PCB Assembly Operator
PCB Assembly Operator
Sector
Electronics
Sub- Sector
Consumer Electronics & IT Hardware
Occupation
Manufacturing
PCB Assembly
Operator
Electronics Sector Skills Council of India (ESSCI)
155, 2nd Floor, ESC House, Okhla Industrial Area, Phase 3, New Delhi - 110020, India
Email : [email protected]
Website: www.essc-india.org
Phone: +91 11 46035050, +91 8447738501
iii
ELECTRONICS SECTOR SKILLS COUNCIL OF INDIA
NSQF Level 4”
27.01.2022
02.06.2025
Authorized Signatory
Electronics Sector Skills Council of India
iv
Acknowledgments
This participant’s handbook meant for PCB Assembly Operator is a sincere attempt to ensure the
availability of all the relevant information to the existing and prospective job holders in this job
role. We have compiled the content with inputs from the relevant Subject Matter Experts (SMEs)
and industry members to ensure it is the latest and authentic. We express our sincere gratitude to
all the SMEs and industry members who have made invaluable contributions to the completion of
this participant’s handbook.
I would like to thank the SME and the team at the ESSCI along with the industry partners for the
tireless effort in bringing the handbook in the current format.
This handbook will help deliver skill-based training in the field of PCB Assembly Operation. We
hope that it will benefit all the stakeholders, such as participants, trainers, and evaluators. We have
made all efforts to ensure the publication meets the current quality standards for the successful
delivery of QP/NOS-based training programs. We welcome and appreciate any suggestions for future
improvements to this hand book.
v
ABOUT THIS BOOK
This participant handbook has been designed to serve as a guide for participants who aim to obtain
the required knowledge and skills to undertake various activities as a PCB Assembly Operator. Its
content has been aligned with the latest Qualification Pack (QP) prepared for the job role. With a
qualified trainer’s guidance, the participants will be equipped with the following for working efficiently
in the job role:
The handbook has been divided into an appropriate number of units and sub-units based on the
content of the relevant QP. We hope it will facilitate easy and structured learning for the participants.
We sincerely hope that participants will obtain enhanced knowledge and skills after studying this
handbook and make career progress in the relevant and senior job roles.
The Participant Handbook is designed based on the National Skill Qualification Framework (NSQF)
aligned Qualification Pack (QP) and it comprises of the following National Occupation Standards
(NOS)/ topics:
Symbols Used
!
Key Learning Exercise Steps Tips Notes Unit
Outcomes es
vi
PCB Assembly Operator
Table of Contents
Unit 1.1 Size and scope of the electronics industry and its various sub- sectors 3
vii
viii
PCB Assembly Operator
1. Introduction and
orientation to the role
of a PCB Assembly
Operator
Unit 1.1 Size and scope of the electronics industry and its various
sub- sectors
Unit 1.2 Opportunities for PCB Assembly Operator in the industry.
Unit 1.3 Roles and responsibilities of a PCB Assembly Operator
1
1
Participant Handbook
• Describe the size and scope of the electronic industry and its subsectors.
• Discuss the role and responsibilities of a PCB Assembly Operator.
• Describe various employment opportunities for a PCB Assembly Operator
2
PCB Assembly Operator
Unit 1.1 Size and scope of the electronics industry and its various
sub- sectors
Unit Objectives
By the end of this unit, participants will be able to:
3
Participant Handbook
Consumer
Electronics
(CE)
Light
Industrial
Emi ng
Electronics
Diodes (LED)
ESDM
Electronics Computer
Components Hardware
Strategic Mobile
Electronics Phones
Fig. 1.1.1 Sub-sectors of the Electronics System Design & Manufacturing (ESDM) Industry
4
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
Lateral movement in the electronic industry or other related sectors where electrical
appliances are used. The individual can work as an employee with such a company.
With appropriate knowledge and adequate years of experience, the individual may also
become a senior operator.
Later, the individual may become a Supervisor and even progress to a manager’s level.
The person can even work as an entrepreneur and start own service centre.
Similarly, with strong technical expertise, one can even become a trainer at a training
institute or start own training centre.
5
Participant Handbook
The person usually caters to clients who experience issues with their electric appliances. For this
reason, the individual needs to have good client-dealing skills and the ability to work as per their
requirement. It also includes effective communication skills, i.e. talking courteously and listening
attentively.
In a dynamic technological environment, it is also vital for the individual to stay updated with the
latest developments in the field of work by reading the relevant literature and staying in contact
with relevant persons.
6
PCB Assembly Operator
7
Participant Handbook
Key Competencies
• Knowledge of various components used in the PCBs
• Well-versed with IPC standards
• Adept with the basic characteristics of the components like resistor, capacitor, etc.
• Proficient in reading the design charts
• Proficient in comparing between ROHS & non-ROHS complaint solder
• Knowledge of solder machine operation and types of solder paste
• Well-versed with hand soldering technique, soldering phenomena, handling the soldering
iron, iron temperature, etc.
• Adept in the basics of wave soldering such as flux and their types, pre-heat conditions,
wave profile, etc.
• Knowledge of zero defect soldering, lead cutting and component lifting
• Well-versed with Electro Static Discharge (ESD) requirements and devices
8
PCB Assembly Operator
9
Participant Handbook
EXERCISE
Short Questions
1. Explain the importance of the electronics industry.
2. Write about PCB Assembly Operator.
3. Explain briefly the problems faced by electronics industry.
Long Questions
1. Describe the size and scope of the electronics industry and its various sub- sectors.
2. Discuss the various opportunities for a PCB Assembly Operator in the electronics industry.
3. Discuss the role and responsibilities of a PCB Assembly Operator.
10
PCB Assembly Operator
Notes
11
Participant Handbook
Notes
12
PCB Assembly Operator
Notes
13
Participant Handbook
Notes
14
PCB Assembly Operator
2. Process of
assembling printed
circuit board (PCB)
Unit 2.1 Assembly Work Flow
Unit 2.2 Basics of electronics and related concepts
Unit 2.3 Assembly Process
Unit 2.4 Safety & Quality Standards
Unit 2.5 Soldering
Unit 2.6 Reporting Structure
ELE/N7812
15
1
Participant Handbook
• State the work flow involved in assembly process of the company and one’s role in the
work flow.
• Explain how to use hand tools such as lead forming tools, cutter, cutting machine, soldering
station, etc.
• Explain component stocking policy.
• Explain basic electronics, component identification and characteristics of the components
such as resistor, capacitor, ICs.
• Describe various assembly processes such as thru-hole technology (THT), surface mount
technology (SMT), and mixed technology.
• List color codes and polarity of components.
• State various safety and quality standards followed in the organisation.
• Describe comparison between ROHS & Non-ROHS compliant solder.
• Explain the basics of soldering such as handling the soldering iron, iron temperature, etc.
and types of soldering such as dry and cold solder.
• State the regulation of operating speed and temperature as well as soldering shortcomings
such as solder short and dry solder.
• Explain different types of errors identified during functional test and methods to rectify the
same.
• Explain company’s reporting structure, delivery standards and personnel management and
Intellectual Property Rights (IPR).
16
PCB Assembly Operator
17
Participant Handbook
• Substrate: This is the base material of a PCB. It gives the PCB its rigidity.
• Copper: A thin layer of conductive copper foil is added to each functional side of the PCB
— on one side if it’s a single-sided PCB, and on both sides if it’s a double-sided PCB. This
is the layer of copper traces.
• Solder mask: On top of the copper layer is the solder mask, which gives each PCB its
characteristic green color. It insulates copper traces from unintentionally contacting other
conductive materials, which could result in a short. The solder, in other words, keeps
everything in its place. Holes in the solder mask are where solder is applied to attach
components to the board. Solder mask is a vital step for smooth manufacturing of PCBA
since it stops soldering from taking place on unwanted parts with shorts avoided.
• Silkscreen: A white silkscreen is the final layer on a PCB board. This layer adds labels to
the PCB in the form of characters and symbols. This helps indicate the function of each
component on the board.
These materials and components remain largely the same across all PCBs, with the exception of
the substrate. The substrate material of a PCB changes according to the specific qualities — such
as cost and bendability — each designer is looking for in their finished product.
18
PCB Assembly Operator
Surface Mount Technology: Sensitive components, some very small, such as resistors or diodes are
placed automatically onto the surface of board. This is called SMD assembly, for surface mount
device. Surface mount technology can be applied on small size components and integrated circuits
(ICs). For example, PCBCart is capable of mounting package with min. size 01005, which is even
smaller than the size of a pencil point.
Thru-Hole Technology: works well on components with leads or wires that have to be mounted on
board by plugging them through holes on board. The extra lead part has to be soldered on the
other side of the board. This technology is applied on PCB assemblies containing large components
such as capacitors, coils to be assembled.
Due to distinctions between THT and SMT, they have to go through different assembly processes
as well. The following article will discuss other material and design considerations beyond the
base of the PCB as they apply to the PCB assembly process in relation to THT, SMT and mixed
technologies.
19
Participant Handbook
• Most companies specializing in PCB assembly need the design file of the PCB to start out,
along with any other design notes and specific requirements. This is so the PCB assembly
company can check the PCB file for any issues that may affect the PCB’s functionality or
manufacturability. This is a design for manufacturability check, or DFM check, for short.
• The DFM check looks at all the design specifications of a PCB. Specifically, this check looks
for any missing, redundant or potentially problematic features. Any of these issues may
severely and negatively influence the functionality of the final project. For example, one
common PCB design flaw is leaving too little spacing between PCB components. This can
result in shorts and other malfunctions.
• By identifying potential problems before manufacturing begins, DFM checks can cut
manufacturing costs and eliminate unforeseen expenses. This is because these checks cut
down on the number of scrapped boards. As part of our commitment to quality at a low
cost, DFM checks come standard with every PCB Cart project order. PCB Cart provides FREE
DFM and DFA check with, however, priceless values because Valor DFM/DFA check PCB Cart
depends on is an automatic system contributing to high speed and accuracies.
In a professional PCBA line, a mechanical fixture holds the PCB and solder stencil in place. An
applicator then places solder paste on the intended areas in precise amounts. The machine then
spreads the paste across the stencil, applying it evenly to every open area. After removing the
stencil, the solder paste remains in the intended locations.
20
PCB Assembly Operator
Once the solder paste and surface mount components are all in place, they need to remain there.
This means the solder paste needs to solidify, adhering components to the board. PCB assembly
accomplishes this through a process called “reflow”.
After the pick and place process concludes, the PCB board is transferred to a conveyor belt. This
conveyor belt moves through a large reflow oven, which is somewhat like a commercial pizza
oven. This oven consists of a series of heaters which gradually heat the board to temperatures
around 250 degrees Celsius, or 480 degrees Fahrenheit. This is hot enough to melt the solder in
the solder paste.
Many PCBAs require special consideration during reflow, especially for two-sided PCB Assembly.
Two-sided PCB assembly need stenciling and reflowing each side separately. First, the side with
fewer and smaller parts is stenciled, placed and reflowed, followed by the other side.
21
Participant Handbook
• Manual Checks: Despite upcoming development trend of automated and smart manufacturing,
manual checks are still relied on in PCB assembly process. For smaller batches, an in-person
visual inspection by a designer is an effective method to ensure the quality of a PCB after
the reflow process. However, this method becomes increasingly impractical and inaccurate
as the number of inspected boards increases. Looking at such small components for more
than an hour can lead to optical fatigue, resulting in less accurate inspections.
• Automatic Optical Inspection: Automatic optical inspection is a more appropriate inspection
method for larger batches of PCBAs. An automatic optical inspection machine, also known as
an AOI machine, uses a series of high-powered cameras to “see” PCBs. These cameras are
arranged at different angles to view solder connections. Different quality solder connections
reflect light in different ways, allowing the AOI to recognize a lower-quality solder. The AOI
does this at a very high speed, allowing it to process a high quantity of PCBs in a relatively
short time.
• X-ray Inspection: Yet another method of inspection involves x-rays. This is a less common
inspection method — it’s used most often for more complex or layered PCBs. The X-ray
allows a viewer to see through layers and visualize lower layers to identify any potentially
hidden problems.
The fate of a malfunctioning board depends on PCBA company’s standards, they will be sent back
to be cleared and reworked, or scrapped.
Whether an inspection finds one of these mistakes or not, the next step of the process is to test
the part to make sure it does what it’s supposed to do. This involves testing the PCB connections
for quality. Boards requiring programming or calibration require even more steps to test proper
functionality.
Such inspections can occur regularly after the reflow process to identify any potential problems.
These regular checks can ensure that errors are found and fixed as soon as possible, which helps
both the manufacturer and the designer save time, labour and materials.
22
PCB Assembly Operator
A plated through-hole is a hole in the PCB that’s plated all the way through the board. PCB
components use these holes to pass a signal from one side of the board to the other. In this
case, soldering paste won’t do any good, as the paste will run straight through the hole without
a chance to adhere.
Instead of soldering paste, PTH components require a more specialized kind of soldering method
in later PCB assembly process:
23
Participant Handbook
After the soldering step of the PCBA process is finished, a final inspection will test the PCB for
its functionality. This inspection is known as a “functional test”. The test puts the PCB through its
paces, simulating the normal circumstances in which the PCB will operate. Power and simulated
signals run through the PCB in this test while testers monitor the PCB’s electrical characteristics.
Testing is the final and most important step in PCB assembly process, as it determines the success or
failure of the process. This testing is also the reason why regular testing and inspection throughout
the assembly process is so important.
After PCBA
Soldering paste leaves behind some amount of flux, while human handling can transfer oils and
dirt from fingers and clothing to PCB surface. Once all is done, the results can look a little dingy,
which is both an aesthetic and a practical issue.
After months of remaining on a PCB, flux residue starts to smell and feel sticky. It also becomes
somewhat acidic, which can damage solder joints over time. Additionally, customer satisfaction
tends to suffer when shipments of new PCBs are covered in residue and fingerprints. For these
reasons, washing the product after finishing all the soldering steps is important.
A stainless-steel, high-pressure washing apparatus using deionized water is the best tool for removing
residue from PCBs. Washing PCBs in deionized water poses no threat to the device. This is because
it’s the ions in regular water that do damage to a circuit, not the water itself. Deionized water,
therefore, is harmless to PCBs as they undergo a wash cycle.
After washing, a quick drying cycle with compressed air leaves the finished PCBs ready for packaging
and shipment.
24
PCB Assembly Operator
25
Participant Handbook
Wrench:
A wrench is used to turn objects, usually rotary fasteners like nuts and bolts, or to keep
them from turning. In other words, it is used to drive screws in places where regular screw
drivers don’t work.
(b) Cutting Tools
These tools are used for removing certain parts of materials from a work piece by means
of operations like deforming, turning, or shaping.
Utility Knife:
It’s one of the essential elements while dealing with electronics as it can cut through most
of the materials. It’s portable, practical, and even has a belt clip for convenient carrying.
Hacksaw:
It’s a fine-toothed saw made for cutting metals but it can also cut various materials like
plastic and wood. These can be either manual or powered and come in different varieties.
26
PCB Assembly Operator
Pliers:
Side Cutting Pliers: These can also be used to trim off excess components on the circuit boards
or to cut wires into shorter length before being used.
Channel Lock Pliers: These are used to tighten Romex connectors in electrical boxes, removing
knockouts from the boxes and adjusting expansion-type ceiling fan boxes.
Linesman Pliers: These can cut, twist wires together and grip wires for pulling. They have a squared
off end that is great for twisting wires, a center cutting blade and a grip area to pull wires.
Wire Stripper:
These tools are equipped with different sized cutting teeth for various sized wires and have a
cut-off portion in order to cut the wire.
27
Participant Handbook
Portable electric drill: boring holes in plastic or metal chassis with drill bits
Metal files: contain a narrow, pointed and parallel ridges at one end to which a handle can be
fitted.
28
PCB Assembly Operator
2. Soldering Tools
While working with printed circuit boards and breadboards one needs to use some soldering tools
to connect the circuits with wires and components. For this, there are soldering and de-soldering
tools as follows:
(a) Soldering Iron
A soldering iron is a device for applying heat to melt solder to form an electrical and
physical connection between two surfaces.
The soldering tool stand is used to keep the soldering iron in a place away from flammable
materials. The station also comes with a sponge to clean the tip of the soldering iron.
(c) Desoldering Tools
These tools are used to remove the soldered wires and components on printed circuit
boards for repair and troubleshooting usually when there is a fault in the connections.
These include pumps and copper braid wicks. A desoldering pump draws solder away with
a quick vacuum action.
29
Participant Handbook
3. Measurement Tools
With almost every electronic project, one needs to measure certain parameters associated with
the device or circuit like voltage, resistance, current, or some signals, etc. For this purpose, one
is required to have the following tools:
(a) Multimeter:
A multimeter is quite important as it measures voltage, current, resistance, and other aspects
of electricity and circuits.
(b) LCR Meter
LCR meters are used for measuring inductance, capacitance, and resistance involved in an
electronic setup.
30
PCB Assembly Operator
(c) Oscilloscope
It’s a device that generates electronic signals and waveforms which are either repetitive or
non-repetitive, depending upon the requirement and field of applications.
31
Participant Handbook
4. Prototyping Tools
For the beginners, it is recommended to use breadboards and zero boards for establishing
connections. These prototyping tools include:
(a) Breadboard
Jumper wires are used on the breadboard to make connections among all the components.
