tHOr SALES

RANGE GUIDE
Application Equipment for
Single Component
High-Viscosity Materials

Experts in Finishing and Dispensing Solutions

 THOR: A COMPLETE RANGE TO MEET ALL NEEDS
82.216
53.216 9000
7000

32.207
63.106 5000
34.106 5000
60.60 3000
3000

*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)

Second digit ‘60’ refers to Fluid Delivery in cc for one Cycle
(or double stroke) of the hydraulic section (e.g., 60 cc).
3000 designates the air motor size.

KREMLIN REXSON THOR RANGE BRINGS

INNOVATIVE SOLUTIONS TO THESE MARKETS
■ AUTOMOTIVE INDUSTRY ■ SOLAR ENERGY ■ MARINE INDUSTRY

■ AGRICULTURAL MACHINERY ■ TRAINS ■ BUILDING AND EARTH

MOVING EQUIPMENT
■ RECREATIONAL VEHICLES ■ HOUSEHOLDS GOODS

1
 QUICK PUMP SELECTOR CHART

1 What is the material output required for the application?

What is the required flow rate? (or bead size and application time).

2 What is the material viscosity?

See product data sheet (TDS/MSDS), is it moisture sensitive?

3 What is the container size?

To determine the correct container size: 5 gal/20 l, 8 gal/30 l, 16 gal/60 l or 55 gal/200 l.

4 What is the distance from the pump to the point of application?

To determine the correct hose length.

Once you know the required material flow rate (cc/min) and the material viscosity
(cps) use the chart below to select the right pump. Each area is identified (C1, C2,
etc.) that corresponds to a dedicated chapter in the guide where you will find all
components required to build your complete system.

Example:
3 785
(1 gal) To dispense a bead of sealant: a calculation of the bead volume shows that an
output of 200cc/min is required. The material viscosity is 80,000 cps. Using
FLOW RATE (cc/min)

the Pump Output vs. Viscosity chart (below), you will see that the two
lines intersect under the Zone C2 60.60.

Turn to Chapter C2 and you will find details on the 60.60

C7 pump with a Twin Post Ram System. Please select the
system according to the relevant drum size or
32.207
application details.

(For applications outside the scope of this

C8
chart please consult us).
32.207

C9
53.216
C3 34.106
C5 63.106
C4
34.106
C10
82.216

C6
C1 63.106
C2
60.60
60.60

VISCOSITY (CPS)
2
 SALES GUIDE
HIGH-VISCOSITY PRODUCTS
For over 50 years, KREMLIN REXSON has
been working in the fluid handling business,
offering a wide range of equipment to industrial TABLE OF CONTENTS
markets.

At KREMLIN REXSON, we pride ourselves QUICK PUMP SELECTION CHART 2

on being a complete supplier of equipment for
single and plural component materials.

We are committed to research and develop- PUMP TECHNICAL SECTION

ment, and are always looking for new ways to
improve our equipment efficiency. C1 60.60 Pump – Single Post Ram 4–6
C2 60.60 Pump – Twin Post Ram 7–9
Key to our equipment design is ease of use and C3 34.106 Pump – Single Post Ram 10–12
simplicity, allowing materials to be pumped C4 34.106 Pump – Twin Post Ram 13–15
directly from contains with minimal material waste. C5 63.106 Pump – Single Post Ram 16–18
C6 63.106 Pump – Twin Post Ram 19–21
C7 32.207 Pump – Single Post Ram 22–24
In the pages that follow, you will find information C8 32.207 Pump – Twin Post Ram 25–27
about our product range. C9 53.216 Pump – Twin Post Ram 28–30
C10 82.216 Pump – Twin Post Ram 31–33
For additional information, please consult
our web site www.exel-na.com.

RegSMART REGULATOR 34–35

FEATURES AND BENEFITS 36–37

SELECTION INFORMATION
Ram 38
Follower Plate 38
Optional Equipment 39

PRACTICAL INFORMATION 40–45

3
C1

60.60 PUMP - SINGLE POST RAM

(5 gal/20 l) EXTRUSION UNIT
The 60.60* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reli-
able, and can process products up to 30,000 centipoise depending on
specification.

The system pumps directly from the original material container and is used
on 5 gal (20 l) pails.
R
The modular concept allows you to select an extrusion system com- EVoEugh
prised of an assembled pump, elevator and follower plate. Additional in- T
dividual components are available including: filter, regulator, hose or gun
to complete your system. Optional system accessories are available to
suit your application.

*First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)

Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 60 cc).

FEATURES BENEFITS
Modular design Wide range of options available Air Motor Consumption
(Cubic feet/min).
to suit most applications
Air motor design enables The unique air motor design 52.9
87 psi - (6 bar)
precise control ensures a constant controlled 44.1 58 psi - (4 bar)
flow rate with low noise and 29 psi - (2 bar)
35.3
minimum icing risk
Direct pumping from 5 gal (20 l) pail Clean wipe of the material 26.4
drum reducing material waste 17.6
Shovel pump technology Can be used with a wide 8.8
range of materials
Pneumatic-driven pump Safe for use near solvents and 0 15 30 45 60
other flammable materials Pump cycles per minute

SPECIFICATIONS
Pressure ratio 60:1
Motor type 3000
Fluid volume per cycle - cc 60
Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)
Fluid output at 15 cycles - gpm (l/min) .24 (0.9)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 5290 (360)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 42 (19)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

4
 C1

Pump/Ram Extrusion Packages

w/60.60 Pump - Single Post Ram
(For 5 gal/20 l Containers)

Part Part Part Part

Number Number Number Number
668-080-301 668-080-305 668-080-311 668-080-315
PUMP

60.60 extrusion pump with PTFE/PE seals ( II2G IIB T3)

