MC-EDGE

Owner's Manual

MARCH 2021
© 2021 Motorola Solutions, Inc. All rights reserved MN005178A01-L
Copyrights
The Motorola products described in this document might include copyrighted Motorola computer
programs. Laws in the United States and other countries preserve for Motorola certain exclusive rights
for copyrighted computer programs. Accordingly, any copyrighted Motorola computer programs
contained in the Motorola products described in this document might not be copied or reproduced in
any manner without the express written permission of Motorola.
©
2021 Motorola Solutions, Inc. All Rights Reserved
No part of this document might be reproduced, transmitted, stored in a retrieval system, or
translated into any language or computer language, in any form or by any means, without the prior
written permission of Motorola Solutions, Inc.
Furthermore, the purchase of Motorola products shall not be deemed to grant either directly or by
implication, estoppel or otherwise, any license under the copyrights, patents or patent applications
of Motorola, except for the normal non-exclusive, royalty-free license to use that arises by operation
of law in the sale of a product.

Disclaimer
Note that certain features, facilities, and capabilities described in this document might not be
applicable to or licensed for use on a particular system, or might be dependent upon the
characteristics of a particular mobile subscriber unit or configuration of certain parameters. Please
refer to your Motorola contact for further information.

Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS, and the Stylized M Logo are trademarks or
registered trademarks of Motorola Trademark Holdings, LLC and are used under license. All
other trademarks are the property of their respective owners.

European Union (EU) Waste of Electrical and Electronic Equipment

(WEEE) directive

The European Union's WEEE directive requires that products sold into EU countries must have
the crossed out trash bin label on the product (or the package in some cases).
As defined by the WEEE directive, this cross-out trash bin label means that customers and end-
users in EU countries should not dispose of electronic and electrical equipment or accessories in
household waste.
Customers or end-users in EU countries should contact their local equipment supplier representative
or service centre for information about the waste collection system in their country.

2
Contact Us
The Solutions Support Center (SSC) is the primary contact for technical support included in your
organization's service agreement with Motorola Solutions.
Service agreement customers should be sure to call the SSC in all situations listed under Customer
Responsibilities in their agreement, such as:
• Before reloading software
• To confirm troubleshooting results and analysis before taking action
Your organization received support phone numbers and other contact information appropriate for your
geographic region and service agreement. Use that contact information for the most efficient response.
However, if needed, you can also find general support contact information on the Motorola Solutions
website, by following these steps:
1 Enter motorolasolutions.com in your browser.
2 Ensure that your organization's country or region is displayed on the page. Clicking or tapping the
name of the region provides a way to change it.
3 Select "Support" on the motorolasolutions.com page.

Comments
Send questions and comments regarding user documentation to
[email protected].
Provide the following information when reporting a documentation error:
• The document title and part number
• The page number or title of the section with the error
• A description of the error
Motorola Solutions offers various courses designed to assist in learning about the system. For
information, go to https://learning.motorolasolutions.com to view the current course offerings and
technology paths.

3
 Document History
Edition Description Date

MN005178A01-A Release 1.0 February 2018

MN005178A01-B Minor updates November 2018

MN005178A01-C Minor updates July 2019

MN005178A01-D Minor updates November 2019

MN005178A01-E Minor updates December 2019

MN005178A01-F Minor updates March 2020

MN005178A01-G Minor updates June 2020

MN005178A01-H Minor updates September 2020

MN005178A01-J Minor updates October 2020

MN005178A01-K Minor updates December 2020

MN005178A01-L Minor updates March 2021

4
FCC Information
Supplier's Declaration of Conformity
Per FCC CFR 47 Part 2 Section 2.1077(a)

Responsible Party Name:

Motorola Solutions, Inc.
Address: 2000 Progress Pkwy, Schamburg, IL. 60196, U.S.A.
Phone Number: 1-800-927-2744
Hereby declares that the product:
Model Name: F0016A
conforms to the following regulations:
FCC Part 15, subpart B, section 15.107(a), 15.107(d), and section 15.109(a)
Class B Digital Device
As a personal computer peripheral, this device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired

NOTICE:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one of the following
measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

FCC Notice to Users (FCC)

For all types of devices – This device complies with Part 15 of the FCC
LMR/BT/WIFI/2G/3G/4G rules per the following conditions:
 This device may not cause harmful
interference.
 This device must accept any interference
received, including interference that may cause
undesired operation.
 Changes or modifications made to this
device, not expressly approved by Motorola
Solutions, could void the authority of the user to
operate this equipment.
ISED Notice to Users (Industry Canada)
For LMR or LMR+BT/WIFI devices, The operation of your Motorola Solutions radio is
for which the primary function is subject to the Radio Communications Act and
LMR (licensed devices) must comply with rules and regulations of the
Federal Government’s department of Industry
Canada. Industry Canada requires that all
operators using Private Land Mobile frequencies
obtain a radio license before operating their
equipment.

5
 FCC ID and IC of radio units:

Radio FCC ID IC
APX4000 VHF AZ492FT7112 109U-92FT7112

APX4000 UHF R1 AZ492FT7113 109U-92FT7113

APX4000 UHF R2 AZ492FT7114 109U-92FT7114

APX4000 700/800 AZ492FT7115 109U-92FT7115

APX4000 900 AZ492FT7116 109U-92FT7116

LTE Band 4 and Band 13 N7NHL7588 2417C-HL7588

LoRa Module SQG-1001 3147A-1001

Important Safety Information

ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure
requirements.
Before using this product, read the RF energy awareness information and operating instructions
in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication
part number 6802988C84-B to ensure compliance with RF energy exposure limits.

Notice to Users (FCC and Industry Canada)

This device complies with Part 15 of the FCC rules and Industry Canada's license-exempt RSS's
per the following conditions:
• This device may not cause harmful interference.
• This device must accept any interference received, including interference that may cause
undesired operation.
• Changes or modifications made to this device, not expressly approved by Motorola, could void
the authority of the user to operate this equipment.

“Under Industry Canada regulations, this radio transmitter may only operate using an antenna of
a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce
potential radio interference to other users, the antenna type and its gain should be so chosen
that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for
successful communication.”

This radio transmitter has been approved by Industry Canada to operate with Motorola-approved
antenna with the maximum permissible gain and required antenna impedance for each antenna
type indicated. Antenna types not included in this list, having a gain greater than the maximum
gain indicated for that type, are strictly prohibited for use with this device.

This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept
any interference received, including interference that may cause undesired operation.

6
Industry Canada Compliance Statement

This Class B digital apparatus complies with Canadian ICES-003

Avis de conformité à la réglementation d'Industrie Canada
Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

7
 Contents

Copyrights ..................................................................................................................................................... 3

Document History ......................................................................................................................................... 4

Important Safety Information ....................................................................................................................... 6
Industry Canada Compliance Statement ...................................................................................................... 7

Contents ....................................................................................................................................................... 7

About MC-EDGE .......................................................................................................................................... 16

MC-EDGE Description .................................................................................................................................. 17

General Description .................................................................................................................................... 18

MC-EDGE CPU ............................................................................................................................................. 22

CPU Pushbutton .......................................................................................................................................... 25
CPU LEDs ..................................................................................................................................................... 25
I/O Expansion Modules ............................................................................................................................... 27
MC-EDGE I/O Module LEDs ......................................................................................................................... 29
MC-EDGE Input Module I/O Arrangement ................................................................................................. 32
MC-EDGE Output Module I/O Arrangement .............................................................................................. 32
MC-EDGE Mixed I/O Module Arrangement ................................................................................................ 33
MC-EDGE I/O Module Terminal Block Connectors ..................................................................................... 35
MC-EDGE Hardware Test ............................................................................................................................ 35
MC-EDGE Antennas..................................................................................................................................... 35
MC-EDGE Ordering available options ......................................................................................................... 35
MC-EDGE I/O configuration available options ............................................................................................ 36
MC-EDGE I/O accessories options .............................................................................................................. 36
MC-EDGE External Power Supply or Battery .............................................................................................. 37
MC-EDGE External Devices ......................................................................................................................... 37
Disposal of Components ............................................................................................................................. 38

MC-EDGE Installation .................................................................................................................................. 38

General........................................................................................................................................................ 38
Mounting the MC-EDGE on a DIN Rail ........................................................................................................ 40
Connecting an I/O Expansion Module to the MC-EDGE CPU ..................................................................... 42
Connecting an I/O Expansion Module to another I/O Expansion Module ................................................. 44
MC-EDGE Power and Ground Connections ................................................................................................ 45

7
 Connecting the MC-EDGE to Power and Ground........................................................................................ 45
Connecting MC-EDGE Data Cables.............................................................................................................. 47
Connecting MC-EDGE I/Os .......................................................................................................................... 47
Bundling MC-EDGE Cables .......................................................................................................................... 48
Extracting Terminal Block Connectors from the I/O Module ..................................................................... 49
Adding an Optional SD Card ........................................................................................................................ 50
Connecting Antennas to the MC-EDGE ....................................................................................................... 51
Replacing the MC-EDGE DC Power Cable Fuse ........................................................................................... 52

Optional Auxiliary Radios and Installation Kits ............................................................................................. 53

MC-EDGE Supported Radio Types............................................................................................................... 53
External Radio Connectivity ........................................................................................................................ 53
Installation Kits for MC-EDGE Auxiliary Radios ........................................................................................... 54
APX 6500 Radio ........................................................................................................................................... 54
Configuration and Programming for the ASTRO APX 6500 Radio .............................................................. 56
RTU Port Configuration for Analog Radio using External FSK Modem ....................................................... 64
MC-EDGE RADIO Mototrbo Radio Types and Installation Kits ................................................................... 69
APX 4000 Radio Installation Kit ................................................................................................................... 73

Appendix A: MC-EDGE Specifications ........................................................................................................... 82

MC-EDGE General Specifications ................................................................................................................ 82
MC-EDGE Input Module Specifications....................................................................................................... 87
MC-EDGE Output Module Specifications .................................................................................................... 88
MC-EDGE Mixed I/O Module Specifications ............................................................................................... 89
MC-EDGE Regulatory Specifications ........................................................................................................... 90

Appendix B: Cables and Adaptors ................................................................................................................ 92

General........................................................................................................................................................ 92
Connection to a Computer via RS232 ......................................................................................................... 92
Connection to a Modem via RS232............................................................................................................. 93
Connection to a PLC/RTU via RS232 ........................................................................................................... 94
Connection to a PLC/RTU via RS485 ........................................................................................................... 96
Connection to a Computer (Ethernet) ........................................................................................................ 97
Connection to a Computer (USB OTG) ........................................................................................................ 97
MC-EDGE CPU to MC-EDGE I/O Expansion Module Connection ................................................................ 98

Appendix C: MC-EDGE I/O References .......................................................................................................... 99

Input Module Block Diagram ...................................................................................................................... 99
Digital Output Circuit Diagrams ................................................................................................................ 100
Analog Output Circuit Diagram ................................................................................................................. 101
Output Module Block Diagram ................................................................................................................. 102
Digital Output Circuit Diagrams ................................................................................................................ 103
Analog Output Circuit Diagram ................................................................................................................. 103

8
 Appendix D: MC-EDGE External Connector Pin Outs ................................................................................... 106
MC-EDGE CPU LAN Port Connector .......................................................................................................... 106
MC-EDGE CPU RS232 Port Connector....................................................................................................... 106
MC-EDGE CPU RS485 Port Connector....................................................................................................... 107
MC-EDGE CPU I/O Connector ................................................................................................................... 107
MC-EDGE CPU RJ50 Connector ................................................................................................................. 108
MC-EDGE Input Module RJ50 Connector.................................................................................................. 108
MC-EDGE Input Module DI Connector...................................................................................................... 109
MC-EDGE Input Module AI Connector ...................................................................................................... 110
MC-EDGE Output Module RJ50 Connector............................................................................................... 111
MC-EDGE Output Module DO Connector ................................................................................................. 112
MC-EDGE Output Module DO/AO Connector........................................................................................... 113
MC-EDGE Mixed Module Connector ........................................................................................................ 113

Appendix E: MC-EDGE Field Replacement Units .......................................................................................... 115

MC-EDGE Field Replacement Units and Parts .......................................................................................... 115

Appendix F: MC-EDGE NEMA 4 Housing Installation ................................................................................... 116

Mounting the MC-EDGE NEMA 4 Housing on a Wall................................................................................ 116
Connecting Power and Ground ................................................................................................................. 117
Connecting AC/DC Main Power ................................................................................................................ 119
Connecting the Backup Battery ................................................................................................................ 120
Connecting I/O Modules to Ground ......................................................................................................... 121
Connecting Antennas ................................................................................................................................ 122
MC-EDGE Nema Ordering Available Options ............................................................................................ 123

Appendix G: MC-EDGE Local Configuration Tool (Technician Tool) .............................................................. 124

Technician Tool Usage - menu .................................................................................................................. 124
Technician Tool Options............................................................................................................................ 127
Technician Tool Usage Examples .............................................................................................................. 128

Appendix H: MC-EDGE Linux Password Change .......................................................................................... 129

Password Rules ......................................................................................................................................... 129
Replacing MC-EDGE Linux Passwords ....................................................................................................... 129

9
List of Figures
Figure 1. MC-EDGE Unit with Two I/O Expansion Modules with Covers 17
Figure 2. MC-EDGE Unit with two I/O Expansion Modules without Front Panel Covers 18
Figure 3. MC-EDGE CPU– General View with and without Side Cover 22
Figure 4. MC-EDGE – Front View 23
Figure 5. CPU Front Panel LEDs 25
Figure 6. MC-EDGE Input Expansion Module 28
Figure 7. MC-EDGE Output Expansion Module 28
Figure 8. MIXED IO Module 29
Figure 9. MC-EDGE Input Module I/O Arrangement 32
Figure 10. MC-EDGE Output Module I/O Arrangement 33
Figure 11. MC-EDGE Mixed I/O Arrangement 34
Figure 12. Dimensions of MC-EDGE Unit 40
Figure 13. Plastic Tab in the MC-EDGE Unit 41
Figure 14. Hooking the MC-EDGE Unit onto the DIN Rail 41
Figure 15. Hooking the MC-EDGE Unit with I/O Expansion Module onto the DIN Rail 42
Figure 16. MC-EDGE CPU Side Cover 43
Figure 17. MC-EDGE CPU Connection to I/O Expansion Module 43
Figure 18. MC-EDGE I/O Expansion Module Connection to I/O Expansion Module 45
Figure 19. MC-EDGE DC Power Cable with Fuse 45
Figure 20. MC-EDGE Power and Ground Connections 46
Figure 21. MC-EDGE with I/O Expansion Power and Ground Connections 46
Figure 22. MC-EDGE I/O Module with TB Connector 48
Figure 23. MC-EDGE Cables in Plastic Fastener 49
Figure 24. TB Extractor on TB 50
Figure 25. MC-EDGE CPU SD Cover 50
Figure 26. Outdoors Installation of MC-EDGE siren application US/Can Antennas 51
Figure 27. Outdoors Installation of MC-EDGE MC-EDGE for general purpose use US/CAN
EU AU/NZ Antennas 52
Figure 28. APX 6500 Radio Installation Kit Bracket Assembly 54
Figure 29. APX 6500 Radio Installation Kit Bracket Assembly on DIN Rail 55
Figure 30. APX 6500 Radio on DIN Rail 55
Figure 31. RTU Site Configuration for MDLC over ASTRO APX Radio – Advanced
Parameters 56

10
Figure 32. RTU Port Configuration for Analog Radio using External FSK Modem
– Port Parameters and Data Speed 64
Figure 33. RTU Port Configuration for Analog Radio using External FSK Modem
– Advanced Physical Configuration 65
Figure 34. RTU Port Configuration for Analog Radio using External FSK Modem
– Advanced Link Configuration 65
Figure 35. MOTOTRBO Analog Radio Modem Installation 66
Figure 36. CMxxx Analog Radio Modem Installation 67
Figure 37. MTM5X00, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit
Bracket Assembly 70
Figure 38. MTM5X00, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit
Bracket Assembly
on DIN Rail 70
Figure 39. APX 6500 Radio on a DIN Rail 71
Figure 40. XPR 5350 Radio on a DIN Rail 72
Figure 41. MTM5X00 Radio on a DIN Rail 72
Figure 42. Making the Radio Bracket Smaller 73
Figure 43. APX 4000 Radio and Battery Eliminator Installation Kit 74
Figure 44. Battery Eliminator Installation Kit in APX 4000 Radio 74
Figure 45. APX 4000 Radio Installation Kit Bracket Assembly on a DIN Rail 75
Figure 46. RTU Site Configuration for MDLC over MOTOTRBO Digital Radio
– Port Type Parameters 76
Figure 47. RTU Site Configuration for MDLC over MotoTRBO Digital Radio
– Advanced Parameters 76
Figure 48. RTU Site Configuration for MTM800 Radio – Port Type Parameters 80
Figure 49. MC-EDGE RJ45 RS232 Connector 92
Figure 50. Computer-RS232 Connectivity 93
Figure 51. RS232- Modem Connectivity 94
Figure 52. RS232-RTU Connectivity 95
Figure 53. RS232-PLC Connectivity 95
Figure 54. RS485- PLC/RTU Connectivity 96
Figure 55. MC-EDGE CPU to MC-EDGE I/O Expansion Module Connectivity 98
Figure 56. 12 DI/8 AI – Input module 7 DI/4 AI – Mixed IO module 99
Figure 57. Digital Output Circuit Diagram 100
Figure 58. Analog Output Circuit Diagram 101
Figure 59. Output Module Block Diagram 102
11
Figure 60. Digital Output Circuit Diagram 103
Figure 61. Analog Output Circuit Diagram 103
Figure 62. MC-EDGE Input Module RJ50 Connector 108
Figure 63. Small NEMA Housing Installation Dimensions 116
Figure 64. Mounting the RTU NEMA 4 Housing 117
Figure 65. RTU in NEMA 4 Housing – Cable Gland Anchor Point 2 120
Figure 66. MC-EDGE with I/O Expansion Power and Ground Connections 122

12
List of Procedures
Procedure 1. Mounting the MC-EDGE on a DIN Rail 40
Procedure 2. Connecting an I/O Expansion Module to the MC-EDGE CPU 42
Procedure 3. Connecting an I/O Expansion Module to another I/O Expansion Module 44
Procedure 4. Connecting the MC-EDGE to Power and Ground 45
Procedure 5. Connecting the MC-EDGE Data Cables 47
Procedure 6. Connecting the MC-EDGE I/Os 47
Procedure 7. Bundling the MC-EDGE Cables 48
Procedure 8. Extracting the TB Connector from the I/O Module 49
Procedure 9. Adding an Optional SD Card 50
Procedure 10. Replacing the MC-EDGE DC Power Cable Fuse 52
Procedure 11. Installing the Mobile Radio Installation Kits 54
Procedure 12. Configuring the MC-EDGE Port for the APX 6500 Radio 56
Procedure 13. Configuring the Advanced Parameters of the MC-EDGE Port for the ASTRO
APX Radio 57
Procedure 14. Connecting the APX 4000/APX 6500 Radio to the CPS 57
Procedure 15. Disassembling the APX 6500 Radio 58
Procedure 16. Programming the APX Radio Settings (Trunk) 58
Procedure 17. Programming the APX Radio Settings (DMO) 59
Procedure 18. Programming the Internal IV&D Digital Radio using CPS 61
Procedure 19. Configuring the MC-EDGE Port RS232-External modem – Mas(Radios)
Multi-drop Half duplex with CD data speed 1200 Bps RADIO (1-10) 64
Procedure 20. CPS Programming Settings for MOTOTRBO Analog Mode 67
Procedure 21. CPS Programming Settings for CMxxx Analog Mode 68
Procedure 22. Installing the Mobile Radio Installation Kits 70
Procedure 23. Making the Bracket Smaller for MOTOTRBO XPR 5350e and
MTM5x00 Radios 72
Procedure 24. Installing the APX 4000 Radio Installation Kit 73
Procedure 25. Configuring the MC-EDGE Port for the XPR 5350e MOTOTRBO Digital Radio 75
Procedure 26. Connecting the XPR 5350 MotoTRBO Digital Radio to the CPS 76
Procedure 27. Connecting the XPR 7350/80 MOTOTRBO Digital Portable Radio to the CPS 77
Procedure 28. Disassembling the XPR 5350 MOTOTRBO Digital Radio from the MC-EDGE
Unit 77
Procedure 29. Programming the MOTOTRBO Digital Radio 77
13
Procedure 30. Configuring the MC-EDGE Port for the MTM5X00 Radio 80
Procedure 31. Connecting to a Computer (USB OTG) 97
Procedure 32. Mounting the RTU NEMA 4 Housing 116
Procedure 33. Connecting the RTU to Main Power Source (Units with Housing) 119
Procedure 34. Connecting the Backup Battery 121

14
Glossary
ACE Advanced Control Equipment
AI Analog Input
AO Analog Output
AWG American Wire Gauge
DFM Direct Frequency Modulation
DI Digital (Discrete) Input
DO Digital (Discrete) Output
DPSK Differential Phase Shift Keying
EPP Environmentally Preferred Product
ESD Electrostatic Discharge
EU European Union
FCC Federal Communication Commission
FPGA Field Programmable Gate Array
FSK Frequency Shift Keying
GND Ground
GPS Global Positioning Satellite
HW Hardware
IC Industry Canada
IEC International Electrotechnical Commission
IO (I/O) Input/Output
IP Internet Protocol
LAN Local Area Network
LED Light Emitting Diode
NEMA National Electrical Manufacturers Association (issues enclosure standards)
NC Normally Closed
NO Normally Open
OTG On-The-Go (USB port as host or device)
PC Personal Computer
PPS Parts per Second
RAM Random Access Memory
RF Radio Frequency
RTU Remote Terminal Unit
RX Receive
SCADA Supervisory Control and Data Acquisition
DRAM Dynamic Random Access Memory
SW Software
UHF Ultra High Frequency
USB Universal Serial Bus
VHF Very High Frequency
WLAN Wireless Local Area Network

15
About MC-EDGE
This manual provides functional overview and procedures for the MC-EDGE.

Helpful Background Information

Motorola Solutions offers various courses designed to assist in learning about the system.
For information, go to http://www.motorolasolutions.com/training to view the current course
offerings and technology paths.