These can be connected to separate boards or devices as they are generally compatible
with 2.54 mm or 2mm headers.
32
PCB Assembly Operator
A Zero Board or Zero PCB is a board with copper patches devoid of any connections. In
order to work on such a board, the user has to either solder the components or connect
them by soldering their legs to the wire.
5. Auxiliary Tools
Apart from the above-mentioned tools, there are some miscellaneous tools that are required in
every electronic setup- including hobbyist as well as professional level projects. These are:
– Magnifying Glass
– Paint Brush
– Measuring Tape
– Hammer
– Flashlight
33
Participant Handbook
The absence of these guidelines forces your team into a process of ad-hoc and inconsistent decision
making.
The result of this is that you stock items that don’t require stocking and don’t stock items
(sometimes critical items) that should be stocked.
First stock outs occur. The plant stays down, production is lost, blame apportioned, and the ability
of maintenance to maintain the plant becomes a focus of management attention – again!
Second, stocking items that don’t need to be stocked provides easy fodder for accountants and
consultants who then focus on the symptom, not the cause.
To avoid all this you simply need to develop and implement specific guidelines to aid decision
making on when to stock an item and when not to stock an item. This will help prevent ad-hoc
decision making and the consequential flow-on effects
34
PCB Assembly Operator
The relationship between Voltage, Current and Resistance in any DC electrical circuit was firstly
discovered by the German physicist Georg Ohm.
35
Participant Handbook
By knowing any two values of the Voltage, 22urrent or Resistance quantities we can use Ohms
Law to find the third missing value. Ohms Law is used extensively in electronics formulas and
calculations so it is “very important to understand and accurately remember these formulas”.
• There are two types of electrical signals , those being alternating current (AC), and direct
current (DC).
• With alternating current, the direction electricity flows throughout the circuit is constantly
reversing. You may even say that it is alternating direction. The rate of reversal is measured
in Hertz, which is the number of reversals per second. So, when they say that the US
power supply is 60 Hz, what they mean is that it is reversing 120 times per second (twice
per cycle).
• With Direct Current, electricity flows in one direction between power and ground. In this
arrangement there is always a positive source of voltage and ground (0V) source of voltage.
You can test this by reading a battery with a multimeter.
• Speaking of voltage, electricity is typically defined as having a voltage and a current rating.
Voltage is obviously rated in Volts and current is rated in Amps. For instance, a brand new
9V battery would have a voltage of 9V and a current of around 500mA (500 milliamps).
• Electricity can also be defined in terms of resistance and watts. We will talk a little bit
about resistance in the next step, but I am not going to be going over Watts in depth. As
you delve deeper into electronics you will encounter components with Watt ratings. It is
important to never exceed the Wattage rating of a component, but fortunately that Wattage
of your DC power supply can easily be calculated by multiplying the voltage and current
of your power source.
36
PCB Assembly Operator
Figure 2.2.1 (B) 1 Series Wiring Figure 2.2.1 (B) 2 Parallel Wiring
• There are two different ways in which you can wire things together called series and parallel.
• When things are wired in series, things are wired one after another, such that electricity
has to pass through one thing, then the next thing, then the next, and so on.
• In the first example, the motor, switch and battery are all wired in series because the only
path for electricity to flow is from one, to the next, and to the next.
• When things are wired in parallel, they are wired side by side, such that electricity passes
through all of them at the same time, from one common point to another common point
• In the next example, the motors are wired in parallel because the electricity passes through
both motors from one common point to another common point.
• In the final example the motors are wired in parallel, but the pair of parallel motors,
switch and batteries are all wired in series. So, the current is split between the motors in
a parallel fashion, but still must pass in series from one part of the circuit to the next.
37
Participant Handbook
38
PCB Assembly Operator
Resistors
39
Participant Handbook
Capacitors
A capacitor is a component that stores electricity and then discharges it into the circuit
when there is a drop in electricity.
Capacitors are measured in Farads. The values that you will typically encounter in most
capacitors are measured in picofarad (pF), nanofarad (nF), and microfarad (uF).
The most commonly encountered types of capacitors are ceramic disc capacitors that look
like tiny M&Ms with two wires sticking out of them and electrolytic capacitors that look
more like small cylindrical tubes with two wires coming out the bottom (or sometimes
each end).
Electrolytic capacitors are typically polarized. This means that one leg needs to be connected
to the ground side of the circuit and the other leg must be connected to power. If it is
connected backwards, it won’t work correctly.
Electrolytic capacitors have the value written on them, typically represented in uF. They
also mark the leg which connects to ground with a minus symbol (-). This capacitor is
represented in a schematic as a side-by-side straight and curved line. The straight line
represents the end which connects to power and the curve connected to ground.
40
PCB Assembly Operator
Diodes
Diodes are components which are polarized. They only allow electrical current to pass
through them in one direction. This is useful in that it can be placed in a circuit to prevent
electricity from flowing in the wrong direction.
Another thing to keep in mind is that it requires energy to pass through a diode and this
results in a drop of voltage. This is typically a loss of about 0.7V. This is important to keep
in mind for later when we talk about a special form of diodes called LEDs.
The ring found on one end of the diode indicates the side of the diode which connects
to ground. This is the cathode. It then follows that the other side connects to power. This
side is the anode.
41
Participant Handbook
Transistors
A transistor takes in a small electrical current at its base pin and amplifies it such that a
much larger current can pass between its collector and emitter pins.
The amount of current that passes between these two pins is proportional to the voltage
being applied at the base pin.
There are two basic types of transistors, which are NPN and PNP. These transistors have
opposite polarity between collector and emitter.
NPN transistors allow electricity to pass from the collector pin to the emitter pin. They are
represented in a schematic with a line for a base, a diagonal line connecting to the base,
and a diagonal arrow pointing away from the base.
PNP transistors allow electricity to pass from the emitter pin to the collector pin. They are
represented in a schematic with a line for a base, a diagonal line connecting to the base,
and a diagonal arrow pointing towards the base.
42
PCB Assembly Operator
Integrated Circuits
An integrated circuit is an entire specialized circuit that has been miniaturized and fit onto
one small chip with each leg of the chip connecting to a point within the circuit.
These miniaturized circuits typically consist of components such as transistors, resistors, and
diodes.
43
Participant Handbook
Potentiometers
Potentiometers are variable resistors. In plain English, they have some sort of knob or slider
that you turn or push to change resistance in a circuit.
44
PCB Assembly Operator
LEDs
LED stands for light emitting diode. It is basically a special type of diode that lights up
when electricity passes through it.
Like all diodes, the LED is polarized and electricity is only intended to pass through in one
direction.
45
Participant Handbook
Switches
46
PCB Assembly Operator
Batteries
47
Participant Handbook
Wire
Wires are nice because they allow you to connect things without adding virtually no
resistance to the circuit.
This allows you to be flexible as to where you place parts because you can connect them
together later with wire.
It also allows you to connect a part to multiple other parts.
Inductors
These are passive components that store energy in the form of a magnetic field. An inductor simply
consists of a coil of wire wound around some kind of core. The core could be a magnet or air.
When current passes through the inductor, a magnetic field is created around it. The magnetic
field is stronger if a magnet is used as the core.
Transformers
Built with two coils of wire, transformers are commonly used to step up or step down power
48
PCB Assembly Operator
49
Participant Handbook
• Step 1: Solder Paste Printing - Solder paste is applied on the board through a solder paste
printer. A template ensures that solder paste can be accurately left on correct places where
components will be mounted, which is also called stencil or solder screen. Because quality
of solder paste printing is directly associated with quality of soldering, PCBA manufacturers
focusing on high quality products usually carry out inspections after solder paste printing
through a solder paste inspector. This inspection guarantees printing has achieved regulations
and standards. If defects are found on solder paste printing, printing has to be reworked
or solder paste will be washed off prior to second printing.
• Step 2: Components Mounting - After coming out of solder paste printer, PCB will be auto-
sent to pick-and-place machine where components or ICs will be mounted on corresponding
pads in the effect of tension of solder paste. Components are mounted on PCB board
through component reels in the machine. Similar to film reels, component reels carrying
components rotate to provide parts to the machine, which will quickly stick parts to the
board.
• Step 3: Reflow Soldering - After every component is placed, the board passes through a
23-foot-long furnace. A temperature of 500°F causes the solder paste to liquefy. Now the
SMD components are bound firmly to the board.
Mixed Technology
With the development of modern science and technology, electronic products are becoming
increasingly complex, driving complicated, integrated and smaller size PCB boards. It is almost
impossible for PCBAs containing only one type of component taking part in.
Most boards carry Thru-hole components and SMD components, which requires collaboration of
thru-hole technology and surface mount technology. Nevertheless, soldering is a complicated process
that tends to be affected by too many elements. Thus, it becomes extraordinarily significant to
better arrange the sequence of thru-hole tech and surface mount technology.
50
PCB Assembly Operator
PCBA with application of mixed technologies should be carried out in the following situations:
• Single Side Mixed Assembly: Single side mixed assembly conforms to the following
manufacturing procedure: Note: Hand soldering can be applied instead of wave soldering
when only a small quantity of THT components is required in this type of assembly.
• One Side SMT & One Side THT: Note - This type of PCB assembly procedure is not
recommended since adhesives will burden the total cost of PCBA and possibly lead to some
soldering issues.
51
Participant Handbook
• Double Side Mixed Assembly: In terms of double side mixed assembly methods, there are
two alternatives: PCBA with application of adhesives and PCBA without. The application of
adhesives increases the overall cost of PCB assembly. Moreover, during this PCBA process,
heating has to be carried out for three times, which tends to lead to low efficiency.
Based on the comparison between mixed assembly procedures introduced above, it can be concluded
that hand soldering works well for PCB assembly that requires with many components on both
sides among which SMD components are more than THT components. Therefore, confronted with
the situation when a small number of THT components are needed, it is wave soldering that is
suggested.
PCB assembly has to go through such a complicated and technical process that numerous elements
have to be taken into careful consideration and a little modification may cause huge change on
cost and product quality. Descriptions concerning PCB assembly process in this article just center
on typical PCBA procedures and technologies. Practical manufacturing process is largely determined
and influenced by design files and specific requirement of customers. As a result, how to evaluate
a reliable PCB assembler becomes a crucial question customers have to think it over prior to their
PCBA order.
52
PCB Assembly Operator
Resistors
Color band system
To distinguish left from right there is a gap between the C and D
Figure 2.3.2 (A) colour band bands:
53
Participant Handbook
• Precision resistors may be marked with a five band system, to include three significant digits,
a power of 10 multiplier (number of trailing zeroes, and a tolerance band. An extra-wide
first band indicates a wire-wound resistor.
• All coded components have at least two value bands and a multiplier; other bands are
optional.
The standard color code per IEC 60062:2016 is as follows:
Temperature
Ring color Tolerance
Significant coefficient
Multiplier
RAL[nb figures Percent
Name Code Letter [ppm/K] Letter
1]
[%]
None – – – – ±20 M –
Pink PK 3015 – ×10−3[8] ×0.001 – –
Silver SR – – ×10−2 ×0.01 ±10 K –
Gold GD – – ×10−1 ×0.1 ±5 J –
Black BK 9005 0 ×100 ×1 – 250 U
Brown BN 8003 1 ×101 ×10 ±1 F 100 S
Red RD 3000 2 ×102 ×100 ±2 G 50 R
Orange OG 2003 3 ×103 ×1000 ±0.05 W 15 P
Yellow YE 1021 4 ×104 ×10000 ±0.02 P 25 Q
Green GN 6018 5 ×105 ×100000 ±0.5 D 20 Z[nb 3]
Blue BU 5015 6 ×106 ×1000000 ±0.25 C 10 Z[nb 3]
Violet VT 4005 7 ×107 ×10000000 ±0.1 B 5 M
Grey GY 7000 8 ×108 ×100000000 ±0.01 L (A) 1 K
White WH 1013 9 ×109 ×1000000000 – –
54
PCB Assembly Operator
Capacitors
• Capacitors may be marked with 4 or more colored bands or dots.
• The colors encode the first and second most significant digits of the value in picofarads,
and the third color the decimal multiplier.
• Additional bands have meanings which may vary from one type to another. Low-tolerance
capacitors may begin with the first 3 (rather than 2) digits of the value. It is usually, but not
always, possible to work out what scheme is used by the particular colors used. Cylindrical
capacitors marked with bands may look like resistors.
DC
Operating EIA/
Significant Tolerance working
Color Multiplier Characteristic temperature vibration
digits [%] voltage
[°C] [Hz]
[V]
Black 0 1 — — — −55 to +70 10 to 55
Brown 1 10 ±1 B 100 — —
Red 2 100 ±2 C — −55 to +85 —
Orange 3 1000 — D 300 — —
10 to
Yellow 4 10000 — E — −55 to +125
2000
Green 5 100000 ±0.5 F 500 — —
Blue 6 1000000 — — — −55 to +150 —
Violet 7 10000000 — — — — —
Grey 8 — — — — — —
White 9 — — — — — EIA
Gold — — ±5 — 1000 — —
Silver — — ±10 — — — —
Table 2 capacitor colour band
• Extra bands on ceramic capacitors identify the voltage rating class and temperature coefficient
characteristics.
• A broad black band was applied to some tubular paper capacitors to indicate the end
that had the outer electrode; this allowed this end to be connected to chassis ground to
provide some shielding against hum and noise pickup.
Inductors
Standards IEC 60062 / EN 60062 do not define a color code for inductors, but manufacturers of
small inductors use the resistor color code, typically encoding inductance in microhenries. A white
tolerance ring is used by TDK to indicate custom specifications.
Diodes
The part number for small JEDEC “1N”-coded diodes—in the form “1N4148”—is sometimes encoded
as three or four rings in the standard color code, omitting the “1N” prefix. The 1N4148 would
then be coded as yellow (4), brown (1), yellow (4), grey (8).
55
Participant Handbook
56
PCB Assembly Operator
Alerting Techniques
Alerting techniques must be used to warn and protect employees from electrical shock hazards,
burns, or failure of electric equipment parts. Safety signs, safety symbols, or accident prevention
tags must be used where necessary to warn employees about electrical hazards which may endanger
them. Barricades should be used in conjunction with safety signs where necessary to prevent or
limit employee access to work areas exposing employees to un-insulated energized conductors
or circuit parts. Conductive barricades must not be used where they might cause an electrical
contact hazard. An attendant should be stationed to warn and protect employees where signs and
barricades do not provide sufficient warning and protection.
The following table is provided as a quick reference. Workers must ensure that they have
reviewed all appropriate safety requirements before work begins.
