Sheet Rubber Products

Trelleborg Sheet Rubber Products

Trelleborg are specialists in Polymer Technology and are one of the worlds leading suppliers of high grade, quality RUBBER SHEETING . Our products are used world wide, in a range of applications throughout many market sectors.

Because of our continued investment in state of the art production technology, Trelleborg customers can expect products of the highest level of quality and consistency. Trelleborg also provides you, our customer, with peace of mind, because you are dealing with a competent and reliable supplier. Trelleborg are able to supply all of your Sheet Rubber requirements. The products featured in this catalogue are sourced from our global production facilities and held in stock at our warehouses in Brisbane and Perth. Because of this, our Australian and New Zealand agents are able to supply immediate off shelf delivery for many of these items, in either cut form or full rolls. Should you need Sheet Rubber grade not listed in this catalogue, please contact your local representative to discuss your requirements.

Our quality and manufacturing procedures are strictly in accordance with ISO 9002 + ISO 14001 and Trelleborgs extensive R&D facilities are available to investigate new products and materials, to meet the needs of our customers.

Commercial Grade Sheet Rubber

These grades are suitable for all general purpose rubber applications including Washers, Seals and Gasketing, Dust and Rock Curtains, Bowling Ditch Rubber, Conveyor Skirting and many other uses where a flexible material is required.

Insertion Rubber - Cotton reinforced for tear resistance, all rolls are 1200mm wide x 10mtr lengths.
NATURAL RUBBER SIZES 1.5mm x 1 ply 3mm x 1 ply 3mm x 2 ply 4.5mm x 2 ply 6mm x 2ply 9mm x 2 ply SPECIFICATION Hardness 60 +/-5 SG 1.55 Tensile 5 Elongation 300% Tear Strength 12 4.5mm x 1ply 6mm x 2ply NEOPRENE RUBBER SIZES 1.5mm x 1 ply 3mm x 1ply SPECIFICATION Hardness 65 +/-5 SG 1.45 Tensile 5 Elongation 300% Tear Strength 11

Neoprene Rubber - All rolls are 1200mm wide x 10mtr lengths.

SIZES 1.5mm, 3mm, 4,5mm, 6mm, 9mm Hardness SG Tensile Elongation Tear Strength Max Temp SPECIFICATION 65 +/-5 1.45 5 300% 11 95 C ASTM D412 ASTM D412 ASTM D624 ASTM D2240

Skirting Rubber - All rolls are 1500mm wide x 30mtr lengths.

SIZES Natural Soft FRAS 1.5mm 3mm 4.5mm 6mm 9mm 12mm 16mm 19mm 25mm 19mm 19mm 25mm 9mm x 12mm x 16mm x 19mm x 100mm, 150mm, 200mm 100mm, 150mm, 200mm, 250mm, 300mm 100mm, 150mm, 200mm, 250mm, 300mm 100mm, 150mm, 200mm, 250mm, 300mm 6mm 9mm 12mm 6mm 9mm 12mm Hardness +/- 5 SG Tensile Elongation 65 1.38 8 350% 50 1.24 15 550 % 65 1.38 12 300% SPECIFICATION Natural Soft FRAS

Slit Sizes of Natural are Available :

High Grade Natural Rubbers

Natural Rubber is obtained from liquid Latex extracted from rubber trees. It has excellent mechanical properties including Tensile Strength, Elasticity, Abrasion and Tear Resistance. It is often used where Low Compression Set and High Resilience and Rebound properties are required. Natural Rubber has good resistance to acids, alkalis and salts but is not recommended for oil or hydrocarbon contact. Maximum continuous temperature 70 degrees C.
Elongation at Break % Tensile Strength Mpa. Tear Strenght N/mm

Insertion Rubber ( R608 ) 1200mm wide x 10mtr Polyester ply reinforced for high tear resistance 1.5mm x 1ply, 3mm x1ply, 3mm x 2ply 4.5mm x 2 ply, 6mm x 2 ply note: 3mm and 6mm available 1500mm wide White Faced Insertion ( R608/R661 ) 1200mm wide x 10mtr 6mm x 4ply Cotton reinforced for tear resistance, White one side Black on the other Natural Roll Rubber ( R608 ) 1200mm wide x 10mtr 0.8mm, 1.5mm, 2.4mm, 3mm 4.5mm, 6mm White Hygenic Rubber Rolls (R448 ) 1200mm wide x 10mtr 1.5mm, 3mm, 6mm Meets requirements of FDA Pure Gum Rolls ( R399 ) 1200mm wide x 10mtr 3mm, 6mm Natural Sponge Sheeting 900mm x 1800mm sheets 3mm, 6mm, 9mm, 12mm 19mm, 25mm Blue, Sealed Face, 50 % density T Line 40 ( R394 ) 1200mm wide x 10mtr 1.5mm, 3mm, 4.5mm, 6mm 9mm, 12mm, 19mm, 25mm High Abrasion and Tear Resistance

