AC DC Power Module

User Guide

Issue 11
Date 2015-08-31

HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2021. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.

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and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.

Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.

The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.

Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China

Website: https://www.huawei.com
Email: [email protected]

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AC DC Power Module
User Guide Contents

Contents

1 AC/DC Power Module User Guide....................................................................................... 1

1.1 Changes in AC/DC Power Module User Guide.............................................................................................................. 2
1.2 Overview.................................................................................................................................................................................... 6
1.2.1 Function.................................................................................................................................................................................. 6
1.2.2 Exterior.................................................................................................................................................................................... 7
1.2.3 Ports..........................................................................................................................................................................................8
1.2.4 Cables.................................................................................................................................................................................... 10
1.2.4.1 Cable List...........................................................................................................................................................................10
1.2.4.2 Equipotential Cable....................................................................................................................................................... 11
1.2.4.3 Output Power Cable......................................................................................................................................................11
1.2.4.4 Input Power Cable......................................................................................................................................................... 12
1.2.4.5 Alarm Cable..................................................................................................................................................................... 18
1.2.4.6 External Alarm Cable.................................................................................................................................................... 19
1.2.5 Technical Specifications................................................................................................................................................... 20
1.3 Installing an AC/DC Power Module and an RRU....................................................................................................... 21
1.3.1 Installing an AC/DC Power Module onto an RRU.................................................................................................. 21
1.3.2 Installing the AC RRU.......................................................................................................................................................24
1.3.3 Installing Cables for an AC/DC Power Module....................................................................................................... 25
1.3.4 Installing the Surge Protection Box and Its Cables................................................................................................ 32
1.3.4.1 Dimensions and Installation Clearance Requirements of a Surge Protection Box.................................. 32
1.3.4.2 Installation Options....................................................................................................................................................... 34
1.3.4.3 Installing a Surge Protection Box............................................................................................................................. 35
1.3.4.4 Installing Cables for an AC Surge Protection Box............................................................................................... 38
1.3.4.5 Installing Cables for a DC Surge Protection Box................................................................................................. 44
1.4 Replacing an AC/DC Power Module and an RRU...................................................................................................... 49
1.5 Appendix.................................................................................................................................................................................. 51
1.5.1 Preparing OT Terminals for Connecting One End of the Power Cable to the AC Surge Protection Box
............................................................................................................................................................................................................ 51
1.5.2 Preparing OT Terminals for Connecting One End of the Power Cable to the DC Surge Protection Box
............................................................................................................................................................................................................ 55
1.5.3 Preparing a 3-Pin Round Connector Used for Connecting One End of the AC Input Power Cable to
an AC/DC Power Module...........................................................................................................................................................58

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1.5.4 Preparing a 3-Pin Round Connector Used for Connecting One End of the DC Input Power Cable to
an AC/DC Power Module...........................................................................................................................................................62

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1 AC/DC Power Module User Guide

Overview
This document describes functions, structure, and installation procedures of an
AC/DC power module.

Product Versions
The following table lists the product versions related to this document.

Product Name Solution Version Product Version

AC/DC power module SRAN6.0 and later V100R004C00 and later

Intended Audience
This document is intended for:

● Field engineers
● Base station installation engineers
● System engineers

Organization
1.1 Changes in AC/DC Power Module User Guide
This chapter describes the changes in AC/DC Power Module User Guide.
1.2 Overview
This chapter describes the function, exterior, ports, cables, and technical
specifications of the AC/DC power module.
1.3 Installing an AC/DC Power Module and an RRU
This chapter describes the procedure for installing an AC/DC power module and
an RRU.
1.4 Replacing an AC/DC Power Module and an RRU

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An AC/DC power module and a DC RRU constitute an AC RRU. The AC RRU, BBU,
and other devices form a distributed base station. Replacing an AC RRU interrupts
all the services carried by the base station and generates alarms.
1.5 Appendix

1.1 Changes in AC/DC Power Module User Guide

This chapter describes the changes in AC/DC Power Module User Guide.

11 (2015-08-31)
This is the eleventh official release.
Compared with 10 (2015-03-23), this issue includes the following changes:

Topic Change Description

1.2.5 Technical Specifications Added Protection Rating.

Compared with issue 10 (2015-03-23), this issue does not include any new
information and no information is deleted from this issue.

10 (2015-03-23)
This is the tenth official release.
Compared with issue 09 (2014-11-15), this issue does not add any information.
Compared with issue 09 (2014-11-15), this issue includes the following changes:

Topic Change Description

Entire document Added security related precautions.

Compared with issue 09 (2014-11-15), this issue no information is deleted from

this issue.

09 (2014-11-15)
This is the ninth official release.
Compared with issue 08 (2013-12-23), this issue includes the following changes:

Topic Change Description

1.3.3 Installing Cables for an AC/DC Added precautions in the background

Power Module information.

1.3.4.4 Installing Cables for an AC Added the background information.

Surge Protection Box

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Topic Change Description

1.3.4.5 Installing Cables for a DC

Surge Protection Box

1.5.3 Preparing a 3-Pin Round Added the precaution of reverse

Connector Used for Connecting One connection of positive and negative
End of the AC Input Power Cable to poles in procedures.
an AC/DC Power Module

1.5.4 Preparing a 3-Pin Round

Connector Used for Connecting One
End of the DC Input Power Cable to
an AC/DC Power Module

Compared with issue 08 (2013-12-23), this issue does not include any new
information and no information is deleted from this issue.

08 (2013-12-23)
This is the eighth official release.
Compared with 07 (2013-11-28), this issue includes the following changes.
Topic Change Description

1.3.3 Installing Cables for an AC/DC Updated the procedure for installing
Power Module equipotential cables and PGND cables
between an AC/DC power module and
a DC RRU.

Compared with 07 (2013-11-28), this issue does not include any new information
and no information is deleted from this issue.

07 (2013-11-28)
This is the seventh official release.
Compared with 06 (2013-08-01), this issue includes the following changes.
Topic Change Description

1.3.1 Installing an AC/DC Power Changed the precaution to that an

Module onto an RRU AC/DC power module and a DC RRU
cannot be constituted at heights.

1.3.2 Installing the AC RRU Added the figure for installation of the
AC RRU on a pole in standard mode.

1.3.3 Installing Cables for an AC/DC Added the RRU attachment plate in all
Power Module the figures.

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Compared with 06 (2013-08-01), this issue does not include any new information
and no information is deleted from this issue.

06 (2013-08-01)
This is the fifth official release.

Compared with 05 (2013-05-27), this issue includes the following changes.

Topic Change Description

1.3.1 Installing an AC/DC Power Added the panels of an RRU.

Module onto an RRU

05 (2013-05-27)
This is the fifth official release.

Compared with 04 (2013-04-28), this issue includes the following changes.

Topic Change Description

1.2.4.4 Input Power Cable Added the specification of the circuit

breaker on the power device.

Compared with 04 (2013-04-28), this issue does not include any new information
and no information is deleted from this issue.

04 (2013-04-28)
This is the fourth official release.

Compared with 03 (2012-09-15), this issue includes the following changes.

Topic Change Description

1.2.4.4 Input Power Cable Added the length information about

the input power cables.

Compared with 03 (2012-09-15), this issue does not include any new information
and no information is deleted from this issue.

03 (2012-09-15)
This is the third official release.

Compared with 02 (2012-06-10), this issue does not add any information.

Compared with 02 (2012-06-10), this issue includes the following changes.

