Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and

Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership
(the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.
Client Public Works Department (Government of Rajasthan)
Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

MIX DESIGN SUMMARY FOR DENSE BITUMINOUS MACADAM GRADE - II

JOB MIX FORMULA SOURCE OF MATERIAL = KOTPUTILI

MATERIALS %Used with bitumen

S.NO PERCENTAGE
and Aggregate
3 20 MM 38.0% 36.29
4 10 MM 20.0% 19.10
5 Stone dust 40.0% 38.20
6 Filler ( Bag-House ) 2% 1.91
7 BITUMEN - VG-30(IOCL Panipat) by weight of total mix - 4.5

8 Anti Stripping Agent by wt. of Bitumen. 0.1% -

JOB MIX FORMULA GRADATION LIMITS

SPEC LIMITS AS PER
IS SIEVE SIZE (mm) % OF PASSING JMF LIMITS MoRT&H TABLE NO.
500-10

37.5 100.00 100 100

26.5 100.00 95 - 100 90.0 - 100
19.00 86.42 78.42 - 94.42 71.0 - 95.0
13.2 72.26 65.26 - 79.26 56.0 - 80.0
4.75 44.39 38.39 - 50.39 38.0 - 54.0

2.36 34.91 28.91 - 39.91 28.0 - 42.0

0.300 15.14 11.14 - 19.14 7.0 - 21.0

0.075 4.60 2.60 - 6.60 2.0 - 8.0

PHYSICAL PROPERTIES OF DBM MIX

DESIGN REQUIREMENT
S.No PROPERTIES ACHIEVED VALUES
AS PER MORT&H

1 OPTIMUM BINDER CONTENT 4.50% Min 4.5 %

2 DENSITY (g/cc) 2.420 --
3 MARSHALL STABILITY (KN) AT 60ºC 1321 Min 900 Kg
4 MARSHALL FLOW, mm 3.50 2.0 to 4.0 mm
6 AIR VOIDS IN MINERAL AGGREGATES, (VMA) (%) 12.40% Min 11
7 AIR VOIDS IN MIX, (VIM) (%) 4.03% 3--5
8 VOIDS FILLED WITH BITUMEN (VFB) (%) 67.36% 65 - 75
11 AGGREGATE IMPACT VALUE (%) 11.10% MAX. 27
12 COMBINED FLAKINESS & ELONGATION INDEX (%) 26.02% MAX. 35

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.
Client Public Works Department (Government of Rajasthan)
Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Worksheet for analysis of Compacted Paving Mixture at OBC (By weight of total mixture)
Sp. Gr. Of 20 mm, G1 2.689 38% Bulk Sp. Gr. Of total aggt. Gse 2.694
Sp. Gr.Of 10 mm, G2 2.681 20% Effective Sp. Gr. Of aggt. Gsb 2.647
Sp. Gr.Of Stone-Dust , G3 2.593 40% Correction faector in (k.g) 5.55 Casting Date 19-05-022
Sp. Gr.Of filler (Bag-House) 2.634 2% Testing Date 20-05-2002
Sp. Gr. Of Bitumen, Gb 1.026

Avg. Sp.
Trail % of Mould Weight in Weight in Weight in Bulk Sp. Gr. Theoritical Sp. Voids in Voids filled with
% of Agg Bulk Volume Gr. Of Air Voids Stability (Kg) Flow (mm)
No Bitumen No air water air SSD of Specimen Gr. Of Mix. Mineral Bitumen
Specimen
Aggregate

Gmm=100/((P VMA=100- Va=100x VFB= 100

Wa Measured Measured Correction Adjusted
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww Gmb s/Gse)+(Pb/G (GmbxPs (Gmm-Gmb) x (VMA-Va) Average Measured Average
(Wssd-Ww) (div) (kg) Factor (kg)
b)) Gsb) Gmm VMA

1 1196.6 706.0 1201.5 495.5 2.415 180 999 1.04 1039 3.5

2 1197.7 709.5 1204.6 495.1 2.419 210 1166 1.04 1212 4.2
1 4.50 95.50 2.428 2.521 12.4 3.69 70.2 1103 3.7

3 1198.5 712.0 1201.2 489.2 2.450 175 971 1.09 1059 3.4

4 1194.9 705.6 1196.7 491.1 2.433 210 1166 1.09 1270 3.2

2 4.50 95.50 5 1199.1 706.4 1202.3 495.9 2.418 2.420 2.521 12.7 4.01 68.4 190 1055 1.04 1097 1203 3.6 3.4

6 1197.9 705.0 1202.4 497.4 2.408 215 1193 1.04 1241 3.4

Average 2.424 2.521 12.55 3.85 69.3 197 1092 1.06 1153 1153 3.6 3.6

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri
to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP")
on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
INSPECTION AND TESTING
Source of Material : kotputili Date of Sampling : 19-05-022

