mizaralcor

POWERTRONIX
Mizar-Alcor
Service Manual
Document : DT0489 English PTX

Revision Date Checked Approved
00 07-09-2009 07-09-2009 07-09-2009
Ghezzi R. Ghezzi R.
Powertronix spa reserves the right to modify this document without notice
R&D – SERVICE MANUAL DT0489-E00
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Index
1. GENERAL ITEMS ......................................................................................................4

1.1 INTRODUCTION...................................................................................................4
1.1.1 GENERAL FAULT IDENTIFICATION PROCEDURE ...................................4
1.2 TOOLS..................................................................................................................5
1.2.1 PORTABLE PC WITH SOFTWARE .............................................................5
1.2.2 OSCILLOSCOPE .........................................................................................5
1.2.3 DIGITAL MULTIMETER (DSM) ....................................................................5
1.2.4 DISCHARGING RESISTOR .........................................................................5
2 UPS COMPONENTS RECOGNIZING .......................................................................6
2.1 UPS CLOSED .......................................................................................................6
2.2 INNER VIEW WITH SAFETY COVER REMOVED ...............................................7
2.3 REAR UPS DESCRIPTION ..................................................................................8
2.4 UPS-10-15KVA ELECTRONIC PARTS LAYOUT .................................................9
2.5 UPS-20-30KVA ELECTRONIC PARTS LAYOUT ...............................................10
2.6 UPS-10-15KVA BOARDS ..................................................................................11
2.7 UPS-20-30KVA BOARDS ..................................................................................11
2.8 BOARDS LAYOUT..............................................................................................12
2.8.1 UPS-10-15KVA POWER INTERFACE BOARD COMPONENT LAYOUT..12
2.8.2 UPS-20-30KVA POWER INTERFACE BOARD COMPONENT LAYOUT..13
2.8.3 CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD...................14
2.8.4 CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD........15
2.8.5 CS0098 RELAY & COMUNICATION BOARD............................................16
2.8.6 SNMP COMUNICATION BOARD...............................................................16
2.8.7 TERMINAL BLOCKS ..................................................................................17
3 TROUBLESHOOTING .............................................................................................18
3.1 POWER FUSE ....................................................................................................18
3.1.1 UPS-10-15KVA...........................................................................................18
3.1.2 UPS-20-30KVA...........................................................................................19
3.2 CHECK ALL PFC & INVERTER OUT IGBTS. ....................................................20
3.2.1 UPS-10-15KVA...........................................................................................20
3.2.2 UPS-20-30KVA...........................................................................................21
3.2.3 CHECK AUXILIARY POWER SUPPLY CONTROL BOARD......................23
3.2.4 LED STATUS .............................................................................................25
3.2.5 CHECK CONTROL BOARD.......................................................................26
3.2.6 CHECK POWER SUPPLY VOLTAGE........................................................26
3.3 POWER INTERFACE UPS-10-15KVA BOARD..................................................27
3.4 POWER INTERFACE UPS-20-30KVA BOARDS (CS0151) ...............................29
4 PC BASED CHECKS AND SETTINGS ...................................................................31
5 ELECTRICAL DIAGRAM.........................................................................................40
5.1 PCB ELECTRICAL DIAGRAM INDEX ................................................................40
5.1.1 DE1237 UPS 10-15KVA GENERAL DIAGRAM .........................................41
5.1.2 DE1112 UPS 20-30KVA GENERAL DIAGRAM .........................................43
5.1.3 DE0098 RELAY & COMMUNICATION BOARD.........................................46
5.1.4 DE0138 TEMPERATURE SENSOR PCB ..................................................47
R&D – SERVICE MANUAL DT0488 Page. 2 of 72

5.1.5 DE0143 BATTERY FUSE PCB (BATTERY 7.2-9AH) / DE0157 BATTERY
FUSE PCB (BATTERY 4.5-5.2AH)...........................................................47
5.1.6 DE0150 CONTROL LOGIC ........................................................................48
5.1.7 DE0151 UPS 20-30KVA INVERTER DRIVER & FEEDBACK....................59
5.1.8 DE0152 UPS 10-15KVA INVERTER DRIVER & FEEDBACK....................65
5.1.9 DE0153 POWER SUPPLY BOARD ...........................................................69
5.1.10 DE0111 UPS 10-30KVA H-F FILTER.........................................................70
5.1.11 DE0155 LCD MIMIC DISPLAY...................................................................71
5.1.12 DE1235 BATTERY STRING.......................................................................72

WARNING !
The following documentation requires the knowledge and the support of
USER MANUAL .
1. GENERAL ITEMS
1.1 INTRODUCTION
The UPS contains complex electronic control circuits which require a firm understanding
in order to carry out comprehensive fault diagnosis and repair of the equipment.
The aim of the information contained in this chapter is to provide sufficient guidance to
the trained service engineer, to enable successful fault location to printed circuit board
level. When a faulty circuit board or component has been identified, it should be replaced
or returned to the nearest service centre to repair.
The troubleshooting information include the following items :
• Component location and identification

• Diagnostic information
• Troubleshooting procedures
• Test procedures
Note: when following the procedures cross referencing is inevitable, therefore

it is recommended that this chapter is read in its’ entirety, before commencing
work on the equipment.
There is no practical way detecting an impending UPS malfunction, as most problems do

not emerge as a gradual performance degradation. Generally the UPS will either work
correctly or shut down with or without a warning indication.
In the event of a UPS malfunction troubleshooting should be carried out methodically
along the following guide lines.
1.1.1 General Fault Identification Procedure
When first summoned to the UPS fault the immediate action should be to observe and
record the LED indication displayed on the unit operator panel.
a) Determine the UPS power status.

b) Note the control switch configuration, and also the warning horn sequence if it is
operating.
WARNING: during the troubleshooting it will be necessary to power up the

unit whit the side or top covers removed. In this situation exposure
to potentially lethal voltage is possible even whit the input utility
supply switched off.
Take great care at all switch to minimise the risk of contact whit live
voltage, especially when working around the battery or DC bus

c) Power down the unit, and ensure that the DC Bus Safety discharge check is
carried out.
d) Gain access to the internal components follow the procedure for removing the UPS
covers.
e) Check the status of the UPS fuses refer to the check list on table 1,2,3
f) Apply power and analyse LCD indications
g) Refer troubleshooting chart to identify possible fault
h) Check PFC converter power components. Pag.20 for component location
i) Check inverter power components. Pag.20 for component location
1.2 TOOLS
Special mechanical tools aren’t required to service the UPS, a normal electricians tool kit
will be adequate. Are necessary insulating gloves and glasses for safety. However to
carry out the check procedures in this chapter the following test equipment will be
required.
1.2.1 Portable PC with software
UPS Maintenance UCT

See the chapter 4
is absolutely necessary for a skilled service engineer because every set point or UPS
logic status or regulation constant can be set or checked only via PC and software
1.2.2 Oscilloscope
A dual trace oscilloscope, which has the ability to sum the two channel, allowing
differential voltage measurements to be made.
For the measure points that it is needed to check it is mandatory to have the
oscilloscope insulated from the supply whit a transformer or battery fed scope.
A storage facility is useful, but not essential.
1.2.3 Digital multimeter (DSM)
A standard digital multimeter is necessary to take essential measurements ; a reference

type could be the FLUKE 70 series multimeter or equivalent.
1.2.4 Discharging resistor
To discharge electrolytic capacitors bank in a short time it’s necessary use a discharging
resistor , ref. value 10K / 50W nom. Before using discharging resistor verify that
battery circuit breaker is open !

2 UPS COMPONENTS RECOGNIZING
To do servicing it’s necessary to recognize UPS parts , so , before troubleshooting ,
some pictures of UPS and parts will be shown in the following pages . To check pictures
it’s necessary to follow the UPS general schematic diagram (DE1244 and DE1245 )
attached at the end of this document .
2.1 UPS CLOSED

E:P:O: Command
UPS Control Panel
UPS Side Cover panel
UPS Front Cover
BATTERY Front Cover
Fig.1
*** WARNING !! Before removing safety covers after power disconnection , it’s
necessary to wait for 10 minutes to have discharged inner capacitors . In any case be
careful and never touch circuits or components before a voltage check

2.2 INNER VIEW WITH SAFETY COVER REMOVED
UPS Power Section
UPS Battery Location
BATTERY Connections
BATTERY String
Fig.2

2.3 REAR UPS DESCRIPTION
Output
Air window
SNMP-Net Com
Slot location
RS232 & Status

Remote Control
Slot location
Breaker
Tagblock
Fig.3

2.4 UPS-10-15KVA ELECTRONIC PARTS LAYOUT
LEFT SIDE
Fig.4
CS0150
NEUTRAL BAR
Connection HEATSINK
FAN
DC Busbar
Power Impedence
RIGHT SIDE
Fig. 5
CS0153
DC
Busbar
Power Impedence

2.5 UPS-20-30KVA ELECTRONIC PARTS LAYOUT
LEFT SIDE
Fig. 6
NEUTRAL BAR
CONNECTION HEATSINK CS0153
Fuse
DC Busbar
Power Impedence
RIGHT SIDE
Fig. 7
CS0150
Fuse
DC Busbar
Power Impendence

2.6 UPS-10-15KVA BOARDS
This paragraph describes the PCB 's fitted in the UPS,
Subassembly code Description Diagram Circuit code
0sde 0150 Control Logic 7-30KVA DE0150 CS0150

0sde 0152 Inverter Drivers&Feedback Mizar DE0152 CS0152
0sde 0153 Aux. Converter DE0153 CS0153
0sde 0155 LCD Mimic Display "4*20" DE0155 CS0155
0sde 0143 Fuse Holder x 7-9 Ah DE0143 CS0143
0sde 0154 H-F Filter DE0154 CS0161
0sde 0162 Temperature Sensor SMT DE0138 CS0138
0sde 0098 Relay Board DE0098 CS0098
2.7 UPS-20-30KVA BOARDS
This paragraph describes the PCB 's fitted in the UPS,
Subassembly code Description Diagram Circuit code
0sde 0150 Control Logic 7-30KVA DE0150 CS0150

0sde 0151 Inverter Drivers&Feedback Mizar DE0151 CS0151
0sde 0153 Aux. Converter DE0153 CS0153
0sde 0155 LCD Mimic Display "4*20" DE0155 CS0155
0sde 0161 H-F Filter DE0161 CS0161
0sde 0162 Temperature Sensor SMT DE0138 CS0138
0sde 0098 Relay Board DE0098 CS0098
0sde 0114 Fan Board DE0114 CS0114

2.8 BOARDS LAYOUT
2.8.1 UPS-10-15KVA Power Interface Board Component Layout

Refer to Electrical Diagram :DE0152
Fig. 8
Positive Positive
INVERTER
DC Battery Fuse DC Capacitor Fuse
Relay
Static Switch
IGBT IGBT
Input Output
Section Section
Negative RESERVE
Negative Relay
Input DC Capacitor DC Battery Fuse
Precharge Fuse Static Switch
Relay

2.8.2 UPS-20-30KVA Power Interface Board Component Layout
Fig. 9
IGBT
OUTPUT INVERTER
SECTION Static Switch
Thyristor
Input IGBT RESERVE

Precharge INPUT Static Switch
Thyristor SECTION Thyristor

2.8.3 CS0150 UPS-10-15KVA UPS-20-30KVA CONTROL BOARD
Fig. 10
SNMP Relay Board

Connector Connectors
Fiber Optic
Connector
Parallel
Comunication
LCD Mimic
Display Board Interface
Connectors Board
Connectors
LED BAR
UPS STATUS
LED BAR
Processor
STATUS
Battery
Keep Timer

2.8.4 CS0153 UPS-10-15KVA UPS-20-30KVA POWER SUPPLY BOARD
Fig. 11
Power Interface
Supply Board
status Connector
Input Mains
Connector
Input Reserve
Connector
DC Bus
Connector

2.8.5 CS0098 RELAY & COMUNICATION BOARD
Fig. 12
FREE VOLTAGE
CONTACTS
UPS STATUS
E.P.O.
Terminal
Connection
DB9
RS232
Comunication
Connector
CONTROL
LOGIC
CONNECTOR
2.8.6 SNMP COMUNICATION BOARD
Fig. 13
NET RJ45 + Config Switch

status led
CONNECTOR
Serial Comport Control

Logic
Connection
Status Led
Error Link
Aux
Input/Output
Drycontact

2.8.7 TERMINAL BLOCKS
Fig. 14

3 TROUBLESHOOTING
To identify a fault cause please refer to the following items.
3.1 POWER FUSE
F1-F2: Positive and Negative DC BUS.

F3-F4: Positive and Negative BATTERY
3.1.1 UPS-10-15KVA

Refer to Fig.8 UPS 10-15kVA Interface Board Component Layout
TAB.2
Fuse Value Protection of Location
32A Power Interface BOARD (DE0152)

F1-F2 Battery Input
10x38mm UPS 10-15kVA
32A Power Interface BOARD (DE0152)
F3-F4 DC BUS
10x38mm UPS 10-15kVA
SCH.2
FS10
+ BATTERY 1 F2 3
2 4
32A 10x38
FS14 1 F3 3
+ DC 2 4
32A 10x38
INPUT INVERTER OUTPUT INVERTER

R182 P+5
Q1 16_+DC-BUS Q4
13
12
12
13
SK60GB128 100K 0.25W SK60GB128 E4-T

2
C38 C37 R95 R96 R180 R188 C40 C41

E1-T 27 28 G1-T 2.2µF PHB 2.2µF PHB 2.2µF PHB 2.2µF PHB G4-T 28 27
FS6 24 850V 850V R183 150K 0.25W 850V 850V 24 FS20
L1 23 150K 0.25W 150K 0.25W 150K 0.25W 23 L1
From Input
1 100K 0.25W 1
1
G1-B P+5 G4-B

Inductor
2 Q2 Q5 2
13
12
12
13
E1-B E4-B
SK60GB128 R99 SK60GB128
1
6.8K R184 D41

6
5
5
6
E2-T 27 28 G2-T G5-T 28 27 E5-T

FS5 24 CN3 100K 0.25W 24 FS21
L2 23 AUX_CONV +DC 4 To Aux. 1N4148 23 L2
1 3 1
12
2
G2-B
Q3 2
Conve rte r D42
REF
Q6
G5-B
2
13
12
12
13
E2-B CS0153 E5-B

SK60GB128 AUX_CONV -DC 1 SK60GB128
R185
6
5
5
6
E3-T 27 28 G3-T 1N4148 G6-T 28 27 E6-T

FS4 24 DC BUS 100K 0.25W 24 FS22
2
L3 23 R100 23 L3
1 G3-B 6.8K G6-B 1
2 E3-B R186 + E6-B 2
C62
To Inverter
2
C39 R97 R98 R181 100K 0.25W 10µF 16V C43

6
5
5
6
2.2µF PHB 2.2µF PHB Inductor

850V 850V
150K 0.25W 150K 0.25W 150K 0.25W R187
1
16_-DC-BUS 100K 0.25W
1 F4 3
FS15 2 4
-DC 32A 10x38
1 F1 3
FS11 2 4
- BATTERY 32A 10x38
Note the location of fuse are different in UPS 10-15kVA compare to UPS 20-30kVA

3.1.2 UPS-20-30KVA
Refer to Fig.6/7 UPS 20-30kVA LEFT/RIGHT SIDE electronic parts LAYOUT
TAB.3
Fuse Value Protection of Location
Positive Battery Input Right side Heatsink

F1-F3 100A 690V
Positive DC BUS UPS 20-30kVA
Negative Battery Input Left side Heatsink
F2-F4 100A 690V
Negative DC BUS UPS 20-30kVA
If you find one or more fuses blown, you have to check firstly
ALL the POWER semiconductors on the UPS

3.2 CHECK ALL PFC & INVERTER OUT IGBTS.
well locked . If IGBT is damaged , remember that probably the driver circuitry could be
damaged , so the following parts on interface board.
3.2.1 UPS-10-15KVA
CS 0152 have to be tested.