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Topic Change Description

1.2.4.1 Cable List Changed the information of the alarm

cable for AC/DC power module.
1.2.4.5 Alarm Cable

1.3.1 Installing an AC/DC Power Added the scenario of installing AC/DC

Module onto an RRU power module onto the RRU.

1.3.3 Installing Cables for an AC/DC Added the scenario of installing the
Power Module alarm cable for AC/DC power module.

Compared with 02 (2012-06-10), no information is deleted from this issue.

02 (2012-06-10)
This is the second official release.

Compared with 01 (2012-04-25), this issue does not add any information.

Compared with 01 (2012-04-25), this issue includes the following changes.

Topic Change Description

1.3.1 Installing an AC/DC Power Changed the figure of the attachment

Module onto an RRU plate of AC/DC power module.

1.4 Replacing an AC/DC Power

Module and an RRU

Compared with 01 (2012-04-25), no information is deleted from this issue.

01 (2012-04-25)
This is the first official release.

Compared with draft B (2012-03-20), this issue does not include any modification.

Draft B (2012-03-20)
This is a draft.

Compared with draft A (2012-01-10), this issue does not add any information.

Compared with draft A (2012-01-10), this issue includes the following changes.

Topic Change Description

1.3.3 Installing Cables for an AC/DC Changed the sequence of installing

Power Module cables.

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Topic Change Description

1.2.4.2 Equipotential Cable Deleted the requirement that OT

terminals must be added to both ends
of the equipotential cable onsite.

1.3.3 Installing Cables for an AC/DC Interchanged the sequence of two

Power Module sections: Installing the RRU and
Installing Cables for an AC/DC Power
1.3.2 Installing the AC RRU Module.

1.4 Replacing an AC/DC Power Added the procedures for replacing the
Module and an RRU AC/DC power module and RRU.

Compared with draft A (2012-01-10), no information is deleted from this issue.

Draft A (2012-01-10)
This is a draft.

1.2 Overview
This chapter describes the function, exterior, ports, cables, and technical
specifications of the AC/DC power module.

1.2.1 Function
The model of the AC/DC power module is MPW800-48A. It is an auxiliary product
specially designed for Huawei DC RRU and used to convert external AC input
power into -48 V DC for the DC RRU.
An AC/DC power module and a DC RRU constitute an AC RRU. The AC RRU
applies mainly to areas with convenient AC power supply but no DC power supply.
NOTE

For information about whether a certain DC RRU supports the combination with an AC/DC
power, see section "RRU Functions" in the hardware description of the corresponding RRU.

The external input power supported by the AC/DC power module:

220 V or 110 V AC input
The AC/DC power module supports four scenarios, as shown in Figure 1-1, Figure
1-2, and Figure 1-3.

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Figure 1-1 Indoor AC power supply

Figure 1-2 Outdoor AC power supply

Figure 1-3 Outdoor high-voltage DC power supply (China)

1.2.2 Exterior
This section describes the exterior and dimensions of an AC/DC power module.
Figure 1-4 shows the exterior of an AC/DC power module.

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Figure 1-4 Exterior of an AC/DC power module

The dimensions of the AC/DC power module are 390 mm x 208 mm x 75 mm

(15.35 in. x 8.19 in. x 2.95 in.). Figure 1-5 shows the dimensions of an AC/DC
power module.

Figure 1-5 Dimensions of an AC/DC power module

1.2.3 Ports
This section describes the ports on the panel of an AC/DC power module.

Figure 1-6 shows the ports on the panel of an AC/DC power module.

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Figure 1-6 Ports on the panel

Table 1-1 describes ports and indicators on the panel of an AC/DC power module.

Table 1-1 Ports and indicators on the panel of an AC/DC power module
No. Silkscreen Description

1 RUN Indicator, which has the

following status:
● When it is steady
green, the power
supply is working
properly.
● When it is steady off,
there is no power
supply.

2 EXT_ALM_B Alarm port on the AC/DC

power module

3 Output: -48V Port for power output

4 EXT_ALM_A External alarm port on

the AC/DC power
module

5 Input:~100-240V Port for power input

6 - Ground terminal

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1.2.4 Cables
This section describes cables for an AC/DC power module.

1.2.4.1 Cable List

This section describes cables for an AC/DC power module.

Table 1-2 lists the cables for an AC/DC power module.

Table 1-2 Cable list for an AC/DC power module

Cable One End The Other End

Connector Installation Connector Installation

Position Position

1.2.4.2 OT terminal Ground OT terminal (6 Ground

Equipotent (6 mm2 or terminal on mm2 or 0.01 in. terminal on the
ial Cable 0.01 in.2, M6) the AC/DC 2, M6) RRU
power
module

1.2.4.3 PG connector PWR OUT Female fast RRU/NEG(-),

Output port on the connector RTN(+)
Power AC/DC power (pressfit type)
Cable module

1.2.4.4 3-pin round PWR IN port Power cable Power device

Input connector on the AC/DC
Power power
Cable module

OT terminal AC surge
protection
box

3-pin round PWR IN port OT terminal AC surge

connector on the AC/DC protection box
power
module

1.2.4.5 Waterproof EXT_ALM_B Waterproof EXT_ALM port

Alarm DB9 male port on the DB15 male on the RRU
Cable connector AC/DC power connector
module

1.2.4.6 Waterproof EXT_ALM_A Bare wire External alarm

External DB15 male port on the device
Alarm connector AC/DC power
Cable module

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1.2.4.2 Equipotential Cable

The equipotential cable connects the AC/DC power module and the DC RRU to
ensure proper grounding of the AC/DC power module.

Exterior
An equipotential cable is green and yellow and has a cross-sectional area of 6
mm2 (0.009 in.2). Both ends of the cable are OT terminals. Figure 1-7 shows the
exterior of an equipotential cable.

Figure 1-7 Exterior of an equipotential cable

(1) M6 OT terminal with a cross-sectional area of 6 mm2 (0.009 in.2)

NOTE

You can determine the color of the cable and whether to use corresponding ground
terminals based on local regulations.

1.2.4.3 Output Power Cable

The output power cable feeds -48 V DC power to an RRU from an AC/DC power
module.

Exterior
The cross-sectional area of the output power cable is 4 mm2 (0.01 in.2). The cable
has a PG connector at one end and a female fast connector (pressfit type) at the
other end. The exteriors of the output power cables connected to different female
fast connectors (pressfit type) are different, as shown in Figure 1-8 and Figure
1-9.

Figure 1-8 Exterior of a DC output power cable

(1) -48 V DC power cable (2) Shield layer (3) Female fast connector
(pressfit type)

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Figure 1-9 Exterior of a DC output power cable

(1) -48 V DC power cable (2) Shield layer (3) Female fast connector
(pressfit type)

Pin Assignment
The output power cable has two wires. Table 1-3 and Table 1-4 describe the pin
assignment for the wires.

Table 1-3 Pin assignment for the wires of a DC output power cable (North
American standards)
Wire Color

NEG(-) Blue

RTN(+) Black

Table 1-4 Pin assignment for the wires of a DC output power cable (European
standards)
Wire Color

NEG(-) Blue

RTN(+) Brown

1.2.4.4 Input Power Cable

The input power cable feeds -48 V DC power to the AC/DC power module from
the external power device.