Kind of Material : DBM G-II Date of testing : 19-05-022

MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS PAVING MIXTURES

Description Trial No. 1 2

A % Binder Content 4.50 4.50

B Weight of Flask + Corks ( gm ) 1135.5 1135.5

C Weight of Flask + Corks + Water ( gm ) 3247.0 3242.8

D Weight of Sample in Air ( gm ) 1185.0 1195.2

E Weight of Flask + Corks + Water + Sample ( gm ) 3963.0 3963.0

F Temperature of Water 0C 25.0 25.0

G Weight of Replaced water ( gm ) = (D-(E-C)) 469.0 475.0

H Maximum Specific Gravity of Mix =D/G 2.527 2.516

I Avg. 2.521

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
Worksheet for analysis of Compacted Paving Mixture (By weight of total mixture)
Sp. Gr. Of 20 mm, G1 2.689 38%
Sp. Gr.Of 10 mm, G2 2.681 20%
Sp. Gr.Of Stone-Dust , G3 2.593 40% Bulk Sp. Gr. Of total aggt. Gsb 2.647
Sp. Gr.Of filler (Bag-House) 2.634 2% Effective Sp. Gr. Of aggt. Gse 2.694
Sp. Gr. Of Bitumen, Gb 1.026
Voids in Mineral Aggregate Voids filled with
% of Bitumen Density (g/cc) Air Voids(%) Stabitility(kg) Flow (mm)
(%) Bitumen(%)
3.5 2.375 13.42 6.6 51.0 991 2.4
4.0 2.410 12.61 5.0 60.2 1203 2.9
4.5 2.425 12.50 4.1 67.5 1329 3.5
5.0 2.400 13.86 3.3 76.5 1284 4.0
5.5 2.395 14.51 2.9 80.3 1090 4.6

Bitumen content Vs Air Voids Bitumen content Vs VFB Bitumen content Vs Stability
8.0 1500
85.0
1450
7.0 1400
6.0 1350
75.0
Air Voids (%)

1300

Stability (Kg)
VFB (%)
5.0 1250
65.0 1200
4.0 1150
3.0 1100
55.0 1050
2.0 1000
3.0 3.5 4.0 4.5 5.0 5.5 6.0 950
1.0 45.0 900
3.0 3.5 4.0 4.5 5.0 5.5 6.0 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Binder Content (%) Binder conten (%) Binder content (%)

Bitumen content Vs VMA Bitumen content Vs Density Bitumen content Vs Flow

17.00 2.450
2.440 5.0
16.00
2.430
4.5
15.00 2.420
Density (gm/cc)
VMA (%)

2.410 4.0
14.00

Flow (mm)
2.400
2.390 3.5
13.00
2.380
3.0
12.00 2.370
2.360 2.5
11.00
2.350
3.0 3.5 4.0 4.5 5.0 5.5 6.0 3.0 3.5 4.0 4.5 5.0 5.5 6.0 2.0
3.0 3.5 4.0 4.5 5.0 5.5 6.0
Binder contnet (%) Binder content (%) Binder content (%)

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on Design, Build,
Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
Worksheet for analysis of Compacted Paving Mixture (By weight of total mixture)
Sp. Gr. Of 20 mm, G1 2.689 38%
Sp. Gr.Of 10 mm, G2 2.681 20%
Sp. Gr.Of Stone-Dust , G3 2.593 40% Bulk Sp. Gr. Of total aggt. Gse 2.694 Casting Date 18-05-022
FILLER (Bag house) 2.634 2% Effective Sp. Gr. Of aggt. Gsb 2.647 Testing Date 19-05-022
Sp. Gr. Of Bitumen, Gb 1.026 Correction faector in (k.g) 5.55

Theoritical
Weight in Weight in air Bulk Sp. Gr. Avg. Sp. Gr. Voids in Voids filled Stability (Kg) Flow (mm)
Trail No % of Bitumen % of Agg Mould No Weight in air Bulk Volume Sp. Gr. Of Air Voids
water SSD of Specimen Of Specimen Mineral with Bitumen
Mix.
Aggregate
VFB=
Gmm=100/((P VMA=100- Va=100x
Wa 100 x (VMA- Measured Measured Correction
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww Gmb s/Gse)+(Pb/G (GmbxPs (Gmm-Gmb) Adjusted (kg) Average Measured Average
(Wssd-Ww) Va) (div) (kg) Factor
b)) Gsb) Gmm
VMA

1 1196.6 695.3 1201.5 506.2 2.364 150 833 1.04 866 2.8

1 3.50 96.5 2 1197.7 701.2 1204.6 503.4 2.379 2.375 2.542 13.42 6.6 51.0 210 1166 1.04 1212 991 2.4 2.8

3 1198.5 698.0 1201.2 503.2 2.382 155 860 1.04 895 3.1

4 1194.9 711.3 1196.7 485.4 2.462 210 1166 1.09 1270 2.9

2 4.00 96.0 5 1199.1 700.1 1202.3 502.2 2.388 2.410 2.537 12.61 5.0 60.2 190 1055 1.04 1097 1203 3.4 2.9

6 1197.9 699.0 1202.4 503.4 2.380 215 1193 1.04 1241 2.4

7 1198.4 705.9 1201.6 495.7 2.418 235 1304 1.04 1356 3.9

3 4.50 95.5 8 1196.4 710.2 1199.6 489.4 2.445 2.425 2.528 12.50 4.1 67.5 220 1221 1.09 1331 1329 3.1 3.5

9 1199.4 705.1 1202.1 497.0 2.413 225 1249 1.04 1299 3.5

10 1197.9 701.6 1201.3 499.7 2.397 180 999 1.04 1039 3.9

4 5.00 95.0 11 1198.5 702.3 1203.4 501.1 2.392 2.400 2.481 13.86 3.3 76.5 220 1221 1.09 1331 1284 3.9 4.1

12 1199.4 705.8 1203.2 497.4 2.411 245 1360 1.09 1482 4.5

13 1198.4 700.0 1201.4 501.4 2.390 205 1138 1.04 1183 5.1

5 5.50 94.5 14 1195.4 699.8 1199.5 499.7 2.392 2.395 2.465 14.51 2.9 80.3 185 1027 1.00 1027 1090 4.3 4.6