P/N: 151-040-000 * * * *
SINGLE POST RAM
Single post ram with air control (3000)
P/N: 668-080-005 * * * *
Single post ram with air control (5000)
P/N: 668-080-010
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100
* *
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 * *
CART
Cart kit
P/N: 668-098-060 * *
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

5
 C1
System Components (Cont.)
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

3000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-310-090
2 air motor silencer kit 146-310-091
Distributor kit 146-310-092
Pneumatic kit 146-320-094
Safety valve 94 psi (6.5 bar) 903-080-401
60 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-200-090
Repair kit 144-200-091
Cylinder kit 144-200-092
Optional maintenance kit (graphite-filled PTFE) 144-200-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-050
Pail hold down kit 668-098-006
Seal kit 668-080-090
Manometer outlet back kit 151-080-091
Command button kit 151-080-092
Push button kit 151-080-093
Base outlet manometer kit 151-080-094
Stroke length 38.87"

55 psi (3.8 bar) valve kit 903-080-403

Max height 99.77"
Min height 60.90"

FILTER MAINTENANCE Part Number

FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500 Total weight :
475 lbs. / 215 kg.
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010

6
 C2
60.60 PUMP - TWIN POST RAM
(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT
The 60.60* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable,
and can process products up to 400,000 centipoise depending on speci-
fication.

The system pumps directly from the original material container and can be
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.

The modular concept allows you to select an extrusion system com-

prised of an assembled pump, elevator and follower plate. Additional
individual components are available including: filter, regulator, hose or R
gun to complete your system. Optional system accessories are available EVoEugh
T
to suit your application.

* First digit ‘60’ refers to Pump Pressure Ratio (e.g., 60:1)

Second digit '60' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 60 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications
Air Motor Consumption
Air motor design enables The unique air motor design (Cubic feet/min).
precise control ensures a constant controlled 52.9
flow rate with low noise and 87 psi - (6 bar)
minimum icing risk 44.1 58 psi - (4 bar)
35.3 29 psi - (2 bar)
Direct pumping from 55 gal drum Clean wipe of the material
drum reducing material waste 26.4
Shovel pump technology Can be used with a wide 17.6
range of materials
8.8
Choice of double seal on Recommended for high-viscosity
follower plate and moisture-sensitive materials 0 15 30 45 60
Pneumatic driven pump Safe for use near solvents and Pump cycles per minute
other flammable materials

SPECIFICATIONS
Pressure ratio 60:1
Motor type 3000
Fluid volume per cycle - cc 60
Free flow rate at 60 cycles - gpm (l/min) .95 (3.6)
Fluid output at 15 cycles - gpm (l/min) .24 (0.9)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 5290 (360)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 42 (19)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2"

7
C2
Pump/Ram Extrusion Packages
w/60.60 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-301 668-090-305 668-090-312 668-090-314 668-090-315 668-090-317
PUMP
60.60 extrusion pump with PTFE/
PE seals ( II2G IIB T3)
P/N: 151-040-000 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100
8 Gal/30L
*
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400
*
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500
*
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500
*
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600
*
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

8
System Components (Cont.)
C2
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500
Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

3000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-310-090
2 air motor silencer kit 146-310-091
Distributor kit 146-310-092
Pneumatic kit 146-320-094
Safety valve 94 psi (6.5 bar) 903-080-401
60 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-200-090
Repair kit 144-200-091
Cylinder kit 144-200-092
Optional maintenance kit (graphite-filled PTFE) 144-200-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-200-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Seal kit 668-090-090

Manometer outlet back kit 151-080-091
Command button kit 151-080-092
Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
Total weight :
REGULATOR MAINTENANCE Part Number 475 lbs. / 215 kg.
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010

9
 C3

34.106 PUMP - SINGLE POST RAM

(5 gal/20 l) EXTRUSION UNIT
The 34.106* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable, and
can process products up to 30,000 centipoise depending on specification.

The system pumps directly from the original material container and is used
on 5 gal (20 l) pails.

The modular concept allows you to select an extrusion system comprised of R

an assembled pump, elevator and follower plate. Additional individual com- EVoEugh
ponents are available including: filter, regulator, hose or gun to complete your T
system. Optional system accessories are available to suit your application.

*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 106 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications Air Motor Consumption
Air motor design enables precise The unique air motor design (Cubic feet/min).
control ensures a constant controlled 52.9
flow rate with low noise and 87 psi - (6 bar)
44.1 58 psi - (4 bar)
minimum icing risk
35.3 29 psi - (2 bar)
Direct pumping from 5 gal Clean wipe of the material
(20-60 l) pail drum reducing material waste 26.4
Shovel pump technology Can be used with a wide range 17.6
of materials
8.8
Choice of double seal on Recommended for high-viscosity
follower plate and moisture-sensitive materials 0 15 30 45 60
Pneumatic driven pump Safe for use near solvents and Pump cycles per minute
other flammable materials

SPECIFICATIONS
Pressure ratio 34:1
Motor type 3000
Fluid volume per cycle - cc 106
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 2958 (204)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 46 (21)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

10
 C3
Pump/Ram Extrusion Packages
w/34.106 Pump - Single Post Ram
(For 5 gal/20 l Containers)

Part Part Part Part

Number Number Number Number
668-080-321 668-080-325 668-080-331 668-080-335
PUMP

34.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)

P/N: 151-050-000 * * * *
SINGLE POST RAM
Single post ram with air control (3000)
P/N: 668-080-005 * * * *
Single post ram with air control (5000)
P/N: 668-080-010
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100
* *
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 * *
CART
Cart kit
P/N: 668-098-060 * *
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

11
 C3
System Components (Cont.)
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

3000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-310-090
2 air motor silencer kit 146-310-091
Distributor kit 146-310-092
Pneumatic kit 146-320-094
Safety valve 94 psi (6.5 bar) 903-080-401
106 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-210-090
Repair kit 144-210-091
Cylinder kit 144-210-092
Optional maintenance kit (graphite-filled PTFE) 144-210-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-050
Pail hold down kit 668-098-006
Seal kit 668-080-090
Manometer outlet back kit 151-080-091
Command button kit 151-080-092
Stroke length 38.87"

Push button kit 151-080-093

Max height 99.77"
Min height 60.90"

Base outlet manometer kit 151-080-094

55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number Total weight :
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690 190 lbs. / 86 kg.
Extrusion gun 3625 psi (250 bar) equipped 668-110-250
Extrusion gun 3625 psi (250 bar) gun only 151-110-200
Straight swivel 922-080-002
Retainer/Adapter nut 668-110-100
Plastic disposable nozzles (x10) 668-110-010

12
 C4

34.106 PUMP - TWIN POST RAM

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT
The 34.106* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable,
and can process products up to 300,000 centipoise depending on speci-
fication.