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NOTE

● When no AC surge protection box is installed, only one input power cable is required for
connecting the AC/DC power module and the external power device.
● In the indoor scenario, the maximum length of the input power cable is 15 m
(49.21 ft).
● In the outdoor scenario, the maximum length of the input power cable is 50 m
(164.04 ft).
● When an AC surge protection box is installed in the outdoor scenario, two input power
cables are needed. One cable connects the external power device and AC surge
protection box, and the other cable connects the AC surge protection box and AC/DC
power module.
● The input power cable between the AC surge protection box and AC/DC power
module has a fixed length of 1.5 m (4.92 ft).
● The input power cable between the external power device and AC surge protection
box has a maximum length of 50 m (164.04 ft).
● If a power device provided by the customer is used, the specification of the circuit
breaker on this power device is recommended to be 16 A.

Exterior of an AC Input Power Cable

Figure 1-10 shows the exterior of the power cable between an AC/DC power
module and the external power supply when no AC surge protection box is
configured. The cross-sectional area of the power cable between the AC/DC power
module and the external power supply is 1.5 mm2 (0.002 in.2).

Figure 1-10 Exterior of the power cable between an AC/DC power module and
the external power supply

(1) 3-pin round connector (2) Power cable

Figure 1-11 shows the exterior of the power cable between an AC/DC power
module and an AC surge protection box when an AC surge protection box is
configured. The cross-sectional area of the power cable between the AC/DC power
module and the AC surge protection box is 1.5 mm2 (0.002 in.2).

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Figure 1-11 Exterior of the power cable between an AC/DC power module and an
AC surge protection box

(1) 3-pin round connector (2) OT terminal

Figure 1-12 shows the exterior of the power cable between an AC surge
protection box and the external power supply when an AC surge protection box is
configured. The cross-sectional area of the power cable between an AC surge
protection box and the external power supply is 4 mm2 (0.01 in.2).

Figure 1-12 Exterior of the power cable between an AC surge protection box and
the external power supply

(1) OT terminal (2) Power cable

Pin Assignment for Wires of an AC Input Power Cable

Table 1-5 describes the pin assignment for the wires of the power cable between
an AC/DC power module and the external power supply.

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Table 1-5 Pin assignment for the wires of the power cable for the AC/DC power
module (no AC surge protection box is configured)
One End (on the The Other End Color Description
AC/DC Power (on the External
Module Side) Power Supply
Side)

X1.L(+) Power cable Brown L

X1.N(-) Blue N

X1.PE Green and yellow PE

Table 1-6 describes the pin assignment for the wires of the power cable between
an AC/DC power module and an AC surge protection box.

Table 1-6 Pin assignment for the wires of the power cable between an AC/DC
power module and an AC surge protection box
One End (on the The Other End Color Description
AC/DC Power (on the DC Surge
Module Side) Protection Box
Side)

X1.L(+) X2 Brown L

X1.N(-) X3 Blue N

X1.PE X4 Green and yellow PE

Table 1-7 describes the pin assignment for the wires of the power cable between
an AC surge protection box and the external power supply.

Table 1-7 Pin assignment for the wires of the power cable between an AC surge
protection box and the external power supply
One End (on the The Other End Color Description
AC Surge (on the External
Protection Box Power Supply
Side) Side)

X1 Power cable Brown L

X3 Blue N

X2 Green and yellow PE

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Exterior of the High-Voltage DC Input Power Cable

Figure 1-10 shows the exterior of the power cable between an AC/DC power
module and the external power supply when no high-voltage DC surge protection
box is configured. The cross-sectional area of the power cable between the AC/DC
power module and the power device is 1.5 mm2 (0.002 in.2).

Figure 1-13 shows the exterior of the power cable between an AC/DC power
module and a high-voltage DC surge protection box when a high-voltage DC
surge protection box is configured. The cross-sectional area of the power cable
between the AC/DC power module and the DC surge protection box is 1.5 mm2
(0.002 in.2).

Figure 1-13 Exterior of the power cable between an AC/DC power module and a
DC surge protection box

(1) 3-pin round connector (2) OT terminal

Figure 1-14 shows the exterior of the power cable between a high-voltage DC
surge protection box and the external power supply when a high-voltage DC surge
protection box is configured. The cross-sectional area of the power cable between
a DC surge protection box and the external power supply is 4 mm2 (0.01 in.2).

Figure 1-14 Exterior of the power cable between a DC surge protection box and
the external power supply

(1) OT terminal (2) Power cable

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Pin Assignment for the Wires of a High-Voltage DC Input Power Cable

Table 1-8 describes the pin assignment for the wires of the power cable between
an AC/DC power module and the external power supply.

Table 1-8 Pin assignment for the wires of the power cable between an AC/DC
power module and the external power supply (no high-voltage DC surge
protection box is configured)

One End (on the The Other End Color Description

AC/DC Power (on the External
Module Side) Power Supply
Side)

X1.L(+) Power cable Brown +

X1.N(-) Blue -

Table 1-9 describes the pin assignment for the wires of the power cable between
an AC/DC power module and a high-voltage DC surge protection box.

Table 1-9 Pin assignment for the wires of the power cable for the AC/DC power
module (high-voltage DC surge protection box is configured)

One End (on the The Other End Color Description

AC/DC Power (on the AC Surge
Module Side) Protection Box
Side)

X1.L(+) X2 Brown +

X1.N(-) X3 Blue -

Table 1-10 describes the pin assignment for the wires of the power cable between
a high-voltage DC surge protection box and the external power supply.

Table 1-10 Pin assignment for the wires of the power cable between a high-
voltage DC surge protection box and the external power supply

One End (on the The Other End Color Description

DC Surge (on the External
Protection Box Power Supply
Side) Side)

X2 Power cable Brown +

X1 Power cable Blue -

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NOTE

The colors and structures of cables delivered by Huawei vary according to countries and
areas. If cables are purchased at local markets, the cables must comply with the local rules
and regulations.

1.2.4.5 Alarm Cable

The alarm cable for the AC/DC power module provides power-off alarm signals for
the RRU.

Exterior
The alarm cable for the AC/DC power module has a waterproof DB9 male
connector at one end and a waterproof DB15 male connector at the other end, as
shown in Figure 1-15.

Figure 1-15 Exterior of the alarm cable for the AC/DC power module

(1) Waterproof DB9 male connector (2) Waterproof DB15 male connector

Pin Assignment
Table 1-11 describes the pin assignment for the wires of the alarm cable for
AC/DC power module.

Table 1-11 Pin assignment for wires of the alarm cable for the AC/DC power
module
Alarm Pin of Color Wire Pin of Description
Port the DB9 Type the DB15
Connecto Connecto
r r

Dry X1.4 Blue Twisted X2.7 AC power-off alarm

contact pair (GND)

X1.7 White X2.6 AC power-off alarm

and blue

RS485 X1.3 Brown Twisted X2.14 PSU485_TX+

pair

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Alarm Pin of Color Wire Pin of Description

Port the DB9 Type the DB15
Connecto Connecto
r r

X1.5 White X2.13 PSU485_TX-

and
brown

X1.6 White Twisted X2.10 PSU485_RX-

and pair
green

X1.8 Green X2.11 PSU485_RX+

1.2.4.6 External Alarm Cable

The external alarm cable for the AC/DC power module introduces the alarm signal
from the external device, enabling the base station to monitor the running status
of the external device.

Exterior
The external alarm cable for the AC/DC power module has a DB15 connector at
one end and bare wires at the other end, as shown in Figure 1-16.

Figure 1-16 External alarm cable for the AC/DC power module

(1) Bare wire (2) DB15 waterproof connector

Pin Assignment
Table 1-12 describes the pin assignment for the wires of an external alarm cable.