15 1200.7 703.2 1203.2 500.0 2.401 175 971 1.09 1059 4.5

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
INSPECTION AND TESTING
Source of Material : Kotputili Date of Sampling : 17-05-022

Kind of Material : DBM G-II Date of testing : 17-05-022

MAXIMUM SPECIFIC GRAVITY OF BITUMINOUS PAVING MIXTURES

Description Trial No. 1 2 3 4 5

A % Binder Content 3.50 4.00 4.50 5.00 5.50

B Weight of Flask + Corks ( gm ) 1139.0 1139.0 1139.0 1139.0 1139.0

C Weight of Flask + Corks + Water ( gm ) 3281.4 3279.8 3279.1 3281.9 3280.8

D Weight of Sample in Air ( gm ) 1152.5 1141.3 1158.8 1185.0 1195.6

E Weight of Flask + Corks + Water + Sample ( gm ) 3980.6 3971.2 3979.5 3989.3 3991.4

F Temperature of Water 0C 25.0 25.0 25.0 25.0 25.0

G Weight of Replaced water ( gm ) = (D-(E-C)) 453.3 449.9 458.4 477.6 485.0

H Maximum Specific Gravity of Mix =D/G 2.542 2.537 2.528 2.481 2.465

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to
Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on
Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Gmm and Gse at different Bitumen Contents

Bitumen Content Gmm Gse

3.50% 2.542 2.686
4.00% 2.537 2.703
4.50% 2.528 2.715
5.00% 2.481 2.681
5.50% 2.465 2.684
Average Gse is 2.694

Average Bulk Specific Gravity of Aggregate 2.647

Average Apprent Specific Gravity of Aggregate 2.693

Size of Aggregate 20 mm (38%) 10 mm (20%) Stone-Dust (40%) Bag-House(2%)

Gsb 2.689 2.681 2.593 2.634

Gsa 2.710 2.706 2.670 2.727

Gse 2.699 2.693 2.631 2.680

.

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to
Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on
Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Worksheet for analysis of Compacted Paving Mixture (By weight of total mixture)

Sp. Gr. Of 20 mm, G1 2.689 38% Bulk Sp. Gr. Of total aggt. Gsb 2.647
Sp. Gr.Of 10 mm, G2 2.681 20% Effective Sp. Gr. Of aggt. Gse 2.694
Sp. Gr.Of Stone-Dust , G3 2.593 40%
FILLER (Bag house) 2.634 2%
Sp. Gr. Of Bitumen, Gb 1.026

Laboratory
Avg. Sp. Sp. Gr. of
% of Mould Weight in Weight in Weight in Bulk Bulk Sp. Gr. Effective Sp. Gravity
Trail No % of Agg Gr. Of Mix.by
Bitumen No air water air SSD Volume of Specimen of aggt.
Specimen Vacuum
Pump
Gse=(100-
Wa
Pb Ps=100-Pb Wa Ww Wssd Wssd - Ww Gmb Pb)/((100/Gmm)-
(Wssd-Ww)
(Pb/Gb))

1 1196.6 695.3 1201.5 506 2.364

1 3.50 96.50 2 1197.7 701.2 1204.6 503 2.379 2.375 2.542 2.686
3 1198.5 698.0 1201.2 503 2.382
4 1194.9 711.3 1196.7 485 2.462
2 4.00 96.00 5 1199.1 700.1 1202.3 502 2.388 2.410 2.537 2.703
6 1197.9 699.0 1202.4 503 2.380
7 1198.4 705.9 1201.6 496 2.418
3 4.50 95.50 8 1196.4 710.2 1199.6 489 2.445 2.425 2.528 2.715
9 1199.4 705.1 1202.1 497 2.413
10 1197.9 701.6 1201.3 500 2.397
4 5.00 95.00 11 1198.5 702.3 1203.4 501 2.392 2.400 2.481 2.681
12 1199.4 705.8 1203.2 497 2.411
10 1198.4 700.0 1201.4 501 2.390
5 5.50 94.50 11 1195.4 699.8 1199.5 500 2.392 2.395 2.465 2.684
12 1200.7 703.2 1203.2 500 2.401
Note: Lab. Gmm and related Gse Average Gse is 2.656 2.694

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to
Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on
Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
DBM JOB MIX FORMULA
% Of Permissible JMF JMF MORT&H MORT&H
IS Sieve
Passing Variation Lower Limit Upper Limit Lower Limit Upper Limit

37.50 100.00 (+/-) 8 100.00 100.00 100 100

26.50 100.00 (+/-) 8 95.00 100.00 90 100
19.00 86.42 (+/-) 8 78.42 94.42 71 95
13.20 72.26 (+/-) 7 65.26 79.26 56 80
4.75 44.39 (+/-) 6 38.39 50.39 38 54
2.36 34.91 (+/-) 5 28.91 39.91 28 42
0.30 15.14 (+/-) 4 11.14 19.14 7 21
0.075 4.60 (+/-) 2 2.60 6.60 2 8

DBM JOB MIX FORMULA GRAPH

120.00

100.00

80.00
% OF PASSING

60.00

40.00

20.00

0.00
0.01 0.10 1.00 10.00 100.00
IS SIEVES
% of Passing JMF Lower Limit JMF Upper Limit
MORT&H Lower Limit MORT&H Upper Limit Series6

Remarks :-

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan
Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public
Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
DBM MIX DESIGN GRADE -II
Actual Gradation
BLENDING PROPORTION - 20 mm = 38%
10 mm = 20%, Stone Dust =40 % Bag-House = 2%

