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LMC_FIBER_CUH_V4(0)

Fiber Card User Manual


Pulse fiber series for laser

Website: www.bjjcz.com
Sales Email: [email protected]
After-sales mailbox: [email protected]
Tel: 010-64426993/64426995/64873071
Fax: 010-64426995
Zip code: 100015
Address: 1st Floor, M3 Building, No. 1 Jiuxianqiao East Road, Chaoyang District, Beijing

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LMC_FIBRE_CHU_V4(0)

Version record
Version Update date Updater Update description
number
V4-E 2015-07-08 Board hardware and performance improvements, support for
IPG-E lasers. YLP/YLPM series lasers compatible with Type
B/D type interfaces at the same time;

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Safety instructions
Please read this section carefully before installing and using the LMCV4-FIBER-E control card. If
you have any questions about this document, please contact BJJCZ.
1. Safe operation steps
Observe all safety instructions for lasers (including but not limited to those described in
lasers, galvanometers, and related sections of this document)
Turn on the laser power at any time after turning on the computer power, LMCFIBERV4
control card power, and galvanometer power. Otherwise, it may cause damage due to an
uncontrollable laser beam.
We recommend that you use a shutter to avoid damage from uncontrolled lasers.
2. The security part of the customer's responsibility
LMCV4-FIBER-E is designed to control a laser scanning system. Therefore, all safety
instructions for the laser system should be understood and implemented by the customer. The
customer must strictly comply with the relevant safety instructions and be solely responsible for the
safety of the laser system used.
Security rules may vary from country to country. It is the customer's responsibility to comply
with all local regulations.
Please check carefully before running the software. A software error may cause the system to
stop responding. In this case, the galvanometer and laser are uncontrollable.
Please avoid damage to the board caused by moisture, dust, corrosives and foreign objects.
When storing and using the board, please avoid electromagnetic field and static electricity
damage. They can damage the electronics on the board. Use an ESD bag to store the card; wear a
well-grounded ESD-preventive glove contact card.
Please ensure that the board is stored in an environment of -20°C to+60°C. The permissible
operating ambient temperature is 25°C±10°C.

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1、Overview
The LMCV4-FIBER-E dedicated marking control card is a control card specially developed
for marking machines using pulsed fiber lasers. It is connected to a PC via a USB interface.
1.1 How to identify the LMCV4-FIBER-E control card
The words "MODEL:LMCFIBER" and "REV:20141022" are printed on the upper left of the
board, as shown in Figure 1-1.

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Figure 1-1 LMC2015 Fiber-E control card


among them,
CON1: galvanometer (SCANHEAD) control interface, DB15 socket
CON2: DB25 control interface of IPG YLP series lasers;
CON3: Mark on fly interface for connecting the encoder, DB9 socket;
CON4: IO interface for connecting power and extended axis control signals, DB15 socket.
CON5: IO interface for input and output digital signals, DB25 socket

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1.2 main feature


Use the DB25 socket to output the laser control signal and connect it directly to the pulsed
fiber laser through a 25-pin cable.
The galvanometer control signal is a digital signal, which can be directly connected to the
internationally accepted digital galvanometer.
Flight marking: It can be connected to the rotary encoder to detect the speed of the pipeline
in real time and ensure high-speed marking.
Support single-machine multi-card working mode. One computer can simultaneously
control 8 sets of LMCFIBER marking control cards for parallel operation. 8 sets of control
cards can process different content. [Note: Requires computer USB channel support]
Extended axis (stepper motor/servo motor) output: It can output the direction/pulse signal
of two channels to control the stepper motor (or servo motor), which can be used for shaft
rotation or splicing.
16 universal input digital signals (TTL compatible). IN0~IN13, XORG0(IN14),
YORG0(IN15). Among them, IN0~IN3 are designated as laser state input signals are
introduced by CON2 (LaserST0~LaserST3).
8 general-purpose output digital signals (TTL compatible). Out0-7 is output from the
CON5 socket. Among them, Out0~Out3 are TTL outputs; Out4-7 can be set to OC or TTL
output by jumpers.
LaserErr signal, output when the laser status is wrong, is the OC output, can be connected
to the relay.
ReMark (repeated engraving of the cached content) Signal: used for marking the same
content and requiring high-speed marking. (If the marking content contains variable text, or if
the marking content is too large to be saved in the board, it must be connected to the
general-purpose input signal.)
Compatible with USB2.0.