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Table 1-12 Pin assignment for wires of the external alarm cable for the AC/DC
power module

X1 X2 Color Description Port for X2

X1.1 X2.1 Blue and white Twisted pair SWITCH_H1

X1.6 X2.2 Blue GND

X1.2 X2.3 Orange and Twisted pair SWITCH_H2

white

X1.7 X2.4 Orange GND

X1.3 X2.5 Green and Twisted pair SWITCH_H3

white

X1.8 X2.6 Green GND

X1.4 X2.7 Brown and Twisted pair SWITCH_H4

white

X1.9 X2.8 Brown GND

X1.11 X2.9 Blue and red Twisted pair PSU485_TX-

X1.12 X2.10 Blue PSU485_TX+

X1.13 X2.11 Orange and red Twisted pair PSU485_RX-

X1.14 X2.12 Orange PSU485_RX+

1.2.5 Technical Specifications

This section describes the technical specifications of the AC/DC power module.

Table 1-13 describes the technical specifications of the AC/DC power module.

Table 1-13 Technical specifications of the AC/DC power module

Item Description

Dimensions 390 mm x 208 mm x 75 mm (15.35 in.

x 8.19 in. x 2.95 in.)

Weight 4.5 kg (9.92 lb)

Input power AC input: 220 V or 110 V; voltage

range: 85 V to 290 V
DC input voltage range: 180 V to 400
V

Output power 800 W

Operating temperature -40°C to +50°C (-40°F to +122°F,

without wind or solar radiation)

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Item Description

Protection Rating IP65

1.3 Installing an AC/DC Power Module and an RRU

This chapter describes the procedure for installing an AC/DC power module and
an RRU.

1.3.1 Installing an AC/DC Power Module onto an RRU

This section describes the procedure for installing an AC/DC power module onto a
DC RRU.

Context
● The RRUs and attachment plates in the following figures are only for
reference.
● As shown in the following figure, when an installation technician faces the
cabling cavity of the RRU, the rear panel is on his or her right-hand side, the
front panel is on his or her left-hand side, and the side panel is opposite to
the cabling cavity.

Figure 1-17 Panels of an RRU

● An AC/DC power module and a DC RRU constitute an AC RRU.

CAUTION

Do not assemble the AC/DC power module and DC RRU at heights.

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NOTICE

Do not choose the side-mounted mode for an AC/DC power module to be

installed on a DC RRU, as shown in Figure 1-18.

Figure 1-18 No side-mounted mode for the AC/DC power module

Procedure
● The RRU attachment plate is installed at the rear of the RRU.
a. Use a hexagon torque screwdriver to remove the original attachment
plate from the DC RRU, install the attachment plate for the AC/DC power
module onto the rear of the RRU, and use a torque screwdriver to tighten
the stainless steel screws on the attachment plate to 5 N·m (44.25
lbf·in.), as shown in Figure 1-19.

Figure 1-19 Installing the attachment plate for the AC/DC power module

b. Install the AC/DC power module onto its attachment plate, and use a
torque screwdriver to tighten the stainless steel screws on the AC/DC
power module to 5 N·m (44.25 lbf·in.). Install the RRU attachment plate
onto the AC/DC power module, and use the torque screwdriver to tighten

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the stainless steel screws on the RRU attachment plate to 5 N·m (44.25
lbf·in.). These operations are shown in Figure 1-20.

Figure 1-20 Installing the AC/DC power module and the RRU attachment
plate

● The RRU attachment plate is installed on the side of the RRU.

a. Install the attachment plate for the AC/DC power module onto the rear
of the RRU, and use a torque screwdriver to tighten the stainless steel
screws on the attachment plate to 5 N·m (44.25 lbf·in.), as shown in
Figure 1-21.

Figure 1-21 Installing the attachment plate for the AC/DC power module

b. Install the AC/DC power module onto its attachment plate, and use a
torque screwdriver to tighten the stainless steel screws on the AC/DC
power module to 5 N·m (44.25 lbf·in.). Remove the original attachment
plate from the side of the RRU, and install it onto the AC/DC power
module. Use the torque screwdriver to tighten the stainless steel screws

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on the RRU attachment plate to 5 N·m (44.25 lbf·in.). The operations are
shown in Figure 1-22.

Figure 1-22 Installing the AC/DC power module and the RRU attachment
plate

----End

1.3.2 Installing the AC RRU

The AC RRU consists of the AC/DC power module and the DC RRU. It can be
installed on a pole, U-steel, angle steel, or a wall.

For details about the installation of the RRU and cables, see the installation guide
of the corresponding RRU.

NOTICE

● Only one RRU can be installed in standard mode in these scenarios.

● When a single RRU is installed on a wall, the wall has a capacity of bearing at
least four times the weight of the AC RRU.
● When an AC RRU is installed at a high position, it can be installed on a pole,
channel steel, or angle steel. It is recommended that the AC RRU be installed
at a position equal to or less than 10 m (32.81 ft) away from the position
where the installation personnel is located, for example, the building top
(when the AC RRU is installed on the building top) or ground (when the AC
RRU is installed above the ground).

The procedures for installing the AC RRU on a pole, U-steel, angle steel, and wall
in standard mode are the same. The installation on a pole is taken as an example,
as shown in Figure 1-23.

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Figure 1-23 Installing the AC RRU on a pole in standard mode

1.3.3 Installing Cables for an AC/DC Power Module

This section describes the procedure for installing cables for an AC/DC power
module.

Prerequisites
Prepare a 3-pin round connector used for connecting one end of the input power
cable to the AC/DC power module. For details, see 1.5.3 Preparing a 3-Pin Round
Connector Used for Connecting One End of the AC Input Power Cable to an
AC/DC Power Module or 1.5.4 Preparing a 3-Pin Round Connector Used for
Connecting One End of the DC Input Power Cable to an AC/DC Power Module.

Context
● The RRU in the figure is only an example. The actual RRU may vary according
to the situation.
● The equipotential cable, alarm cable, and output power cable are already
connected to the AC/DC power module before delivery.
● A connector needs to be added to the other end of the AC power cable onsite.
● If the power equipment is provided by the customer, the upper-level circuit
breaker must be of 16 A.
● Power connector of equipment is not pluggable when it is charged.

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NOTICE

● If an AC/DC is installed outdoors, the entire AC power cable for the AC/DC
must go through a tube for protection. Before adding connectors to the cable,
put the cable through a PVC or metallic tube, with waterproof measures taken.
A metallic tube must be grounded with both its ends connected to the ground.
● Ensure that the AC power cable for the AC/DC is laid out and protected
according to local laws and regulations, industry standards, and the operator's
enterprise standards.
● When installing the power cable for an AC/DC power module, connect the
power cable to the AC/DC power module first and then to the power
equipment. Incorrect connection sequence or reverse connection of positive and
negative poles may cause component damage or personal injury.
● It is recommended that checking and maintenance be performed regularly to
reduce the impact of aging and detect damage caused by occasional force.
● Before installing the AC/DC power cable, ensure that the upper-level circuit
breaker is switched off and the power cable has no voltage.
● A drip loop is required for the position between the AC/DC port and the cable,
preventing rain from damaging the AC/DC.
● Install AC/DC PGND cables by strictly following the following operations.
Otherwise, damage to the AC/DC or personal injury may occur.
● Install the PGND cable before installing other cables for the AC/DC Power
Module.

Procedure
Step 1 Install an equipotential cable and PGND cable between an AC/DC power module
and a DC RRU.
● If no surge protection box is configured, connect another OT terminal (M6) of
the equipotential cable between the AC/DC power module and the DC RRU to
the ground terminal at the bottom of the RRU, connect one OT terminal (M6)
of the RRU PGND cable to the ground terminal at the bottom of the RRU, and
connect the other OT terminal (M8) to the external ground bar, as shown in
Figure 1-24.