Total Wt. Sample (gms) 28000

Specified Limits As Per

IS Sieve Size Cum. Retained in Cum. Retained MORT&H Table No.500-10
mm
Wt. Retained in (gms) % of Passing Grading-I
(gms) %
Lower Upper

37.50 0.00 0.0 0.00 100.00 100.00 100 100

26.50 0.0 0.0 0.00 100.00 95.00 90 100
19.00 5230.0 5230.0 18.68 81.32 83.00 71 95
13.2 3521.0 8751.0 31.25 68.75 68.00 56 80
4.75 5962.0 14713.0 52.55 47.45 46.00 38 54
2.36 4130.0 18843.0 67.30 32.70 35.00 28 42
0.300 5086.0 23929.0 85.46 14.54 14.00 7 21
0.075 2865.0 26794.0 95.69 4.31 5.00 2 8

110

90

70

50

30

10

0.01 0.10 1.00 10.00 100.00

-10

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan
Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public
Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
DBM MIX DESIGN GRADE -II
Actual Gradation
BLENDING PROPORTION - 20 mm = 38%,
10 mm = 20%, Stone Dust =40% Bag-House = 2%

Total Wt. Sample (gms) 25000

Specified Limits As Per

IS Sieve Size Cum. Retained in Cum. Retained MORT&H Table No.500-10
mm
Wt. Retained in (gms) % of Passing Grading-I
(gms) %
Lower Upper

37.50 0.00 0.0 0.00 100.00 100.00 100 100

26.50 0.0 0.0 0.00 100.00 95.00 90 100
19.00 5120.0 5120.0 20.48 79.52 83.00 71 95
13.2 3521.0 8641.0 34.56 65.44 68.00 56 80
4.75 4995.0 13636.0 54.54 45.46 46.00 38 54
2.36 3365.0 17001.0 68.00 32.00 35.00 28 42
0.300 4535.0 21536.0 86.14 13.86 14.00 7 21
0.075 2420.0 23956.0 95.82 4.18 5.00 2 8

110

90

70

50

30

10

0.01 0.10 1.00 10.00 100.00

-10

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan
Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public
Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
DBM MIX DESIGN GRADE -II
Actual Gradation
BLENDING PROPORTION - 20 mm = 38%,
10 mm = 20%, Stone Dust =40% Bag-House = 2%

Total Wt. Sample (gms) 30000

Specified Limits As Per

IS Sieve Size Cum. Retained in Cum. Retained MORT&H Table No.500-10
mm
Wt. Retained in (gms) % of Passing Grading-I
(gms) %
Lower Upper

37.50 0.00 0.0 0.00 100.00 100.00 100 100

26.50 0.0 0.0 0.00 100.00 95.00 90 100
19.00 4250.0 4250.0 14.17 85.83 83.00 71 95
13.2 4965.0 9215.0 30.72 69.28 68.00 56 80
4.75 6735.0 15950.0 53.17 46.83 46.00 38 54
2.36 4130.0 20080.0 66.93 33.07 35.00 28 42
0.300 5086.0 25166.0 83.89 16.11 14.00 7 21
0.075 3524.0 28690.0 95.63 4.37 5.00 2 8

110

90

70

50

30

10

0.01 0.10 1.00 10.00 100.00

-10

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
Client
and Trasfer (DFOT) basis.
Public Works Department (Government of Rajasthan)
Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
DBM MIX DESIGN GRADE -II
Blending -I
BLENDING OF MATERIAL

Specified Limits As
Stone 100% Per MORT&H
20 mm 10 mm filler Mid Table No.500-10
IS Sieve Size mm Dust Limits
Stone
20 mm 10 mm filler 38% 20% 40% 2% Total % Lower Upper
Dust
37.50 100.00 100.00 100.00 100.0 38.00 20.00 40.00 2.00 100.00 100.0 100 100

