase-shift control method. The proposed phase-shift control re- with SCCs in its circuit topology and operating behavior. There-
alizes zero-voltage switching operation, and thus achieves a high-
conversion efficiency. A theoretical analysis shows that the SCRC fore, this paper refers to the resonant converter, which consists
can reduce its inductor volume compared with a conventional buck of an SCC and a small-rated resonant inductor inserted in se-
converter when the output voltage range is within 19%–81% of its ries with the switched capacitor as “switched-capacitor-based
input voltage. Experimental results verify the operating character- resonant converters (SCRCs).”
istics of the proposed method and show the improved conversion A basic SCRC has an output voltage, which is double or
efficiency of more than 99%.
half of the input voltage. An expanded SCRC equipped with n
Index Terms—Inductor volume, phase-shift control, switched- capacitors can convert the input voltage Vin to an output volt-
capacitor converters (SCC), voltage regulation, zero-voltage age vout = Vin /n in a step-down, or vout = nVin in a step-up
switching (ZVS).
configuration [6]–[8], [11], [12]. The switching devices are op-
erated by feeding periodic gate signals with a fixed duty cycle
I. INTRODUCTION and frequency. Then, the conversion ratio (vout /Vin ) is almost
ARIOUS types of dc–dc converters are widely applied to fixed at a particular value depending on the number of the series-
V dc power supplies, battery chargers, voltage regulators for
photovoltaics and fuel cells, etc. Most of the dc–dc converters
connected capacitors. However, this control method has a diffi-
culty in the output voltage regulation. The output voltage error is
include magnetic components, such as inductors and/or trans- caused by the input voltage fluctuations, and the voltage drops
formers for stepping up/down or smoothing the current/voltage. in the switching devices and the passive components. Some
The magnetic components, however, occupy a large volume and feedback control methods have been proposed to regulate the
weight in the converter, and also produce nonnegligible losses. output voltage by adjusting the blanking time [13], the switching
Switched-capacitor converters (SCC) [1]–[3] have been used frequency [14], and the duty cycle [15]. These methods make
as a simple and low-cost dc–dc converter in small power appli- it possible to decrease the output voltage from the particular
cations. The advantage of the SCC is its small volume because value. However, these methods may cause increased switching
it needs no inductor or transformer. Recently, resonant power and ON-state losses due to its hard-switching operation and
converters consisting of an SCC and a small-rated resonant in- a large peak current, which lead the conversion efficiency to
ductor have been proposed to reduce the switching loss and decline.
electromagnetic interference (EMI) [4]. The resonant convert- The authors have proposed a new voltage-regulation method
ers have an additional small inductor connected in series with for SCRCs, which adjusts a phase-shift angle. The control
the switched capacitor, leading to soft-switching operation with method realized a current amplitude control by adjusting the
a low-switching loss. The inductor used in the resonant convert- phase difference among gate signals. The method makes the
ers is much smaller than that in a conventional buck converter SCRC not only decrease the output voltage, but also increase
because the converter mainly stores the electrical energy in the it continuously, resulting in a more flexible voltage regulation.
switched capacitor similarly to the SCC. As a consequence, the The SCRC can continue zero-voltage switching (ZVS) even if
resonant converter seems to be more suitable for a high-power the output voltage is changed. The basic characteristics have
application than the SCC [5]–[8]. A circuit configuration using been analyzed under the condition that the SCRC is used as
synchronous rectification has been proposed to reduce the con- a dc-capacitor voltage-balancing circuit for a five-level diode-
clamped inverter [16].
Manuscript received October 27, 2009; revised January 13, 2010, March
9, 2010, and July 20, 2010; accepted July 20, 2010. Date of current ver-
This paper presents the output voltage regulation character-
sion February 4, 2011. Recommended for publication by Associate Editor istics of an SCRC using the phase-shift control. The principle
D. Maksimovic. of the phase-shift control is explained as well as the mecha-
The authors are with the Department of Electrical and Electronic En-
gineering, Tokyo Institute of Technology, Tokyo 152-8552, Japan (e-mail:
nism of the ZVS operation. The theoretical analysis shows that
[email protected]; [email protected]). the inductor volume of the SCRC is smaller than that of the
Color versions of one or more of the figures in this paper are available online buck converter in an output voltage range from 19% to 81%
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TPEL.2010.2062537
of the input voltage. Experimental results verify the operation
II. SWITCHED-CAPACITOR-BASED RESONANT CONVERTERS Fig. 2. Four switching modes in the SCRC. (a) Mode 1. (b) Mode 2.
(c) Mode 3. (d) Mode 4.