The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.
SCH.3
DRV_L1-TOP_ING
INVERTER_IN PHASE L1
TP1
P+15
8
ISO1
2 + 6 R1 33
G1-T
D1 Totem R7 33
R4 3 7
P6KE18CAC250
1.8K 2 1 -
1
HCPL3120 Z1
1
1N4148 Z4
5
100µF 35V
D4 C1 15V
2 1 + TP4
R10 3
270 T1 UF4007 C4
2
2
6 1µF E1-T
2
100µF 35V
4 2 1 D10 1N4148
C7 R13
1 +
UF4007 1K
5 D7
22
VAC4721X004
100µF 35V
C10 D13 R16

+
HF supply 1 1K
1N4148
2 1
HF supply 2 C13 E1-B

1µF
100µF 35V
P6KE18CAC250
1
Z7
+
P+15 15V TP7
DRV_L1-BOTT_ING C16
Z10
1
8
R19 D16 ISO4

2
1.8K 2 1 2 + 6 R22 33
G1-B
Totem 33
1N4148 3 7 R25
- TP10
HCPL3120
R28
5
270

3.2.2 UPS-20-30KVA
CS 0151 have to be tested.

The following diagram detail regards only the driver circuitry for PFC L1 , only to indicate
the part of circuit .
Obviously also PFC L2&L3 and INVERTER L1&L2&L3 driver has to be tested.
SCH.4
DRV_L1-TOP_ING
INVERTER_IN PHASE L1
TP1
P+15
8
ISO1
2 + 6 R1 10
G1-T
D1 Totem R7 10
R4 3 7
P6KE18CAC250
1.8K 2 1 -
1
HCPL3120 Z1
1
1N4148 Z4
5
100µF 35V 100µF 35V

D4 C1 15V
2 1 + TP4
R10 3
270 UF4007 C4
2
1 1µF E1-T
2
1
4 2 1 D10 1N4148
C7 R13
6 +
UF4007 1K
5 D7
22
T1
100µF 35V
VAC4721X004 C10 D13 R16

+
HF supply 1 1K
1N4148
2 1
HF supply 2 C13 E1-B

1µF
100µF 35V
P6KE18CAC250
1
Z7
P+15 DRV_L1-BOTT_ING +
15V TP7
C16
Z10
1
8
R19 D16 ISO4

2
1.8K 2 1 2 + 6 R22 10
G1-B
Totem 10
1N4148 3 7 R25
- TP10
HCPL3120
R28
5
270

CS 0153 AUXILIARY DC/DC CONVERTER BOARD LED D23
Fig. 15
R50-R51-R52
R53-R54-R55
R57-R58
This board receives power from three different redundant sources :

800Vdc Voltage coming from DC bus ,
400V ac Voltage coming from Reserve ac input
400V ac Voltage coming from Mains ac input
These voltages, rectified are applied to a flyback dc/dc insulated converter that gives
regulated dc voltages on the output to all the boards of the UPS
Each line coming in are protected with resistor on the board.
Name Description Value Note

R57-R58 Positive and Negative DC input 47 ohm Fig.15
R50-R51-R52 Input Mains AC L1-L2-L3 input 47 ohm Fig.15
R53-R54-R55 Reserve Input AC L1-L2-L3 input 47 ohm Fig.15

Output dc voltages status is monitored by a green Led D23 that have to be light while the
Power Supply is running
Name Description ON OFF

D23 Power Supply status P+15 Volt Output Present P+15 Volt Output not
Present
3.2.3 Check Auxiliary Power Supply Control Board
• 1-Check Input Voltage

1a-DC source Coming from DC BUS
(check between R57& R58 DC BUS Voltage >800Vdc)
1b-AC source Coming from AC Reserve Line
(check between R53 - R54 – R55 > 400Vac)
1c-AC source Coming from AC Mains Line
(check between R50 - R51 – R52 > 400Vac)
• 2-Check Output Voltage
3a-DC Output 7.5Volt dc
(check between TP7&TP9 DC Voltage ->7.5Vdc)
3b--DC Output 15Volt dc
(check between TP7&TP4 DC Voltage ->15Vdc)
3c--DC Output Isolated 15Volt dc
(check between TP14&TP12 DC Voltage ->15Vdc)
-------------------------------------------------------------------------------------------------------------------
Safe-Life Battery remote UPS’s location function
During battery discharging , the battery voltage is monitored by the control board ; when
the battery voltage reaches the minimum value the inverter is stopped ;
After few minutes (If SLB function is enabled) the control board sends an off command to
the dc/dc converter that switches off itself , avoiding the deep discharge of the UPS
battery .
The dc/dc converter turns automatically on when mains or reserve ac voltages come
back present .

CS0150 CONTROL LOGIC BOARD
Fig. 16
SW2-Button
Up-load SW1-Button
software micro Not Used
LED BAR
UPS STATUS
LED BAR
Processor
STATUS
LED DL3-Green LED DL1-Green LED DL2-Yellow

Power Supply Power Supply +5 Power Supply +12
+12 Volt Volt Volt
Enabled Enabled Enabled
DL1= Green ON when Power supply 5Volt Volt is present

DL2= Yellow ON when Power supply 12Volt Volt is present
DL3= Green ON when Power supply 12 Volt is inside the right parameters
SW1=Push Button
SW2=Push Button
Upload STL Software Enable Function

Every control function of UPS depends by this board ,
Neither jumpers nor trimmers are employed for setting all UPS quantities on this board .
To change parameters it’s necessary to access to this board through the RS232 interface
communication board (CS0098) with a PC and follow the procedures described in
chapter 4.
No settings are needed , except when a new control board , not set in factory , has to be
placed in substitution of a faulty one.
Here is described meaning and localization of the LED present on the board
3.2.4 LED Status

On the control Logic you will find two LED BAR showing the status of the main block of
the ups.(Ref. to Fig.16 for localization)
Here you will find the meaning of each one.
The first BAR of LED L1-L6 shows the status of the Main blocks of the UPS.
The second BAR of LED M1-M4 show the status of the Microprocessor inside the control.
Name Colour Description ON OFF BLINKING
L1 Green Mains Line Status MAINS is OK Mains is not OK PFC-overload
L2 Green Battery Status Battery VOLT-OK Battery VOLT -NOK Battery-Prealarm
L3 Green Inverter Status RUNNING NOT RUNNING INV-overload
L4 Green Reserve Line Status Res. Line is OK Res. Line is not OK Phase-Rot. ERR
L5 Green PFC Status Battery-Charged PFC-NOT RUNN. Battery-In Charge
L6 Red Static Switch Status Load on Reserve Load on Inverter Load not Feed
L7 Yellow Normal Mode Synchro-OK Sync-Not Present X
L8 Green Parallel Status Master Slave X
M1 M2 M3 M4
Description
Yellow Yellow Yellow Red
Blinking - - - µP normal operation
Blinking - - Blinking µP normal operation + memory writing. Do not switch off the power supply
- - - On µP update mode. Ready to receive the software "Standard"
Blinking Blinking - On µP update mode. Receiving the software "Standard"
Blinking Blinking Blinking On µP update mode. Verifying received software
On - - On µP update mode. Update error
- - - Blinking No valid software found. Ready to receive the software "Application"
On On On Blinking µP update mode. Erasing internal application memory
Blinking Blinking Blinking Blinking µP update mode. Receiving the software "Application"

3.2.5 Check Control Board
If at least one of the source input are available (reserve/Mains/Battery)is possible to

check the control Logic board
3.2.6 Check Power Supply Voltage
With references to electrical drawing DE 0150 check the following voltage-on the board
Name Description Test Point Value

P+15 Input Power Supply from CS0152 TP55-TP52 17.5Vdc
(15-20Vdc)
P+7.5 Input Power Supply from CS0152 TP61-TP58 7.5Vdc

(7.5-10Vdc)
P+12 Internal stabilized Power Supply TP55-TP53 12Vdc

(11.75-12.25Vdc)
P+5 Internal stabilized Power Supply TP61-TP59 5Vdc

(4.75-5.25Vdc)
P+3.3 Internal stabilized Power Supply TP61-TP63 3.3Vdc

(3.1-3.5Vdc)
P+1.5 Internal stabilized Power Supply TP61-TP65 1.5Vdc

(1.4-1.6Vdc)
N-7 Internal Power Supply TP61-TP67 -7Vdc

(-6/-10Vdc)
P+12Delay Internal Power Supply Delay TP61-TP54 12Vdc
After this control is possible to understand the status of the rest of the UPS connecting
the control board through the RS232 interface communication board with a PC and
follow the procedures described in chapter 4.

3.3 POWER INTERFACE UPS-10-15KVA BOARD
On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :
Here are described all the main component present on board (look figure 17 in the next
page):
Ref.
Description N°
Drawing
IGBT –L1 Input PFC 1 DE0152-Pag.2

IGBT –L1 Output INV 4 DE0152-Pag.2
Pre-charge Input section RELE 7 DE0152-Pag.2
SS-Switch Inverter Relay 8 DE0152-Pag.3
SS-Switch Reserve Relay 9 DE0152-Pag.3
Positive Battery Fuse Protection 10 DE0152-Pag.2
Positive DC Capacitors Fuse 11 DE0152-Pag.2
Negative DC Capacitors Fuse 12 DE0152-Pag.2
Negative Battery Fuse Protection 13 DE0152-Pag.2
Snubber Capacitors 14 DE0152-Pag.2
J4 50-pin Flat Cable Connector to Control Logic CS 0150 15 DE0152-Pag.4
J7 20-pin Flat Cable Connector to Auxiliary Power Supply CS 0153 17 DE0152-Pag.4
CN9 2-Pin Molex Connector to Thermal Sensor “°C External Battery Box” 18 DE0152-Pag.4
CN7 2-Pin Molex Connector to Thermal Sensor “°C Internal Battery Box” 19 DE0152-Pag.4
CN6 2-Pin Molex Connector to Thermal Sensor “°C Heatsink” 20 DE0152-Pag.4
CN5 2-Pin Molex Connector “Not used” 21 DE0152-Pag.4
CN1 2-Pin Molex Connector to Over Temperature Protection 85°C 22 DE0152-Pag.4
CN10 2-Pin Molex Connector to “AUX Contact MANUAL BYPASS” 23 DE0152-Pag.2
CN2 5-Pin Molex Connector “Mains line to CS 0153” 25 DE0152-Pag.2
CN3 4-Pin Molex Connector “Feedback DC-BUS Voltage” 26 DE0152-Pag.2
CN4 5-Pin Molex Connector “Reserve line to CS 0153” 27 DE0152-Pag.3
F42 1A 250V Fuse protection for Fan 28 DE0152-Pag.2

UPS-10-15KVA Component Layout
Fig.17
18 19 20 21 22
10 11
28
15 16 1 4
8
23
24 2 14 5
17
3 6
7 12 13 9
25 26
27

3.4 POWER INTERFACE UPS-20-30KVA BOARDS (CS0151)
On this board are present all the electrical circuit used to adapt the level to the real used
from control, and all the actuators circuit used to drive the power parts present on UPS :
Here are described all the main component present on board:
Ref.
Description N°
Drawing
IGBT – Input PFC 1 DE0151-Pag.1

IGBT – Output INV 2 DE0151-Pag.1
Pre-charge Input section SCR 3 DE0151-Pag.2
SS-Switch Inverter SCR 4 DE0151-Pag.2
SS-Switch Reserve SCR 5 DE0151-Pag.2
J3 20-pin Flat Cable Connector to Auxiliary Power Supply CS 0153 9 DE0151-Pag.6
CN11 2-Pin Molex Connector to Thermal Sensor “°C External Battery Box” 10 DE0151-Pag.6
CN9 2-Pin Molex Connector to Thermal Sensor “°C Internal Battery Box” 11 DE0151-Pag.6
CN4 2-Pin Molex Connector to “AUX Contact MANUAL BYPASS” 16 DE0151-Pag.4
CN1 4-Pin Molex Connector “Feedback DC-BUS Voltage” 17 DE0151-Pag.2
CN12 2-Pin Molex Connector “Second Speed Fan to CS 0114” 18 DE0151-Pag.4
CN2 5-Pin Molex Connector “Mains line to CS 0153” 19 DE0151-Pag.2
CN3 5-Pin Molex Connector “Reserve line to CS 0153” 20 DE0151-Pag.4

UPS-20-30KVA Interface Boards Component Layout
Refer to Electrical Diagram :DE0166 – DE0167 – DE0168
Fig.18
10 11 12 13 14
15 16
2 17
8
6
7
4
18
9
3 1
5
19
20

4 PC BASED CHECKS AND SETTINGS
As the UPS is equipped with LCD panel, most of basic operations can be done by the
user without using additional tools. Although, for the convenience and time save while
executing more complicated operations, the UPS logic control can be accessed also by
PC with dedicated UPS Maintenance UCT program.
This program is also the only way to modify some UPS parameters which are not
accessible through LCD panel.
Necessary things: PC with program installed, serial communication cable DB9-DB9 and
RS232 / Relay board CS0098 (standard on-board).
Below there is a short description of the program and its possibilities.
Few seconds after start, the program will be ready to use. The initial screen is similar to
the following picture:
As there is no standard way of using the program, the informations below contain just the
description of major functions. The user decides, which of them wants to use.
In most of cases it will be necessary to start the transmission between UPS and
computer. To do this, the user must define the serial port number and transmission
speed (usually 2400 bps),

and click on OK button. After this, program sends control data string to the UPS,
expecting correct response.
This process will be initiated automatically before any try of interaction between PC and
UPS, or can be involved manually by the user (menu Options > Communication mode).
Program remembers parameters (port number, speed, etc.) of last successful
transmission and uses them later as default settings.
Below there is description of main program functions.

Attention: all further explanations refers to the UPS-20-30KVA/ and R&D user access
level. Depending on the program version (R&D, service, user) some functions may be
hidden or disabled.
1. UPS identification button
Opens window containing UPS identification informations (model name, serial

number, firmware version, test date and service contact details). User can read all
the informations from the UPS or the backup file, modify them (except firmware
version) and write back to the UPS.
1
press

2. UPS configuration button
Opens window containing three tabs as described below:
• Main configuration tab
2
press
This tab contains essential UPS parameters: parallel mode and batteries
settings, output parameters (frequency, number of phases), and others.
• Nominal values tab

"Nominal values" tab gives an access to some nominal UPS numeric
settings: output power and voltage, number of phases, battery parameters,
power factor and input/output frequencies.
• UPS Real Time Clock tab
This tab lets to control and change UPS internal clock and calendar
settings. The "Update from system" button serves for copying actual
computer time and date to the form.
With any tab, the user can read the informations from the UPS or from the file,
modify them and write back to the UPS.
The program operates (read / write operations) on the parameters which are
present on visible tab only.
3. UPS status and meters button
This button opens the window containing four different tabs, as described below.
All of them (except of the last one called "UDBS Obj.history") use the Idle read
mode to present actual UPS state and meters.
It means that the content of the "UPS status and meters" window is valid only when
the "Idle read" control is activated (green colour).
Otherwise, all the values in the window are not updated and becomes grey to
indicate inactive state.

• Main screen tab
3
press
This tab presents the mimic screen with the simplified diagram of the UPS
and 5 sections with values of measures. When the Idle read mode is active,
all the tab content is refreshed every second.
• UDBS object 2 to 9 tab
This tab gives an access to several informations available in UDBS

protocol. The user can choose from 1 to 6 different parameters from the
lists and watch them simultaneously. When the Idle read mode is active, all
the tab content is refreshed every second.

• UDBS object 10 tab
With this tab user can observe several important internal UPS signals. It
can be useful in the case of UPS malfunction, servicing or maintenance.
As for the previous tabs, also this tab content is refreshed every second if
the Idle read mode is activated.
• UDBS object history tab
Using this tab user can download event log content from the UPS. Updated
log can be also saved to the file (button "Save to file" or File > Save UPS

history menu option). Unlikely to previous tabs, this one does not use Idle
read mode.
4. Commands and update button

This button opens the window containing two tabs, as described below.
• UPS commands tab
4
press
This tab contains several UPS commands, which can be useful while UPS
service or maintenance. To send the command to the UPS, the user should
choose the command and click "Execute command".

• Software updates tab
"Software updates" tab allows changing the UPS firmware and/or LCD
panel language file, depending on the selected radio button. After clicking
on the "Open file" button, the user chooses the right update file, and the
program controls its content. If the file content is correct, the "Send update
to UPS" button will be enabled and ready to use.

5. Power/voltage button
This button opens the window with three tabs, containing important internal
numeric values of the UPS. Normally all the values are set correctly in the factory
and there is no need to modify them.
5
press
6. UPS setup button
This button opens "UPS setup" window, which contains some of the power/voltage
UPS values, used while performing unit setup process in the factory.
Except of the functions described above, the program allows creating the UPS backup
file (File > Save UPS backup option), saving Program Event Log, UPS History Log,
changing the interface language, supervising the transmission, etc.

5 ELECTRICAL DIAGRAM
5.1 PCB electrical diagram index
- DE1237 UPS general diagram Mizar
- DE1112 UPS general diagram Alcor
- DE0098 Relay & Communication Board
- DE0138 Temperature sensor PCB
- DE0143 Battery Fuse PCB gap18mm
- DE0150 Control Logic
- DE0151 Inverter Driver & Feedback Alcor
- DE0152 Inverter Driver & Feedback Mizar
- DE0153 Power Supply Board
- DE0111 H-F Filter UPS 10-30kVA
- DE0155 LCD Mimic Display
- DE0157 Battery Fuse PCB gap22mm
- DE1235 Battery String

Page. 41 of 72
I3
Manual_By -Pass_Breaker
20 19 L1-BY PASS 31
22 21 L2-BY PASS 31
24 23 L3-BY PASS 31
36 35 33
A ux_C ontact 0SDE0178-B 34
32 32 32 EMC FILTER
I2 N EU TR A L B A R C M 1173
RESERVE
6
52 35 6
L1 PW25 PW6 To DC filter page 2| NEUTRAL BAR
7
53 36 7
L2 PW26 PW7
8 54 37 8 19 27
L3 PW27 PW8
9
N Reserv e_Breaker 46 C7
PW28 PW9 CM1173
INPUT SECTION
PW18 UPS_GND
10µF / 400-450V
15
15 15 C8
0SDE0178-A
CM1293
I1 EMC FILTER C4 C5 C6
40 - p1, 41 - p2
2 10µF / 400-450V 10µF / 400-450V 10µF / 400-450V 10µF / 400-450V

49 41 3 15
UPS INPUT
L1 PW21 PW2 L1 L2 L3 C9 0SDE0178-D I4

3 50 42 4 EMC FILTER Output_Breaker
L2 PW22 PW3
4 10
51 43 5 16 17 18 24 25 26 10µF / 400-450V 38 55
UPS OUTPUT
PW23 PW4 DSM191 DSM191 DSM191 PW13 PW32 L1
L3
5 11
Input_Breaker PW16 3 4 7 8 11 12 39 56
N PW24 PW5 PW14 PW33 L2
R&D – SERVICE MANUAL DT0488

1 12
40 57
FS38
FS39
FS40
FS48
FS49
FS50
FS34
FS38
FS35
FS39
FS36
FS40
CN10[1..2]
FS9
FS8
FS7
FS1
FS6
FS2
FS5
FS3
FS4
GND PW20 PW1 28 PW15 PW33 L3
FS16 13
PW5, PW9, PW11 PW16 PW35 N
UPS_GND 12
FS45 C M 1173
FS37 17
I6
UPS 10-15kVA general diagram
PW17 PW36 GND

