JBM AUTO LIMITED (JBM GROUP)

PREDICTIVE MAINTENANCE CHECK SHEET OF ROBOT

MAINTENANCE DEPARTMENT
MONTH-

S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 check all emergency working ok

All push button condition should be ok

All indicator should be

2 Cooling fan of controller & welding machine

3 check air leakage

4 check gas leakage

5 FRL unit oil level

6 Control panel should be close

7 Control panel should be clean

8 Abnormal sound in robot

9 Robot control wire should be dress properly

10 teach pendent cable should be dress properly

11 Robot welding machine should be clean

12 All electrical connection should be proper

CHECKED BY

CHECKED BY SHIFT ENGG.

APPROVED BY :
 JBM AUTO LIMITED (JBM GROUP)

M/c NAME : Robot No - DAILY PREDICTIVE MAINTENANCE CHECKSHEET Month -

S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Check feed roller for any wear

3
Check torch body for any skew , missing or
broken part

4 Check conduit cable for any clogging.

5
Check overall apearance for dust spatter or
other residues

7
Check wire feeder cable for any removed
connecting section.

8
Check all Pu & gas pipes for any leakage if
found eliminate them

9 Check for damage & deterioration of leads.

10 Check S- ,L- , u axes for any grease lekage

11
Check allignment mark accordance & damage
at the home position.

12 Check all emergency working ok

13 All push button condition should be ok

14 All indicator should be in working condition.

15 Cooling fan of controller & welding machine

16 FRL unit oil level

17 Abnormal sound in robot

18 All electrical connection should be proper

19 Check wire feed rollers for any damage.

20 Check all reed switch & replace if necessary

CHECKED BY

Verified by

APPROVED BY :

FM-MM0112,REV 02, EFF. DT. 18.01.2018

 JBM AUTO LIMITED (JBM GROUP)

M/c NAME : Press no.- DAILY PREDICTIVE MAINTENANCE CHECKSHEET Month

S.No. Machine check points 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 Check Main Motor load by Ampere

meter

2 Check control panel for any loose

wiring.

All indicator LED should be ON

3 Control Panel should be clean &

closed.

4 Emergency switch should be

functional.

5 Check for any oil & air leakage.

6 Check for safety/solenoid valve

operation & properly fixed.

7 Check the Safety Guard Sensor

should be Ok.

8 Check for any unusual/ abnormal

sound from motor or press.

9 Check slide lubrication & tank oil

level.

10 HOL tank oil level if required top up.

11 HOL pump should be in charge

condition.

Check the stopping of slide at TDC.

12 The slide should be stop at 0- 10
degree at TDC.

CHECKED BY Charge hand

Verified by Engineer

APPROVED BY :
 JBM AUTO LIMITED (JBM GROUP)
MONTHLY PREDICTIVE MAINTENANCE CHECKSHEET
M/C NAME : Press No.-
Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Nov-22 Dec-22

S.No. Machine check points 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th

1 Check Main Motor load by Ampere meter.

2 Check proper mounting of solenoid valve.

3 Check the Brake & Clutch GAP with the

filler gauge not more than 4mm.

4 Dismantle the Clutch unit & check the

status of Liner & Adaptor.

5 Dismantle the Brake unit & check the

status of Liner & Adaptor.

6 Check for any air leakage solenoid valve

or hose pipes.

7 Check for safety/solenoid valve operation

& properly fixed.

Check the Fly wheel belt tention &

8 contdition if required replace, Guard
should be tighten on all fastners.

9 Slide adj. motor mounting on all fastners,

no loose concention of motor.

10 Slide adj.motor coupling chain should be

locked, connecting PIN should be lock.

11 Check HOL tank & pump should be

mounted on all fastners .

12 Check there is NO OIL Leakage from the

Pipe line & pump of the HOL unit.

13 Check the Balancer cylinder mounting &

any air leakage.

14 Check the Cushion cylinder mounting &

air leakage

15 Check the cushion adj.motor mounting &

power connection.

Check the stopping of slide at TDC. The

16 slide should be stop at 0- 10 degree at
TDC.

CHECKED BY Charge hand

Verified by Engineer

APPROVED BY :
M/C NAME

S.No. Equip NO

1 10089796

2 10089797

3 10089798

4 10089799

5 10089800

6 10089809

7 10089820

8 10089823
9 10089821

10 10089822
 Feb-22

Machine name 1st 2nd

JB1001500 TON PRESS 1

JB1002400 TON PRESS1

JB1003400 TON PRESS2

JB1004200 TON PRESS1

JB1005200 TON PRESS2

JB101412/5 TON CRANE

1200T MECH. PRESS

500T MECH. PRESS - 2

800T MECH. PRESS-1

800T MECH. PRESS-2

CHECKED BY Charge hand

Verified by Engineer

APPROVED BY :
Feb-22 Mar-22 Apr-22

3rd 4th 1st 2nd 3rd 4th 5th 1st

1
 JBM AUTO LIMITE

HPS P
Apr-22 May-22

2nd 3rd 4th 1st 2nd 3rd 4th 5th

2
BM AUTO LIMITED (JBM GROUP)

HPS PRESSES MONTHLY PEDICTIVE MAINTENANC

Jun-22 Jul-22

1st 2nd 3rd 4th 1st 2nd 3rd 4th

2
E MAINTENANCE SCHEDULE
Aug-22 Sep-22

1st 2nd 3rd 4th 5th 1st 2nd 3rd

1
-22 Oct-22 Nov-22

4th 1st 2nd 3rd 4th 5th 1st 2nd

1

1
Nov-22 Dec-22

3rd 4th 1st 2nd 3rd 4th 5th

2
M/C NAME

S.No. Equip NO

10089815
1
10089803
2
10089801
3
10089829
4
10089804
5
10089805
6
10089806
7
10089811
8
10089812
9
10089813
10
 10089814
11

10089830
12

10089824
13

10089825
14

10089828
15
 Feb-22

Machine name 1st 2nd 3rd 4th

110T-L1 1

110T-L2 1

160T-L3 1

200T-L4

110T-L5

80T-L6

80T-L7

80T-L8

110T-L9

110T-L10
 110T-L11

160T-L12

160T-L13

160T-L14

160T-L15

APPROVED BY :
 JBM AUTO LIMITE
L
Mar-22 Apr-22 May-22

1st 2nd 3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd

1
AUTO LIMITED (JBM GROUP)
LPS PRESSES MONTHLY MAINTENANCE SCHEDULE
May-22 Jun-22 Jul-22 Aug-22

4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 1st 2nd

1
1

1
CE SCHEDULE
Aug-22 Sep-22 Oct-22 Nov-22

3rd 4th 5th 1st 2nd 3rd 4th 1st 2nd 3rd 4th 5th 1st
1

1
 Nov-22 Dec-22

2nd 3rd 4th 1st 2nd 3rd 4th 5th

2
2