Markem Smartdate 2 Operation Manual
Markem Smartdate 2 Operation Manual
TABLE OF CONTENTS
2 Safety 2-1
06/08 SmartDate 2
TABLE OF CONTENTS
3 Installation 3-1
SmartDate 2 06/08
TABLE OF CONTENTS
06/08 SmartDate 2
TABLE OF CONTENTS
SmartDate 2 06/08
SECTION 1
GENERAL INFORMATION
SmartDate 2
Operation Manual
SECTION 1 - GENERAL INFORMATION
1 General Information
1.1 Introduction
This Manual and other manuals in the documentation set out to
explain how to safely install, operate and service your SmartDate 2
Overprinter.
The actual design of your system depends on the options installed
and system configuration.
Models available
SmartDate 2 Intermittent (SmartDate2i)
SmartDate2 Intermittent 107mm (SmartDate2i 100)
SmartDate 2 Continuous (SmartDate2c)
06/08 1–1
SECTION 1 - GENERAL INFORMATION
1–2 06/08
SECTION 1 - GENERAL INFORMATION
Serial/I.D./Rating Label
This label is located on the rear of the controller unit and indicates
the following:
• CE mark
• MARKEM corporation Logo
• Country of manufacture
• Machine type
• Patent information
• Electrical specifications
• Year of manufacture
• Serial number
• Reference number
• NRTL approval information (MET)
220 - 240 V
USE ONLY WITH 250 V
FUSES/EMPLOYER
UNIQUEMENT AVEC
DES FUSIBLES DE 250 V
110 - 120 V
This label is situated under the main power connector and On/Off
switch. It indicates the AC voltage configuration for the machine.
06/08 1–3
SECTION 1 - GENERAL INFORMATION
1–4 06/08
SECTION 1 - GENERAL INFORMATION
Bitmap Fonts
These are fast to update but can only be scaled in multiples of the
base font size. A font that is magnified many times will not have a
smooth appearance. These fonts provide the best performance for
dates/times and incremental values.
SmartDate 2 has three bitmap fonts stored internally these are:
• Markem.Imaje Font 1 and 2
• Corpus Christi in three base sizes
• Austin in two base sizes
06/08 1–5
SECTION 1 - GENERAL INFORMATION
Scalable Fonts
These fonts can be set to any size and maintain a smooth profile as
the size is increased. Fields that use these fonts do, however, take
longer to update than fields that use bitmap fonts. This can restrict
the maximum product rate if these fonts are used for fields that
change from one print to the next.
SmartDate 2 has two internal scalable fonts:
• Swiss Bold – (Our version of Helvetica)
• OCR B – (This is used for human readable text on EAN/UPC
barcodes)
Other fonts can be downloaded into the SmartDate 2 as needed.
SmartDate 2 can store 3 additional scalable fonts as well as the 2
internal scalable fonts.
ILF Fonts
Markem.Imaje Fast fonts, or ILF fonts, combine fast field update of
bitmap fonts with the smooth profile of scalable fonts. The speed
benefits over other font types will vary depending upon the number
of fields and the size and original type of fonts used for these fields.
ILF fonts are supported by CoLOS Create Pro and CoLOS Control
for Windows V4.2 onwards. A font file is created for each size/style
combination of ILF font used. CoLOS Create Pro provides details of
the memory requirements of these files.
1–6 06/08
SECTION 1 - GENERAL INFORMATION
06/08 1–7
SECTION 1 - GENERAL INFORMATION
1–8 06/08
SECTION 1 - GENERAL INFORMATION
06/08 1–9
SECTION 1 - GENERAL INFORMATION
1–10 06/08
SECTION 1 - GENERAL INFORMATION
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1–12 06/08
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Printing:
More than 1,000 bitmap and scalable font
styles are available including non Roman
Font Styles
Characters, both resident and downloadable,
plus use of the True Type fonts as bitmap data.
Independent height / width text magnification
Font Sizes (limited only be the maximum print area and
printhead resolution.
Orientation Any mix of orientation.
ITF, Code 39, Code 128, EAN 8, EAN 13, EAN
Barcodes
128, UPC A and UPC E.
Any symbols and logos, 300 dpi and any size
Graphics up to the maximum print area, or 64Kb image
size (*.bmp format).
Automatic Real Time, Date, Batch and Shift
Special Information. Automatic ‘Best Before End’ offset
Functions calculation and coding. Incremental
alphanumeric text and barcodes.
Local
SmartDate 512Kb
Memory
Machine Inputs: ‘Print’ input signal status.
Interface Outputs: Interlock Output
80 character (2 x 40) backlit LCD display and
Operator Wipe Clean Key Panel for local entry of
Interface variable information, complete with Full
Diagnostics capability.
06/08 1–13
SECTION 1 - GENERAL INFORMATION
1–14 06/08
SECTION 1 - GENERAL INFORMATION
SmartDate2c
06/08 1–15
SECTION 1 - GENERAL INFORMATION
1–16 06/08
SECTION 1 - GENERAL INFORMATION
Printing:
More than 1,000 bitmap and scalable font
styles are available including non Roman
Font Styles Characters, both resident and downloadable,
plus use of the True Type fonts as bitmap
data.
Independent height / width text magnification
Font Sizes (limited only be the maximum print area and
printhead resolution.