57
Participant Handbook
58
PCB Assembly Operator
IEC 60364-5-55 Low-voltage electrical installations - Selection and erection of electrical equipment
- Other equipment
IEC 60364-5-56 Low-voltage electrical installations - Selection and erection of electrical equipment
- Safety services
IEC 60364-6 Low-voltage electrical installations - Verification
IEC 60364-7-701 Low-voltage electrical installations - Requirements for special installations or
locations - Locations containing a bath or shower
IEC 60364-7-702 Low-voltage electrical installations - Requirements for special installations or
locations - Swimming pools and fountains
IEC 60364-7-703 Low-voltage electrical installations - Requirements for special installations or
locations - Rooms and cabins containing sauna heaters
IEC 60364-7-704 Low-voltage electrical installations - Requirements for special installations or
locations - Construction and demolition site installations
IEC 60364-7-705 Low-voltage electrical installations - Requirements for special installations or
locations - Agricultural and horticultural premises
IEC 60364-7-706 Low-voltage electrical installations - Requirements for special installations or
locations - Conducting locations with restrictive movement
IEC 60364-7-708 Low-voltage electrical installations - Requirements for special installations or
locations - Caravan parks, camping parks and similar locations
IEC 60364-7-709 Low-voltage electrical installations - Requirements for special installations or
locations - Marinas and similar locations
IEC 60364-7-710 Low-voltage electrical installations - Requirements for special installations or
locations - Medical locations
IEC 60364-7-711 Low-voltage electrical installations - Requirements for special installations or
locations - Exhibitions, shows and stands
IEC 60364-7-712 Low-voltage electrical installations - Requirements for special installations or
locations - Solar photovoltaic (PV) power supply systems
IEC 60364-7-713 Low-voltage electrical installations - Requirements for special installations or
locations - Furniture
IEC 60364-7-714 Low-voltage electrical installations - Requirements for special installations or
locations - External lighting installations
IEC 60364-7-715 Low-voltage electrical installations - Requirements for special installations or
locations -
Extra-low-voltage lighting installations
IEC 60364-7-717 Low-voltage electrical installations - Requirements for special installations or
locations -
Mobile or transportable units
IEC 60364-7-718 Low-voltage electrical installations - Requirements for special installations or
locations - Communal facilities and workplaces
IEC 60364-7-721 Low-voltage electrical installations - Requirements for special installations or
locations - Electrical installations in caravans and motor caravans
IEC 60364-7-722 Low-voltage electrical installations - Requirements for special installations or
locations - Supplies for electric vehicles
IEC 60364-7-729 Low-voltage electrical installations - Requirements for special installations or
locations - Operating or maintenance gangways
IEC 60364-7-740 Low-voltage electrical installations - Requirements for special installations or
locations - Temporary electrical installations for structures, amusement devices
and booths at fairgrounds, amusement parks and circuses
59
Participant Handbook
60
PCB Assembly Operator
IEC 61557-1 Electrical safety in low voltage distribution systems up to 1 000 V a.c. and
1 500 V d.c. - Equipment for testing, measuring or monitoring of protective
measures - General requirements
IEC 61557-8 Electrical safety in low voltage distribution systems up to 1 000 V a.c. and
1 500 V d.c. - Equipment for testing, measuring or monitoring of protective
measures - Insulation monitoring devices for IT systems
IEC 61557-9 Electrical safety in low voltage distribution systems up to 1000 V a.c. and 1500
V d.c. - Equipment for testing, measuring or monitoring of protective measures
- Equipment for insulation fault location in IT systems
IEC 61557-12 Electrical safety in low voltage distribution systems up to 1 000 V a.c. and
1 500 V d.c. - Equipment for testing, measuring or monitoring of protective
measures - Performance measuring and monitoring devices (PMD)
IEC 61558-2-6 Safety of transformers, reactors, power supply units and similar products for
supply voltages up to 1100 V - Particular requirements and test for safety
isolating transformers and power supply units incorporating isolating transformers
IEC 61643-11 Low-voltage surge protective devices - Surge protective devices connected to
low-voltage power systems - Requirements and test methods
IEC 61643-12 Low-voltage surge protective devices - Surge protective devices connected to
low-voltage power distribution systems - Selection and application principles
IEC 61643-21 Low voltage surge protective devices - Surge protective devices connected to
telecommunications and signalling networks - Performance requirements and
testing methods
IEC 61643-22 Low-voltage surge protective devices - Surge protective devices connected to
telecommunications and signalling networks - Selection and application principles
IEC 61921 Power capacitors - Low-voltage power factor correction banks
IEC 61936-1 Power installations exceeding 1 kV a.c. - Part 1: Common rules
IEC 62271-1 High-voltage switchgear and controlgear - Common specifications
IEC 62271-100 High-voltage switchgear and controlgear - Alternating-current circuit-breakers
IEC 62271-101 High-voltage switchgear and controlgear - Synthetic testing
IEC 62271-102 High-voltage switchgear and controlgear - Alternating current disconnectors and
earthing switches
IEC 62271-103 High-voltage switchgear and controlgear - Switches for rated voltages above 1
kV up to and including 52 kV
IEC 62271-105 High-voltage switchgear and controlgear - Alternating current switch-fuse
combinations for rated voltages above 1 kV up to and including 52 Kv
IEC 62271-200 High-voltage switchgear and controlgear - Alternating current metal-enclosed
switchgear and controlgear for rated voltages above 1 kV and up to and
including 52 kV
IEC 62271-202 High-voltage switchgear and controlgear - High-voltage/low voltage prefabricated
substations
IEC 62305-1 Protection against lightning - Part 1: General principles
IEC 62305-2 Protection against lightning - Part 2: Risk management
IEC 62305-3 Protection against lightning - Part 3: Physical damage to structures and life hazard
IEC 62305-4 Protection against lightning - Part 4: Electrical and electronic systems within
structures
IEC 62586-2 Power quality measurement in power supply systems - Part 2: Functional tests
and uncertainty requirements
IEC TS 62749 Assessment of power quality - Characteristics of electricity supplied by public networks
61
Participant Handbook
62
PCB Assembly Operator
Time taken to wet clean copper at 23°c above melting point 1.5 seconds 4.0 seconds
Table 1: summary of melting points and wetting of the ROHS and non-ROHS solders.
• Solder has a lower melting point than the metals that are being connected do. The solder
melts when it is heated by the soldering iron, but the metals being joined will not melt.
• The rosin core acts as a flux. It prevents oxidation of the metals that are being connected,
and enhances the ability of the solder to “wet” the surfaces that are being joined.
• Solder that is used to join copper pipes has an acid core, which is appropriate for pipes,
but will corrode electronic connections. Use solder that has a rosin core.
• For most electronics work, a solder with a diameter of 0.75 millimeters (mm) to 1.0 mm is
best. Thicker solder might make soldering small joints difficult and also increases the chances
of creating solder bridges between copper pads that are not meant to be connected.
• An alloy of 60/40 (60% tin, 40% lead) is used for most electronics work, but lead-free
solders are available as well.
63
Participant Handbook
Sponge
• The damp sponge is used to clean the tip of the iron.
Prototype board
• A prototype board is used to assemble the circuit.
• Prototype boards have copper tracks or pads for connecting components.
Crocodile clips
These can be used as heat sinks, if needed.
64
PCB Assembly Operator
Cold joints
• Various problems may arise in the soldering process which lead to joints which are non-
functional either immediately or after a period of use.
• The most common defect when hand-soldering results from the parts being joined not
exceeding the solder’s liquidus temperature, resulting in a “cold solder” joint. This is usually
the result of the soldering iron being used to heat the solder directly, rather than the
parts themselves. Properly done, the iron heats the parts to be connected, which in turn
melt the solder, guaranteeing adequate heat in the joined parts for thorough wetting. If
using solder wire with an embedded flux core, heating the solder first may cause the flux
to evaporate before it cleans the surfaces being soldered.
• A cold-soldered joint may not conduct at all, or may conduct only intermittently. Cold-
soldered joints also happen in mass production, and are a common cause of equipment
which passes testing, but malfunctions after sometimes years of operation.
Dry joints
• A “dry joint” occurs when the cooling solder is moved. Since non-eutectic solder alloys
have a small plastic range, the joint must not be moved until the solder has cooled down
through both the liquidus and solidus temperatures. Dry joints often occur because the joint
moves when the soldering iron is removed from the joint. They are weak mechanically and
poor conductors electrically.
65
Participant Handbook
1. Plan before you start to solder. Identify all the parts that you will be using.
2. It is helpful to attach each part to a piece of paper and write what it is and its value (for
example, resistor #1: 100 ohms).
3. Some components, such as LED’s, must be placed the correct way around in order to function.
• Integrated circuit (IC) holders (note the orientation). The IC will be added later.
• Resistors
• Capacitors, less than 1 micro farad
• Large capacitors, 1 micro farad or greater, note the orientation.
• Diodes, note the orientation.
• LED’s, note the orientation.
• Transistors, note the orientation.
• Solid wire connections between components on the board
Solid wire is fairly rigid, so it will stay in place once attached.
• Stranded wire to parts that are connected by wire to the circuit
Stranded wire is more flexible than solid wire.
• Integrated circuits
Connect them the correct way around.
Many IC’s are static sensitive.
Leave IC’s in their antistatic packaging until you need them, then ground your hands by
touching a metal water pipe or window frame before touching the IC’s.
Carefully insert IC’s in their holders. Make sure all the pins are lined up with the socket,
then push down firmly with your thumb.
66
PCB Assembly Operator
Preparing
Preparing the Soldering Iron: Tinning the Tip
1. Place the soldering iron in its stand and plug it in.
2. Wait for the soldering iron to heat up.
3. Moisten the sponge.
4. Wipe the tip of the iron on the damp sponge. This will clean the tip.
5. Melt a little solder on the tip of the iron.
This is called tinning and it will help the heat flow from the iron’s tip to the joint.
The solder should flow onto the tip, producing a bright shiny surface.
If the solder will not flow onto the tip, clean it by wiping it on the wet sponge.
When tinned, wipe excess solder off on the wet sponge.
You do not need to tin the tip before every joint, but you should re-tin it if it has gone
dull when the soldering iron has not been used for a few minutes.
Check the manufacturer’s instructions related to tinning the tip.
6. The tip of the soldering iron should be a shiny silver color. If it is black and pitted, replace
it with a new one.
67
Participant Handbook
Soldering
1. Solder needs a clean surface on which to adhere.
• Buff the copper foil of a PC board with steel wool before soldering.
• Remove any oil, paint, wax, etc. with a solvent, steel wool, or fine sandpaper.
2. To solder, heat the connection with the tip of the soldering iron for a few seconds, then
apply the solder.
• Heat the connection, not the solder.
• Hold the soldering iron like a pen, near the base of the handle.
• Both parts that are being soldered have to be hot to form a good connection.
Figure 2. The tip of the soldering iron heats both the copper pad and the lead from the electronic
component. Solder melts when placed in contact with the hot metals to be joined.
Figure 3. By absorbing heat, the crocodile clip will reduce the heat that flows to
the component, helping to prevent damage.
68
PCB Assembly Operator
Figure 4. The solder in a good join will be shaped like a cone, with solid contact between the solder and
all surfaces to be joined. Bad joins (also called dry joins) should be melted and remade.
9. Wipe the tip of the iron on a damp sponge to clean it. The tip should now be shiny.
10. Unplug the soldering iron when it is not in use.
69
Participant Handbook
70
PCB Assembly Operator
1. OPENS
An open solder joint occurs when there’s an open connection between the lead and pad,
or the point of connection with a PCB. This usually happens when the lead and the pad
don’t bond, or when the solder is only on the PCB but not on the component lead.
2. TOO MUCH SOLDER
When too much solder is used, large bubbles of solder can form at the joint. The joint
itself could be functional, but the PCB could have hidden mistakes beneath the solder
ball.
Using too much solder is a mistake commonly made by beginners who have a hard time
gauging how much is too much vs. not enough. Practice makes perfect. It’s better to err
on the side of not enough because it’s always possible to add more solder.
3. COMPONENT SHIFT
A component shift occurs when the PCB is misaligned on the target area. Sometimes this
happens because PCB components float on molten solder, eventually settling in the wrong
place.
The only way to prevent this is to ensure that the PCB is centered and the surface is
level or the reflow profile is correct.
4. COLD JOINTS
Cold joints occur when the soldering iron is at a low temperature or the joint wasn’t
heated for long enough. Cold joints are messy, do not last as long, and do not work as
well. Sometimes this even limits the functionality of the PCB.
The best way to avoid this problem is to exercise proper soldering technique and become
certified in IPC J-STD-001, the electrical soldering standard. Or, of course, you could outsource
your PCB layout to an expert.
5. SOLDER BRIDGES
Sometimes solder improperly connects one lead to another -- that’s called solder bridging.
Solder bridges are very hard to see and often go undetected.
When this happens, a solder bridge can burn up, or even blow up, a component. Solder
bridging can also burn out a PCB trace.
6. WEBBING & SPLASHES
Webbing and splashes occur when pollutants affect the soldering process. These defects
affect the appearance of the PCB, but can also cause a short-circuit hazard, which could
be dangerous.
7. LIFTED PADS
While not necessarily a soldering defect, soldering definitely plays a part in a lifted pad
defect. If not enough solder was used on the pads and they become exposed to an excessive
force, the pad may become lifted off the board. When this happens, a short-circuit could
occur, damaging or destroying the entire circuit board.
71
Participant Handbook
• Explain company’s reporting structure, delivery standards and personnel management and
Intellectual Property Rights (IPR).
72
PCB Assembly Operator
73
Participant Handbook
• Employment procedures
• Work from home policies
• Organization culture
• Employee benefits
• Communication policies
• Payment procedures
• Workplace guidelines
• Employee code of conduct
• Technology usage procedures
74
PCB Assembly Operator
For example, a public sector company may offer different kinds of incentives for work performance
as compared to a private company. The same is the case with the reporting structure.
Personnel management policies also tend to differ from organization to organization. The individual
should conduct proper research before interviewing for a job at a particular company to ensure
that they are satisfied with the company policies on remuneration, human resource management,
career progression, etc.
75
Participant Handbook
EXERCISE
Short Questions
1. Explain solder mask.
2. What is rigid PCB?
3. What is flexible PCB?
4. Define PCB design.
5. Explain soldering.
6. Explain matrix structure.
7. What is network structure?
8. Write short notes on followings:
• Wire
• Switches
• Potentiometers
• Integrated Circuits
• Transistors
• Diodes
• Capacitors
• Electrical Signals
76
PCB Assembly Operator
Long Questions
1. State the work flow involved in assembly process of the company and one’s role in the
work flow.
2. Explain how to use hand tools such as lead forming tools, cutter, cutting machine, soldering
station, etc.
3. Explain component stocking policy.
4. Explain basic electronics, component identification and characteristics of the components
such as resistor, capacitor, ICs.
5. Describe various assembly processes such as thru-hole technology (THT), surface mount
technology (SMT), and mixed technology.
6. List color codes and polarity of components.
7. State various safety and quality standards followed in the organisation.
8. Describe comparison between ROHS & Non-ROHS compliant solder.
9. Explain the basics of soldering such as handling the soldering iron, iron temperature, etc.
and types of soldering such as dry and cold solder.
10. State the regulation of operating speed and temperature as well as soldering shortcomings
such as solder short and dry solder.
11. Explain different types of errors identified during functional test and methods to rectify the
same.
12. Explain company’s reporting structure, delivery standards and personnel management and
Intellectual Property Rights (IPR).
77
Participant Handbook
Notes
78
PCB Assembly Operator
Notes
79
Participant Handbook
Notes
80
PCB Assembly Operator
3. Work effectively at
the workplace
Unit 3.1 Effective Communication and Coordination of work
Unit 3.2 Work Effectively and Maintain discipline at work.
Unit 3.3 Maintain social diversity at work
ELE/N9905
81
1
Participant Handbook
82
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. Work effec�vely at the workplace.
2. Demonstrate prac�ces related to gender and �wD sensi�za�on.
For example, if a company seeks to fulfil the promises it makes, it may develop processes and set up a
robust support system to address this policy and build customer/client loyalty. To achieve this goal, the
company may implement specific incen�ve programs for employees to encourage them to produce high-
quality work and ensure the organiza�on fulfils the promises it makes to its clients/ customers.
Many organiza�ons, o�en the large ones, set detailed ethical codes to guide their opera�ons and control
how the organiza�onal processes impact the stakeholders. These ethics usually help organiza�ons
maintain certain standards of responsibility, accountability, professionalism and among others, as they
navigate through different challenges and day-to-day circumstances. By following these guidelines,
organiza�ons o�en experience several benefits that improve the lives of stakeholders, such as customers,
employees, leaders, etc.
Accountability
Responsibility
Equality
Transparency
Trust
Fulfilling promises
Loyalty
Fairness
Coopera�on
Dedica�on
Discipline
Professionalism
83
Participant Handbook
Workplace ethics are essen�al for a successful organiza�on with a sa�sfied and loyal team. �igh ethical
standards help in ensuring all stakeholders, such as customers, investors, employees, and other
individuals involved in the workplace opera�ons, feel the organiza�on is safeguarding their interests. �y
crea�ng and implemen�ng ethical guidelines, organiza�ons can keep the best interests of their
employees in mind while maintaining a posi�ve influence on those they impact through their processes.
As a result, employees maintain the organiza�on�s best interests by being ethical in their daily work
du�es. For example, fairly�treated employees of an organiza�on who understand the organiza�on�s
commitments to environmental sustainability are usually less likely to behave in a manner that causes
harm to the environment. Thus, they help maintain a posi�ve public image of the organiza�on. �t means
that workplace ethics help in maintaining reciprocal rela�onships that benefit organiza�ons at large and
the individuals associated with and influenced by the organiza�onal policies.
There are various benefits of implemen�ng workplace ethics. When organiza�ons hold themselves to
high ethical standards, leaders, stakeholders, and the general public can experience significant
improvements. Following are some of the key benefits of employing ethics in the workplace:
Employee sa�sfac�on
Legal compliance
84
PCB Assembly Operator
Interpersonal Skills
Interpersonal skills, in other terms, are known as people skills, which are used to communicate and
interact with others effec�vely. �hese are so� skills one uses to communicate with others and understand
them. One uses these skills in daily life while interac�ng with people.
�c��e listening
Teamwork
Responsibility
Dependability
Leadership
Mo��a�on
Flexibility
�a�ence
Empathy
Conflict resolu�on
Nego�a�on
Numerous interpersonal skills involve communica�on. �ommunica�on can be verbal, such as persuasion
or tone of voice — or non-verbal, such as listening and body language.
Interpersonal skills are essen�al for communica�ng and collabora�ng with groups and individuals in both
personal and professional life. People with strong interpersonal skills o�en are able to build good
rela�onships and also tend to work well with others. �ost people o�en en�oy working with co-workers
who have good interpersonal skills.
Among other benefits of good interpersonal skills is the ability to solve problems and make the best
decisions. One can use the ability to understand others and good interpersonal communica�on skills to
find the best solu�on or make the best decisions in the interest of everyone involved. �trong
interpersonal skills help individuals work well in teams and collaborate effec�vely. �sually, people who
possess good interpersonal skills also tend to be good leaders, owing to their ability to communicate well
with others and mo�vate the people around them.
85
Participant Handbook
Interpersonal communica�on is the key to working in a team environment and working collec�vely to
achieve shared goals. Following are the interpersonal communica�on skills that vital for success at work�
Verbal Communica�on
The ability to speak clearly, appropriately and confidently can help one communicate effec�vely with
others. It is vital to select the appropriate vocabulary and tone for the target audience.
For example – one should speak formally and professionally in the work environment, while informal
language is acceptable in an in�mate environment with close friends and family. Also, one should avoid
using complex or technical language while communica�ng with an audience that may not be familiar with
it. Using simple language in a courteous tone helps achieve be�er communica�on, irrespec�ve of the
audience.