Related Information
Motorola documentation is available from Motorola Online at
http://businessonline.motorolasolutions.com.
Additional information can be found at https://code.motorolasolutions.com/iiot/MCEDGE.

16
 MC-EDGE Description
The IoT Mission Critical EDGE is a part of MSI mission critical IoT portfolio which provides
an ecosystem for IoT developers, integrators and users to build out an IoT base solutions.

The MC EDGE is an highly secured communication agnostic versatile IoT Gateway which
uses LoRaWAN for Wireless Sensor Connectivity, extensive Physical I/O suite of
interfaces.
The MC EDGE provides a suite of tools for edge analytics creation and data manipulation
creation which varies from easy Programming tools to a highly sophisticated C based
SDK. The MC EDGE utilize an inherited LTE CAT- 4 and ASTRO (P25) connectivity
capabilities.

This solution is targeting two main markets: Mission critical with public safety oriented
solution e.g. smart early warning, Safe city, Perimeter security etc. and critical
infrastructure e.g. Smart water and electricity management.

On the mission critical side, Highly secured mission critical IoT ecosystem will create a
major differentiation points as well as migration path between LMR to PS LTE
infrastructure. On the Critical infrastructure side, Communication agnosticism, Highly
reliable Industrial GW will provide a market differentiation and superiority.

1
Figure 1. MC-EDGE Unit with Two I/O Expansion Modules with Covers

1
Up to 5 are available.
17
 2
Figure 2. MC-EDGE Unit with Two I/O Expansion Modules without Front Panel Covers

General Description
MC-EDGE Construction
Each MC-EDGE module is enclosed in a compact protective plastic housing. The CPU
front panel provides easy access to connectors, ports and antennas. The I/O module front
panel includes terminal block connectors for sensor/device wire connection.

The MC-EDGE is mounted on a DIN rail, in a customer-supplied plastic or metal enclosure.

For more information on mounting the unit and for enclosure requirements, see MC-
EDGE Installation.

For the unit dimensions and weight, see Appendix A: MC-EDGE Specifications.

Inputs and Outputs (I/Os)

The MC-EDGE CPU module includes three Digital Inputs (DI) and one Digital Output (DO). In
addition, up to five Input/Output /Mixed (I/O) expansion modules can be added to the MC-
EDGE CPU.

For details on the CPU and expansion module I/O specifications, see Appendix A: MC-
EDGE Specifications.

For details on the I/O expansion modules, see I/O Expansion Modules.

2
Up to 5 are available.
18
Built-in Radios
The MC-EDGE unit includes the following set of communication radios:

LoRaWAN
LoRa (Low power Radio) for customers that are seeking to deploy Internet of Things (IoT)
applications fast in areas where large distances are involved, yet low capacity is needed.
Wireless Sensors Network Class 1, 8 Channels at frequency range according to region
limitations (NA, Europe, AU/NZ).
LoRa has several benefits and characteristics as detailed below:
1. Long range enables solutions such as smart city applications.
2. Low power means long battery life for devices.
3. Low bandwidth makes it ideal for practical IoT deployments with less data and/or with
data transmissions.
4. Low(er) connectivity costs.
5. Wireless, easy to set up and fast deployment.
6. Security: a layer of security for the network and one for the application with AES
encryption knowing the concerns and security risks regarding IoT.
7. Fully bi-directional communication.
8. Open alliance and an open standard.

ASTRO P25
● 700/800
● VHF
● UHF R1
● UHF R2
● 900

LTE Bands
● LTE Air Prime HL7588 – USA VERIZON
• B4 and B13 per 3GPP
● LTE modem for EMEA (EU): Telit LE910C4-EU CAT4 mPCIe
• B3, B7, B20 and UMTS band: B1
● LTE modem for APAC (AU/NZ): Telit LE910C4-AP CAT4 mPCIe
• B3, B28 and UMTS band: B5.

Communication Interfaces
The MC-EDGE unit includes the following set of communication interfaces, for MDLC
communication (between the RTU-RTU) and for non-MDLC communication (general
communication with the RTU.)

1. USB1 Console port (device)

2. MDLC Communication via radio: ASTRO APX IV&D
3. External Analog Radio
4. Ethernet communication (MDLC and non-MDLC)
5. LAN Ethernet 10/100 Mb/s port (ETH1, optional: ETH2, ETH3)
6. Non-MDLC MODBUS communication: SCADA Center slave, PLC master/slave
7. User defined communication: user application/user device
8. Configurable RS232 or RS485 serial port (SI1/UART1 (all types), SI2/UART3 (Type2),
19
 SI3/UART5 (Type3)
9. Cellular, General PPP connection (MDLC and non-MDLC)
Certified with the following modems: Siarra wireless -AirLINK FXT edge, Maxon
– Intelimax, Telit- Gate Tel GT-HE910-EUD
Other similar cellular modems can be used with MC-EDGE.

NOTICE: It is the user’s responsibility to validate operation of any other

modem.
10. Serial data modem communication: MDS SD 4710 modem (MDLC and non- MDLC)
11. External null modem communication: Westremo (MDLC and non-MDLC)

12. Serial RS232 communication (MDLC and non-MDLC)

13. Serial RS485 multidrop communication (MDLC and non-MDLC)
14. Non-MDLC MODBUS communication: SCADA Center slave, PLC master/slave
15. Time synchronization
16. User defined communication: user application/user device
17. USB 2.0 Host port (USB4)
18. MDLC communication via radio: ASTRO APX IV&D. The following additional port can
be added to the CPU on an optional plug-in board:

19. The following connector enables the connection of an MC-EDGE CPU to

an MC-EDGE I/O expansion module. For information, see MC-EDGE I/O
Expansion Modules.
20. RJ50 I/O expansion connector

Memory
The MC-EDGE unit includes the following memory:
1. 2 GB FLASH memory/at least 1 GB available for user data
2. 1 GB LPDDR DRAM/500 MB available for user data
3. Micro SD Card slot, up to 32 GB (card not supplied).
In security systems used for CRYPTR module (Future)

CPU Real Time Clock (RTC)

The MC-EDGE CPU includes a low drift RTC. The date and time are retained using an on-
board rechargeable lithium battery.
The CPU date and time can be set using the STS. The CPU can also be synchronized
with other RTUs in the system, using the system clock.

20
MC-EDGE Components
The table below lists the components which can be included in the MC-EDGE.

Table 1. MC-EDGE Components

Component Function Notes

CPU Communicates with the control See MC-EDGE CPU.
center, RTUs and other devices
via the communication ports.

115/230 VAC to 12VDC Converts the main AC power See MC-EDGE

power supply or source to the voltages required External Power
115/230 VAC to 24VDC by the unit/radio. Supply.
power supply

I/O expansion module (up to Matches between the MC-EDGE See MC-EDGE I/O
two modules per CPU) and signals of various types/levels. Expansion Modules.
Interfaces between the MC-
EDGE and the process signals.
Terminal blocks (TB) Connects the signals to the See MC-EDGE I/O
I/O modules. Expansion Modules.
RS232 cable + adaptor Connects devices to RS232 port See Appendix B:
(FKN0022) Cables and Adaptors.
RS485 cable (FKN0030 Connects devices to RS485 port See Appendix B:
#CB000207A01) Cables and Adaptors
External DC power cable Connects CPU to external power See Appendix B:
(FKN0033 #CB000170A01) supply Cables and Adaptors.
APX 6500 data cable Connects APX 6500 radio to CPU. See MC-EDGE Radio
(FKN0035) Types and Installation
Kits.
Ground cable (FKN0034 Connects modules to ground.
#30009286001)
Expansion module cable Connects CPU to I/O expansion See Appendix B:
(FHN0065 #30013144001) module, and I/O expansion module Cables and Adaptors.
to I/O expansion module.

21
MC-EDGE CPU
The MC-EDGE CPU controls all components attached to the unit. It includes a plug-in
board with either APX4000 + LTE modem + LoRAWan or APX4000 + LTE modem
Figure 3 provides a general view of the MC-EDGE CPU.

Figure 3. MC-EDGE CPU– General View with and without Side Cover

The MC-EDGE CPU panel includes status, user, power and communication port LEDs, a
pushbutton, communication ports, antenna and ground connectors, and I/O connectors. Figure
4 shows the front view of the CPU.

Figure 4. MC-EDGE – Front View (Five Release Options and One EOL Option)

Option 1 - MC-EDGE for siren application US/Can Only EOL

22
Option 2 - MC-EDGE for siren application US/Can Only (Type 1)

Option 3 - MC-EDGE for general purpose use US/CAN EU AU Extended communication (Type 2)

23
Option 4 - MC-EDGE for general purpose use US/CAN EU AU RS232 AUX (Type 3)

Option 5 - MC-EDGE for general purpose use US/CAN EU AU/NZ RS232 N920 Radio (Type 3)

24
Option 6 - MC-EDGE Front Panel that fits T3-VA00985AA

CPU Pushbutton
The pushbutton on the MC-EDGE CPU front panel has several functions:
1. LED activation – Hold the pushbutton pressed for one second to activate the LEDs
for a preconfigured period of time.
2. Status indications - Press the push button for three seconds to toggle between LED
pages (see MC-EDGE CPU LEDs).
NOTICE: Pressing the button for more than 10 seconds causes the restart of the
RTU MicroControllers (CPU+I/O).
CPU LEDs
The MC-EDGE CPU front panel includes a power LED, status LEDs for onboard DIs/DO, and
status LEDs on the communication ports. Some of the LEDs are single color (green) and
some are bicolor LEDs (red or green). The LEDs are used to indicate various situations.

Figure 5. CPU Front Panel LEDs

By default, the CPU LEDs provide power, error, sleep mode (Future), and DO status
indications. Table 1-2 details the default display of the CPU LEDs (Page 0).

To see DI status indications, press the push-button for three seconds, to toggle to Page 1.

25
 Table 1-3 details the additional Page 1 CPU LEDs functionality. To toggle back to Page 0,
press the pushbutton for again for three seconds.

Table 2. CPU LEDs – Page 0 (Default Display)

LED Name Description Status

Power/Error LED Off - Unit is powered off.
Steady Green - Unit is powered on.
Steady Red - Unit is powered on with errors in the
Error Logger.
Fast Blinking Green (once per second) - Unit is in
boot state.
Medium Blinking Red or Green (once every 10
seconds)
- Low input voltage fault state, when the
processor is off.
Slow Blinking Red or Green (once every 30-90
seconds)
- Unit is in sleep mode (Future)
1 DO Status Reset state: The LED is off.
Set state: The LED is on (green).
2 Not in Use N/A
3 Not in Use N/A

Table 3. CPU LEDs - Page 1 (DI Display)

LED Name Description Status

Power/Error LED Fast Blinking Green (once in every 2 seconds) -
Unit is powered on in Page 1.
Fast Blinking Red (once in every 2 seconds) -
Unit is powered on with errors in the Error
Logger.
1 DI1 Status Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).
2 DI2 Status Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).
3 DI3 Status Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0–3 V).

26
Table 4. CPU Port LEDs

Description Status
Ethernet 10/100 port LED Green - Unit is connected to Ethernet.
(ETH1)
Green Blinking – Transmitting/receiving data
RS232/RS485 Port (UART1) Green - Transmitting data
LEDs
Yellow - Receiving data
Ethernet 10/100 port LED Green - Unit is connected to Ethernet.
(ETH2) Green Blinking – Transmitting/receiving data
Yellow - 100Mbit connection
Ethernet 10/100 port LED Green - Unit is connected to Ethernet.
(ETH3) Green Blinking – Transmitting/receiving data
Yellow - 100Mbit connection
RS232/RS485 Port LEDs Green – Not Supported
(UART3,SI2) Yellow – Receiving data

I/O Expansion Modules

The MC-EDGE RTU can include up to five I/O expansion modules. Four I/O module types
are available:
1. Input module with mixed 12 DI and 8 AI 4-20mA
2. Input module with mixed 12 DI and 8 AI 0-5V
3. Output module with mixed 8 DO and 2 AO
4. Mixed IO module with 7 DI 6DO 4 AI 4-20mA 1 AO

The I/O modules are attached in a daisy-chain, with the first module attached to the CPU,
and the next module attached to the first. A cable with two RJ50 connectors is used to
connect the I/O module to the CPU or to another I/O module.

Each I/O module includes a power LED, a link LED (future use), individual I/O status
LEDs, and an array of I/O connectors.

An I/O module can only be added/removed to/from an MC-EDGE unit when the power to
the unit is off.

For detailed specifications of each I/O expansion module, see Appendix A:

General Specifications.

Figure 6 depicts the Input expansion module without a cover and with a cover.
Figure 7 depicts the Output expansion module without a cover and with a cover.
Figure 8 depicts the Mixed I/O expansion module without a cover and with a cover.

27
Figure 6. MC-EDGE Input Expansion Module

General View Front View with Cover

Figure 7. MC-EDGE Output Expansion Module

General View Front View with Cover

28
Figure 8. MIXED IO Module

General View Front View with Cover

MC-EDGE I/O Module LEDs

The I/O module LEDs are used to indicate module and I/O status. LED indications are
arranged according to the pins in the connectors.
The Input module has one LED indication for each I/O. The Output module has two LED
indications for each DO and one LED indication for each AO. See Table 1-5, Table 1-6, and
Table 1-7 for LED functionality of the modules.
The Mixed IO Module has Two LED indications for each DO and one LED indication for AO one
LED indication for each input.

Table 5. Input Module LEDs

LED Name Description Status

Power LED Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O
module is in boot state.
Link LED Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.
DI1-DI12 DI Status Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0-3V).
AI1 - AI8 AI Status Green - AI value is in range (0-20mA, 4-20mA, or 0-
5V).
Red - AI value is not in range.

29
Table 6. Output Module LEDs

LED Name Description Status

Power LED Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O
module is in boot state.
Link LED Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.
NC1/NO1 - EE DO Default (non-operated) state:
NC4/NO4 Relay The NC# LED is on (green). The NO# LED is off.
Status The NC# (normally closed) pin is connected to the
COM# pin.
Operate state:
The NC# LED is off. The NO# LED is on.
The NO# (normally open) pin is connected to the
COM# pin.
R1-r/R1-s ML DO Reset state:
- R8-r/r8-s Relay Status The R#_r LED is on (green). The R#_s LED is off.
The R#_r pin is connected to the COM# pin.
Set state:
The R#_r LED is off. The R#_s LED is on (green).
The R#_s pin is connected to the COM# pin.

NOTICE: The ML relay can be configured via

software to preserve or reset the DO status at
startup.
AOv1/2, AO Status Green - AO is active.
AOi1/2
Off - AO is not active.

Table 7. Mixed IO Module LEDs

LED Name Description Status

Power LED Off – I/O module is powered off.
Steady Green – I/O module is powered on.
Fast Blinking Green (once per second) – I/O
module is in boot state.
Link LED Green – Proper Communication with Main CPU
Red - No Communication with Main CPU.

30
NC2/NO2 EE DO Default (non-operated) state:
– Relay The NC# LED is on (green). The NO# LED is
NC3/NO3 Status off. The NC# (normally closed) pin is
NC5/NO5 connected to the COM# pin.
NC6/NO6 Operate state:
The NC# LED is off. The NO# LED is on.
The NO# (normally open) pin is connected to the
COM# pin.
R1-r/R1-s- ML DO Reset state:
R4-r/r4-s Relay Status The R#_r LED is on (green). The R#_s LED is
off. The R#_r pin is connected to the COM# pin.
Set state:
The R#_r LED is off. The R#_s LED is on
(green). The R#_s pin is connected to the COM#
pin.

NOTICE: The ML relay can be configured

via software to preserve or reset the DO status
at startup.
DI1-DI12 DI Status Green - A powered-on DI is On (high from 6-30V).
Off - DI is Off (low 0-3V).

AI1 – AI4 AI Status Green - AI value is in range (0-20mA, 4-20mA, or 0-

5V).
Red - AI value is not in range.

31
MC-EDGE Input Module I/O Arrangement
In the Input module, the upper 20 pins belong to the 12 Digital Inputs (DI). DIs are arranged
in groups of three pins, e.g. DI1:COM1-2:DI2. Each group is isolated one from the other and
has its own COM pin. PGNDDI pins must be connected to protected ground (ground
screw).

The lower 20 pins of the Input module belong to the 8 Analog Inputs (AI). AIs are arranged
in couples with positive and negative pins. Each AI channel is isolated from the other and
isolated from the logic circuit. PGNDAI pins must be connected to protected ground (ground
screw). AIs are calibrated in the factory.

Figure 9. MC-EDGE Input Module I/O Arrangement

MC-EDGE Output Module I/O Arrangement

In the Output module, the upper pins belong to the 8 Digital Outputs. The first four DOs
are Electrically Energized (EE). The EE DOs are arranged in groups of three pins per
relay, e.g. NC1:COM1:NO1. The second four DOs are Magnetically Latched (ML). The
ML DOs are arranged in groups of three pins per relay, e.g. R5-r:COM5:R5-s. Each
group is isolated from the other and has its own PGNDDO pin. PGNDDO pins must be
connected to protected ground (ground screw).
The lower pins of the Output module belong to the 2 Analog Outputs (AO). The AOs are
arranged in groups of three pins, e.g. AOv1+:AO1-:AOi1+.

1. AOv1+:AO1- and AOv2+:AO2- are Voltage output pins.

2. AOi1+:AO1- and AOi2+:AO2- are current output pins.
The PGNDAO pins must be connected to protected ground (ground screw). The AOs are
calibrated in the factory.

32
Figure 10. MC-EDGE Output Module I/O Arrangement

For pin table details and I/O module block diagrams, see Appendix C: MC-EDGE I/O
References.

MC-EDGE Mixed I/O Module Arrangement

In the Mixed module the upper pins belong to the 6 Digital outputs
DO’s 1 & 4 are Magnetically Latched (ML). The ML DOs are arranged in groups of three pins
per relay, e.g. R4-r:COM4:R4-s. Each group is isolated from the other and has its own
PGNDDO pin. PGNDDO pins must be connected to protected ground (ground screw).
DO’s 2-3-5-6 are Electrically Energized (EE) .
The EE DOs are arranged in groups of two pins per relay, e.g. COM2:NO2
There are 4 AI inputs located in the Middle of the module AIx+ - AIx-
The 1 AO voltage or current are located on the bottom of the module AOV+, AOI+, AO- .

33
 Figure 11. MC-EDGE Mixed I/O Arrangement

34
MC-EDGE I/O Module Terminal Block Connectors
Each I/O module is equipped with a set of two terminal block (TB) connectors (5 mm
pitch), with 20 pins each. Each TB connector has a fixed female side on the module and
two male plugs for the sensor/device wire connection. The TB male side (#FHN0061A) is
screw type for up to 2 mm (12 AWG) wire. See MC-EDGE Installation chapter for details
on connecting MC-EDGE I/Os.
A TB extractor tool (FKN0024A) is provided for easy removal of TBs. See MC-EDGE
Installation chapter for details on extracting the TB connectors from the module.

MC-EDGE Hardware Test

The MC-EDGE unit can be tested using the STS Table Monitor. The tests include retrieving
general information and performing I/O operations.

For more information, see the “MC Iot STS User Guide” section of MC-EDGE STS
Table Monitor Screens.