26.50 100.00 100.00 100.00 100.0 38.00 20.00 40.00 2.00 100.00 95.0 90 100

19.00 64.26 100.00 100.00 100.0 24.42 20.00 40.00 2.00 86.42 83.00 71 95

13.2 26.99 100.00 100.00 100.0 10.26 20.00 40.00 2.00 72.26 68.00 56 80

4.75 0.45 14.16 98.48 100.0 0.17 2.83 39.39 2.00 44.39 46.00 38 54

2.36 0.45 2.61 80.53 100.0 0.17 0.52 32.21 2.00 34.91 35.00 28 42

0.300 0.00 0.00 32.98 97.1 0.00 0.00 13.19 1.94 15.14 14.00 7 21

0.075 0.00 0.00 7.06 88.7 0.00 0.00 2.82 1.77 4.60 5.00 2 8
0.00
100.00

90.00

80.00

70.00

60.00

50.00

40.00

30.00

20.00

10.00

0.00
0.01 0.10 1.00 10.00 100.00

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and
Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private
Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
AVG. SUMMARY OF INDIVIDUAL GRADATION (AGGREGATE)
Date of Sampling 16-05-022 Date of Testing 16-05-022
20 mm
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
37.50 100.00 100.00 100.00 100.00 100.00 100.00
26.50 100.00 100.00 100.00 100.00 100.00 100.00
19.00 64.08 64.44 64.27 64.30 64.20 64.26
13.20 27.64 31.32 25.55 24.95 25.49 26.99
4.750 0.04 0.89 0.04 0.75 0.55 0.45
2.360 0.04 0.89 0.04 0.75 0.55 0.45
0.300 0.00 0.00 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00 0.00 0.00
10 mm
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
37.50 100.00 100.00 100.00 100.00 100.00 100.00
26.50 100.00 100.00 100.00 100.00 100.00 100.00
19.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00
4.750 11.64 14.37 14.30 15.62 14.85 14.16
2.360 1.11 2.28 2.17 2.95 4.55 2.61
0.300 0.00 0.00 0.00 0.00 0.00 0.00
0.075 0.00 0.00 0.00 0.00 0.00 0.00
STONE DUST
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
37.50 100.00 100.00 100.00 100.00 100.00 100.00
26.50 100.00 100.00 100.00 100.00 100.00 100.00
19.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00
4.750 98.75 98.45 98.37 98.15 98.66 98.48
2.360 80.48 78.98 78.14 80.35 84.69 80.53
0.300 33.65 32.66 31.05 34.00 33.56 32.98
0.075 8.27 5.58 6.87 6.98 7.59 7.06
Filler (Bag-House). % of passing
IS Sieve Size Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Average
37.50 100.00 100.00 100.00 100.00 100.00 100.00
26.50 100.00 100.00 100.00 100.00 100.00 100.00
19.00 100.00 100.00 100.00 100.00 100.00 100.00
13.20 100.00 100.00 100.00 100.00 100.00 100.00
4.750 100.00 100.00 100.00 100.00 100.00 100.00
2.360 100.00 100.00 100.00 100.00 100.00 100.00
0.300 96.90 96.50 97.90 97.50 96.90 97.14
0.075 88.80 86.85 88.95 89.70 89.30 88.72

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan
Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through
Public Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

INDIVIDUAL GRADATION OF DENSE GRADED BITUMINIOU MACADAM G-II

As Per Mort & H Table No. 500-10
Source of Agg. :- Kotputili Sampled by:- Jointly

Size of Aggregate:- 20 MM Date of Sampling :- 16-05-022

Plant Location:- Base camp Date of Testing:- 16-05-022

Sample -01 Total Wt. of Sample (Gms) 11755
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.00 0.00 100.00
26.50 0.0 0.00 0.00 100.00
19.00 4222.4 4222.40 35.92 64.08
13.20 4283.5 8506 72.36 27.64
4.75 3244.4 11750 99.96 0.04
2.36 0.0 11750 99.96 0.04
0.300 0.0 11750 99.96 0.00
0.075 0.0 11750 99.96 0.00
Sample -02 Total Wt. of Sample (Gms) 10947
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.00 0.00 100.00
26.50 0.0 0.00 0.00 100.00
19.00 3892.8 3892.75 35.56 64.44
13.20 3625.6 7518 68.68 31.32
4.75 3331.2 10850 99.11 0.89
2.36 0.0 10850 99.11 0.89
0.300 0.0 10850 99.11 0.00
0.075 0.0 0.0 0.00 0.00
Sample -03 Total Wt. of Sample (Gms) 11073
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.00 0.00 100.00
26.50 0.0 0.00 0.00 100.00
19.00 3956.4 3956.38 35.73 64.27
13.20 4287.5 8243.8 74.45 25.55
4.75 2824.7 11069 99.96 0.04
2.36 0.0 11069 99.96 0.04
0.300 0.0 11069 99.96 0.00
0.075 40.0 11109 100.32 0.00
Sample -04 Total Wt. of Sample (Gms) 10952
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.00 0.00 100.00
26.50 0.0 0.00 0.00 100.00
19.00 3909.9 3909.86 35.70 64.30
13.20 4309.6 8219 75.05 24.95
4.75 2650.4 10870 99.25 0.75
2.36 0.0 10870 99.25 0.75
0.300 0.0 0 0.00 0.00
0.075 0.0 0 0.00 0.00
Sample -05 Total Wt. of Sample (Gms) 10000
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.00 0.00 100.00
26.50 0.0 0.00 0.00 100.00
19.00 3580.0 3580.00 35.80 64.20
13.20 3871.0 7451 74.51 25.49
4.75 2494.0 9945 99.45 0.55
2.36 0.0 9945 99.45 0.55
0.300 0.0 0 0.00 0.00
0.075 0.0 0 0.00 0.00

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
and Trasfer (DFOT) basis.
Client Public Works Department (Government of Rajasthan)
Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

INDIVIDUAL GRADATION OF DENSE GRADED BITUMINIOU MACADAM G-II

As Per Mort & H Table No. 500-10
Source of Agg. :- Kotputili Sampled by:- Jointly

Size of Aggregate:- 10 MM Date of Sampling :- 16-05-022

Plant Location:- Base camp Date of Testing:- 16-05-022

Sample -01 Total Wt. of Sample (Gms) 6210
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.0 0.00 100.00
26.50 0.0 0.0 0.00 100.00
19.00 0.0 0.0 0.00 100.00
13.20 0.0 0.0 0.00 100.00
4.75 5487.2 5487 88.36 11.64
2.36 653.9 6141 98.89 1.11
0.300 0.0 0 0.00 0.00
0.075 0.0 0 0.00 0.00
Sample -02 Total Wt. of Sample (Gms) 7444
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0.0 0.0 0.00 100.00
26.50 0.0 0.0 0.00 100.00
19.00 0.0 0.0 0.00 100.00
13.20 0.0 0.0 0.00 100.00
4.75 6374.3 6374.3 85.63 14.37
2.36 900.0 7274 97.72 2.28
0.300 0.0 0 0.00 0.00
0.075 0.0 0 0.00 0.00
Sample -03 Total Wt. of Sample (Gms) 7914
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 6782 6782 85.70 14.30
2.36 960 7742 97.83 2.17
0.300 0 0 0.00 0.00
0.075 0 0 0.00 0.00
Sample -04 Total Wt. of Sample (Gms) 6595
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 5565 5565 84.38 15.62
2.36 836 6400 97.05 2.95
0.300 0 0 0.00 0.00
0.075 0 0 0.00 0.00
Sample -05 Total Wt. of Sample (Gms) 6550
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 5577 5577 85.15 14.85
2.36 675 6252 95.45 4.55
0.300 0 0 0.00 0.00
0.075 0 0 0.00 0.00