The system pumps directly from the original material container and can be
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.

The modular concept allows you to select an extrusion system comprised R

of an assembled pump, elevator and follower plate. Additional individual EVoEugh
components are available including: filter, regulator, hose or gun to com-
T
plete your system. Optional system accessories are available to suit your
application.

*First digit ‘34’ refers to Pump Pressure Ratio (e.g., 34:1)

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 106 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications Air Motor Consumption
(Cubic feet/min).
Air motor design enables precise The unique air motor design
control ensures a constant controlled 52.9
87 psi - (6 bar)
flow rate with low noise and 44.1 58 psi - (4 bar)
minimum icing risk 29 psi - (2 bar)
35.3
Direct pumping from 55 gal (200 l) Clean wipe of the material
drum drum reducing material waste 26.4
Shovel pump technology Can be used with a wide range of 17.6
materials 8.8
Choice of double seal on Recommended for high-viscosity
follower plate and moisture-sensitive materials 0 15 30 45 60
Pump cycles per minute
Pneumatic driven pump Safe for use near solvents and
other flammable materials

SPECIFICATIONS
Pressure ratio 34:1
Motor type 3000
Fluid volume per cycle - cc 106
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 2958 (204)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 46 (21)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

13
 C4

Pump/Ram Extrusion Packages

w/34.106 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-321 668-090-325 668-090-332 668-090-334 668-090-335 668-090-337
PUMP
34.106 extrusion pump with
PTFE/PE seals ( II2G IIB T3)
P/N: 151-050-000 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500
*
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600 *
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

14
System Components (Cont.)
C4
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 20' 668-260-981
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 30' 668-260-982
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

3000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-310-090
2 air motor silencer kit 146-310-091
Distributor kit 146-310-092
Pneumatic kit 146-320-094
Safety valve 94 psi (6.5 bar) 903-080-401
106 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-210-090
Repair kit 144-210-091
Cylinder kit 144-210-092
Optional maintenance kit (graphite-filled PTFE) 144-210-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Seal kit 668-090-090
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Manometer outlet back kit 151-080-091

Command button kit 151-080-092
Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901 Total weight :
8 mm Cartridge 155-750-904 475 lbs. / 215 kg.
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690
Extrusion gun 3625 psi (250 bar) equipped 668-110-250
Extrusion gun 3625 psi (250 bar) gun only 151-110-200
Straight swivel 922-080-002
Retainer/Adapter nut 668-110-100
Plastic disposable nozzles (x10) 668-110-010

15
 C5

63.106 PUMP - SINGLE POST RAM

(5 gal/20 l) EXTRUSION UNIT
The 63.106* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable, and
can process products up to 30,000 centipoise depending on specification.

The system pumps directly from the original material container and is
used on 5 gal (20 l) pails.

The modular concept allows you to select an extrusion system comprised of

R
an assembled pump, elevator and follower plate. Additional individual com-
ponents are available including: filter, regulator, hose or gun to complete your EVoEugh
T
system. Optional system accessories are available to suit your application.

*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 106 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications Air Motor Consumption
(Cubic feet/min).
Air motor design enables precise The unique air motor design
141
control ensures a constant controlled 87 psi - (6 bar)
flow rate with low noise and 124
58 psi - (4 bar)
minimum icing risk 106 29 psi - (2 bar)
Direct pumping from 5 gal (20 l) pail Clean wipe of the material 88.3
drum reducing material waste 70.6
Shovel pump technology Can be used with a wide range 52.9
of materials 35.3
Choice of double seal on Recommended for high-viscosity 17.6
follower plate and moisture-sensitive materials
0 10 20 30 40 50 60
Pneumatic driven pump Safe for use near solvents and Pump cycles per minute
other flammable materials

SPECIFICATIONS
Pressure ratio 63:1
Motor type 5000
Fluid volume per cycle - cc 106
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 5482i (378)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 66 (30)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

16
 C5

Pump/Ram Extrusion Packages

w/63.106 Pump - Single Post Ram
(For 5 gal/20 l Containers)

Part Part Part Part

Number Number Number Number
668-080-341 668-080-345 668-080-351 668-080-355
PUMP

63.106 extrusion pump with PTFE/PE seals ( II2G IIB T3)

P/N: 151-050-500 * * * *
SINGLE POST RAM
Single post ram with air control (3000)
P/N: 668-080-005
Single post ram with air control (5000)
P/N: 668-080-010 * * * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100
* *
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 * *
CART
Cart kit
P/N: 668-098-060 * *
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

17
 C5
System Components (Cont.)
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 20' 668-260-981
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 30' 668-260-982
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

5000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-320-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod seal kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
106 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-210-090
Repair kit 144-210-091
Cylinder kit 144-210-092
Optional maintenance kit (graphite-filled PTFE) 144-210-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-050
Pail hold down kit 668-098-006
Seal kit 668-080-090
Manometer outlet back kit 151-080-091
Stroke length 38.87"

Command button kit 151-080-092

Max height 99.77"
Min height 60.90"

Push button kit 151-080-093

Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904 Total weight :
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number 216 lbs. / 98 kg.
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010

18
 C6

63.106 PUMP - TWIN POST RAM

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT

The 63.106* pump is specially designed for pumping viscous materials.

KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable, and
can process products up to 600,000 centipoise depending on specification.

The system pumps directly from the original material container and can be
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.

The modular concept allows you to select an extrusion system comprised of R

an assembled pump, elevator and follower plate. Additional individual com- EVoEugh
ponents are available including: filter, regulator, hose or gun to complete your T
system. Optional system accessories are available to suit your application.

*First digit ‘63’ refers to Pump Pressure Ratio (e.g., 63:1)

Second digit '106' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 106 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications
Air Motor Consumption
Air motor design enables precise The unique air motor design (Cubic feet/min).
control ensures a constant controlled 141
flow rate with low noise and 87 psi - (6 bar)
124
minimum icing risk 58 psi - (4 bar)
106 29 psi - (2 bar)
Direct pumping from 55 gal (200 l) Clean wipe of the material
88.3
drum drum reducing material waste
70.6
Shovel pump technology Can be used with a wide range
of materials 52.9

Choice of double seal on Recommended for high-viscosity 35.3

follower plate and moisture-sensitive materials 17.6

Pneumatic driven pump Safe for use near solvents and 0 10 20 30 40 50 60

other flammable materials Pump cycles per minute

SPECIFICATIONS
Pressure ratio 63:1
Motor type 5000
Fluid volume per cycle - cc 106
Free flow rate at 60 cycles - gpm (l/min) 1.7 (6.3)
Fluid output at 15 cycles - gpm (l/min) .42 (1.6)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 5482 (378)
Maximum fluid temperature - °F (°C) 140 (60 )
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 66 (30)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

19
 C6

Pump/Ram Extrusion Packages

w/63.106 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-341 668-090-345 668-090-352 668-090-354 668-090-355 668-090-357
PUMP
63.106 extrusion pump with
PTFE/PE seals ( II2G IIB T3)
P/N: 151-050-500 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500
*
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600
*
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

System Components + + +

FILTER AND REGULATOR Part Number

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

20
System Components (Cont.) C6
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end 1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end 1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end 3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end 3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500
Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

5000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-320-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod seal kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
106 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-210-090
Repair kit 144-210-091
Cylinder kit 144-210-092
Optional maintenance kit (graphite-filled PTFE) 144-210-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-210-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Seal kit 668-090-090

Manometer outlet back kit 151-080-091
Command button kit 151-080-092
Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287 Total weight :
REGULATOR MAINTENANCE Part Number 498 lbs. / 226 kg.
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010

21
 C7

32.207 PUMP - SINGLE POST RAM

(5 gal/20 l) EXTRUSION UNIT
The 32.207* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable,
and can process products up to 30,000 centipoise depending on specifica-
tion.

The system pumps directly from the original material container and is used
on 5 gal (20 l) pails

The modular concept allows you to select an extrusion system comprised R

of an assembled pump, elevator and follower plate. Additional individual EVoEugh
components are available including: filter, regulator, hose or gun to com- T
plete your system. Optional system accessories are available to suit your
application.

*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)

Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 207 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications Air Motor Consumption
(Cubic feet/min).
Air motor design enables precise The unique air motor design
141
control ensures a constant controlled 87 psi - (6 bar)
124
flow rate with low noise and 58 psi - (4 bar)
minimum icing risk 106 29 psi - (2 bar)
Direct pumping from 5 gal (20 l) pail Clean wipe of the material 88.3
drum reducing material waste 70.6
Shovel pump technology Can be used with a wide range 52.9
of materials 35.3
Choice of double seal on Recommended for high-viscosity 17.6
follower plate and moisture-sensitive materials
0 10 20 30 40 50 60
Pneumatic driven pump Safe for use near solvents and Pump cycles per minute
other flammable materials

SPECIFICATIONS
Pressure ratio 32:1
Motor type 5000
Fluid volume per cycle - cc 207
Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)
Fluid output at 15 cycles - gpm (l/min) .82 (3.1)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 2784 (192)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 69.4 (31.5)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

22
 C7
Pump/Ram Extrusion Packages
w/32.207 Pump - Single Post Ram
(For 5 gal/20 l Containers)

Part Part Part Part

Number Number Number Number
668-080-361 668-080-365 668-080-371 668-080-375
PUMP

32.207 extrusion pump with PTFE/PE seals ( II2G IIB T3)

P/N: 151-060-000 * * * *
SINGLE POST RAM
Single post ram with air control (3000)
P/N: 668-080-005
Single post ram with air control (5000)
P/N: 668-080-010 * * * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100
* *
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 * *
CART
Cart kit
P/N: 668-098-060 * *
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

23
 C7
System Components (Cont.)
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 20' 668-260-981
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip
1/2" + 3/8" 30' 668-260-982
end 3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

5000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-320-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod seal kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
207 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-220-090
Repair kit 144-220-091
Cylinder kit 144-220-092
Optional maintenance kit (graphite-filled PTFE) 144-220-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301

5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306

SINGLE POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-050
Pail hold down kit 668-098-006
Seal kit 668-080-090
Manometer outlet back kit 151-080-091
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Command button kit 151-080-092

Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904 Total weight :
220 lbs. / 100 kg.
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690
Extrusion gun 3625 psi (250 bar) equipped 668-110-250
Extrusion gun 3625 psi (250 bar) gun only 151-110-200
Straight swivel 922-080-002
Retainer/Adapter nut 668-110-100
Plastic disposable nozzles (x10) 668-110-010

24
 C8

32.207 PUMP - TWIN POST RAM

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT
The 32.207* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable,
and can process products up to 300,000 centipoise depending on
specification.

The system pumps directly from the original material container and
can be used on 5 gal (20 l) pails up to 55 gal (200 l) drums.