MC-EDGE Antennas
Only the approved antenna listed below can be used with the MC-EDGE.
1. BMLPVMBLTENGP-VP: MLPV Low-Profile Vertical Antenna for 698-960 MHz,
1710-2700 MHz for LTE, Lora and APX 900 MHz (not for APX 7/800)
2. MWV1365S: WIDEBAND VHF NO TUNE ANTENNA for 132-174 MHz + MVPHP
Adaptor
3. MWU4002S: Wideband No Tune UHF ANT Antennas for 380-520 MHZ + MVPHP
Adaptor
4. MLPV700-VP: for APX 7/800
5. CBL-195-17FT-N1-S1: 5m coax N-Type to SMA Needed for all Antennas
6. MC-EDGE Models, Options and Accessories

MC-EDGE Ordering available options

The following MC-EDGE models and options are available:
1. F0016A - MC-EDGE CPU module
2. VA00007AA /FLN0050A - 12DI/8AI 20mA module
3. VA00047AA /FLN0051A - 12DI/8AI 5V module
4. VA00008AA /FLN0052A - 8DO/2AO 10V, 20mA module
5. VA00598AA/FLN0116A - 7 DI 6DO 4 AI 1 AO module
6. VA00710AA - APX4000 VHF FOR MC-EDGE
7. VA00711AA - APX4000 UHF R1 FOR MC-EDGE
8. VA00712AA - APX4000 UHF R2 FOR MC-EDGE
9. VA00713AA - APX4000 700/800 FOR MC-EDGE
10. VA00714AA - APX4000 900 FOR MC-EDGE
11. VA00715AA - LTE VERIZON USA/CANADA MODEM FOR MC-EDGE
12. VA00720AA - LTE TELIT AUSTRALIA MODEM FOR MC EDGE
13. VA00721AA - LTE TELIT EUROPE MODEM FOR MC EDGE
14. VA00726AA - LORA 902 - 928 MHZ USA/CANADA MODEM FOR MC-EDGE

35
 15. VA00975AA -LORA 902 - 928 MHZ USA/CANADA MODEM FOR MC-EDGE
ENHANCED COMM
16. VA00727AA - LORA 863 - 870 MHZ EU MODEM FOR MC-EDGE
17. VA00728AA - LORA 915-928 MHZ MODEM FOR MC-EDGE FOR AU
18. VA00983AA - MC-EDGE _ 2XRS-232 PORT / AUX PLUG-IN BOARD
19. VA00984AA - MC-EDGE _ MICROHARD N920 PLUG-IN BOARD
20. VA00985AA - ADD: NO PIGGY_ MC-EDGE
For more details, see the MC Edge Ordering Guide v3.0. and above

MC-EDGE I/O configuration available options

The MC-EDGE can support any combination of 5 I/O modules:
1. Max DI available 60
2. Max DO available 40
3. Max AI available 40
4. Max AO available 10

MC-EDGE I/O accessories options

The following accessories are available for MC-EDGE systems:
1. VA00015AA/FHN0054A - DIN Rail 26 CM
2. FHN0057A - DIN Rail Stopper
3. FHN0058A - CPU Cable Cover
4. FHN0059A - I/O Module Cable Cover
5. FHN0060A - SD Cover
6. FHN0061A - Terminal Block Male 10 PIN 5MM
7. FHN0062A - Terminal Block Male 3 PIN 5 MM
8. FHN0063A - Terminal Block Male 2 PIN 5 MM
9. FHN0064A - Terminal Block Male 4 PIN 3.5MM
10. FHN0065 - RJ50 I/O Module Cable
11. FKN0022 - RS232 Data Cable Adaptor
12. VA00153AA/FKN0024A - Terminal Block Connector Extractor
13. FKN0030 - RS485 Port 120 OHM Termination Cable
14. VA00155AA/FKN0033 - DC Power Cable
15. FLN0048A - 2XRS-232 PORT / AUX POWER PLUG-IN BOARD
16. FLN0109A - MICROHARD N920 PLUG-IN BOARD
The full list of MC-EDGE options and accessories are listed in the MC-EDGE System Planner.

36
MC-EDGE External Power Supply or Battery
The MC-EDGE can be ordered with an external AC/DC power supply. These are drop ship
items that are provided with the MC-EDGE unit. The following power supplies are available:
1. Lambda Electronics DPP120-12-1 AC power supply 12VDC/10A, 120W, 90-264VAC
(mounted on DIN rail) DC output.
2. Artesyn ADN5-24-1PM-C AC power supply 24VDC/5A, 120W, 85-264VAC (mounted on DIN
rail) DC output, Limited temp. -25 - +70.

Alternatively, a customer- supplied AC/DC power supply or DC power source (DC/DC

converter or battery) can be used. See the MC-EDGE input voltage and power consumption
specifications in Appendix A: MC-EDGE Specifications.)

MC-EDGE External Devices

The following external devices have been functional tested by Motorola Solutions as
compatible with the MC-EDGE:
1. Serial data modem (Data radio): MDS SD Series.
2. Cellular/general PPP: Siarra wireless - AirLink FXT edge, Maxson – intelimax, Telit – Gate
Tel GT-HE910-EUD.
3. External/Null modem: Westremo TD36.
4. Astro (IV&D) radio: APX 6500.
5. SanDisk Cruzer Blade (SDZ50-032G) and SanDisk Cruzer Blade (SDZ50-004G).
6. Mobile Radio Mototrbo: XPR5350/80e, DM4400e.
7. Portable radio Mototrbo: HK2079A(VHF), HK2080A(UHF), HK2081A(800/900), XPR7550e.
8. Tetra – MTM5200/MTM5400 Data box, control head.

Other similar devices can be used with MC-EDGE.

NOTICE: It is the user’s responsibility to validate compatibility of any other

devices and validate specific installation regulation requirements.

37
Disposal of Components
All components of the MC-EDGE should be properly disposed of, in accordance with
local regulatory standards and laws.

MC-EDGE Installation
General
The MC-EDGE is shipped from the factory ready for mounting on a wall or in a customer's
enclosure.

WARNING: AVERTISSEMENT:

Installation of the MC-EDGE should be L'installation de l'unité MC-EDGE doit être

done only by authorized and qualified effectuée exclusivement par le personnel de
service personnel in accordance with the service autorisé et qualifié, conformément
US National Electrical Code. Only UL au code national de l'électricité des États-
Listed parts and components will be used Unis. Seuls des pièces et composants
for installation. Use UL Listed devices identifiés UL seront utilisés pour
having an environmental rating equal to l'installation. Utiliser des appareils
or better than the enclosure rating to identifiés UL dont l'indice de protection
close all unfilled openings. environnementale est égal ou supérieur à
l'indice de protection du boîtier pour fermer
toutes les ouvertures non couvertes.
If the installation involves high-voltage Dans les cas où l'installation comporterait
connections, technicians must be des connexions haute tension, les
specifically qualified to handle high techniciens doivent être spécialement
voltage. qualifiés pour travailler avec cette haute
tension.

38
 INSTALLATION CODES CODES D'INSTALLATION
This device must be installed according Cet appareil doit être installé conformément
to the latest version of the country's à la plus récente version des codes
national electrical codes. For North nationaux de l'électricité du pays. En
America, equipment must be installed in Amérique du Nord, l'équipement doit être
accordance to the applicable installé conformément aux exigences en
requirements in the US National Electrical vigueur dans le code national de l'électricité
Code and the Canadian Electrical Code. des États-Unis et le Code canadien de
l'électricité.
INTERCONNECTION OF UNITS INTERCONNEXION DES UNITÉS
Cables for connecting RS232 and Les câbles pour la connexion des interfaces
Ethernet Interfaces to the unit must be RS232 et Ethernet à l'unité doivent être
UL-certified type DP-1 or DP-2. (Note- certifiés UL type DP-1 ou DP-2. (Remarque-
when residing in a non LPS circuit.) dans un circuit non LPS.)
Do not remove the SD card when the unit Ne pas retirer la carte SD lorsque l'unité est
is energized. sous tension.
OVERCURRENT PROTECTION PROTECTION CONTRE LA SURINTENSITÉ
A readily accessible 2-pole Listed branch Un appareil de protection contre les
circuit overcurrent protective device surintensités dans le circuit de dérivation,
rated 20 A must be incorporated in the de 20 A et à deux pôles, doit être intégré
building wiring. dans le câblage de l'édifice.

CAUTION: If the MC-EDGE is subject to MISES EN GARDE: Si le module MC-

high levels of shock or vibration, you EDGE est soumis à des niveaux élevés de
must take suitable measures to reduce chocs ou de vibrations, vous devez prendre
the acceleration or amplitude. We des mesures adéquates pour en réduire
recommend that you install the MC-EDGE l'accélération ou l'amplitude. Nous vous
on vibration-damping materials (for recommandons d'installer le module MC-
example, rubber-metal anti-vibration EDGE sur une surface qui atténue les
mountings). vibrations (sur un support de métal et
caoutchouc antivibration, par exemple).
Ethernet LAN, RS485 and I/O cables can Câbles Ethernet LAN, RS485 et E/S peuvent
be a maximum length of 100m. avoir un maximum de 100 mètres.

1. Antenna terminal and coaxial cable shield shall be permanently connected to PE in building installation,
in accordance with 6.2g) and 6.2l) of IEC 60728-11:2005 and installed by skilled person;

2. External power supply output marked “AUX” on the Plug-in board. The output is AUX, manufacturer
2
specifies wiring cross section 1.0 mm suitable for overload current 9.6 A;

3. Equipment for use in locations where children not likely to be present – marking

4. Relay circuit shall be Limited to max. voltage 30VDC, max current 2A and max. power 100VA In Normal
or Single fault conditions.

39
Mounting the MC-EDGE on a DIN Rail
The MC-EDGE is mounted on a customer-supplied 35 mm DIN rail, which can be installed
either on a wall or in a plastic or metal enclosure.
Figure 11 shows the dimensions of the unit. Allow an additional 5 cm (2") (in W, H) and 10
cm (4") (in D) around the unit. When mounted in an enclosure, allow an additional 6 cm (2.4")
(in W, H) and 7 cm (2.75") (in D) around the enclosure.

Figure 12. Dimensions of MC-EDGE Unit

Prerequisite: Before performing this procedure, secure the DIN rail using at least three M5
screws and three M5 washers.

Prerequisite: Connect the MC-EDGE CPU to any I/O expansion modules before mounting
on the DIN rail. See Procedure 2-2.

Procedure 1. Mounting the MC-EDGE on a DIN Rail

1. Slide the supplied plastic tab at the back of the unit all the way down to the bottom of
the unit. See Figure 13. If the MC-EDGE unit includes one or more I/O expansion
modules, repeat this step for all I/O expansion modules.

40
 Figure 13. Plastic Tab in the MC-EDGE Unit

2. Lift the MC-EDGE unit and hang onto the DIN rail, using the hooks in the back of the
unit. See Figure 14.

Figure 14. Hooking the MC-EDGE Unit onto the DIN Rail

3. Slide the plastic tab upwards, until it locks against the DIN rail. See Figure 14. If the
MC-EDGE unit includes one or more I/O expansion modules, repeat this step for all
I/O expansion modules. See Figure 15.

41
Figure 15. Hooking the MC-EDGE Unit with I/O Expansion Module onto the DIN Rail

4. (Optional) Clip two stoppers onto the DIN rail, one to the left and one to the right of
the unit to keep the unit in place. Tighten the built in screws.
5. Connect the data cables to the unit. See Connecting MC-EDGE Data Cables.
6. Connect the I/O sensors. See Connecting MC-EDGE I/Os.
7. Bundle the cables and attach them to the fastener on the module. See Bundling MC-
EDGE Cables.
8. Insert the four legs of the front cover into the matching grooves on the front of each
module and slide the cover down.

Connecting an I/O Expansion Module to the MC-EDGE CPU

The I/O expansion modules must be connected to the MC-EDGE CPU before mounting the
unit on the DIN rail. Follow the procedure below to connect an I/O expansion module to the
MC-EDGE CPU.

Procedure 2. Connecting an I/O Expansion Module to the MC-EDGE CPU

1. Insert a narrow tool (e.g. flat screwdriver) into the groove of the side cover on the
right side of the MC-EDGE CPU and remove the cover.

42
Figure 16. MC-EDGE CPU Side Cover

2. Click the 90º bent end of the 10-pin I/O connector cable (#30013144001) into the
RJ50 connector on the right side of the CPU. See Figure 17.

Figure 17. MC-EDGE CPU Connection to I/O Expansion Module

3. Click the other end of the I/O 10-pin connector cable into the RJ50 connector on the
left side of the I/O expansion module. See Figure 17.

43
 4. With the front of the modules facing you, press the CPU and I/O expansion modules
together while sliding the bolts on the I/O expansion module into the slots on the
CPU. Be careful not to pinch the cable between the modules.
5. Press the I/O expansion module slightly back and the CPU module slightly forward
until they click.

Connecting an I/O Expansion Module to another I/O Expansion

Module
Follow the procedure below to connect more than one I/O expansion module to the MC-
EDGE unit.

Procedure 3. Connecting an I/O Expansion Module to another I/O Expansion Module

1. Remove the cover from the right side of the MC-EDGE I/O expansion module.
2. Click the 90º bent end of the 10-pin I/O connector cable into the RJ50 connector on
the right side of the leftmost I/O expansion module. See Figure 18.

Figure 18. MC-EDGE I/O Expansion Module Connection to I/O Expansion Module

3. Click the other end of the I/O 10-pin connector cable into the RJ50 connector on the
left side of the next I/O expansion module. See Figure 18.
4. Press the two I/O expansion modules together while sliding the bolts on the rightmost
module into the slots on right side of leftmost module. Be careful not to pinch the cable
between the modules.
5. Press the rightmost module slightly back and the leftmost module slightly forward until
they click.

44
MC-EDGE Power and Ground Connections
All internal electrical connections are performed in the factory and supplied with the RTU.
During installation, only the main power and ground must be connected.

The procedures for the main power, ground and battery connections are provided below.

WARNING: The power and ground AVERTISSEMENT: Les connexions

connections should be performed only d'alimentation et de mise à la masse doivent
by qualified and authorized service uniquement être effectuées par un
personnel. All power and ground personnel de service qualifié et autorisé.
connections must be in accordance Toutes les connexions d'alimentation et de
with local standards and laws. mise à la masse doivent être conformes aux
normes et aux lois
locales.

NOTICE: Make sure that the ground cable is long enough to reach the
grounding point, but as short as possible. The wire gauge of the ground
wire in the cable must be 6 AWG.

Only a single wire can be connected to a contact in the Terminal Block

connector. Wire size for the CPU Power connector must be AWG 12.

Connecting the MC-EDGE to Power and Ground

Follow the procedure below to connect the MC-EDGE unit to power and ground.

Procedure 4. Connecting the MC-EDGE to Power and Ground

1. Once the MC-EDGE unit (including any I/O expansion modules) is installed on the DIN
rail, mount the power supply (not supplied) nearby.
2. Connect one end of the DC power cable (FKN0033) to the 9-30 VDC power supply
(red to + and black to -).

NOTICE: The DC power cable includes a 5A fuse.

Figure 19. MC-EDGE DC Power Cable with Fuse

3. Connect the other end of the power cable to the DC power connector on the front
panel of the MC-EDGE unit.
4. Connect the yellow wire from the power cable to the grounding screw on the front
panel of the MC-EDGE unit.
45
 5. Connect the protective ground cable (optional FKN0034) between the grounding
screw on the unit (CPU or I/O expansion module) (ground screw nuts torque 4 LB-IN)
to the grounding point outside of the enclosure. In an MC-EDGE unit with I/O
expansion, all grounding strips should be connected to a common grounding point.
6. Bundle the cables as described in Bundling MC-EDGE Cables.
7. Connect the power supply power cable (AC power cable is not supplied).

Figure 20. MC-EDGE Power and Ground Connections

Figure 21. MC-EDGE with I/O Expansion Power and Ground Connections

46
Connecting MC-EDGE Data Cables
Follow the procedure below to connect the data cables to the MC-EDGE RTU ports.

Procedure 5. Connecting the MC-EDGE Data Cables

1. Connect the data cable(s) (RS232, RS485, LAN) from the MC-EDGE CPU to the
appropriate device(s). For details, see Appendix B: Cables and Adaptors.
2. Bundle and attach the cable(s) to the fastener on the CPU module, as described in
Bundling MC-EDGE Cables.

Connecting MC-EDGE I/Os

Follow the procedure below to connect a user-supplied I/O sensors/device to the
MC-EDGE RTU I/O modules.

NOTICE: Only a single wire can be connected to a contact in the TB

connector. Wire size for the CPU I/O connectors can be AWG
16,18,20,22,24,30. Wire size for the I/O expansion module
connectors can be AWG 12,14,16,18,20,22,24,26. Wire size for the
PGND in must be AWG 12.

Procedure 6. Connecting the MC-EDGE I/Os

1. Using a small flat screwdriver, loosen the screws on the TB connector (#FHN0061A).
Insert the exposed wire tips from the I/O sensors/devices. Tighten the screws (torque
2 LB-IN).
2. Line the TB connector up to the corresponding connector on the I/O module and
press it forward into the module, as shown in Figure 22. Then press downwards to
lock.

47
Figure 22. MC-EDGE I/O Module with TB Connector

3. Bundle and attach the I/O cables to the fastener on the I/O module, as described in
Bundling MC-EDGE Cables.

Bundling MC-EDGE Cables

All MC-EDGE cables must be bundled in a tear-off cable tie for strain relief at the bottom of
the module’s front panel. Follow the procedure below to bundle the MC-EDGE cables.

Procedure 7. Bundling the MC-EDGE Cables

1. Once all cables are connected to the module, collect all cables in one or more
tear-off cable tie(s) (not supplied). See Figure 22.
2. Thread the cable tie through the plastic fastener at the bottom of the front panel.
See Figure 23.

48
Figure 23. MC-EDGE Cables in Plastic Fastener

3. Slide the pointed tip of the cable tie through the head and pull tightly.
4. Snip off the extra plastic at the end of the tie.

Extracting Terminal Block Connectors from the I/O Module

Follow the procedure below to extract the TB connector from an MC-EDGE I/O module.

Procedure 8. Extracting the TB Connector from the I/O Module

1. Lift and remove the cover of the I/O module to expose the TB connectors.
(See I/O module with and without cover in Figure 3.)
2. Position the TB extractor to the right of the preferred TB connector, and fit the
curved tip behind the TB. (See Figure 23.)
3. Press down on the TB extractor and rotate counter clockwise, and then
rotate clockwise to extract the TB connector from the I/O module. See
Figure 24.

49
Figure 24. TB Extractor on TB

Adding an Optional SD Card

Follow the procedure below to add an optional SD card (not supplied) to an MC-EDGE CPU.

Procedure 9. Adding an Optional SD Card

1. Using a Phillips screwdriver, loosen the screw on the SD cover (torque 2 LB-IN). See
Figure 25.
2. Gentle pull the screw outwards, on its axis, to remove the SD cover.

Figure 25. MC-EDGE CPU SD Cover

50
Connecting Antennas to the MC-EDGE
Once the MC-EDGE unit is installed, install the supplied antennas and connect the
antenna cable connectors on the front panel of the MC-EDGE unit.
Before installing the antennas, read the installation instructions provided with each
antenna installation kit.

NOTICE: Before installing the antennas, refer to RF Energy Exposure

Training and Product Safety Information for Fixed Site Infrastructure
Installed as Fixed Site Stations guide P.N: MN004607A01-A

To install the MC-EDGE, refer to Figure 26.

Figure 26. Outdoors Installation of MC-EDGE siren application US/Can Antennas

LMR

ANT OPTIONS

WSN LTE (Main) LTE (DIV)

OR OR

BMLPVMBL- MLPV700
900 Band 7/800 Band

Optional
Connectorized
Lightning
Protection

51
Figure 27. Outdoors Installation of MC-EDGE MC-EDGE for general purpose use US/CAN EU AU/NZ
Antennas

Replacing the MC-EDGE DC Power Cable Fuse

Follow the procedure below to replace the fuse on the MC-EDGE DC power cable
(FKN0033).

Procedure 10. Replacing the MC-EDGE DC Power Cable Fuse

1. Remove the faulty 5A fuse from the fuse holder. See Figure 18.
2. Plug the new 5A fuse (# 6580283E03) into the fuse holder.

52
Optional Auxiliary Radios and Installation
Kits
MC-EDGE Supported Radio Types

NOTICE: All external or internal APX radios are not allowed in the AU/NZ
and EU region.
The MC-EDGE RTU supports a set of radios. See Table 8.

The APX™ and MOTOTrbo radios are connected to the USB Host port. The TETRA radio
and the modems are connected to an RS232 port.