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Figure 1-24 Installing an equipotential cable and PGND cable

(1) PGND cable (2) Equipotential cable

● If a surge protection box is configured, the equipotential cable connection

between the AC/DC power module and the DC RRU is shown in the preceding
figure. Connect one OT terminal (M6) of the equipotential cable between the
surge protection box and the DC RRU to the ground terminal at the bottom of
the RRU and connect the other OT terminal (M6) to the surge protection box,
connect one OT terminal (M6) of the PGND cable to the surge protection
cable and connect the other OT terminal (M8) to the external ground bar, as
shown in Figure 1-25.

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Figure 1-25 Installing the equipotential cable and the PGND cable

(1) PGND cable (2) Equipotential cable

Step 2 Install output power cables.

1. Add a female fast connector (pressfit type) to one end of the output power
cable. For details, see the RRU Installation Guide.
2. Connect the female fast connector (pressfit type) at one end of the output
power cable to the power supply socket on the RRU, as shown in Figure 1-26.

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Figure 1-26 Installing output power cables for the AC/DC power module

Step 3 Install alarm cables for the AC/DC power module.

Connect the waterproof DB15 male connector at the other end of the alarm cable
for the AC/DC power module to the RRU alarm port, as shown in Figure 1-27 and
Figure 1-28.

Figure 1-27 Installing alarm cables for the AC/DC power module (alarm port in
RRU cabling cavity)

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Figure 1-28 Installing alarm cables for the AC/DC power module (alarm port at
RRU bottom)

Step 4 Install external alarm cables for the AC/DC power module.
Connect the DB15 connector at one end of the external alarm cable to the
EXT_ALM_A port on the AC/DC power module, and connect the other end of the
external alarm cable to the external alarm device, as shown in Figure 1-29.

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Figure 1-29 Installing external alarm cables for the AC/DC power module

Step 5 Install input power cables.

● No AC surge protection box is configured.
Connect one end of the input power cable to the PWR IN port on the AC/DC
power module, and connect the other end of the input power cable to the
external power device, as shown in Figure 1-30.

Figure 1-30 Connection between the AC/DC power module and the external
power device

● An AC surge protection box is configured.

Connect one end of the input power cable to the PWR IN port on the AC/DC
power module, and connect the other end to the surge protection box, as
shown in Figure 1-31.

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Figure 1-31 Connection between the AC/DC power module and the surge
protection box

(1) Power cable between an AC surge (2) Power cable between the AC/DC
protection box and the external power module and the AC surge
power supply protection box

----End

1.3.4 Installing the Surge Protection Box and Its Cables

This chapter describes the dimensions, installation clearance requirements, and
installation options of a surge protection box as well as the procedure for
installing the surge protection box. When the AC/DC power module is installed
outdoors, an AC surge protection box (SPD60D) or a high-voltage DC surge
protection box (SPM60M) can be configured.

1.3.4.1 Dimensions and Installation Clearance Requirements of a Surge

Protection Box
This section describes dimensions and installation clearance requirements of a
surge protection box. The installation clearance requirements of an AC surge
protection box and a DC surge protection box are the same. This section uses an
AC surge protection box (SPD60D) as an example.
Figure 1-32 shows the dimensions of an AC surge protection box.

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Figure 1-32 Dimensions of an AC surge protection box

NOTE

A DC surge protection box is 315 mm (12.40 in.) high, which is 10 mm (0.39 in.) higher
than an AC surge protection box.

Figure 1-33 shows the recommended installation clearances for an AC surge

protection box.

Figure 1-33 Recommended installation clearances for an AC surge protection box

Figure 1-34 shows the minimum installation clearance for an AC surge protection
box.

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Figure 1-34 Minimum installation clearance for an AC surge protection box

1.3.4.2 Installation Options

This section describes the installation options of a surge protection box. The
installation options of an AC surge protection box and that of a DC surge
protection box are the same. Both of them can be installed on a pole or a wall.
This uses an AC surge protection box (SPD60D) as an example.

Figure 1-35 shows the AC surge protection box installed on a pole.

Figure 1-35 Installing an AC surge protection box on a pole

Figure 1-36 shows the AC surge protection box installed on a wall.

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Figure 1-36 Installing an AC surge protection box on a wall

1.3.4.3 Installing a Surge Protection Box

This section describes the procedure for installing a surge protection box. The
procedure for installing an AC surge protection box and the procedure for
installing a DC surge protection box are the same. This section uses an AC surge
protection box (SPD60D) as an example.

Procedure
● Install an AC surge protection box on a pole, as shown in Figure 1-37.

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Figure 1-37 Installing an AC surge protection box on a pole

a. Loosen the hoop iron.

b. Route the hoop iron through the gap between the backplane and the AC
surge protection box.
c. Install the AC surge protection box and hoop iron onto the pole, and
tighten the hoop iron to 4.5 N•m (39.83 lbf•in.).
NOTE

If the diameter of the pole is smaller than the hoop iron, cut off the extra part of the
hoop iron.
● Install an AC surge protection box onto a wall.
a. Place the backplane of the AC surge protection box against the wall, use
a level to ensure that the backplane is placed horizontally, and then use a
marker to mark anchor points, as shown in Figure 1-38.

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Figure 1-38 Marking anchor points

b. Use a hammer drill with a Ф14 bit to drill holes at the anchor points, and
install the expansion bolts, as shown in Figure 1-39.
NOTE
After removing the expansion bolts from the wall, dispose of the plastic tubes.

Figure 1-39 Installing an expansion bolt

(1) M10x65 bolt (2) Spring (3) Plastic tube (4) Flat washer (5) Expansion
washer 10 10 tube

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c. Align holes on the AC surge protection box with those on the wall, and
then tighten the expansion bolts with a torque of 30 N•m (265.52
lbf•in.), as shown in Figure 1-40.

Figure 1-40 Installing an AC surge protection box

----End

1.3.4.4 Installing Cables for an AC Surge Protection Box

This section describes the procedure for installing cables for an AC surge
protection box.

Prerequisites
● Prepare OT terminals for connecting one end of a power cable to an AC surge
protection box. For details, see 1.5.1 Preparing OT Terminals for Connecting
One End of the Power Cable to the AC Surge Protection Box.
● A connector needs to be added to the other end of the AC power cable onsite.
● If the power equipment is provided by the customer, the upper-level circuit
breaker must be of 16 A.
● Power connector of equipment is not pluggable when it is charged.

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Context

NOTICE

● If an AC surge protection box is installed outdoors, the entire AC power cable

for the AC surge protection box must go through a tube for protection. Before
adding connectors to the cable, put the cable through a PVC or metallic tube,
with waterproof measures taken. A metallic tube must be grounded with both
its ends connected to the ground.
● Ensure that the AC power cable for the AC surge protection box is laid out and
protected according to local laws and regulations, industry standards, and the
operator's enterprise standards.
● When installing the power cable for an AC surge protection box, connect the
power cable to the surge protection box first and then to the power equipment.
Incorrect connection sequence or reverse connection of positive and negative
poles may cause component damage or personal injury.
● It is recommended that checking and maintenance be performed regularly to
reduce the impact of aging and detect damage caused by occasional force.
● Before installing the AC surge protection box power cable, ensure that the
upper-level circuit breaker is switched off and the power cable has no voltage.
● A drip loop is required for the position between the AC surge protection box
port and the cable, preventing rain from damaging the AC surge protection
box.