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan
Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public
Private Partnership (the "PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

INDIVIDUAL GRADATION OF DENSE GRADED BITUMINIOU MACADAM G-II

As Per Mort & H Table No. 500-10
Source of Agg. :- Kotputili Sampled by:- Jointly

Size of Aggregate:- Stone Dust Date of Sampling :- 16-05-022

Plant Location:- Base camp Date of Testing:- 16-05-022

Sample -01 Total Wt. of Sample (Gms) 1511
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 19 19 1.25 98.75
2.36 276 295 19.52 80.48
0.300 708 1003 66.35 33.65
0.075 383 1386 91.73 8.27
Sample -02 Total Wt. of Sample (Gms) 1094
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 17 17 1.55 98.45
2.36 213 230 21.02 78.98
0.300 507 737 67.34 32.66
0.075 296 1033 94.42 5.58
Sample -03 Total Wt. of Sample (Gms) 1107
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 18 18 1.63 98.37
2.36 224 242 21.86 78.14
0.300 521 763 68.95 31.05
0.075 268 1031 93.13 6.87
Sample -04 Total Wt. of Sample (Gms) 1000
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 18 18 1.85 98.15
2.36 178 197 19.65 80.35
0.300 464 660 66.00 34.00
0.075 270 930 93.02 6.98
Sample -05 Total Wt. of Sample (Gms) 1000
I.S. Sieve (in mm) Wt. Retained in (gms) Cum. Retained in (gms) Cum. Retained % % of Passing
37.5 0 0 0.00 100.00
26.50 0 0 0.00 100.00
19.00 0 0 0.00 100.00
13.20 0 0 0.00 100.00
4.75 13 13 1.34 98.66
2.36 140 153 15.31 84.69
0.300 511 664 66.44 33.56
0.075 260 924 92.41 7.59

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

GRADATION OF MINERAL FILLER

As Per Mort & H Table No. 500-9
Source :- Sampled by Jointly

Type of Material:- Bag-House Date of Sampling :- 16-05-022

Plant Location:- Base camp Date of Testing:- 16-05-022
Sample -01 Total Wt. of Sample (Gms) 100
I.S. Sieve Wt. Retained in Cum. Retained in Cum. Retained
% of Passing Specification Limit As per MORT&H
(in mm) (gms) (gms) %
0.600 0.00 0.00 0.00 100.00 100 100

0.300 3.10 3.10 3.10 96.90 95 100

0.075 8.10 11.20 11.20 88.80 85 100

Sample- 02 Total Wt. of Sample (Gms) 100

I.S. Sieve Wt. Retained in Cum. Retained in Cum. Retained
% of Passing Specification Limit As per MORT&H
(in mm) (gms) (gms) %
0.600 0.00 0.00 0.00 100.00 100 100

0.300 3.50 3.50 3.50 96.50 95 100

0.075 9.65 13.15 13.15 86.85 85 100

Sample- 03 Total Wt. of Sample (Gms) 100
I.S. Sieve Wt. Retained in Cum. Retained in Cum. Retained
% of Passing Specification Limit As per MORT&H
(in mm) (gms) (gms) %

0.600 0.00 0.00 0.00 100.00 100 100

0.300 2.10 2.10 2.10 97.90 95 100

0.075 8.95 11.05 11.05 88.95 85 100

Sample- 04 Total Wt. of Sample (Gms) 100

I.S. Sieve Wt. Retained in Cum. Retained in Cum. Retained
% of Passing Specification Limit As per MORT&H
(in mm) (gms) (gms) %

0.600 0.00 0.00 0.00 100.00 100 100

0.300 2.50 2.50 2.50 97.50 95 100

0.075 7.80 10.30 10.30 89.70 85 100

Sample- 05 Total Wt. of Sample (Gms) 100

I.S. Sieve (in Wt. Retained in Cum. Retained in Cum. Retained
mm) (gms) (gms) % % of Passing Specification Limit As per MORT&H

0.600 0.00 0.00 0.00 100.00 100 100

0.300 3.10 3.10 3.10 96.90 95 100

0.075 7.60 10.70 10.70 89.30 85 100

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and
Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the
"PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
AGGREGATE IMPACT VALUE
IS: 2386 (Part 4) 1963
Source kotputili Date of Sampling 15-05-022

Sampling
stock yard Date of Testing 15-05-022
Location
12.50 mm Passing & 10mm
Type of Material Proposed Use DBM-II Mix Design
Retained.Agg.