All the radios listed below are external radios and should be operated according to their
specifications. For complete radio specifications such as modulations, standards, Tx power
output, Rx sensitivity, supply voltage, and power consumption, see the specific radio owner’s
manual.

Table 8. MC-EDGE APX6500 Auxiliary Radios

Description Nomenclature Band

APX™ 6500Li P25 Mobile M25KSS9PW1 N VHF 136-174 MHz
Radio, 136-174 MHz, 10-
50W
APX™ 6500Li P25 Mobile M25QSS9PW1 N UHF R1 380-470 MHz
Radio, 380-470 MHz, 10-
40W
APX™ 6500Li P25 Mobile M25SSS9PW1 N UHF R2 450-520 MHz
Radio, 450-520 MHz, 10-
45W
APX™ 6500Li P25 Mobile M25URS9PW1 N 7/800M 764-870 MHz
Radio,764-870 MHz, 10-35W

External Radio Connectivity

The following procedure enables handling MC-EDGE connectivity with external radio by using a
USB/Serial port.

1. Turn off MC-EDGE.

2. Connect the radio to MC-EDGE.
3. Turn on the radio.
4. Turn on MC-EDGE.

Once the procedure is complete, the connection should remain persistent. In case of radio
disconnection, perform the procedure again.

53
Installation Kits for MC-EDGE Auxiliary Radios
The following radio installation kits enable the user to install a radio in the MC-EDGE RTU.

Table 9. Installation Kits for MC-EDGE Auxiliary Radios

Radios Option/Kit
APX™ 6500Li FLN0100A

For instructions on mounting the radio near the MC-EDGE unit, see the relevant installation
instructions below.
NOTICE: A Torx screwdriver is required for the installation kits.

APX 6500 Radio

Installation Kit
The APX 6500 radio installation kit (FLN0100A) enables the user to install the APX 6500
radios near the ACE100 RTU.

The following hardware and firmware are required:

1. MC-EDGE firmware 17.00 and above
2. ACE3600 System Tools Suite (STS) version 23.10 and above
3. The FLN0100A installation kit includes brackets, cables, and screws.

Installing the Mobile Radio Installation Kit

Follow the procedure below to install the APX 6500 radio installation kit (FLN0100A).

Procedure 11. Installing the Mobile Radio Installation Kits

1. For the APX6500, adjust the bracket size.

2. Place the bracket assembly (see Figure 27) on the DIN rail with the bracket hooked
over the top of the DIN rail (see Figure 28.)

Figure 28. APX 6500 Radio Installation Kit Bracket Assembly

54
Figure 29. APX 6500 Radio Installation Kit Bracket Assembly on DIN Rail

3. Push the back bracket up to lock the bracket assembly on the DIN rail.
4. Using a Torx T8 screwdriver, tighten the four screws in the bracket (See Figure 28).
5. Connect the data cable (FKN0035 26-pin connector for APX 6500) to the
Accessory connector on the back of the APX 6500 radio
6. Connect the DC power cable (FKN0036) to the Power connector on the radio.
7. Put the radio into the bracket assembly, lining up the holes on the sides of
the radio with holes on the side of the bracket (see holes in Figure 27).
8. For the APX 6500 radio, using an Allen wrench, screw in the four supplied
screws, to attach the radio to the bracket assembly. See Figure 29.

Figure 30. APX 6500 Radio on DIN Rail

9. (Optional) Clip two stoppers (Figure 29) onto the DIN rail, one to the left and
one to the right of the radio, to keep the radio in place. Tighten the built in
screws.
10. Connect the communication cable to the MC-EDGE CPU module port
configured for the radio (USB for APX 6500). See Configuring the RTU Port
Type for the APX 6500 Radio below.
55
 11. Connect the antenna cable/antenna according to the radio instructions.

Before operating the radio, the MC-EDGE RTU port must be configured for the
radio, and the radio may need to be programmed using the appropriate CPS.

Configuration and Programming for the ASTRO APX 6500 Radio

To enable MDLC communication using the APX 6500 radio in an MC-EDGE-only
system, configure the port via STS. To configure the radio in a mixed system, see
the procedure below.

Configuring the RTU Port Type for the APX 6500 Radio
Procedure 12. Configuring the MC-EDGE Port for the APX 6500 Radio

1. In the ACE3600 STS click on the preferred site, and open the site view.
2. In the Port Tab, click on the USB port through which the RTU will
communicate with the APX 6500 radio.
3. Confirm that the port parameters and data speed are as shown in the screen below.
4. Define preferred links.
5. Save the changes.

RTU Port Type Advanced Parameter Configuration (APX 6500 Radio)

Figure 31. RTU Site Configuration for MDLC over ASTRO APX Radio – Advanced Parameters

Generally no other changes are required to Advanced Physical or Link Layer

parameters. For information on these parameters, see the “MDLC over IP” chapter of
the ACE3600 STS Advanced Features manual.

56
Procedure 13. Configuring the Advanced Parameters of the MC-EDGE Port for the ASTRO APX Radio

1. If any changes are required, click on the appropriate screen in the Port Tab.
2. Change the settings as necessary.

NOTICE: The Default Group ID Address should be left

000.000.000. The actual values will be read by the RTU from
the radio upon connection.
3. Save any changes.
4. Save the project.
5. Download the site configuration to the MC-EDGE RTU.

IP Conversion Table for the APX 6500 Radio

Prepare an IP conversion table if the RTU must communicate with another RTU
or an IP Gateway. In the IP conversion table, specify the IP address of each RTU
port (site ID + link ID). This IP address is assigned by the infrastructure operator.

Note that an IP address is obtained from the radio once it is connected to the RTU
port over USB. The IP address obtained from the radio is not the real IP address set
by the infrastructure, but rather a dummy address. This dummy is configured in the
radio via the CPS Mobile Computer IP address parameter (by default
192.168.128.2).

When device LINxL level 0 is retrieved using the MC-EDGE STS Software
Diagnostics tool, the IP Address displayed is this dummy address and not the
actual IP address assigned by the infrastructure operator.
It is recommended to create two IP conversion tables:
1. The first is downloaded to the FIU or IP Gateway on the LAN and includes
the site and IP information for each RTU.
2. The second is downloaded to all RTUs which are connected to the
infrastructure with ASTRO IV&D radios, and includes the site and IP
information for the FIU and IP Gateway.

For detailed instructions on preparing the IP conversion table, refer to the

“MDLC over IP Communication” chapter of the ACE3600 STS Advanced
Features manual.

APX 6500 Radio Programming using CPS

APX 6500 radio is programmed for MC-EDGE in the factory and is ready for
digital ASTRO IV&D trunked communication. For user programming of site-
specific parameters, the radio should be brought to the Motorola Service Center.

Connecting the APX 6500 Radio

To program the APX 4000/APX 6500 radio with Customer Programming Software
(CPS), the radio must be connected to a PC.

Procedure 14. Connecting the APX 6500 Radio to the CPS

1. Connect one end of the programming cable ( HKN6184C for APX

6500) to the Accessory connector on the radio. The HKN6184C
programming cable is not supplied and must be ordered separately.
2. Connect the other end to the USB port of a PC on which the ASTRO CPS
software (RVN4185) is installed.
57
 Disassembling the APX 6500 Radio
If the APX 6500 radio is to be programmed at an authorized laboratory, disassemble
the radio from the MC-EDGE unit as follows:

Procedure 15. Disassembling the APX 6500 Radio

1. Disconnect the antenna cable from the Antenna connector on the APX 6500 radio.
2. Disconnect the DC power cable (FKN0036) from the Power connector on the radio.
3. Disconnect the connector of the data cable (FKN0035) from the Accessory
connector on the radio.
4. Using an Allen wrench, unscrew the four screws which attach the radio to the
bracket assembly. See Figure 3-3.
5. Remove the radio from the DIN rail.
6. Take the radio to a laboratory to be programmed as described in CPS
Programming Settings below.

Programming the APX 6500 Radio

Follow the procedure below to change the APX 6500 radio settings for ASTRO
IV&D trunking using the CPS.

Infrastructure Configuration for the APX 6500 Radio

In order for the MC-EDGE RTU to communicate over the ASTRO IV&D
infrastructure using the APX 6500 digital radio, the infrastructure must be properly
configured using the UCM (User Configuration Manager) tool.
NOTICE: If configuring a border router or any firewall within
the CEN (Customer Enterprise network), make sure that the
MC-EDGE’s MDLC over IP UDP port number 2002 is enabled
for inbound and outbound messages.
In the UCM Radio User Data Settings tab, be sure to set
the IP address as Static, to enable Generate ICMP and
Source Address Checking, and the Ready timer set to 10
seconds.
Set the “Ignore Affiliation Inactivity Timeout” setting to Enabled.

Programming the APX 6500 Radio Trunk

Follow the procedure below to change the APX 6500 radio settings for ASTRO
IV&D trunking using the CPS.

Procedure 16. Programming the APX Radio Settings (Trunk)

1. Open the codeplug in the CPS (either by reading the radio or by opening the
already saved codeplug).
2. In the navigation pane, expand the Codeplug Configuration tree and select
Radio Wide.
3. In the Features section, set the Ignition Switch to Soft PowerOff.
4. Expand the Radio Ergonomics Configuration branch and select Radio
ErgonomicsWide. In the Advanced section, enable the Last selected Channel
Per Zone Enable option.
5. Expand the Data Configuration branch and select DataWide.
6. In the NAT List section, add an entry to the NAT List (the Plus sign): WAN port
should be set to the MDLC over IP port number (e.g. 2002). LAN port should be
set to the MDLC over IP port number (e.g. 2002).
58
 Static NAT IP Address should be set to the Peer IP Address (e.g.
192.168.128.2).
7. In the Data Configuration branch, expand the Data Profile branch and select
Profile 1.
8. In the General section, set the Data Profile Type to Trunking.
9. In the General section, disable the RX Voice Interrupts Data option.
10. In the Features section, enable the Terminal Data option.
11. Expand the Trunking Configuration branch, then extend the Trunking
System branch and select Trk Sys 1.
12. In the General section:

Set the System Type to ASTRO 25. If the proper system key was loaded,
the System Key field should already be enabled.
Set the System ID, Home WACN ID and Unit ID to values obtained from
the radio system administrator.
Set the Coverage Type to SmartZone.
Select Profile 1 in the Data Profile Selection option box.

13. In the Control Channels section, enter the control channels with which the
data subscriber should be able to affiliate. Consult your radio system administrator
for the list of control channels.
14. In the ASTRO 25 Channel ID section, enable at least the first channel.
15. In the Trunking Configuration branch, expand the Trunking Personality
branch and select Trk Per 1.
16. In the Talkgroup section, set the radio talkgroup ID value in hexadecimal.
Consult your radio system administrator for the talkgroup information.
17. Expand the Zone Channel Assignment branch and select 1-Zone 1.
18. In the Zone section, set the Zone to the preferred zone name (e.g.ZONE1).
19. In the Channels section:

Add the amount of needed channels. Consult your radio system administrator for
the talkgroup information.
Set the Channel name which will be displayed on the radio screen (if the radio is
Model II or III).
Set the Channel Type to Trk in each channel.
Select the Personality of that channel (if you have more than one trunking
personality configuration).
Specify the Trunking Talkgroup of each channel.
• Select File → Save to save changes to the radio.
• Select File → Write Device to download the configuration to the radio.

Programming the APX 6500 Radio DMO

Follow the procedure below to change the APX 6500 radio settings for DMO
using the CPS.

Procedure 17. Programming the APX Radio Settings (DMO)

1. Open the codeplug in the CPS (either by reading the radio or by opening the
already saved codeplug).
2. In the navigation pane, expand the Codeplug Configuration tree and select
Radio Wide.
3. In the Features section, set the Ignition Switch to Soft PowerOff.
4. Expand the Radio Ergonomics Configuration branch and select Radio
ErgonomicsWide. In the Advanced section, enable the Last selected Channel
Per Zone Enable option.
5. Expand the Data Configuration branch and select DataWide.
6. In the NAT List section – remove NAT line
7. In the Data Configuration branch, expand the Data Profile branch and select
59
 Profile 1.
8. Data Profile Name – Profile 1
Data Profile Type – Conventional
Data Profile Mode –Direct
Limited Broadcast - Checked

Subscriber IP Address - 192.168.XXX.1

Peer IP Address - 192.168.XXX.Y
Peer IP Address Assignment Type - Dynamic

9. In the Conventional System section:

Conventional System Name – Cnv Sys 1 (or any other name)
System Type - ASTRO
Individual ID - Unique ID
Data Profile Selection - Profile 1

10. In the Conventional Personality

Conventional Personality Name - Cnv Sys 1 (or any other name)
Frequency Options - Direct / Talkaround checked

11. Expand the Zone Channel Assignment branch and select 1-Zone 1.

19. In the Channels section:

Set the Channel name which will be displayed on the radio screen

Set the Channel Type to Cnv in each channel.

• Select File → Save to save changes to the radio.
• Select File → Write Device to download the configuration to the radio.

ASTRO APX 6500Li Options for MC-EDGE

All of the following options should be ordered with the APX 6500Li

Radio: Table 10. ASTRO APX 6500Li Options for MC-EDGE

Option Name Option Number

ADD: NO SPEAKER NEEDED APEX G142AD
ADD: O5 CONTROL HEAD G442AJ
ADD: APX CONTROL HEAD SOFTWARE G444AE
ADD: DASH MOUNT G66AM
ADD: NO RF ANT NEEDED G89AC
ADD: NO MICROPHONE NEEDED G90AC
ADD: TDMA OPERATION GA00580AA
ADD: DATA LINK MANAGER QA00205AH
ENH: 9600 OR 3600 SINGLE SYSTEM DIG QA02756AC
ADD: NO GPS ANTENA NEEDED APX GA00235AA
ADD: PROGRAMMING OVER P25 (OTAP) G996

60
Programming the APX 4000 Internal Radio

Procedure 18. Programming the Internal IV&D Digital Radio using CPS

CPS Programming Settings for trunk operation

Before programming the radio, read the codeplug file from the radio (for details, see the
STS User Manual) and save it to your PC using the Read A Radio command in the CPS
(R16.00.00 or above). Open the codeplug file in the CPS and set the parameters as
follows.

1) From the Radio Wide branch, navigate to Bluetooth and disable the Bluetooth enable option.
2) From the Radio Ergonomic Configuration branch, navigate to Radio Ergonomic Wide and
set the power to Up on the last selected Zone and Channel.
3) From the Radio Ergonomic Configuration branch, navigate to Controls → Buttons and
ensure that all options are disabled (blank).
4) From the Radio Ergonomic Configuration branch, navigate to Controls → Switches.
a) Ensure the Rotary Control option is disabled.
b) For the Multi-Function Knob, set Primary Function to Volume Select, and
Secondary Function to Blank.
5) From the Radio Ergonomic Configuration branch, navigate to Controls → Accessory Buttons
and ensure all options are disabled (blank).
6) From the Radio Ergonomic Configuration branch, navigate to Display → General and
ensure all Indicators are set to No Indication.

7) From the Radio Ergonomic Configuration branch, navigate to Radio Profile →

Default → Speaker Audio Routing and disable Internal Speaker Audio.
8) From the Radio Ergonomic Configuration branch, navigate to Radio Profile →
Default → Speaker / RX Settings → Volume Control and set the Minimum Audio
Volume to 128.
9) From the Radio Ergonomic Configuration branch, navigate to Radio Profile →
Default → Speaker / RX Settings → Alert Tones and set the Minimum Volume to
128.
10) From the Secure Configuration branch, navigate to Secure Wide and disable the
Secure Operation option.
11) From the Data Configuration branch, navigate to Data Wide → Serial Link 1
Addresses and set the Subscriber IP Address to 192.168.128.1.
12) From the Data Configuration branch, navigate to Data Wide → Serial Link 1
Addresses and set the Peer IP Address to 192.168.128.2.
13) From the Data Configuration branch, navigate to Data Wide → Nat List and set the following
parameters:
LAN Port 2002
Static Nat IP Address 192.168.128.2
WAN Port 2002
14) From the Data Configuration branch, navigate to Data Profiles Profile → 1 →
General and set the following parameters:

Rx Voice Interrupts Data Enabled

Limited Broadcast Enabled

61
 15) From the Data Configuration branch, navigate to Data Profiles Profile → 1 →
Trunking Group ID → ASTRO 25 Data Group ID and update at least one row.

16) From the Trunking Configuration branch, navigate to Trunking System → Trk Sys 1
and set the following parameters:

System ID <custom>
Unit ID Set Radio ID
Data Profile Selection Profile 1
17) Expand the Zone Channel Assignment branch and select 1-Zone 1.
18) In the Zone section, set the Zone to the preferred zone name (e.g. ZONE1).
19) In the Channels section:
a) Add the amount of needed channels. Consult your radio system administrator
for the talkgroup information.
b) Set the Channel Type to Trk for each channel.
c) Select the Personality of that channel (if you have more than one trunking
personality configuration).
d) Specify the Trunking Talkgroup of each channel.
20) Perform one of the following actions:
 Select File → Save to save changes to the radio.
 Select File → Write Device to download the configuration to the radio.

CPS Programming Settings for DMO

1. From the Radio Wide branch, navigate to Bluetooth and disable the Bluetooth enable option.
2. From the Radio Ergonomic Configuration branch, navigate to Radio Ergonomic Wide
and set the power to Up on the last selected Zone and Channel.
3. From the Radio Ergonomic Configuration branch, navigate to Controls → Buttons
and ensure that all options are disabled (blank).
4. From the Radio Ergonomic Configuration branch, navigate to Controls → Switches.
5. Ensure the Rotary Control option is disabled.
6. For the Multi-Function Knob, set Primary Function to Volume Select, and
Secondary Function to Blank.
7. From the Radio Ergonomic Configuration branch, navigate to Controls → Accessory Buttons and
ensure all options are disabled (blank).
8. From the Radio Ergonomic Configuration branch, navigate to Display → General and
ensure all Indicators are set to No Indication.
9. From the Radio Ergonomic Configuration branch, navigate to Radio Profile →
Default → Speaker Audio Routing and disable Internal Speaker Audio.
10. From the Radio Ergonomic Configuration branch, navigate to Radio Profile →
Default → Speaker / RX Settings → Volume Control and set the Minimum Audio
Volume to 128.
11. From the Radio Ergonomic Configuration branch, navigate to Radio Profile →
Default → Speaker / RX Settings → Alert Tones and set the Minimum Volume to
128.
12. From the Secure Configuration branch, navigate to Secure Wide and disable the

62
 Secure Operation option.
13. Expand the Data Configuration branch and select DataWide.
14. In the NAT List section – remove NAT line
15. In the Data Configuration branch, expand the Data Profile branch and select Profile 1.
a. Data Profile Name – Profile 1
b. Data Profile Type – Conventional
c. Data Profile Mode –Direct
d. Limited Broadcast - Checked
e. Subscriber IP Address - 192.168.XXX.1
f. Peer IP Address - 192.168.XXX.Y
g. Peer IP Address Assignment Type – Dynamic
h. Subscriber Ait –Interface IP Address – 10.0.0.Y
16. In the Conventional System section:
a. Conventional System Name – Cnv Sys 1 (or any other name)
b. System Type - ASTRO
c. Individual ID - Unique ID
d. Data Profile Selection - Profile 1
17. In the Conventional Personality section:
a. Conventional Personality Name - Cnv Sys 1 (or any other name)
b. Frequency Options - Direct / Talkaround checked
18. Expand the Zone Channel Assignment branch and select 1-Zone 1.
19. In the Zone section, set the Zone to the preferred zone name (e.g. ZONE1).
a. Set the Channel name which will be displayed on the radio screen.
b. Set the Channel Type to Cnv in each channel.
• Select File → Save to save changes to the radio.

• Select File → Write Device to download the configuration to the radio.

For the Enhanced the APX4000 features need to order option ADD: ASTRO RADIO OPTIONS LICENSE.
See the ordering manual.

ASTRO APX 4000 Enhanced Options for MC-EDGE

Table 10. ASTRO APX 4000 Enhanced Options for MC-EDGE

Option Name Option Number

ADD: TDMA OPERATION GA00580AA
ADD: P25 LINK LAYER AUTHENTICATION QA01767AW
ADD: PROGRAMMING OVER P25 (OTAP) G996AX

63
 ADD: GROUP SERVICES FLP QA09008AB
ADD: ENHANCED DATA QA003399AB

RTU Port Configuration for Analog Radio using External FSK

Modem
The RTU port is configured using the MC-IoT System Tools as follows:

Port Type

Procedure 19. Configuring the MC-EDGE Port RS232-External modem – Mas(Radios) Multi-drop
Half duplex with CD data speed 1200 Bps RADIO (1-10)

1. In the MC-IoT STS, click the required site, and open the site view.
2. On the Port tab, click SI1 or SI2 (if present).
3. Set port parameters and data speed as shown below:
Figure 32. RTU Port Configuration for Analog Radio using External FSK Modem – Port
Parameters and Data Speed

4.
Radio Zones (if required) are also supported. Double-click the port to enter advanced
configuration.
5. On the Physical tab, set port parameters as shown below:

64
Figure 33. RTU Port Configuration for Analog Radio using External FSK Modem – Advanced
Physical Configuration

6. On the Link tab, set port parameters as shown below:

Figure 34. RTU Port Configuration for Analog Radio using External FSK Modem – Advanced Link
Configuration

NOTICE: After defining the port in the configuration, it is recommended to add it to the
gallery for future use.

