Enhancing Your Business Performance
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Bassem BouzraraEnhancing Your Business Performance
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Statistical process control (SPC). Process control and process capability
February 17, 2023 6 23,473 6 min read
Process capability
Process Capability (Cp) is a statistical analysis of a process’s capacity to manufacture parts reliably
within predetermined parameters. Depending on the stage of the process and the method used to
calculate the standard deviation or sigma value, we can calculate Cp (Process Capability), Cpk
(Process Capability Index), or Pp (Preliminary Process Capability), and Ppk (Preliminary Process
Capability Index) to determine how our process is operating. Sample deviation or deviation mean
within rational subgroups are used in the Cp and Cpk calculations. Based on the analyzed data, the
Pp and Ppk computations employ the standard deviation (whole population). Statistical Control
evaluates established processes using the Cp and Cpk indices. An innovative or changed approach is
assessed using the Pp and Ppk criteria.
Statistical analysis of a process's capacity to manufacture parts reliably within predetermined
parameters
Process capability analysis is essential for quality assurance and continuous improvement projects
because it makes finding opportunities for process enhancement, monitoring development, and
making informed decisions easier.
Process control
Process control refers to regulating, managing, and manipulating industrial processes to produce
desired results according to performance standards. It entails keeping an eye on process variables,
identifying and fixing deviations from the planned performance, and modifying the process to keep it
within predetermined operating parameters.
Process control ensures that a process runs within predetermined parameters and generates reliable
and high-quality output. The process is monitored and adjusted by various control systems, including
feedback control, feedforward control, and model-based Control, which employ sensors, actuators,
and control algorithms.
Process control is frequently used to enhance productivity, continue strengthening, and reduce
waste in manufacturing, chemical processing, power generation, and many other industrial
operations. It ensures that the finished product complies with client demands and legal
requirements, making it an essential component of quality control.
Statistical process control (SPC)
Statistics process control is a methodology used by industries to measure and control quality while
products are manufactured. Statistic process control (SPC) is a scientific approach to monitoring,
evaluating, and controlling systems. Statistical process contro –
Reduce scrap and reprocess
Assist in increasing productivity
Assist in quality improvement
Provide data that will help in the decision-making process
Potential for improvements throughout the entire company.
The SPC method emphasizes continuous optimizing improvement through statistical tools to analyze
data, make inferences about processes, and make decisions.
Process control vs process capability
Process control and capability are interrelated but distinctive from quality control and continuous
improvement concepts. Process control refers to the procedures and methods used to maintain a
production or manufacturing process within a predetermined set of guidelines. This entails real-time
monitoring and modifying the process to ensure consistent output and avoid errors. Process control
ensures that items produced by the process fulfill the required quality standards.
On the other hand, The capacity of a process to consistently produce outputs within a specific range
of tolerance or standards is referred to as process capability. It evaluates how well an approach can
provide outcomes up to par with the requirements. Analyzing historical data or carrying out a
process capability analysis allows for determining process capability. Process capacity analysis seeks
to understand how well a process can create outcomes that satisfy client needs while identifying
areas for improvement.
In conclusion, while process capability concentrates on a process’ innate capacity to deliver outputs
that satisfy client requirements, process control focuses on maintaining a consistent process output.
For quality assurance and ongoing improvement, both ideas are essential.