Procedure
Step 1 Install the equipotential cable between the RRU and the AC surge protection box
and the PGND cable for the AC surge protection box, as shown in Figure 1-41.

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Figure 1-41 Installing the equipotential cable and the PGND cable

(1) PGND cable (2) Equipotential cable

Step 2 Use an M5 Phillips screwdriver to loosen the screws on the AC surge protection
box and open the cover plate. Then, remove the thread-lock sealing nut from the
PG connector of the AC surge protection box, and discard waterproof blocks.
Figure 1-42 shows how to open the cover plate of the AC surge protection box.

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Figure 1-42 Opening the cover plate of an AC surge protection box

(1) PG connector (2) Thread-lock sealing nut of (3) Waterproof block

the PG connector

NOTE

Do not reuse the removed thread-lock sealing nut of the PG connector.

Step 3 Glide the thread-lock sealing nut and then glide the PG connector over the power
cable.
Step 4 Install the power cable for the AC surge protection box. For details, see Figure
1-43. Connect the power cable between the AC/DC power module and the AC
surge protection box to the PG connector on the left, and connect the power cable
between the AC surge protection box and the external power device to the PG
connector on the right.

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Figure 1-43 Cable connections of an AC surge protection box

(1) Power cable (2) Power cable (3) Clip (4) Insulation layer
between the AC/DC between the AC surge
power module and the protection box and the
AC surge protection external power device
box

1. Route the power cable between the AC surge protection box and the external
power device through the PG connector labeled IN. Connect the OT terminals
for the blue, brown, and green and yellow wires to the Lin, Nin, and GND
ports on the AC surge protection box, respectively.
2. Route the power cable between the AC/DC power module and the AC surge
protection box through the PG connector labeled OUT. Connect the OT
terminals for the blue, brown, and green and yellow wires to the Nout, Lout,
and GND ports on the AC surge protection box, respectively.
3. Tighten the thread-lock sealing nut of the PG connector, and then use a
torque wrench to tighten the PG connector to ensure proper waterproofing.
– Tighten the PG connector of the power cable between the AC/DC power
module and the AC surge protection box to 1.2 N·m (10.62 lbf·in.).
– Tighten the PG connector of the power cable between the AC surge
protector and the external power device to 1.5 N·m (13.28 lbf·in.).

Step 5 Use a clip to secure the power cables.

NOTE

Use a clip to secure the insulation layer of the power cable.

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Step 6 Close the cover plate of the AC surge protection box and use an M5 Phillips
screwdriver to tighten the screws to 2.8 N·m (24.78 lbf·in.), as shown in Figure
1-44.

Figure 1-44 Closing the cover plate of the AC surge protection box

Step 7 Wrap the waterproof tape and then the PVC insulation tape around both ends of
each power cable and around the connectors between corrugated pipes. Use two
cable ties to bind the PVC insulation tape at the position 3 mm (0.12 in.) to 5 mm
(0.20 in.) away from both ends, as shown in Figure 1-45.
NOTE

● Before wrapping waterproof tape, stretch the tape evenly until the length of the tape
becomes twice its original length.
● Do not stretch the PVC insulation tape when wrapping the PVC insulation tape.
● Wrap each layer of tape around the connector tightly and neatly, and ensure that each layer
of tape overlaps more than 50% of the preceding layer.
● Ensure that neighboring layers are stuck to each other. Ensure that the adhesive surface of
the tape overlaps the lower layer.
● When cutting off the cable ties, reserve a redundant length of 3 mm (0.12 in.) to 5 mm (0.2
in.).

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Figure 1-45 Fixing the power cables

(1) Adhesive (2) Corrugated pipe (3) Connector between

corrugated pipes

Step 8 Use cable ties to bind the cables at equal spacing of 300 mm (11.81 in.) and verify
that the bending radius of the corrugated pipe is equal to or more than 60 mm
(2.36 in.).

----End

1.3.4.5 Installing Cables for a DC Surge Protection Box

This section describes the procedure for installing cables for a DC surge protection
box.

Prerequisites
● Prepare OT terminals for connecting one end of a power cable to a DC surge
protection box. For details, see 1.5.2 Preparing OT Terminals for Connecting
One End of the Power Cable to the DC Surge Protection Box.
● A connector needs to be added to the other end of the AC power cable onsite.
● If the power equipment is provided by the customer, the upper-level circuit
breaker must be of 16 A.

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Context

NOTICE

● Ensure that the AC power cable for the DC surge protection box is laid out and
protected according to local laws and regulations, industry standards, and the
operator's enterprise standards.
● When installing the power cable for a DC surge protection box, connect the
power cable to the DC surge protection box first and then to the power
equipment. Incorrect connection sequence or reverse connection of positive and
negative poles may cause component damage or personal injury.
● When installing the power cable for an DC surge protection box, connect the
power cable to the surge protection box first and then to the power equipment.
Incorrect connection sequence or reverse connection of positive and negative
poles may cause component damage or personal injury.
● Before installing the DC surge protection box power cable, ensure that the
upper-level circuit breaker is switched off and the power cable has no voltage.
● A drip loop is required for the position between the DC surge protection box
port and the cable, preventing rain from damaging the DC surge protection
box.

Procedure
Step 1 Install the equipotential cable between the RRU and the DC surge protection box
and the PGND cable for the DC surge protection box, as shown in Figure 1-46.

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Figure 1-46 Installing the equipotential cable and the PGND cable

(1) PGND cable (2) Equipotential cable

Step 2 Use an M5 Phillips screwdriver to loosen the screws on the DC surge protection
box and open the cover plate. Then, remove the thread-lock sealing nut from the
PG connector of the DC surge protection box, and discard waterproof blocks. Open
the cover plate of the DC surge protection box, as shown in Figure 1-47.

Figure 1-47 Opening the cover plate of a DC surge protection box

(1) PG connector (2) Thread-lock sealing nut of (3) Waterproof block

the PG connector

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NOTE

Do not reuse the removed thread-lock sealing nut of the PG connector.

Step 3 Glide the thread-lock sealing nut and then glide the PG connector over the power
cable.

Step 4 Install the power cable for the DC surge protection box. For details, see Figure
1-48. Connect the power cable between the AC/DC power module and the DC
surge protection box to the PG connector on the left, and connect the power cable
between the DC surge protection box and the external power device to the PG
connector on the right.

Figure 1-48 Cable connections of a DC surge protection box

(1) Power cable between the (2) Power cable between the (3) Clip
AC/DC power module and the DC surge protection box and
DC surge protection box the external power device

(4) Insulation layer (5) Ground terminal –

1. Route the power cable between the DC surge protection box and the external
power device through the PG connector on the DC surge protection box.
Connect the OT terminals of the brown and blue wires to the + and - ports in
the DC surge protection box.
2. Route the power cable between the AC/DC power module and the DC surge
protection box through the PG connector on the DC surge protection box.
Connect the OT terminals of the brown and blue wires to the + and - ports in
the DC surge protection box.
3. Tighten the thread-lock sealing nut of the PG connector, and then use a
torque wrench to tighten the PG connector to ensure proper waterproofing.
– Tighten the PG connector of the power cable between the AC/DC power
module and the DC surge protection box to 1.2 N·m (10.62 lbf·in.).
– Tighten the PG connector of the power cable between the DC surge
protector and the external power device to 1.5 N·m (13.28 lbf·in.).

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NOTE

If the power cables for the DC surge protection box contain PE wires, connect two PE wires
to the ground terminals in the DC surge protection box. The power cable diagram on the
label in the DC surge protection box shows the length of the PE wires.