The CPU RS232 port and the radio are connected by 2 cables and the RTX-12 Radio modem.
65
  Data cable – CB000980A01 (Motorola Supply)
 Audio cable MOTOTRBO – CB000979A01 (Motorola Supply)
 Audio cable CMXXX – CB000982A01 (Motorola Supply)
 RTX-12 Modem – Tigertronics Supply
o Type A for MOTOTRBO Radio
o Type B for CMxxx Radio

Mototrbo tested – XPR5350e, DM4400e

CMxxx Tested – CM200, CM140

MOTOTRBO Analog Radio Modem Installation

Figure 35. MOTOTRBO Analog Radio Modem Installation

66
CMxxx Analog Radio Modem Installation

Figure 36. CMxxx Analog Radio Modem Installation

The RTX-12 has a potentiometer close to the radio cable connection.

Verify that the potentiometer turns clockwise to the end position, to receive the proper radio deviation.

CPS Programming Settings for MOTOTRBO Analog Mode

The following programming instructions must be performed before connecting a MOTOTRBO radio to the
IoT/SCADA family Remote Terminal Units (RTU). These instructions define miscellaneous settings and the
function of each pin in the radio’s general purpose I/O connector.

Procedure 20. CPS Programming Settings for MOTOTRBO Analog Mode

1. Before programming the radio, read the codeplug file from the radio, and save it to your PC using
the File >Read Device command in the CPS.
2. Open the codeplug file in the CPS. Verify that you are using the right radio.
3. Under the radio’s General Settings, change the TX High Power value to VHF 25W, UHF 20W,
8/900M 15W. To display the full layout of General Settings, click View -> Expert.
4. Under Accessories, verify that Ignition Sense is set to On/Off or Ignition.
5. Under General Settings, select Monitor Type ‘Silent’.
6. Under Accessories, change RX Audio Type to ‘Flat Squelch’.
7. Under Accessories, change the debounce duration to 25mS.
8. Under Accessories, change Cable Type to Rear Data Accessory.
9. Under Accessories -> GPIO Physical Pins, change pin#17 to Data PTT, Active Low and check
Debounce.
10. Under Accessories -> GPIO Physical Pins, change pin#19 to CSQ detect, Active High and
check Debounce.
11. Under Channel -> Analog channel, change Voice Emphasis to ‘None’.
12. Under Channel -> Analog channel, ensure Power Level is set to ‘High’.
13. Under Channel -> Analog channel, change Admin Criteria to ‘Always’.

67
CPS Programming Settings for CMxxx Analog Mode

Procedure 21. CPS Programming Settings for CMxxx Analog Mode

1. Before programming the radio, read the codeplug file from the radio, and save it to your PC using
the File >Read Device command in the CPS.
2. Open the codeplug file in the CPS. Verify that you are using the right radio.
3. Under the radio’s General Settings, change the Radio ID number as required, and set the TX
High Power value to VHF 25W, UHF 20W, 8/900M 15W.
4. Under Accessories, set the following:
a) Set Pin 3 to Data PTT Active Low.
b) Set Pin 8 to CSQ Detect Active High.
c) Set Rx Audio Type to Flat Audio.
d) Set External PTT Audio source to Ext Mic and Flat TX Audio.
e) Set Data PTT to Flat Tx Audio.
5. Under Conventional Personalities – Pres1, set the following:
a) Set Squelch Type to CSQ.
b) Set Power Level to High.

68
MC-EDGE RADIO Mototrbo Radio Types and Installation Kits
The MC_EDGE RTU supports a set of radios.

MOTOTRBO™ radios are connected to the USB Host port.

All the radios listed below are external radios and should be operated according to their specifications.

For complete radio specifications such as modulations, standards, Tx power output, Rx sensitivity, supply
voltage, and power consumption, see the specific radio owner’s manual.
Note that the XPR 5350/80e radios support digital mode only.

Description Nomenclature Band

XPR 5350e MOTOTRBO™ Digital Mobile , 25W, M28JNC9RA1 136-174 MHz, 136-174
136-174 MHz 1-25W MHz
XPR 5350e MOTOTRBO™ Digital Mobile 25W, M28QNC9RA1 403-470 MHz, 403-470
450-512 MHz 1-25W MHz
XPR 5350e MOTOTRBO™ Digital Mobile 40W, M28TRC9RA1 450-512 MHz, 450-512
450-512 MHz 1-40W MHz
XPR 5380e MOTOTRBO™ Digital Mobile AM28UMC9RA1 8/900 MHz 8/900
35W,8/900 MHz 35W Mhz
XPR 7550e MOTOTRBO™ Digital Portable 5W, 136-174
136-174 MHz HK2079A 136-174 MHz 5W MHz
XPR 7550e MOTOTRBO™ Digital Portable 4W, 403-512
403-512 MHz HK2080A 403-512 MHz 4W MHz
XPR 7580e MOTOTRBO™ Digital Portable 2.5W, 8/900
8/900 MHz HK2081A 8/900MHz 2.5W MHz
XPR 7350e MOTOTRBO™ Digital Portable 5W, 136-174
136-174 MHz H56JDC9RA1 136-174 5W MHz
XPR 7350e MOTOTRBO™ Digital Portable 4W, 403-512
403-512 MHz H56RDC9RA1 403-512 4W MHz
XPR 7380e MOTOTRBO™ Digital Portable 2.5W, 8/900
8/900 MHz H56UCC9RB1 8/900 2.5W MHz

Radio Installation Kits for MC_EDGE

The following radio installation kits enable the user to install a radio in the MC_EDGE RTU:

Radios Option/Kit
APX™ 6500Li FLN0100A

MOTOTRBO™ XPR 5350e - DIGITAL FLN0093A

APX™ 4000/XPR7550/80e FLN0042A

Accessory Kit, External Mobile TETRA MTM5XXX FLN9981A

Radio Cable Kit for MC-EDGE

69
MOTOTRBO XPR5350e and APX 6500 Radio Installation Kits

The MOTOTRBO XPR 5350e and APX 6500 radio installation kits (options, FLN0093A, and FLN0100A)
enables the user to install the MOTOTRBO XPR 5350 and APX 6500 radios near the MC_EDGE RTU.
For MOTOTRBO, the following hardware and firmware are required:

• MC_EDGE firmware 20.00 and above

• ACE3600 System Tools Suite (STS) version 24.30 and above

FLN0093A, FLN0100A installation kits include brackets, cables, and screws.

Installing the Mobile Radio Installation Kits

Follow the procedure below to install the MOTOTRBO XPR 5350e and APX 6500 radio installation kits
(FLN0093A, FLN0042A, and FLN0100A).

Procedure 22. Installing the Mobile Radio Installation Kits

1. For the MOTOTRBO XPR 5350 and MTM5x00 radios, adjust the bracket size. See Making the
Bracket Smaller for MOTOTRBO XPR 5350 and MTM5x00 Radios.
2. Place the bracket assembly (see Figure 37) on the DIN rail with the bracket hooked over the top
of the DIN rail (see Figure 38).

Figure 37. MTM5x00, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit Bracket Assembly

Figure 38. MTM5X00, MOTOTRBO XPR 5350 and APX 6500 Radio Installation Kit Bracket Assembly on
DIN Rail

70
3. Push the back bracket up to lock the bracket assembly on the DIN rail.
4. Using a Torx T8 screwdriver, tighten the four screws in the bracket (see Figure 38).
5. Connect the data cable (FTN6359B 9-pin connector (Data box DB9 Female connector ,Control
head PMKN4104A data cable DB9 female connector) for MTM5X00, FKN0026 26-pin connector
for XPR 5350e – digital mode, CB000344A01 26-pin connector for XPR 5350 – Connect Plus
mode, and FKN0035 26-pin connector for APX 6500) to the Accessory connector on the back of
the XPR 5350/ APX 6500 radio, or on the front of the MTM5X00.
6. Connect the DC power cable (FKN0036) to the Power connector on the radio.
7. For MTM5x00 Data box, connect the FHN9073A ignition adapter to the 26 Pin rear connector:

8. Put the radio into the bracket assembly, lining up the holes on the sides of the radio with holes on
the side of the bracket (see holes in Figure 37).
9. For the APX 6500 radio, using an Allen wrench, screw in the four supplied screws, to attach the
radio to the bracket assembly. See Figure 39.
10. For the MTM5X00 and MOTOTRBO XPR 5350e radios, manually screw in the two supplied wing
screws, to attach the radio to the bracket assembly. See Figure 40 and Figure 41.

Figure 39. APX 6500 Radio on a DIN Rail

71
 Figure 40. XPR 5350e Radio on a DIN Rail

Figure 41. MTM5X00 (Data Box or Control head) Radio on a DIN Rail

11. (Optional) Clip two stoppers (see Figure 39, Figure 40, Figure 41) onto the DIN rail, one to the left
and one to the right of the radio, to keep the radio in place. Tighten the built in screws.
12. Connect the communication cable to the MC-EDGE CPU module port configured for the radio
(USB for APX 6500 and XPR 5350e, or RS232 for MTM5X00). See Configuring the RTU Port
Type for the APX 4000/APX 6500 Radio below.
13. Connect the antenna cable/antenna according to the radio instructions.
Before operating the radio, the MC-EDGE RTU port must be configured for the radio, and the
radio may need to be programmed using the appropriate CPS.

72
Making the Bracket Smaller for MOTOTRBO XPR 5350e and MTM5x00
Radios
Follow the procedure below to make the bracket assembly (supplied with kits FLN0043A/ FLN0093A/
VA00245AA) smaller for the MOTOTRBO XPR 5350 and MTM5x00 radios.
Procedure 23. Making the Bracket Smaller for MOTOTRBO XPR 5350e and MTM5x00 Radios
1. Using a Torx T8 screwdriver, remove the two screws from the right bracket (see Figure 3- 6.)
Save the screws.

Figure 42. Making the Radio Bracket Smaller

2. Slide the right bracket to the left, until the screw holes line up with the second set of holes on the
back bracket.
3. Screw the two saved screws into the right bracket.

APX 4000 Radio Installation Kit

The APX 4000 radio installation kit (FLN0042A) enables the user to install the APX 4000 portable radio
near the ACE100 RTU.

The following hardware and firmware are required:

The FLN0042A installation kit includes a bracket, cables, and screws.

Specifications:
 Input Voltage: 9-30V DC
 Output Voltage: 7.5V
 Maximum current: 2A

Installing the APX 4000 Radio Installation Kit

Follow the procedure below to install the APX 4000 radio installation kits (FLN0042A).

Procedure 24. Installing the APX 4000 Radio Installation Kit

1. Screw the antenna provided with the APX 4000 radio onto the antenna connector at the top of
radio. See Figure 46.

73
 2. Place the battery eliminator installation kit (FCN0053B) onto the back of the radio, and slide
upwards until it clicks into place. See Figure 46.

Figure 43. APX 4000 Radio and Battery Eliminator Installation Kit

3. Using a T8 Torx screwdriver, tighten the screw at the bottom of the battery eliminator installation
kit. See Figure 47.

Figure 44. Battery Eliminator Installation Kit in APX 4000 Radio

74
 4. Connect the power cable (FKN0028 #CB000197A01) to the DC power connector at the bottom of
the battery eliminator installation kit. See Figure 47.
5. Connect the 12-pin connector of the data cable (FKN0025) to the Accessory connector on the
radio. See Figure 46.
6. Line up the plastic hooks on the back of the APX 4000 battery eliminator installation kit with the
DIN rail. (Antenna pointing up.) See Figure 48.
7. Press the APX 4000 radio onto the DIN rail until it clicks into place.
8. Connect the power cable (FKN0028 #CB000197A01) to the AUX connector and the data cable
(FKN0025) to the USB port of the MC-EDGE unit.

Figure 45. APX 4000 Radio Installation Kit Bracket Assembly on a DIN Rail

XPR 7350/80e XPR7550/80e Radio Installation Kit

Use the FLN0042A installation kit. For details on installation, see APX 4000 Radio Installation Kit.

Configuring the RTU Port Type for the XPR 5350e MotoTRBO Digital Radio
Procedure 25. Configuring the MC-EDGE Port for the XPR 5350e MOTOTRBO Digital Radio
1. In the MC-IOT STS, click on the preferred site, and open the site view.
2. In the Port Tab, click on the USB port which the RTU will communicate with the radio In Type 1
and 2 the USB located on the ADD ON, In Type 3 located on the Main Board
3. Confirm that the port parameters are as shown in the screen below.

75
 Figure 46. RTU Site Configuration for MDLC over MOTOTRBO Digital Radio – Port Type Parameters

4. Define the preferred Line links.

5. Configure the Advanced Link Layer parameters as in the screen below.

Figure 47. RTU Site Configuration for MDLC over MotoTRBO Digital Radio – Advanced Parameters

NOTICE: Setting the ‘Enable sync’ parameter to ‘Enable’ is for time synchronization only.

NOTICE: Default group IP address is required for sending group calls (MDLC setcalls). The specific
IP address should be set in the radio CPS as described below (otherwise RTUs will not be able to
send or receive group calls from the radio).

6. Save the changes. Generally no other changes are required to Advanced Physical parameters.

RTU Port Advanced Parameter Configuration for the XPR 5350e MotoTRBO
Digital Radio
The STS provides default settings for advanced port parameters for use with the MOTOTRBO radio.
These settings should be used.

Programming the XPR 5350e MotoTRBO Digital Radio using CPS

The MOTOTRBO XPR 5350e radio is not programmed in the factory.. For user programming of site-
specific parameters, bring the radio to the Motorola Service Center or use the CPS which can be ordered
with the radio and follow the instructions below.

76
Connecting the XPR 5350e MOTOTRBO Digital Radio
To program the MOTOTRBO XPR 5350e radio with Customer Programming Software (CPS), the radio is
connected to a PC USB port using the MOTOTRBO XPR 5350 USB programming cable (HKN6184 front
or PMKN4010 rear or FKN0026A rear).

Procedure 26. Connecting the XPR 5350 MotoTRBO Digital Radio to the CPS
1. Connect the 26-pin connector to the radio Accessory connector, and the USB connector to the
PC on which the MOTOTRBO CPS software is installed.
2. Connect the power cable to the Power connector on the radio.

Connecting the XPR 7350e/80e MOTOTRBO Digital Portable Radio

To program the MOTOTRBO XPR 7350/80 radio with Customer Programming Software (CPS), the radio is
connected to a PC USB port using the MOTOTRBO XPR 7350/80 USB programming cable (PMKN4012).

Procedure 27. Connecting the XPR 7350/80e MOTOTRBO Digital Portable Radio to the CPS
1. Connect one end of the programming cable (PMKN4012) to the Accessory connector on the
radio. The PMKN4012 programming cable is supplied with the FLN0042A Portable radio
installation kit.
2. Connect the other end to the USB port of a PC on which the MOTOTRBOCPS software is
installed.

Disassembling the XPR 5350e MOTOTRBO Digital Radio

If the MOTOTRBO radio is to be programmed at an authorized laboratory, disassemble the radio from the
MC-EDGE unit as follows:

Procedure 28. Disassembling the XPR 5350e MOTOTRBO Digital Radio from the MC-EDGE Unit
1. Disconnect the antenna cable from the radio Antenna connector.
2. Disconnect the DC power cable (FKN0036) from the radio Power connector.
3. Disconnect the data cable (FKN0026 for digital mode and CB000344A01 for Connect Plus mode)
from the radio.
4. Unscrew the two wing screws which attach the radio to the bracket assembly.
5. Remove the radio from the DIN rail.
6. Take the radio to a laboratory to be programmed as described in CPS Programming Settings
below.

Programming the XPR 5350e/80e MotoTRBO Digital Radio

The following programming instructions must be performed before connecting a MOTOTRBO radio to the
MC-EDGE family Remote Terminal Units (RTU). These instructions define miscellaneous settings and the
function of each pin in the radio’s general purpose I/O connector.

Procedure 29. Programming the MOTOTRBO Digital Radio

1. Before programming the radio, read the codeplug file from the radio and save it to your PC using
the File ->Read Device command in the CPS.
77
 2. Open the codeplug file in the CPS. Verify that you are using the right radio.
3. Under the radio’s General Settings, change the Radio ID number as required and the TX High
Power value to VHF 25W/UHF 20W. (View->Expert displays the full layout of General Settings).
4. (Optional) If it is desirable to reduce transmission time, consider reducing Tx Preamble Duration
from 960ms to 60-120ms. The preamble duration can also be reduced if no/few radios in the
system use the scan feature. If priority scan is used, or for Scan List members with high traffic or
long transmissions, or for dual capacity direct mode channel, consider increasing Tx Preamble
Duration. For details, consult your radio system administrator.
5. Under Accessories, verify that Ignition Sense is set to On/Off Or Ignition.
6. Under Network, verify that the CAI Network number (default 12) is identical for all radios in the
system.
7. Verify that the CAI Group Network number (default 225) is identical for all radios in the system.
(This corresponds to the ‘225’ in the port’s Default group IP address 225.0.0.1.) Verify that under
Forward to PC, the Via USB option is selected (required for time sync and broadcast). (In older
CPS versions, verify that Forward to PC is checked.)
8. Under Contacts->Digital, add a new Group Call with ID ‘1’. Rename it MOSCAD. (This
corresponds to the ‘1’ in the port’s Default group IP address225.0.0.1.)
9. Under Rx Group Lists->Digital->List 1, add MOSCAD to Members. This allows the RTU/FIU to
receive group calls over MOTOTRBO.
10. Under Channels->Zone<n>->Channel1, set the TX and RX frequencies as required. Verify that
the color code and the repeater slot are equal in all radios in the group.
11. If you expect if a high amount of over-the-air contention on your channel, select Enhanced
Channel Access for optimal data reliability. Otherwise, for optimal data throughput, leave this
feature disabled (unchecked).
12. Select File -> Save to save changes to the radio.
13. Select File -> Write Device to download the configuration to the radio.

NOTICE: The radio configuration must match the repeater topology (direct mode, single
repeater, IP site connect, Capacity Max).
For more information on configuring the MOTOTRBO radio and the MC-EDGE RTUs for
MDLC over MOTOTRBO, see the “MDLC over MOTOTRBO” section of the STS Advanced
Features manual. For information on adding IP addresses to the IP conversion table and
downloading to the relevant attached RTUs, see the “Operation” chapter of the MC-IOT STS
User Guide.

MOTOTRBO XPR 5350e Models and Options for MC_EDGE

The MOTOTRBO XPR 5350e radio installation kit (FLN0093A for digital mode) can be used with the
following MotoTRBO XPR 5350e radios:

Option Name Option

Model/Number
ADD: MOTOTRBO XPR 5350 DIGITAL CONVENTIONAL RADIO VA00159AA

ADD: MOTOTRBO XPR 5350 VHF MOBILE RADIO 136-174 MHz VA00160AA

ADD: MOTOTRBO XPR 5350 UHF R1 MOBILE RADIO 403-470 VA00161AA

MHz
78
 ADD: MOTOTRBO XPR 5350 UHF R2 MOBILE RADIO 450-512 VA00162AA

ADD: 800/900MHZ MOBILE RADIO VA00202AA

XPR5350e 136-174 MHZ, DIGITAL + ANALOG + CONNECT PLUS FUD1040

XPR5350e 403-470 MHZ, DIGITAL +ANALOG + CONNECT PLUS FUE1078

XPR5350e 450-512 MHZ, DIGITAL + ANALOG + CONNECT PLUS FUE1077

XPR5380e 800-900 MHZ, DIGITAL + ANALOG + CONNECT PLUS FUF1200

The codeplug sample for MotoTRBO XPR5350/80 is obtainable from Google drive (send request
permission to [email protected]).