Orientation Any mix of orientation.
ITF, Code 39, Code 128, EAN 8, EAN 13,
Barcodes
EAN 128, UPC A and UPC E.
Any symbols and logos, 300dpi and any size
Graphics up to the maximum print area, or 64Kb image
size (*.bmp format).
Advanced Print System for effective ribbon
save / use. Automatic Real Time, Date, Batch
Special
and Shift Information. Automatic ‘Best Before
Functions
End’ offset calculation and coding.
Incremental alphanumeric text and barcodes.
Local
SmartDate 512Kb
Memory
Machine Inputs: ‘Print’ input signal status.
Interface Outputs: Interlock Output
80 character (2 x 40) backlit LCD display and
Operator Wipe Clean Key Panel for local entry of
Interface variable information, complete with Full
Diagnostics capability.
06/08 1–17
SECTION 1 - GENERAL INFORMATION
1–18 06/08
SECTION 1 - GENERAL INFORMATION
06/08 1–19
SECTION 1 - GENERAL INFORMATION
1–20 06/08
SECTION 2
SAFETY
SmartDate 2
Operation Manual
SECTION 2 - SAFETY
2 Safety
06/08 2–1
SECTION 2 - SAFETY
2–2 06/08
SECTION 2 - SAFETY
06/08 2–3
SECTION 2 - SAFETY
2–4 06/08
SECTION 2 - SAFETY
06/08 2–5
SECTION 2 - SAFETY
2–6 06/08
SECTION 2 - SAFETY
06/08 2–7
SECTION 2 - SAFETY
2.6.1 Isopropanol
Hazards Identification
Isopropanol Wipes
Highly Flammable
Most Important Hazards
Isopropanol Kits
Highly Flammable
Most Important Hazards
2–8 06/08
SECTION 2 - SAFETY
Ingestion
Accidental Release
06/08 2–9
SECTION 2 - SAFETY
2–10 06/08
SECTION 2 - SAFETY
Isopropanol Wipes
Form Of Liquid
Colour Colourless
Odour Characteristic
(Density) (2.07)
Isopropanol Kits
Form Liquid
Colour Colourless
Odour Characteristic
(Density) (2.07)
06/08 2–11
SECTION 2 - SAFETY
Hazardous Decomposition
Peroxides
Products
Toxicological information
Isopropanol Wipes
Isopropanol Kits
2–12 06/08
SECTION 2 - SAFETY
Disposal Considerations
Transport Information
Isopropanol Wipes
UN-No 1219
Item 3o(b)
HI/UN No 1219
EmS 3-06
MFAG 305
ICAO Class 3
UN/ID No 1219
Isopropanol Kits
UN-No 1219
IMDG Class II
Packaging group II
TATA 1219
06/08 2–13
SECTION 2 - SAFETY
ADR/RID 3, 3o(b)
Regulatory information
2–14 06/08
SECTION 2 - SAFETY
06/08 2–15
SECTION 2 - SAFETY
2–16 06/08
SECTION 3
INSTALLATION
SmartDate 2
Operation Manual
SECTION 3 - INSTALLATION
3 Installation
3.1 Unpacking
1 2+3
7
9
8 10
5
6
06/08 3–1
SECTION 3 - INSTALLATION
3–2 06/08
SECTION 3 - INSTALLATION
Check that all items are present and undamaged before proceeding.
06/08 3–3
SECTION 3 - INSTALLATION
3–4 06/08
SECTION 3 - INSTALLATION
06/08 3–5
SECTION 3 - INSTALLATION
Air Exhaust
Air Inlet
3–6 06/08
SECTION 3 - INSTALLATION
06/08 3–7
SECTION 3 - INSTALLATION
3.5 Clutch
SmartDate 2 uses a clutch to compensate for the variations in the
diameter of the ribbons as they are used.
The clutch tension of the SmartDate 2 foil supply is critical for
correct machine operation. Some symptoms of clutch malfunction
such as, persistent foil breakage, foil slack and overlapping prints
may be corrected by adjusting the clutch tension.
The clutch pads are soaked in a light oil, and when new a small
amount of seepage may initially occur after installation. Any excess
oil should be cleaned from the printer after approximately one week
of running.
The torque setting of the clutch should be checked each time the
ribbon is changed or alternatively once a week.
For guidance please refer to the Clutch Set up Procedure in the
Maintenance manual Section 2 - Setup and Timing Issues.
3–8 06/08
SECTION 3 - INSTALLATION
1 1
A 1 A
2 2 2
1. Printhead
2. Print anvil or roller
3. Intermittent printers: A = 1.0 mm - 1.5 mm gap
4. Continuous printers: A = 0.5 mm - 1.0 mm gap
Adjustment to the print gap can be made by adding or removing the
shims provided with the mounting bracket.
For further details please refer to the Bracket Assembly Manual.
Air pressure settings are application specific and adjustments may
have to be made to suit different materials.
06/08 3–9
SECTION 3 - INSTALLATION
0.5 mm - 1.0 mm
Printhead
Print Roller
3–10 06/08
SECTION 3 - INSTALLATION
06/08 3–11
SECTION 3 - INSTALLATION
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SECTION 3 - INSTALLATION
06/08 3–13
SECTION 3 - INSTALLATION
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SECTION 3 - INSTALLATION
Printhead Printhead
Host Comms Control I/O Control Power
Note: The 25 way D-Type cable must be fitted such that a tool is
required to undo them. At no point should the unit be powered
until these are securely attached to each unit.