1.1 Release notes


The upper left corner of the board is labeled “REV:20141022”, a new version introduced in
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2014 that can control the laser of the D-type interface and is also compatible with the laser of the
B-type interface.
Control card /Laser B-type interface laser D-type interface laser Remarks
Version REV:20070716-2 Support Not Support Old Version
Version REV: 20080425-3 Support Support USBLMC

Version REV: 20100511 Support Support 2010 New Version


Version REV: 20101221 Support Support 2010 New Version
Note: At present, the mainland is mainly a B-type interface laser.

2、Electrical connections
2.1 Interface Description
2.1.1 power supply
The control card requires a 5V DC power supply. A 5V/3A DC power supply is
recommended. The power is connected from the 4/5/12/13 pin of the CON4 socket.
Pin CON4 Name Description
4、5 VCC +5V. Positive power supply
12、13 GND GND. Negative power supply
2.1.2 CON1 : DB15 galvanometer control
The galvanometer control signal is a digital signal that can be directly connected to the
digital galvanometer. Since the digital signal transmission protocol used by the digital
galvanometer is not exactly the same, it is necessary to confirm which transmission protocol is
used by the digital galvanometer. Our company also provides a digital to analog adapter board,
which can also be converted into an analog signal output by connecting the conversion board
to an analog galvanometer.

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Figure 2-1 Schematic diagram of CON1 socket pin definition


Pin Name Description
1、9 CLK-/CLK+ Clock signal -/clock signal +
2、10 SYNC-/SYNC+ Sync signal -/sync signal +
3、11 X Channel-/X Channel+ Galvanometer X signal -/galvanometer X signal +
4、12 Y Channel-/Y Channel+ Galvanometer Y signal -/galvanometer Y signal +
5、13 NULL Reserved
6、14 NULL Reserved
7 NULL Reserved
8、15 GND Ground
Digital signals are recommended for twisted pair connections with shields.

2.1.3 CON2 : DB25 Laser Control


The CON2 socket is directly docked to the 25-pin socket of the fiber laser via a 25-pin cable.

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Figure 2-2 Schematic diagram of CON2 socket pin definition

Pin No. Signal Name Description


1—8 P0—P7 Laser power. TTL output.
9 PLATCH Power latch signal. TTL output.
14 GND The reference ground of the control card.
10 GND/RXD The laser types are IPG-YLP and YLPM: Pin 10 is ground..
In the laser type IPG-YLP-E: Pin 10 of the board is the serial
data output signal.
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16、21、11 LASERST0~2 Laser status input.


12 LASERST0~3 The laser types are IPG-YLP and YLPM: the 12th is the foot
laser state input 3.
In the laser type IPG-YLP-E: The 12th pin of the board is the
serial data input signal.
17 VCC Control card's 5V power output.
18 MO Main oscillator switch signal. TTL output.
19 AP Power amplifier switching signal. TTL output.
20 PRR Repeat the pulse frequency signal. TTL output.
22 RedPt The red light of the laser indicates the signal. TTL output.
23 EMSTOP Emergency stop switch signal. TTL output.
13 CLOCK In the laser type IPG-YLP and YLPM: the 13th foot is left
unconnected.
In the laser type IPG-YLP-E: The 13th pin of the board is the
serial clock signal.
24 ENABLE In the laser type IPG-YLP and YLPM: pin 24 is left floating and
not connected.
In the laser type IPG-YLP-E: the 24th pin of the board is the
enable signal.
25 This foot is floating and not connected.