MOTOTRBO XPR 7350 Options for MC-EDGE

Option Name Option Number

XPR7350 VHF 136-174 MHz AAH56JDC9KA1AN
XPR7350 UHF 403-512 MHz AAH56RDC9KA1AN
Connect Plus Trunking License HKLN4457
Connect Plus Trunking Operation QA02005
VHF Helical Antenna 136‐155 MHz (PMAD4117) QA02299
VHF Helical Antenna 144‐165 MHz (PMAD4116) QA02308
VHF Helical Antenna 152‐174 MHz (PMAD4118) QA02310
VHF Stubby Antenna 136‐148 MHz (PMAD4119) QA02307
VHF Stubby Antenna 160‐174 MHz (PMAD4121) QA02305
VHF Stubby Antenna 146‐160 MHz (PMAD4120) QA02306
UHF Slim Whip Antenna 403‐527 MHz (PMAE4079) QA02304
UHF Stubby Antenna 403‐450 MHz (PMAE4069) QA02303
UHF Stubby Antenna 440‐490 MHz (PMAE4070) QA02302
UHF Stubby Antenna 470‐512 MHz (PMAE4071) QA02301

MOTOTRBO XPR 7380 Options for MC-EDGE

Option Name Option Number

XPR7380 UHF 806-941 MHz AAH56UCC9KB1
Standard Battery - IMPRES Li‐ion, 2150 mAh, 7.2V, Submersible STDBAT0126
(IP57) Battery (PMNN4409) N/C
Connect Plus Trunking License HKLN4457
Connect Plus Trunking Operation QA02005
800MHz Whip Antenna 806‐870 MHz QA01915
(PMAF4011)
900MHz Whip Antenna 896‐941 MHz QA01916
(PMAF4012) *
800 MHz Stubby Antenna 806‐870 MHz QA01419
12cm (PMAF4009)
900 MHz Stubby Antenna 896‐941 MHz QA01420
11cm (PMAF4010)*
H112 Omit Standard Antenna

79
* Note: This antenna is optimized for 900 MHz but can be used for mixed 800 &900 MHz channels or
sites.

Configuration and Programming for the MotoTRBO XPR7350/80e Radio (SW)

To enable MDLC communication using the MOTOTRBO XPR 5350/80e radio in an MC-EDGE, see the
procedures below.

Configuring the RTU Port Type for the MotoTRBO XPR7350/80 Radio (SW)

Please refer to Configuring the RTU Port Type for the XPR 5350e MotoTRBO Digital Radio.

IP Conversion Table for the MotoTRBO XPRxxxxe Radio (SW)

Prepare an IP conversion table if the RTU must communicate with another RTU or an IP Gateway. In the
IP conversion table, specify the IP address of each RTU port (site ID + link ID). This IP address is assigned
by the infrastructure operator.
Note that an IP address is obtained from the radio once it is connected to the RTU port over USB. The IP
address obtained from the radio is not the real IP address set by the infrastructure, but rather a dummy
address. This dummy is configured in the radio via the CPS Mobile Computer IP address parameter (by
default 192.168.128.2).
When device LINxL level 0 is retrieved using the MC-IOT STS Software Diagnostics tool, the IP Address
displayed is this dummy address and not the actual IP address assigned by the infrastructure operator.
It is recommended to create two IP conversion tables:
1. The first is downloaded to the FIU or IP Gateway on the LAN and includes the site and IP
information for each RTU.
2. The second is downloaded to all RTUs which are connected to the infrastructure with ASTRO
IV&D radios, and includes the site and IP information for the FIU and IP Gateway.
For detailed instructions on preparing the IP conversion table, see “MDLC over IP Communication” in the
ACE3600 STS Advanced Features manual.

Configuring the RTU Port Type for the MTM5x00 Radio

Procedure 30. Configuring the MC-EDGE Port for the MTM5x00 Radio
1. In the MC-IOT STS, click on the preferred site, and open the site view.
2. In the Port Tab, click on the on-board or plug-in RS232 port through which the RTU will
communicate with the MTM5x00 radio.
3. Confirm that the port parameters and data speed are as shown in the screen below.

Figure 48. RTU Site Configuration for MTM5x00 Radio – Port Type Parameters

80
 4. Define preferred links.
5. Save the changes.

RTU Port Advanced Parameter Configuration for the MTM5x00 Radio

The STS provides default settings for advanced port parameters for use with the MTM5X00. These
settings should be used.
Programming the MTM5x00 Radio using CPS
Before connecting an MTM5x00 radio to an MC-EDGE RTU, the radio should be programmed as
necessary for packet data. For this purpose, use the CPS which can be ordered with the radio or bring the
radio to the Motorola Service Center.

81
Appendix A: MC-EDGE Specifications
MC-EDGE General Specifications

Table 11. MC-EDGE General Specifications

Attribute Specifications
CPU MODULE TI Sitara Cortex A8 AM3356 microprocessor
Processor
Frequency 600 MHz (default), 300 MHz in Low Power mode configuration

ON-BOARD RADIOS
LoRaWAN (Future Option) - Wireless Sensors Network Class 1, 8 Channels
- Radio Chipset: SX1301 & SX1257
- Freq range: 902 to 928 MHz or 863 to 870 MHz
- RX Sensitivity: Up to -140dBM
- Max RF Output: +27dBm
- External Network Server - Optional
- Clear LoRa – Optional

APX4000 Land Mobile Radio ASTRO P25

700/800:
- Tx Bands: 763-776,793-806 MHz / 806-825,851-870 MHz
- Rx Bands: 763-776 MHz / 851-870 MHz
- C. Spacing: 12.5 KHz
- RF OutPut Power: 1-3 W
- Rx Sensitivity (12dB SINAD):0.250uV
VHF:
- Tx /Rx Bands: 136-174Mhz
- C. Spacing: 12.5 KHz
- RF OutPut Power: 1-5 W
- Rx Sensitivity (12dB SINAD):0.216uV
UHF R1,R2:
- Tx Bands: 380-470,480-520 Mhz
- Rx Bands: 340-470,450-520 MHz
- C. Spacing: 12.5 KHz
- RF OutPut Power: 1-5 W
- Rx Sensitivity (12dB SINAD):0.234uV 900 MHz:
- Rx /Tx Bands: 896-902,935-941MHz
- C. Spacing: 12.5 KHz
- RF OutPut Power: 1-2.5 W
- Rx Sensitivity (12dB SINAD):0.236uV

82
 Attribute Specifications

LTE LTE Air Prime HL7588

B4 B13 per 3GPP
Supported Bands:

RF Band Transmit Band Receive Band Maximum

(Tx) (Rx) Output Power

LTE B4 1710 to 1755 2110 to 2155 22.5 dBm (+

MHz MHz 2dBm) Class
3bis

LTE B13 777 to 787 MHz 746 to 756 MHz 22.5 dBm (+
2dBm) Class
3bis

Sim Interface
• 1.8V/3.3V support
• Conforms with ETSI UICC Specifications
• SIM/USIM support

Frequency Band Primary Secondary SIMO

(Typical) (Typical) (Typical

LTE B4 Full RB; BW: -94.5 -94.5 -97.5

20 MHz*

LTE B13 Full RB; BW: -97.5 -98.5 -101.5

10 MHz*
* Sensitivity values scale with bandwidth: x_MHz_Sensitivity = 10 MHz_Sensitivity –
10*log (10 MHz/x_MHz)

Telit LE910C4-EU

RF BAND Transmit Band (Tx) Receive Band (Rx) Maximum Output

Power
LTE B3 1710 to 1785 MHz 1805 to 1880 MHz 4G FDD 22 dBm
LTE B7 2500 to 2570 MHz 2620 to 2690 MHz @1RB
LTE B20 832 to 862 MHz 791 to 821 MHz
3G B1 1920 to 1980 MHz 2110 to 2170 MHz 23 dBm

Telit LE910C4-AP

RF BAND Transmit Band (Tx) Receive Band (Rx) Maximum Output

Power
LTE B3 1710 to 1785 MHz 1805 to 1880 MHz 4G FDD 22 dBm
LTE B28 703 to 748 MHz 758 to 803 MHz @1RB
3G B5 824 to 849 MHz 869 to 894 MHz 23 dBm
83
 Attribute Specifications

For Both modules:

Sim Interface: 1.8V/3.3 V support

Rx Sensitivity :
• For 3G –112dbm
• 4G FDD (BW=5MHz) –102 dbm

MEMORY
Flash 2 GB, at least 1 GB available for user data
DDR 1 GB LPDDR memory, at least 500 MB available for user
Micro SD Card Slot data Micro SD Card Slot for user logging or CRYPTR
Optional user-supplied Up to 32 GB on Sandisk Cruzer Blade (SDZ50-032G) or 4GB
flash drive on Sandisk Cruzer Blade (SDZ50-004G) (not supplied)

CPU SITARA TI AM3356 Cortex A8 microprocessor

Clock: 600 MHz (default), 300 MHz (low power)
Operating System Linux (Kernel version 4.9)

Real Time Clock Hardware clock with year, month, date, day, hour, minute, and
second supported.

Internal Backup Battery The backup battery can maintain the RTC for at least 60
days@ +25ºC, when main power is disconnected.

Real Time Clock (RTC) ±20ppm@25C or 2sec per day (24hours) @ 25C
0 2
±0.04ppm/( C)
POWER IN Hardware clock with year, month, date, day, hour, minute, and
second
Leap years support
RTC crystal accuracy: max. ±20ppm@25 ºC
RTC crystal drift: ± 0.04ppm/ ºC
RTC Internal Backup Battery – Backup for at least 60 days @ 25
ºC
Input Voltage 11-30 V DC
Power In Connector 5mm pitch, Maximum 12 AWG

84
 Attribute Specifications

Power Consumption CPU module All Radio Off: max. 300mA / typ. 150mA @ 12V (w/o
SD card and USB)

CPU module All Radio On: max. 450mA / typ. 250mA @ 12V (w/o
SD card and USB)

CPU module All Radio’s On APX TX : 1.6 A/Typ @12V

CPU module All Radio’s On LoRA RX 8 Channels : 0.36A/Typ

@12V

CPU module All Radio’s On LoRA TX : 0.605A/Typ @12V

CPU module All Radio’s On LTE TX : 0.45A/Typ @12V

Input module: max. 180mA / typ. 100mA @ 12V

Output module: max. 450mA / typ.250mA @ 12V
Mixed IO module: Max 194.4mA@12V/Typical 64mA@12V

ENVIRONMENTAL
Physical Dimensions 7.6 cm (W) x 15.9 cm (H) x 11.8 cm (D) (3" x 6.3" x 4.7" ) (WxHxD)
The depth of the unit including the front cover is 14.59 cm (5.74").
The depth to the tip of the grounding screw is 13.73 cm (5.41").

Weight Approx. 0.5 Kg

DIN Rail Maximum thickness 1.0 mm
Minimum length 26 cm
Operating Temperature -30 ºC to +60 ºC (-22 ºF to 140 ºF)
Storage Temperature -55 ºC to +85 ºC (-67 ºF to 185 ºF)

Operating Humidity 5% to 95% RH @ 50 ºC for 8 hours without condensation.

For an uncontrolled humidity environment, it is recommended to
use an enclosure
Housing Sealing IP30
Mechanical Vibrations EIA/TIA 603 Base station, Sinusoidal 0.07mm @ 10-30 Hz,
0.035 mm @ 30-60 Hz
Operating Altitude -400 to +4000 meter (-1312 to + 13120 ft)
Communication Ports Up to 2 serial RS232/RS485 ports (configurable)
- RS-232 up to 115.2 Kb/s
- RS485 up to 460.8 Kb/s
USB ports:
- USB 2.0 On-the-Go
- USB 2.0 Host
- USB 2.0 for APX and LTE modem configuration
Up to 3 Ethernet ports:
-10/100 Mb/s

85
 Attribute Specifications

CPU ON-BOARD I/OS

Digital Inputs
Total Number of Inputs 3 DI Wet inputs

DI Fast Counter Max 2.0 kHz (minimum pulse width 250 µS)
Input Mode
Max. DC Input Voltage 30V DC
“ON” DC Voltage Range +6 to 30V DC
“OFF” DC Voltage Range 0 to +3V DC
Input Current Max 8 mA@30V DC
DI Isolation to CPU 2500 V

Digital Output
Total Number of Outputs 1 Magnetically Latched (ML)

DO Max. Contact Ratings 2A@30VDC or 0.6A@30VAC

DO Isolation 1500V
Maximum Number of I/O 2
Expansion Modules

PROTOCOL Serial/Ether
net/USB
SUPPORT MDLC
Serial/Ether
MODBUS Master net
Serial/Ether
MODBUS Slave
net

CONFIGURATION &
PROGRAMMING
TOOLS
ACE3600
STS Configuration (Mixed System only)
CodeSys Programmer IEC61131-3 compliant application
‘C’Programming SDK ‘C’ Language API

Time Synchronization NTP, MDLC

Ext. GPS/GLONASS, NMEA-0183, 1PPS, RS232
Security HTTPS, SSL, SSH

86
MC-EDGE Input Module Specifications
The MC-EDGE input module (mixed DI/AI) specifications are listed below.

Table 12. MC-EDGE Input Module Specifications

Attribute Specifications
Total Number of Inputs 12 DI wet inputs
8 AI: 0-20 mA (4-20 mA), 0-5 VDC differential inputs
Digital Inputs
DI Fast Counter Input Mode Max 2.0 kHz (minimum pulse width 250 µS)
Frequency

Max. DC Input Voltage 30V DC

“ON” DC Voltage Range +6 to 30V DC
“OFF” DC Voltage Range 0 to +3V DC
Analog Input
Input Current Max 8 mA@30V DC
DI De-bouncing Filter 10, 20, 30, 40, 50 msec
Diagnostic LEDs Status LED per each input
User Connection 2 Terminal Blocks, with maximum 12 AWG
DI Isolation to CPU 2500 V
Analog Inputs
A/D resolution 16 bit (including sign)
AI Accuracy ± 0.1% of full scale
AI Temperature Drift ±25PPM/C
AI Smoothing User configurable
AI Scaling User configurable (positive range only)
AI Fast sampling User configurable: No filtering – 10 samples /sec
60 Hz filtering – 7.5 samples /sec
50 Hz filtering –6.25 samples /sec

Impedance Voltage channels - range 0 -5 V, 200K input impedance or

Current channels - range 0 -20 mA, 250 Ω input impedance
Physical Dimensions 7.6 cm (W) x 15.9 cm (H) x 11.8 cm (D) (3" x 6.3" x 4.7" ) (WxHxD)
The depth of the unit including the front cover is 14.59 cm (5.74"). The
depth to the tip of the grounding screw is 13.73 cm (5.41").

Weight 0.82 Kg (1.64 Lb)

87
MC-EDGE Output Module Specifications
The MC-EDGE output (mixed DO/AO) module specifications are listed below.

Table 13. MC-EDGE Output Module Specifications

Attribute Specifications
Total Number of Outputs 8 DO: 4 ML/4 EE Form C (SPDT)
2 AO: current (0-20 mA) or voltage (0-10 V)
Digital Output
DO Frequency Max 10 Hz
DO Max. Contact Ratings 2A@30VDC or 0.6A@30VAC
DO Isolation 1500V
Analog Output
Output Arrangement 0-20 mA or 0-10 V DC voltage; no isolation between channels
D to A Resolution 12 bit
AO Accuracy ±0.1% of full scale @ 25 ºC
AO Temperature Stability ±0.5% of full scale @ all range
AO Internal Settling Time 1mS
AO Load Voltage: >1K Ω
Current: <1K Ω
Output Protection Voltage output: short circuit current, max. 35mA Current
output: No-load voltage max. 31V DC

User Connection 2 Terminal Blocks, with maximum 12 AWG

Isolation to CPU 1.5 kV between output and module logic
Physical Dimensions 7.6 cm (W) x 15.9 cm (H) x 11.8 cm (D) (3" x 6.3" x 4.7" ) (WxHxD)
The depth of the unit including the front cover is 14.59 cm (5.74"). The
depth to the tip of the grounding screw is 13.73 cm (5.41").
Weight approx. 0.5 Kg (1.64 Lb)
Power Consumption Output module: max 450 mA @12V/typical 250 mA @12V

88
MC-EDGE Mixed I/O Module Specifications
Table 14. MC-EDGE Output Module Specifications

Attribute Specifications
Total Number of Outputs 6 DO: 2 ML/4 EE Form C (SPDT)
1 AO: current (0-20 mA) or voltage (0-10 V)
Digital Outputs
DO Frequency Max 10 Hz
DO Max. Contact Ratings 2A@30VDC or 0.6A@30VAC
DO Isolation 1500V
Analog Output
Output Arrangement 0-20 mA or 0-10 V DC voltage; no isolation between channels
D to A Resolution 12 bit
AO Accuracy ±0.1% of full scale @ 25 ºC
AO Temperature Stability ±0.5% of full scale @ all range
AO Internal Settling Time 1mS
AO Load Voltage: >1K Ω
Current: <1K Ω
Output Protection Voltage output: short circuit current, max. 35mA Current
output: No-load voltage max. 31V DC

User Connection 2 Terminal Blocks, with maximum 12 AWG

Isolation to CPU 1.5 kV between output and module logic
Total Number of Inputs 7 DI wet inputs
4 AI: 0-20 mA (4-20 mA)
Digital Inputs
DI Fast Counter Input Max 2.0 kHz (minimum pulse width 250
Mode Frequency µS)
Max. DC Input Voltage 30V DC
“ON” DC Voltage Range +6 to 30V DC
“OFF” DC Voltage 0 to +3V DC
Range
Analog Input
Input Current Max 8 mA@30V DC
DI De-bouncing Filter 10, 20, 30, 40, 50 msec
Diagnostic LEDs Status LED per each input
User Connection 2 Terminal Blocks, with maximum 12 AWG
DI Isolation to CPU 2500 V

89
 Analog Inputs

A/D resolution 16 bit (including sign)

AI Accuracy ± 0.1% of full scale
AI Temperature Drift ±25PPM/C
AI Smoothing User configurable
AI Scaling User configurable (positive range only)
AI Fast sampling User configurable: No filtering – 10 samples /sec 60 Hz
filtering – 7.5 samples /sec
50 Hz filtering –6.25 samples /sec
Impedance Voltage channels - range 0 -5 V, 200K input impedance or
Current channels - range 0 -20 mA, 250 Ω input
impedance
Physical Dimensions 7.6 cm (W) x 15.9 cm (H) x 11.8 cm (D) (3" x 6.3" x 4.7" ) (WxHxD)
The depth of the unit including the front cover is 14.59 cm (5.74"). The depth
to the tip of the grounding screw is 13.73 cm (5.41").
Weight approx. 0.5 Kg (1.64 Lb)
Power Consumption all 194.4mA@12V
on
Power Consumption Idle 64mA@12V

MC-EDGE Regulatory Specifications

The MC-EDGE regulatory specifications are listed below.

Table 15. MC-EDGE Regulatory Specifications

Standard Specification
Safety UL 60950-1 (UL listed)
EN62368-1:2018
CSA 22.2-950-1
AS/NZS 62368-1:2018 NOTICE:
ETH2, ETH3, FLN0050A, FLN0051A,
FLN0052A are limited to indoor use only. For
outdoor use, an external protection device is
required.

Emission CFR 47 FCC part 15, subpart B (class A)

Housing Sealing IP30
EN61000 EN61000-3-2 EN61000-3-3 EN61000-4-2, level 3 EN61000-4-3,
10V/m EN61000-4-4, level 3
EN61000-4-5, level 3
EN61000-4-6, level 3
EN61000-4-8, level 1 EN61000-4-11

Immunity Per EN55024

90
Appendix B: Cables and Adaptors
General
This appendix provides the information required for connecting an MC-EDGE RTU
to various interfaces, as detailed below:
1. Connection to a computer via RS232
2. Connection to a modem via RS232
3. Connection to a PLC/RTU via RS232
4. Connection to a PLC/RTU via RS485
5. Connection to a computer via Ethernet
6. Connection to a computer via USB
7. MC-EDGE CPU to MC-EDGE I/O Expansion Module Connection

NOTICE: On the MC-EDGE RJ45 RS232 connector, the numbering

of the pins is different than the ACE3600, as shown in Figure 61. Pin
8-1 are left to right. Therefore, only original Motorola MC-EDGE
cables should be used.

Figure 49. MC-EDGE RJ45 RS232 connector

For information on connecting the MC-EDGE to a radio via USB or RS232, see MC-
EDGE Radio Types and Installation Kits.

Connection to a Computer via RS232

Use this connection to configure an MC-EDGE mixed system using the ACE3600 STS.

To connect the unit’s RS232 serial port to a computer, use the RS232 data cable
(FKN0022), which includes an RJ45-to-RJ45 cable (3008439S01) and an adaptor
(0189968V32) with a male 9-pin, D-type connector. Add a null modem cable (female-to-
female) which is not provided. See Figure 62.

NOTICE: The FKN0022 adaptor is not the same adaptor that is used with
the ACE3600.

92
Figure 50. Computer-RS232 Connectivity

The unit port is defined as an MDLC protocol port.

The signals that appear on the male 9-pin D-type connector are according to the
RS232 standard. See the following table.