�c��e Li�tening
Ac�ve listening is defined as the ability to pay complete or undivided a�en�on to someone when they
speak and understand what they are saying. It is important for effec�ve communica�on because without
understanding what the speaker is saying, it becomes difficult to carry forward a conversa�on. One
should ensure to use appropriate verbal and non-verbal responses, e.g. eye contact, nodding, or smiling,
to show interest in what the speaker says. Ac�ve listening is also about paying a�en�on to the speaker’s
body language and visual cues. Asking and answering ques�ons is one of the best ways to demonstrate an
interest in conversing with the other person.
Ac�ve listening is cri�cal for communica�ng effec�vely without ambiguity. It helps one understand the
informa�on or instruc�ons being shared. It may also encourage co-workers to share their ideas, which
ul�mately helps achieve collabora�on.
Body Language
One’s expression, posture, and gestures are as important as verbal communica�on. One should prac�ce
open body language to encourage posi�vity and trust while communica�ng. Open body language
includes - maintaining eye contact, nodding, smiling and being comfortable. On the other hand, one
should avoid closed body language, e.g. crossed arms, shi�ing eyes and restless behaviour.
Empathy
Empathy is the ability to understand the emo�ons, ideas and needs of others from their point of view.
Empathy is also known as emo�onal intelligence. Empathe�c people are good at being aware of others’
emo�ons and compassionate when communica�ng with them. �eing empathe�c in the workplace can
be good to boost the morale of employees and improve produc�vity. �y showing empathy, one can gain
the trust and respect of others.
Conflict Re�olu�on
One can use interpersonal communica�on skills to help resolve disagreements and con�icts in the
workplace. This involves the applica�on of nego�a�on and persuasion skills to resolve arguments
between con�ic�ng par�es. It is also important to evaluate and understand both sides of the argument by
listening closely to everyone involved and finding an amicable solu�on acceptable to all.
86
PCB Assembly Operator
Teamwork
Employees who communicate and work well in a team o�en have be�er chances of achieving success and
common goals. Being a team player can help one avoid conflicts and improve produc�vity. One can do this
by offering to help co-workers when required and asking for their feedback and ideas. When team
members give their opinions or advice, one should posi�vely receive and react to the opinions�advice.
One should be op�mis�c and encouraging when working in groups.
One can develop interpersonal skills by prac�sing good communica�on and se�ng goals for
improvement. One should consider the following �ps to improve their interpersonal skills�
Ÿ One should ask for feedback from co-workers, managers, family or friends to figure out what needs
improvement concerning their interpersonal skills.
Ÿ One can iden�fy the areas of interpersonal communica�on to strengthen by watching others.
Ÿ One can learn and improve interpersonal skills by observing co-workers, company leaders and
professionals who possess good interpersonal skills. This includes watching and listening to them to
note how they communicate and the body language used by them. It is vital to note their speed of
speaking, tone of voice, and the way they engage with others. One should prac�ce and apply such
traits in their own interac�ons and rela�onships.
Ÿ One should learn to control their emo�ons. If stressed or upset, one should wait un�l being calm to
have a conversa�on. One is more likely to communicate effec�vely and confidently when not under
stress.
Ÿ One can reflect on their personal and professional conversa�ons to iden�fy the scope of
improvement and learn how to handle conversa�ons be�er or communicate more clearly. It helps to
consider whether one could have reacted differently in a par�cular situa�on or used specific words or
posi�ve body language more effec�vely. It is also vital to note the successful and posi�ve interac�ons
to understand why they are successful.
Ÿ One should prac�ce interpersonal skills by pu�ng oneself in posi�ons where one can build
rela�onships and use interpersonal skills. �or e�ample, one can �oin groups that have organi�ed
mee�ngs or social events. These could be industry-specific groups or groups with members who
share an interest or hobby.
Ÿ Paying a�en�on to family, friends and co-workers and making efforts to interact with them helps a
lot. One should complement their family, friends and co-workers on their good ideas, hard work and
achievements. Trying to understand someone’s interests and showing interest in knowing them can
help one build strong interpersonal skills. Offering to help someone, especially in difficult situa�ons,
helps build stronger and posi�ve workplace rela�onships.
Ÿ One should avoid distrac�ons, such as a mobile phone, while interac�ng with someone. �iving
someone full a�en�on while avoiding distrac�ons helps achieve a clear e�change of ideas. By
listening with focus, one can understand and respond effec�vely.
87
Participant Handbook
Ÿ One can a�end appropriate courses on interpersonal skills or sign up for workshops at work to
improve interpersonal skills. One can find many resources online also, such as online videos.
Ÿ For personal mentoring, one can approach a trusted family member, friend, co-worker, or current/
former employer. A person one looks up to with respect and admires is o�en a good choice to be
selected as a mentor. One can even hire a professional career or communica�on coach.
Interpersonal communica�on skills o�en help one boost their morale, be more produc�ve in the
workplace, complete team projects smoothly and build posi�ve and strong rela�onships with co-
workers.
Good conflict resolu�on skills can help one contribute to crea�ng a collabora�ve and posi�ve work
environment. With the ability to resolve conflicts, one can earn the trust and respect of co-workers.
88
PCB Assembly Operator
Notes
89
Participant Handbook
Unit Objectives
By the end of this unit, participants will be able to:
1. Discuss the importance of following organiza�onal guidelines for dress code, �me schedules,
language usage and other behavioural aspects.
2. Explain the importance of working as per the workflow of the organiza�on to receive instruc�ons and
report problems.
3. Explain the importance of conveying informa�on/instruc�ons as per defined protocols to the
authorised persons/team members.
4. Explain the common workplace guidelines and legal requirements on non-disclosure and
confiden�ality of business-sensi�ve informa�on.
5. Describe the process of repor�ng grievances and unethical conduct such as data breaches, sexual
harassment at the workplace, etc.
6. Discuss ways of dealing with heightened emo�ons of self and others.
All employees follow the same rules which helps establish uniformity and equality
in the workplace
Managers and supervisors have defined guidelines on what ac�on to take while
ini�a�ng disciplinary ac�on
Maintaining an organized and cohesive workforce requires maintaining discipline in both personal and
professional behaviour. It is important to follow the appropriate measures to keep employees in line
without affec�ng their morale.
90
PCB Assembly Operator
Defining Discipline
The first and crucial step in maintaining workplace discipline is to define what is meant by discipline. It
helps to evaluate common discipline problems and devise guidelines for handling them effec�vely.
According to demography and local issues, it may also include substance use and related issues.
It is vital for a workplace to have an employee handbook or company policy guide, to serve as a rulebook
for employees to follow. The employee handbook/ company policy guide should be reviewed and
updated periodically according to any issues or areas, or concerns iden�fied concerning workplace
discipline. Such manuals should also cover all the laws and regula�ons governing workplace behaviour.
Defining and documen�ng workplace rules aids in their implementa�on, ensuring li�le or no ambiguity.
All employees in a workplace should also have easy access to the workplace guidelines so that they can
refer to them to get clarity whenever required. To maintain discipline at work, it is also cri�cal to ensure
uniform applica�on of workplace guidelines to all employees without excep�on.
For example, an organiza�on may create guidelines concerning the conduct with clients to ensure no
contact is made with them except for business purposes, also prescribing the use of appropriate means of
communica�on.
Employees should have a clear understanding concerning their job responsibili�es and the behaviour
expected from them with all stakeholders, e.g. company personnel, clients and associated third par�es. It
is cri�cal to have documented guidelines for employees to follow concerning all aspects of work.
91
Participant Handbook
It should also document the disciplinary ac�on to be followed in case of non-compliance, e.g. verbal and
then wri�en warning, temporary suspension or eventual termina�on of service in case of repeated non-
compliance with the employee code of conduct. Employees should know what the company rules are and
what will happen if they break the rules. However, disciplinary ac�on should be ini�ated only when
reasonably required to avoid its misuse for employee harassment.
There should also be an effec�ve mechanism for employees to raise their concerns� grievances and have
them addressed while maintaining privacy, as required, e.g. raising concerns regarding the behaviour of a
co-worker.
The employee code of conduct manual must be duly reviewed and approved by the concerned
stakeholders, such as the Human Resources (HR) department and company execu�ves.
Workplace conflicts are o�en observed when two or more people have different points of view. This can
happen between managers, co-workers, or clients and customers. In general, interpersonal conflicts are
caused by a lack of communica�on or unclear communica�on.
Ÿ Difference in values
Ÿ Personality clashes
Ÿ Poor communica�on
92
PCB Assembly Operator
When a conflict relates to a decision or situa�on that involves both par�es, it can be called a policy-
related interpersonal conflict. Example – two people or groups working on the same project, trying to
adopt different approaches. To resolve policy-related interpersonal conflicts, the par�es involved
should try to look for a win-win situa�on or make a compromise. This is especially cri�cal to resolve
trivial issues so that work is not affected and common goals are achieved.
2. Pseudo-conflicts
Pseudo-conflict arises when two people or groups want different things and cannot reach an
agreement. Pseudo-conflicts usually involve trivial disagreements that tend to hide the root of the
issue.
In ego conflicts, losing the argument may hurt or damage a person’s pride. Some�mes ego conflicts
arise when a number of small conflicts pile up on being le� unresolved. To resolve ego-related conflicts,
it’s best to find the root of the issue and work towards a resolu�on.
Some�mes conflicts may occur between people when they have different value systems. Such conflicts
can be difficult to iden�fy ini�ally, making the people involved think the other party is being
disagreeable or stubborn, wherein they just have different values. Some co-workers may highly value
their personal/ family �me a�er office that they may be unreachable to clients during non-office hours,
while others may place a high value on client sa�sfac�on and may s�ll be available for clients during
non-office hours. Conflict may arise among such people when they may be required to coordinate to
help a client during a�er-office hours. �alue-related interpersonal conflicts are o�en difficult to se�le
since neither party likes to compromise.
Conflicts are usually likely in the workplace; they can, however, be prevented. ��en resolving
interpersonal conflicts through open communica�on helps build a stronger rela�onship, paving the
way for effec�ve coordina�on and success. Some ways to resolve interpersonal conflict:
Ÿ Communica�on� A great way to resolve interpersonal conflicts is for the opposing par�es to listen
to one another’s opinions and understand their viewpoints. Mee�ng in person and keeping the
conversa�on goal-oriented is important. �ne can have effec�ve communica�on by following
some measures, e.g. staying on the topic, listening ac�vely, being mindful of the body language,
maintaining eye contact, etc.
93
Participant Handbook
Ÿ �c��e �istening: One should pa�ently listen to what the other person is saying without interrup�ng
or talking over them. It helps one display empathy and get to the root of the issue. Asking ques�ons
to seek clarifica�on when required helps in clear communica�on and conveys to the other person
that one is listening to them. Prac�sing ac�ve listening is a great way to improve one’s
communica�on skills.
Ÿ Displaying Empathy: Listening a�en�vely and iden�fying the anxie�es� issues of co-workers is a
great way to show empathy and concern. It is essen�al to understand their feelings and ac�ons to
encourage honesty and avoid future conflict.
Ÿ Not Holding Grudges: With different types of people and personali�es in a workplace, it is common
for co-workers to have conflicts. It is best to accept the difference in opinions and move on. Being
forgiving and le�ng go of grudges allows one to focus on the posi�ve side of things and perform
be�er at work.
Work-related interpersonal conflicts can be complicated because different people have different
leadership styles, personality characteris�cs, �ob responsibili�es and ways in which they interact. One
should learn to look above interpersonal conflicts, resolving them to ensure work goals and environment
are not affected.
Organiza�onal guidelines help bring uniformity to the opera�ons of an organiza�on, which helps reduce
the risk of unwanted and unexpected events. These determine how employees are supposed to behave
at work, which ul�mately helps the business achieve its ob�ec�ves e�ciently.
However, organiza�onal guidelines are ineffec�ve and fail to serve their purpose if they are not followed.
Many people don’t like the idea of following and abiding by specific guidelines. Such people should be
made to understand the benefits of following the organiza�onal guidelines. Some of the key benefits are
given below:
With well-defined organiza�onal guidelines in place, no individual can act arbitrarily, irrespec�ve of their
posi�on in the organiza�on. All individuals will know the pros and cons of taking certain ac�ons and what
to expect in case of unacceptable behaviour. Benefits of following organiza�onal guidelines:
94
PCB Assembly Operator
With all the staff following organiza�onal guidelines, the organiza�on has a be�er scope of using �me
and resources more effec�vely and e�ciently. �his allows the organiza�on to grow and achieve its
objec�ves.
Ÿ Be�er �ualit� ser�ice: By following organiza�onal guidelines, employees perform their du�es
correctly as per the defined job responsibili�es. It helps enhance the �uality of the organiza�on’s
products and services, helping improve the organiza�on’s reputa�on. Working with a reputable
organiza�on, employees can take pride in their work and know they are contribu�ng to the
reputa�on.
Ÿ A safer workplace: When all employees follow organiza�onal guidelines, it becomes easy to
minimise workplace incidents and accidents. It reduces the liabili�es associated with risks for the
organiza�on and limits the interrup�ons in opera�ons. �mployees also feel comfortable and safe in
the workplace, knowing their co-workers are ensuring safety at work by following the applicable
guidelines.
Different organiza�ons may have different guidelines on dress code, �me schedules, language usage, etc.
For example – certain organiza�ons in a client-dealing business re�uiring employees to meet clients
personally follow a strict dress code asking their employees to wear formal business a�re. �imilarly,
organiza�ons opera�ng in specific regions may re�uire their employees to use the dominant regional
language of the par�cular region to build rapport with customers and serve them be�er. �ertain
organiza�ons, such as banks, o�en give preference to candidates with knowledge of the regional
language during hiring.
Working hours may also differ from one organiza�on to another, with some re�uiring employees to work
extra compared to others. One should follow the organiza�onal guidelines concerning all the aspects of
the employment to ensure a cohesive work environment.
95
Participant Handbook
3.2.5 Workflow
Workflow is the order of steps from the beginning to the end of a task or work process. In other words, it is
the way a par�cular type of work is organised or the order of stages in a par�cular work process.
Workflows can help simplify and automate repeatable business tasks, helping improve efficiency and
minimise the room for errors. With workflows in place, managers can make quick and smart decisions
while employees can collaborate more produc�vely.
Other than the order that workflows create in a business, these have several other benefits, such as:
Ÿ Iden��yin� Redundancies� Mapping out work processes in a workflow allows one to get a clear, top-
level view of a business. It allows one to iden�fy and remove redundant or unproduc�ve processes.
Workflow gives greater insights into business processes. ��lizing such useful insights, one can improve
work processes and the bo�om line of the business. In many businesses, there are many unnecessary and
redundant tasks that take place daily. Once an organiza�on has insight into its processes while preparing
workflow, it can determine which ac�vi�es are really necessary.
Iden�fying and elimina�ng redundant tasks creates value for a business. With redundant tasks and
processes eliminated, an organiza�on can focus on what’s important to the business.
However, the need for micromanagement can be minimized by clearly mapping out the workflow. This
way, every individual in a team knows what tasks need to be completed and by when and who is
responsible for comple�ng them. This makes employees more accountable also.
With clearly defined workflow processes, managers don’t have to spend much �me micromanaging their
employees, who don’t have to approach the manager to know what the further steps are. Following a
workflow, employees know what is going on and what needs to be done. This, in turn, may help increase
the job sa�sfac�on of everyone involved while improving the rela�onships between management and
employees.
This highlights why workflow is important. Workplace communica�on drama�cally can increase with the
visibility of processes and accountability. It helps make the daily opera�ons smoother overall.
96
PCB Assembly Operator
Ÿ Be�er ��s�omer �er�i�e� Customers or clients are central to a business. Therefore, it is impera�ve to
find and improve ways to improve customer experience. Relying on outdated manual systems may
cause customer requests or complaints to be overlooked, with dissa�sfied customers taking their
business elsewhere. However, following a well-researched and defined workflow can help improve
the quality of customer service.
By automa�ng workflows and processes, an organiza�on can also reduce the likelihood of human error.
This also helps improve the quality of products or services over �me, resul�ng in a be�er customer
experience.
It is also important to be vigilant and iden�fy problems at work or with the organiza�onal work processes.
One should deal with the iden�fied within their limits of authority and report out of authority problems to
the manager/ supervisor or the concerned person for a prompt resolu�on to minimise the impact on
customers/clients and business.
One should access certain data only if authorised to do so. The same is applicable when sharing data
which must be shared only with the people authorised to receive it to use it for a specific purpose as per
their job role and organiza�onal guidelines. �or example � one should be extra cau�ous while sharing
business data with any third par�es to ensure they get access only to the limited data they need as per any
agreements with them. It is also cri�cal to monitor how the recipient of the data uses it, which should
strictly be as per the organiza�onal guidelines. It is a best prac�ce to share appropriate instruc�ons with
the recipient of data to ensure they are aware of the purpose with which data is being shared with them
and how they are supposed to use and handle it. Any misuse of data must be iden�fied and reported
promptly to the appropriate person to minimise any damage arising out of data misuse.
97
Participant Handbook
These days most organiza�ons re�uire their employees and business partners or associated third par�es
to sign and accept the relevant agreement on the non-disclosure of business-sensi�ve informa�on. In
simple terms, business-sensi�ve informa�on is confiden�al informa�on. It is proprietary business
informa�on collected or created during the course of conduc�ng business, including informa�on about
the business, e.g. proposed investments, intellectual property, trade secrets, or plans for a merger and
informa�on related to its clients. �usiness-sensi�ve informa�on may some�mes also include informa�on
regarding a business’s compe�tors in an industry.
