RMHS OVERVIEW

Raw Material Handling System

WHAT IS RMHS? & WHAT WE DO IN RMHS?

As the name indicates RMHS department receives, stores & feed the
raw materials without any deviations in their quality, quantity and in
required proportions & size to the internal customers in time at
optimum cost ensuring Fulfillment of Safety and Environmental
norms.
Flow of Presentation

What is RMHS? & What we do in RMHS?

Sections in RMHS

Internal Customers

Primary Functions of RMHS

Types Raw Materials Handling

Installed Equipment Details

Environment Control Measures

Intermediate Storage Facilities for 5MT, 7MT & 12MT

RMHS Occupied Area Details up to 12MTPS & Layout

SECTIONS IN RMHS

⮚ RMHS-5MT :
✔ Handling materials for Corex-I & II, BF- I & II, Coke oven- I & II, LCP-I,PP-I, SP-I, CPP-I

⮚ RMHS-7MT:
✔ Handling materials for BF- III & IV, SMS-II, LCP-II & III, Coke Oven- III & IV and CPP-II

⮚ RMHS-Basemix:
✔ Basemix preparation to feed SP-II,SP-III SP-IV

⮚ BP2-RMHS :
✔ Handling materials for BP2 plant

⮚ Energy yard :
✔ Handling materials for Power Plant

⮚ Pipe Conveyor
✔ Handling of IOF from various mines
4
INTERNAL CUSTOMERS:
⮚ COREX : 1& 2
⮚ Blast furnace : 1, 2, 3 & 4
⮚ Pellet Plant : 1&2
⮚ Coke Oven : 1, 2, 3 & 4
⮚ BOF : 1& 2
⮚ Lime Plant : 1, 2, 3 & 4
⮚ Sinter Plant : 1, 2, 3 & 4
⮚ Beneficiation Plant : 2
⮚ JSW Energy Limited
 PRIMARY FUNCTIONS OF RMHS
Activities Equipment Used / Process
Receipt & Unloading of Material By using Wagon Tipplers, Truck Tipplers, Track Hoppers & Pipe
Conveyor all Raw material will be received.
Transportation & Stacking By using Conveyor systems, Stacker Reclaimers,Twin Boom
Stackers the Raw Material will be stored at Yards.
Storage of Material Storage will done at Stock yards & Intermediate storage
Buildings
Reclaiming of Material By using Stacker Reclaimers, Barrel Reclaimers & Pay Loaders the
Raw material will be transported / feed to required customers /
units
Processing of Material Raw material will be processed through Hammer & Roller
Crushers, Vibrating Screens and Weigh feeders.
Basemix Prearation Base mix is the mix of different raw materials of definite size and
proportion stacked in layers in the base mix yard of pre-set
height and length to feed Sinter Plants
TYPES RAW MATERIALS HANDLING

Coal Pellets DRI

Limest
Coke
one LD Slag

Dolomit Base
Iron Mix
e
Ore

Iron
Iron Ore
Ore Quartz Chips
Fines
TYPES RAW MATERIALS HANDLING

IRON ORE FINES C-ORE (10-30) BF RETURN FINES

MILL SCALE L D SLAGE

TYPES RAW MATERIALS HANDLING

DOLOMITE CHIPS (IMP)

LIME STONE (IND 10-30) DOLOMITE LCP (IND 40-80) LIME STONE LCP (IMP)