A. Circuit Configuration
Fig. 1 shows a circuit configuration of a SCRC. This circuit
acts as a step-down converter and feeds the output voltage vout
to a load. The SCRC consists of two half-bridge inverters with
four switching devices S1 –S4 and a series resonant circuit Lr
and Cr . Addition of the small inductor Lr is the difference
from a conventional SCC in the circuit configuration, resulting
in a great suppression of spike currents, power losses, and EMI
issues. The configuration is the same as that in [9] except for
addition of four snubber capacitors Cs .
B. Phase-Shift Control
Fig. 2 shows switching modes in the SCRC. Four switch-
ing modes exist because the SCRC consists of two half-bridge
inverters. Fig. 3 illustrates the switching sequence and wave-
forms of the phase-shift control. These waveforms are drawn
under the condition of a power flow from the voltage source
Vin to the load. In addition, the output voltage is assumed to
be vout = Vin /2. The switching frequency fSW should be set
at a higher frequency than the resonant frequency√ of the se-
ries resonant circuit fr (=ωr /(2π) = 1/(2π Lr Cr )). In this
condition, the resonant circuit acts as an inductive impedance,
and the amplitude of ir is controllable by the phase difference
between the two half-bridge inverters.
Fig. 3. Switching sequence in the phase-shift control.
The reference signal is a square wave with a period TSW
(=1/fSW ) and a 50% duty cycle. The gate signals of S1 and
S2 lead from the reference signal by TS /2, while S3 and S4
lag by TS /2. Therefore, mode 2 or 4 appears for a short dura- from S3 and S4 (TS < 0), the SCRC regenerates an amount of
tion of TS between mode 1 and 3. Since the resonant-capacitor power from the load to Vin . The conventional control methods in
voltage vC r is Vin /2 on average, ±Vin /2 is applied across the [13]–[15] cannot regenerate any power when vout < Vin /2, and
resonant inductor Lr during mode 2 and 4. As a result, the res- the direction of the power flow depends only on the relation
onant current ir has a trapezoidal waveform. Since the output between the input and output voltages. The phase-shift control
current iout is the rectified current of ir , the average value of enables the SCRC to control iout bidirectionally by adjusting
iout is proportional to the amplitude of ir . When S1 and S2 lag the phase-shift time TS regardless of vout .
346 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 2, FEBRUARY 2011
C. Control Scheme
Fig. 4 shows the block diagram of the output voltage con-
troller for the SCRC. The output voltage vout can be regulated
by applying voltage feedback with proportional and integral (PI)
∗
gains. The reference of the averaged output current Iout is given
as follows:
Fig. 5. Voltage and current waveforms of the switching devices in case of a
∗ Ki ∗ ZVS operation.
Iout (s) = Kp + {Vout (s) − Vout (s)} (3)
s
∗
where Kp is a proportional gain, Ki is an integral gain, and Vout
is a reference of the output voltage. The proposed feedback Fig. 6 depicts the six switching states. During state A, for-
control realizes an accurate voltage regulation in spite of the ward current flows through S1 and reverse current flows through
input voltage fluctuation and/or voltage drops in devices. S3 . The snubber capacitor voltage vS 1 equals zero in this state.
According to the relation in (2), TS is calculated from the The state B starts when S1 is turned OFF. The inductor current
∗
reference value of the output current Iout as follows: commutates from S1 to Cs1 and Cs2 , and charges and dis-
charges them. The voltage across S1 gradually increases, and
∗
TS = 2Kr Iout (4) ZVS is achieved in this turn-OFF transition. After Cs2 is fully
where Kr is a control gain depending on circuit parameters, discharged, the diode in S2 starts to conduct, and the state is
given by changed to C. During the state C, the current ir gradually de-
creases. The current in S2 and S3 automatically commutates
Zr TSW from the diodes to the corresponding MOSFETs when the po-
Kr = .
2Vin tan(ωr TSW /4) larity of ir changes. The forward current increases in S2 and S3
This control method simply decides TS to be in proportion to during the state D. The diodes in S2 and S3 turn OFF and the
∗ corresponding MOSFETs can be turned ON with zero-voltage
the Iout , and do not need any current sensor.
zero-current switching (ZVZCS) because the snubber capaci-
III. SOFT SWITCHING tor voltages vS 2 and vS 3 are zero in this state. The MOSFET
in S3 is turned OFF at the beginning of state E. The inductor
A. Soft-Switching Operation
current commutates from S3 to Cs3 and Cs4 , and charges and
Fig. 5 shows drain-to-source voltages vS 1 –vS 4 and drain cur- discharges them. The MOSFET in S3 is turned OFF with ZVS.