The release of business: Sensi�ve informa�on to compe�tors or the general public poses a risk to a
business. For example, informa�on regarding plans for a merger could be harmful to a business if a
compe�tor gets access to it.
For example: Any concern related to sexual harassment at the workplace should be escalated to the
concerned spokesperson, such as Human Resources (HR) representa�ve, and if not sa�sfied with the
ac�on taken, it should be reported to the senior management for their considera�on and prompt ac�on.
Stress in one’s personal and professional life may o�en cause emo�onal outbursts at work. Managing
one’s emo�ons well, par�cularly the nega�ve ones, is o�en seen as a measure of one’s professionalism.
Anger, dislike, frustra�on, worry, and unhappiness are the most common nega�ve emo�ons experienced
at work.
Ÿ Compartmentalisa�on: It’s about not confining emo�ons to di�erent aspects of one’s life. For
example, not le�ng nega�ve emo�ons from personal life a�ect work-life and vice versa. �ne should
try to leave personal ma�ers and issues at home. �ne should train their mind to let go of personal
ma�ers before reaching work. Similarly, one can compartmentalise work-related stresses so that
nega�ve emo�ons from work don’t a�ect one’s personal life.
98
PCB Assembly Operator
Ÿ Deep breathing and relaxa�on: Deep breathing helps with anxiety, worry, frustra�on and anger. One
should take deep breaths, slowly count to ten - inhaling and exhaling un�l one calms down. One can
also take a walk to calm down or listen to relaxing music. Talking to someone and sharing concerns also
helps one calm down.
Ÿ The 10-second rule: This is par�cularly helpful in controlling anger and frustra�on. �hen one feels
their temper rising, they should count to 10 to calm down and recompose. If possible, one should
move away to allow temper to come down.
Ÿ Clarify: It is always good to clarify before reac�ng, as it may be a simple case of misunderstanding or
miscommunica�on.
Ÿ Physical ac��ity: Instead of losing temper, one should plan to exercise, such as running or going to the
gym, to let the anger out. Exercise is also a great way to enhance mood and release any physical
tension in the body.
Ÿ Prac�sing restraint: One should avoid replying or making a decision when angry, not allowing anger or
unhappiness to cloud one’s judgement. It may be best to pause any communica�on while one is angry,
e.g. not communica�ng over email when angry or upset.
Ÿ Knowing one’s triggers: It helps when one is able to recognise what upsets or angers them. This way,
one can prepare to remain calm and plan their reac�on should a situa�on occur. One may even be able
to an�cipate the other party’s reac�on.
Ÿ Be respec�ul: One should treat their colleagues the same way one would like to be treated. If the
other person is rude, one need not reciprocate. It is possible to stay gracious, firm and asser�ve
without being aggressive. Some�mes, rude people back away when they don’t get a reac�on from the
person they are arguing with.
Ÿ Apologise for any e�o�onal outburst: Some�mes, one can get overwhelmed by emo�ons, reac�ng
with an emo�onal outburst. In such a case, one should accept responsibility and apologise
immediately to the affected persons without being defensive.
Ÿ Doing away with nega��e e�o�ons: It is recommended to let go of anger, frustra�on and
unhappiness at the end of every workday. Harbouring nega�ve emo�ons affects one emo�onally,
affec�ng their job performance also. Engaging in enjoyable ac�vi�es a�er work is a good stress
reliever.
99
Participant Handbook
Notes
100
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. Explain the concept and importance of gender sensi�vity and equality.
2. Discuss ways to create sensi�vity for different genders and �ersons with Disabili�es ��wD�.
Women are an important source of labour in many sectors, yet they have limited access to resources and
benefits. Women should receive the same benefits and access to resources as men. A business can
improve its produc�vity and quality of work by providing be�er support and opportuni�es to women.
Important Terms:
Ÿ Gender Sensi�vity: Gender sensi�vity is the act of being sensi�ve to the ways people think about
gender.
Ÿ Gender Equality: It means persons of any gender enjoy equal opportuni�es, responsibili�es, and
rights in all areas of life.
101
Participant Handbook
Men and women react and communicate very differently. Thus, there are some work differences as both
genders have their style and method of handling a situa�on.
Although, understanding and maturity vary from person to person, even between these genders, based
on their knowledge, educa�on, experience, culture, age, and upbringing, as well as how one�s brain
func�ons over a thought or problem.
Ÿ Be aware of the verbal and non-verbal styles of communica�on of every gender to avoid any
miscommunica�on and work be�er.
Ÿ Effec�ve steps against sexual harassment by the concerned authori�es and general public.
Ÿ Gender stereotypes are how society expects people to act based on their gender. This can only be
reduced by adop�ng appropriate behaviour and the right a�tude.
102
PCB Assembly Operator
Important Terms
Ÿ Persons with Disabili�es �PwD�: Persons with Disabili�es means a person suffering from not less
than 40% of any disability as cer�fied by a medical authority.
Ÿ Types of Disability:
c. Leprosy Cured
d. Hearing impairment
e. Locomotor disability
f. Mental retarda�on
g. Mental illness
PwD �ensi��ity: PwD sensi�vity promotes empathy, e�que�e and equal par�cipa�on of individuals and
organiza�ons while working with individuals with a disability, e.g. sensory, physical or intellectual.
103
Participant Handbook
Ÿ Always be suppor�ve and kind towards a PwD with their daily chores.
Ÿ Be ready to assist a PwD to help them avail of any benefit/ livelihood opportunity/ training or any
kind that helps them grow.
Ÿ Encourage and try to make things easier and accessible to PwD so that they can work without or with
minimum help.
Ÿ Protest where feasible and report any wrong act/behaviour against any PwD to the appropriate
authority.
Ÿ Learn and follow the laws, acts, and policies relevant to PwD.
As part of appropriate verbal communica�on with all genders and PwD, one should:
Ÿ Talk to all genders and PwD respec�ully, maintaining a normal tone of voice with appropriate
politeness. It is important to ensure one’s tone of voice does not have hints of sarcasm, anger, or
unwelcome affec�on.
Ÿ Avoid being too self-conscious concerning the words to use while also ensuring not to use words that
imply one’s superiority over the other.
Ÿ Make no difference between a PwD and their caretaker. Treat PwD like adults and talk to them
directly.
Ÿ Ask a PwD if they need any assistance instead of assuming they need it and offering assistance
spontaneously.
Non-verbal communica�on is essen�ally the way someone communicates through their body language.
These include:
Ÿ Facial expressions: The human face is quite expressive, capable of conveying many emo�ons without
using words. Facial expressions must usually be maintained neutral and should change according to
the situa�on, e.g. smile as a gesture of gree�ng.
Ÿ Body posture and movement: One should be mindful of how to sit, stand, walk, or hold their head.
For example - one should sit and walk straight in a composed manner. The way one moves and carries
self, communicates a lot to others. This type of non-verbal communica�on includes one’s posture,
bearing, stance, and subtle movements.
104
PCB Assembly Operator
Ÿ Gestures: One should be very careful with their gestures, e.g. waving, poin�ng, beckoning, or using
one’s hands while speaking. One should use appropriate and posi�ve gestures to maintain respect
for the other person while being aware that a gesture may have different meanings in different
cultures.
Ÿ Eye contact: Eye contact is par�cularly significant in non-verbal communica�on. The way someone
looks at someone else may communicate many things, such as interest, hos�lity, affec�on or
a�rac�on. Eye contact is vital for maintaining the �ow of conversa�on and for understanding the
other person’s interest and response. One should maintain appropriate eye contact, ensuring not to
stare or look over the shoulders. To maintain respect, one should sit or stand at the other person’s
eye level to make eye contact.
Ÿ Touch: Touch is a very sensi�ve type of non-verbal communica�on. Examples are - handshakes,
hugs, pat on the back or head, gripping the arm, etc. A firm handshake indicates interest, while a
weak handshake indicates the opposite. One should be extra cau�ous not to touch others
inappropriately and avoid touching them inadvertently by maintaining a safe distance.
Rights of PwD
PwD have the right to respect and human dignity. Irrespec�ve of the nature and seriousness of their
disabili�es, PwD have the same fundamental rights as others, such as�
Ÿ Disabled persons have the same civil and poli�cal rights as other people
Ÿ Disabled persons are en�tled to the measures designed to enable them to become as self-
dependent as possible
Ÿ Disabled persons have the right to live with their families or foster parents and par�cipate in all
social and crea�ve ac�vi�es.
Ÿ Disabled persons are protected against all exploita�on and treatment of discriminatory and abusive
nature.
Ÿ One should not make PwD feel uncomfortable by giving too li�le or too much a�en�on
Ÿ One should use a normal tone while communica�ng with a PwD and treat them as all others keeping
in mind their limita�ons and type of disability
105
Participant Handbook
Some of the common behavioural traits that employees expect from their employers are:
Ÿ Coopera�on: No work is successful without coopera�on from the employer’s side. �oopera�on helps
to understand the job role be�er and complete it within the given �meline.
Ÿ Polite language: Polite language is always welcomed at work. This is a basic aspect that everybody
expects.
Ÿ Posi�ve ��tude: Employers with a posi�ve a�tude can supervise the work of the employees and act
as a helping hand to accomplish the given task. A person with a posi�ve a�tude looks at the best
�uali�es in others and helps them gain success.
Ÿ Unbiased behaviour: Employers should always remain fair towards all their employees. One should
not adopt prac�ces to favour one employee while neglec�ng or ignoring the other. This might create
animosity among co-workers.
Ÿ Decent behaviour: The employer should never improperly present oneself before the employee. One
should always respect each other’s presence and behave accordingly. The employer should not speak
or act in a manner that may make the employee feel uneasy, insulted, and insecure.
106
PCB Assembly Operator
Exercise
1. List down three examples of workplace ethics.
6. List down two types of non-verbal communica�on.4. �asic �ealth and �afety �rac�ces.
107
Participant Handbook
Notes
108
PCB Assembly Operator
ELE/N1002
109
1
Participant Handbook
110
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. Discuss job-site hazards, risks and accidents.
2. Explain the organiza�onal safety procedures for maintaining electrical safety, handling tools and
hazardous materials.
3. Describe how to interpret warning signs while accessing sensi�ve work areas.
4. Explain the importance of good housekeeping.
5. Describe the importance of maintaining appropriate postures while li�ing heavy objects.
6. Explain safe handling of tools and Personal Protec�ve Equipment to be used.
Ÿ Employee reten�on increases if they are provided with a safe working environment.
Ÿ Failure to follow OSHA's laws and guidelines can result in significant legal and financial consequences.
Ÿ A safe environment enables employees to stay invested in their work and increases produc�vity.
Ÿ Employer branding and company reputa�on can both benefit from a safe working environment.
Ÿ Biological: The threats caused by biological agents like viruses, bacteria, animals, plants, insects and
also humans, are known as biological hazards.
111
Participant Handbook
Ÿ Chemical: Chemical hazard is the hazard of inhaling various chemicals, liquids and solvents. Skin
irrita�on, respiratory system irrita�on, blindness, corrosion, and explosions are all possible health
and physical consequences of these dangers.
Ÿ Mechanical: Mechanical Hazards comprise the injuries that can be caused by the moving parts of
machinery, plant or equipment.
Ÿ Psychological: Psychological hazards are occupa�onal hazards caused by stress, harassment, and
violence.
Ÿ Physical: The threats that can cause physical damage to people is called physical hazard. These
include unsafe condi�ons that can cause injury, illness and death.
Ÿ Ergonomic: Ergonomic Hazards are the hazards of the workplace caused due to awkward posture,
forceful mo�on, sta�onary posi�on, direct pressure, vibra�on, extreme temperature, noise, work
stress, etc.
A workplace hazard analysis is a method of iden�fying risks before they occur by focusing on occupa�onal
tasks. It focuses on the worker's rela�onship with the task, the tools, and the work environment. A�er
iden�fying the hazards of the workplace, organisa�ons shall try to eliminate or minimize them to an
acceptable level of risk.
Control measures are ac�ons that can be taken to reduce the risk of being exposed to the hazard.
Elimina�on, Subs�tu�on, Engineering Controls, Administra�ve Controls, and Personal Protec�ve
Equipment are the five general categories of control measures.
Ÿ Elimina�on: The most successful control technique is to eliminate a specific hazard or hazardous
work procedure or prevent it from entering the workplace.
Ÿ Subs�tu�on: Subs�tu�on is the process of replacing something harmful with something less
hazardous. While subs�tu�ng the hazard may not eliminate all of the risks associated with the
process or ac�vity, it will reduce the overall harm or health impacts.
Ÿ Administra��e Controls: To reduce exposure to hazards, administra�ve controls limit the length of
�me spent working on a hazardous task that might be used in combina�on with other measures of
control.
Ÿ Personal Protec��e E�uipment: Personal protec�ve equipment protects users from health and
safety hazards at work. It includes items like safety helmets, gloves, eye protec�on, etc.
112
PCB Assembly Operator
Ÿ Direct contact with exposed electrical circuits can injure the person.
Ÿ If the skin gets in touch with the heat generated from electric arcs, it burns the internal �ssues.
Ÿ Major electrical injuries can occur due to poorly installed electrical equipment, faulty wiring,
overloaded or overheated outlets, use of extension cables, incorrect use of replacement fuses, use of
equipment with wet hands, etc.
Ÿ Mandatory Signs
Ÿ Warning Signs
Ÿ And Emergency
1. Prohi�i�on Signs
A "prohibi�on sign" is a safety sign that prohibits behaviour that is likely to endanger one�s health or
safety. The colour red is necessary for these health and safety signs. Only what or who is forbidden
should be displayed on a restric�on sign.
113
Participant Handbook
2. Mandatory Signs
Mandatory signs give clear direc�ons that must be followed. �he icons are white circles that have been
reversed out of a blue circle. On a white background, the text is black.
3. Warning Signs
Warning signs are the safety informa�on communica�on signs. �hey are shown as a �yellow colour
triangle’.
114
PCB Assembly Operator
4. Emergency Signs
The loca�on or routes to emergency facili�es are indicated by emergency signs. These signs have a
green backdrop with a white emblem or wri�ng. These signs convey basic informa�on and fre�uently
refer to housekeeping, company procedures, or logis�cs.
1. Pro��c�vity: Cleanliness in the workplace can bring a sense of belonging to the employees, also
mo�va�ng and boos�ng the morale of the employees. This results in increasing their produc�vity.
2. Employee Well-being: Employee well-being can be improved by providing a clean work environment.
Employees use fewer sick days in a workplace where li�er and waste are properly disposed of, and
surfaces are cleaned regularly, resul�ng in increased overall produc�vity.
3. Posi�ve �mpression: Cleanliness and orderliness in the workplace provide a posi�ve impression on
both employees and visitors.
4. Cost saving: By maintaining acceptable levels of cleanliness in the workplace, businesses can save
money on cleaning bills and renova�ons, which may become necessary if the premises are not
properly kept.
115
Participant Handbook
Ÿ Disinfectants stop bacteria in their tracks, preven�ng the spread of infec�ons and illness.
Ÿ Proper air filtra�on decreases ha�ardous substance exposures such as dust and fumes.
Ÿ Using environmentally friendly cleaning chemicals that are safer for both personnel and the
environment.
Ÿ Work environments are kept clean by properly disposing of garbage and recyclable items.
&ŝŐ͘ϰ͘ϭ͘ϱ͘>ŝŌŝŶŐůŽĂĚƐƚĞĐŚŶŝƋƵĞ
116
PCB Assembly Operator
Preparing to Li�
A load that appears light enough to bear at first will grow increasingly heavier as one carries it further. The
person carrying the weight should be able to see over or around it at all �mes.
The amount of weight a person can li�, depends on their age, physique, and health.
It also depends on whether or not the person is used to li�ing and moving he�y objects.
1. Inadequate Training: The individual raising the load receives no sufficient training or guidance.
2. Lack of awareness of technique: The most common cause of back pain is incorrect twis�ng and
posture, which causes back strain.
3. Load size: The load size to consider before li�ing. If the burden is too much for one’s capacity or
handling, their back may be strained and damaged.
4. Physical Strength: Depending on their muscle power, various persons have varied physical strengths.
One must be aware of their limita�ons.
5. Teamwork: The opera�on of a workplace is all about working together. �hen opposed to a single
person li�ing a load, two people can li� it more easily and without difficulty. If one of two people isn�t
li�ing it properly, the other or both of them will su�er back injuries as a result of the e�tra strain.
Technique Demonstra�on
117
Participant Handbook
118
PCB Assembly Operator
119
Participant Handbook
Ÿ Tools should always be stored while not in use. People below are put in danger when tools are le�
si�ng around on an elevated structure, such as a scaffold. In situa�ons when there is a lot of vibra�on,
this risk increases.
120
PCB Assembly Operator
121
103
Participant Handbook
Notes
122
104
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. List the types of fire and fire ex�nguishers.
Ÿ Close the doors and leave the fire-stricken area as soon as possible. Ensure that the evacua�on is �uick
and painless.
Ÿ Assemble at a central loca�on. Ascertain that the assembly point is easily accessible to the employees.