06/08 3–15
SECTION 3 - INSTALLATION
24VDC
PNP PRINT GO
RELAY 24VDC
SENSOR
SIG
0V
SIG
3 2 1 3 2 1
15 Way
Female
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SECTION 3 - INSTALLATION
Pin Purpose
06/08 3–17
SECTION 3 - INSTALLATION
In SET mode
Unit OK is switched off when the key is turned to SET mode.
The contacts should be used to provide an interlock to the overall
control of the packaging machine.
Pins 7 and 8 on 15-way connector are the usual open relay contacts
for Unit OK. The contact is closed when the printer is ready to print.
It is recommended that this signal is always used to prevent
unmarked products being produced.
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SECTION 3 - INSTALLATION
Pin Connection
06/08 3–19
SECTION 3 - INSTALLATION
3.10 Power Up
The main power switch for the machine is on the rear of the
controller unit.
When first switched ON the SmartDate 2 will automatically try to
calibrate the ribbon sensor. This is done to check that the ribbon is
moving at the correct speed and the correct distance.
A Hall sensor is fitted to the printer body and a small magnet is fitted
to the Sensor shaft assembly on the Cassette. When the Cassette is
inserted and secured by closing the latch, the ribbon is driven a fixed
distance. The ribbon, when driven, will rotate the Sensor shaft
assembly. The Hall sensor checks that the magnet on the cassette
sensor shaft revolves the correct number of times.
If the clutch tension for the ribbon is too strong, or if the ribbon is
slipping, the calibration will fail.
If the message CALIBRATION FAILED is displayed, remove the
cassette. Check that the ribbon is threaded correctly and try again,
whilst ensuring that the shuttle is in Home position.
If your SmartDate 2 has been installed correctly and the required
job file has been selected, your printer should now be operational.
3–20 06/08
SECTION 3 - INSTALLATION
06/08 3–21
SECTION 3 - INSTALLATION
3–22 06/08
SECTION 4
MACHINE OVERVIEW
SmartDate 2
Operation Manual
SECTION 4 - MACHINE OVERVIEW
4 Machine Overview
Models
The SmartDate 2 is available in four printer types.
• SmartDate 2 Intermittent
• SmartDate 2 Intermittent 107 mm (SmartDate 2i 100)
• SmartDate 2 Continuous
The type of model required is dependent on the application.
Main Components
The main components of the SmartDate 2 are as follows:
• Printer body unit containing drive system and thermal transfer
printhead.
• Printer body cassette with ribbon supply and waste rewind.
• Controller unit containing main operation PCBs.
• Connecting cables for printhead power and control.
• Connecting cable for I/O signals.
• Air supply connections for printhead operation.
• Encoder for substrate speed tracking (SmartDate 2c only).
06/08 4–1
SECTION 4 - MACHINE OVERVIEW
4–2 06/08
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06/08 4–3
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06/08 4–5
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12 dots = 1mm
Step 1
Step 3
Step 4
Direction of
Print
PRINT
Step 23
Step 24
Step 26
The resulting character may then be part of the design text or a part
of a Graphic or a Logo. This process happens extremely fast and
the printed character may only take a fraction of a second to print.
For example:
The above character is represented as 26 steps long, just over
2 mm. If the print speed were 100 mm/sec, this character would only
take approximately 2/100 of a second to print.
Note: SmartDate 2 in Hi Speed mode can print at 1000 mm/sec.
4–6 06/08
SECTION 4 - MACHINE OVERVIEW
The choice of mode will depend on the type of application and the
operator’s main objectives:
• If saving ribbon is the main objective, choose one of the Ribbon
Save mode options.
• If print quality or speed is the main objective, choose one of the
Non-Ribbon Save mode options.
06/08 4–7
SECTION 4 - MACHINE OVERVIEW
SmartDate 2 Intermittent
This SmartDate 2 can be set to:
• Standard Mode Operation
• Radial Ribbon Save Mode
• Hi Speed Mode
• Interlace Mode
SmartDate 2 Continuous
This SmartDate 2 can be set to:
• Standard Mode Operation
• Radial Ribbon Save Mode
• High speed Mode
SmartDate 2i 100
This SmartDate 2 100 can be set to:
• Standard Mode Operation
• Radial Ribbon Save Mode
• Interlace Mode
4–8 06/08
SECTION 4 - MACHINE OVERVIEW
06/08 4–9
SECTION 4 - MACHINE OVERVIEW
4–10 06/08
SECTION 4 - MACHINE OVERVIEW
Hi Speed Options
Hi Speed mode is a menu-selected option.
When DISABLED, the printer runs as standard and produces the full
density, high quality image as expected.
When the mode is ENABLED, you can set the threshold from which
it begins to operate, by setting this threshold from 30 mm/sec to
600 mm/sec.
When Hi Speed mode is selected and the running speed reaches
the selected threshold speed, the printer automatically changes to
Hi Speed mode operation.
Once Hi Speed mode is operating, the resulting print quality is
slightly lower than standard, but it offers all of the above listed
benefits.
For information on how to enable Hi Speed mode, please refer to
Section 6.