2.1.4 CON3 : DB9 flying standard interface

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Figure 2-3 Schematic diagram of CON3 socket pin definition

Pin No. Signal Name Description Remarks


1 IN8 Input port 8 Form a loop with GND
2、6 IN9+、IN9- Input port 9 There is a 1K current limiting
resistor inside IN9; if the
voltage is higher than 12V, an
external current limiting resistor
is recommended.
3、7 BCODEP/ BCODEN Encoder input B+/B-
4、5 ACODEP/ACODEN Encoder input A+/A-
8 VCC +5V output Form a loop with 9 feet
9 GND Ground

2.1.5 CON4: DB15 Power / Expansion Axis / IO Socket

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Figure 2-4 Schematic diagram of CON4 socket pin definition

Pin No. Signal Name Description


1 XORG0 Extends the axis X origin signal. Form a loop
with the ground of the control card (12, 13
feet). When using this signal, connect this
signal to ground at both ends of the switch.
This signal is an input signal.
2 YORG0 Expand the axis Y origin signal. Form a loop
with the ground of the control card (12, 13
feet). When using this signal, connect this
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signal to ground at both ends of the switch.


This signal is an input signal.
3、11 YPUL-/YPUL+ Expand the pulse signal of axis Y. The output
mode can be set to differential output or
common anode output (TTL output). This
signal is the output signal. Common anode
output, using VCC and YPUL+ signals, VCC
is the anode signal.
4、5 Vin The positive side of the 5V input supply. This
signal is an input signal.
12、13 GND The negative terminal (ground signal) of the
5V input power supply, that is, the ground
signal of the control card. This signal is an
input signal.
6、14 XDIR-/XDIR+ Extends the direction signal of axis X. The
output mode can be set to differential output or
common anode output (TTL output). This
signal is the output signal. Common anode
output, using VCC and XDIR+ signals, VCC
is the anode signal.
7、15 XPUL-/XPUL+ The pulse signal of the extended axis X can be
set to a differential output or a common anode
output (TTL output). This signal is the output
signal. Common anode output, using VCC and
XPUL+ signals, VCC is the anode signal.
8 ReMark Repeat the marking signal. Form a loop with
the Gnd signal, and connect this signal to the
ground to the two ends of the switch. When

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this signal is used, the control card marks what


was left in the cache when it was last marked.
This signal is an input signal.
9、10 YDIR-/YDIR+ Extends the direction signal of axis Y. The
output mode can be set to differential output or
common anode output (TTL output). This
signal is the output signal. Common anode
output, using VCC and YPUL+ signals, VCC
is the anode signal.

2.1.6 CON5: DB25 socket - digital input and output

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Figure 2-5 Schematic diagram of CON5 socket pin definition


Pin No. Signal Name Description
5、17、4、 Out0—Out7 General purpose output signal. TTL
16、1、14、 compatible. Form a loop with the Gnd signal.
2、15 Among them, Out4/5/6/7 can be set to the
collector open drain (OC) output by jumper
JP8/9/10/11.
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3 COM When the output signal uses the OC output,


connect this pin to the positive terminal of the
pull-up power supply (for example, 24V) to
prevent inductive loads (such as inductive
relays) from damaging the output circuit.
6、7、8、 GND Ground
19、20
9、22 GIN10、GIN11 The positive terminal of the input of the
universal input signal 10/11 forms a loop with
NRTN1.
21 INTRN1 The input terminal of the universal input
signal 10/11 is negative.
10 INTRN2 The input terminal of the universal input
signal 12/13 is negative.
23、11 GIN12、GIN13 The positive terminal of the input of the
universal input signal 12/13 forms a loop with
INRTN2.
24、12、25、 GIN4/5/6/7 The positive terminal of the input terminal of
13 the general-purpose input signal 4/5/6/7 forms
a loop with GND.
18 LaserErr The laser fault output indicates that the laser is
in an error state. OC output. This signal is
pulled down to the GND signal when the laser
fails.

2.2 Description of Jumpers

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Figure 2-6 Location of the fiber V4 board jumper

Pin No. Number of pins Description


JP1、JP2、 3 Extend the direction of the axis / pulse signal
JP3、JP4 settings. JP1/JP3 sets the direction signal; JP2/JP4
sets the pulse signal. When shorting JUMPER's 2--3
pin, the direction/pulse signal is differential output.
Here, the 6-pin XDIR-, 14-pin XDIR+, 7-pin

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XPUL-, 15-pin XPUL+, 9-pin YDIR-, 10-pin