Step 5 Use a clip to secure the power cables.

NOTE

Use a clip to secure the insulation layer of the power cable. The insulation layer rising from
the clip must not be longer than 5.0 mm (0.20 in.) to avoid a too long bending radius of
core wires.

Step 6 Close the cover plate of the DC surge protection box and use an M5 Phillips
screwdriver to tighten the screws to 2.8 N·m (24.78 lbf·in.), as shown in Figure
1-49.

Figure 1-49 Closing the cover plate of the DC surge protection box

Step 7 Wrap the waterproof tape and then the PVC insulation tape around both ends of
each power cable and around the connectors between corrugated pipes. Use two
cable ties to bind the PVC insulation tape at the position 3 mm (0.12 in.) to 5 mm
(0.20 in.) away from both ends, as shown in Figure 1-50.
NOTE

● Before wrapping waterproof tape, stretch the tape evenly until the length of the tape
becomes twice its original length.
● Do not stretch the PVC insulation tape when wrapping the PVC insulation tape.
● Wrap each layer of tape around the connector tightly and neatly, and ensure that each layer
of tape overlaps more than 50% of the preceding layer.
● Ensure that neighboring layers are stuck to each other. Ensure that the adhesive surface of
the tape overlaps the lower layer.
● When cutting off the cable ties, reserve a redundant length of 3 mm (0.12 in.) to 5 mm (0.2
in.).

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Figure 1-50 Fixing the power cables

(1) Adhesive (2) Corrugated pipe (3) Connector between

corrugated pipes

Step 8 Use cable ties to bind the cables at equal spacing of 300 mm (11.81 in.) and verify
that the bending radius of the corrugated pipe is equal to or more than 60 mm
(2.36 in.).

----End

1.4 Replacing an AC/DC Power Module and an RRU

An AC/DC power module and a DC RRU constitute an AC RRU. The AC RRU, BBU,
and other devices form a distributed base station. Replacing an AC RRU interrupts
all the services carried by the base station and generates alarms.

Prerequisites
● The test UE communicates with the base station properly.
● It has been confirmed whether to replace the DC RRU only or to replace both
the AC/DC power module and DC RRU. The procedure for confirming this is as
follows:
– If it can be confirmed remotely that the DC RRU is faulty, you only need
to replace the DC RRU.
– If it cannot be confirmed remotely whether the DC RRU is faulty, you
need to prepare a new AC/DC power module and a new DC RRU, and
then do as follows onsite:

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▪ If the RUN indicator on the AC/DC power module is steady on, the
AC/DC power module works properly and you only need to replace
the DC RRU.

▪ If the RUN indicator on the AC/DC power module is steady off, you
need to replace both the AC/DC power module and the DC RRU.
NOTE

● For details about how to locate the faults, see the 3900 Series Multi-Mode Base
Station Alarm Reference.
● Some base stations must be maintained after they are powered off. In this case,
you need to power off the base station, and then replace both the AC/DC power
module and the DC RRU onsite.
● The following tools and materials are available: ESD gloves, M4 Phillips
screwdrivers, M6 Phillips screwdrivers, waterproof tape, and insulation tape.
● The quantity of faulty AC/DC power modules and DC RRUs is confirmed, and
new modules are ready.

Context
● If both the AC/DC power module and the DC RRU need to be replaced, you
need to remove them together. The procedures for removing the AC RRU and
the RRU are the same. For details, see the RRU Hardware Maintenance Guide.
● If only the DC RRU needs to be replaced, you need to remove the AC/DC
power module and the DC RRU together, and then remove the DC RRU from
the AC/DC power module. This section only describes the procedure for
removing the DC RRU from the AC/DC power module.

Procedure
Step 1 Remove the AC/DC power module and the DC RRU together. For details, see the
RRU Hardware Maintenance Guide.
Step 2 Record all the cable connections between the DC RRU and the AC/DC power
module.
Step 3 Remove all the cables between the DC RRU and the AC/DC power module.
Step 4 Remove the DC RRU, as shown in Figure 1-51.

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Figure 1-51 Removing the DC RRU

1. Use a torque screwdriver to remove the stainless steel screws on the RRU
attachment plate, and then remove the RRU attachment plate.
2. Use a torque screwdriver to remove the stainless steel screws on the AC/DC
power module, and then remove the AC/DC power module.
3. Use a torque screwdriver to remove the stainless steel screws on the
attachment plate for the AC/DC power module, and then remove the
attachment plate for the AC/DC power module.

Step 5 Install a new DC RRU. For details, see 1.3.1 Installing an AC/DC Power Module
onto an RRU.
NOTE

For details about the procedure for installing the AC RRU and performing a check and
subsequent operations, see the RRU Hardware Maintenance Guide.

----End

1.5 Appendix

1.5.1 Preparing OT Terminals for Connecting One End of the

Power Cable to the AC Surge Protection Box
This section describes the procedure for preparing OT terminals for connecting one
end of the power cable to an AC surge protection box.

Context
Figure 1-52 shows the power cable diagram on the label in an AC surge
protection box.

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Figure 1-52 Power cable diagram on the label in an AC surge protection box

(1) Power cable diagram on the label in an AC surge protection box

Procedure
Step 1 Cut each cable to a length suitable for the actual cable route.
Step 2 If the power cable is longer than or equal to 5 m (16.4 ft), cut the corrugated pipe
into lengths of 5 m (16.4 ft); if the cable is shorter than 5 m (16.4 ft), cut the
corrugated pipe based on the actual length of the power cable.
NOTE

The following procedure uses the power cable longer than or equal to 5 m (16.4 ft) as an
example.

Step 3 Route the power cable through corrugated pipes, and add a connector between
two corrugated pipes, as shown in Figure 1-53.

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Figure 1-53 Routing the power cable through corrugated pipes

Step 4 Connect the corrugated pipes, as shown in Figure 1-54.

Figure 1-54 Connecting corrugated pipes

Step 5 Determine the length of the cable for different operations based on the power
cable diagram on the label in the surge protection box, as shown in Figure 1-55.

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Figure 1-55 Determining the length of the power cable for the AC surge
protection box

Step 6 Strip a specified length of the sheath and shield layer off the power cable for the
surge protection box, as shown in Figure 1-56.

Figure 1-56 Stripping the sheath and shield layer off the power cable for the AC
surge protection box

NOTICE
When stripping the jacket, be careful not to cut the protective case of the core
wire of the power cable.

Step 7 Strip the sheath off each core wire of the power cable for the AC surge protection
box, as shown in Figure 1-57.

Figure 1-57 Stripping the sheath off the core wire of the power cable for the AC
surge protection box

Step 8 Add OT terminals to core wires, use a power cable crimping tool to crimp the OT
terminal, and pull the power cable of the AC surge protection box with 30 N.
Ensure that the core wire is securely connected to the OT terminal and there are
no exposed conductor wires or copper wires, as shown in Figure 1-58.

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Figure 1-58 Adding OT terminals to core wires for the AC surge protection box

----End

1.5.2 Preparing OT Terminals for Connecting One End of the

Power Cable to the DC Surge Protection Box
This section describes the procedure for preparing OT terminals for connecting one
end of the power cable to a DC surge protection box.

Context
Figure 1-59 shows the power cable diagram on the label in a DC surge protection
box.