The following information is relevant to Hi Speed mode on the
SmartDate 2:
Threshold (ON/OFF)
The DEFAULT setting for HI Speed mode is DISABLED.
When DISABLED, the machine operates in normal operating mode
where the print speed remains constant.
When Hi Speed mode is ENABLED, a threshold speed must be set.
Once Hi Speed mode is enabled, settings such as background
energy levels are adjusted to optimise operation in Hi Speed mode.
However, on certain substrates these energy levels may need to be
manually adjusted to optimise performance.
Contact your Markem.Imaje Business Centre before attempting to
perform these adjustments.
06/08 4–11
SECTION 4 - MACHINE OVERVIEW
4–12 06/08
SECTION 4 - MACHINE OVERVIEW
Limitations
The use of Hi Speed mode has major speed benefits to the
customer, however, there are some points of this feature which must
be considered when qualifying an application.
• When Hi Speed mode is selected, the maximum print speed is
1000mm/sec.
• When Hi Speed mode is enabled the print quality will be reduced
from the high quality achieved in normal mode.
• Just as today, where not all applications will achieve 600 mm/
sec, for the new machines not all applications will achieve
1000 mm/sec. Application qualification is required to determine
maximum speed, and the threshold speed at which the threshold
should be set.
• You will not be permitted to print in Hi Speed mode at speeds
lower than 30 mm/s. Printing in Hi Speed mode at very low
speeds can lead to a damaged Printhead.
• Hi Speed mode may reduce the quality of certain bitmaps used.
• Due to the castellation of characters with Hi Speed mode, it is not
recommended to print characters less than 2 mm high. The
BOLD font types will typically provide more consistent results.
06/08 4–13
SECTION 4 - MACHINE OVERVIEW
How it works
Interlace mode is a menu selected option. When OFF, the printer
runs as standard producing a full density, high quality image. If
interlace mode is selected (ON), then for the “First Print” a pattern is
used to only transfer half of the ink, giving a reduced contrast print.
For the “Second Print”, the Printhead is energised differently to print
the alternate image. The result being two “draft mode” prints for half
the price of a full density print.
4–14 06/08
SECTION 4 - MACHINE OVERVIEW
06/08 4–15
SECTION 4 - MACHINE OVERVIEW
4–16 06/08
SECTION 4 - MACHINE OVERVIEW
Limitations
The use of interlace mode has major cost and uptime benefits,
however, there are limitations of this feature which must be
considered when qualifying an application.
1. When Interlace Mode is selected, the maximum print speed
recommended is 400 mm/sec.
2. Ensure the materials are printed at the correct speeds, and that
an acceptable “First” and “Second” print can be achieved.
3. Interlace Mode is not available on the SmartDate 2c
4. Due to the lower density, Interlace mode should not be used to
print critical barcodes or automatically readable information.
5. If the information to be printed changes between first and second
prints (e.g. BBE Date increments) then some sections of the
second print may be solid (full density) print rather than the
chequered image. This will not decrease readability.
6. As with SmartDate 2, it is not possible to achieve identical first
and second prints. As the printer “warms up”, depending upon
running speed the balance will change slightly. Also, as
described above, the pattern will change first to second print
giving a small difference.
7. Due to the lower contrast achieved with interlace mode, it is not
recommended to print characters less than 2 mm high. Check
the legend depending upon font style selected. The BOLD font
types will typically provide more consistent results in interlace
mode.
06/08 4–17
SECTION 4 - MACHINE OVERVIEW
METHOD 1
Print 1 Print 2 Print 3 Print 4 Print 5
Print Direction
20/05/03 20/05/03 20/05/03 20/05/03 20/05/03
Image Direction
20/05/03 20/05/03
Print 6 Print 7
METHOD 2
Print 1 Print 2 Print 3 Print 4 Print 5
Print Direction
20/05/03 20/05/03 20/05/03 20/05/03 20/05/03
Image Direction
20/05/03 20/05/03
Print 7 Print 6
4–18 06/08
SECTION 5
GENERAL INFORMATION
SmartDate 2
Operation Manual
SECTION 5 - MACHINE OPERATION
5 Machine Operation
06/08 5–1
SECTION 5 - MACHINE OPERATION
SmartDate 2c
The SmartDate 2c prints while the substrate is moving. In this case
the printhead only moves out to the print position and has no linear
motion.
The Continuous model uses a ribbon shuttle to match the speed of
the substrate. As with the intermittent model, the ribbon waste
rewind spool is connected to the ribbon drive mechanism when the
cassette is inserted and secured. The shuttle transport shafts are
connected to the shuttle carriage, which in turn is driven.
A shaft encoder tracks the substrate speed. The SmartDate 2c
matches the shuttle speed accordingly.