rents iS 1 –iS 4 of the MOSFETs in a switching transition from After Cs4 is fully discharged, the diode in S4 starts to conduct
mode 1 to mode 3. The phase-shift control makes the SCRC and the state becomes F.
accomplish ZVS operations by using additional snubber capac- The energy stored in Cs does not cause any power loss when
itors Cs (Cs Cr ) or the parasitic output capacitance Coss the inductor current ir discharges Cs before the turn-ON transi-
(Coss Cr ) of the MOSFET. The transition is divided into six tion of the corresponding MOSFETs. The other transition from
states from A to F. mode 3 to mode 1 also achieves ZVS due to the symmetric
SANO AND FUJITA: PERFORMANCE OF A HIGH-EFFICIENCY SWITCHED-CAPACITOR-BASED RESONANT CONVERTER 347
Fig. 6. Transition of the current path from Mode 1 to 3. (a) State A. (b) State B.
(c) State C. (d) State D. (e) State E. (f) State F.
Fig. 14. Drain-to-source voltages and drain currents of S 1 and S 2 . (a) Soft switching (2.5 kW). (b) Soft-switching limit (0.5 kW). (c) Hard switching (0.2 kW).
Fig. 19. Power loss in the SCRC. Fig. 21. Classified power losses in the SCRC.
Pin − Preg and Psup was less than 0.5 W. Thus, it is expected
that the error in the loss measurement is also about 0.5 W. Fig. 22. Conversion efficiency against the output voltage.
Fig. 20 shows the conversion efficiency in difference load
conditions. The output voltage was regulated as Vout = Vin /2 =
Fig. 22 shows the conversion efficiency when the output volt-
200 V, and the output current Iout was adjusted. The negative
age was changed in a range of 200 ± 16 V (M = 50 ± 4%).
power means the reverse power flow from the output side to the
The efficiency was maintained to 99% in all range when the
input side. The efficiency was calculated as Pout /Pin , and it was
conversion power is 2.5 and 2.0 kW. The reduction of the trans-
more than 99% in a range from 10% to the full load.
ferred power limits the voltage range available to achieve soft
Fig. 21 shows the analytical and measured losses. The
switching. The failure of the soft switching increases power loss.
MOSFET ON-state loss is calculated based on the ON-state
Moreover, the rms value of the current increases when the output
resistance in its data sheet. The loss caused by short circuits
voltage deviates from M = 0.5. Therefore, the farther M goes
of Cs is estimated based on the output capacitance in the
from 0.5 (Vout = 200 V), the lower the efficiency becomes.
MOSFET’s data sheet. The ON-state loss and output capacitance
These effects are shown conspicuously when the conversion
loss in the MOSFET are calculated based on the ON-state resis-
power is decreased. The SCRC has advantage in conversion ef-
tance in its data sheet. The loss in the resonant inductor, resonant
ficiency in case the voltage conversion ratio is near M = 0.5.
capacitor, and wires connecting the components are calculated
based on their impedance measured by an LCR meter. When the
output power is less than 600 W, the resonant current is too small
VI. CONCLUSION
to keep soft-switching operation. Therefore, the output capaci-
tance loss is dominant. The soft switching is achieved when the This paper discussed the output voltage regulation charac-
output power is greater than 600 W, where the output current is teristics, the inductor volume, and the efficiency of the SCRC
Iout = 600 W/200 V = 3.0 A. The range of the soft switching using a phase-shift control method. A control method and soft-
can be derived as Im in ≥ 2.8 A from (9), and it almost matches switching operation of the SCRC was explained. The analysis
with the experimental result. The ON-state loss of the MOSFET of the stored energy in the inductor revealed that the inductor
is 40% of the total loss. The inductor loss is only 20% of the volume of the SCRC is smaller than the buck converter when
total loss because its volume is quite small. The loss in Cr is the converter is operated in a range of 19%–81% in voltage
0.2 W at 2.8 kW output, and thus, it is negligible. The difference conversion ratio. The analysis also showed that the SCRC has a
between the measured and calculated losses is assumed to be significant advantage in inductor volume in case the voltage con-
switching losses. version ratio is around 0.5. Experimental setup rated at 2.8 kW
352 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 2, FEBRUARY 2011
APPENDIX A
DERIVATION OF THE AVERAGE OUTPUT CURRENT
The following assumptions are made to derive the average
output current Iout in the phase-shift control.
1) No voltage drop in switching devices.
2) Constant output voltage Vout = M Vin .
3) In a steady-state operation.