Figure 1-59 Power cable diagram on the label in a DC surge protection box

(1) Power cable diagram on the label in a DC surge protection box

Procedure
Step 1 Cut each cable to a length suitable for the actual cable route.
Step 2 If the power cable is longer than or equal to 5 m (16.4 ft), cut the corrugated pipe
into lengths of 5 m (16.4 ft); if the cable is shorter than 5 m (16.4 ft), cut the
corrugated pipe based on the actual length of the power cable.
NOTE

The following procedure uses the power cable longer than or equal to 5 m (16.4 ft) as an
example.

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Step 3 Route the power cable through corrugated pipes, and add a connector between
two corrugated pipes, as shown in Figure 1-60.

Figure 1-60 Routing the power cable through corrugated pipes

Step 4 Connect the corrugated pipes, as shown in Figure 1-61.

Figure 1-61 Connecting corrugated pipes

Step 5 Determine the length of the cable for different operations based on the power
cable diagram on the label in the surge protection box, as shown in Figure 1-62.

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Figure 1-62 Determining the length of the power cable for the DC surge
protection box

Step 6 Strip a specified length of the sheath and shield layer off the power cable for the
surge protection box, as shown in Figure 1-63.

Figure 1-63 Stripping the sheath and shield layer off the power cable for the DC
surge protection box

NOTICE
When stripping the jacket, be careful not to cut the protective case of the core
wire of the power cable.

Step 7 Strip the sheath off each core wire of the power cable for the DC surge protection
box, as shown in Figure 1-64.

Figure 1-64 Stripping the sheath off the core wire of the power cable for the DC
surge protection box

Step 8 Add OT terminals to core wires, use a power cable crimping tool to crimp the OT
terminal, and pull the power cable of the DC surge protection box with 30 N.
Ensure that the core wire is securely connected to the OT terminal and there are
no exposed conductor wires or copper wires, as shown in Figure 1-65.

Figure 1-65 Adding OT terminals to core wires for the DC Surge protection box

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----End

1.5.3 Preparing a 3-Pin Round Connector Used for Connecting

One End of the AC Input Power Cable to an AC/DC Power
Module
This section describes the procedure for preparing a 3-pin round connector used
for connecting one end of an AC input power cable to an AC/DC power module.

Context

DANGER

Prepare the 3-pin round connector to the AC/DC power cable by strictly following
the following operations. Otherwise, damage to the AC/DC Power Module or
personal injury may occur.

Figure 1-66 shows the components of a 3-pin round connector.

Figure 1-66 Components of a 3-pin round connector

(1) Protective cover (2) Gasket (3) Nut

Procedure
Step 1 Maintain sufficient slack in the power cable, install plastic cable ties, route the nut
and gasket through the power cable, and partially tighten them, as shown in
Figure 1-67.

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Figure 1-67 Routing the nut and gasket through the power cable

(1) Power Cable (2) Plastic cable tie

Step 2 Strip the sheaths off the power cable and each core wire, as shown in Figure 1-68.
NOTE
Cut the padding using a pair of diagonal pliers.

NOTICE

● Gently strip the insulation sheath to avoid damage to the conductor metal.
● Ensure that the edge of the wires is not split.

Figure 1-68 Stripping the sheath off the cable

Step 3 Connect the core wire labeled N(-) to the N(-) port on the connector, the core
wire labeled L(+) to the L(+) port on the connector, and the PE wire to the PE port
on the connector, and then use a Phillips screwdriver to tighten the three screws,
as shown in Figure 1-69.

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DANGER

● Ensure that the connections of positive and negative poles are correct. Reverse
connection of positive and negative poles may result in equipment
malfunctions or personal injury. Therefore, check the power cable connection
before powering on the power module.
● When stripping the jacket, be careful not to cut the protective case of the core
wire of the power cable.

Figure 1-69 Connecting the core wire to the connector and tightening the core
wire

Step 4 Pull each core wire slightly to check whether the connections are secure. If the
cable slides outward or the wire of the cable is exposed outside the hole for the
cable, remove the cable, cut the split wires, and then strip the jacket and install
the cable again.
Step 5 Use your hand to screw the gasket and the protective cover until the red line on
the gasket cannot be seen, as shown in Figure 1-70.

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Figure 1-70 Tightening the gasket and the protective cover

Step 6 Partially tighten the nut and the gasket, and then use a combination wrench with
an aperture of 28 mm (1.10 in.) to tighten the nut, as shown in Figure 1-71.

Figure 1-71 Tightening the nut and the gasket

Step 7 Use a multimeter to test the reliability of the components of a power cable.

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NOTICE

● No short circuit between connector plugs is allowed.

● No short circuit between the metal shell and the connector plug is allowed.
● The shield layer and the metal shell must be connected.
● The core wire and the corresponding connector plug must be connected.

Step 8 If the device is installed outdoors, the connector must be wrapped with three
layers of insulation tape, as shown in Figure 1-72.

NOTICE

Do not wrap the connector with more than three layers of insulation tape.

Figure 1-72 Wrapping three layers of PVC insulation tape

----End

1.5.4 Preparing a 3-Pin Round Connector Used for Connecting

One End of the DC Input Power Cable to an AC/DC Power
Module
This section describes the procedure for preparing a 3-pin round connector used
for connecting one end of a DC input power cable to an AC/DC power module.

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Context
Figure 1-73 shows the components of a 3-pin round connector.

Figure 1-73 Components of a 3-pin round connector

(1) Protective cover (2) Gasket (3) Nut

Procedure
Step 1 Maintain sufficient slack in the power cable, install plastic cable ties, route the nut
and gasket through the power cable, and partially tighten them, as shown in
Figure 1-74.

Figure 1-74 Routing the nut and gasket through the power cable

(1) Power Cable (2) Plastic cable tie

Step 2 Strip the sheaths off the power cable and each core wire, as shown in Figure 1-75.
NOTE
Cut the padding using a pair of diagonal pliers.

NOTICE

● Gently strip the insulation sheath to avoid damage to the conductor metal.
● Ensure that the edge of the wires is not split.

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Figure 1-75 Stripping the sheath off the cable

Step 3 Connect the core wire labeled N(-) to the N(-) port on the connector, connect the
core wire labeled L(+) to the L(+) port on the connector, and then use a torque
screwdriver to tighten the two screws on the side, as shown in Figure 1-76.

DANGER

Ensure that the connections of positive and negative poles are correct. Reverse
connection of positive and negative poles may result in equipment malfunctions
or personal injury. Therefore, check the power cable connection before powering
on the power module.

Figure 1-76 Connecting the core wire to the connector and tightening the core
wire

Step 4 Pull each core wire slightly to check whether the connections are secure. If the
cable slides outward or the wire of the cable is exposed outside the hole for the
cable, remove the cable, cut the split wires, and then strip the jacket and install
the cable again.

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Step 5 Use your hand to screw the gasket and the protective cover until the red line on
the gasket cannot be seen, as shown in Figure 1-77.

Figure 1-77 Tightening the gasket and the protective cover

Step 6 Partially tighten the nut and the gasket, and then use a combination wrench with
an aperture of 28 mm (1.10 in.) to tighten the nut, as shown in Figure 1-78.

Figure 1-78 Tightening the nut and the gasket

Step 7 Use a multimeter to test the reliability of the components of a power cable.

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NOTICE

● No short circuit between connector plugs is allowed.

● No short circuit between the metal shell and the connector plug is allowed.
● The shield layer and the metal shell must be connected.
● The core wire and the corresponding connector plug must be connected.

Step 8 If the device is installed outdoors, the connector must be wrapped with three
layers of insulation tape, as shown in Figure 1-79.

NOTICE

Do not wrap the connector with more than three layers of insulation tape.

Figure 1-79 Wrapping three layers of PVC insulation tape

----End

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