Ÿ If one’s clothing catches fire, one shouldn't rush about it. They should stop and descend on the ground
and roll to smother the flames if their clothes catch fire.
123
105
Participant Handbook
1. Water.
2. Powder.
3. Foam.
5. Wet chemical.
1. Water: Water fire ex�nguishers are one of the most common commercial
and residen�al fire ex�nguishers on the market. They're meant to be used on
class-A flames.
3. Foam: Foam ex�nguishers are iden�fied by a cream rectangle with the word
"foam" printed on it. They're mostly water-based, but they also contain a
foaming component that provides a quick knock-down and blanke�ng effect
on flames. It suffocates the flames and seals the vapours, preven�ng re-
igni�on.
4. Carbon Dioxide (Co2): Class B and electrical fires are ex�nguished with
carbon dioxide ex�nguishers, which suffocate the flames by removing
oxygen from the air. They are par�cularly beneficial for workplaces and
workshops where electrical fires may occur since, unlike conven�onal
ex�nguishers, they do not leave any toxins behind and hence minimise
equipment damage.
124
106
PCB Assembly Operator
5. Wet Chemical: Wet chemical ex�nguishers are designed to put out fires that
are classified as class F. They are successful because they can put out
extremely high-temperature fires, such as those caused by cooking oils and
fats.
125
Participant Handbook
Notes
126
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. Explain how the administer appropriate first aid to vic�ms in case of bleeding, burns, choking, electric
shock, poisoning.
2. Explain how to administer first aid to vic�ms in case of a heart a�ack or cardiac arrest due to electric
shock.
First aid can help to lessen the severity of an injury or disease, and in some situa�ons, it can even save a
person's life.
Ÿ Many �mes, first aid can help to lessen the severity of an accident or disease.
Ÿ It can also help an injured or sick person relax. In life-or-death situa�ons, prompt and appropriate first
aid can make all the difference.
127
Participant Handbook
Many �mes, first aid can help to lessen the severity of an accident or disease.
It can also help an injured or sick person relax. In life-or-death situa�ons, prompt and appropriate first aid
can make all the difference.
Ÿ Wash Hands: Wash hands first with soap and water to avoid introducing bacteria into the cut and
causing an infec�on. One should use the hand sani�ser if one is on the go.
Ÿ Stop the bleeding: Using a gauze pad or a clean towel, apply pressure to the wound. For a few
minutes, keep the pressure on.
Ÿ Clean Wounds: Once the bleeding has stopped, clean the wound by rinsing it under cool running
water or using a saline wound wash. Use soap and a moist washcloth to clean the area around the
wound. Soap should not be used on the cut since it may irritate the skin. Also, avoid using hydrogen
peroxide or iodine, as these may aggravate the wound.
Ÿ Remove Dirt: Remove any dirt or debris from the area. Pick out any dirt, gravel, glass, or other
material in the cut with a pair of tweezers cleaned with alcohol.
128
PCB Assembly Operator
Ÿ Vomi�ng.
Ÿ Numbness, aching or �ngling in the arm �usually the le� arm, but the right arm may be a�ected
alone, or along with the le��.
Ÿ Shortness of breath.
129
Participant Handbook
Notes
130
PCB Assembly Operator
Unit Objectives
By the end of this unit, participants will be able to:
1. Describe the concept of waste management and methods of disposing of hazardous waste.
2. List the common sources of pollu�on and ways to minimize them.
3. Elaborate on electronic waste disposal procedures.
Waste management is important because it decreases waste's impact on the environment, health, and
other factors. It can also assist in the reuse or recycling of resources like paper, cans, and glass. The
disposal of solid, liquid, gaseous, or dangerous substances is the example of waste management.
When it comes to trash management, there are numerous factors to consider, including waste disposal,
recycling, waste avoidance and reduc�on, and garbage transporta�on. Treatment of solid and liquid
wastes is part of the waste management process. It also provides a number of recycling op�ons for goods
that aren't classified as garbage during the process.
Ÿ Landfills: The most common way of trash disposal today is to throw daily waste/garbage into landfills.
This garbage disposal method relies on burying the material in the ground.
Ÿ Recycling: Recycling is the process of transforming waste items into new products in order to reduce
energy consump�on and the use of fresh raw materials. Recycling reduces energy consump�on,
landfill volume, air and water pollu�on, greenhouse gas emissions, and the preserva�on of natural
resources for future use.
131
Participant Handbook
3. Compos�n�: Compos�ng is a simple and natural bio-degrada�on process that converts organic
wastes, such as plant remnants, garden garbage, and kitchen waste, into nutrient-rich food for plants.
4. Incinera�on: Incinera�on is the process of combus�ng garbage. The waste material is cooked to
extremely high temperatures and turned into materials such as heat, gas, steam, and ash using this
technology.
2. Non-recyclable Waste: The waste which cannot be reused or recycled is known as non-recyclable
waste. Polythene bags are a great example of non-recyclable waste.
3. Hazardous Waste: The waste which can create serious harm to the people and the environment is
known as hazardous waste.
Ÿ Point source of pollu�on: Pollu�on from a point source enters a water body at a precise loca�on and
can usually be iden�fied. ��uent discharges from sewage treatment plants and industrial sites,
power plants, landfill sites, fish farms, and oil leakage via a pipeline from industrial sites are all
poten�al point sources of contamina�on.
Point source pollu�on is o�en easy to prevent since it is feasible to iden�fy where it originates, and
once iden�fied, individuals responsible for the pollu�on can take rapid correc�ve ac�on or invest in
longer-term treatment and control facili�es.
Ÿ Diffuse source of pollu�on: As a result of land-use ac�vi�es such as urban development, amenity,
farming, and forestry, diffuse pollu�on occurs when pollutants are widely used and diffused over a
large region. These ac�vi�es could have occurred recently or in the past. It might be difficult to
pinpoint specific sources of pollu�on and, as a result, take rapid ac�on to prevent it because
preven�on o�en necessitates significant changes in land use and management methods.
Pollu�on Pre�en�on
Pollu�on preven�on entails ac�ng at the source of pollutants to prevent or minimise their produc�on. It
saves natural resources, like water, by using materials and energy more efficiently.
132
PCB Assembly Operator
Ÿ Reduces the amount of any hazardous substance, pollutant, or contaminant entering any waste
stream or otherwise released into the environment (including fugi�ve emissions� prior to recycling,
treatment, or disposal;
Ÿ Reduces the hazards to public health and the environment associated with the release of such
substances, pollutants, or contaminants (these prac�ces are known as �source reduc�on��;
Ÿ Improved efficiency in the use of raw materials, energy, water, or other resources, or Conserva�on is
a method of safeguarding natural resources.
When e-waste is dumped in a landfill, it tends to leach trace metals as water runs through it. The
contaminated landfill water then reaches natural groundwater with elevated toxic levels, which can be
dangerous if it reaches any drinking water bodies. Despite having an environmentally benign approach,
recycling generally results in interna�onal shipment and dumping of the gadgets in pits.
Ÿ Giving back the e-waste to the electronic companies and drop-off points.
133
Participant Handbook
Exercise
1. Name all five types of fire ex�nguishers.
i. A "_________ sign" is a safety sign that prohibits behaviour that is likely to endanger one's health
or safety.
ii. ____________ entails ac�ng at the source of pollutants to prevent or minimise their produc�on.
iii. __________ is the treatment or care given to someone who has sustained an injury or disease
un�l more advanced care can be obtained or the person recovers.
iv. The threats caused by biological agents like viruses, bacteria, animals, plants, insects and also
humans, are known as ________________.
134
PCB Assembly Operator
Notes
135
Participant Handbook
136
PCB Assembly Operator
5. Employability &
Entrepreneurship Skills
Unit 5.1 Personal Strengths & Value Systems
Unit 5.2 Digital Literacy: A Recap
Unit 5.3 Money Matters
Unit 5.4 Preparing for Employment & Self Employment
Unit 5.5 Understanding Entrepreneurship
Unit 5.6 Preparing to be an Entrepreneur
137
1
Participant Handbook
138
PCB Assembly Operator
139
Participant Handbook
140
PCB Assembly Operator
Unit Objectives
By the end of this unit, par cipants will be able to:
1. Explain the meaning of health
2. List common health issues
3. Discuss tips to prevent common health issues
4. Explain the meaning of hygiene
5. Understand the purpose of Swacch Bharat Abhiyan
6. Explain the meaning of habit
7. Discuss ways to set up a safe work environment
8. Discuss critical safety habits to be followed by employees
9. Explain the importance of self-analysis
10. Understand motivation with the help of Maslow’s Hierarchy of Needs
11. Discuss the meaning of achievement motivation
12. List the characteristics of entrepreneurs with achievement motivation
13. List the different factors that motivate you
14. Discuss how to maintain a positive attitude
15. Discuss the role of attitude in self-analysis
16. List your strengths and weaknesses
17. Discuss the qualities of honest people
18. Describe the importance of honesty in entrepreneurs
19. Discuss the elements of a strong work ethic
20. Discuss how to foster a good work ethic
21. List the characteristics of highly creative people
22. List the characteristics of highly innovative people
23. Discuss the benefits of time management
24. List the traits of effective time managers
25. Describe effective time management technique
26. Discuss the importance of anger management
27. Describe anger management strategies
28. Discuss tips for anger management
29. Discuss the causes of stress
30. Discuss the symptoms of stress
31. Discuss tips for stress management
141
Participant Handbook
142
PCB Assembly Operator
What is Hygiene?
As per the World Health Organization (WHO), “Hygiene refers to conditions and practices that
help to maintain health and prevent the spread of diseases.” In other words, hygiene means
ensuring that you do whatever is required to keep your surroundings clean, so that you reduce
the chances of spreading germs and diseases.
For instance, think about the kitchen in your home. Good hygiene means ensuring that the
kitchen is always spick and span, the food is put away, dishes are washed and dustbins are not
overflowing with garbage. Doing all this will reduce the chances of attracting pests like rats or
cockroaches, and prevent the growth of fungus and other bacteria, which could spread disease.
How many of these health standards do you follow? Tick the ones that apply to you.
1. Have a bath or shower every day with soap – and wash your hair with shampoo 2-3
times a week.
2. Wear a fresh pair of clean undergarments every day.
3. Brush your teeth in the morning and before going to bed.
4. Cut your fingernails and toenails regularly.
5. Wash your hands with soap after going to the toilet.
6. Use an anti-perspirant deodorant on your underarms if you sweat a lot.
7. Wash your hands with soap before cooking or eating.
8. Stay home when you are sick, so other people don’t catch what you have.
9. Wash dirty clothes with laundry soap before wearing them again.
10. Cover your nose with a tissue/your hand when coughing or sneezing.
See how healthy and hygienic you are, by giving yourself 1 point for every ticked statement!
Then take a look at what your score means.
Your Score
0-7/20: You need to work a lot harder to stay fit and fine! Make it a point to practice good
habits daily and see how much better you feel!
7-14/20: Not bad, but there is scope for improvement! Try and add a few more good habits to
your daily routine.
14-20/20: Great job! Keep up the good work! Your body and mind thank you!
143
Participant Handbook
Tips
• Following healthy and hygienic practices every day will make you feel good mentally and
physically.
• Hygiene is two-thirds of health – so good hygiene will help you stay strong and healthy!
144
PCB Assembly Operator
Tips
• Be aware of what emergency number to call at the time of a workplace emergency
• Practice evacuation drills regularly to avoid chaotic evacuations
145
Participant Handbook
What is Motivation?
Very simply put, motivation is your reason for acting or behaving in a certain manner. It is
important to understand that not everyone is motivated by the same desires – people are
motivated by many, many different things. We can understand this better by looking at Maslow’s
Hierarchy of Needs.
Self-fulfillment
Self -
needs
actualization:
achiving one's full
potential, including
creative activities
Esteem needs:
prestige and feeling of Psychological
accomplishment needs
Safety needs:
Security, safety Basic
needs
Physiological needs:
food, water, warmth, rest
146
PCB Assembly Operator
As you can see from the pyramid, the lowest level depicts the most basic needs. Maslow
believed that our behaviour is motivated by our basic needs, until those needs are met. Once
they are fulfilled, we move to the next level and are motived by the next level of needs. Let’s
understand this better with an example.
Rupa comes from a very poor family. She never has enough food, water, warmth or rest.
According to Maslow, until Rupa is sure that she will get these basic needs, she will not even
think about the next level of needs – her safety needs. But, once Rupa is confident that her basic
needs will be met, she will move to the next level, and her behaviour will then be motivated
by her need for security and safety. Once these new needs are met, Rupa will once again move
to the next level, and be motivated by her need for relationships and friends. Once this need
is satisfied, Rupa will then focus on the fourth level of needs – her esteem needs, after which
she will move up to the fifth and last level of needs – the desire to achieve her full potential.
147
Participant Handbook
• Unafraid to take risks for personal • Very persistent when it comes to achieving
accomplishment goals
• Love being challenged • Extremely courageous
• Future-oriented • Highly creative and innovative
• Flexible and adaptive • Restless - constantly looking to achieve more
• Value negative feedback more than • Feel personally responsible for solving
positive feedback problems
Think about it:
• Can you think of entrepreneurs who display
• How many of these traits do you have?
these traits?
What is Attitude?
Now that we understand why motivation is so important for self-analysis, let’s look at the
role our attitude plays in better understanding ourselves. Attitude can be described as your
tendency (positive or negative), to think and feel about someone or something. Attitude is the
foundation for success in every aspect of life. Our attitude can be our best friend or our worst
enemy. In other words:
“The only disability in life is a bad attitude.”
When you start a business, you are sure to encounter a wide variety of emotions, from difficult
times and failures to good times and successes. Your attitude is what will see you through
the tough times and guide you towards success. Attitude is also infectious. It affects everyone
around you, from your customers to your employees to your investors. A positive attitude helps
build confidence in the workplace while a negative attitude is likely to result in the demotivation
of your people.
148
PCB Assembly Operator
Strengths Weaknesses
Tips
• Achievement motivation can be learned.
• Don’t be afraid to make mistakes.
• Train yourself to finish what you start.
• Dream big.
149
Participant Handbook
150
PCB Assembly Operator
151
Participant Handbook
• Respect: Employees need to respect the company, the law, their work, their colleagues
and themselves.
• Integrity: Each and every team member should be completely ethical and must display
above board behaviour at all times.
• Efficiency: Efficient employees help a company grow while inefficient employees result in
a waste of time and resources.
Tips
• Don’t get angry when someone tells you the truth and you don’t like what you hear.
• Always be willing to accept responsibility for your mistakes.
152
PCB Assembly Operator
• They are imaginative and playful • They detest rules and routine
• They see issues from different angles • They love to daydream
• They notice small details • They are very curious
• They have very little tolerance for boredom
What is Innovation?
There are many different definitions of innovation. In simple terms, innovation means turning
an idea into a solution that adds value. It can also mean adding value by implementing a new
product, service or process, or significantly improving on an existing product, service or process.
Tips
• Take regular breaks from your creative work to recharge yourself and gain fresh perspective.
• Build prototypes frequently, test them out, get feedback, and make the required changes.
153
Participant Handbook
154
PCB Assembly Operator
• Delegate your work. This will not only help your work get done faster, but will also show
you the unique skills and abilities of those around you.
• Stop procrastinating. Remind yourself that procrastination typically arises due to the fear
of failure or the belief that you cannot do things as perfectly as you wish to do them.
• Prioritize. List each task to be completed in order of its urgency or importance level. Then
focus on completing each task, one by one.
• Maintain a log of your work activities. Analyze the log to help you understand how efficient
you are, and how much time is wasted every day.
Create time management goals to reduce time wastage.
Tips
• Always complete the most important tasks first.
• Get at least 7 – 8 hours of sleep every day.
• Start your day early.
• Don’t waste too much time on small, unimportant details.
• Set a time limit for every task that you will undertake.
• Give yourself some time to unwind between tasks.
155
Participant Handbook
156
PCB Assembly Operator
Tips
• Try to forgive those who anger you, rather than hold a grudge against them.
• Avoid using sarcasm and hurling insults. Instead, try and explain the reason for your
frustration in a polite and mature manner.
157
Participant Handbook
Causes of Stress
Stress can be caused by internal and external factors.
Internal causes of stress
• Constant worry • Pessimism
• Rigid thinking • Negative self-talk
• Unrealistic expectations • All in or all out attitude
External causes of stress
• Major life changes • Difficulties at work or in school
• Difficulties with relationships • Financial difficulties
• Having too much to do • Worrying about one’s children and/or family
Symptoms of Stress
Stress can manifest itself in numerous ways. Take a look at the cognitive, emotional, physical
and behavioral symptoms of stress.
158
PCB Assembly Operator
Tips
• Force yourself to smile even if you feel stressed. Smiling makes us feel relaxed and happy.
• Stop yourself from feeling and thinking like a victim. Change your attiude and focus on
being proactive.
159
Participant Handbook
160
PCB Assembly Operator
161
Participant Handbook
Tips
• When visiting a .com address, there no need to type http:// or even www. Just type the
name of the website and then press Ctrl + Enter. (Example: Type ‘apple’ and press Ctrl +
Enter to go to www.apple.com)
• Press the Ctrl key and press the + or - to increase and decrease the size of text.
• Press F5 or Ctrl + R to refresh or reload a web page.