Table 16. RS232-Computer Connection Pin Out

8-pin RS232 Adaptor Null Modem 9- pin 9-pin Male (on

Connector (on (0189968V32) Female (No flow Computer/
RTU) 9-pin D-type control) Terminal)

7 (Rx) ← 2 3 3 (Tx)

8 (Tx) → 3 2 2 (Rx)

4 (DCD) ← 1 NC 7 (RTS)

1 (DTR) → 4 NC 8 (CTS)

2 (NC) NC (not NC 6 (DSR)

connected)
5 (GND) 5 5 5 (GND)

6 (CTS) ← 8 NC 4 (DTR)

3 (RTS) → 7 NC 1 (DCD)

NC NC 9 (RI)

Connection to a Modem via RS232

Use this connection to communicate from an MC-EDGE unit over a modem.

To connect the unit’s RS232 serial port to a modem, use the RS232 data cable
(FKN0022), which includes an RJ45-to-RJ45 cable (3008439S01) and an adaptor
(0189968V32) with a male 9-pin, D-type connector. See Figure below.

93
Figure 51. RS232- Modem Connectivity Connectivity

The unit port is defined as an MDLC protocol port.

The signals that appear on the male 9-pin D-type connector are according to the
RS232 standard. See the following table.

Table 17. RS232-Modem Connection Pin Out

8-pin Connector (on RTU) RS232 9-pin Female (on

Adaptor (0189968V32) Modem)
9-pin D-type

7 (Rx) ← 2 2 (Rx)

8 (Tx) → 3 3 (Tx)

4 (DCD) ← 1 1 (DCD)

1 (DTR) → 4 4 (DTR)

2 (NC) NC 6 (DSR)
5 (GND) 5 5 (GND)

6 (CTS) ← 8 8 (CTS)

3 (RTS) → 7 7 (RTS)

NC 9 (RI)

Connection to a PLC/RTU via RS232

To connect the unit’s RS232 serial port to a PLC/RTU, connect an RS232 data cable
(FKN0022), which includes an RJ45-to-RJ45 cable (3008439S01) and an adaptor
(0189968V32) with a male 9-pin, D-type connector, to each unit. Add a null modem cable
(female-to-female), which is not provided, between the two data cables. See Figure 36.

94
Figure 52. RS232-RTU Connectivity

Figure 53. RS232-PLC Connectivity

The unit port is defined as an MDLC protocol port. For RS232-RTU connectivity, the port is
defined as RTU-to-RTU with no flow control. Both null modem cables are supported, with or
without flow control, because the RTU ignore these signals.
The signals that appear on the male 9-pin D-type connector are according to the RS232
standard. See the following tables.

Table 18. RS232-PLC/RTU Connection Pin Out without Flow Control

8- pin RS232 Null Modem RS232 8-pin

Connector Adaptor 9-pin Female Adaptor Connector (on
(on RTU) (0189968V32) (No Flow Control) (0189968V32) RTU)
9-pin D-type 9-pin D-type

7 (Rx) ← 2 3 3 8 (Tx)

8 (Tx) → 3 2 2 7 (Rx)

4 (DCD) ← 1 NC 1 4 (DCD)

1 (DTR) → 4 NC 4 1 (DTR)

2 (NC) NC NC NC 2 (NC)
5 (GND) 5 5 5 5 (GND)

6 (CTS) ← 8 NC 8 6 (CTS)

3 (RTS) → 7 NC 7 3 (RTS)

95
 NC NC NC

8- pin RS232 Null Modem RS232 8-pin

Connector Adaptor 9-pin Female Adaptor Connector
(on RTU) (0189968V32) (with Partial Flow (0189968V32) (on RTU)
9-pin D-type Control) 9-pin D-type

7 (Rx) ← 2 3 3 8 (Tx)

8 (Tx) → 3 2 2 7 (Rx)

4 (DCD) ← 1 NC 1 4 (DCD)

1 (DTR) → 4 NC 4 1 (DTR)

2 (NC) NC NC NC 2 (NC)
5 (GND) 5 5 5 5 (GND)

6 (CTS) ← 8 7 7 3 (RTS)

3 (RTS) → 7 8 8 6 (CTS)

NC NC NC

Connection to a PLC/RTU via RS485

To connect the unit’s RS485 serial port to a PLC/RTU, use the RS485
adaptor cable (FKN0030A) which ends with a female 9-pin, D-type connector.

Figure 54. RS485- PLC/RTU Connectivity

The unit port is defined as an MDLC protocol port.

The signals that appear on the female 9-pin D-type connector are according to
the RS485 standard with internal 120 Ω resistance. See the following table.

Table 20. RS485-PLC/RTU Connection Pin Out

8-pin Connector (on RTU) 9-pin Female on Adaptor Cable (CB000207A01)

1 (Tx/RX+) ← 3 (Tx/RX+)

2 (NC) 1 (NC)
3 (NC) 2 (NC)
4 (NC) 4 (NC)

96
 5 (GND) 5 (GND)
6 (NC) 6 (NC)
7 (NC) 8 (NC)

8 (Tx/RX-) ← 7 (Tx/RX-)

Connection to a Computer (Ethernet)

Use this connection to configure an MC-EDGE mixed system using the ACE3600
STS.

To connect the RTU LAN port to a computer via Ethernet, use a standard Ethernet cable.

In the Google Chrome™ web browser on your computer, enter the allocated IP address
of the TCP/IP port of the RTU.

If the PC/laptop does not have an appropriate local area connection for accessing the
unit, do the following:
1. In Control Panel -> Network and Internet -> Network Connections, select a TCP/
IP connection and click Properties.
2. If your PC/laptop is connected to the USB OTG port, click Use the following IP
address and enter https://192.168.9.10. This is the address allocated to a PC/laptop
communicating with the USB OTG part.
3. To use a dynamically allocated IP address, click Obtain an IP address
automatically.
4. If you are prompted that the site’s security certificate is not trusted, click Proceed
anyway.
Connection to a Computer (USB OTG)
Procedure 31. Connecting to a Computer (USB OTG)
Use this connection to configure an MC-EDGE mixed system using the ACE3600
STS.

To connect the RTU USB OTG (as device) port to a computer, use a USB 2.0 cable
with a Micro-B connector.
In the Google Chrome™ web browser on your computer, enter the IP address of the USB
OTG port of the RTU, https://192.168.9.9.
5. In Control Panel -> Network and Internet -> Network Connections, select a TCP/
IP connection and click Properties.
6. If your PC/laptop is connected to the USB OTG port, click Use the following IP
address and enter https://192.168.9.10. This is the address allocated to a PC/laptop
communicating with the USB OTG part.
7. To use a dynamically allocated IP address, click Obtain an IP address
automatically.
8. If you are prompted that the site’s security certificate is not trusted, click Proceed
anyway.

97
MC-EDGE CPU to MC-EDGE I/O Expansion Module Connection
To connect the MC-EDGE CPU to an MC-EDGE I/O expansion module, or to connect one
MC-EDGE I/O expansion module to another MC-EDGE I/O expansion module, use the 26
AWG RJ50 cable (#30013144001.)

Figure 55. B-6 MC-EDGE CPU to MC-EDGE I/O Expansion Module Connectivity

Table 21. CPU-Expansion Module Connection Pin Out

Function RJ50 Connector 1 RJ50 Connector 2

GND 1 1
GND 2 2
GND 3 3
CAN "-" 4 4
CAN "+" 5 5
CONFIG 6 6
RSV 7 7
PWR 8 8
PWR 9 9
PWR 10 10

98
Appendix C: MC-EDGE I/O References
Input Module Block Diagram
Figure 56. 12 DI/8 AI – Input module

99
Digital Output Circuit Diagrams
Figure 57. Digital Output Circuit Diagrams

100
Analog Output Circuit Diagram

Figure 58. Analog Output Circuit Diagram

AI ± 5 V - Typical Input Circuit

101
Output Module Block Diagram

Figure 59. Output Module Block Diagram

102
Digital Output Circuit Diagrams
Figure 60. Digital Output Circuit Diagrams

Analog Output Circuit Diagram

Figure 61. Analog Output Circuit Diagram

103
Table 22. I/O Connection Charts

I/O Expansion Inputs I/O Expansion Outputs

Pin Function Pin Function Pin Function Pin Function

Connector P3 Connector P3
1 DI1 11 DI7 1 NC1 11 R5-r NC
2 COM1-2 12 COM7-8 2 COM1 12 COM5
3 DI2 13 DI8 3 NO1 13 R5-s NO
4 DI3 14 DI9 4 NC2 14 R6-r NC
5 COM3-4 15 COM9-10 5 COM2 15 COM6
6 DI4 16 DI10 6 NO2 16 R6-s NO
7 DI5 17 DI11 7 NC3 17 R7-r NC
8 COM5-6 18 COM11-12 8 COM3 18 COM7
9 DI6 19 DI12 9 NO3 19 R7-s NO
10 PGNDDI 20 PGNDDI 10 PGNDDO 30 PGNDDO

Connector P4 Connector P4
11 AI1+ 31 AI5+ 11 NC4 31 R8-r NC
12 AI1- 32 AI5- 12 COM4 32 COM8
13 AI2+ 33 AI6+ 13 NO4 33 R8-s
14 AI2- 34 AI6- 14 PGNDDO 34 PGNDDO
15 AI3+ 35 AI7+ 15 NC 35 NC
16 AI3- 36 AI7- 16 PGNDAO 36 PGNDAO
17 AI4+ 37 AI8+ 17 AOv1+ 37 AOv2+
18 AI4- 38 AI8- 18 AO1- 38 AO2-
19 PGNDAI 39 NC 19 AOi1+ 39 AOi2+
20 PGNDAI 40 NC 20 NC 40 NC

104
 I/O Expansion Mixed IO

Pin Function Pin Function

Connector P3
1 R1-r 11 R4-r
2 COM1 12 COM4
3 R1-s 13 R4-s
4 NO2 14 NO5
5 COM2 15 COM5
6 NO3 16 NO6
7 COM3 17 COM6
8 PGNDDO 18 PGNDAI
9 AI1+ 19 AI3+
10 AI1- 20 AI3-

Connector P4
11 AI2+ 31 AI4+
12 AI2- 32 AI4-
13 VDRY 33 DI4
14 COMDRY 34 DI5
15 DI1 35 DI6
16 DI2 36 COMDI
17 DI3 37 DI7
18 NC 38 PDNDDI
19 AOV+ 39 AOI+
20 AO- 40 PGNDAO

105
Appendix D: MC-EDGE External
Connector Pin Outs
MC-EDGE CPU LAN Port Connector
The table below lists the pin out for the LAN (ETH1) port connector on the MC-EDGE
CPU module.

Table 23. Pin out for the LAN (ETH1, ETH2, ETH3) port connector on the MC-EDGE CPU module

Pin Direction Description Max Voltage Operational Current

1 OUT TX + 100Base-T: 1.05V 100Base-T: 10mA
2 OUT TX - differential 10Base-T: 10Base-T: 30mA
2.8V differential
3 IN RX + NA NA
4 NC NC
5 NC NC
6 IN RX- NA NA
7 NC NC
8 NC NC

MC-EDGE CPU RS232 Port Connector

The table below lists the pin out for the RS232 port connector on the MC-EDGE CPU
module.

NOTICE: On the MC-EDGE RS232 port connector, the numbering of the

pins is the opposite of that of the ACE3600 RS232 port connector.

Table 24. Pin out for the RS232 port connector on the MC-EDGE CPU module

Pin Direction Description Max Voltage Operational Current

1 OUT TX ±5.4V 2mA
2 IN RX ±12V 4mA
3 IN CTS ±12V 4mA
4 GND GND
5 IN CD ±12V 4mA
6 OUT RTS ±5.4V 2mA
7 NC NC
8 OUT DTR/RS485 ±5.4V 2mA

106
MC-EDGE CPU RS485 Port Connector
The table below lists the pin out for the RS485 port connector on the MC-EDGE CPU
module.

Table 25. Pin out for the RS485 port connector on the MC-EDGE CPU module

Pin Direction Description Max Voltage Operational Current

1 OUT TX+ 2V differential 30mA (on 60ohm
resistor)
2 NC NC
3 NC NC
4 NC NC
5 NC NC
6 NC NC
7 NC NC
8 OUT TX- 2V differential 30mA

MC-EDGE CPU I/O Connector

The table below lists the pin out for the I/O connector on the MC-EDGE CPU module.

Table 26. Pin out for the I/O connector on the MC-EDGE CPU module

Pin Direction Description Max Voltage Max Current

1 I/O R1-S 30VDC 2A @ 30VDC
2 I/O COM1 60VDC 0.6A @ 60VDC
3 I/O R1-S 30VAC 0.6A @ 30VAC
4 PGNDDI PGNDi
5 IN COM-DI -/+30VDC 11mA
6 IN DI 1 -/+30VDC 11mA
7 IN DI 2 -/+30VDC 11mA
8 IN DI 3 -/+30VDC 11mA

107
MC-EDGE CPU RJ50 Connector

The table below lists the pin out for the RJ50 connector on the MC-EDGE CPU module.

Table 27. Pin out for the RJ50 connector on the MC-EDGE CPU module

Pin Direction Description Max Voltage Operational Current

1 GND GND
2 GND GND
3 GND GND
4, 5 I/O CANH, CANL 3V differential 50mA
6 OUT Config 3.6V 0.33mA
7 NC NC
8 PWR PWR 30V
1A @12V
9 PWR PWR 30V
(2 I/O expansion)
10 PWR PWR 30V

MC-EDGE Input Module RJ50 Connector

Figure 62. MC-EDGE Input Module RJ50 Connector

The table below lists the pin out for the P1 RJ50 Power/CAN connector on the right side of
the MC-EDGE Input module.

Table 28. Pin out for the P1 RJ50 Power/CAN connector on the right side of the MC-EDGE Input module

Pin Direction Description Max Voltage Max Current

1 GND Vin Ret 30V 1.5A
2 GND Vin Ret 30V 1.5A
3 GND Vin Ret 30V 1.5A
4 Bidirectiona CANL 5V NA
l

108
 5 Bidirectiona CANH 5V NA
l
OUT/Ope
6 n Drain Config Out 5V NA
7 NC NC
8 Supply Vin 30V 1.5A
9 Supply Vin 30V 1.5A
10 Supply Vin 30V 1.5A

The table below lists the pin out for the P2 RJ50 Power/CAN connector on the left side of
the MC-EDGE Input module.

Table 29. Pin out for the P2 RJ50 Power/CAN connector on the left side of the MC-EDGE Input module

Pin Direction Description Max Voltage Max Current

1 GND Vin Ret 30V 1.5A
2 GND Vin Ret 30V 1.5A
3 GND Vin Ret 30V 1.5A
4 Bidirectiona CANL 5V NA
l
5 Bidirectiona CANH 5V NA
l
6 IN Config In 5V NA
7 NC NC
8 Supply Vin 30V 1.5A
9 Supply Vin 30V 1.5A
10 Supply Vin 30V 1.5A

MC-EDGE Input Module DI Connector

The table below lists the pin out for the P3 TB Digital Input connector on the MC-EDGE Input
module.

Table 30. Pin out for the P3 TB Digital Input connector on the MC-EDGE Input module

Pin Direction Description Max Voltage Max Current

1 IN DI1_1 ±30V 11mA
2 IN DI1_2/DI2_2 ±30V 11mA
3 IN DI2_1 ±30V 11mA
4 IN DI3_1 ±30V 11mA
5 IN DI3_2/DI4_2 ±30V 11mA
6 IN DI4_1 ±30V 11mA

109
 7 IN DI5_1 ±30V 11mA
8 IN DI5_2/DI6_2 ±30V 11mA
9 IN DI6_1 ±30V 11mA
10 PGNDDI PGND1 N/A N/A
21 IN DI7_1 ±30V 11mA
22 IN DI7_2/DI8_2 ±30V 11mA
23 IN DI8_1 ±30V 11mA
24 IN DI9_1 ±30V 11mA
25 IN DI9_2/DI10_2 ±30V 11mA
26 IN DI0_1 ±30V 11mA
27 IN DI11_1 ±30V 11mA
28 IN DI11_2/DI12_2 ±30V 11mA
29 IN DI12_1 ±30V 11mA
30 PGNDDI PGND1 N/A N/A

MC-EDGE Input Module AI Connector

The table below lists the pin out for the P4 TB Analog Input connector on the MC-EDGE Input
module.

Table 31. Pin out for the P4 TB Analog Input connector on the MC-EDGE Input module

Pin Direction Description Max Voltage Max Current

11 IN AN1_1 ±7V 30mA
12 IN AN1_2 ±7V 30mA
13 IN AN2_1 ±7V 30mA
14 IN AN2_2 ±7V 30mA
15 IN AN3_1 ±7V 30mA
16 IN AN3_2 ±7V 30mA
17 IN AN4_1 ±7V 30mA
18 IN AN4_2 ±7V 30mA
19 PGNDAI PGND2 N/A N/A
20 PGNDAI PGND2 N/A N/A
31 IN AN5_1 ±7V 30mA
32 IN AN5_2 ±7V 30mA
33 IN AN6_1 ±7V 30mA
34 IN AN6_2 ±7V 30mA
35 IN AN7_1 ±7V 30mA

110
 36 IN AN7_2 ±7V 30mA
37 IN AN8_1 ±7V 30mA
38 IN AN8_2 ±7V 30mA
39 NC NC
40 NC NC

MC-EDGE Output Module RJ50 Connector

The table below lists the pin out for the P1 RJ50 Power/CAN connector on the right side of
the MC-EDGE Output module.

Table 32. Pin out for the P1 RJ50 Power/CAN connector on the right side of the MC-EDGE Output
module

Pin Direction Description Max Voltage Max Current

1 GND GND 1.7A
2 GND GND 1.7A
3 GND GND 1.7A
4 I/O CAN+ 3.3V NA
5 I/O CAN- 3.3V NA
6 OUT Config 3.6V NA
7 NC NC
8 PWR PWR 30V 1.7A
9 PWR PWR 30V 1.7A
10 PWR PWR 30V 1.7A

The table below lists the pin out for the P2 RJ50 Power/CAN connector on the left side of the MC-
EDGE Output module.

Table 33. Pin out for the P2 RJ50 Power/CAN connector on the left side of the MC-EDGE Output module

Pin Direction Description Max Voltage Max Current

1 GND GND 1.7A
2 GND GND 1.7A
3 GND GND 1.7A
4 I/O CANL 3.3V N/A

111
 5 I/O CANH 3.3V N/A
6 IN Config 3.6V N/A
7 NC NC
8 PWR PWR 30V 1.7A
9 PWR PWR 30V 1.7A
10 PWR PWR 30V 1.7A

MC-EDGE Output Module DO Connector

The table below lists the pin out for the P3 TB Digital Output connector on the MC-
EDGE Output module.

Table 34. Pin out for the P3 TB Digital Output connector on the MC-EDGE Output module

Pin Direction Description Max Voltage Max Current

1 I/O NC1
2 I/O COM1
3 I/O NO1
4 I/O NC2 30VDC 2A @ 30VDC
60VDC 0.6A @ 60VDC
5 I/O COM2
30VAC 0.6A @ 30VAC
6 I/O NO2
7 I/O NC3
8 I/O COM3
9 I/O NO3
10 PGNDDO PGNDDO N/A N/A
21 I/O R5-R
22 I/O COM5
23 I/O R5-S
24 I/O R6-R 30VDC 2A @ 30VDC
60VDC 0.6A @ 60VDC
25 I/O COM6
30VAC 0.6A @ 30VAC
26 I/O R6-S
27 I/O R7-R
28 I/O COM7
29 I/O R7-S
30 PGNDDO PGNDDO N/A N/A

112
MC-EDGE Output Module DO/AO Connector
The table below lists the pin out for the P4 TB Digital Output/Analog Output connector on the
MC-EDGE Output module.