1.49

Hardness (shore A)

Specific Gravity

65

200

12

1.61

68

220

12

1.49

65

200

12

1.31

50

10

500

15

0.95 0.5

35 N/A

20 N/A

600 N/A

30 N/A

1.01

40

20

650

30

Synthetic Rubbers
The name Synthetic Rubbers covers a vast range of man made elastomers, each developed to take rubber into applications beyond its normal capability. Better heat, oil, chemical and ozone resistance can be achieved whilst still maintaining the general elastomeric properties of rubber Neoprene Roll Rubber ( C609 ) 1200mm wide x 10mtr 0.8mm, 1.5mm, 3mm, 4.5mm, 6mm 9mm, 12mm, 19mm, 25mm For increased heat, oil and ozone resistance Neoprene Insertion Rubber ( C801 ) 1200mm wide x 10mtr polyester reinforced 1.5mm x 1ply, 3mm x 1 ply 4.5mm x 2 ply, 6mm x 2ply For increased heat, oil and ozone resistance Nitrile Roll Rubber ( B569 ) 1200mm wide x 10mtr 1.5mm, 3mm, 4.5mm, 6mm, 9mm Excellent resistance to Petroleum based fluids Nitrile Insertion Rubber ( B569 ) 1200mm wide x 10mtr polyester reinforced 1.5mm x 1ply, 3mm x 1 ply Excellent resistance to Petroleum based fluids White Nitrile Roll Rubber ( B571 ) 1200mm wide x 10mtr 1.5mm, 3mm, 4.5mm, 6mm Resistant to oils and meets FDA requirements Butyl Roll Rubber (T641) 1200mm wide x 10mtr 1.5mm, 3mm, 4.5mm, 6mm Excellent resistance to heat, acid and ozone Hypalon Roll Rubber ( H611 ) 1200mm wide x 10mtr 1.5mm, 3mm, 6mm Excellent resistance to heat, acid and ozone EPDM Roll Rubber (E701) 1400mm wide x 10mtr 1mm, 1.5mm, 2mm, 3mm, 4mm 4.5mm, 5mm, 6mm, 9mm Excellent resistance to heat and UV

Elongation at Break %

Tensile Strength Mpa.

1.49

65

4.0

200

1.42

70

6.5

250

1.28

60

10

350

1.28

60

10

350

1.4

60

400

1.2

60

500

1.32

60

350

1.31

70

300

Tear Strenght N/mm

Hardness (shore A)

Specific Gravity

12

17

25

25

18

40

20

20

Synthetic Rubbers (cont.)

Elongation at Break % Tensile Strength Mpa. Tear Strenght N/mm Hardness (shore A)

EPDM Insertion Rubber (E701) 1200mm wide x 10mtr polyester reinforced 1.5mm x 1ply, 3mm x 1 ply, 4.5 x 1 ply Excellent resistance to heat and UV EPDM Potable Rubber (E645) 1200mm wide x 10mtr 1.5mm, 3mm, 4.5mm, 6mm Excellent resistance to heat and UV Used for all Potable Water applications Meets AS/NZS 4020 EPDM Dust Cloth Rubber (E550) 1400mm wide x 20mtr 2mm, highly elastic and UV resistant for quarry and mine screen dust suppression systems EPDM Peroxide Cured Rubber (E653) 1200mm wide x 10mtr, 3mm Excellent resistance to heat and UV Higher temperature rated than standard EPDM Up to 140C working temperature Silicone Roll Rubber (S662) 1200mm wide, 1.5mm, 3mm, 6mm Available in red, white or translucent Excellent heat resistance up to 250 C All grades meet FDA requirements Silicone Sponge Rubber - White 1000mm wide, 1.5mm, 3mm, 6mm Excellent heat resistance up to 250 C Viton A Roll Rubber (V733) 1200mm wide, 1.5mm, 3mm, 6mm Excellent heat resistance up to 300 C Superior resistance to most chemicals Viton B Roll (V744) - Green 1200mm wide, green 3mm. Improved heat aging properties and chemical resistance over Viton A Adhesives for bonding Viton also available

1.31

Specific Gravity

70

300

20

1.18

70

11

250

27

1.17

50

450

23

1.17

60

250

20

1.17

60

350

20

0.3

N/A

.64

145

N/A

1.98

72

250

17

1.80

70

8.5

200

19

Mining Sheet Products

Traditionally Trelleborg has been a name recognised in the mining industry for quality and extreme wear resistance. We are happy to say that this tradition continues with the extensive range of wear resistant sheet being now being stocked by Trelleborg in Australia. Until recently , however , the problem with using abrasion resistant rubbers was the required preparation of the sheets for bonding namely the need to buff rubber that by its nature was abrasion resistant. Trelleborg now offers a range of abrasion linings that include bonding layers for easy application with most standard contact adhesive systems available in todays market.