13
N 48 47 FS32
GND UPS FS47
0SDE0178-C
Neutral Breaker EMC FILTER 9
EXT BATTERY
FS29
10
14 FS30
44
+ PW29 PW10 0SDE0152 11 PW28, PW24, PW30
15 CN9[1..2] FS31
Neutral PW30 PW11
CN5[1..2]
Power Board and Feedback 69 - 70 UPS_GND
16 CN6[1..2]
45
- PW31 PW12 N
9
59 58 29 + B ATTER Y 10 1 0SDE162
FS10 71 - 72 2 Module Temp
30 - B ATTER Y CN7[1..2]
PW35 FS11 11
12 1 0SDE162
79 - 80 2 Cabinet Temp
CN9[1..2]
22
1 0SDE162
21
2 External Battery Temp
HOLDER_I5
HOLDER_I5a
ST1
CN1[1..2]
J7[1..20]
J5[1..40]
J4[1..50]
85°C
FUSE
73
FUSE
FS43
FS44
FS20
FS25
FS28
FS21
FS24
FS27
FS22
FS23
FS26
FS42
FS51
FS41
CN4
CN2
CN3
F4 F2 F1 F3 C°
32A 32A 74
2 1 6 5 10 9
64 - 65 - 66
61 - 62 - 63
76 77 78
67 - 68
DSM191 22 DSM191 21 DSM191 20 CN10
1 1 NEUTRAL FAN
2 2 AUX FAN
L4 L5 L6 3 3 PHASE FAN
4 4
N C3 C2 C1
40µF / 400-450V 40µF / 400-450V 40µF / 400-450V 75 MATLOK VT1
0CEVTM2204P16W

1 2 3 4 5 6 7 8 9 10 15 15
P7 P8 P9 P10 P11 P12
1
2
1
2
1
2
1
2
1
2
1
2
0SDE0098
INVERTER OUT SECTION
J5[1..40]
J4[1..50]
J2[1..20] J2[1..20] RELAY BOARD
P7 P8 P9 P10 P11 P12 14 23
1
2
1
2
1
2
1
2
1
2
1
2
12 11 14 13 12 11 14 13 12 11 14 13 J3[1..26] J3[1..26]
SNMP
0SDE0150
+
+
-
-
CONTROL LOGIC&SIGNALLING
DE1237
N EU TR A L B A R C M 1173
0SDE0155
J1[1..26] J1[1..26] LCD BOARD
10x(5-7-9Ah)
10x(5-7-9Ah)
10x(5-7-9Ah)
10x(5-7-9Ah)
10x(5-7-9Ah)
10x(5-7-9Ah)
P10
P9
P11
P12
P7
P8
CN3
CN2 0SDE0153
CN4 AUX CONVERTER
CN1
J7[1..20]
5.1.1 81 - 82
Page. 42 of 72
CM1173
COMMON_NEUTRAL BAR
CM1180
+ CE3 + CE1
4400µF 4400µF
450V 450V 31 15
1
30
CM1181 L1 - RES L2 - RES L3 - RES N - RES
17 FS40 FS39 FS38 FS37
+DC NEUTRAL N - RES
FS14 FS16 FS45
C9 L1
10µF 400-450V FS36
27
0SDE0152\A 0SDE0152\B 0SDE0152\C
PRECHARGE PFC AND 18
C8 L2
S.SWITCH
SECTION INVERTER 10µF 400-450V FS35 SECTION
+ BAT
FS10 F2 F3 SECTION 28
2 4 2 4
1 3 1 3 9
N - IN N 18 6

FS43 FS44 32A 10x38 32A 10x38 C7 L3
10µF 400-450V FS34
8
29 5
Q1 Q4
13
12
12
13
7
L1 - IN L1 L1 L1 L1 L4 L1 4 L1-OUT
FS7 R63 FS1 FS6 27 28 28 27 FS20 FS25 FS29
3 4 24 24 2 1
H1 23 23 H4 H8
56R 10W DSM191 1 1 DSM191 K5
2 Q2 2 Q5
13
12
12
13
L2 - IN L2 L2 L2 L2 L5 L2 L2-OUT
6
5
5
6
FS8 FS2 FS5 27 28 28 27 FS21 FS24 FS30
2
1
R64
7 8 24 24 6 5
H2 23 23 H5 H9
56R 10W DSM191 1 1 DSM191
2 Q3 2 Q6
13
12
12
13
L3 - IN L3 L3 L3 L3 L6 L3 9 L3-OUT
6
5
5
6
FS9 R65 FS3 FS4 27 28 28 27 FS22 FS23 6 FS31
11 12 24 24 10 9
H3 23 23 H6 H10
56R 10W DSM191 1 1 DSM191 8
2 2 5
9 L3-OUT
6
5
5
6
C4 L1 6 C3 L1 7 FS47
10µF 400-450V FS48 40µF 400-450V FS28 4
735-3A-C-T SONG CHUAN
Q1..Q3: SK60GB128 Q4..Q6: SK60GB128

16 8 22
5 - BAT F1 F4
FS11 1 3 1 3 K4
15 2 4 2 4 15
C5 L2 7 C2 L2
10µF 400-450V FS49 4 32A 10x38 32A 10x38 40µF 400-450V FS27
1
2
17 21
K4, K5:

15 15 735-3A-C-T SONG CHUAN
C6 L3 C1 L3
10µF 400-450V FS50 K1 40µF 400-450V FS26
2
1
18 20
-DC N
FS15 FS32
23
CM1180
2
16
+ CE4 + CE2
4400µF 4400µF
450V 450V
CM1181
19
COMMON_NEUTRAL BAR
CM1173
Page. 43 of 72
I3 63A
L1-BYPASS 11
L2-BYPASS 11
L3-BYPASS 11
25
AUX CONTACT
26
10 10 10 0SDE0178
EMC FILTER
I2 63A
RESERVE
L1 6 50 19 4
PW25 PW6 N EUT R A L B A R CM 1173
L2 7 51 20 5
PW26 PW7
8 52 21 6
To DC filter page 2 NEUTRAL BAR
L3 PW27 PW8
N 9 27 CM1173
PW28 PW9 NEUTRAL FAN
UPS_GND
PW18 PHASE FAN
32 36 AUX FAN
70
CM1173
0SDE0178 VT1
EMC FILTER C7 0CEVTM2204P16W
I1 63A
INPUT SECTION
UPS INPUT
FS5
FS4
FS2
FS1
L1 2 47 16 1
PW21 PW2 10µF 400-450V
3 48 17 2 30 30 31 68
L2 PW22 PW3 30 FS7
C8
L3 4 49 18 3 67
PW23 PW4 C4 C5 C6 FS6
0SDE0114
69
35 - p1, 36 - p2
10µF 400-450V 10µF 400-450V 10µF 400-450V

N 5 PW16 10µF 400-450V FAN BOARD
PW24 PW5 L1 L2 L3 FS3
30 C9
GND 1 PW20 PW1
37 38 39
DSM192 DSM192 DSM192
I6 125A 10µF 400-450V
UPS_GND 11 12 9 7 8
10
UPS 20-30kVA general diagram
N 29 28 42 41 40
0SDE0178
EMC FILTER
EXT BATTERY
PW5
PW4
PW7
PW8
PW9
FS10
FS12
FS13
FS14
FS15
PW23
PW22
PW21
FS1
PW25
FS2
PW26
FS3
PW27
CN4[1..2]
FS9
PW6
+ 16 14 PW29 PW10
15 GND UPS
COM PW30 PW11 CN12[1..2] 0SDE0161/D
14 EMC FILTER
- PW31 PW12 I4 63A
UPS OUTPUT
7 22 53 10 L1
PW14 PW13 PW32
PW35 8 23 54 11 L2
PW15 PW14 PW33
0SDE0151 9 24 55 12 L3
PW16 PW15 PW34
56 57 15 13 12 Power Board and Feedback 13 N
PW5, PW9, PW11 PW16 PW35
F4 FUSE 50A
I5
F1 FUSE 50A
I5
C M 1173
CN5[1..2] NC
- BATTERY PW17 PW36
PW12 CN7[1..2] NC
CN8[1..2] NC GND 17
+ BATTERY
PW1 75 - 76 PW28, PW24, PW30
CN9[1..2]
UPS_GND
L1 IGBT INV OUT
L3 IGBT INV OUT

L2 IGBT INV OUT
1 0SDE0162
77 - 78 2 Cabinet Temp. N
I5 I5 CN11[1..2]
J2[1..14]
J3[1..20]
J4[1..40]
J1[1..50]
F3 FUSE 50A F2 FUSE 50A
N 1 0SDE0162
PW18
PW19
PW20
73 - 74
FS11
CN3
CN2
CN1
2 Trasduttore di temperatura0
FS4
FS5
FS6
CN6[1..2]
72
1 2 3 (Batt 1-) 4 5 6 7 (Batt 2+) 8 9 10 ST1
6 5 4 3 2 1 71
59 - 60 - 61
62 - 63 - 64

L1 L2 L3 C°
1
2
1
2
1
2
1
2
1
2
1
2
P7 P8 P10 P11 P12
W IRING
65 - 66
P9 85°C
35 43 44 45
P1 P2 P3 P4 P5 P6 DSM192 DSM192 DSM192 - ALCOR II Co d.0S 0195
1
2
1
2
1
2
1
2
1
2
1
2
0SDE0155
J5[1..40]
J4[1..50]
J6[1..14]
C1 C2 C3
J1[1..26] J1[1..26] LCD BOARD - BATTER Y Co d. 0S 0197
60µF 400-450V 60µF 400-450V 60µF 400-450V
- INDUCTANCE Co d. 0S 0191
+
-
+
-
-
J2[1..20] J2[1..20] 0SDE0098
30 30 RELAY BOARD
0SDE0150
I553981
I553993
I553973
I553985
I553977
I553989
CONTROL LOGIC & SIGNALLING
34
INVERTER OUT SECTION
5.1.2 DE1112
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
10x7Ah
J3[1..26] J3[1..26] SNMP
CN3
CN2
3°Floor 2°Floor 1°Floor 0SDE0153
CN4 AUX CONVERTER
N EU T RA L B A R C M 1173
CN1
J7[1..20]
79 - 80
Page. 44 of 72
Neutral Bar CM 1181
+ CE1 + CE2 + CE3
4400µF 4400µF 4400µF CM1173
CM1447
CM1448
CM1444
FS1 C4 10µF 475V
CM1217
F3 F1

FS2 C5 10µF 475V AC INPUT PW1
+ Batt
CAPACITORS 100A 100A
FS3 C6 10µF 475V
S1
SCR SKUT85 Q1 Q2
SEMiX201GD128Ds SEMiX201GD128Ds
7
1
2
3
L1 L1
L1 L1 L1 PW25 L4
12
13
13
12
8
9
9
8
4 1 4 5
INPUT MAINS
PW4 PW7 PW25

10 H1
1
2
3
TO PAGE 3
12 L2 ACS754 16 16 L2
L2 L2 L2 3 17 PMB PMB 17 3 PW26 L5
5 2 4 5 4 2.5 µF 2.5 µF 4
PW5 PW8 PW26 5 5
13 H2 850V 850V
1
2
3
14 L3 ACS754 14 14 L3
L3 L3 L3 15 15 PW27 L6
6 3 4 5
PW6 PW9 PW27
H3
20
19
11
10
10
11
19
20
ACS754
7
6
6
7
11
Inverter IN Inverter OUT

CM1222 CM1449 CM1223
F4 F2
PW12 46
- Batt
100A
100A CM1216
CM1444
CM1173
+ CE4 + CE5 + CE6
4400µF 4400µF 4400µF
Neutral Bar CM 1181
Page. 45 of 72
Neutral Bar CM 1173
30 30 34
AC INVERTER
C1 C2 C3
CAPACITORS
60µF 450V 60µF 450V 60µF 450V
R156
45 44 43 C73 10 / 5W
0.1µF MABA01
R155
C69 10 / 5W
0.1µF MABA01
R151
L1 L2 L3
FS4 FS5 FS6
C67 10 / 5W
0.1µF MABA01
11
3
2
1
PW20 H5
L6 L3 ACS754
4 5 3 6
FROM PAGE 2
14
3
2
1
PW19 H6 13
L5 L2 ACS754
4 5 2 5
12
3
2
1
PW18 H7 10
L4 L1 ACS754

4 5 1 4
7
S2
SCR SKUT85
1
2
3
PW14
4 5 L1-OUT
H8
ACS754
1
2
3
PW15
4 5 PW16
H9
ACS754
1
2
3
L2-OUT
C74 R157 4 5 L3-OUT
H10
0.1µF MABA01 10 / 5W ACS754
C75 R158
0.1µF MABA01 10 / 5W
C76 R159
0.1µF MABA01 10 / 5W
7
PW21 4 1
L1-RES
10
12
PW22 5 2
L2-RES

13
14
PW23 6 3
L3-RES
11
S3
SCR SKUT85
FS15 FS14 FS13
FS10
FS12
40 41 42
FS11
FS9
C7 C8 C9
10µF 475V 10µF 475V 10µF 475V
AC RESERVE
CAPACITORS
Neutral Bar CM 1173
30 30 36
P+15
Page. 46 of 72
R16
2.2K EPO
IC3 4N35 CN1
5 1
2
4 2 JP1
6
1
0.1nF C8 R17
470K R15
50V 1K
Z4
TP1 C9
P+15 D10 12V
1µF
TRANSFORMER FLAT 2+2
1 T1 7 1N4148
R1 100 Z1 9 Turns 5 Turns
D1
Coil Coil
47V 2 8 SER-12V
3 5
1N4148 Q1 R2 100 1 Turn 10 Turns
Coil Coil
4 6 C1 Z2 TP2
+ C2 2N2222 D3 R3
10µF 1.2K 1µF 12V
1N4148
D4 D2
C4 R4 1N4148 C3 Z3
1µF 22 1N4148 C5
TP3 1µF 1µF 12V

CN2
SER+12V
TP4
1 IC1 4N35 R6 CN3
2 1 5 2.7K 1
3 6
4
Relay & Communication Board
EPOA R5 1K 2 4 2
5 EPOB 7
6 3
6
7 8
8 R7 4
9 C6 9
10 470K 5
11 P+15
50V 0.1nF
12
13 DB9-FEMALE
14
15 P+15
16
17
18
19 R8 TP5
20 10K
CON20 IC2 4N35
5 1
4 2 R9 1K
D5
6
P+15 P+15 P+15 P+15 1N4148
LOAD ON INVERTER C7 1nF
LOW A/C FAILURE AUTOMATIC BY -PASS ON R10
BATTERY 470K 50V
R11 D6 K1 R12 D7 K2 R13 D8 K3 R14 D9 K4
100 4007 100 4007 100 4007 100 4007
2 2 2 2
1 1 1 1
3 3 3 3
4 4 4 4

5 5 5 5
12V-12A 12V-12A 12V-12A 12V-12A
1
2
3
4
5.1.3 DE0098
5
6
7
8
9
10
11
12
M1
5.1.4 DE0138 Temperature sensor PCB
U1
RESISTOR TABLE
R4 R1 LM334M
R1 R4
1 8
4.7 ohm 18 ohm 10µA\°K ALCOR\MIZAR 0SDE0162
2 7
3 6
4 5
C1
1uF 25V
2
1
J1
5.1.5 DE0143 Battery Fuse PCB (Battery 7.2-9Ah) / DE0157 Battery Fuse PCB
(Battery 4.5-5.2Ah)
FS1 FS2
FASTON-F FASTON-F
FS3 FS4
FASTON-F FASTON-F

From Cyclone
Page. 48 of 72
P+3.3 P+5
DEBUG_LED4
DEBUG_LED3
DEBUG_LED2
DEBUG_LED1
UPS-LD8
UPS-LD7
UPS-LD6
UPS-LD5
UPS-LD4
UPS-LD3
UPS-LD2
UPS-LD1
UPS-STATUS LED DEBUG/STATUS LED

2
2
L1 L2 L3 L4 L5 L6 L7 L8 M1 M2 M3 M4
Green Green Green Green Green Red Y ellow Green Y ellow Y ellow Y ellow Red
1
1
1
2
3
4
1
2
3
4
1
2
3
4
RP1 RP2 RP3

470 470 470
4
3
2
1
4
3
2
1
4
3
2
1
RP4 RP5 RP6
8
7
6
5
8
7
6
5
8
7
6
5
470 470 470

9
U15A
5
6
7
8
5
6
7
8
5
6
7
8
1 16
ULN2003A
U15B
8
2 15
U15C ULN2003A
3 14
U15D
ULN2003A

4 13
U15E
ULN2003A
5 12
U15F
ULN2003A
6 11
U15G
ULN2003A
7 10
ULN2003A
9
U16A
1 16
ULN2003A
Control Logic
U16B
8
2 15
ULN2003A
U16C
3 14
ULN2003A U16D

4 13
U16E
ULN2003A
5 12
ON OFF BLINK
ULN2003A
LD1 = MAINS STATUS OK NOK X
5.1.6 DE0150
LD2 = BATTERY STATUS BATTERY OK BATT. DISCHARGE BATT. PREALARM

LD3 = INVERTER STATUS RUN OFF INV.OVERLOAD
LD4 = RES.LINE STATUS OK NOK PHASE ROTATION
LD5 = BATTERY CHARGER BATT. FULL B.CH OFF FLOAT CHARGE
LD6 = STATIC-SW STATUS LOAD ON RES LOAD ON INV LOAD NOT FEED
LD7 = PARALLEL STATUS MASTER \ SLAVE \ RX-. ALL \
NORMAL MODE SYNCRO OK SYNCRO NOK X
LD8 = TEST TEST MODE X PC COMM.
Page. 49 of 72
INVERTER_ON
Synchro-Front
ENA _DC/DC
SPARE_ULN
MAINS_NOK
BYPASS_ON
85TMP_ALL
EPO_LOCAL
BY-PASS_ON
SPARE_1
BATT_LOW
CL_RESET
FAST-FAN
P+3.3 P+3.3 P+3.3