Table 35. Pin out for the P4 TB Digital Output/Analog Output connector on the MC-EDGE Output module

Pin Direction Description Max Voltage Max Current

11 I/O NC4
30VDC 2A @ 30VDC
12 I/O COM4
60VDC 0.6A @ 60VDC
13 I/O NO4 30VAC 0.6A @ 30VAC
14 PGNDDO PGNDDO N/A N/A
15 NC NC
16 PGNDAO PGNDAO N/A N/A
17 OUT AO1V+ 11V 45mA
18 OUT AORet 0 45mA
19 OUT AO1I+ 30V 25Ma
20 NC NC
31 I/O R8-R
30VDC 2A @ 30VDC
32 I/O COM8
60VDC 0.6A @ 60VDC
33 I/O R8-S 30VAC 0.6A @ 30VAC
34 PGNDDO PGNDDO N/A N/A
35 NC NC
36 PGNDAO PGNDAO N/A N/A
37 OUT AO2V+ 11V 45mA
38 OUT AORet 0 45mA
39 OUT AO2I+ 30V 25mA
40 NC NC

MC-EDGE Mixed Module Connector

The table below lists the pin out for the MC-EDGE Mixed Module Connector

Table 36. Pin out for the MC-EDGE Mixed Module Connector

Pin Direction Description Max Voltage Max Current

1 I/O R1-r
2 I/O COM1
3 I/O R1-s
4 I/O NO2 30VDC 2A @ 30VDC
60VDC 0.6A @ 60VDC
5 I/O COM2
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 6 I/O NO3 30VAC 0.6A @ 30VAC

7 I/O COM3
8 I/O PGNDDO
9 IN AI1+ ±7V 30mA
10 IN AI1- ±7V 30mA
21 I/O R4-r
22 I/O COM4
23 I/O R4-r
24 I/O NO5 30VDC 2A @ 30VDC
60VDC 0.6A @ 60VDC
25 I/O COM5
30VAC 0.6A @ 30VAC
26 I/O NO6
27 I/O COM6
28 PGNDAI PGNDAI N/A N/A
29 IN AI3+ ±7V 30mA
30 IN AI3+ ±7V 30mA
11 IN AI2+ ±7V 30mA
12 IN AI2+ ±7V 30mA
13 O VDRY NA NA
14 O COMDRY NA NA
15 IN DI1 ±30V 11mA
16 IN DI2 ±30V 11mA
17 IN DI3 ±30V 11mA
18 NC
19 OUT AOV+ 11V 45mA
20 OUT AO- 0 45mA
31 IN AI4+ ±7V 30mA
32 IN AI4+ ±7V 30mA
33 IN DI4 ±30V 11mA
34 IN DI5 ±30V 11mA
35 IN DI6 ±30V 11mA
36 IN COMDI ±30V 11mA
37 IN DI7 ±30V 11mA
38 PDNDDI PDNDDI NA NA
39 OUT AOI+ 30V 25mA
40 PGNDAO PGNDAO NA NA

114
Appendix E: MC-EDGE Field
Replacement Units
MC-EDGE Field Replacement Units and Parts
The table below lists the accessories and field replacement units for the MC-EDGE RTU
model (F0016A).

Table 39. MC-EDGE Field Replacement Units and Parts

Kit # Name
FKN0022 RS-232 DATA CABLE
FKN0024A TERMINAL BLOCK CONNECTOR EXTRACTOR
FKN0030 RS-485 PORT 120 OHM TERMINATION CABLE
FKN0033 DC POWER CABLE
FKN0034 GROUND CABLE
FLN0050A 12DI/8AI MODULE 0-20MA
FLN0051A 12DI/8AI MODULE 0-5V
FLN0052A 8DO/2AO MODULE 0-20MA, 0-10V
FLN0116A 7DI/6DO/4AI/1AO MODULE 0-20mA
FHN0054A DIN RAIL 26 CM
FHN0056A DIN RAIL 42 CM
FHN0057A DIN RAIL STOPPER
FHN0058A CPU CABLE COVER
FHN0059A I/O MODULE CABLE COVER
FHN0060A SD COVER
FHN0061A TERMINAL BLOCK MALE 10 PIN 5MM
FHN0062A TERMINAL BLOCK MALE 3 PIN 5 MM
FHN0063A TERMINAL BLOCK MALE 2 PIN 5 MM
FHN0064A TERMINAL BLOCK MALE 4 PIN 3.5MM
FHN0065 RJ50 I/O MODULE CABLE
FLN0100A APX 6500 INSTALLATION KIT

115
Appendix F: MC-EDGE
NEMA 4 Housing
Installation
IMPORTANT: Equipment is intended to be installed by a qualified service person.

Mounting the MC-EDGE NEMA 4 Housing on a Wall

The following screw mount installation procedure should be used to install MC-EDGE frames in
NEMA 4 housing on a wall.
For a convenient installation of the MC-EDGE RTU with the NEMA 4 housing, allow an additional 6
cm (2.4") (in W, H) and 7 cm (2.75") (in D) around the housing.

Four mounting brackets are provided for wall mounting the RTU housing, one in each corner of the RTU
(see Figures below). Figure 63 shows the distances between the bracket holes.

Figure 63. Small NEMA Housing Installation Dimensions

Procedure 32. Mounting the RTU NEMA 4 Housing

1. Drill four holes in the wall at the horizontal and vertical distances shown in Figure 63
for the small housing.
2. Using the brackets and the screws supplied in a plastic bag, fasten the mounting
brackets, either horizontally or vertically, onto the four back corners of the housing.
See Figure 64.
3. Mount the RTU onto a wall and secure with M4 screws (not supplied) with head size
DIN 7981C/ST4, 2x38mm through the bracket hole. See Figure 64.

116
Figure 64. Mounting the RTU NEMA 4 Housing

IMPORTANT:
The EUT shall be powered via normal building installation wiring – Over-voltage
category II.

The installation instructions shall be specified warning / protection in case of rise of

earth potential.

Connecting Power and Ground

All internal electrical connections, except for the main power, ground, and battery, are
performed in the factory and supplied with the RTU. The electrical interconnection
diagrams are provided in the Break-Fix Procedures chapter.
The procedures for the main power, ground, and battery connections are provided
below.

117
 The power and ground connections should Les connexions d'alimentation et de mise à la
be performed only by qualified and masse doivent uniquement être effectuées par
authorized service personnel. All power and un personnel de service qualifié et autorisé.
ground connections must be in accordance Toutes les connexions d'alimentation et de
with local standards and laws. mise à la masse doivent être conformes aux
Per UL 60950 / EN 60950, for all I/O modules normes et aux lois locales.
connections, the maximum voltage should Conformément à la norme UL 60950/EN 60950,
not exceed 60V DC or 30 V AC unless it is pour toutes les connexions des modules E/S, la
specifically written otherwise. tension maximale ne doit pas dépasser 60 V
To maintain Overvoltage (Installation) (c.c.) ou 30 V (c.a.) sauf en cas d'indication
Category II, install a suitable surge écrite expresse contraire.
suppressor device in the branch circuit to Afin de maintenir une surtension (installation)
limit expected transients to Overvoltage de catégorie II, placez un suppresseur de
Category II values. The limits are based on surtension dans le circuit de dérivation pour
IEC60664 and are also located in Table 2H of limiter les transitoires attendus à des valeurs
UL60950 (for mains = 150V, the transient de surtension de catégorie II. Les limites
rating is 1500V; for 150V < mains = 300V, the reposent sur la norme IEC60664 et se
transient rating is 2500V; and for 300V < retrouvent également dans le tableau 2H de la
mains = 600V, the transient rating is 4000V). norme UL60950 (lorsque l'alimentation secteur
est de 150 V, la puissance nominale transitoire
est de 1 500 V; à moins de 150 V, l’alimentation
secteur est de 300 V et la puissance nominale
transitoire est de 2 500 V; à moins de 300 V,
l’alimentation secteur est de 600 V et la
puissance nominale transitoire est de 4 000 V).

NOTICE: Make sure that the ground wire on the user cable is long enough
to reach the grounding strip.

118
Connecting AC/DC Main Power
The power connection to all the MC-EDGE power supply types is via the Circuit breaker
located on the din rail next to the power supply.

For AC power supplies, use AC wires kit FLN4588A to connect between the circuit breaker
and the power supply mains input

For DC power supplies, use DC wires kit FLN4589A to connect between the circuit
breaker and the power supply mains input

Power supply cord shall be rated with cross-sectional between 7mm-13mm, according to
the gland rating
When the power cord is connected to the building installation with plug, the plug shall be
stated as a disconnected device
When the power cord is connected to the building installation as a permanent connection –
the CB breaker shall be disconnected by two poles and shall be considered as a disconnect
device

Procedure 33. Connecting the RTU to Main Power Source (Units with Housing)

1. Insert the rubber grommet (supplied) into the threaded plastic cable gland, and place
it into the hole on the bottom of the housing (from the outside). (See Figure above)
2. Place the nut into the same hole from inside the housing and screw the nut onto the
cable gland. (See Figure above)

3. Thread the user's main power cable (110/220VAC or 24-48VDC) through the cable
gland cover from below, through the cable gland, and into the housing. (See Figure
above.)

119
Figure 65. RTU in NEMA 4 Housing – Cable Gland Anchor Point 2

4. Attach the wires of the user cable, according to labels (~/N for AC and +/- for DC.)
5. Tighten the screws of the wire terminals and screw the wire terminals.

Connecting the Backup Battery

The backup battery of MC-EDGE is shipped from a factory disconnected. Use this procedure to
connect the battery cable to the power supply charger.
IMPORTANT: Before using the lead acid backup battery, it is strongly recommended to read the
information on the battery provided in the Power Supply Module and Backup Battery chapter.
Lead acid batteries will self-discharge if they are stored without charging. Self-discharge below the
manufacturer's recommended voltage results in permanent internal damage to the battery,
rendering it inoperable. When this occurs, if connected to a power supply/charger, the battery may
produce excessive internal heat and therefore deform and/or leak.

120
 A battery contains diluted sulfuric acid, a Une batterie contient de l'acide sulfurique
toxic and corrosive substance. Avoid any dilué, une substance toxique et corrosive.
bodily contact with the leaking liquid when Évitez tout contact corporel avec le liquide
handling leaking batteries and affected lorsque vous manipulez des batteries qui
parts. If the battery leaks and the liquid fuient et les pièces qui ont été touchées. Si
inside touch the skin or clothing, la batterie fuit et que son liquide touche la
immediately wash it off with plenty of clean peau ou des vêtements, nettoyez
water. If the liquid splashes into eyes, abondamment le liquide à grande eau
immediately flush the eyes with plenty of propre. En cas d'éclaboussures du liquide
clean water and consult a doctor. Sulfuric dans les yeux, rincez immédiatement les
acid in the eyes may cause loss of eyesight yeux à grande eau propre et consultez un
and acid on the skin will cause burns. médecin. De l'acide sulfurique dans les
yeux peut entraîner la cécité, et l'acide sur
la peau provoquera des brûlures.

Procedure 34. Connecting the Backup Battery

1. Check the battery visually. If the battery looks deformed, you notice corrosion on the
battery terminals, or the battery leaks, DO NOT use the battery and replace it with a
new one.
2. Check the battery terminal voltage level before connecting it. If the battery voltage is
less than 12.5V DC, DO NOT use the battery and replace it with a charged battery
that measures at least 12.5V DC.
3. If the battery passes a visual inspection and the terminal voltage is correct, plug the
battery cable into the battery.
4. Fully charge the battery prior to initial use (~10 hours).

Connecting I/O Modules to Ground

Before operating the I/Os in the MC-EDGE, the I/O modules must be connected to
ground.
Refer to section MC-EDGE Power and Ground Connections.

121
Figure 66. MC-EDGE with I/O Expansion Power and Ground Connections

1. Connect all ground cables to the ground strip located on the NEMA housing chassis.

Connecting Antennas
To connect antennas, see the Connecting Antennas to the MC-EDGE section.

122
MC-EDGE Nema Ordering Available Options

The following MC-EDGE models and options are available for Nema 4 installation :

VA00948AA ADD:ANTENNA SMA TO N-TYPE CABLE

VA00954AA ADD: NEMA 38X38
VA00955AA INC: NEMA 38X38 CHASSIS
VA00956AA INC: AC SWITCH BRACKER AND CABLES FOR NEMA
VA00957AA ADD: BATTERY 6.5AH
VA00958AA* ADD: POWER SUPPLY CHARGER 10A
VA00959AA* ADD: POWER SUPPLY CHARGER 3A
VA00960AA ADD: DC/DC - [24 >>12]
VA00961AA ADD: DC/DC - [48 >>24]
VA00962AA ADD: TAMPER SWITCH
VA00963AA ADD: LOCK FOR NEMA
VA00964AA NC: GROUNDING CABLE FOR I/O
VA00968AA INC:HANDLE,DIN RAIL,LENGTH 260MM,SILVER
VA00970AA INC:HANDLE,DIN RAIL,LENGTH 177MM,SILVER
* Does not comply with CEC (California Electricity Code)

123
Appendix G: MC-EDGE Local
Configuration Tool (Technician Tool)
The following section describes the options available for the MC-EDGE Local Configuration Linux command line
utility for field technicians. The tool provides user capability to request, retrieve and display parameters of the MC-
EDGE internal LTE modem and APX4000 RF modules.

The tool supports a local connection via USB OTG and Ethernet (SSH).

NOTICE: Usage of the tool is only allowed when using the following credentials: username=“mciottech” or
“root”; “mciottech” user password: Batw1ngs-Tech12!

Technician Tool Usage - menu

> Techtool
Please select a number:
1. Get LTE Static parameters
2. Get LTE Dynamic parameters
3. Get LTE Periodic Dynamic parameters
4. Get APX Static parameters
5. Get APX Dynamic parameters
6. Get APX Periodic Dynamic parameters
7. Set LTE Modem OFF
8. Set LTE Modem ON
9. Reset LTE Modem
10. Set APX OFF
11. Set APX ON
12. Reset APX
13. CPS/KVL mode ON
14. CPS/KVL mode OFF
15. Display Techtool command line help
16. Exit\Quit

1
Get LTE Static parameters
Sim Card exists:
Modem manufacturer:
Model identification:
Modem firmware Version:
Modem HW version:
IMEI:
ICCID:
Operator name:
APN name:
2
Get LTE Dynamic parameters
Modem status:
Network type:
124
Physical Cell ID:
Band:
Modem IP address:
RSSI:
RSRP:
RSRQ:
BER:
3
Get LTE Periodic Dynamic parameters
#1
Time: Thu Sep 15 21:18:23 2016
Modem Status:
Network type:
Physical Cell ID:
Band:
Modem IP address:
RSSI:
RSRP:
RSRQ:
BER:
Press Ctrl+C to return to the main menu
#2
Time: Thu Sep 15 21:18:23 2016
Modem Status:
Network type:
Physical Cell ID:
Band:
Modem IP address:
RSSI:
RSRP:
RSRQ:
BER:
Press Ctrl+C to return to the main menu
4
Get APX Static parameters
Radio firmware version:
Radio model Number:
Radio serial number:
Radio RF Band:
Radio Internal IP address:
Radio External IP address:
5
Get APX Dynamic parameters
RSSI:
Signal detection:
Radio Zone and Channel:
Radio IV&D status:
Radio IV&D data Activity:
Radio IV&D data Transport:
IV&D Link Layer status:
6
Get APX Periodic Dynamic parameters
#1
Time: Thu Sep 15 21:18:23 2016
RSSI:
125
Signal detection:
Radio Zone and Channel:
Radio IV&D status:
Radio IV&D data Activity:
Radio IV&D data Transport:
IV&D Link Layer status:
Press Ctrl+C to return to the main menu
#2
Time: Thu Sep 15 21:18:23 2016
RSSI:
Signal detection:
Radio Zone and Channel:
Radio IV&D status:
Radio IV&D data Activity:
Radio IV&D data Transport:
IV&D Link Layer status:
Press Ctrl+C to return to the main menu
7
Set LTE Modem OFF
The command has been sent
8
Set LTE Modem ON
The command has been sent
9
Reset LTE Modem
The command has been sent
10
Set APX OFF
The command has been sent
11
Set APX ON
Please note that for CPS mode you must be connected to MC-EDGE via Eth and USB OTG. Also the SSH
connectivity session for this mode must be handled via Eth and not USB OTG.
The command has been sent
12
Reset APX
The command has been sent
13
CPS/KVL Mode ON
Please note that for CPS mode you must be connected to MC-EDGE via Eth and USB OTG. Also the SSH
connectivity session for this mode must be handled via Eth and not USB OTG.
The command has been sent
14
CPS/KVL mode OFF
You need to have 2 (EHT+OTG) connections
The command has been sent
15
Display Techtool command line Help (The details are presented in Technician Tool Options)

126
Technician Tool Options
Help Options:
-h, --help Displays help options
--help-all Displays all help options
--help-LTE Displays LTE options
--help-APX Displays APX options

LTE options:
--LTE MC-EDGE provides monitoring of the following LTE parameters.
--manufacturer Modem Manufacturer
--id Model Identification
--version-fw Modem Firmware Version
--version-hw Modem HW Version
--imei International Mobile Equipment Identity
--iccid Sim Card Identification/serial number
--imsi Unique International Mobile subscriber Identity stored inside the SIM
--carrier-name Displays which carrier (operator) modem is currently camped on
-s, --status Displays Modem Status
--network-type Displays which network modem is currently camped on
--cell-id Displays which cell ID modem is currently camped on
--band Displays which band modem is currently camped on
--ip Displays current modem IP address
--rssi Displays Received Signal Strength Indication
--rsrp Displays Reference Signal Received Power
--rsrq <rssi>,<ber>
--ber <rssi>,<ber>
-t, --on LTE Modem Power ON
-f, --off LTE Modem Power OFF
-r, --reset LTE Modem Power RESET
-p, --periodic Displays the parameters within a 7 seconds’ period.

APX options:
--APX MC-EDGE provides monitoring of the following APX parameters.
--radio-firmware-version Displays the radio's firmware version
--radio-model-number Displays the radio's model number
--radio-serial-number Displays the radio's serial number
--radio-rf-band Displays the radio's RF band
--internal-ip Displays the radio’s internal IP address
--external-ip Displays the radio’s external IP address
--APX-rssi Displays RSSI
--signal-detection Displays signal detection
--zone-and-channel Displays zone and channel
--APX-on Power on
--APX-off Power off
--APX-reset Resets
--cps-on Turns on CPS/KVL mode
--cps-off Turns off CPS/KVL mode
--ivd-status Get IV&D Status
--ivd-data-activity Get IV&D Data Activity
--ivd-data-transport Get IV&D Data Transport
--ivd-link-layer-status Get IV&D Link Layer Status
--APX-periodic Displays the parameters each 7 seconds period.

Application Options:
-v, --version Displays the version of the technician tool.

127
Technician Tool Usage Examples
Obtaining help:

mciottech@mciot:~$ Techtool --help

Usage:
Techtool [OPTION...] -Configuration Tool for field techniciane

Displaying LTE firmware version:

mciottech@mciot:~$ Techtool --LTE --version-fw

Modem Firmware Version: RHL75xx.V.3.15.151600.201802071640.x7160_1

Displaying APX Radio firmware version:

mciottech@mciot:~$ Techtool --APX --radio-firmware-version

Firmware Version: R17.01.00

128
Appendix H: MC-EDGE Linux Password
Change
MC-EDGE arrives with default Linux passwords. To protect MC-EDGE against security threats, the user
must handle the following:
 Replace the default passwords with their own passwords (it is recommended to handle it in the lab
before units are deployed in the field)
 Save the replaced passwords locked and secured and not publish them
 Maintain periodic replacement of passwords

NOTICE: Password replacement must be handled for each MC-EDGE.

Make sure to have a PC installed with PuTTY utility before starting the procedure.

Password Rules
● Minimum password length is 15 characters
● Password must include at least 1 lower-case letter
● Password must include at least 1 upper-case letter
● Password must include at least 1 digit (0–9)
● Password must include at least 1 other character
● Wrong password entry is limited to 3 consecutive attempts. After 3 wrong attempts, password entry will be
locked for 15 minutes

Replacing MC-EDGE Linux Passwords

To replace the MC-EDGE Linux passwords, follow these steps (1–5):

1. Connect the PC with PuTTY to MC-EDGE.

 The connectivity may be to any MC-EDGE IP interface (ETH port, OTG, LTE).
 The connectivity may be local or remote (not via radio infrastructure).
2. Log on to MC-EDGE by using its interface IP address via SSH over TCP port 22.
 For example: local PC connectivity to MC-EDGE via USB OTG port using IP address =
192.168.9.9; SSH over TCP port 22.
3. A “Shell” console login will open.
4. Enter the user name.
5. Enter the password.

To continue the procedure with MC-EDGE version R5.0 and above, follow steps A1–A2 and B1–B4:

A1. Upon successful login, you can change the password by typing: passwd
A2. Press Enter and follow Linux Shell instructions.

129
For root password replacement, follow these steps (B1–B4):

B1. Upon successful login, type: su - and press Enter.

B2. Type the root password and press Enter.
B3. Upon successful login, you can change the password by typing: passwd
B4. Press Enter and follow Linux Shell instructions.

To continue the procedure with MC-EDGE version R3.2 or R4.5, follow steps C1–C4:

NOTICE: To change any user’s password (in versions R3.2, R4.5), you must first log on as root.

C1. Upon successful login, type: su - and press Enter.

C2. Type the root password and press Enter.
C3. Upon successful login, you can change the password of any user by typing: passwd <user name>
C4. Press Enter and follow Linux Shell instructions.

130