Elongation at Break %

Tensile Strength Mpa.

T Line 35 Special Yellow (R396) 1200mm wide x 10mtr long rolls, 3mm, 6mm Superior abrasion resistance, 35 duro hardness for excellent flexibility T Line 43 Orange (R321) 1200mm wide x 10mtr long rolls 3mm, 6mm, 9mm, 12mm Superior abrasion resistance for most lining applications dry or wet abrasion resistance T Line 50 Black Commissioning (R439) 1200mm wide x 10mtr long rolls, 6mm General grade natural rubber with bonding layer for lining applications where high abrasion resistance is not required T Line 60 Black SAR (R650) 1200mm wide x 10mtr long rolls 3mm, 6 mm, 9mm, 12mm, 19mm, 25mm Superior abrasion resistance, 62 duro hardness for excellent impact resistance. Best material for large impact, dry abrasion T Line 70 Heat Resistant (R750) 1200mm wide x 10mtr long rolls, 6mm Superior heat resistance, 70 duro hardness

0.97

35

20

600

30

1.00

43

20

650

35

1.18

50

8.5

400

30

1.12

62

18

400

50

1.21

70

13

400

30

Tear Strenght N/mm

Hardness (shore A)

Specific Gravity

Trelleborg Queensland Rubber Sheet Rubber

At Trelleborgs Brisbane factory we have the ability to produce quality sheet rubber to your specification. High grade Natural Rubber, Neoprene, Nitrile, Hypalon, Gum Sheet, EPDM, Butyl and Silicone sheet rubber can be produced to most Australian, British or International Standards. We also have the laboratory facilities to run basic mechanical testing and provide test reports and certificates of conformity. Current manufacturing capabilities in Brisbane are Smooth (Talc) finish Fabric finish both sides Maximum width 1150mm wide Thickness range 0.3mm 6.0 mm in roll form and up to 100mm thick in sheet form (tooling may be required) Most rubber types and hardness requirements Most basic colours available Cured or Uncured sheet The benefits of local production are the short lead times and the relatively low minimum order quantities. Please note however that all locally produced sheet is made to order and no local stock is held of these items.

Technical Information Properties of Rubber Compounds

This table is provided as a general guide to the properties of compounds containing natural and synthetic rubbers. Most compounds used in the manufacture of sheet rubber contain about 60% by weight of rubber, the balance is made up of chemicals, each contributing something to the physical properties of the finished product, or as an aid in processing. The selection of these components is very much a matter of compromise since the full achievement of one property is usually at the expense of another.

Common Name Natural

ASTM Designation NR

Composition Isoprene, natural

General Properties Excellent physical properties including abrasion and low temperature resistance. Poor resistance to petroleum based fluids. Good weather resistance. Flame retarding. Moderate resistance to petroleum based fluids. Good physical properties. Excellent resistance to petroleum based fluids. Moderate resistance to aromatics. Good physical properties. Excellent ozone, chemical and ageing characteristics. Poor resistance to petroleum based fluids. Good physical properties including abrasion resistance Poor resistance to petroleum based fluids. Very good weathering resistance. Low permeability to air. Good physical properties. Poor resistance to petroleum based fluids. Excellent ozone, weathering and acid resistance. Good abrasion and heat resistance. Poor resistance to petroleum based fluids. Very good weathering resistance. Low permeability to air. Good physical properties. Poor resistance to petroleum based fluids. Excellent heat, ozone, weathering resistance. Good physical properties. Excellent chemical and heat resistance. Outstanding ozone, oxidation and weathering resistance.