QUARTZ (10-30) DOLOMITE (IND 10-30) LIME STONE AGG (IMP 0-10)
BHQ
TYPES RAW MATERIALS HANDLING

HARD COKING COAL

PCI COAL
COREX COAL

PCI COAL

ANTRACITE COAL SEMI HARD COKING COAL STEAM COAL

TYPES RAW MATERIALS HANDLING

PELLET SINTER

MICRO PELLET

COKE DRI
INSTALLED EQUIPMENT DETAILS
SI
DESCRIPTION UOM 5 MT 7 MT 10 MT EY RMHSBP-2 TOTAL
NO
1 Conveyor Nos. 140 171 172 26 21 530 Nos
2 Conveyor length Km 23 33 37 6 11 110 Km
3 Belt length Km 49 72 78 14 24 237 Km
4 Pipe Conveyor Km 24 Km
5 Junction house Nos. 94 105 84 12 8 303
Stacker
6 Nos. 7 6 4 2 - 19
Reclaimer
Twin Boom 34
7 Nos. 1 1 3 - 3 8
stacker
8 Barrel Reclaimer Nos. 1 1 2 - 3 7
9 Track hopper Nos. 0 0 2 2
10 Wagon Tippler Nos. 4 (Single) 0 2 (Twin) 2 (Single) 8
8 (170
11 Hammer crusher Nos. 0 5 (80 t/hr) 13
t/hr)
Smooth roll
12 Nos. 0 4 (30 t/hr) 8 (90 t/hr) 12
crusher
13 Screen House Nos. 7 10 8 1 1 27
14 Bag Flitter Nos. 14 16 18 48 13
CONVEYOR SYSTEM

⮚ 140 conveyors are installed in 5MT RMHS, 171 conveyors in 7MT

RMHS, 172 conveyors in 10 MT RMHS, 26 conveyors in EY and 21
conveyors in BP2 RMHS
⮚ Conveying distance of 23Km in 4MT, 33Kms in 7MT, 37Km in 10
MT, 6Km in EY and 11KM in BP2 RMHS
⮚ Belt width of conveyors ranges from 800 mm to 2000 mm
⮚ Conveying capacity ranges from 300 TPH to 2000 TPH.
CONVEYOR BELT DETAILS
Belt Width Total
Sl. No No of conv.
(mm) Installed(Km)
1 800 10.97 23
2 1000 10.58 28
3 1200 66.82 173
4 1400 97.56 207
5 1600 50.78 88
6 2000 0.29 11

Grand Total 237 530

SINGLE WAGON TIPPLER

Suppliers:

⮚ M/s Larsen & Toubro

⮚ M/s Elecon
⮚ M/s DHIDCW, China
⮚ M/s Wuhan Eqpts, China

Function : Wagon Tippler is used for unloading of raw materials

received through railway wagons. Material discharged onto the
hoppers are conveyed to the downstream conveyors through Apron
Feeders.
TWIN WAGON TIPPLER

Supplier:
⮚ M/s DHIDCW, China

Special Features: As the name suggests, it tipples two Wagons at a

time. These Twin Wagon Tipplers are the first ones successfully
commissioned in India
TWIN BOOM STACKER

Suppliers:

⮚ M/s. Elecon
⮚ M/s. Larsen & Toubro
⮚ M/s. Metso Minerals
⮚ M/s. CHEC, China

Function: For blending of the Iron ore fines received from various
sources and for Base Mix preparation
BARREL RECLAIMER

Suppliers:
⮚ M/s. Elecon
⮚ M/s. Larsen & Toubro
⮚ M/s. CHEC, China

Function: For reclaiming iron ore fines from the yards meant
for Pellet Plant # 1, Beneficiation Plant #2 and Base Mix
meant for Sinter Plant # 2, 3 & 4.
TRACK HOPPER

Supplier:
⮚ M/s CSIT, China

Function: For unloading Iron ore fines from BOBSN(Side discharge)

Wagons to Hoppers underneath. Material discharged onto the hoppers are
conveyed to the downstream conveyors through Paddle feeders.
HAMMER MILL

Supplier :
⮚ M/s CSIT, China
Models :
⮚ Type 1114
⮚ Type 1414
⮚ Type 1516

Function: Crushing of Coke, Anthracite Coal and Flux (Limestone &

Dolomite) required for Base Mix preparation.
ROLLER MILL

Supplier :
⮚ M/s CSIT, China

Types:
⮚ Double roller mill
⮚ Four roller mill

Function: Crushing of Coke and Anthracite Coal required for Base

Mix preparation
 SCREENS

Suppliers:

⮚ M/s. Binder, Austria

⮚ M/s. International Combustion,
India
⮚ M/s. Henan Winner Vibrator Eqpt.
Ltd, China

Function: For screening of Coal, Coke, Iron ore, Pellet, Limestone and
Dolomite
STACKER RECLAIMER
Suppliers:
⮚ M/s. Elecon
⮚ M/s. Larsen & Toubro
⮚ M/s. DHIDCW, China
⮚ M/s. FL Smidth
⮚ M/s. NHI, China
⮚ M/s. SYMC, China

Function: For unloading of raw material received from Wagon

Tipplers, Track Hoppers & Truck unloading stations through Boom
conveyor and to feed material to consumers through bucket wheel,
Boom conveyor & downstream conveyors
PIPE CONVEYOR & ITS ASSOCIATED FACILITIES

Salient features of Pipe conveyor

⮚ Total Length of Conveyor is 24 KM
⮚ Capacity 3500 tph
⮚ Speed of the PC is 5 mts / sec

Pipe Conveyor feeding points

⮚ Nandihalli transfer point

⮚ Bhujannagar transfer point

⮚ Bannihatti transfer point

25
ENVIRONMENT CONTROL MEASURES

Control Systems Quantity

De-dusting system 48 no's
Dry fog system 172 points

Dust suppression system 40 no's

Yard – Sprinkler systems 17 no's

Wagon pre-wetting system 6 no's

Covering of raw material by tarpaulin -

Covering conveyors by hoods -

Road sweeping machine 1 no
DE DUSTING SYSTEM

Sl. No. Location Quantity, No’s

1 RMHS 4MT 11

2 RMHS 7MT 16

RMHS
3 18
10MT
 DRY FOG SYSTEM

Sl. No. Location Nozzles Quantity, No’s Coverage

1 RMHS 4MT 630 37 JHs

2 RMHS 7MT 980 82 JHs

3 RMHS 10MT 1080 75 JHs

YARD SPRINKLER

Quantity in
Sl. No. Location
No’s

RMHS
1 265
4MT

RMHS
2 350
7MT

RMHS
3 380
10MT
 PRE WETTING SYSTEM

Supplier:
⮚ In house design

Function: Water is dripped on to the material in Wagons prior to

unloading of Wagon at Tippler to control the dust.
INTERMEDIATE STORAGE FACILITIES – 5MT

Description Bunkers Volume Material

(Nos) (m3)
Coal Screening Plant
03 200 Non Coking Coal

Corex Screening Plant Iron Ore, Flux &

04 100
Coke

Fines Storage Plant Ore fines, Flux fines

03 60
& Coke fines

BOF Intermediate
Limestone, Dolomite
Storage Plant 07 100
& Iron ore
INTERMEDIATE STORAGE FACILITIES – 7MT

Description Bunkers Volume (m3) Material

(No's)
Screen House 06 400 Iron ore & Pellet

Fines Storage 02 80 Ore fines

INTERMEDIATE STORAGE FACILITIES – 12MT

Description Bunkers Volume (m3) Material

(No's)
Screen House 04 400 Flux & Coke
Proportionating
400(03) & Ore fines, Dolomite &
Bldg #1 09
200(06) Limestone

Proportionating Ore fines, Dolomite &

400(05) &
Bldg #2 15 Limestone
200(10)