The modular concept allows you to select an extrusion system comprised

of an assembled pump, elevator and follower plate. Additional individual
R
EVoEugh
components are available including: filter, regulator, hose or gun to com-
plete your system. Optional system accessories are available to suit your T
application.

*First digit ‘32’ refers to Pump Pressure Ratio (e.g., 32:1)

Second digit '207 ' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 207 cc).

FEATURES BENEFITS
Modular design Wide range of options available
Air Motor Consumption
to suit most applications
(Cubic feet/min).
Air motor design enables precise The unique air motor design
141
control ensures a constant controlled 87 psi - (6 bar)
124
flow rate with low noise and 58 psi - (4 bar)
106 29 psi - (2 bar)
minimum icing risk
88.3
Direct pumping from 55 gal (200 l) Clean wipe of the material
drum drum reducing material waste 70.6
Shovel pump technology Can be used with a wide range of 52.9
materials 35.3
Choice of double seal on Recommended for high-viscosity 17.6
follower plate and moisture-sensitive materials 0 10 20 30 40 50 60
Pneumatic driven pump Safe for use near solvents and Pump cycles per minute
other flammable materials

SPECIFICATIONS
Pressure ratio 32:1
Motor type 5000
Fluid volume per cycle - cc 207
Free flow rate at 60 cycles - gpm (l/min) 3.3 (12.4)
Fluid output at 15 cycles - gpm (l/min) .82 (3.1)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 2784 (192)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 69.4 (31.5)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 3/4'' F BSPP
** Recommended air supply hose diameter 1/2”

25
 C8

Pump/Ram Extrusion Packages

w/32.207 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-361 668-090-365 668-090-372 668-090-374 668-090-375 668-090-377
PUMP
32.207 extrusion pump with
PTFE/PE seals ( II2G IIB T3)
P/N: 151-060-000 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500
*
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500
*
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600
*
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

System Components + + +

FILTER AND REGULATOR Part Number

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

26
System Components (Cont.) C8
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 3625 psi (250 bar) (equipped - swivel, gun, adapter, nozzles) 668-110-250

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

5000 AIR MOTOR REPAIR KIT Part Number
Seal motor kit 146-320-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod seal kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
207 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-220-090
Repair kit 144-220-091
Cylinder kit 144-220-092
Optional maintenance kit (graphite-filled PTFE) 144-220-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-220-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Seal kit 668-090-090
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Manometer outlet back kit 151-080-091

Command button kit 151-080-092
Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number Total weight :
Repair Kit 8 mm 155-750-901 500 lbs. / 227 kg.
8 mm Cartridge 155-750-904
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 3625 psi (250 bar) extrusion gun 151-110-690
Extrusion gun 3625 psi (250 bar) equipped 668-110-250
Extrusion gun 3625 psi (250 bar) gun only 151-110-200
Straight swivel 922-080-002
Retainer/Adapter nut 668-110-100
Plastic disposable nozzles (x10) 668-110-010
27
 C9

53.216 PUMP - TWIN POST RAM

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT
The 53.216* pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials includ-
ing oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reliable,
and can process products up to 500-000 centipoise depending on specifica-
tion.

The system pumps directly from the original material container and can be
used on 5 gal (20 l) pails up to 55 gal (200 l) drums.

The modular concept allows you to select an extrusion system comprised of R

an assembled pump, elevator and follower plate. Additional individual com- EVoEugh
T
ponents are available including: filter, regulator, hose or gun to complete your
system. Optional system accessories are available to suit your application.

*First digit ‘53’ refers to Pump Pressure Ratio (e.g., 53:1)

Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 216 cc).

FEATURES BENEFITS
Air Motor Consumption
Modular design Wide range of options available (Cubic feet/min).
to suit most applications
141
Air motor design enables precise The unique air motor design 87 psi - (6 bar)
124
control ensures a constant controlled 58 psi - (4 bar)
106
flow rate with low noise and 29 psi - (2 bar)
88.3
minimum icing risk
70.6
Direct pumping from 55 gal (200 l) Clean wipe of the material
52.9
drum drum reducing material waste
35.3
Shovel pump technology Can be used with a wide range
17.6
of materials
Choice of double seal on Recommended for high-viscosity 0 10 20 30 40 50 60
follower plate and moisture-sensitive materials Pump cycles per minute

Pneumatic driven pump Safe for use near solvents and

other flammable materials

SPECIFICATIONS
Pressure ratio 53:1
Motor type 7000
Fluid volume per cycle - cc 216
Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)
Fluid output at 15 cycles - gpm (l/min) .87 (3.3)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 4612 (318)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 112 (51)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 1'' F BSPP

** Recommended air supply hose diameter 1/2”

28
 C9

Pump/Ram Extrusion Packages

w/53.216 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-381 668-090-385 668-090-392 668-090-394 668-090-395 668-090-397
PUMP
53.216 extrusion pump with
PTFE/PE seals ( II2G IIB T3)
P/N: 151-070-000 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500 *
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600
*
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

+ + +
System Components
FILTER AND REGULATOR Part Number
Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

29
 C9 System Components (Cont.)
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length Part Number
Ø 3/8" PTFE hose 3/4" JIC fitting, 15' lg with all required fittings 3/8" 15' 668-260-980
Ø 1/2" PTFE hose 7/8" JIC fitting, 15' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 20' 668-260-981
3/4" JIC fitting, 5' lg with all required fittings
Ø 1/2" PTFE hose 7/8" JIC fitting, 25' lg and PTFE Ø 3/8" whip end
1/2" + 3/8" 30' 668-260-982
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 15' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 20' 668-260-983
3/4" JIC fitting, 5' lg with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, 25' lg and PTFE Ø 3/8" whip end
3/4" + 3/8" 30' 668-260-984
3/4" JIC fitting, 5' lg with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500

Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts
7000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-330-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod seal kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
216 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-230-090
Repair kit 144-230-091
Cylinder kit 144-230-092
Optional maintenance kit (graphite-filled PTFE) 144-230-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Pump runaway valve 151-098-070
Seal kit 668-090-090
Manometer outlet back kit 151-080-091
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Command button kit 151-080-092

Push button kit 151-080-093
Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901 Total weight :
8 mm Cartridge 155-750-904 544 lbs. / 247 kg.
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010
30
 C10

82.216 PUMP - TWIN POST RAM

(5 gal/20 l - 55 gal/200 l) EXTRUSION UNIT
The 82.216 pump is specially designed for pumping viscous materials.
KREMLIN REXSON equipment can process a wide range of materials
including oils, greases, adhesives and sealants.