The applied voltage to the resonant circuit vr changes as
follows:
⎧
⎪
⎪
Vin (in mode 4) Fig. 23. Waveforms of the resonant current and resonant capacitor voltage.
⎪
⎨ (1 − M )V
in (in mode 1)
vr = . (19)
⎪
⎪ 0 (in mode 2) v̂C r (TSW /2) at t = TSW /2 are given by
⎪
⎩
M Vin (in mode 3) (1 − M )Vin − v̂C r (TS )
îr TS W
2 = sin ωr TS W
2 − TS
Fig. 23 represents the waveforms of the resonant current ir and ωr Lr
the resonant capacitor voltage vC r . Assuming the initial values + îr (TS ) cos ωr TS W
− TS (27)
2
ir = ir 0 and vC r = vC r 0 at t = TM , the resonant current ir and
T S W /2
the resonant capacitor voltage vC r is given by TS W
v̂C r = v̂C r (TS ) + ωr2 Lr ir (t)dt (28)
vr − v C r 0 2
TS
ir (t) = sin ωr (t − TM ) + ir 0 cos ωr (t − TM )
ωr Lr where
(20)
(1 − M )Vin − v̂C r (TS )
t ir (t) = sin ωr (t − TS )
vC r (t) = vC r 0 + ωr2 Lr ir (t)dt (21) ωr Lr
TM
+ îr (TS ) cos ωr (t − TS ) . (29)
where ωr is the resonant
√ angular frequency of the resonant
circuit, i.e., ωr = 1/ Lr Cr . It is defined that TS = TSW /2 − The average value of iout in 0 ≤ t ≤ TSW /2 (modes 4 and 1)
|TS |. Two state variables îr (t) and v̂C r (t) are defined as follows: is given by
T S W /2
îr (t) = |ir (t)| (22) 2
Iout = ir (t)dt (30)
v̂C r (t) = Vin /2 + |vC r (t) − Vin /2|. (23) TSW T S
Here, the beginning of the mode 4 is defined as t = 0. where ir (t) is shown in (29).
1) 0 ≤ t ≤ TS (mode 4) Equations (24)–(30) are solved as a set of simultaneous equa-
In this mode, TM = 0, vr = Vin , ir 0 = −îr (0), and vC r 0 = tions, and the state equations are derived as follows:
Vin − v̂C r (0). Then, the state variables îr (TS ) and v̂C r (TS ) at ⎡ ⎤
TSW
t = TS are given by ⎢ îr t + 2 ⎥
⎢ ⎥
Vin − {Vin − v̂C r (0)} ⎢ ⎥
îr (TS ) = sin ωr TS ⎣ TSW ⎦
ωr Lr v̂C r t +
2
− îr (0) cos ωr TS (24) ⎡ ⎤
ωr TSW 1 ωr TSW
− cos sin
TS ⎢ 2 ωr Lr 2 ⎥ îr (t)
v̂C r (TS ) = {Vin − v̂C r (0)} + ωr2 Lr ir (t)dt =⎣ ⎢ ⎥
(25) ⎦
0 ωr TSW ωr TSW v̂C r (t)
−ωr Lr sin − cos
where 2 2
⎡ ⎤
Vin − {Vin − v̂C r (0)} −
M Vin ωr TSW
− ωr TS
ir (t) = sin ωr t − îr (0) cos ωr t. (26) ⎢ ωr Lr
sin
2 ⎥
ωr Lr ⎢ ⎥
+⎢ ⎥
2) TS ≤ t ≤ TSW /2 (mode 1) ⎣ ωr TSW ⎦
In this mode, TM = TS , vr = (1 − M )Vin , ir 0 = îr (TS ), M Vin cos − ωr TS + (1 − M )Vin
2
and vC r 0 = v̂C r (TS ). Then, the state variables îr (TSW /2) and
(31)
SANO AND FUJITA: PERFORMANCE OF A HIGH-EFFICIENCY SWITCHED-CAPACITOR-BASED RESONANT CONVERTER 353
ax − Im in )
2 2
2fSW Lr (Im Applying the similar analysis to (47) and (48), EL m in and Lr
Iout = . (38)
(1 − 2M )Vin can be derived as follows:
−1 + 2M Vin Iout
Therefore, (38) yields EL m in = · (0.5 < M ≤ 1) (49)
4 fSW
(1 − 2M )Vin Iout 1 −1 + 2M Vin
Lr = . (39) Lr = · · (0.5 < M ≤ 1). (50)
ax − Im in )
2
2fSW (Im 2
32 M2 Iout fSW
354 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 26, NO. 2, FEBRUARY 2011