To From
EPO-REM
SPARE_2
PIO_0
Cyclone Cyclone
1
2
3
4
1
2
3
4
1
2
3
4
RP7 RP8 RP9
10K 470 470
TP1
14
U17A
8
7
6
5
8
7
6
5
8
7
6
5
R1
OVER-85TMP_ALL 1 2
1M
C1
TP2
1µF
14 7
9
TP3 U19A
U17B
1 16
R2 REM_MAINS_NOK
CONTACT_SPARE_1 3 4
ULN2003A
1M
C2
TP4
8
1µF
14 7
TP5 U19B
U17C
2 15
R3 REM_BY PASS_ON
5 6
AUX_BY-PASS_ON
ULN2003A
100K
C3
TP6
1µF
14 7
TP7 U19C
U17D
3 14
R4 REM_INVERTER_ON

CONTACT_SPARE_2 9 8
ULN2003A
100K
C4
1µF TP8
14 7
TP9
VL1-Reserv e Line U17E U19D
R5 100K
Sy ncro 11 10 4 13
REM_BATT_LOW
C5 ULN2003A
P+3.3
1nF
7
TP10
C6
U19E
14
U17F 0.1µF
R6 1M 5 12
ENABLE _DC/DC
CN_EPO-REM 13 12
ULN2003A
R166
P+3.3 C7 R7 1K
TP11
7
1µF 1M
U19F
1
2
3
4
P+3.3
RP10 6 11
FAST-SPEED
10K C8 ULN2003A
R159
14
U18A 0.1µF 1K
8
7
6
5
R8 1M TP12
1 2
CN-EPO_LOCAL
U19G
C9
7 10
1µF
7
ULN2003A
14
1
U18B

R9 DZ3
3 4
24V
2
1 100K WIRED-AND EPO SIGNALS
7
C10 RELAYS COMMAND TO BOTH COMMUNICATION CARDS
SW1
RESET-CL 0.1µF
14
U18C
R10
5 6
100K
7
C11
SW2
PBswitch 0.1µF
3
Page. 50 of 72
000-SCLK_0
000-INBT_-CS_0
000-SDATA_0
000-INBT_-CS_1
000-B_MPX-0
000-C_MPX-0
000-D_MPX-0
000-B_MPX-1
000-C_MPX-1
000-D_MPX-1
000-A_MPX-0
000-A_MPX-1
000-SDATA_1
000-SCLK_1
TP13
TP14
TP15
TP16
TP17
TP18
TP19
TP20
P+5 P+5 U10 CD4504B P+3.3

U8 16 1
9 10 2 VDD VCC 13
ANALOG-00 I0 A Aout Sel
8 11 4 3
ANALOG-01 I1 B Bout Ain P+5 U12
7 14 6 5
Corrispondenza Misure ANALOG-02 I2 C Cout Bin
6 13 10 7 1 6
ANALOG-03 I3 D Dout Cin Vdd -cs
Analog-00 = V-Inv erter_L1 5 12 9
ANALOG-04 I4 Eout Din
TP21
Analog-01 = V-Inv erter_L2 4 15 15 11 C12 R11

ANALOG-05 I5 INBT Fout Ein
Analog-02 = V-Inv erter_L3 3 8 14 2 5
ANALOG-06 I6 VSS Fin GND sdata
Analog-03 = V-Inv erter_L1 2 1µF
ANALOG-07 I7 470
Analog-04 = V-Inv erter_L2 23
ANALOG-08 I8
Analog-05 = A-Inv erter_L3 22 1 3 4
ANALOG-09 I9 OUT Vin sclk
Analog-06 = V-Mains_L1 21
ANALOG-10 I10
Analog-07 = V-Mains_L2 20 24 121S101
ANALOG-11 I11 VCC
Analog-08 = V-Mains_L3 19 C13 C14 C15 R12
ANALOG-12 I12
Analog-09 = A-Mains_L1 18 12
ANALOG-13 I13 GND 2,2K
Analog-10 = A-Mains_L2 17 0,1µF 0,1µF 0,1µF
ANALOG-14 I14
Analog-11 = A-Mains_L3 16
Analog-12 = V-Out_L1 I15
Analog-13 = V-Out_L2
Analog-14 = V-Out_L3 HCF4067BM
Analog-15 = N.U.
TP22
TP23
TP24
TP25
TP26
TP27
TP28
Analog-16 = V-DC bus

Analog-17 = A-DC Battery
Analog 18 = V-Reserv e_L1
Analog-19 = V-Reserv e_L2
Analog-20 = V-Reserv e_L3
Analog-21 = A-Out_L1
TP29
TP30
TP31
TP32
TP33
TP34
TP35
TP36
Analog-24 = Temp.°C-Heatsink
Analog-25 = Temp.°C-Internal Battery P+5 P+5 U11 CD4504B P+3.3
Analog-26 = Temp.°C-External Battery U9 16 1
Analog-27 = Temp.°C-Inv erter IGBT 9 10 2 VDD VCC 13
ANALOG-16 I0 A Aout Sel
Analog-28 = Temp.°C- PFC IGBT 8 11 4 3
ANALOG-17 I1 B Bout Ain P+5 U13
Analog-29 = N.U. 7 14 6 5
ANALOG-18 I2 C Cout Bin
Analog-30 = N.U. 6 13 10 7 1 6
ANALOG-19 I3 D Dout Cin Vdd -cs
Analog-31 = N.U. 5 12 9
ANALOG-20 I4 Eout Din
TP37
4 15 15 11 C16 R13
ANALOG-21 I5 INBT Fout Ein
3 8 14 2 5
ANALOG-22 I6 VSS Fin GND sdata
2 1µF
ANALOG-23 I7 470
23
ANALOG-24 I8
22 1 3 4
ANALOG-25 I9 OUT Vin sclk
21
ANALOG-26 I10

20 24 121S101
ANALOG-27 I11 VCC
19 C17 C18 C19 R14
ANALOG-28 I12
18 12
17 I13 GND 0,1µF 0,1µF 0,1µF 2,2K
16 I14
I15
HCF4067BM
TP38
TP39
TP40
TP41
TP49
V-INVERTER
R15
00_V-INV_L1 ANALOG-00 V-MAINS V-OUTPUT V-RESERVE DC-BUS
3.3K
2
R19 R20
82K 470 D2 P+5
C20
10nF 1N4148 R16 R17 R18
1
1
06_V-MAINS_L1 ANALOG-06 12_V-OUT_L1 ANALOG-12 18_V-RES_L1 ANALOG-18

D1
P+5 P+5 1K R21 R22 1K R23 R24 1K R25 R26 V BOOST FBK
MONTATA AL MONTATA AL MONTATA AL 1N4148
4
82K 1K 82K 1K 82K 1K U14A
+ C134 C21 R167 POSTO DI D3 C22 R168 POSTO DI D4 C23 R169 POSTO DI D5 R27 22K 3
2
16_+DC-BUS +
100µF (10V) 10nF 1K 1N4148 10nF 1K 1N4148 10nF 1K 1N4148 1
16_-DC-BUS 2 ANALOG-16
-
LM324 R28 10K
P+5 REF_2.5V P+5 P+5 REF_2.5V P+5 P+5 REF_2.5V P+5 R29 22K
0.1µF
11
R32 C26 R30 C24 C25
10K
01_V-INV_L2 ANALOG-01 0.1µF
3.3K
2
R36 R37 R33 R34 R35 0.1µF

82K 470 D6 R31 10K
07_V-MAINS_L2 ANALOG-07 13_V-OUT_L2 ANALOG-13 19_V-RES_L2 ANALOG-19
C27
10nF 1N4148 1K R38 R39 1K R40 R41 1K R42 R43
82K 1K MONTATA AL 82K 1K MONTATA AL 82K 1K MONTATA AL
1
C28 R170 POSTO DI D7 C29 R171 POSTO DI D8 C30 R172 POSTO DI D9

P+5 P+5 10nF 1K 1N4148 10nF 1K 10nF 1K
1N4148 1N4148
+ C135
100µF (10V) P+5 REF_2.5V P+5 P+5 REF_2.5V P+5 P+5 REF_2.5V P+5
R44 R45 R46 R47 R48
02_V-INV_L3 ANALOG-02 08_V-MAINS_L3 ANALOG-08 14_V-OUT_L3 ANALOG-14 20_V-RES_L3 ANALOG-20 17_A-BATTERY ANALOG-17
3.3K 1K 1K 1K 1K
2
2
R49 R50 R51 R52 R53 R54 R55 R56
82K 470 D10 82K 1K MONTATA AL 82K 1K MONTATA AL 82K 1K MONTATA AL D14
C31
1N4148
C32 R173 POSTO DI C33 R174 POSTO DI C34 R175 POSTO DI C35
1N4148
10nF 10nF 1K 10nF 1K 10nF 1K 10nF
D11 1N4148 D12 1N4148 D13 1N4148
1
1
P+5 P+5 P+5 REF_2.5V P+5 P+5 REF_2.5V P+5 P+5 REF_2.5V P+5 P+5
+ C136
100µF (10V)

R57 R58 R59 R60 R61
03_A-INV_L1 ANALOG-03 09_A-MAINS_L1 ANALOG-09 21_A-OUT_L1 ANALOG-21 24_MODULE_TEMP ANALOG-24 25_INT-BATT_TEMP ANALOG-25
1K 1K 1K
2
2
1K Temperature 1K Temperature P+5
2
D15 D16 D17 R62 HTSK-MODULE R63 D18 Battery
C36 C37 C38 1K C39 D19 1K C40
10nF 1N4148 10nF 1N4148 10nF 1N4148 1N4148 CABINET R64
1µF 1N4148 1µF NOT MOUNTED
1
1
1
P+5 P+5 P+5 P+5
P+5
REF_2.5V
R66 R67 R68 R70 R65
10_A-MAINS_L2 26_EXT-BATT_TEMP ANALOG-26 0 ohm
04_A-INV_L2 ANALOG-04 ANALOG-10 22_A-OUT_L2 ANALOG-22
2
1K 1K 1K
2
D20 1K Temperature
D21 D22 R72 D24 EXT-BATTERY
C41 C42 1N4148 C43 R164 1K C45
10nF 1N4148 10nF 10nF 1N4148 1N4148
1
27_INVERTER_TEMP ANALOG-27
1µF
1
P+5 1K R69 C145 D23
P+5 P+5 10M 10nF 1N4148 Temperature P+5
IGBT Inv erter
30kVA
R73 R74 R75 P+5 f rom NTC
05_A-INV_L3 ANALOG-05 11_A-MAINS_L3 ANALOG-11 23_A-OUT_L3 ANALOG-23
1K 1K 1K
2
R165
D25 D26 D27 ANALOG-28
28_PFC_TEMP
C46 C47 C48
10nF 1N4148 10nF 1N4148 10nF 1N4148 1K R71 C146
10M D29 Temperature
1
10nF 1N4148 IGBT PFC
P+5 P+5 P+5 30kVA
P+5 f rom NTC
Input inverter (PFC) Output inverter
IGBT commands IGBT commands
P+3.3
From From P+3.3
Cyclone Cyclone
4
3
2
1
P+12_DELAY P+12_DELAY P+12_DELAY P+12_DELAY P+12_DELAY P+12_DELAY
4
3
2
1
RP13
RP14
470 C51 C52 C53 C54 C55 C56

470
L3-TOP_INV
L2-TOP_INV
L1-TOP_INV
L3-BOTT_ING
L3-TOP_ING
L2-BOTT_ING
L2-TOP_ING
L1-BOTT_ING
L1-TOP_ING
5
6
7
8
L3-BOTT_INV
L2-BOTT_INV
L1-BOTT_INV
TP75 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF
5
6
7
8
TP81
1
1
U22B U25B
R80 R81
4 T otem
5 4 T otem
5
DRV_L1-TOP_ING P+12_DELAY DRV_L1-TOP_INV
P+12_DELAY TP76
ICL7667 100 ICL7667 TP82 100
6
6
8
R82 8 R83
2 T otem
7 2 T otem
7
DRV_L1-BOTT_ING DRV_L1-BOTT_INV
TP77 U22A 100 U25A 100
ICL7667 TP83 ICL7667
1
1
3
3
U23B U26B
R84 R85
4 T otem
5 4 T otem
5
P+12_DELAY TP78
ICL7667 100 ICL7667 TP84 100
6
6
U26A
8
8
R86 R87
2 T otem
7 2 T otem
7
TP79 U23A 100 ICL7667 100
ICL7667 TP85
1
1
3
3
U24B U27B
R88 R89
4 T otem
5 4 T otem
5
P+12_DELAY TP80
ICL7667 100 ICL7667 TP86 100
6
6
U27A
8
8
R90 R91
2 T otem
7 2 T otem
7
U24A 100 ICL7667 100
ICL7667
3
3

P+3.3
4
3
2
1
RP12
470
5
6
7
8
Page. 51 of 72
Page. 52 of 72
P+3.3
From From Precharge SCR
Cyclone Cyclone
P+3.3 Static Switch Commands P+12_DELAY P+12_DELAY
SCR Commands
Precharge-MAINS
(20/30 kVA) C60 C61
4
3
2
1
P+12_DELAY P+12_DELAY
RP17 0.1µF 0.1µF
(20/30 kVA) C57 C58
SS-RELE_RES
SCR_L3
SCR_L2
SCR_L1
SS-RELE_INV
4
3
2
1
470
SS-INV_HF1
SS-INV_HF0
SS-BY_HF1
SS-BY_HF0
RP15 0.1µF 0.1µF

TP96
5
6
7
8
470
1
TP87
5
6
7
8
R93
4 T otem
5
1
P+12_DELAY DRV_SCR_L1
U31B P+12_DELAY TP97 100
R92

4 5 ICL7667
T otem DRV_SS-INV_HF0
6
8
U28B TP88 100
R95
6
ICL7667 2 7
T otem DRV_SCR_L2
8
R94 100
2 7 U31A
T otem DRV_SS-INV_HF1
TP98 ICL7667
U28A 100
3
1
ICL7667
3
R97
TP89 4 5
T otem DRV_SCR_L3
1
U33B 100
R96
4 5 ICL7667
T otem DRV_SS-BY _HF0
8
U29B P+12_DELAY 100
ICL7667
TP90
8
R98
2 T otem
7 DRV_SS-BY _HF1
U29A 100
ICL7667
3
Precharge
Relay
Static Switch Command
Relay (7/15 kVA)
Commands

(7/15 kVA)
9
U38E
9
5 12 U38G
DRV_SS-RELE_INV
7 10
DRV_Precharge-MAINS
9
ULN2003A U38F
8
6 11 R158 ULN2003A
DRV_SS-RELE_RES 1K
8
ULN2003A
8
R156 R157
1K 1K
P+12_DELAY
6
2 T otem
7
U33A
ICL7667
3
Male header
JTAG
P+3.3 connections:
Page. 53 of 72
pin# jtag P+3.3
1 TCK
RP19 2 GND P+3.3
4 5
3 6
3 TDO
5
6
7
8
2 7 P+3.3 P+3.3 4 Vcc
1 8 5 TMS RP20
6 Vccio 10K
10K 7 (NC)
4
3
2
1
8 (NC)
5
6
7
8
CN_PRG1
RP21 9 TDI
1
U2 10 GND 2 nSTATUS
1K
3 CONF_DONE
programming
Byte-Blaster
1 44
A5 A4 A5 A6 4
2 43
4
3
2
1
A4 A3 A6 A7 5 nCONFIG
R104 3 42
EPCS1
A3 A2 A7 A8 6 nCE
4
A2 A1 7
5K6 5 41 CN_PRG2
A1 A0 OEn RAM_OEn 8
40 TCK P+3.3
UBn RAM_UBn 1 9
6 39
RAM_CEn CEn LBn RAM_LBn 2 10
TDO
Byte-Blaster FPGA
7 38 3 10p-2.54 C63
D0 DQ0 DQ15 D15 4
8 37
D1 DQ1 DQ14 D14 TMS 5
9 36 1µF
programming
D2 DQ2 DQ13 D13 6
10 128Kx16bit 35
D3 DQ3 DQ12 D12 P+3.3 7
TSOP2-44pin 8
11 34
VCC GND TDI 9
12 33
GND VCC 10
8
C64 C65 U5
13 32 10p-2.54 1
VCC
VCC
VCC
D4 DQ4 DQ11 D11 nCSO NCS
1µF 14 31 1µF 5
D5 DQ5 DQ10 D10 ASDO ASDI
15 30
D6 DQ6 DQ9 D9
16 29 6 2
GND
D7 DQ7 DQ8 D8 DCLK DCLK DATA DATA0
17 28
RAM_WEn WEn NC A19
EPCS1
18 27
4
A17 A16 A8 A9
19 26
A16 A15 A9 A10
20 25 FPGA Programming Connector
A15 A14 A10 A11
21 24
A14 A13 A11 A12
22
A13 A12 23
NC A18
Hardware Boot Memory Programming Connector
BS616LV2010
U3 BS616LV8010 C66 33pF
1 44 CLK_IN
A5 A4 A5 A6
2 43
A4 A3 A6 A7
3 42
A3 A2 A7 A8
4 XT1

A2 A1
5 41 16.128.000 Hz
A1 A0 OEn RAM_OEn
40 R105
UBn RAM_UBn
6 39
RAM_CEn CEn LBn RAM_LBn
1M
7 38
D0 DQ0 DQ15 D15
8 37
D1 DQ1 DQ14 D14
P+3.3 9 36
D2 DQ2 DQ13 D13
10 512Kx16bit 35
D3 DQ3 DQ12 D12 P+3.3 CLK_OUT
TSOP2-44pin
11 34 C67 33pF R107 220
12 VCC GND 33
GND VCC P+3.3
13 32
D4 DQ4 DQ11 D11
14 31
D5 DQ5 DQ10 D10
15 30 CPU Clock Crystal
D6 DQ6 DQ9 D9
16 29
D7 DQ7 DQ8 D8
17 C68
RAM_WEn WEn 28
A8 A9
18 27 0.1µF
A19 A18 A9 A10
4
3
2
1
19 26
A18 A17 A10 A11
20 25 RP22
A17 A16 A11 A12
21 24
A16 A15 A12 A13
22 23 10K
A15 A14 A13 A14
5
6
7
8
TP42
Output Test Frequency:
Y2 U7 512Hz when Oscillator is
8
32.768kHz at 32.768KHz
1 7
VCC
OSCI FT/OUT
These two RAM are never mounted together. PCB footprints must be overlapping.
2 6
OSCO SCL TMR_SCL
VSS
3 5
VBAT SDA TMR_SDA
M41T00
4
BT1
3V Lithium
P+3.3 50maH
5
6
7
8
System Calendar Clock