400(05) & Ore fines, Dolomite &

Proportionating
15 200(10) Limestone
Bldg #3
RMHS OCCUPIED AREA UP TO 12 MT

RMHS OCCUPIED AREA

Sl no Division Area in Acres

1 RMHS-5MT 286

2 RMHS- 7MT 190

3 RMHS- BASEMIX 257

4 RMHS-BP2 125

5 RMHS-EY 92

Total Area 950

34
 POWER
COREX- 2 COREX-1 PLANT

BF-2 BF-1
RMHS 5MT BOF
SHOP J23 J29C1
PPC1

J23C1
J29

MCC 6
COAL FINES HOP

HOUSE - 2

HOUSE - 1
MANSOON STORAGE STC2
J22

STOCK

STOCK
FOR POWER
BF-1 HOPPER
JCT1 PLANT
S.H. JCT1C1 J22B J22C2

CDP

JCT2C1
J18 J37 CMSC1 J22A

137F04A

137F03A
JCT2 CBS CSP

137F04

137F03
J15

BOF CONV.
SPC1,C2
TT8 J16C2 FSC2 MCC 5
J17C2 J17C1
J16C1
COSP FSB
FSC1
J28 J16C3 J15C3,C4
J16

J17C4
J15C1
J15C2 SPC4
J17A J17
MCC 4 J14 J33 J21C1
PF1 J19C1 J19

JNT4C1

J14A
J21

J14AC1

J32C3
JNT8

J33C1

J66C1
JNT8C1
BF-2 S.H.

JNT8C2 J32

JNT3AC1

S/S
PF1 J27 LIME J20

CSPC1
JNT9C1

JNT9C2

J32C1

J32C2
JNT5C1
J31 MCC 3
PLANT
JNT3
J27C1

JNT5C2

LPC2
JNT9 J63 JNT4 JNT3A

J31C2
J31C1
BENEFI- BCO4
J62 JNT3C1
J61

J61C1
-CATION J62C1 J30C1
PLANT JNT2C1 JNT1
FINES TO P.P.
PELLETS FROM P.P.

BCO5
BCO1

J26 J26C1
B/R JNT2 J67 J67C1
J30 J66
TBS

TRANS/CAR
J63C1

J5 J26C1
STC1
LCP3
JH J5A J11B HOP S/R-5
JH
J64C1

J14C1,C2
B/R J13A

J30C3
J25C1
J5AC1

J25

J11BC1

JNT1C1
J11BC2

J68C1
S/R-2
MCC 2

J65 J65C1
S/R-4 J13C1
J64 J8
NEW TUS

J8C1 J11 J13

J4
S/R-1

J11C1

J59C1
J59

J11AC1
J4AC1

J58
TIPPLER

J4A S/R-3 J10 J12C1

HYD.