Description Units Test 1 Test 2 Test 3 Test 4 Test 5 Average

Weight of oven dry sample (A) gms 355.0 350.0 355.0 355.0 360.0

Weight of fraction retained on 2.36 mm IS

gms 315.0 314.0 313.0 315.0 321.0
sieve after Impact test (B)

Weight of fraction passing 2.36 mm IS

gms 40.0 36.0 42.0 40.0 39.0
sieve after Impact test (C)

Impact Value = (C/A) x100 % 11.27 10.29 11.83 11.27 10.83 11.10

Specified Limit : - 27 % Maximum

Remarks :

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to Neemrana
(SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
COMBINED FLAKINESS AND ELONGATION INDEX
(IS: 2386 (Part 1) 1963 )
Source Kotputili Date of Sampling 15-05-022

Chainage Base camp Date of Testing 15-05-022

Proposed Use DBM-II Mix Design Sampled by Jointly

Total Wt.of Wt.of agg.passing

IS Sieve size in mm agg.retained on sieves through thickness Wt.of agg.Ret.on Wt.of agg.retained on length gauge
(A) guage(B) thickness guage(C) (gms) after ret.on thickness gauge (D)(gms)
(gms) (gms)
Passing Retained

63 50 0 0 0 0

50 40 0 0 0 0

40 31.5 0 0 0 0

31.5 25 0 0 0 -

25 20 2739 434 2296 194

20 16 1693 134 1558 165

16 12.5 873 87 786 126

12.5 10 530 85 447 206

10 6.3 166 31 135 54

Total 6001 771 5222 745

1.Flakiness Index (B/A) x 100 12.85

2.Elongation Index (D/C) x 100 14.27

3.Combined FI&EI 27.11

Specified Limits :- 35 % Maximum

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and
Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the
"PPP") on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
COMBINED FLAKINESS AND ELONGATION INDEX
(IS: 2386 (Part 1) 1963 )
Source kotputli Date of Sampling 15.05.020

Chainage Base camp Date of Testing 15.05.020

Proposed Use DBM-II Mix Design Sampled by Jointly

IS Sieve size in mm
Total Wt.of Wt.of agg.passing
Wt.of agg.Ret.on Wt.of agg.retained on length
agg.retained on through thickness
thickness guage(C) gauge after ret.on thickness
sieves (A) guage(B)
Passing Retained (gms) gauge (D)(gms)
(gms) (gms)

63 50 0 0 0 0

50 40 0 0 0 0

40 31.5 0 0 0 0

31.5 25 0 0 0 -

25 20 2730 450 2290 195

20 16 1705 135 1525 175

16 12.5 825 95 792 125

12.5 10 515 75 440 95

10 6.3 160 31 130 15

Total 5935 786 5177 605
1.Flakiness Index (B/A) x 100 13.24

2.Elongation Index (D/C) x 100 11.69

3.Combined FI&EI 24.93

Specified Limits :- 35 % Maximum

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.

Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.

EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Specific Gravity & Water Absorption of Fine Aggregate

(As Per IS 2386 : Part III)
Source Date of Sampling: 14-05-022

Chainage Base camp Date of Testing: 15-05-022

Proposed Use DBM - II Sampled By: jointly

Type of Material Bag-House Tested By: jointly

Description Test 1 Test 2 Average

Weight of Bottle + Water+Sample A (gms) 2091.70 2070.40

Weight of surface saturated aggregate in air (B) (gms) 672.20 636.40

Weight of Bottle + Water in air (C) (gms) 1672.00 1672.00

Weight of oven dried sample in air ( D ) (gms) 663.50 628.40

Water absorption (B-D)/D x 100 (%) 1.31 1.27 1.29

Specific gravity on oven dried basis D/(B+C-A) 2.628 2.640 2.634

Apparent Specific gravity D/(D+C-A) 2.721 2.732 2.727

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.

Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.

EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Specific Gravity & Water Absorption of Fine Aggregate

(As Per IS 2386 : Part III)
Source kalputali Date of Sampling: 14-05-022

Chainage Base camp Date of Testing: 14-05-022

Proposed Use DBM - II Sampled By: jointly

Type of Material stone dust Tested By: jointly

Description Test 1 Test 2 Average

Weight of Bottle + Water+Sample A (gms) 2188.02 2072.90

Weight of surface saturated aggregate in air (B) (gms) 835.00 647.50

Weight of Bottle + Water in air (C) (gms) 1672.00 1672.00

Weight of oven dried sample in air ( D ) (gms) 826.10 640.00

Water absorption (B-D)/D x 100 (%) 1.08 1.17 1.12

Specific gravity on oven dried basis D/(B+C-A) 2.590 2.595 2.593

Apparent Specific gravity D/(D+C-A) 2.664 2.677 2.670

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.

Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.

EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Specific Gravity & Water Absorption of Fine Aggregate
(As Per IS 2386 : Part III)
Source Kolputli Date of Sampling: 14-05-022

Chainage Base camp Date of Testing: 14-05-022

Proposed Use DBM-II Sampled By: jointly

Type of Material 10 mm Tested By: jointly

Description Test 1 Test 2 Average

Weight of Bottle + Water+Sample A (gms) 1976.7 1967.9

Weight of surface saturated aggregate in air (B) (gms) 688.4 675.0

Weight of Bottle + Water in air (C) (gms) 1544.0 1544.0

Weight of oven dried sample in air ( D ) (gms) 686.5 672.3

Water absorption (B-D)/D x 100 (%) 0.28 0.40 0.34

Specific gravity on oven dried basis D/(B+C-A) 2.685 2.677 2.681

Apparent Specific gravity D/(D+C-A) 2.705 2.707 2.706

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.
Client Public Works Department (Government of Rajasthan)
Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

Specific Gravity & Water Absorption of Coarse Aggregate

(As Per IS 2386 : Part III)
Source Kalputli Date of Sampling: 14-05-022
Chainage Base Camp Date of Testing: 14-05-022
Proposed Use DBM-II Mix Design Sampled By: Jointly
Type of Material 20 mml Tested By: Jointly
Description Units Test 1 Test 2 Average
Weight of surface saturated aggregate in water (A) gms 1423.6 1476.2
Weight of surface saturated aggregate in air (B) gms 2262.3 2347.0
Weight of oven dried sample in air ( C ) gms 2255.2 2340.8
Specific gravity on oven dried basis C/(B-A) - 2.689 2.688 2.689
Apparent Specific gravity C/(C-A) - 2.712 2.707 2.710
Water absorption (B-C)/C x 100 % 0.31 0.26 0.29