This equipment has proven itself over the years to be strong and reli-
able, and can process products up to 1 million centipoise depending on
specification.

The system pumps directly from the original material container and can
be used on 5 gal (20 l) pails up to 55 gal (200 l) drums and allows you to
select an extrusion system comprised of a pump, elevator, follower plate,
gun and hoses, plus optional extras including filter, regulator air control kit
to suit your application. R
EVoEugh
*First digit ‘82’ refers to Pump Pressure Ratio (e.g., 82:1) T
Second digit '216 ' refers to Fluid Delivery in cc for one Cycle (or double
stroke) of the hydraulic section (e.g., 216 cc).

FEATURES BENEFITS
Modular design Wide range of options available
to suit most applications
Air motor design enables precise The unique air motor design Air Motor Consumption
control ensures a constant controlled (Cubic feet/min).
flow rate with low noise and mini- 141
87 psi - (6 bar)
mum icing risk 124
58 psi - (4 bar)
Direct pumping from 55 gal (200 l) Clean wipe of the material 106 29 psi - (2 bar)
drum drum reducing material waste 88.3
Shovel pump technology Can be used with a wide range of 70.6
materials 52.9
Choice of double seal on Recommended for high-viscosity 35.3
follower plate and moisture-sensitive materials 17.6
Pneumatic driven pump Safe for use near solvents and
0 10 20 30 40 50 60
other flammable materials Pump cycles per minute

SPECIFICATIONS
Pressure ratio 82:1
Motor type 9000
Fluid volume per cycle - cc 216
Free flow rate at 60 cycles - gpm (l/min) 3.4 (12.9)
Fluid output at 15 cycles - gpm (l/min) .87 (3.3)
Maximum air inlet pressure - psi (bar) 87 (6)
Maximum fluid pressure - psi (bar) 7135 (492)
Maximum fluid temperature - °F (°C) 140 (60)
Seal packings PTFE + PE
Wetted parts Carbon steel
Weight (bare pump) - lbs. (kg.) 136 (62)

FITTINGS
Fitting Air Inlet** 3/4'' F BSPP
Fluid Outlet 1'' F BSPP
** Recommended air supply hose diameter 1/2”

31
 C10
Pump/Ram Extrusion Packages
w/82.216 Pump - Twin Post Ram
(For 5 gal/20 l - thru - 55 gal/200 l Containers)

Part Part Part Part Part Part

Number Number Number Number Number Number
668-090-401 668-090-405 668-090-412 668-090-414 668-090-415 668-090-417
PUMP
82.216 extrusion pump with
PTFE/PE seals ( II2G IIB T3)
P/N: 151-070-500 * * * * * *
TWIN POST RAM
Twin post ram with air control
(Short) P/N: 668-090-505 * * * *
Twin post ram with air control
(Long) P/N: 668-090-510 * *
FOLLOWER PLATE
Single Flat Wiper (Nitrile) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-100-100 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-100-400 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-100-500
*
FOLLOWER PLATE - Teflon Coated
Twin O-Ring (EPDM) Seal
5 gal /20 l Ø11.25” (285 mm)
P/N: 151-102-200 *
8 Gal/30L
Consult Factory
16 Gal /60L Ø14.17” (360 mm)
P/N: 151-102-500 *
55 Gal /200L Ø22.48” (571 mm)
P/N: 151-102-600
*
* = Included in pump package NOTE: Pump, Ram and Follower plate come assembled. Consult factory for other follower plate sizes not shown.

System Components + + +

FILTER AND REGULATOR Part Number

Option A : Regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-985
Option B : Filter with fitting and mounting accessories (plate, fittings, hose...) 151-260-986
Option C : Filter and regulator with fitting and mounting accessories (plate, fittings, hose...) 151-260-987

32
System Components (Cont.) C10
HOSES AND FITTINGS TO FEED GUN
Fluid Hose Dia. Length (m) Part Number
Ø 1/2" PTFE hose 7/8" JIC fitting, lg 5m and PTFE Ø 3/8" whip end
1/2" + 3/8" 7 151-260-981
3/4" JIC fitting, lg 2m with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 5m and PTFE Ø 3/8" whip end
3/4" + 3/8" 7 151-260-983
3/4" JIC fitting, lg 2m with all required fittings
Ø 1/2" PTFE hose 7/8 JIC fitting, lg 10m and PTFE Ø 3/8" whip end
1/2" + 3/8" 12 151-260-982
3/4" JIC fitting, lg 2m with all required fittings
Ø 3/4" PTFE hose 1" 1/16 JIC fitting, lg 10m and PTFE Ø 3/8" whip
3/4" + 3/8" 12 151-260-984
end 3/4" JIC fitting, lg 2m with all required fittings
MANUAL GUN AND ACCESSORIES Part Number
Extrusion gun 7251 psi (500 bar) (equipped - swivel, gun, nozzles) 668-110-500
Plastic disposable nozzles (x10) 668-110-010