RP23
10K
4
3
2
1

U4 AM29LV400-TSOP48
1 48
A16 A15 A16 A17
2 47
A15 A14 nBY TE FLASH_BY TEn
3
A14 A13
4 46
A13 A12 VSS
5
A12 A11
6 45
A11 A10 DQ15/A-1 D15
7 44
A10 A9 DQ7 D7
8 43
A9 A8 DQ14 D14
9 42
A20 NC DQ6 D6
10 512Kx8bit 41
A21 NC DQ13 D13
256kx16bit 40
DQ5 D5
11 39
FLASH_WEn nWE DQ12 D12
12 38
nRESET DQ4 D4 P+3.3
R108 1K 13 37
14 NC VCC C69
15 NC 36
NY /nBY DQ11 D11
16 35 1µF
A19 NC DQ3 D3
34
DQ10 D10
17 33
A18 A17 DQ2 D2
18 32
A8 A7 DQ9 D9
19 31
A7 A6 DQ1 D1
20 30
A6 A5 DQ8 D8
21 29
A5 A4 DQ0 D0
22
A4 A3
23 28
A3 A2 nOE FLASH_OEn
24
A2 A1 27
VSS
26
nCE FLASH_CEn
25
A0 A1
Flash memory
Page. 54 of 72
LCD_RW
LCD_RS
LCD_D7
LCD_D6
LCD_D5
LCD_D4
LCD_D3
LCD_D2
LCD_D1
LCD_D0
LCD_E
P+3.3
From
to Cyclone Cyclone P+12
LCD_LIGHT_ON
6
U45A
BOTT1
BOTT2
BOTT3
BOTT4
5
6
7
8
P+3.3 RP28
RP24 2 T otem
7 1 8
2 7
10K C70 3 6
U35A ICL7667 4 5
0.1µF
14
4
3
2
1
1
40106 U45B
RP25 470
CN-LCD_D0
1 8 1 2 4 5
CN-T1 T otem CN-LCD_D1
2 7
CN-T2 CN-LCD_D2
3 6 RP29
CN-T3 CN-LCD_D3
4 5 C71 ICL7667 1 8
CN-T4 CN-LCD_D4
2 7
7
8
CN-LCD_D5
10K 0.1µF P+12 3 6
CN-LCD_D6
4 5
CN-LCD_D7
6
BOTTONS FROM LCD BOARD U46A
U35B
2 7 470
14
T otem
40106
ICL7667

3 4
3
CN-LCD_E
1
C74 U46B
CN-LCD_RW
7
CN-LCD_RS
0.1µF 4 T otem
5
CN-LCD_LIGHT_ON
U35C ICL7667
P+12
14
8
40106
6
U47A
5 6
2 T otem
7
C77 ICL7667
7
0.1µF
1
U35D U47B
14
4 5 RP30
40106 T otem
1 8
9 8 2 7
ICL7667 3 6
P+12 4 5
8
6
U48A
7
C78 470
2 T otem
7
0.1µF
ICL7667
1
U48B
4 T otem
5
9
U38A P+12 ICL7667
8
6
1 16 TP43 U44A
LD1 CN-LD1
2 T otem
7
9
ULN2003A U38B

ICL7667
8
2 15 TP44
CN-LD2
1
U44B
3
LD2
ULN2003A 4 T otem
5
9
U38C
8
3 14 CN-BUZZER P+12 ICL7667
BUZZER TP45
8
6
U49A
ULN2003A
2 7
8
T otem
TP93 ICL7667
3
TP
1
U49B
1
DZ4 4 T otem
5
24V
ICL7667
8
U38E, U38F, U38G
spostati a pag.5
to Cyclone from Cyclone
P+3.3
USER SERIAL INTERFACE
P+3.3 P+12
R142
1K
PAR-OPT_SER_RX
SER_TX
SER_RX
SNMP_SER_TX
SNMP_SER_RX
PAR-OPT_SER_TX
TP47
TP46
6
C128 U50A C79
14
U39A 0.1µF 0.1µF R143
R109 10K 2 T otem
7
CNSER_TX
1 2
CN-SER_RX
ICL7667 100
3
C80 R138 40106
7
10K
1nF
P+3.3
UPS PARALLEL SERIAL INTERFACE R137

TP74
1K
1
U50B
8 TRX1
P+5 4 5 1
T otem
2
P+5 3
ICL7667 4
8
HFBR-1528
Gnd
8
RX1 R139
TP72
C137 U35F
4 nc 0.1µF 10K 5
14
3 Vc c 40106
IC 2 Gn d R140
1 Vo 13 12
Gnd
HFBR-2528
1K R144 R145
5
0.25 W
7
560 560
SNMP SERIAL INTERFACE
P+5
P+5 ISO_P+15
ISO_P+15
R113
R111 R112
R141 R114 1K
270 2.7K
TP51
14
2.2K 2.2K ISO1 U39C
TP50
4N35
9
1 5 5 6 U38D ISO2
4N35
2 4 4 13 1 5
CN-SNMP_SER_TX

R115 10K Q1 3 40106
7
1 2 4
CN-SNMP_SER_RX
6
2 C82 ULN2003A
1
8
C83 R116
6
D28 1nF
1nF 560K C84 R117
1N4148
2
1nF 560K
ISO_N-15
ISO_N-15
U35E
14
14
14
14
14
40106 U39B U39E U39D U39F
11 10 3 4 11 10 9 8 13 12
40106 40106 40106 40106
7
7
7
7
7
Page. 55 of 72
Page. 56 of 72
P+1.5 P+1.5 P+1.5 P+1.5 P+1.5 P+1.5 P+1.5 P+1.5 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3 P+3.3
C85 C86 C87 C88 C89 C90 C91 C92
C93 C94 C95 C96 C97 C98 C99 C100 C101 C102 C103 C104
0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF
0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF 0.1µF
154
110
191
211
229
189
209
231
130
157
172
112
27
72
90
22
51
70
92
9
28 149
VCCA_PLL1
VCCA_PLL2
VCCIO1
VCCIO1
VCCIO1
VCCIO2
VCCIO2
VCCIO2
VCCIO3
VCCIO3
VCCIO3
VCCIO4
VCCIO4
VCCIO4
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
VCCINT
CLK_IN CLK0 TDO TDO

29 147
CLK1 TCK TCK
153 155
CLK2 TDI TDI
152 148
CLK3 TMS TMS
50 35
11 DPCLK0 MSEL1 34
228 DPCLK1 MSEL0 239
DPCLK2 DEV_OE P+3.3
193 240
DPCLK3 DEV_CLRN P+3.3
170 3
131 DPCLK4 CLKUSR 1
108 DPCLK5 INIT_DONE 24
DPCLK6 NCSO nCSO
73 37
DPCLK7 ASDO ASDO
38 32
39 PLL1_OUT0P NCEO 33
PLL1_OUT0N NCE nCE
144 25
PLL2_OUT1P DATA0 DATA0
143 36
PLL2_OUT1N DCLK DCLK
26
NCONFIG nCONFIG
146
NSTATUS nSTATUS
145
CONF_DONE CONF_DONE
2 121
LCD_E IO_V0B1_0 IO_V2B3_0 L1-TOP_INV
4 122 TP56
LCD_RW IO_V0B1_1 IO_V2B3_1 L1-BOTT_INV
5 123
LCD_RS VREF0B1 IO_V2B3_2 L2-TOP_INV R160
6 124
LD1 IO_V0B1_2 IO_V2B3_3 L2-BOTT_INV
7 125
LD2 L3-TOP_INV 222-TP_DBG1

8 IO_V0B1_3 IO_V2B3_4 126
BUZZER IO_V0B1_4 IO_V2B3_5 L3-BOTT_INV
12 127 1K
BOTT4 IO_V0B1_5 VREF2B3 L1-TOP_ING
13 128
BOTT3 IO_V0B1_6 IO_V2B3_6 L1-BOTT_ING
14 132 TP94
BOTT2 IO_V0B1_7 IO_V2B3_7 L2-TOP_ING
15 133
BOTT1 IO_V0B1_8 IO_V2B3_8 L2-BOTT_ING R161
16 134
PAR-OPT_SER_RX IO_V0B1_9 IO_V2B3_9 L3-TOP_ING
17 135
PAR-OPT_SER_TX IO_V0B1_10 IO_V2B3_10 L3-BOTT_ING 223-TP_DBG2
18 136
UPS-LD1 IO_V0B1_11 IO_V2B3_11 D14
19 137 1K
UPS-LD2 IO_V0B1_12 IO_V2B3_12 D15
20 138 TP95
UPS-LD3 IO_V0B1_13 IO_V2B3_13 Precharge-MAINS
21 139
UPS-LD4 IO_V0B1_14 IO_V2B3_14 LCD_LIGHT_ON R162
23 140
CLK_OUT VREF1B1 IO_V2B3_15 SCR_L1
41 141
UPS-LD5 IO_V2B1_0 IO_V2B3_16 SCR_L2 224-TP_DBG3
42 156
UPS-LD6 IO_V2B1_1 VREF1B3
43 158 1K
UPS-LD7 IO_V2B1_2 IO_V0B3_0 SCR_L3
44 159
UPS-LD8 IO_V2B1_3 IO_V0B3_1
45 160 TP100
DEBUG_LED1 IO_V2B1_4 IO_V0B3_2
46 161
DEBUG_LED2 IO_V2B1_5 IO_V0B3_3
47 162
DEBUG_LED3 IO_V2B1_6 IO_V0B3_4 SS-INV_HF0
48 163
DEBUG_LED4 IO_V2B1_7 IO_V0B3_5 SS-INV_HF1 R163
49 164
PIO_0 IO_V2B1_8 IO_V0B3_6 SS-BY _HF0
53 165
CL_RESET IO_V2B1_9 IO_V0B3_7 SS-BY _HF1 225-TP_DBG4
54 166
A1 IO_V2B1_10 IO_V0B3_8 SS-RELE_INV
55 167 1K
A2 VREF2B1 IO_V0B3_9 SS-RELE_RES
56 168
A3 IO_V2B1_11 IO_V0B3_10 000-SCLK_1
57 169
A4 IO_V2B1_12 IO_V0B3_11 000-SDATA_1
58 173
A5 IO_V2B1_13 IO_V0B3_12 000-INBT_-CS_1
59 174
A6 IO_V2B1_14 IO_V0B3_13 000-SCLK_0
60 175
A7 IO_V2B1_15 IO_V0B3_14 000-SDATA_0
61 176
A8 IO_V2B4_0 VREF0B3 000-INBT_-CS_0
62 177
A9 63 IO_V2B4_1 IO_V0B3_15 178 000-D_MPX-1
A10 IO_V2B4_2 IO_V0B3_16 000-C_MPX-1
64 179
A11 IO_V2B4_3 IO_V0B3_17 000-B_MPX-1
65 180
A12 IO_V2B4_4 IO_V0B3_18 000-A_MPX-1
66 181
A13 IO_V2B4_5 IO_V0B2_0 000-D_MPX-0
67 182
A14 IO_V2B4_6 IO_V0B2_1 000-C_MPX-0
68 183
A15 IO_V2B4_7 IO_V0B2_2 000-B_MPX-0
74 184
A16 VREF2B4 IO_V0B2_3 000-A_MPX-0
75 185
A17 IO_V2B4_8 IO_V0B2_4 SPARE_2
76 186
A18 IO_V2B4_9 IO_V0B2_5 BY-PASS_ON
77 187
A19 IO_V2B4_10 IO_V0B2_6 SPARE_1 P+1.5
78 188
A20 IO_V2B4_11 IO_V0B2_7 85TMP_ALL
79 194
A21 IO_V2B4_12 VREF0B2 Sy nchro-Front
80 195
81 IO_V2B4_13 IO_V0B2_8 196
IO_V2B4_14 IO_V0B2_9 RUN
82 197
P+1.5 D0 IO_V2B4_15 IO_V0B2_10 HQ4
83 198 C141
D1 IO_V2B4_16 IO_V0B2_11
84 199
D2 IO_V2B4_17 IO_V0B2_12 P+1.5
85 200 0.1µF
D3 IO_V2B4_18 IO_V1B2_0
86 201
D4 IO_V1B4_0 IO_V1B2_1 ENA _DC/DC
C139 87 202
D5 IO_V1B4_1 IO_V1B2_2 FAST-FAN

0.1µF 88 203
D6 IO_V1B4_2 IO_V1B2_3 SPARE_ULN
93 204
D7 VREF1B4 IO_V1B2_4
94 205
D8 IO_V1B4_3 IO_V1B2_5
95 206 C142
D9 IO_V1B4_4 IO_V1B2_6 EPO_LOCAL
96 207
IO_V1B4_5 IO_V1B2_7 EPO-REM
97 208 0.1µF
IO_V1B4_6 VREF1B2 MAINS_NOK
98 213
D10 IO_V1B4_7 IO_V1B2_8 BYPASS_ON
99 214
D11 IO_V1B4_8 IO_V1B2_9 INVERTER_ON
100 215
P+1.5 D12 IO_V1B4_9 IO_V1B2_10 BATT_LOW
101 216
D13 IO_V1B4_10 IO_V2B2_0 SER_RX P+1.5
102 217
IO_V0B4_0 IO_V2B2_1 SER_TX
C140 103 218
IO_V0B4_1 IO_V2B2_2 SNMP_SER_RX
0.1µF 104 219
P+1.5 FLASH_OEn IO_V0B4_2 IO_V2B2_3 SNMP_SER_TX
105 220
FLASH_CEn 106 IO_V0B4_3 IO_V2B2_4 221
FLASH_WEn 107 IO_V0B4_4 U1 IO_V2B2_5 222
C144 VREF0B4 IO_V2B2_6 222-TP_DBG1
0.1µF 113 ALTERA EP1C6 QFP 240 223
FLASH_BY TEn IO_V0B4_5 IO_V2B2_7 223-TP_DBG2
114 224 C143
RAM_CEn IO_V0B4_6 IO_V2B2_8 224-TP_DBG3
115 225
RAM_OEn IO_V0B4_7 STD IO_V2B2_9 225-TP_DBG4
116 226 LCD_D0 0.1µF
RAM_LBn IO_V0B4_8 IO_V2B2_10
117 IC 227 LCD_D1
RAM_UBn IO_V0B4_9 VREF2B2
118 233 LCD_D2
RAM_WEn IO_V0B4_10 IO_V2B2_11
119 234 LCD_D3
TMR_SCL IO_V0B4_11 IO_V2B2_12
150 GNDG_PLL1
GNDG_PLL2
120 EP1CC6Q240C7 235
151 GNDA_PLL1
GNDA_PLL2
TMR_SDA IO_V0B4_12 IO_V2B2_13 LCD_D4
236 LCD_D5
IO_V2B2_14 237
IO_V2B2_15 LCD_D6
238
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
IO_V2B2_16 LCD_D7
109
111
129
142
171
190
192
210
212
230
232
10
40
52
69
71
89
91
30
31
Page. 57 of 72
D2PAK D39
TP52
2 1
N-7
TP57
P+15 U40 7812 TP53
1 3 P+15 R122 R125 1n4148
IN OUT P+12 U14C
11
14
REF
+ C105 C107 + C106 C108 U18D

LM324
1.2K 1K 9 - R120 R150
TP55
10µF 35V 0.1µF 0.1µF R124 8 9 8

10µF 35V 1K 10 RUN
2
+
10K 10M
0=pow-OK C110 1=RUN to EPLD
R123 R118
7
1µF
TP58
TP59
C119
D2PAK 1K 1K
2
1
0.1µF
P+7.5 U41 7805 D38 DZ5
N-7
1
1 3 1n4148 3.9V P+12

IN OUT P+5
D37
REF
+ C111 C113 + C112 C114 1n4148 1
2
TP61
10µF 35V 0.1µF 10µF 35V 0.1µF P+7.5
2
2

TP62
TP63
SOT223
TP54
U42
P+5 LM2937IMP3.3
1 3
P+3.3
Q2 BDX54
+ C115 C117 + C116 C118 3 2
Sorveglianza PSP OK P+12 P+12_DELAY
10µF 35V 0.1µF 10µF 35V 0.1µF
(+15V e +7.5V) + C109 R119
2
10µF35V 560
R121
1
R146
P+5
560 470
1
DPAK
TP64
TP65
TP60
D34
2
U43 1n4148
NCP1117DT15 U16F
P+5 DL3
2
3 2 6 11 Green
REF
IN OUT P+1.5
+ C120 C122 + C121 C123
1
10µF 35V 0.1µF 10µF 35V 0.1µF ULN2003A
1
U14D
11
U14B
11
LM324
LM324 13 -
6 - 14
7 12 +
5 +
P+5 P+12
4
4
TP68
TP69
TP70
TP71
P+5 P+15
R134 R135
7
U18E U18F
1K 2.2K
TP67
R131 R132 R133 11 10 13 12
680 1K 1K