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06/08 5–3
SECTION 5 - MACHINE OPERATION
5–4 06/08
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Shuttle
SmartDate 2c LH SmartDate 2c RH
06/08 5–5
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5–8 06/08
SECTION 5 - MACHINE OPERATION
LAYOUT:- ABCDE
COUNT :- 138659 DETAIL
RUN
POWER STATUS PRINT
EXIT ENTER SET
SmartDate 2 ‘Softkeys’
06/08 5–9
SECTION 5 - MACHINE OPERATION
5–10 06/08
SECTION 5 - MACHINE OPERATION
06/08 5–11
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–12 06/08
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–13
SECTION 5 - MACHINE OPERATION
SELECT FILTER*
PRODUCT CLEAR CHANGE
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–14 06/08
SECTION 5 - MACHINE OPERATION
LAYOUT : DEFAULT
NEXT PREVIOUS
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–15
SECTION 5 - MACHINE OPERATION
FILENAME : _
RUN
POWER STATUS PRINT
EXIT ENTER SET
1. “FILENAME : _” appears
2. Enter the product filename using the following:
and to move the cursor left or right
and to change the character
3. Press ENTER
4. “RETRIEVING” message appears
5. The product data is retrieved from the Host PC
6. Enter any variable fields, as prompted
7. Press ENTER
8. “SELECT COMPLETE, PRESS ENTER TO CONTINUE”
message appears
9. Press ENTER
10. The new layout is selected
11. Printing starts with the new information
12. If the product does not exist or if no connection is made to the
Host PC or if ABORT is pressed, the message “RETRIEVE
FAILED” is displayed
5–16 06/08
SECTION 5 - MACHINE OPERATION
FILENAME :_ P MARKEM 1
NEXT PREVIOUS
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–17
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–18 06/08
SECTION 5 - MACHINE OPERATION
NODES:–S S S S– – – – – – – – – – – – – – – – – – – – –
HELP CONTINUE
RUN
POWER STATUS PRINT
EXIT ENTER SET
1. Press CONTINUE
2. “SELECT COMPLETE, PRESS ENTER TO CONTINUTE”
message appears
06/08 5–19
SECTION 5 - MACHINE OPERATION
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SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–21
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
Note: The Set Overprint option will only appear in Run mode if
selected in the Restricted Access mode settings.
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SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–23
SECTION 5 - MACHINE OPERATION
DISPLAY 0 mm REGISTRATION
DETAIL + -
RUN
POWER STATUS PRINT
EXIT ENTER SET
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SECTION 5 - MACHINE OPERATION
In Set mode the printer does not respond to Print Go signals and the
Status OK output is switched to open circuit.
Some Set mode functions can be password protected. This is
enabled in a restricted access mode.
• Turn the keyswitch to SET.
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–25
SECTION 5 - MACHINE OPERATION
SET MODE
DARKNESS - Xmm
LOCAL HOST
DATABASE PC
SPEED + Xmm
- Ymm NEXT
YES MANUAL
RETRIEVE NO CALIBRATE
RIBBON FEED
RETRIEVE
HEAD HOME
CLEAR FILENAME
HEAD OUT
RETRIEVE ALL
DISPLAY IO
VIEW LAYOUT
INPUTS
FORMA OUTPUTS
LOGO
TIME DATE
DELETE FONT
VIEW TIME/DATE
SET DATE
FILES IN DATABASE
5–26 06/08
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
4. Press ENTER
06/08 5–27
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–28 06/08
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–29
SECTION 5 - MACHINE OPERATION
5.13.1 PC Mode
This option provides access to a set of menus that allow the
operator to control the Local database.
RUN
POWER STATUS PRINT
EXIT ENTER SET
Retrieve
Description
Menu
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SECTION 5 - MACHINE OPERATION
Free Space
Description
Menu
06/08 5–31
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–32 06/08
SECTION 5 - MACHINE OPERATION
Database
Manager Description
Menu
06/08 5–33
SECTION 5 - MACHINE OPERATION
File Manager
Description
Menu
The File Manager option provides access to a
number of file specific transfer features:
Restore File: this allows specific layout, format,
logo or font files to be restored from the
PCMCIA card into the local database. If a
layout or format is selected all related files (e.g.
fonts, logos etc.) will be restored. The files
available are displayed and an option is
provided to overwrite existing files.
Backup File: this option functions in a similar
way to Restore file, and allows individual files to
be copied to the PCMCIA card. Once the file to
be transferred has been selected SmartDate 2
will request the directory to copy the file to.
File The first file in this menu will always be
Manager <Current Parameters>. When this is selected,
the destination directory will be prompted for as
usual. Once a destination is chosen a file called
SmartDate 2 PARAM.INI will be written, this
contains all the current SmartDate 2
parameters in ASCII.INI file format. To restore
parameters, simply select the Restore File in
the same menu. Any parameter file with the.INI
extension will automatically be loaded as a new
set of parameters
Clear Filter/Change Filter: this allows you to
enter a filter that can be used to restrict the files
that are displayed during backup and restore
operations. The filter uses MS-DOS style wild
cards e.g. A* would display all files starting with
A.
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SECTION 5 - MACHINE OPERATION
View Files
Description
Menu
Card Status
Description
Menu
06/08 5–35
SECTION 5 - MACHINE OPERATION
CLEAR COUNTS?
YES NO
RUN
POWER STATUS PRINT
EXIT ENTER SET
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SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 5–37
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–38 06/08
SECTION 5 - MACHINE OPERATION
Manual
Description
Control Menu
Press CALIBRATE to drive the ribbon and
calibrate the ribbon sensor. An ABORT key is
available to stop the calibration if required.
Press RIBBON FEED to drive the ribbon motor.
A STOP key is displayed when the motor starts.