Optional Accessories/Spare & Repair Parts

9000 AIR MOTOR REPAIR KIT Part Number
Air motor seal kit 146-340-090
Silencer kit 146-320-091
Distributor kit 146-320-092
Distributor seal kit 146-320-093
Pneumatic kit 146-320-094
Piston rod kit 146-320-095
Safety valve 94 psi (6.5 bar) 903-080-401
216 CC FLUID SECTION REPAIR KIT Part Number
Standard seal kit (PTFE + PE) 144-230-090
Repair kit 144-230-091
Cylinder kit 144-230-092
Optional maintenance kit (graphite-filled PTFE) 144-230-093
Optional maintenance kit (PU + graphite-filled PTFE) 144-230-094
FOLLOWER PLATE REPAIR (FLAT & DOUBLE) SEALS Part Number
5 gal (20 l) flat seal - Nitrile (285 mm Ø) 150-048-301
8 gal (30 l) flat seal - Nitrile call
16 gal (60 l) flat seal - Nitrile (360 mm Ø) 150-048-304
55 gal (200 l) flat seal - Nitrile (571 mm Ø) 150-048-305
5 gal (20 l) double seal - EPDM O-ring seal (285 mm Ø) 150-048-306
8 gal (30 l) double seal - EPDM O-ring seal call
16 gal (60 l) double seal - EPDM O-ring seal (360 mm Ø) 150-048-309
55 gal (200 l) double seal - EPDM O-ring seal (571 mm Ø) 150-048-310
TWIN POST RAM ELEVATOR ACCESSORIES & MAINTENANCE KITS
Low level shut off kit 668-098-055
Pail hold down kit (5-8 gal) 668-098-006
Drum locator kit 668-098-007
Drum roller kit 668-098-100
Pump runaway valve 151-098-070
Seal kit 668-090-090
Manometer outlet back kit 151-080-091
Command button kit 151-080-092
Stroke length 38.87"
Max height 99.77"
Min height 60.90"

Push button kit 151-080-093

Base outlet manometer kit 151-080-094
55 psi (3.8 bar) valve kit 903-080-403
FILTER MAINTENANCE Part Number
FKM (Viton) O-ring seal 80032
Cartridge filter (25 mesh - 710 µ) 601084
Cartridge filter (50 mesh - 350 µ) 601092
Cartridge filter (80 mesh - 201 µ) 601287
REGULATOR MAINTENANCE Part Number
Repair Kit 8 mm 155-750-901
8 mm Cartridge 155-750-904
Total weight :
EXTRUSION GUN ACCESSORIES & MAINTENANCE Part Number
544 lbs. / 247 kg.
Repair kit for 7251 psi (500 bar) extrusion gun 151-110-695
Extrusion gun 7251 psi (500 bar) equipped 668-110-500
Extrusion gun 7251 psi (500 bar) gun only 922-080-001
Straight swivel 922-080-002
Plastic disposable nozzles (x10) 668-110-010

33
 RegSMART “Cartridge” Regulator
TM

Fluid Regulator for High-viscosity Materials

The RegSMART TM Cartridge regulator is a high PUMP WINK COMPARISON
pressure fluid regulator used for precisely control-
ling the fluid pressure (and flow) of viscous and Bar
310
Bar
310
semi-viscous materials. The unique modular
“cartridge” design offers selection of three (3) 260 260
different cartridge “ball and seat” sizes of 6 mm,
8 mm and 12 mm to achieve the desired fluid
pl(t)

pl(t)

210 210
regulation.

The modular cartridge concept results in a low 160 160

pressure drop and easy to flush fluid passage

design. The selection and interchangeability of 110 110
Pump change over
cartridges gives the RegSMART TM regulator the
flexibility for use in a wide range of materials and 60 60
53 79 105 131 157
dispensing systems, not to mention the ease and
Inlet Pressure
quickness of repair. Outlet Pressure

The RegSMART TM regulator is offered in two ver-

sion of either an aluminum or stainless steel. This Extrusion and Spraying applications often
regulator is air operated with the adjustment of the require a uniform fluid pressure with minimal
fluid pressure requiring the use of a precision air fluctuations.
regulator for constant control of material regulation.
The RegSMART™ regulator produces a
The pressure regulator is mounted in the fluid consistent and regular bead size in an extrusion
circuit between the pump fluid outlet and the gun or process or a constant pressure to give an even
dispensing valve fluid inlet, enabling you to accu- material thickness in a spray application.
rately control the material pressure/flow to the gun
or dispense valve.

34
34
 High-Viscosity Materials
FEATURES BENEFITS
Low pressure drop Optimized application performance
Precision control Repeatability with constant delivery
Large regulation range Regulators can be used for spraying and
extrusion applications
Cartridge design with three different Interchangeable dependent upon
interchangeable ball sizes (6-8-12 mm) material dispensed
Simple design with less parts Easy maintenance and flexibility
Available in SST and Aluminum Compatible with waterbased products
- heated option available

PRESSURE RANGE
Inlet pressure (Max) Max. 5800 psi (400 bar)
Outlet pressure - Regulated From 365 psi (25 bar)
Range to 3988 psi (275 bar)
Air pressure Max. 87 psi (6 bar)
FITTINGS
Fluid inlet (I) G 3/4” (F)
Fluid outlet (O) G 3/4” (F)
Air inlet G 1/4” (F)
FLOW RATE
Low flow rate up to 15 cm3/s 0.25 gpm
(valve ball 6 mm / 0.23”) (0.9 l/min) 6 mm Cartridge Replacement
Medium flow rate up to 50 cm3/s 0.75 gpm Low Flow / Low-viscosity
(valve ball 8 mm / 0.32”) (3 l/min) Applications up to .25 gpm
High flow rate up to 150 cm3/s 2.38 gpm
(valve ball 12 mm / 0.46”) (9 l/min)
WETTED PARTS Aluminium Stainless Steel
Aluminium / Stainless Stainless Steel /
Steel / PTFE / FFKM PTFE / FFKM
WEIGHT Aluminium Stainless Steel
8.8 lbs. (4 kg) 12.5 lbs. (5.7 kg)
MAXIMUM TEMPERATURE
176° F / (60° C)