Remarks:

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana / Rajasthan Border and Majri to Neemrana (SH-
111-AND SH-111-A) Highway Project (the "Project") through Public Private Partnership (the "PPP") on Design, Build, Finance, Operate
and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
ATTERBERG LIMITS
As per IS 2720 ( PART - V ) 1985
Source KOTPUTILI Date of Sampling 18-05-022
Sampling Location CAMP Date of Testing 18-05-022
Proposed use DBM G-II Mix Design
Type of Material : 0.425mm sieve passing material of Fine Aggregate(Dust) Sample No. 1
Liquid Limit Plastic Limit
Determination No. Units 1 2 3 4 1 2
Container No. 143 144 145 146
Empty weight container W1 gm 31.92 32.33 32.12 31.98
Wt. of container + wet Sample W2 gm 72.65 65.28 65.65 75.80
Wt. of container + dry Samplel W3 gm 68.53 60.85 59.85 67.50
Wt. of moisture W4=W2-W3 gm 4.12 4.43 5.80 8.30
Wt. of dry soil W5=W3-W1 gm 36.61 28.52 27.73 35.52
Moisture Content w = 100*W4/W5 % 11.25 15.53 20.92 23.37
No. of Blows 14 19 23 27 Average =

14 19 23 27
RESULTS
25.00

23.00

21.00
Moisture Content (%)

LL (%) 17.0
19.00

17.00

15.00 PL (%)
13.00
NP
PI (%)
11.00

9.00

7.00

5.00
5 10 15 20 25 30

No. of Blows

Remarks :-

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to
Haryana / Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A)
Highway Project (the "Project") through Public Private Partnership (the "PPP")
on Design, Build, Finance, Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

SPECIFIC GRAVITY OF BITUMEN

Source IOCL Date of Sampling 14-05-022

Grade of Bitumen VG-30 Date of Testing 14-05-022

DBM Mix Design G-
Proposed Use Sampled by Jointly
II
Location Base Camp Tested by Jointly

Sr.No. Determination No Test-1 Test-2 Test-3

1 Wt.of Density Bottle with Stopper(W1) 30.92 30.92 30.92

2 Wt.of Density Bottle with Sample (W2) 63.12 57.8 58.6

3 Wt.of Density Bottle with water and Sample(W3)82.22 78.36 82.02

4 Wt.of Density Bottle with full of water (W4) 81.33 77.7 81.33

5 Weight of Sample (W2-W1) 32.2 26.88 27.68

Specific gravity of Sample

6 1.028 1.025 1.026
(G)=(W2-W1)/((W2-W1)-(W3-W4))

Average 1.026
Remarks

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.

PENETRATION VALUE OF BITUMEN

(Test Method : IS 1203 - 1978)
Source of Material IOCL Date of Sampling 16-05-022

Sampling Location Base camp Date of Testing 16-05-022

Grade of the Bitumen VG - 30 Proposed Use DBM-II Mix Design

Period of Air Cooling Container 30 Min.

Period of Cooling in Water Bath 60-90 min. (at 25 oC)

Dial Reading
Test Penetration in
Sl. No Remarks
Temperature (1/10mm)
Initial Final

1 25°C 289 338 49

2 25°C 290 338 48

3 25°C 291 340 49

Average Penetration value 48.67

Remarks:- Specified Limits As per IS-73 {Min -45 }

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER

 Devlopment, Operation and Maintenance of the Gadoj (State Border)- Majri to Haryana /
Rajasthan Border and Majri to Neemrana (SH-111-AND SH-111-A) Highway Project (the
"Project") through Public Private Partnership (the "PPP") on Design, Build, Finance,
Operate and Trasfer (DFOT) basis.

Client Public Works Department (Government of Rajasthan)

Independent Engineer Redecon (India) Pvt. Ltd. In association with Jaiman Construction Consultant LLP.
Concessionaire BG Neemrana - Rewari Linkway PVT. Ltd.
EPC Contractor Brij Gopal Construction Company Pvt. Ltd.
SOFTENING POINT OF BITUMEN
( IS: 1205-1978)
Bitumen Grade VG - 30

Source IOCL Date of Sampling 17.05.022

Location Base camp Date of Testing 17.05.022

Apparatus Used Ring and Ball Apparatus Proposed use DBM-II Mix Design

Period of Cooling at Room Temperature =30 (min)

Period of Cooling in Water bath @ 5o C Temperature 15 (min)

Rate of heating = 5 oC ± 0.5oC

Time (min) Temperature of water bath oC Time (min) Temperature of water bath oC
Ball - 1 Ball - 2 Ball - 1 Ball - 2
0 5.0 5.0 6 30.0 30.0
1 10.2 10.2 7 40.5 40.5
2 15.1 15.1 8 44.2 44.2
3 20.0 20.0 9 47.2 47.2
4 25.2 25.2 10 49.8 50.1
5 30.1 30.1
Description Ball No 1 Ball No 2 Mean Value of Softening
Temperature at which sample touches the 49.8 50.1 49.95
Remarks :- Specified Limits (Min. 47 oC)

EPC CONTRACTOR CONCESSIONAIRE INDEPENDENT ENGINEER