Neoprene

CR

Chloroprene

Nitrile

NBR

Acrylonitrile butadiene

EPDM SBR Butyl

EPDM SBR IIR

Ethylene-propylenediene-terpolymer Styrene-butadiene Isobutene-isoprene

Hypalon

CSM

Chloro-sulfonylpolyethylene Chloro-isobuteneisoprene Silicone Rubber Fluoro-elastomer

Chlorobutyl

CIIR

Silicone Viton

VMQ FKM

Sheetings - Selection Criteria Select Table

Application Petrol Lubricating Oils Acid Alkali Hydrualic Phosphates Fluid Silicates Abrasion Resistance Tear Strength Impact Resistance Resilience Impermeable to Gases Compression Set Natural/SBR Poor Poor Fair Fair Poor Poor Excellent Good Excellent Excellent Fair Good Neoprene Poor Fair Fair Fair Poor Good Good Good Good Good Good Good Nitrile Good Good Good Fair Poor Good Good Good Fair Good Good Good EPDM Poor Poort Excellent Good Good Fair Good Fair Good Good Good Fair Butyl Poor Poor Excellent Excellent Good Fair Good Good Good Fair Excellent Fair Hypalon Poor Fair Excellent Excellent Fair Good Good Fair Good Good Excellent Fair Silicone Poor Good Fair Fair Good Poor Fair Poor Fair Poor Poor Good Vitone Excellent Excellent Good Fair Poor Good Good Fair Fair Fair Excellent Good

This is a general guide only. If in doubt please consult.

Material Tolerances And Yields

In todays competitive markets yields are of vital importance. With this above in mind we have a policy of stocking a wide range of thicknesses and roll widths to give our customers maximum choice with clear tolerance definitions.

Temp C 300 250 200 150 100 50 0 -25 -50

OPERATING TEMPERATURES
Maximum/Minimum Continuous Viton Silicone Hypalon

Natural Rubber

Neoprene

Nitrile

EPDM

Butyl

Thickness Tolerances Over 0.5mm 2mm 3mm 6mm 10mm 15mm Upto 2mm 3mm 6mm 10mm 15mm 25mm Tolerance +/0.2mm 0.3mm 0.4mm 0.5mm 0.8mm 1.0mm

Roll Length Tolerances Length (mm) 1000mm 5000mm 10000mm 20000mm Tolerance +/50mm 250mm 500mm 1000mm

Roll Width Tolerances Length (mm) 900mm 1000mm 1220mm 1300mm 1400mm Tolerance +/18mm 20mm 24mm 26mm 28mm

10

Trelleborg Sheet Products

Manufacturing Capability
Hardness Range - 30 to 90 degrees Shore A Various finishes - smooth both sides - smooth/ fabric impression - fabric impression both sides - matt impression or special design on one or both sides Thickness 0.2mm to 150mm Widths up to 2000mm Long lengths able to be produced Sheets available in rolls, strips, plates, tiles Variety of colours Many Rubber types - Natural, including Sponge, SBR, Neoprone, Nitrile, EPDM, Butyl, Hypalon, Silicone, Viton, Aflas, Epichlorohydrin, Vamac, FRAS Metallic Insertions include Steel, Brass, Stainless Steel Rubber to Metal Bonding Peroxide cured EPDM & Nitriles Pofiled Matting & Flooring Silicone - Platinum Cured - Fibre Glass Reinforced - Fire Rated - Adhesive Backed - Sponge Products Viton - A, B & F - Adhesive & Caulk - Sponge Products - White - Nomex Insertion Neoprene & Nitrile Diaphragm Rubber

11

Please Note: The information, figures, calculations, test values and data contained in this brochure - which we use to best advise our customers - correspond to current engineering standards. This data is the result of many years of tests and trials. As individual operating conditions influence the application of each sheet, the information in this brochure can only be used as a rough guideline. In the individual case it is the sole responsibility of the customer to evaluate requirements, in particular if specified properties are sufficient for use. Our qualified engineers are available to discuss difficult problems with you. As we cannot have any influence over how our products are used, they are used entirely at the userss own risk. We do of course guarantee the quality of our products according to general sales conditions, available on request. Subject to change and error. The mentioned properties are guiding values.

Creative 6015 10/04

Trelleborg Queensland Rubber Pty Ltd 515 Zillmere Rd., Zillmere, Queensland, Australia 4034 Phone +61 (7) 3866 7444 Facsimile +61 (7) 3363 4912 Email: [email protected] Web: www.trelleborgqr.com

Trelleborg Western Australia 94b Harrison Road, Forrestfield W.A. 6058 Phone: +61 (8) 9454 3566 Facsimile: +61 (8) 9454 3577 Email: [email protected] Web: www.trelleborgqr.com