U16G
2
C126 D31 UF4007
14
14
7 10 1 2 DL1 DL2
HQ4 N-7
2
D32 C127 DZ8
distribuiti GREEN Y ELLOW
1µF
UF4007
+
10µF35V sulla scheda
ULN2003A 6.2V
scrivere
1
simbolo di
massa
POWER SOURCE TEST LED
Connettore LCD Connettore SERIALE RELE CONTATTI Connettore SNMP-BOX
P+7.5 J3
J1 J2
1 ISO_N-15
26 1 RX 2 ISO_P+15
25 Clear 2 TX CN-SER_RX 3 CN-SNMP_SER_RX
24 Home CN-T1 3 CNSER_TX 4 CN-SNMP_SER_TX
23 UP-Next CN-T2 4 EPOA 5
22 DOWN-Back CN-T3 5 EPOB CN_EPO-REM 6
21 BUZZER CN-T4 6 7
20 CN-BUZZER 7 8
19 8 9
18 LD2 9 10
17 LD1 CN-LD2 10 11
to SNMP BOX
16 CN-LD1 11 P+15 12
LCD LIGHT ON
15 EPO CN-LCD_LIGHT_ON 12 13
14 RS CN-EPO_LOCAL 13 14
13 R/W CN-LCD_RS 14 MAINS FAILURE 15
12 EN CN-LCD_RW 15 REM_MAINS_NOK 16
MANUAL BY PASS ACTIVE
11 DB0 CN-LCD_E 16 REM_BY PASS_ON 17
INVERTER ON
10 DB1 CN-LCD_D0 17 REM_INVERTER_ON 18
BATTERY LOW
9 DB2 CN-LCD_D1 18 REM_BATT_LOW 19
8 DB3 CN-LCD_D2 19 20
7 DB4 CN-LCD_D3 20 21
6 DB5 CN-LCD_D4 22
5 DB6 CN-LCD_D5 23
CON20
4 DB7 CN-LCD_D6 24
3 CN-LCD_D7 25
2 26
1
CON26
CON26
J6 J5 J4
P+5 1 ISO_N-15 1 1
P+5 2 ISO_N-15 2 2
DRV_SS-INV_HF0 3 ISO_P+15 3 06_V-MAINS_L1 3
DRV_SS-INV_HF1 4 ISO_P+15 4 07_V-MAINS_L2 4
DRV_SS-BY _HF0 5 5 08_V-MAINS_L3 5
DRV_SS-BY _HF1 6 6 6
DRV_SCR_L1 7 DRV_L1-TOP_INV 7 18_V-RES_L1 7
DRV_SCR_L2 8 DRV_L1-BOTT_INV 8 19_V-RES_L2 8
DRV_SCR_L3 9 DRV_L2-TOP_INV 9 20_V-RES_L3 9
10 DRV_L2-BOTT_INV 10 10
27_INVERTER_TEMP 11 DRV_L3-TOP_INV 11 00_V-INV_L1 11
12 DRV_L3-BOTT_INV 12 01_V-INV_L2 12
28_PFC_TEMP 13 DRV_L1-TOP_ING 13 02_V-INV_L3 13
14 DRV_L1-BOTT_ING 14 14
DRV_L2-TOP_ING 15 12_V-OUT_L1 15
CON14 DRV_L2-BOTT_ING 13_V-OUT_L2
16 16
DRV_L3-TOP_ING 17 14_V-OUT_L3 17
DRV_L3-BOTT_ING 18 18
19 P+5 19
20 09_A-MAINS_L1 20
C129
DRV_Precharge-MAINS 21 10_A-MAINS_L2 21
1µF
DRV_SS-RELE_INV 22 11_A-MAINS_L3 22
DRV_SS-RELE_RES 23 23
24 P+5 24
25 03_A-INV_L1 25
Sy ncro C130
26 04_A-INV_L2 26
1µF
FAST-SPEED 27 05_A-INV_L3 27
ENABLE _DC/DC 28 28
OVER-85TMP_ALL 29 P+5 29
CONTACT_SPARE_1 30 21_A-OUT_L1 30
C131
AUX_BY -PASS_ON 31 22_A-OUT_L2 31
1µF
CONTACT_SPARE_2 32 23_A-OUT_L3 32
P+15 33 33
P+15 34 34
P+7.5 35 16_+DC-BUS 35
P+7.5 36 36
P+5 37 16_-DC-BUS 37
P+5 38 38
39 P+5 39
40 17_A-BATTERY 40
C132
1µF 41
CON40
42
24_MODULE_TEMP 43
44
25_INT-BATT_TEMP 45
46
26_EXT-BATT_TEMP 47
48
49
50
CON50
Connettore DRIVER POWER Connettore DRIVER POWER Connettore ANALOG POWER

Page. 59 of 72
DRV_L1-TOP_ING DRV_L2-TOP_ING INVERTER_IN PHASE L2 DRV_L3-TOP_ING
INVERTER_IN PHASE L1 INVERTER_IN PHASE L3
TP1 TP2 TP3
P+15 P+15 P+15
8
8
ISO1 ISO2 ISO3
2 + 6 R1 10 2 + 6 R2 10 2 + 6 R3 10
G1-T G2-T G3-T
Totem Totem Totem
R4 D1 3 7 R7 10 R5 D2 3 7 R8 10 R6 D3 3 7 R9 10
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1.8K 2 1 - 1.8K 2 1 - 1.8K 2 1 -
1
1
HCPL3120 Z1 HCPL3120 Z2 HCPL3120 Z3
1
1
1N4148 Z4 1N4148 Z5 1N4148 Z6
5
5
100µF 35V 100µF 35V
100µF 35V 100µF 35V
100µF 35V 100µF 35V

D4 C1 D5 C2 D6 C3
15V 15V 15V
2 1 + TP4 2 1 + TP5 2 1 + TP6
R10 3 R11 3 R12 3
270 UF4007 C4 270 UF4007 C5 270 UF4007 C6
2
2
1 1µF E1-T 1 1µF E2-T 1 1µF E3-T
2 2 2
1
1
4 2 1 D10 1N4148 4 2 1 D11 1N4148 4 2 1 D12 1N4148
C7 R13 C8 R14 C9 R15
6 + 6 + 6 +
UF4007 1K UF4007 1K UF4007 1K
5 D7 5 D8 5 D9
UPS 20-30kVA Inverter Driver & Feedback
22
22
22
T1 T2 T3
100µF 35V
100µF 35V
100µF 35V
VAC4721X004 C10 D13 R16 VAC4721X004 C11 D14 R17 VAC4721X004 C12 D15 R18
+ + +
HF supply 1 1K HF supply 1 1K HF supply 1 1K
1N4148 1N4148 1N4148
2 1
2 1
2 1
HF supply 2 C13 E1-B HF supply 2 C14 E2-B HF supply 2 C15 E3-B
1µF 1µF 1µF
100µF 35V
100µF 35V
100µF 35V
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1
1
Z7 Z8 Z9

P+15 DRV_L1-BOTT_ING +
15V TP7 P+15
+
15V TP8 P+15
+
15V TP9
C16 DRV_L2-BOTT_ING C17 DRV_L3-BOTT_ING C18
Z10 Z11 Z12
1
1
8
8
R19 D16 ISO4 R20 D17 ISO5 R21 D18 ISO6
2
2
1.8K 2 1 2 + 6 R22 10 1.8K 2 1 2 + 6 R23 10 1.8K 2 1 2 + 6 R24 10
G1-B G2-B G3-B
Totem 10 Totem 10 Totem 10
1N4148 3 7 R25 1N4148 3 7 R26 1N4148 3 7 R27
- TP10 - TP11 - TP12
HCPL3120 HCPL3120 HCPL3120
R28 R29 R30 TP13
5
5
270 270 270
DRV_L1-TOP_INV INVERTER_OUT PHASE L1 DRV_L2-TOP_INV INVERTER_OUT PHASE L2 DRV_L3-TOP_INV INVERTER_OUT PHASE L3
TP14 TP15 TP16
P+15 P+15 P+15
8
8
ISO7 ISO8 ISO9
2 + 6 R31 10 2 + 6 R32 10 2 + 6 R33 10
G4-T G5-T G6-T
Totem Totem Totem
R34 D19 3 7 R37 10 R35 D20 3 7 R38 10 R36 D21 3 7 R39 10
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1.8K 2 1 - 1.8K 2 1 - 1.8K 2 1 -
1
1
1
1
1N4148 Z16 1N4148 Z17 1N4148 Z18
5
5
100µF 35V 100µF 35V
100µF 35V 100µF 35V
100µF 35V 100µF 35V

D22 C19 D23 C20 D24 C21
15V 15V 15V
2 1 + TP17 2 1 + TP18 2 1 + TP19
R40 3 R41 3 R42 3
270 UF4007 C22 270 UF4007 C23 270 UF4007 C24
2
2
1 1µF E4-T 1 1µF E5-T 1 1µF E6-T
2 2 2
1
1
4 2 1 D28 1N4148 4 2 1 D29 1N4148 4 2 1 D30 1N4148
C25 + R43 C26 + R44 C27 + R45
6 6 6
UF4007 1K UF4007 1K UF4007 1K
5 D25 5 D26 5 D27
22
22
22
T4 T5 T6
100µF 35V
100µF 35V
100µF 35V
VAC4721X004 C28 D31 R46 VAC4721X004 C29 D32 R47 VAC4721X004 C30 D33 R48
+ + +
1N4148 1N4148 1N4148
2 1
2 1
2 1
1µF 1µF 1µF
100µF 35V
100µF 35V
100µF 35V
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1

Z19 Z20 Z21
+ + +
P+15 15V TP20 P+15 15V TP21 P+15 15V TP22
DRV_L1-BOTT_INV C34 DRV_L2-BOTT_INV C35 DRV_L3-BOTT_INV C36
Z22 Z23 Z24
1
8
8
2
1.8K 2 1 2 + 6 R52 10 1.8K 2 1 2 + 6 R53 10 1.8K 2 1 2 + 6 R54 10
G4-B G5-B G6-B
1N4148 3 7 R55 1N4148 3 7 R56 1N4148 3 7 R57
- TP23 - TP24 - TP25
R58 R59 R60
5
270 270 270
5.1.7 DE0151
TP26
Page. 60 of 72
09_A-MAINS_L1
11_A-MAINS_L3
10_A-MAINS_L2
A-MAINS_POS
to AC Input
Capacitors
Inverter IN Inverter OUT
FS3 FS2 FS1 16_+DC-BUS +DC_VOLT
DC_Cor_L1
R66 R65 R64
DC_Cor_L2 DC_Cor_L3 3 = L1 3 = L3
G5-T
E6-T
G6-T
E5-T
4 = L2 4 = L2
G1-T
E1-T
G2-T
E2-T
A-MAINS_NEG
150K 0.25W 150K 0.25W 150K 0.25W Q2_POS

5 = L3 Q1_POS
5 = L1
+ C100
100uF Q1 Q2
PRCH-G1_POS
13
12
2
9
8
PRCH-G1_NEG
SEMiX201GD128Ds R67 SEMiX201GD128Ds

PRCH-G2_POS
R63 12
13
8
9
2
SCR_L1-OUT
SCR_L2-OUT
22K 0.25W
SCR_L1-IN
SCR_L2-IN
R61 6.8K
22K 0.25W CN1 16
16 DC BUS G4-T 17 3
G3-T E4-T
C98 3 17 4 4
+ E3-T
R62 100uF + C99 4 TO AUX 3 5
22K 0.25W 100 uF 5 2
CONVERTER
7
1 14
CS0153 G4-B
PW7 14 15
G3-B E4-B
TO INDUCTOR
4 1 L1 15
PW4 E3-B
10 R68
10
11
19
20
L1-INPUT 12
6
7
20
19
11
10
PW8 6.8K
7
6
1
5 2 L2 P+5
G2-B
PW5
E2-B
Q1_NEG Q2_NEG
E1-B
G1-B
13 C39 C40 C41 P+5 R71 R70 R69
E6-B
G5-B
E5-B
G6-B
L2-INPUT 14
PW9 0.1µF 0.1µF 0.1µF

6 3 L3 150K 0.25W 150K 0.25W 150K 0.25W
PW6
28_PFC_TEMP 27_INVERTER_TEMP
1
2
3
L3-INPUT R211 16_-DC-BUS -DC_VOLT R212

11
S1 R210 10 10 R213
SCR_L3-IN
PRCH-G2_NEG
PRCH-G3_POS
SCR_L3-OUT
SCR SKUT85 4 5 5K 5K
PW25
PRCH-G3_NEG
L1 H1
1
2
3
ACS754
PW26 4 5
L2
H2
1
2
3
ACS754
R72
PW27 4 5 +DC_VOLT
L3
H3
ACS754 100K P+5
R74
PW1 A-BATT_POS 100K
+ BATTERY
H4
1 C103 P+5 R76
+5V R75
47nF DC_Cor_L1
PW12 2 150K
0V A-BATT_NEG
10K
BATTERIA
- BATTERY
3 R77
C43 R78 OUT C104 100K D67
LEM DI
4 4.7nF 1N4148
VREF
C44 R79 0.1µF MABA0110 5W 17_A-BATTERY
5 R80
CE C105 R73 DC_Cor_L2
6 47nF 10 0.25W
0.1µF MABA01 10 5W C45 R81 NC D68 10K
HAIS 50-P 1N4148
R82
0.1µF MABA01 10 5W 100K
CN2
+ C46 R83
TO AUX 10µF 16V DC_Cor_L3
P+15
CONVERTER

HF supply 1 10K
CS0153 R84
HF supply 2 TO PAGE 1 100K
INPUT MAINS R85 posizionare il
R86
R87 R88 R89
100
C47 P+15 più vicino
-DC_VOLT
06_V-MAINS_L1 U1
possibile
R90
27K 0.25W 27K 0.25W 27K 0.25W 13
VC VREF
16 1000pF 100K a R62,R63,R61
15 2 Q3
R91 R92 R93 VCC +V 2.2 5W
C48 + IRFD110
2
07_V-MAINS_L2 10µF 9 1 3
1 COMP T7
-V R95
27K 0.25W 27K 0.25W 27K 0.25W 12 14 3 6
GND OUTB 1K 2
R96 R97 R98 5 R94 47 5
4
R99 6 CT 1
08_V-MAINS_L3 RT
7 TP27 TP28 TP29
DISC R100 47
27K 0.25W 27K 0.25W 27K 0.25W 11 4
47 OUTA
C49 3 4 VAC4097X055
SY NC OSC
2
R101 8 10 Q4 1 +
1nF CSS SD C50
5.6K 3 100µF 35V
SG3525
+ C51 IRFD110
10µF DRIVERS SUPPLY
4
Page. 61 of 72
R102 R103
PRCH-G1_POS SCR_L1-OUT PRCH-G3_POS SCR_L3-OUT
470R 470R
C52 C53
0,1uF 0,1uF
D37 D38
1 2 1 2
R104 100K R105 100K
1N4007 1N4007
R106 R107
ISO13 100K ISO14 100K
DRV_SCR_L1 1 6 DRV_SCR_L3 1 6
C54 C55
2 4 2 4
P+15 MOC3051 P+15 MOC3051
R108 4700pF/2KV R109 4700pF/2KV
100/1W 100/1W
1
1
TP30 D39 C56 TP31 D40 C57
R110 R111
680R 1N4148 ISO15 680R 1N4148 ISO16
1 6 1 6
2
2
R112 4700pF/2KV R113 4700pF/2KV
2 4 2 4
100K 100K
R114 R115
MOC3051 MOC3051

R116 D41 R117 D42
100K 1 2 100K 1 2
100R 100R
1N4007 1N4007
C58 C59
0,1uF 0,1uF
R118 R119
PRCH-G1_NEG SCR_L1-IN PRCH-G3_NEG SCR_L3-IN
470 470
R120
PRCH-G2_POS SCR_L2-OUT
470R
C60
0,1uF
D43
1 2
R121 100K
1N4007
R122
ISO17 100K
DRV_SCR_L2 1 6
C61
2 4

P+15 MOC3051
R123 4700pF/2KV
100/1W
1
TP32 D44 C62

R124
680R 1N4148 ISO18
1 6
2
R125 4700pF/2KV
2 4
100K
MOC3051 R126
R127 D45
100K 1 2
100R
1N4007
C63
0,1uF
R128
PRCH-G2_NEG SCR_L2-IN
470
Page. 62 of 72
00_V-INV_L1
01_V-INV_L2
02_V-INV_L3
03_A-INV_L1
04_A-INV_L2
05_A-INV_L3
A-INV_NEG
UPS OUTPUT
PW14 PW15 PW16
R131 L1-OUT L2-OUT L3-OUT
R129
27K 0.25W 27K 0.25W
R130
12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3
27K 0.25W
R132 R133 R134
10 0.25W 10 0.25W 10 0.25W R137
R135
27K 0.25W 27K 0.25W
C64 C65 C66 R136
27K 0.25W
0.1µF 0.1µF 0.1µF
R138 R140 R141 R142 R143
G-POS_2
K-NEG_3
G-NEG_3
G-POS_3
K-POS_3
27K 0.25W
27K 0.25W
A-INV_POS
R139 27K 0.25W 27K 0.25W 27K 0.25W
27K 0.25W
11
3
2
1
H5
ACS754 R144 R145 R146
PW20 4 5 3 6
L3
14 S2 27K 0.25W 27K 0.25W 27K 0.25W
3
2
1
H6 13 SCR SKUT85
Inductor
ACS754
K-NEG_2
PW19 4 5 2 5 R147 R148 R149
From
L2
12
K-POS_2
3
2
1
H7 10 27K 0.25W 27K 0.25W 27K 0.25W

ACS754
PW18 4 5 1 4
L1
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG
A-OUT_POS
7
K-POS_1
G-NEG_2
G-NEG_1
G-POS_1
K-NEG_1

R152 R153 R154
C67 R151
10 0.25W
10 0.25W
10 0.25W
FS4 FS5 FS6
L1 L2 L3
0.1µF MABA01 10 5W
TO A/C CAPACITORS
C69 R155
C71 C72
0.1µF MABA01 10 5W C70 0.1µF 0.1µF
0.1µF
C73 R156
1
2
3
0.1µF MABA01 10 5W
4 5
1
2
3
H8
ACS754
4 5
1
2
3
C74 R157 H9
ACS754
4 5
0.1µF MABA01 10 5W
H10
ACS754
C75 R158
TO AC-Capacitors
0.1µF MABA01 10 5W P+15
FS13 FS14 FS15
C76 R159 R209
47R 1W
TO AUX
CONVERTER 0.1µF MABA01 10 5W
5
CS0153 K8 CN12
Max_Speed
N.O.
CN3
INPUT RESERVE S3 To Fan
2
1
4
SCR SKUT85 Board
1
D69
K-NEG_6 G-POS_6 K-POS_6 1N4007
2
FAST-SPEED
INPUT Reserve
PW21 4 1
L1-RES
10