Manual Press HEAD HOME / HEAD FEED to drive the
Control printhead to the home position or to the limit of
its travel. On the SmartDate 2c this key is
labelled SHUTTLE HOME / FEED.
Press HEAD OUT to activate the printhead
motion solenoid. A HEAD IN key is then
displayed to deactivate-activate the solenoid.
06/08 5–39
SECTION 5 - MACHINE OPERATION
Input Screen
PRINT GO OFF
NEXT PREVIOUS OUTPUTS
RUN
POWER STATUS PRINT
EXIT ENTER SET
Output Screen
PRINT GO OFF
NEXT PREVIOUS INPUTS TOGGLE
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–40 06/08
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
4. Press ENTER
The internal clock for the SmartDate 2 can be set remotely using the
network control software.
To change the date:
1. Press SET DATE
2. The date will be displayed in DD-MMM-YY format
3. Change the date using the following:
and to move the cursor between day, month and year
and to increase/decrease the day, month or year
4. Press ENTER
06/08 5–41
SECTION 5 - MACHINE OPERATION
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–42 06/08
SECTION 5 - MACHINE OPERATION
Parameter Description
06/08 5–43
SECTION 5 - MACHINE OPERATION
ENTER PASSWORD
1 2 3 4
RUN
POWER STATUS PRINT
EXIT ENTER SET
5–44 06/08
SECTION 6
GENERAL INFORMATION
SmartDate 2
Operation Manual
SECTION 6 - RESTRICTED ACCESS
6 Restricted Access
SmartDate 2 has a number of Restricted Access menus, which
allow the configuration of the printer to be altered.
Configuration parameters should only require changing directly after
installation. This guide is intended for use by qualified maintenance
personnel only.
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–1
SECTION 6 - RESTRICTED ACCESS
RESTRICTED
ACCESS MODE
6–2 06/08
SECTION 6 - RESTRICTED ACCESS
YEAR IDENTIFIER
MONTH CODES
DAY CODES
MONTH XXX
DAY 1 - 8, 9 -16, 17 - 24
MONTH IDENTIFIER
DAY 1,2,3,4
WEEK 1 - 9, 10 -18, 19 - 27
WEEKDAY CODES
WEEK 1,2,3,4
WEEKDAY MON, TUE WED
WEEK IDENTIFIER
WEEKDAY IDENTIFIER
HOUR CODES
HOUR 0 - 5, 6 -11, 12 - 17
HOUR 1,2,3,4
HOUR IDENTIFIER
06/08 6–3
SECTION 6 - RESTRICTED ACCESS
BBE GROUP
NONE
MONTHLY ON 1ST DAY AT 00:00
Max. Range: 28TH / 23:00
BBE LANGUAGE
NEVER UPDATE
NO ROUNDING
6–4 06/08
SECTION 6 - RESTRICTED ACCESS
ENTER PASSWORD:
1 2 3 4
RUN
POWER STATUS PRINT
EXIT ENTER SET
A * will be displayed for each digit entered, and the ENTER key
should be pressed when the complete password has been typed.
The passwords for each access level are fixed. The key sequences
are given on the last page of this section. This page may be
removed if passwords are being used, and this manual is freely
available.
When a password is enabled for a key, SmartDate 2 will request
entry of a key sequence before allowing access to the option.
The four levels are intended for use by different user types:
• Level 1 – Operators
• Level 2 – Line Supervisors
• Level 3 – Maintenance Personnel
• SYSTEM – Markem.Imaje Personnel and Line Managers
06/08 6–5
SECTION 6 - RESTRICTED ACCESS
LEVEL 1 – ––––
NEXT PREVIOUS CHANGE
RUN
POWER STATUS PRINT
EXIT ENTER SET
The NEXT and PREVIOUS keys are used to scroll through the four
access levels.
Select CHANGE, the following screen is displayed:
LEVEL 1 – ––––
ENABLE DISABLE
RUN
POWER STATUS PRINT
EXIT ENTER SET
Use the Arrow keys to move the cursor to the required softkey
option.
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The “–” on the screen indicate which softkey is associated with the
button numbers shown below.
For example reading from left to right the first underscore activates
the Restricted Set up buttons (Enter and Exit pressed at the same
time) the next “–” are softkeys 1 2 3 and 4
Restricted
Access Mode Softkey Softkey Softkey Softkey
(EXIT + ENTER) #1 #2 #3 #4
LEVEL 1 – ––––
ENABLE DISABLE
#1 #2 #3 #4
EXIT ENTER
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SECTION 6 - RESTRICTED ACCESS
Example:
LEVEL 1 – E–––
ENABLE DISABLE
RUN
POWER STATUS PRINT
EXIT ENTER SET
In the above example LEVEL 1 has access via the level 1 password
to the SELECT PRODUCT option (Softkey 1).
Access to the other softkeys and Restricted Access mode will
depend on the other users protection level.
If all users have a “–” for a particular key (or Restricted Access) then
no password protection will exist on that key.
The protection level for the particular user, may then be changed
using the softkeys.
Note: The System password is the only one, which when active
allow access to change the password settings.
6–8 06/08
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06/08 6–9
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–10 06/08
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–11
SECTION 6 - RESTRICTED ACCESS
NODES: M– – – – – – – – – – – – – – – – – – – – – – –
SLAVES MY NODE
RUN
POWER STATUS PRINT
EXIT ENTER SET
It is possible to change:
• The Master Node number.