162
PCB Assembly Operator
Tips
• Press Ctrl+R as a shortcut method to reply to email.
• Set your desktop notifications only for very important emails.
• Flag messages quickly by selecting messages and hitting the Insert key.
• Save frequently sent emails as a template to reuse again and again.
• Conveniently save important emails as files.
163
Participant Handbook
Examples of E-Commerce
Some examples of e-commerce are:
• Online shopping • Electronic payments
• Online auctions • Internet banking
• Online ticketing
Types of E-Commerce
E-commerce can be classified based on the types of participants in the transaction. The main
types of e-commerce are:
• Business to Business (B2B): Both the transacting parties are businesses.
• Business to Consumer (B2C): Businesses sell electronically to end-consumers.
• Consumer to Consumer (C2C): Consumers come together to buy, sell or trade items to
other consumers.
• Consumer-to-Business (C2B): Consumers make products or services available for purchase
to companies looking for exactly those services or products.
• Business-to-Administration (B2A): Online transactions conducted between companies
and public administration.
• Consumer-to-Administration (C2A): Online transactions conducted between individuals
and public administration.
Benefits of E-Commerce
The e-commerce business provides some benefits for retailers and customers.
Benefits for retailers:
• Establishes an online presence
• Reduces operational costs by removing overhead costs
• Increases brand awareness through the use of good keywords
• Increases sales by removing geographical and time constraints
Benefits for customers:
• Offers a wider range of choice than any physical store
• Enables goods and services to be purchased from remote locations
• Enables consumers to perform price comparisons
164
PCB Assembly Operator
E-Commerce Activity
Choose a product or service that you want to sell online. Write a brief note explaining how
you will use existing e-commerce platforms, or create a new e-commerce platform, to sell your
product or service.
Tips
• Before launching your e-commerce platform, test everything.
• Pay close and personal attention to your social media.
165
Participant Handbook
Benefits of Saving
Inculcating the habit of saving leads to a vast number of benefits. Saving helps you:
• Become financially independent: When you have enough money saved up to feel secure
you can start making your choices, from taking a vacation whenever you want, to switching
careers or starting your own business.
• Invest in yourself through education: Through saving, you can earn enough to pay up for
courses that will add to your professional experience and ultimately result in higher paying
jobs.
• Get out of debt: Once you have saved enough as a reserve fund, you can use your savings
to pay off debts like loans or bills that have accumulated over time.
• Be prepared for surprise expenses : Having money saved enables you to pay for unforeseen
expenses like sudden car or house repairs, without feeling financially stressed.
• Pay for emergencies: Saving helps you deal with emergencies like sudden health issues or
emergency trips without feeling financially burdened.
166
PCB Assembly Operator
• Afford large purchases and achieve major goals:: Saving diligently makes it possible to
place down payments towards major purchases and goals, like buying a home or a car.
• Retire: The money you have saved over the years will keep you comfortable when you no
longer have the income you would get from your job.
Tips
• Break your spending habit. Try not spending on one expensive item per week, and put the
money that you would have spent into your savings.
• Decide that you will not buy anything on certain days or weeks and stick to your word.
167
Participant Handbook
168
PCB Assembly Operator
Tips
• Select the right type of account.
• Fill in complete nomination details.
• Ask about fees.
• Understand the rules.
• Check for online banking – it’s convenient!
• Keep an eye on your bank balance.
169
Participant Handbook
Tips
• When trying to determine whether a cost is fixed or variable, simply ask the following
question: Will the particular cost change if the company stopped its production activities? If
the answer is no, then it is a fixed cost. If the answer is yes, then it is probably a variable cost.
170
PCB Assembly Operator
Insurance
There are two types of insurance – Life Insurance and Non-Life or General Insurance.
Life Insurance
Life Insurance deals with all insurance covering human life.
Life Insurance Products
The main life insurance products are:
• Term Insurance: This is the simplest and cheapest form of insurance. It offers financial
protection for a specified tenure, say 15 to 20 years. In the case of your death, your family
is paid the sum assured. In the case of your surviving the term, the insurer pays nothing.
• Endowment Policy: This offers the dual benefit of insurance and investment. Part of the
premium is allocated towards the sum assured, while the remaining premium gets invested
in equity and debt. It pays a lump sum amount after the specified duration or on the death
of the policyholder, whichever is earlier.
• Unit-Linked Insurance Plan (ULIP): Here part of the premium is spent on the life cover,
while the remaining amount is invested in equity and debt. It helps develop a regular
saving habit.
171
Participant Handbook
• Money Back Life Insurance:While the policyholder is alive, periodic payments of the
partial survival benefits are made during the policy tenure. On the death of the insured,
the insurance company pays the full sum assured along with survival benefits.
• Whole Life Insurance:It offers the dual benefit of insurance and investment. It offers
insurance cover for the whole life of the person or up to 100 years whichever is earlier.
General Insurance
General Insurance deals with all insurance covering assets like animals, agricultural crops,
goods, factories, cars and so on.
General Insurance Products
The main general insurance products are:
• Motor Insurance: This can be divided into Four Wheeler Insurance and Two Wheeler
Insurance.
• Health Insurance: The main types of health insurance are individual health insurance, family
floater health insurance, comprehensive health insurance and critical illness insurance.
• Travel Insurance: This can be categorised into Individual Travel Policy, Family Travel Policy,
Student Travel Insurance and Senior Citizen Health Insurance.
• Home Insurance: This protects the house and its contents from risk.
• Marine Insurance: This insurance covers goods, freight, cargo etc. against loss or damage
during transit by rail, road, sea and/or air.
Taxes
There are two types of taxes – Direct Taxes and Indirect Taxes.
Direct Tax
Direct taxes are levied directly on an entity or a person and are non-transferrable.
Some examples of Direct Taxes are:
• Income Tax: This tax is levied on your earning in a financial year. It is applicable to both,
individuals and companies.
• Capital Gains Tax: This tax is payable whenever you receive a sizable amount of money.
It is usually of two types – short term capital gains from investments held for less than 36
months and long term capital gains from investments held for longer than 36 months.
• Securities Transaction Tax: This tax is added to the price of a share. It is levied every time
you buy or sell shares.
• Perquisite Tax: This tax is levied is on perks that have been acquired by a company or used
by an employee.
• Corporate Tax: Corporate tax is paid by companies from the revenue they earn.
Indirect Tax
Indirect taxes are levied on goods or services.
Some examples of Indirect Taxes are:
• Sales Tax: Sales Tax is levied on the sale of a product.
172
PCB Assembly Operator
Tips
• Think about how quickly you need your money back and pick an investment option
accordingly.
• Ensure that you are buying the right type of insurance policy for yourself.
• Remember, not paying taxes can result in penalties ranging from fines to imprisonment.
173
Participant Handbook
NEFT
NEFT stands for National Electronic Funds Transfer. This money transfer system allows you to
electronically transfer funds from your respective bank accounts to any other account, either
in the same bank or belonging to any other bank. NEFT can be used by individuals, firms and
corporate organizations to transfer funds between accounts.
In order to transfer funds via NEFT, two things are required:
• A transferring bank
• A destination bank
Before you can transfer funds through NEFT, you will need to register the beneficiary who will
be receiving the funds. In order to complete this registration, you will require the following
174
PCB Assembly Operator
RTGS
RTGS stands for Real Time Gross Settlement. This is a real time funds transfer system which
enables you to transfer funds from one bank to another, in real time or on a gross basis. The
transferred amount is immediately deducted from the account of one bank, and instantly
credited to the other bank’s account. The RTGS payment gateway is maintained by the Reserve
Bank of India. The transactions between banks are made electronically.
RTGS can be used by individuals, companies and firms to transfer large sums of money. Before
remitting funds through RTGS, you will need to add the beneficiary and his bank account details
via your online banking account. In order to complete this registration, you will require the
following information:
• Name of the beneficiary • Beneficiary’s account number
• Beneficiary’s bank address • Beneficiary’s bank’s IFSC code
IMPS
IMPS stands for Immediate Payment Service. This is a real-time, inter-bank, electronic funds
transfer system used to transfer money instantly within banks across India. IMPS enables
users to make instant electronic transfer payments using mobile phones through both, Mobile
Banking and SMS. It can also be used through ATMs and online banking. IMPS is available 24
hours a day and 7 days a week. The system features a secure transfer gateway and immediately
confirms orders that have been fulfilled.
To transfer money through IMPS, the you need to:
• Register for IMPS with your bank
• Receive a Mobile Money Identifier (MMID) from the bank
• Receive a MPIN from the bank
Once you have both these, you can login or make a request through SMS to transfer a particular
amount to a beneficiary.
For the beneficiary to receive the transferred money, he must:
175
Participant Handbook
Tips
• Never click on any links in any e-mail message to access your online banking website.
• You will never be asked for your credit or debit card details while using online banking.
• Change your online banking password regularly.
176
PCB Assembly Operator
177
Participant Handbook
Tips
• Ask insightful and probing questions.
• When communicating, use effective forms of body language like smiling, making eye
contact, and actively listening and nodding. Don’t slouch, play with nearby items, fidget,
chew gum, or mumble.
178
PCB Assembly Operator
Jasmine Watts
Breach Candy, Mumbai – India
Contact No: +91 2223678270
Email: [email protected]
Profile Summary
• A Content Writer graduated from University of Strathclyde having 6 years of experience
in writing website copy.
• Core expertise lies in content creation for e-learning courses, specifically for the K-12
segment.
179
Participant Handbook
Technical Skills
• Flash
• Photoshop
Step 5: Insert Your Academic Project Experience
List down all the important projects that you have worked on. Include the following information
in this section:
• Project title • Organization • Platform used
• Contribution • Description
Example:
Academic Projects
Project Title: Different Communication Skills
Organization: True Blue Solutions
Platform used: Articulate
Contribution: Content writing and graphic visualization
Description: Development of storyboards for corporate induction & training programs
Step 6: List Your Strengths
This is where you list all your major strengths. This section should be in the form of a bulleted list.
Example:
Strengths
• Excellent oral, written and presentation skills
• Action-oriented and result-focused
• Great time management skills
Step 7: List Your Extracurricular Activities
It is very important to show that you have diverse interests and that your life consists of more
than academics. Including your extracurricular activities can give you an added edge over other
candidates who have similar academic scores and project experiences. This section should be
in the form of a bulleted list.
180
PCB Assembly Operator
Example:
Extracurricular Activities
• Member of the Debate Club
• Played tennis at a national level
• Won first prize in the All India Camel Contest, 2010
Personal Details
• Date of birth: 25th May, 1981
• Gender & marital status: Female, Single
• Nationality: Indian
• Languages known: English, Hindi, Tamil, French
Tips
• Keep your resume file name short, simple and informational.
• Make sure the resume is neat and free from typing errors.
• Always create your resume on plain white paper.
181
Participant Handbook
182
PCB Assembly Operator
Tips
• Be honest and confident while answering.
• Use examples of your past experiences wherever possible to make your answers more
impactful.
183
Participant Handbook
184
PCB Assembly Operator
185
Participant Handbook
186
PCB Assembly Operator
Importance of Entrepreneurship
Entrepreneurship is very important for the following reasons:
1. It results in the creation of new organizations
2. It brings creativity into the marketplace
3. It leads to improved standards of living
4. It helps develop the economy of a country
Characteristics of Entrepreneurs
All successful entrepreneurs have certain characteristics in common.
They are all:
• Extremely passionate about their work
• Confident in themselves
• Disciplined and dedicated
• Motivated and driven
• Highly creative
• Visionaries
• Open-minded
• Decisive
Entrepreneurs also have a tendency to:
• Have a high risk tolerance
• Thoroughly plan everything
• Manage their money wisely
• Make their customers their priority
• Understand their offering and their market in detail
• Ask for advice from experts when required
• Know when to cut their losses
187
Participant Handbook
Types of Enterprises
As an entrepreneur in India, you can own and run any of the following types of enterprises:
Sole Proprietorship
In a sole proprietorship, a single individual owns, manages and controls the enterprise. This
type of business is the easiest to form with respect to legal formalities. The business and the
owner have no separate legal existence. All profit belongs to the proprietor, as do all the losses
- the liability of the entrepreneur is unlimited.
Partnership
A partnership firm is formed by two or more people. The owners of the enterprise are called
partners. A partnership deed must be signed by all the partners. The firm and its partners have
no separate legal existence. The profits are shared by the partners. With respect to losses, the
liability of the partners is unlimited. A firm has a limited life span and must be dissolved when
any one of the partners dies, retires, claims bankruptcy or goes insane.
Limited Liability Partnership (LLP)
In a Limited Liability Partnership or LLP, the partners of the firm enjoy perpetual existence
as well as the advantage of limited liability. Each partner’s liability is limited to their agreed
contribution to the LLP. The partnership and its partners have a separate legal existence.
Tips
• Learn from others’ failures.
• Be certain that this is what you want.
• Search for a problem to solve, rather than look for a problem to attach to your idea.
188
PCB Assembly Operator
189
Participant Handbook
Tips
• Don’t get too attached to your original idea. Allow it to evolve and change.
• Be aware of your weaknesses and build a team that will complement your shortfalls.
• Hiring the right people is not enough. You need to promote or incentivize your most
talented people to keep them motivated.
• Earn your team’s respect.
190
PCB Assembly Operator
191
Participant Handbook
Tips
• If you’re finding it difficult to focus on what someone is saying, try repeating their words
in your head.
• Always maintain eye contact with the person that you are communicating with, when
speaking as well as listening. This conveys and also encourages interest in the conversation.
192
PCB Assembly Operator
193
Participant Handbook
What is Negotiation?
Negotiation is a method used to settle differences. The aim of negotiation is to resolve
differences through a compromise or agreement while avoiding disputes. Without negotiation,
conflicts are likely to lead to resentment between people. Good negotiation skills help satisfy
both parties and go a long way towards developing strong relationships.
Why Negotiate
Starting a business requires many, many negotiations. Some negotiations are small while
others are critical enough to make or break a startup. Negotiation also plays a big role inside
the workplace. As an entrepreneur, you need to know not only know how to negotiate yourself,
but also how to train employees in the art of negotiation.
How to Negotiate
Take a look at some steps to help you negotiate:
Step 1: Pre-Negotiation Agree on where to meet to discuss the problem, decide who all will
Preparation be present and set a time limit for the discussion.
Step 2: Discuss the This involves asking questions, listening to the other side, putting
Problem your views forward and clarifying doubts.
Step 3: Clarify the Ensure that both parties want to solve the same problem and reach
Objective the same goal.
Step 4: Aim for a Try your best to be open minded when negotiating. Compromise
Win-Win Outcome and offer alternate solutions to reach an outcome where both
parties win.
Step 5: Clearly Define When an agreement has been reached, the details of the
the Agreement agreement should be crystal clear to both sides, with no scope for
misunderstandings.
Step 6: Implement the Agree on a course of action to set the solution in motion
Agreed Upon Solution
Tips
• Know exactly what you want before you work towards getting it
• Give more importance to listening and thinking, than speaking
• Focus on building a relationship rather than winning
• Remember that your people skills will affect the outcome
• Know when to walk away – sometimes reaching an agreement may not be possible
194
PCB Assembly Operator
What is an Opportunity?
The word opportunity suggests a good chance or a favourable situation to do something offered
by circumstances.
A business opportunity means a good or favourable change available to run a specific business
in a given environment, at a given point of time.
195
Participant Handbook
STRENGTH WEAKNESSES
What are your strengths? What are your weaknesses?
What unique capabilities do What do your competitors do
you posses? better than you?
What do you do better than
others?
What do others percieve
as your strengths? S W
OPPORTUNITIES O T THREATS
What Trends may positively Do you have solid financial
impact you? support?
What oppprtunities are What trends may negatively
available to you? impact you?
196
PCB Assembly Operator
Opportunity Analysis
Once you have identified an opportunity, you need to analyze it.
To analyze an opportunity, you must:
• Focus on the idea
• Focus on the market of the idea
• Talk to industry leaders in the same space as the idea
• Talk to players in the same space as the idea
Tips
• Remember, opportunities are situational.
• Look for a proven track record.
• Avoid the latest craze.
• Love your idea.
197
Participant Handbook
Types of Entrepreneurs
There are four main types of entrepreneurs:
1. The Traditional Entrepreneur: This type of entrepreneur usually has some kind of skill –
they can be a carpenter, mechanic, cook etc. They have businesses that have been around
for numerous years like restaurants, shops and carpenters. Typically, they gain plenty of
experience in a particular industry before they begin their own business in a similar field.
2. The Growth Potential Entrepreneur: The desire of this type of entrepreneur is to start an
enterprise that will grow, win many customers and make lots of money. Their ultimate aim
is to eventually sell their enterprise for a nice profit. Such entrepreneurs usually have a
science or technical background.
3. The Project-Oriented Entrepreneur: This type of entrepreneur generally has a background
in the Arts or psychology. Their enterprises tend to be focus on something that they are
very passionate about.
4. The Lifestyle Entrepreneur: This type of entrepreneur has usually worked as a teacher or
a secretary. They are more interested in selling something that people will enjoy, rather
than making lots of money.