G-NEG_6
12
G-POS_5
PW22 5 2
L2-RES
K-POS_5
13
K-NEG_5 G-NEG_5
14
G-POS_4
PW23 6 3
L3-RES
11
R161 R163 R160 K-NEG_4 G-NEG_4 K-POS_4
27K 0.25W R162 270K 0.25W
27K 0.25W 27K 0.25W
TP33
CN4
R165 R167 R164 AUX_BY-PASS_ON
27K 0.25W R166 270K 0.25W
27K 0.25W 27K 0.25W NEUTRAL
BY -PASS ON TO
FS9 FS10 FS11 FS12 TP35 TP36 TP37 TP38
CN5 ROTARY
SWITCH
SPARE_2
R171 R168
R169 R170 270K 0.25W
27K 0.25W 27K 0.25W 27K 0.25W
TP34 SPARE_2
18_V-RES_L1
19_V-RES_L2
20_V-RES_L3
SIG_SYNCRO
Page. 63 of 72
TP39 TP40
R172 R173
D46 15 2W D47 15 2W
G-POS_1 G-POS_4
UF4007 UF4007
T8 TP41 T9 TP42
3 R174 C77 3 R175 C78
R176 470 0.1µF 63v R177 470 0.1µF 63v
K-POS_1 K-POS_4
1 1
10 5W 2 10 5W 2
C79 5 C80 5
6 6
1µF 63v 1µF 63v
K-NEG_1 K-NEG_4
4 R178 4 R179
C83 C81 C84 C82
470 470
VAC4721X004 0.1µF 63v TP43 VAC4721X004 0.1µF 63v TP44
1µF 63v D48 1µF 63v D49
G-NEG_1 G-NEG_4

C85 C86
UF4007 15 2W UF4007 15 2W
1µF 63v R180 1µF 63v R181
TP45 TP46
Q5 R182 TP47 Q7 R183 TP48
BD439 D50 15 2W BD439 D51 15 2W
2 1 1 2 2 1 1 2
G-POS_2 G-POS_5
Q6 UF4007 Q8 UF4007
BD440 P+15 T10 TP51 BD440 P+15 T11 TP52
TP49 5 R184 C87 TP50 3 R185 C88
3
3
R186 470 0.1µF 63v R187 470 0.1µF 63v
K-POS_2 K-POS_5
1 1
4 2
10 5W 10 5W
2 1 1 2 3 2 1 1 2 5
D52 6 D53 6
Q9 Q10 1N4148 Q11 Q12 1N4148
TP55 K-NEG_2 TP56 K-NEG_5
BD439 BD440 2 R188 BD439 BD440 4 R189
C89 C90
3
3
470 470
D58 D59 D55 D60 D61 D57
1N4148 1N4148 D54 1N4148 1N4148 D56
G-NEG_2 G-NEG_5
1N4148 1N4148
P+15 15 2W P+15 15 2W
UF4007 UF4007
R190 R191 TP58
C91 TP57 C92
+
+
TP59 TP60
100µF 25V R194 100µF 25V R195
R192 D62 15 2W R193 D63 15 2W
4.7 5W 4.7 5W
G-POS_3 G-POS_6
DRV_SS-INV_HF0 DRV_SS-BY _HF0
UF4007 UF4007
T12 T13
P+15 R196 TP61 P+15 R197 TP62
DRV_SS-INV_HF1 5 C93 DRV_SS-BY _HF1 5 C94
R198 470 0.1µF 63v R199 470 0.1µF 63v
K-POS_3 K-POS_6
1 1
10 5W 4 10 5W 4
3 3
6 6

K-NEG_3 K-NEG_6
2 R200 2 R201
470 C95 470 C96
D64 D65
G-NEG_3 G-NEG_6
15 2W 15 2W
UF4007 UF4007
R202 R203
TP65 TP66
J1
1 P+5
2 J2
3 06_V-MAINS_L1
4 07_V-MAINS_L2 1
TO CONTROL LOGIC
5 08_V-MAINS_L3 2
6 3 DRV_SS-INV_HF0
7 18_V-RES_L1 4 DRV_SS-INV_HF1
8 19_V-RES_L2 5 DRV_SS-BY _HF0
9 20_V-RES_L3 6 DRV_SS-BY _HF1
10 7 DRV_SCR_L1
11 00_V-INV_L1 8 DRV_SCR_L2
12 01_V-INV_L2 9 DRV_SCR_L3
13 02_V-INV_L3 10
CS0150
14 11 27_INVERTER_TEMP
15 12_V-OUT_L1 12
16 13_V-OUT_L2 13 28_PFC_TEMP
17 14_V-OUT_L3 14
18
19 A-MAINS_POS
FLAT 14VIE
TO CONTROL LOGIC
20 09_A-MAINS_L1
21 10_A-MAINS_L2
22 11_A-MAINS_L3
23 A-MAINS_NEG
24 A-INV_POS J3
25 03_A-INV_L1
26 04_A-INV_L2 1 P+15
27 05_A-INV_L3 2
28 A-INV_NEG 3
CS0150
29 A-OUT_POS 4
30 21_A-OUT_L1 5 P+7.5
31 22_A-OUT_L2 6
32 23_A-OUT_L3 7
33 A-OUT_NEG 8
34 9
35 16_+DC-BUS 10
CONVERTER
36 11
FROM AUX
37 16_-DC-BUS 12
CS0153
38 13
39 A-BATT_POS 14 ENABLE _DC/DC
40 17_A-BATTERY 15
41 A-BATT_NEG 16 ISO_P+15
42 17
43 24_MODULE_TEMP 18 ISO_N-15
44 19
45 25_INT-BATT_TEMP 20
46
47 26_EXT-BATT_TEMP
FLAT 20VIE
48
49
50
FLAT 50 VIE
J4
1 ISO_N-15
TP67
2 ISO_N-15
3 ISO_P+15
4 ISO_P+15
CN6 OVER-85TMP_ALL
5 OVR TEMP
6 TP68
7 DRV_L1-TOP_INV
8 DRV_L1-BOTT_INV
9 DRV_L2-TOP_INV
CN7 SPARE_1
10 DRV_L2-BOTT_INV
SPARE_1
11 DRV_L3-TOP_INV
12 DRV_L3-BOTT_INV
13 DRV_L1-TOP_ING
P+15
14 DRV_L1-BOTT_ING
R204 1K TP69
15 DRV_L2-TOP_ING
CN8
TO CONTROL LOGIC
16 DRV_L2-BOTT_ING
MODULE TEMP 24_MODULE_TEMP
17 DRV_L3-TOP_ING
18 DRV_L3-BOTT_ING
P+15
19 R205 1K TP70
20 CN9
21 CABINET TEMP
22 25_INT-BATT_TEMP
23
24
CS0150
P+15
25 R207 1K TP72
26 SIG_Sy ncro
CN11
27 FAST-SPEED
EXT BATTERY TEMP 26_EXT-BATT_TEMP
28 ENABLE _DC/DC
29 OVER-85TMP_ALL
30 SPARE_1
P+15 P+7.5 P+5
31 AUX_BY -PASS_ON
32 SPARE_2
33
34
35
36
TO CS0138 TEMPERATURE
37
38
SENSOR
39
40
FLAT 40VIE

Page. 65 of 72
DRV_L1-TOP_ING DRV_L2-TOP_ING DRV_L3-TOP_ING
INVERTER_IN PHASE L1 INVERTER_IN PHASE L2 INVERTER_IN PHASE L3
TP1 TP2 TP3
P+15 P+15 P+15
8
8
ISO1 ISO2 ISO3
2 + 6 R1 33 2 + 6 R2 33 2 + 6 R3 33
G1-T G2-T G3-T
Totem Totem Totem
R4 D1 3 7 R7 33 R5 D2 3 7 R8 33 R6 D3 3 7 R9 33
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1.8K 2 1 - 1.8K 2 1 - 1.8K 2 1 -
1
1
1
1
1N4148 Z4 1N4148 Z5 1N4148 Z6
5
5
100µF 35V
100µF 35V 100µF 35V
100µF 35V
D4 C1 D5 C2 D6 C3
15V 15V 15V
2 1 + TP4 2 1 + TP5 2 1 + TP6
R10 3 R11 3 R12 3
270 T1 UF4007 C4 270 T2 UF4007 C5 270 T3 UF4007 C6
2
2
6 1µF E1-T 6 1µF E2-T 6 1µF E3-T
2 2 2
100µF 35V
100µF 35V
1
1
4 2 1 D10 1N4148 4 2 1 D11 1N4148 4 2 1 D12 1N4148
C7 R13 C8 R14 C9 R15
1 + 1 + 1 +
UF4007 1K UF4007 1K UF4007 1K
5 D7 5 D8 5 D9
22
22
22
VAC4721X004 VAC4721X004 VAC4721X004
100µF 35V
100µF 35V
100µF 35V
C10 C11 C12
+ D13 R16 + D14 R17 + D15 R18
UPS 10-15kVA Inverter Driver & Feedback
1N4148 1N4148 1N4148

1
1
2
2
1µF 1µF 1µF
100µF 35V
100µF 35V
100µF 35V
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1
1
Z7 Z8 Z9
+ + +
P+15 15V TP7 P+15 15V TP8 P+15 15V TP9
DRV_L1-BOTT_ING C16 DRV_L2-BOTT_ING C17 DRV_L3-BOTT_ING C18
Z10 Z11 Z12
1

8
8
2
2
1.8K 2 1 2 + 6 R22 33 1.8K 2 1 2 + 6 R23 33 1.8K 2 1 2 + 6 R24 33
G1-B G2-B G3-B
1N4148 3 7 R25 1N4148 3 7 R26 1N4148 3 7 R27
- TP10 - TP11 - TP12
R28 R29 R30 TP25
5
5
270 270 270
COM
DRV_L1-TOP_INV INVERTER_OUT PHASE L1 DRV_L2-TOP_INV INVERTER_OUT PHASE L2 DRV_L3-TOP_INV INVERTER_OUT PHASE L3
TP13 TP14 TP15
P+15 P+15 P+15
8
8
ISO7 ISO8 ISO9
2 + 6 R31 33 2 + 6 R32 33 2 + 6 R33 33
G4-T G5-T G6-T
Totem Totem Totem
R34 D19 3 7 R37 33 R35 D20 3 7 R38 33 R36 D21 3 7 R39 33
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1.8K 2 1 - 1.8K 2 1 - 1.8K 2 1 -
1
1
1
1
1N4148 Z16 1N4148 Z17 1N4148 Z18
5
5
100µF 35V
100µF 35V
100µF 35V
D22 C19 D23 C20 D24 C21
15V 15V 15V
2 1 + TP16 2 1 + TP17 2 1 + TP18
R40 3 R41 3 R42 3
270 T4 UF4007 C22 270 T5 UF4007 C23 270 T6 UF4007 C24
2
2
6 1µF E4-T 6 1µF E5-T 6 1µF E6-T
2 2 2
100µF 35V
100µF 35V
100µF 35V
1
1
4 2 1 D28 1N4148 4 2 1 D29 1N4148 4 2 1 D30 1N4148
C25 + R43 C26 + R44 C27 + R45
1 1 1
UF4007 1K UF4007 1K UF4007 1K
5 D25 5 D26 5 D27
22
22
22
VAC4721X004 VAC4721X004
100µF 35V
100µF 35V
100µF 35V
VAC4721X004 C28 D31 R46 C29 D32 R47 C30 D33 R48
+ + +
1N4148 1N4148 1N4148
E4-B

1
1
HF supply 2 C31 HF supply 2 C32 E5-B HF supply 2 C33 E6-B
2
1µF 1µF 1µF
100µF 35V
100µF 35V
100µF 35V
P6KE18CAC250
P6KE18CAC250
P6KE18CAC250
1
1
Z19 Z20 Z21
+ + +
P+15 15V TP19 P+15 15V TP20 P+15 15V TP21
DRV_L1-BOTT_INV C34 DRV_L2-BOTT_INV C35 DRV_L3-BOTT_INV C36
Z22 Z23 Z24
1
8
8
2
1.8K 2 1 2 + 6 R52 33 1.8K 2 1 2 + 6 R53 33 1.8K 2 1 2 + 6 R54 33
G4-B G5-B G6-B
1N4148 3 7 R55 1N4148 3 7 R56 1N4148 3 7 R57
- TP22 - TP23 - TP24
5.1.8 DE0152
R58 R59 R60
5
270 270 270
TP26
COM
Page. 66 of 72
TP38
A-MAINS_NEG
A-MAINS_NEG
CN10
R144 10K 0.25W AUX_BY -PASS_ON AUX_BY -PASS_ON 1
09_A-MAINS_L1 2 BY -PASS ON
09_A-MAINS_L1
R145 10K 0.25W
10_A-MAINS_L2 TO PAGE 4 To Sw itches
10_A-MAINS_L2
R146 10K 0.25W FS10 CN11
REF 11_A-MAINS_L3 + BATTERY 1 F2 3 SPARE_2 1
11_A-MAINS_L3 SPARE_2
2 4 2 Spare_2
32A 10x38
+ C67 R135 TO PAGE 4 TP39
+ C66 R136 100uF 22K 0.25W
100uF 22K 0.25W + C65 R134
22K 0.25W
100uF
FS14 1 F3 3
+ DC 2 4
FS44 32A 10x38
NEUTRAL IN C50 C48 C49
0.1µF 0.1µF 0.1µF
INPUT INVERTER OUTPUT INVERTER
A-MAINS_POS R182 P+5
A-MAINS_POS 16_+DC-BUS
FS43 Q1 Q4
13
12
12
13
NEUTRAL IN SK60GB128 100K 0.25W SK60GB128 E4-T
2
C38 C37 R95 R96 R180 R188 C40 C41
1
2
3
27 28 2.2µF PHB 2.2µF PHB 2.2µF PHB 2.2µF PHB 28 27

Input
R63 E1-T G1-T G4-T

UPS
24 850V 850V R183 150K 0.25W 850V 850V 24 FS20

FS7 4 5 FS1 FS6 23 150K 0.25W 150K 0.25W 150K 0.25W 23 L1
L1-INPUT L1 L1 1 100K 0.25W 1
From Input
1
G1-B P+5 G4-B
To Input Inductor
56R 10W 2 Q2 Q5 2
13
12
12
13
H1 E1-B E4-B
Inductor
SK60GB128 R99 SK60GB128
1
6.8K R184 D41
6
5
5
6
ACS754
1
2
3
E2-T 27 28 G2-T G5-T 28 27 E5-T

R64 FS2 24 CN3 100K 0.25W 24 FS21
FS8 4 5 L2 FS5 23 AUX_CONV +DC 4 To Aux. 1N4148 23 L2
L2-INPUT L2 1 3 1
12
56R 10W 2
G2-B
Q3 2
Conve rte r D42
REF
Q6
G5-B
2
13
12
12
13
H2 E2-B CS0153 E5-B
SK60GB128 AUX_CONV -DC 1 SK60GB128
R185
6
5
5
6
ACS754
1
2
3
E3-T 27 28 G3-T 1N4148 G6-T 28 27 E6-T

R65 FS3 24 DC BUS 100K 0.25W 24 FS22
2
FS9 4 5 L3 FS4 23 R100 23 L3
L3-INPUT L3 1 G3-B 6.8K G6-B 1
56R 10W 2 E3-B R186 + E6-B 2
H3 C62
3xDSMxxx To Inverter
2
C39 R97 R98 R181 100K 0.25W 10µF 16V C43
6
5
5
6
ACS754 2.2µF PHB 2.2µF PHB Inductor
735-3A-C-T SONG CHUAN 850V 850V
150K 0.25W 150K 0.25W 150K 0.25W R187
K1
1
9 16_-DC-BUS 100K 0.25W
6
A-BATT_POS
8 H7
5 1 C70
+5V
2 47nF 1 F4 3
BATTERIA
To AC 7 0V A-BATT_NEG TO PAGE 4 FS15 2 4

Capacitors 4 3 -DC 32A 10x38
OUT
LEM DI
C69
4 4.7nF
FS48 VREF TP29 TP30 TP31
17_A-BATTERY
L1 P+15 5
CE C68 R130
6 47nF 10 0.25W
FS49 NC
L2 R191 D37 HAIS 50-P FROM
2
1
47 1W 1N4007
PAGE F42
FS50 1 2 DRV_Precharge-MAINS P+15 3
DRV_Precharge-MAINS VOUT_L1_FAN
L3 1 F1 3
D45 R195 FS11 2 4 1A 250V
2 1 1.5K 0.25W - BATTERY 32A 10x38
Y ellow CN2
INPUT MAINS
AUX_MAINS-L1 5
4 To Aux.
AUX_MAINS-L2 3 R194
Conve rte r
5
2 47R 1W K7
AUX_MAINS-L3 1 CS0153 P+15 R189 R190
N.O. 22R 5W 22R 5W
HF supply 1
C42 TO PAGE 1
HF supply 2
1
R89 R90 R117 D44
2
1
4
06_V-MAINS_L1 R66
06_V-MAINS_L1 1000pF
100 R67 1N4007
27K 0.25W 27K 0.25W 27K 0.25W P+15 FAST-SPEED
1K