Trelleborg Rubber Users Guide

PRODUCT CODE COMPOUND GAUGE RANGE HARDNESS (mm) SHORE A SG TEMPERATURE RANGE ( C ) TENSILE STRENGTH (Mpa) ELONGATION % ABRASION RESISTANCE OZONE / UV RESISTANCE OIL RESISTANCE ACID RESISTANCE MAIN APPLICATION

Natural / Insertion Rubber Commercial Insertion White Hygienic Pure Gum T Line 35SY T Line 40 T Line 43

NR NRIC WH PG TL35SY TL40 TL43 TL60 NSI

R-608

0.8 - 6 1.5 - 9

65 70 50 35 35 40 43 62 65

1.49 1.55 1.31 0.95 0.97 1.05 1.01 1.12 1.38

-25 to 70 -25 to 70 -40 to 80 -40 to 80 -40 to 80 -40 to 70 -40 to 80 -50 to 85 -40 to 80

4.5 3.5 10 20 20 18.6 20 18 8

350 300 500 600 600 600 650 400 350

good fair good excellent excellent excellent excellent excellent good

fair fair fair fair fair poor poor good good

poor poor fair poor poor fair poor good fair

fair fair fair fair fair fair fair good fair

General Purpose General Purpose Food Grade Soft , High Flexibility Soft , High Abrasion Abrasion Abrasion Abrasion Conveyor Systems

R-448 R-399 AR-396 R-394 AR-321 AR-650

1.5 - 6.0 3.0 - 6.0 3.0 - 6.0 3.0 - 25 3.0 - 12 6.0 - 25 6.0 - 25

T Line 60 Skirting Rubber

Neoprene Rubber Commercial Neoprene Neoprene Insertion

NEO NEOC NEOI

C-609

0.8 - 25 1.5 - 9.0

65 65 70

1.49 1.4 1.42

-20 to 90 -20 to 95

4 5 6.5

200 300 250

fair fair fair

good good good

good good good

fair fair fair

Heat/ Oil / Ozone Heat/ Oil / Ozone Heat/ Oil / Ozone

C-801

1.5 - 6.0

-20 to 100

Nitrile / Insertion Rubber White Nitrile

NIT WNIT

B-569 B-571

1.5 - 6.0 1.5 - 6.0

60 60

1.28 1.4

-30 to 110 -35 to 110

10 8

350 400

good good

fair fair

excellent excellent

good good

Petrol and Oil Food Grade Oil

Potable Water EPDM EPDM / Insertion Rubber EPDM Dust Cloth Peroxide Cured EPDM

EPDMP EPDM EPDMDC EPDMPC

E-645. E-701 E-550 E-653

1.5 - 6.0 1.5 - 6.0 2 3

70 70 50 60

1.18 1.31 1.17 1.17

-40 to 120 -40 to 120 -40 to 115 -20 to 140

11 7 9 8

250 300 450 250

fair fair good good

excellent excellent excellent excellent

poor poor poor poor

good good good good

Potable Water Heat / Ozone Screen Dust Cloth High Temp / Acid

Butyl Rubber Hypalon Rubber

BUTYL HYP

T-641 H-611

1.5 - 6.0 1.5 - 6.0

60 60

1.20 1.32

-40 to 100 -35 to 110

9 8

500 350

fair fair

excellent excellent

poor good

very good excellent

Heat / Chemical Heat / Acid / Chemical

Viton A Rubber Silicone Rubber

VITA SIL

V-733

1.5 - 6.0 1.5 - 8.0

72 60

1.98 1.2

-20 to 250 -60 to 200

5 8

250 350

fair good

excellent excellent

excellent good

excellent good

Solvent / Heat / Chemical High or Low Temp.

Temp C 300 250 200 150 100 50 0 -25 -50 Neoprene Natural Rubber

OPERATING TEMPERATURES
Maximum/Minimum Continuous Viton Silicone

THICKNESS TOLERANCES Over 0.5mm 2mm 3mm 6mm Upto 2mm 3mm 6mm 10mm 15mm 25mm Tolerance +/0.2mm 0.3mm 0.4mm 0.5mm 0.8mm 1.0mm

Nitrile

EPDM

Butyl

Hypalon

Trelleborg Armwest
23 Quarimor Rd, Bibra Lake, Western Australia 6163 Phone +61 (8) 9434 2393 Facsimile + 61 (8) 9434 2412 Email: [email protected] Website: www.armwest.com.au

Trelleborg Queensland Rubber Pty Ltd

515 Zillmere Rd., Zillmere, Queensland, Australia 4034 Phone +61 (7) 3866 7444 Facsimile +61 (7) 3363 4912 Email [email protected] Web: www.trelleborgqr.com

10mm 15mm