MCC 1
J3 J7C1 J12
J7 J69 J68
J6C1

J58C1
J54
J4C2

J5C1

J2C2 J1 J9AC1 TO COKE

J6 J9A JH1
J2C3 J2C1 J56 J9C1 OVEN
J2 J9 J55C1
J54C1

J54C2

S/R-7 J55
J1C1

J56C1
J1C2

JB3 J53 J52C4

S/R-6
J41C1 J53C2 J57C1
J53C1
TO SINTER J42C1 J42C2 J52
J57
J52C2
J52C1
MCC-7

J42
WAG/TIP J51 J51C2 WAG/TIP
1&2 J51C1
3&4
 POWER TO BASE MIX
SMS # 2 7J98C1
J94 PLANT

7LC6
J96 7J97C1 J97
RMHS : 7MT-A 7J94C1

TO SMS-2
J23C 7J93C1 J93 J37 7J37C1 J36

7J96C1

7J38C2
FROM LCP
J35 COKE

7J23CC1
LIME PLANT
J95 FINES
4MT 7J95C1 BINS

7J35C1
7J32 J22C2 JNT13

7J106C1
J39 J38

7J38C1
7J32C1 J106
J105 7J31 COKE OVEN -3
7J27 7J27C1
7J27C1

7J39C1
CJHC1 CJH
COKE OVEN SILO SR-6
J30

7LC4
7LC5

7J23C1
7J105C1

7J24C1 7J40C1
7J29 7J46 J23 J24 J41 J40 SR-5
7J104C1

7J29C1

7J30C1
7J41C1
7J46C1 PCI

7J25AC1
J104 J103
7J45C1
J42
7J28 J45 J44

PCIC1
7J103C1
DDS
JNT1 J25
COKE OVEN - 2 SCHC1
J19
TUS
FSB1C1 FSB1
7J20C2

SCREEN
HOUSE
4MT J20

7J19C1
7J20C1
CCR1

7J44C1
7J28C2

7J28C1

4J58 FSB2C1 FSB2

7J102C1 J18
COKE OVEN - 1
J102 J101
SCHC2
4MT 7LC3
7J22C2
7J9C1

4J52 7J43C1 7J22 J21 J17

J43
7J22C1

7J14C1
7J8C3
7J1C2

7J18C1
7J17C1
7J1C1

7J9
7J8 7J8C1
7J2C2
7J6 7LC2 7J6C1
7J2 SR-1 J12 J14 J16
7J1
7J8C2

7J2C1
SR-3

7J19C1
7J6C1
7J12C1
7J3C1

7J3C2

7J17C2
7LC1 7J4C2 7J10C1 7J10
7J3 7J4C1
7J4
7J11
7J11C1
7J5C1 7J3C1 7J3C2
7J5C1 7J15
7J5 7J13
7J7 SR-2 SR-4
7J7C1
 TH
BJ17
SR10

RMHS-10MT (BASE MIX AREA) 10J4

10J4C1
10J2
10J2C1
10J1C1
10J1

10J5C2 PP2
10J8 J8A J6 10J2C2 10J3AC1
10J8C1 10J8AC1 10J6C1
TBS4 10J3A

10J3C1
TBS3C1
J10

10J11C1
10J10C1
J8B

10J65C1
SCHFTRC1 PCFTRC1
10SCH 10CRSH 10J5 SR9 10J3AC2

10J64C1
SCHCTRC1 PCCTRC1 10J11
10J9C1 J9 10J3
10J5C1
7J98 10J7

10J11AC1
10J7C1

J10AC1
7J99 LC11 LC10 10J3C2 10J65
10J64

J9AC1
7J99C1 7J100C1 7J75
7J74 7J76C1
7J76

J65
7J98C1

7J52AC1
ORETRIPC2
7J76C2
7J100 J10B J10A
10J11A

7J55C3

7J52C2
LS2 FLXT

J65C1
J74C1
SR8
7J98A

10J5C3
LS1 7J62
FTRIP OTRIP 7J52
SHRB 7J62C1 7J99A FTRIP2 7J54C1 7J52C1
SHRBC1

PB2
7J54

PB3
J99AC1 7J55C2
J99BC1 7J52A

7J64C1
J9A

7J53C1

7J53C2
7J100A
J66C1

7J66 7J60 7J58 J58A 7J100AC1 SR7

7J60C1
7J99B 7J58C1 7J55
7J61C1 7J55C1
7SCH 7J63C1
7J61C2 7CRSH 7J63 7J56C1
7J64 7J57C1 7J53
J67 7J59C1 J64C1 7J56
LC8 CCR2
J67C1

J59 J57
7J73C1
7J69C1
7J69

10J30C1

10J23C1
7J98AC1

7J70C1 J71
10J62
J71C1

CKBC1

J68

10J66C1
J70 J72 10J62C1
FLXC1
LC7 J73 10J23A 7J77 TBS3
PB1 OTPC1 7J77C1 10J61
LC9

TC3
TBS2C1

10J63C2
7J77C1
10J24
10J24C2 10J61C1
10J60C1
10J30 10J24C1 10J60 BR3
10J23
10J63
10J26C2 10J63C1

10J26
7J79 10J26C1
BR1
TC1

10J25C1
7J78 TBS2
BASEC1

10J28C4
TBS1C1

10J28C1
TBS1 10J25

TC2
BR2
7J80
7J80C1 10J27
10J27C1
10J67
7J97A

LC12 10J67C1 7J81C1 10J67C1

DRI
10J68C1
7J82 SP3 10J66
7J82C1
BF3 & 4
10J28C2 10J28
10J68
7J97 10J28C3
SP2 7J81 10J29C1

SP4 10J29
ENERGY YARD
BP2 RMHS
PIPE CONVEYOR

40
THANK YOU