2
R91 R92 R118 U1 FS42 C63
07_V-MAINS_L2
To Connector 13 16
R68
07_V-MAINS_L2 Page 4 VC VREF
15 2 Q7
27K 0.25W 27K 0.25W 27K 0.25W C44 + VCC +V 22 5W
IRFD110
2
10µF 9 1 3 PHASE_FAN 4.4 uF 250Vac MAB
R93 R94 R119 1 COMP T7
-V R69 47
08_V-MAINS_L3 12 14 3 6 220Vac Fan
08_V-MAINS_L3 GND OUTB 2
27K 0.25W 27K 0.25W 27K 0.25W 5 5 Supply FS51 C64
4
R71 6 CT 1
7 RT
DISC R72 47
11 4
47 OUTA AUX FAN 3uF 250Vac MAB
C45 3 4 VAC4097X055
R74 8 SY NC OSC 10 +
1nF CSS SD C46 FS41
5.6K
2
SG3525 Q8 1 100µF 35V
+ C47
10µF DRIVERS SUPPLY 3
NEUTRAL_FAN
IRFD110
4
Page. 67 of 72
From Inverter Inductor
FS23 FS24 FS25
L3 L2 L1
To page 4
12_V-OUT_L1
A-OUT_POS
13_V-OUT_L2
A-OUT_NEG
14_V-OUT_L3
21_A-OUT_L1 To page 4
12_V-OUT_L1
13_V-OUT_L2
14_V-OUT_L3
A-INV_POS
22_A-OUT_L2
A-INV_POS
C51 23_A-OUT_L3
H6
ACS754
4
R127
21_A-OUT_L1
22_A-OUT_L2
23_A-OUT_L3
A-OUT_NEG
A-OUT_POS
3 0.1µF 05_A-INV_L3
05_A-INV_L3
2 R126 R125 R124
1 C52 10 0.25W
H5 27K 0.25W 27K 0.25W 27K 0.25W
4
ACS754 R128
3 0.1µF 04_A-INV_L2 To page 4 R131 R132 R133
5
04_A-INV_L2
2
C53
10 0.25W
10 0.25W
10 0.25W
1 10 0.25W
4
R129 R78 R79 R82

3 0.1µF 03_A-INV_L1 27K 0.25W 27K 0.25W 27K 0.25W
5
03_A-INV_L1
2 A-INV_NEG
A-INV_NEG
1 10 0.25W
C56 C55
H4 C54 0.1µF 0.1µF
ACS754 0.1µF R77 R80 R81
5
27K 0.25W 27K 0.25W 27K 0.25W

R137 R88 R87
1
2
3
27K 0.25W 27K 0.25W 27K 0.25W
00_V-INV_L1 9 K4
6 4 5 FS29
To page 4
R138 R86 R85 L1-OUT
1
2
3
27K 0.25W 27K 0.25W 27K 0.25W H8

01_V-INV_L2 8 ACS754
5 4 5 FS30
R139 R84 R83 L2-OUT
1
2
3
27K 0.25W 27K 0.25W 27K 0.25W H9
02_V-INV_L3 7 ACS754
4 4 5 FS31
L3-OUT
H10
735-3A-C-T SONG CHUAN ACS754
TP27 FS32
NEUTRAL
FS26 FS27 FS28
L3 L2 L1 R192 P+15
1
2
D40 47 1W
DRV_SS-RELE_INV 2 1 FS47
NEUTRAL
TO A/C CAPACITORS P+15 1N4007 D46
D47 R197 1 2
2 1 UPS
1.5K 0.25W Green
Red 1.5K 0.25W R196 FS16 Output
D39 NEUTRAL
R193 1 2
DRV_SS-RELE_RES
1N4007
2
1
47 1W K5
VOUT_L1_FAN
735-3A-C-T SONG CHUAN To page 2
4
7
5
8
6

9
R101 R102 R120
AUX_RES-L1 18_V-RES_L1
CN4 18_V-RES_L1
5 27K 0.25W 27K 0.25W 27K 0.25W
To Aux. 4 R103 R104 R121
3 AUX_RES-L2 19_V-RES_L2
Conve rte r 2
19_V-RES_L2
CS0153 1 27K 0.25W 27K 0.25W 27K 0.25W
R105 R106 R122
To page 5
INPUT RESERVE AUX_RES-L3 20_V-RES_L3
20_V-RES_L3
TP28 27K 0.25W 27K 0.25W 27K 0.25W
R107 R108 R123
SIG_SY NCRO
SIG_SY NCRO
270K 0.25W 270K 0.25W 270K 0.25W
FS37 FS45 L3 L3-RES L2 L2-RES L1 L1-RES
NEUTRAL RES NEUTRAL RES FS38 FS34 FS39 FS35 FS40 FS36
RESERVE INPUT
Page. 68 of 72
J4 J5
ISO_N-15 ISO_N-15
1 1 ISO_N-15 TP36
2 2 ISO_N-15
06_V-MAINS_L1 06_V-MAINS_L1 ISO_P+15 ISO_P+15
3 07_V-MAINS_L2 3 ISO_P+15
4 07_V-MAINS_L2 4 ISO_P+15
08_V-MAINS_L3 08_V-MAINS_L3 CN1 2 OVER-85TMP_ALL OVER-85TMP_ALL
5 5 OVR TEMP 1
6 18_V-RES_L1 6 TP37
7 18_V-RES_L1 7 DRV_L1-TOP_INV
19_V-RES_L2 19_V-RES_L2 DRV_L1-BOTT_INV
8 20_V-RES_L3 8
9 20_V-RES_L3 9 DRV_L2-TOP_INV
DRV_L2-BOTT_INV CN5 2 SPARE_1
10 10 SPARE_1
00_V-INV_L1 00_V-INV_L1 DRV_L3-TOP_INV Spare_1 1
11 01_V-INV_L2 11
12 01_V-INV_L2 12 DRV_L3-BOTT_INV
02_V-INV_L3 02_V-INV_L3 DRV_L1-TOP_ING
13 13 P+15
14 14 DRV_L1-BOTT_ING
12_V-OUT_L1 12_V-OUT_L1 DRV_L2-TOP_ING R140 1K TP32
15 13_V-OUT_L2 15 CN6 2

16 13_V-OUT_L2 16 DRV_L2-BOTT_ING
14_V-OUT_L3 14_V-OUT_L3 DRV_L3-TOP_ING MODULE TEMP 1 24_MODULE_TEMP 24_MODULE_TEMP
17 17
18 18 DRV_L3-BOTT_ING
A-MAINS_POS A-MAINS_POS P+15
19 19
TO CONTROL LOGIC
09_A-MAINS_L1 09_A-MAINS_L1 R141 1K TP33

TO CONTROL LOGIC
20 10_A-MAINS_L2 20 DRV_Precharge-MAINS CN7 2

21 10_A-MAINS_L2 21 DRV_Precharge-MAINS
11_A-MAINS_L3 11_A-MAINS_L3 DRV_SS-RELE_INV DRV_SS-RELE_INV INT-BATT_TEMP 1 25_INT-BATT_TEMP 25_INT-BATT_TEMP
22 A-MAINS_NEG 22 DRV_SS-RELE_RES
23 A-MAINS_NEG 23 DRV_SS-RELE_RES
A-INV_POS A-INV_POS P+15
24 03_A-INV_L1 24 R143 1K TP35
25 03_A-INV_L1 25
04_A-INV_L2 04_A-INV_L2 SIG_Sy ncro SIG_Sy ncro CN9 2
26 05_A-INV_L3 26 FAST-SPEED EXT BATTERY TEMP 1 26_EXT-BATT_TEMP
27 05_A-INV_L3 27 FAST-SPEED 26_EXT-BATT_TEMP
A-INV_NEG A-INV_NEG ENABLE _DC/DC ENABLE _DC/DC
28 A-OUT_POS 28 OVER-85TMP_ALL
29 A-OUT_POS 29 OVER-85TMP_ALL
21_A-OUT_L1 21_A-OUT_L1 SPARE_1 SPARE_1
30 22_A-OUT_L2 30 AUX_BY -PASS_ON
31 22_A-OUT_L2 31 AUX_BY -PASS_ON
23_A-OUT_L3 23_A-OUT_L3 SPARE_2 SPARE_2
32 A-OUT_NEG 32 J7
33 A-OUT_NEG 33 P+15
34 16_+DC-BUS 34 1 P+15
35 16_+DC-BUS 35 P+7.5 2
36 16_-DC-BUS 36 3
37 16_-DC-BUS 37 P+5 4
38 A-BATT_POS 38 5 P+7.5
39 A-BATT_POS 39 6
17_A-BATTERY 17_A-BATTERY
40 A-BATT_NEG 40 7
41 A-BATT_NEG 8
42 24_MODULE_TEMP FLAT 40VIE 9
43 24_MODULE_TEMP FROM AUX 10
44 CONV ERTER 11
25_INT-BATT_TEMP 25_INT-BATT_TEMP
45 12

46 26_EXT-BATT_TEMP 13 ENABLE _DC/DC
47 26_EXT-BATT_TEMP 14 ENABLE _DC/DC
48 15
49 16 ISO_P+15
50 17
18 ISO_N-15
FLAT 50 VIE 19
20
FLAT 20VIE
Page. 69 of 72
TP1
R1 +POSITIVE
A
DRIVERS&FEEDBACK
47 2W
R2 33
R3
100K TP2
TO INVERTER
1W C1 Q1
8 TP3 C2 1µF K1119 2
REF 10µF 50V
R4
1
1 3 TP4
+
6 330 C3
R5 PWM
1
220µF 220µF 220µF
BYT11-1000
D1 1µF D3 200W D4 J7
PK-Curr
1
C4 1N4148 1.5K T1 DZ1 2 1 50V 50V 50V
1µF f errite philips R8
80KHz TP9 1
TP5 R6
1 3 TP6 1/13_1/6.5 MUR1540 P+15 2
2
100K 3
1W D2 ° ° 10K 15V C8 C5 + C6 + C7 +
400 / 800 Vdc
R9 4
3 1N4148
2
C9 1nF CURR R10 4700pF 5
2
6.8K T2 6
4 10 2 4 2000V 2 5 C10 P+7,5
RC 7
R11 R12 C12 8
C28 C11 U1 1K TP8 D5 0.1µF
0.47µF 0.47µF PT0 1 UC3844 100K R13 33 MUR1540 9
VE 1W 1µF 10
MABA01 MABA01 TP10 1 6 2 1
Q3 11
C13 R15 K1119 2 C17 C15 TP7 12
R14 33K D6 R16 330 D7 C14 + + 220µF C16 13
ENABLE_DC/DC 14

4.7K 1nF 7 1 2 2 1 1 3 4700pF TP11 220µF 50V 0.1µF
VCC 15
PK-Curr
2000V 7 50V
BYT11-1000
R17 16
1
2 BY T01400 1N4148 D8 8
IN D9 17
1
C18 BYT01400
1K 18
1nF DZ2 1 23 TP12
GND
VFBK 19
1,8
C19 + R46 R20 15V D10
1,8
1,8
R18 33K 2.2K + 4 9 2 1 20
2
1K 330µF VFBK C20 FLAT 20VIE
2
f errite philips
35V 10µF MUR1540 C23 ISO_P+15
5
50V +
B C22
R21 R22 R23 0.1µF TP14
220µF
-NEGATIVE 50V
A TP15
TP13
ISO_N-15
C21 1µF
D11 D12
2 1 1 2
P+15
1
D14 D15 D16 1N4007 1N4007

Power Supply Board
1N4007
1N4007
1N4007
C31 R41
R27 1µF 10K P+7,5 P+15
2
100K 1W R30
1.5K
R31
2
1.5K
R25 R26
F4 1 TP20 D23 100 220
1
1A
1N4007
1N4007
Q6 2 LED green
1N4007
D19 D20 D21
1
3
F5 F3 R33 2N2907 DZ3
2
TP19
1N4148
1A 1A 100K 1W 3 15V
1N4148
2 Q8 ISO3 D17 D18
2
2
5
4
3
2
1
1 2N2222 5 1 DZ4
2
CN2 TP18 R44 1K ISO1 8.2V
1
4 2 5 1 2 1
1
D24 D25 D26 ENABLE_DC/DC VFBK
R S T
1N4007
1N4007
1N4007
DZ6 ISO4 R45 10K R47 470K 4N35 4 2

PT0
INPUT MAINS 1 2 1 5
6
2
R38 C30 R43 4N35 2 1
2
2 4 10K D32 C32 1µF
6
24V 1µF 1N4148 C24 DZ5

1uF
4N35 10K 18V
6
R37 TP21
1
C29
47K 1µF
1
1N4007
C33 1µF F1 CN3
D27 D28 D29
1N4007
1N4007
4
F7
DC BUS
3
1A D30 D31 1A 5x20 2
F6 F8 1 2 2 1 1
2
2
1A 1A
1N4007 1N4007 F2 1A 5x20
5.1.9 DE0153
B
5
4
3
2
1
TP17
CN4
R S T
INPUT RESERVE
Page. 70 of 72
Ra Rb
C1 C4 C15 C18

4700pF 2.2µF 2.2µF 4700pF
MABA02 MABA02
Sa 320Vac 320Vac Sb
L1
C2 C5 C16 C19
UPS 10-30kVA H-F Filter
4700pF 2.2µF 2.2µF 4700pF

MABA02 MABA02
Ta 320Vac 320Vac Tb
C3 C6 C17 C20
4700pF 2.2µF 2.2µF 4700pF
MABA02 MABA02
Na 320Vac 320Vac Nb

C7 C8 C13 C14
1.0µF 1.0µF C9 C10 C11 C12 1.0µF 1.0µF
MABA02 MABA02 4700pF 4700pF 4700pF 4700pF MABA02 MABA02
GND 320Vac 320Vac 320Vac 320Vac GND
5.1.10 DE0111
Page. 71 of 72
EPO
MOLEX-2
P+5 P+5 CN1
TP1
T4 T3 T2 T1 P+5
U2
DOWN-Back UP-Next Home Clear 1 3
R1 R2 7805
330 330 TP2 + C1 C2 + C3 C4
10µF35V 1µF 10µF35V 1µF
2
BZ1
LD1 LD2 BUZZER
green red
P+5
Q1
BACK-LIGHT R16
2N2222 1K

R17 RS R21
10K 1.5K
R19 R20
R/W 1.5K 1.5K
R25
EN 1.5K R18
1.5K
R24 J1
1.5K
26
25
R23 24
R3 DB0 1.5K 23
10R 22
21
20
R22 19
LCD Mimic Display
1.5K 18
17
16
R27 15
DB1 1.5K 14
13
12
1 11
JP1 2 R26 10
3 R29 1.5K 9
1.5K 8
DB2 R31 7
1 DB3 1.5K 6
JP2 2 DB4 R28 5
3 DB5 1.5K 4
DB6 R30 3
DB7 1.5K 2
CONTRAST 1
P+5 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 CON26

R33
C5 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1.5K
+
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R32
1µF35V 1.5K
J2/U3
R35
1.5K
Put a Label with following description:
5.1.11 DE0155
R34
Backlight Diode 1.5K
15=K-16=A -> CLOSE JP1 pin 2-3, JP2 pin 1-2
R37
15=A-16=K -> CLOSE JP1 pin 1-2, JP2 pin 2-3 1.5K
R39
1.5K
R36
1.5K
R4 P+5 R38
1.5K
P1 10K 10k
5.1.12 DE1235 Battery String
Battery 7.2 – 9 Ah
From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up
to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah
POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG.
F2 F4
F1 F3
F2 F4
F1 F3
CS0143
CS0143
30A 80V 30A 80V
BATTERIES STRING LEFT

2
1
BATTERIES STRING RIGHT

1
2
30A 80V 30A 80V

CS0143
CS0143
F3 F1
F4 F2
F3 F1
F4 F2
NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS.
From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up From 7Ah up
to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah to 9Ah
Battery 4.5 – 5.2 Ah
NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS.
From 4.5Ah From 4.5Ah From 4.5Ah From 4.5Ah From 4.5Ah
up to 5Ah up to 5Ah up to 5Ah up to 5Ah up to 5Ah
F3 F1
30A 80V
1
2
CS0157
BATTERIES STRING LEFT
F4 F2
POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG.
POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG.
F3 F1
30A 80V
2
1
CS0157
BATTERIES STRING RIGHT
F4 F2
NEG. POS. NEG. POS. NEG. POS. NEG. POS. NEG. POS.

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POWERTRONIX

Document : DT0489 English PTX

R&D – SERVICE MANUAL DT0489-E00

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1. GENERAL ITEMS ......................................................................................................4

R&D – SERVICE MANUAL DT0488 Page. 2 of 72

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R&D – SERVICE MANUAL DT0488 Page. 3 of 72

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• Component location and identification

Note: when following the procedures cross referencing is inevitable, therefore

There is no practical way detecting an impending UPS malfunction, as most problems do

1.1.1 General Fault Identification Procedure

a) Determine the UPS power status.

WARNING: during the troubleshooting it will be necessary to power up the

R&D – SERVICE MANUAL DT0488 Page. 4 of 72

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1.2.1 Portable PC with software

UPS Maintenance UCT

1.2.3 Digital multimeter (DSM)

A standard digital multimeter is necessary to take essential measurements ; a reference

1.2.4 Discharging resistor

R&D – SERVICE MANUAL DT0488 Page. 5 of 72

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2.1 UPS CLOSED

UPS Control Panel

UPS Side Cover panel

UPS Front Cover

BATTERY Front Cover

R&D – SERVICE MANUAL DT0488 Page. 6 of 72

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UPS Power Section

UPS Battery Location

R&D – SERVICE MANUAL DT0488 Page. 7 of 72

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RS232 & Status

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This paragraph describes the PCB 's fitted in the UPS,

Subassembly code Description Diagram Circuit code

0sde 0150 Control Logic 7-30KVA DE0150 CS0150

2.7 UPS-20-30KVA BOARDS

This paragraph describes the PCB 's fitted in the UPS,

Subassembly code Description Diagram Circuit code

0sde 0150 Control Logic 7-30KVA DE0150 CS0150

R&D – SERVICE MANUAL DT0488 Page. 11 of 72

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2.8.1 UPS-10-15KVA Power Interface Board Component Layout

R&D – SERVICE MANUAL DT0488 Page. 12 of 72

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Input IGBT RESERVE

R&D – SERVICE MANUAL DT0488 Page. 13 of 72

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SNMP Relay Board