• Network machines which are to be slaves.
6–12 06/08
SECTION 6 - RESTRICTED ACCESS
06/08 6–13
SECTION 6 - RESTRICTED ACCESS
NODES: S M S– – – – – – – – – – – – – – – – – – – – –
HELP CONTINUE
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–14 06/08
SECTION 6 - RESTRICTED ACCESS
BATCH COUNT: 0
NEXT PREVIOUS RESET
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–15
SECTION 6 - RESTRICTED ACCESS
6.7.2 Timings
This option lists speeds and times for the last print cycle performed.
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–16 06/08
SECTION 6 - RESTRICTED ACCESS
Parameter Description
06/08 6–17
SECTION 6 - RESTRICTED ACCESS
RESET PARAMETERS ?
YES NO
RUN
POWER STATUS PRINT
EXIT ENTER SET
CLEAR DATABASE ?
YES NO
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–18 06/08
SECTION 6 - RESTRICTED ACCESS
MACHINE
OPTIONS COMMS PRINTER LAYOUT
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–19
SECTION 6 - RESTRICTED ACCESS
Parameter Description
Printer Model
Range: SmartDate2, This allows the user to select the Printer
SmartDate3. Model.
Default: SmartDate3
Printer Type
Range: Intermittent,
This allows the user to select the Printer
Intermittent 100 wide
Type.
or Continuous
Default: Intermittent
Select In Run This allows the user to select a new
Range: YES, NO product code from the RUN mode
Default: NO screen.
This is a SmartDate 2c option.
Move Print In Run
This allows the user to adjust the
Range: YES, NO
position of the printed image in the
Default: NO
direction of the print when in RUN
mode.
Default Run Screen
This allows the user to select between
Range: Standard/
viewing the Standard screen or Detail
Detail
screen when in RUN Mode.
Default: Standard
When enabled, this allows the user to
keep a record of specific field
Log Printed Data information from each print.
Range: On, Off The field in the print design must be
Default: Off created as a Logged Field in Composer.
6–20 06/08
SECTION 6 - RESTRICTED ACCESS
06/08 6–21
SECTION 6 - RESTRICTED ACCESS
6–22 06/08
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06/08 6–23
SECTION 6 - RESTRICTED ACCESS
6.10 Comms
This option allows the following communication parameters to be
viewed and changed.
Parameter Description
6–24 06/08
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06/08 6–25
SECTION 6 - RESTRICTED ACCESS
6.11 Printer
This option allows the following printer parameters to be viewed and
changed:
Table 6–4 Printer Options
Parameter Description
6–26 06/08
SECTION 6 - RESTRICTED ACCESS
06/08 6–27
SECTION 6 - RESTRICTED ACCESS
Start Border
Range: 0 steps to This allows the user to set the number of
240 steps steps the printer will wait before starting
Default: 24 steps for the print sequence.
SmartDate 2c,
6 steps for See Section 7 – Setup and Timing Issues
SmartDate 2i
End Border
This allows the user to set the number of
Range:0 steps to
steps the printer will wait after the print
240 steps
has finished, before retracting the
Default: 6 steps for
printhead.
for SmartDate 2c,
6 steps for
See Section 7 – Setup and Timing Issues
SmartDate 2i
This is a SmartDate 2i function.
This sets the time that the PRINT GO
Debounce Time
signal must be present before it is
Range: 0 to 2000 ms
actioned.
Default: 0 ms
See Section 7 – Setup and Timing Issues
This is a SmartDate 2c function.
6–28 06/08
SECTION 6 - RESTRICTED ACCESS
06/08 6–29
SECTION 6 - RESTRICTED ACCESS
6–30 06/08
SECTION 6 - RESTRICTED ACCESS
6.12 Layout
This option allows access to a further set of sub-menus, that allow
the operator to:
• Adjust the Best Before End group settings .
• Adjust the times of the Shift Code settings.
• Adjust Custom Code settings.
• Adjust the Image settings.
RUN
POWER STATUS PRINT
EXIT ENTER SET
Most of these parameter setting are associated with field types that
have been designed on a SmartTouch unit or Composer.
The settings will determine how specific fields will react, relative to
the machine Date/Time clock settings.
06/08 6–31
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
3. Press UPDATE
6–32 06/08
SECTION 6 - RESTRICTED ACCESS
6.13.1 Update
Allows you to set the period the BBE group is updated.
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–33
SECTION 6 - RESTRICTED ACCESS
Parameter Description
NEVER Use this mode if you want the BBE date to only
UPDATE update when you SELECT PRODUCT.
Use this mode if you want to update the BBE
date every day, or every 2 days, or every 7 days
etc. This is a common mode used in BBE dates,
as it allows the date to always be set to the
required offset put into the field.
Example
UPDATE A layout has a BBE date (dd/mm/yy format), an
EVERY DAY offset of 1 year, and the mode to update every
AT 00:00 day at 00:00. At 00:00 on 11/07/97 the BBE will
update from 11/7/98 to 12/7/98.
6–34 06/08
SECTION 6 - RESTRICTED ACCESS
06/08 6–35
SECTION 6 - RESTRICTED ACCESS
6.13.2 Rounding
This parameter sets the format to be used when calculating the
rounding of the BBE date. It is performed to allow the BBE date to
be rounded to the nearest, previous, or next day or date before,
after, or before and after the BBE calculation is carried out.