Characteristics of an Entrepreneur
Successful entrepreneurs have the following characteristics:
• They are highly motivated
• They are creative and persuasive
• They are mentally prepared to handle each and every task
• They have excellent business skills – they know how to evaluate their cash flow, sales and
revenue
• They are willing to take great risks
• They are very proactive – this means they are willing to do the work themselves, rather
than wait for someone else to do it
• They have a vision – they are able to see the big picture
• They are flexible and open-minded
• They are good at making decisions
198
PCB Assembly Operator
Preparation
(Rationalisation)
Incubation
(Fantasising)
Fasibility
Study
Illumination Varification
(Realisation) (Validation)
199
Participant Handbook
What is an Entrepreneur?
The entrepreneurship support ecosystem signifies the collective and complete nature of
entrepreneurship. New companies emerge and flourish not only because of the courageous,
visionary entrepreneurs who launch them, but they thrive as they are set in an environment or
‘ecosystem’ made of private and public participants. These players nurture and sustain the new
ventures, facilitating the entrepreneurs’ efforts.
An entrepreneurship ecosystem comprises of the following six domains:
1. Favourable Culture: This includes elements such as tolerance of risk and errors, valuable
networking and positive social standing of the entrepreneur.
2. Facilitating Policies & Leadership: This includes regulatory framework incentives and
existence of public research institutes.
3. Financing Options: Angel financing, venture capitalists and micro loans would be good
examples of this.
4. Human Capital: This refers to trained and untrained labour, entrepreneurs and
entrepreneurship training programmes, etc.
5. Conducive Markets for Products & Services: This refers to an existence or scope of
existence of a market for the product/service.
6. Institutional & Infrastructural Support: This includes legal and financing advisers,
telecommunications, digital and transportation infrastructure, and entrepreneurship
networking programmes.
These domains indicate whether there is a strong entrepreneurship support ecosystem and
what actions should the government put in place to further encourage this ecosystem. The six
domains and their various elements have been graphically depicted.
200
Leadership
Early Customers Government
• Unequivocal support • Institutions • Research institutes
• Early adopters for proof-of-concept
• Social legitimacy e.g. Investment, support
• Expertise in productizing
• Reference customer
• Open door for advocate
• Financial support • Venture-friendly
• First reviews • Entrepreneurship strategy e.g. for R&D, jump start funds legislation
• Distribution channels • urgency, crisis and challenge
Regulatory framework • e.g. Bankruptcy,
incentives contract enforcement, pro-
Networks
e.g. Tax benifits perty rights, and labour
• Entrepreneure’s networks Policy
• Diaspora networks Financial Capital
• Multinational corporations • Micro-loans • Venture capital funds
Market Finance • Angel investors, fri- • Private equity
Labour ends and family • Public capital markets
• Zero-stage venture • Debt
• Skilled and unskilled
Entrepreneurship capital
• Serial entrepreneures
201
• Later generation family Success Stories
Human • Visible successes
Educational Institutions Culture
• General degrees (professional and academic)
Capital • Wealth generation for founders
• Specific entrepreneurship training • International reputation
Supports Societal norms
Infrastructure
• Tolerance of risk, mistakes, failure
• Telecommunications • Innovation, creativity, experimentation
• Transportation & logistics • Social status of entrepreneur
• Energy • Wealth creation
• Zones, incubation centers, clusters Non-Government Institution • Ambition, drive, hunger
• Entrepreneurship • Conferences
Support Professions promotion in
• Legal non-profits
• Accounting • Business plan • Entrepreneur- fri-
• Investment bankers contests endly association
PCB Assembly Operator
Participant Handbook
Every entrepreneurship support ecosystem is unique and all the elements of the ecosystem are
interdependent. Although every region’s entrepreneurship ecosystem can be broadly described
by the above features, each ecosystem is the result of the hundred elements interacting in
highly complex and particular ways.
Entrepreneurship ecosystems eventually become (largely) self-sustaining. When the six domains
are resilient enough, they are mutually beneficial. At this point, government involvement can
and should be significantly minimized. Public leaders do not need to invest a lot to sustain the
ecosystem. It is imperative that the entrepreneurship ecosystem incentives are formulated to
be self-liquidating, hence focusing on sustainability of the environment.
202
PCB Assembly Operator
3. Universities, research labs and the government need to play the role of enablers in the
entrepreneurship support ecosystem.
4. Policymakers need to focus on reducing the obstacles such as corruption, red tape and
bureaucracy.
5. We need to improve our legal systems and court international venture capital firms and
bring them to India.
6. We must devise policies and methods to reach the secondary and tertiary towns in India,
where people do not have access to the same resources available in the cities.
Today, there is a huge opportunity in this country to introduce innovative solutions that are
capable of scaling up, and collaborating within the ecosystem as well as enriching it.
Tips
• Research the existing market, network with other entrepreneurs, venture capitalists, angel
investors, and thoroughly review the policies in place to enable your entrepreneurship.
• Failure is a stepping stone and not the end of the road. Review yours and your peers’ errors
and correct them in your future venture.
• Be proactive in your ecosystem. Identify the key features of your ecosystem and enrich
them to ensure self-sustainability of your entrepreneurship support ecosystem.
203
Participant Handbook
204
PCB Assembly Operator
Tips
• Cultivate a great network of clients, suppliers, peers, friends and family. This will not only
help you promote your business, but will also help you learn, identify new opportunities
and stay tuned to changes in the market.
• Don’t dwell on setbacks. Focus on what the you need to do next to get moving again.
• While you should try and curtail expenses, ensure that it is not at the cost of your growth.
205
Participant Handbook
206
PCB Assembly Operator
I would tell them to create long term goals and put a plan in action to achieve that goal. I would
tell them to build a product that is truly unique. Be very careful and ensure that you are not
copying another startup. Lastly, I’d tell them that it’s very important that they find the right
investors.
Interviewer: That’s some really helpful advice, Shyam! I’m sure this will help all entrepreneurs
to be more prepared before they begin their journey! Thank you for all your insight!
Tips
• Remember that nothing is impossible.
• Identify your mission and your purpose before you start.
• Plan your next steps – don’t make decisions hastily.
207
Participant Handbook
208
PCB Assembly Operator
Primary research
Primary research can be of two types:
• Exploratory: This is open-ended and usually involves detailed, unstructured interviews.
• Specific: This is precise and involves structured, formal interviews. Conducting specific
research is the more expensive than conducting exploratory research.
Secondary research
Secondary research uses outside information. Some common secondary sources are:
• Public sources: These are usually free and have a lot of good information. Examples are
government departments, business departments of public libraries etc.
• Commercial sources: These offer valuable information but usually require a fee to be paid.
Examples are research and trade associations, banks and other financial institutions etc.
• Educational institutions: These offer a wealth of information. Examples are colleges,
universities, technical institutes etc.
The 4 Ps of Marketing
The 4 Ps of marketing are Product, Price, Promotion and Place. Let’s look at each of these 4 Ps
in detail.
Product
A product can be:
• A tangible good • An intangible service
Whatever your product is, it is critical that you have a clear understanding of what you are
offering, and what its unique characteristics are, before you begin with the marketing process.
Some questions to ask yourself are:
• What does the customer want from the product/service?
• What needs does it satisfy?
• Are there any more features that can be added?
• Does it have any expensive and unnecessary features?
• How will customers use it?
• What should it be called?
• How is it different from similar products?
• How much will it cost to produce?
• Can it be sold at a profit?
209
Participant Handbook
Price
Once all the elements of Product have been established, the Price factor needs to be considered.
The Price of a Product will depend on several factors such as profit margins, supply, demand
and the marketing strategy.
Some questions to ask yourself are:
• What is the value of the product/service to customers?
• Do local products/services have established price points?
• Is the customer price sensitive?
• Should discounts be offered?
• How is your price compared to that of your competitors?
Promotion
Once you are certain about your Product and your Price, the next step is to look at ways to
promote it. Some key elements of promotion are advertising, public relations, social media
marketing, email marketing, search engine marketing, video marketing and more.
Some questions to ask yourself are:
• Where should you promote your product or service?
• What is the best medium to use to reach your target audience?
• When would be the best time to promote your product?
• How are your competitors promoting their products?
Place
According to most marketers, the basis of marketing is about offering the right product, at
the right price, at the right place, at the right time. For this reason, selecting the best possible
location is critical for converting prospective clients into actual clients.
Some questions to ask yourself are:
• Will your product or service be looked for in a physical store, online or both?
• What should you do to access the most appropriate distribution channels?
• Will you require a sales force?
• Where are your competitors offering their products or services?
• Should you follow in your competitors’ footsteps?
• Should you do something different from your competitors?
Importance of an IDEA
Ideas are the foundation of progress. An idea can be small or ground-breaking, easy to
accomplish or extremely complicated to implement. Whatever the case, the fact that it is an
idea gives it merit. Without ideas, nothing is possible. Most people are afraid to speak out
their ideas, out for fear of being ridiculed. However, if are an entrepreneur and want to remain
competitive and innovative, you need to bring your ideas out into the light.
210
PCB Assembly Operator
Tips
• Keep in mind that good ideas do not always have to be unique.
• Remember that timing plays a huge role in determining the success of your idea.
• Situations and circumstances will always change, so be flexible and adapt your idea
accordingly.
211
Participant Handbook
212
PCB Assembly Operator
213
Participant Handbook
Benefits of CRM
CRM has a number of important benefits:
• It helps improve relations with existing customers which can lead to:
Increased sales
Identification of customer needs
Cross-selling of products
• It results in better marketing of one’s products or services
• It enhances customer satisfaction and retention
• It improves profitability by identifying and focusing on the most profitable customers
214
PCB Assembly Operator
Business networking events held across the globe play a huge role in connecting like-minded
entrepreneurs who share the same fundamental beliefs in communication, exchanging ideas
and converting ideas into realities. Such networking events also play a crucial role in connecting
entrepreneurs with potential investors. Entrepreneurs may have vastly different experiences
and backgrounds but they all have a common goal in mind – they all seek connection, inspiration,
advice, opportunities and mentors. Networking offers them a platform to do just that.
Benefits of Networking
Networking offers numerous benefits for entrepreneurs. Some of the major benefits are:
• Getting high quality leads
• Increased business opportunities
• Good source of relevant connections
• Advice from like-minded entrepreneurs
• Gaining visibility and raising your profile
• Meeting positive and enthusiastic people
• Increased self-confidence
• Satisfaction from helping others
• Building strong and lasting friendships
Tips
• Use social media interactions to identify needs and gather feedback.
• When networking, ask open-ended questions rather than yes/no type questions.
215
Participant Handbook
216
PCB Assembly Operator
Business Description
The second section of your business plan needs to provide a detailed review of the different
elements of your business. This will help potential investors to correctly understand your
business goal and the uniqueness of your offering.
Your Business Description should include:
• A description of the nature of your business
• The market needs that you are aiming to satisfy
• The ways in which your products and services meet these needs
• The specific consumers and organizations that you intend to serve
• Your specific competitive advantages
Market Analysis
The market analysis section usually follows the business description. The aim of this section is
to showcase your industry and market knowledge. This is also the section where you should lay
down your research findings and conclusions.
Your Market Analysis should include:
• Your industry description and outlook
• Information on your target market
• The needs and demographics of your target audience
• The size of your target market
• The amount of market share you want to capture
• Your pricing structure
• Your competitive analysis
• Any regulatory requirements
Organization & Management
This section should come immediately after the Market Analysis.
Your Organization & Management section should include:
• Your company’s organizational structure
• Details of your company’s ownership
• Details of your management team
• Qualifications of your board of directors
• Detailed descriptions of each division/department and its function
• The salary and benefits package that you offer your people
• The incentives that you offer
Service or Product Line
The next section is the service or product line section. This is where you describe your service
or product, and stress on their benefits to potential and current customers. Explain in detail
why your product of choice will fulfill the needs of your target audience.
217
Participant Handbook
• A salesforce strategy: This strategy focuses on increasing the revenue of the enterprise.
• A breakdown of your sales activities: This means detailing out how you intend to sell your
products or services – will you sell it offline or online, how many units do you intend to sell,
what price do you plan to sell each unit at, etc.
Funding Request
This section is specifically for those who require funding for their venture.
The Funding Request section should include the following information:
• How much funding you currently require.
• How much funding you will require over the next five years. This will depend on your long-
term goals.
• The type of funding you want and how you plan to use it. Do you want funding that can be
used only for a specific purpose, or funding that can be used for any kind of requirement?
• Strategic plans for the future. This will involve detailing out your long-term plans – what
these plans are and how much money you will require to put these plans in motions.
• Historical and prospective financial information. This can be done by creating and
maintaining all your financial records, right from the moment your enterprise started, to
the present day. Documents required for this are your balance sheet which contains details
of your company’s assets and liabilities, your income statement which lists your company’s
revenues, expenses and net income for the year, your tax returns (usually for the last three
years) and your cash flow budget which lists the cash that came in, the cash that went out
and states whether you had a cash deficit (negative balance) or surplus (positive balance)
at the end of each month.
218
PCB Assembly Operator
Financial Planning
Before you begin building your enterprise, you need to plan your finances. Take a look at the
steps for financial planning:
Step 1: Create a financial plan. This should include your goals, strategies and timelines for
accomplishing these goals.
Step 2: Organize all your important financial documents. Maintain a file to hold your investment
details, bank statements, tax papers, credit card bills, insurance papers and any other financial
records.
Step 3: Calculate your net worth. This means figure out what you own (assets like your house,
bank accounts, investments etc.), and then subtract what you owe (liabilities like loans, pending
credit card amounts etc.) the amount you are left with is your net worth.
Step 4: Make a spending plan. This means write down in detail where your money will come
from, and where it will go.
Step 5: Build an emergency fund. A good emergency fund contains enough money to cover at
least 6 months’ worth of expenses.
Step 6: Set up your insurance. Insurance provides long term financial security and protects you
against risk.
Risk Management
As an entrepreneur, it is critical that you evaluate the risks involved with the type of enterprise
that you want to start, before you begin setting up your company. Once you have identified
potential risks, you can take steps to reduce them. Some ways to manage risks are:
• Research similar business and find out about their risks and how they were minimized.
• Evaluate current market trends and find out if similar products or services that launched a
while ago are still being well received by the public.
• Think about whether you really have the required expertise to launch your product or
service.
• Examine your finances and see if you have enough income to start your enterprise.
• Be aware of the current state of the economy, consider how the economy may change over
time, and think about how your enterprise will be affected by any of those changes.
• Create a detailed business plan.
Tips
• Ensure all the important elements are covered in your plan.
• Scrutinize the numbers thoroughly.
• Be concise and realistic.
• Be conservative in your approach and your projections.
• Use visuals like charts, graphs and images wherever possible.
219
Participant Handbook
220
PCB Assembly Operator
The Procedure
To apply for funding the following procedure will need to be followed.
1. Submit your application form and all other required documents to the bank.
2. The bank will carefully assess your credit worthiness and assign ratings by analyzing your
business information with respect to parameters like management, financial, operational
and industry information as well as past loan performance.
3. The bank will make a decision as to whether or not you should be given funding.
Tips
• Get advice on funding options from experienced bankers.
• Be cautious and avoid borrowing more than you need, for longer than you need, at an
interest rate that is higher than you are comfortable with.
221
Participant Handbook
222
PCB Assembly Operator
Besides motivating your people, your employees should be constantly trained in new practices
and technologies. Remember, training is not a one-time effort. It is a consistent effort that
needs to be carried out regularly.
Step 5: Train your people to handle your customers well.
Your employees need to be well-versed in the art of customer management. This means they
should be able to understand what their customers want, and also know how to satisfy their
needs. For them to truly understand this, they need to see how you deal effectively with
customers. This is called leading by example. Show them how you sincerely listen to your clients
and the efforts that you put into understand their requirements. Let them listen to the type of
questions that you ask your clients so they understand which questions are appropriate.
Step 6: Market your enterprise effectively.
Use all your skills and the skills of your employees to market your enterprise in an effective
manner. You can also hire a marketing agency if you feel you need help in this area.
Now that you know what is required to run your enterprise effectively, put these steps into
play, and see how much easier managing your enterprise becomes!
Tips
• Get advice on funding options from experienced bankers.
• Be cautious and avoid borrowing more than you need, for longer than you need, at an
interest rate that is higher than you are comfortable with.
223
Participant Handbook
Tips
• It is very important to validate your business ideas before you invest significant time,
money and resources into it.
• The more questions you ask yourself, the more prepared you will be to handle to highs and
lows of starting an enterprise.
Footnotes:
1. A mentor is a trusted and experienced person who is willing to coach and guide you.
2. A customer is someone who buys goods and/or services.
3. A competitor is a person or company that sells products and/or services similar to your
products and/or services.
4. SWOT stands for Strengths, Weaknesses, Opportunities and Threats. To conduct a SWOT
analysis of your company, you need to list down all the strengths and weaknesses of your
company, the opportunities that are present for your company and the threats faced by
your company.
224
PCB Assembly Operator
5. A minimum viable product is a product that has the fewest possible features, that can be
sold to customers, for the purpose of getting feedback from customers on the product.
6. A company is said to break even when the profits of the company are equal to the costs.
7. The legal structure could be a sole proprietorship, partnership or limited liability
partnership.
8. There are two types of taxes – direct taxes payable by a person or a company, or indirect
taxes charged on goods and/or services.
9. There are two types of insurance – life insurance and general insurance. Life insurance
covers human life while general insurance covers assets like animals, goods, cars etc.
225
Participant Handbook
Notes
226
PCB Assembly Operator
Notes
227