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Distilation Intro

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Distilation Intro

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ngocthanh2821
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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The image depicts the process of fractional distillation of crude oil.

 Crude Oil: The process starts with crude oil, which is a complex mixture
of hydrocarbons.
 Furnace: The crude oil is heated in a furnace to vaporize it.
 Fractional Distillation Column: The vaporized crude oil enters a tall
column called a fractional distillation column. This column is filled with
trays or packing materials.
 Temperature Gradient: The column is hotter at the bottom and cooler at
the top.
 Separation of Components: As the vapor rises through the column, it
cools and condenses at different heights depending on the boiling points
of the various hydrocarbons.
 Products: The different fractions are collected at various levels of the
column:
o Petroleum Gas: The lightest fraction, collected at the top of the
column.
o Gasoline: Used as fuel for cars.
o Naphtha: Used in the production of plastics and other chemicals.
o Paraffin Wax: Used in candles and other products.
o Diesel: Used as fuel for trucks and buses.
o Fuel Oil: Used for heating and industrial purposes.
o Lubricating Oil: Used to lubricate engines.
o Bitumen: Used in road construction.

Overall, the image illustrates how fractional distillation is used to separate


crude oil into its various components, which are then used for a wide range
of purposes.
The crude oil distillation unit (CDU) is the first processing unit in virtually all
petroleum refineries. The CDU distills the incoming crude oil into various
fractions of different boiling ranges, each of which are then processed further in
the other refinery processing units. The CDU is often referred to as the
atmospheric distillation unit because it operates at slightly above atmospheric
pressure.
Below is a schematic flow diagram of a typical crude oil distillation unit. The
incoming crude oil is preheated by exchanging heat with some of the hot,
distilled fractions and other streams. It is then desalted to remove inorganic salts
(primarily sodium chloride).
Following the desalter, the crude oil is further heated by exchanging heat with
some of the hot, distilled fractions and other streams. It is then heated in a fuel-
fired furnace (fired heater) to a temperature of about 398 °C and routed into the
bottom of the distillation unit.
The cooling and condensing of the distillation tower overhead is provided
partially by exchanging heat with the incoming crude oil and partially by either
an air-cooled or water-cooled condenser. Additional heat is removed from the
distillation column by a pumparound system as shown in the diagram below.
As shown in the flow diagram, the overhead distillate fraction from the
distillation column is naphtha. The fractions removed from the side of the
distillation column at various points between the column top and bottom are
called sidecuts. Each of the sidecuts (i.e., the kerosene, light gas oil and heavy
gas oil) is cooled by exchanging heat with the incoming crude oil. All of the
fractions (i.e., the overhead naphtha, the sidecuts and the bottom residue) are
sent to intermediate storage tanks before being processed further.

You're asking which steps in a typical oil refinery process (as depicted in the
diagram you likely provided earlier) involve both mass transfer and heat
transfer, and what the underlying principles are. Here's a breakdown:

Key Processes Involving Both Mass and Heat Transfer:

 Atmospheric and Vacuum Distillation: This is the primary separation


process. Crude oil is heated and separated into different fractions based on
boiling points.
o Heat Transfer: Heating the crude oil in furnaces and maintaining a
temperature gradient within the distillation column. Condensation and
vaporization involve latent heat transfer.
o Mass Transfer: Vapor-liquid equilibrium governs the separation.
Components move between the vapor and liquid phases on the trays or
packing within the column. This involves diffusion and convective
mass transfer.
o Principles: Vapor-liquid equilibrium, boiling point differences, heat
exchange (conduction, convection, and potentially radiation in the
furnace).
 Fluid Catalytic Cracking (FCC): Large hydrocarbon molecules are broken
down into smaller, more valuable ones using a catalyst.
o Heat Transfer: The cracking reaction is endothermic (absorbs heat).
Heat is transferred from the hot catalyst to the reactants. The
regenerator burns off coke on the catalyst, releasing heat.
o Mass Transfer: Complex reactions occur on the catalyst surface,
involving adsorption, reaction, and desorption of hydrocarbons. This
is a mass transfer limited reaction.
o Principles: Catalysis, chemical kinetics, heat transfer in fluidized
beds, diffusion, and reaction kinetics.
 Hydrotreating: Hydrogen is used to remove impurities like sulfur, nitrogen,
and metals from various fractions.
o Heat Transfer: The reactions are generally exothermic (release heat).
Heat removal is important for controlling the reaction and preventing
unwanted side reactions.
o Mass Transfer: Hydrogen and hydrocarbon molecules must diffuse
to the catalyst surface, react, and then the products must diffuse away.
o Principles: Catalysis, chemical kinetics, diffusion, and heat exchange.
 Isomerization: Straight-chain hydrocarbons are converted to branched
isomers to improve gasoline octane.
o Heat Transfer: While not as extreme as FCC, temperature control is
still important for optimizing the reaction.
o Mass Transfer: The rearrangement of molecules involves diffusion
and reaction on the catalyst surface.
o Principles: Catalysis, chemical kinetics, and diffusion.
 Alkylation: Isobutane reacts with olefins (like butenes) to produce alkylate,
a high-octane gasoline component.
o Heat Transfer: The reaction is highly exothermic, requiring cooling
to control the reaction rate and prevent side reactions.
o Mass Transfer: Reactants must diffuse to the catalyst (typically
sulfuric or hydrofluoric acid) and products must diffuse away.
o Principles: Acid catalysis, chemical kinetics, and diffusion.
 Amine Treating (Gas Sweetening): Amines are used to remove hydrogen
sulfide (H2S) and carbon dioxide (CO2) from gas streams.
o Heat Transfer: Absorption and regeneration of the amine solution
involve heat exchange.
o Mass Transfer: The acid gases (H2S and CO2) are absorbed into the
amine solution in an absorber and then released in a stripper. This is a
gas-liquid mass transfer process.

General Principles of Heat and Mass Transfer:

 Heat Transfer: Conduction (heat transfer through a material),


convection (heat transfer by fluid movement), and radiation (heat transfer
by electromagnetic waves).
 Mass Transfer: Diffusion (movement of molecules due to concentration
gradients), and convection (movement of molecules due to bulk fluid
flow).

In summary, nearly all unit operations in a refinery involve both heat and mass
transfer to some degree. The key is recognizing how these phenomena interact
within each specific process.The image you sent shows a petroleum refinery
flow diagram, and distillation is a core process within it. Let's break down the
principles of distillation as applied in this context:

The principles of distillation in petroleum refining are as follows:

 Vaporization: When a liquid is heated, its molecules gain kinetic energy


and eventually overcome the intermolecular forces that hold them
together in the liquid state. This causes the liquid to vaporize, or turn into
a gas.
 Condensation: When a vapor is cooled, its molecules lose kinetic energy
and eventually slow down enough to form a liquid again. This process is
called condensation.
 Boiling point: The boiling point of a substance is the temperature at
which its vapor pressure is equal to the atmospheric pressure. At this
temperature, the 1 liquid will vaporize rapidly and turn into a gas.
 Fractional distillation: Fractional distillation is a process that separates a
mixture of liquids with different boiling points. The mixture is heated to a
temperature that is high enough to vaporize all of the components. The
vapor is then passed through a column that is filled with trays or packing
material. The different components condense at different heights in the
column, depending on their boiling points. The condensed liquids are
then collected in separate containers.

The fractional distillation of crude oil is a complex process that is based on


these basic principles. It is an important process for the production of many
products that we use every day, such as gasoline, diesel fuel, and heating oil.

Principles of Distillation in Petroleum Refining:

In the Image:

You can see the atmospheric distillation tower and the vacuum distillation tower
as prominent features. The various product streams leaving the towers (naphtha,
kerosene, diesel oil, etc.) represent the fractions separated based on their boiling
points. Now, here we will study how about distillation.

 Distillation is a crucial unit operation in petroleum refineries, allowing


for the separation of crude oil into valuable products like gasoline, diesel,
and jet fuel.
 The principles of boiling point differences, vaporization, condensation,
and fractional/vacuum distillation are fundamental to this process.

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