YDIR+ of the CON4 socket The 3-pin YPUL- and
11-pin YPUL+ are respectively connected to the
DIR-, DIR+, PUL-, and PUL+ of the stepper driver;
when the JUMPER 1-1-2 is shorted, the
direction/pulse signal is the common anode output.
The 4 pin (VCC) of the CON4 socket is connected to
the VCC of the stepper drive. 9-pin (YDIR+) or
14-pin (XDIR+), connected to the DIR of the stepper
drive. The 11-pin (YPUL+) or 15-pin (XPUL+)
corresponds to the PUL connected to the stepper
drive.
(Note: JP1---JP4 of the card is factory-set to
short-circuit 1-2 feet.)
JP8、JP9、 3 Set the output mode of the general-purpose output
JP10、JP11 Out4/5/6/7. TTL output when shorted to 1-2 pins;
open drain output (OC) when shorted to 2-3 pins.
Among them, JP8 corresponds to OUT4, JP9
corresponds to OUT5, JP10 corresponds to OUT6,
and JP11 corresponds to OUT7.
The factory default settings are:
JP1——JP4: Short-circuit 1-1-2 feet, the direction/pulse signal of the extended axis is output in a
common Yang mode.
JP8——JP11: Short-circuit 2-3 feet, the default is open-drain output.

2. 3 DIP switch SW1 Description


In Figure 2-6, there is a SW1 position where a DIP switch is soldered. This DIP switch is the
board index number, 0-7. Used to distinguish different boards when multiple cards work at the same

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time. The 0, 1, and 2 on the left side of the DIP switch correspond to the binary b2 b1 b0. The
position where the position of the DIP switch is turned to the left (ON) indicates that the bit is 0,
otherwise it is 1.

2.4 Connection of digital input and output signals


2.4.1 Input signal In4-8、XORG0、YORG0、 Remark
The schematic diagram of the interface circuit of the input signal (In4-8 /XORG0/YORG0/
Reamrk) and the recommended connection scheme are shown in Figure 2-7, 2-8:

USBLMC control card

Figure 2-7 Schematic diagram of the interface circuit of the general-purpose input signal
(In4-8/XORG0/YORG0 /Remark)

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USBLMC control card

Figure 2-8 Recommended connection scheme for universal input signal (In4-8 /Remark)
For these input signals, it is only necessary to provide a normally open switch externally. The
contact resistance of this switch is less than 100 ohms.

2.4.2 Input signal In9-In13


The schematic diagram of the interface circuit of the universal input signal In9-13 and the
recommended connection scheme are shown in Figure 2-9 and Figure 2-10:

USBLMC control card


CON5 socket 9 pin

CON5 socket 21pin

Figure 2-9 Interface circuit of the general-purpose input signal IN9-13

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USBLMC control card

Figure 2-10 Recommended Connection Scheme for Universal Input Signal IN9-13
It is necessary to determine whether the external resistor R1 is based on the actual voltage
value of the external power supply Vin to ensure that the input current is between 10mA —
15mA. If the input voltage is greater than 12V, it is recommended to connect the current
limiting resistor R1 in series with the control card. Assuming the input current is 12mA, the
input resistor R1 is calculated as follows:

 Vin 
R1    1  1000
 12 

2.4.3 Output Signal Out0——Out7


The output signal Out0/1/2/3 is a TTL output, and Out4/5/6/7 can be set to an open-drain (OC)
output or a TTL output via jumper JP8/9/10/11.
The TTL output must be protected from short circuits or grounding, as this can damage the
board. When the output signal is TTL output, the output current is guaranteed to be 5mA.
When using the open drain output, refer to Figure 2-11. In particular, when connecting an
inductive load (such as an inductive relay), be sure to connect the COM signal (pin 3) to the
positive terminal of the power supply. OC output, which allows a drive current of 250mA and a
24 v power supply

relay

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drive voltage of 40V.

Figure 2- 11 Schematic diagram of open-drain output connection relay

2.5 Typical connection

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Rotary encoder

Digital galvanometer

Foot switch

power supply
Fiber laser

Figure 2-12 Connection diagram of IPG YLP dedicated control card


● In Figure 2-12, only the connection of the power supply, laser, and galvanometer is
required.
● The encoder will only be used when using the flight marking function.
● The foot switch decides whether to use it according to the actual situation.

2.6 Board Shell Dimensions:

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Figure 2- 13 Schematic diagram of the board shell

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