• Press ROUNDING
NO ROUNDING
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–36 06/08
SECTION 6 - RESTRICTED ACCESS
Parameter Description
NO ROUNDING No rounding is performed.
DDD DAY - Monday, Tuesday,
Wednesday, Thursday, Friday, Saturday,
Sunday.
Example
ROUND TO THE The BBE offset is set to 1 year, and you
PREVIOUS/ NEAREST/ require the BBE date to be rounded to the
NEXT DDD DAY OF next Monday before and after calculation.
THE WEEK BEFORE/ Every time the BBE date is updated, the
AFTER/ BEFORE AND date will immediately round forward to the
AFTER CALCULATION.
next Monday, increment the offset of 1
year, then round to the next Monday
again. If the same example was used but
was only set to round after the calculation,
then the BBE date will increment the offset
by 1 year, then round to the next Monday.
ROUND TO THE X DAY - 1st, 2nd, 3rd …………28th, 3rd
PREVIOUS/ NEAREST/
NEXT X DAY OF THE Last, 2nd Last, Last Day.
MONTH BEFORE/ As previous example except that the day
AFTER/ BEFORE AND of the week is replaced with a date in the
AFTER CALCULATION. month.
06/08 6–37
SECTION 6 - RESTRICTED ACCESS
6.13.3 Encoding
This parameter allows you to encode the BBE Date.
• Press ENCODING
The screen shows:
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–38 06/08
SECTION 6 - RESTRICTED ACCESS
6.13.4 General
Selects how SmartDate 2 deals with BBE dates when products are
selected at the control panel.
• Press GENERAL
There are two parameters, BBE Prompt Type and BBE language:
Parameter Description
Displays the date offset/Date, and allows you to
change the date(s) if required. The format of the
date displayed is 000/00/00 > dd/mm/yy.
BBE Language
Allows you to modify the BBE Date language of the BBE Group. The
letters in the month, e.g. May, are then changed to the selected
language. The languages available are English, German, Italian,
Dutch, French, Spanish, Danish, Swedish, Norwegian and
Japanese.
06/08 6–39
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
SHIFT IDENTIFIER: A
NEXT PREVIOUS CHANGE
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–40 06/08
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
This screen allows you to enter the start time of the shift.
• Press CHANGE and enter new start time.
RUN
POWER STATUS PRINT
EXIT ENTER SET
This screen allows you to enter the end time of the shift.
• Press CHANGE and enter new end time.
06/08 6–41
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
This screen allows you to set the days which use this shift:
1. Press CHANGE
2. Enter the new data using the following:
and to move the cursor left or right
and to change the character
6–42 06/08
SECTION 6 - RESTRICTED ACCESS
Parameter Description
Shift ID
Range: Full 128 ASCII This allows the user to set the
Character Set Shift Identifier.
Default: I
Shift Starts
This allows the user to set the
Range: 00:00 to 23:59
start time of the shift.
Default: 00:00
Shift Ends
This allows the user to set the
Range: 00:00 to 23:59
end time of the shift.
Default: 08:00
Shift Working Days
This allows the user to set the
Range: (MTWTFSS)
shift working days.
Default: (MTWTFSS)
06/08 6–43
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–44 06/08
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
RUN
POWER STATUS PRINT
EXIT ENTER SET
06/08 6–45
SECTION 6 - RESTRICTED ACCESS
RUN
POWER STATUS PRINT
EXIT ENTER SET
Month Codes
RUN
POWER STATUS PRINT
EXIT ENTER SET
Weekday Codes
RUN
POWER STATUS PRINT
EXIT ENTER SET
6–46 06/08
SECTION 6 - RESTRICTED ACCESS
6.16 Image
This option allows the following printer parameters to be viewed and
changed:
Parameter Description
06/08 6–47
SECTION 6 - RESTRICTED ACCESS
Image Height
Range:
Sets the length of the printed image, in the
5 - 74 mm
direction of the substrate or Printhead
(SmartDate 2i)
motion. This parameter is automatically
5 - 100 mm
altered when a new layout is selected.
(SmartDate 2c)
Default: 53 mm
X Print Position
Range:
This allows the user to move the print in the
0 - 50 mm
direction of Printhead/ribbon motion.
(SmartDate 2i)
0 - 150 mm
(See Setup and Timing Issues)
(SmartDate 2c)
Default: 0
Y Print Position This allows the user to move the print across
Range: the Printhead/ribbon motion.
0 - 30 mm
Default: 0 (See Setup and Timing Issues)
This allows the user to select the font size for
Default Font the SmartDate 2 default layout.
Size
Range: 6, 8 point To activate the new font size the Database
Default: 6 point must be cleared and the layout details re-
entered.
BBE Range
Limiting
Sets a limiting range to the BBE Dates.
Range: YES, NO
Default: NO
BBE Date Base
Time
Range: At select/ Set at Selection or by the Last update
Last update
Default: At select
6–48 06/08
SECTION 6 - RESTRICTED ACCESS
Note: If the Year code function is used, this will affect all dates
including BBE dates.
06/08 6–49
SECTION 6 - RESTRICTED ACCESS
6–50 06/08
.