RegSMART REGULATOR Part Number

Regulator, 275 bar, Aluminium, 6 mm ball 155-750-000
Regulator, 275 bar, Aluminium, 8 mm ball 155-750-100 8 mm Cartridge Replacement
Regulator, 275 bar, Aluminium, 12 mm ball 155-750-200 Medium Flow / Medium-viscosity
Regulator, 275 bar, Stainless Steel, 6 mm ball 155-751-000 Applications up to .75 gpm
Regulator, 275 bar, Stainless Steel, 8 mm ball 155-751-100
Regulator, 275 bar, Stainless Steel, 12 mm ball 155-751-200
Regulator, Air, RegSMART, Opt 155-750-908
Diaphragm, Air, RegSMART 155-750-907
Bracket, Mounting, RegSMART 155-750-906
Kit, Piston, Air-Fluid, RegSMART 155-750-909
Kit, Repair, 6 mm 155-750-900
Kit, Repair, 8 mm 155-750-901
Kit, Repair, 12 mm 155-750-902
Cartridge Assembly, 6 mm C/W ball 155-750-903
Cartridge Assembly, 8 mm C/W ball 155-750-904 12 mm Cartridge Replacement
Cartridge Assembly, 12 mm C/W ball 155-750-905 High Flow / High-viscosity
Applications up to 2.38 gpm
35
 Features & Benefits of THOR Air Motor:
The Power House
KREMLIN REXSON manufactures a full range of motors to ensure optimized air fluid ratios. It is important to be sure you
always have sufficient material pressure to move the material being processed to the dispensing valve. The restriction
to your flow is called “Back Pressure” and is due to material viscosity and hose diameter and length.

The power of the motor/pump combination is key to your success.

S1 (AIR MOTOR PISTON SURFACE AREA)

= PUMP PRESSURE RATIO
S2 (PUMP PISTON SURFACE AREA)

This pump pressure ratio determines the maximum possible PUMP MATERIAL OUTLET PRESSURE.

PUMP PRESSURE RATIO x inbound driving air pressure (max. 6 bar) = STALLED FLUID
OUTLET PRESSURE
Example: Pump 63.106 = 63 (ratio) x 6 (air pressure) = 378 bar

The unique design of the Kremlin Rexson air motor is based on many years of development.
This has resulted in a simple reliable design. All THOR air motors are built using the same features.

MAIN ADVANTAGES OF A THOR AIR MOTOR DESIGN

• Quiet operation
THOR AIR MOTOR
• Thru-shaft air motor provides
support to the piston shaft
Air supply
Upper
• Balanced volumes on the top and sensor
bottom of the air cylinder provides
equal force
Lower
sensor
• Large diameter exhaust port Air reversing valve
minimizes icing risks

• Existing pneumatic connections

making remote stop/start
easy to configure

• Air supply to reversing valves

either regulated or full air pressure
Large air
exhaust
• Externally fitted air reversing valves

Fluid pump

36
 Features & Benefits of Chop Check Pump:
The Heart of the System
KREMLIN REXSON manufactures a full range of extrusion pumps to handle most high-viscosity materials.
These pumps are double-acting reciprocating pumps and are recommended for use on materials over
5,000 cps or for use on products that do not self level.

KEY FEATURES EFFICIENCY

• Large internal fluid passages optimize material All KREMLIN REXSON pneumatic pumps are able
flow-resulting in low shear and minimal material to stop when the dispensing valve is closed. This is
degradation. called “stalling.” As soon as the dispensing valve is
• Pumps are designed with as few parts as reopened, the pump will automatically restart.
possible to simplify maintenance.
• Pumps are designed and manufactured for
severe-duty applications - "EVER TOUGH"
parts.
• Pump fitted with PTFE + PE seals as standard
with PTFE - Graphite and PU seal kits available
as an option.

DOUBLE-ACTING RECIPROCATING PUMP

Pneumatic Air Motor

• Modular pump design
using the minimum number
of components

• Hard chrome finish to

pump shaft and cylinder

V E Rh
E ug
To
PISTON UP-
STROKE… • New type guard (with
PISTON integrated large diameter
DOWNSTROKE… Check valve (green) wet cup) compliant to EU
opens and mate- norms
Check valve (green) rial is forced into
closed against the seat chamber V2 by the • Simple design using
and the material in priming piston (From external reversing valves
chamber V2 is displaced V3). The top check
out of the pump by the (red) closes: pushing • Very fast changeover
pump displacement rod. material from cham-
ber V1 to exit pump • Large diameter exhaust
outlet. making for quiet running
and minimum icing risk

Volume V2
Volume V3 > Volume V2 Volume V1 =
2

37
 Selecting a Ram & Follower Plate
An elevator is a device that lifts up and lowers equipment but it does not force the pump into the
material, the only force you will get from an elevator is gravity assistance from the weight of the pump.
On some materials this can be sufficient, but there is a risk that on more viscous materials the pump
will not prime correctly.

The KREMLIN REXSON ram assemblies exert continuous pressure onto the surface of the material in
the drum in conjunction with the follower plate. This ensures that the chop check pump is always primed.
The ram is also used to lift the pump/follower plate out of the material drum.

Single Post and Twin Post Rams

The main difference between a single post ram and a twin post ram is the amount of force that the
ram can apply and how that force is applied.

Single Post Ram for 5 gal (20 l) pails – Is designed using a single cylinder concept with gusset
supports to prevent any sideways rotation. (Maximum applied force 60 lbf).

For most applications, single seal follower plates can be used for materials with a viscosity range
between 3,000 and 30,000 cps.

Twin Post Rams for 5 gal (20 l) - 55 gal (200 l) drums – With two ram cylinder design you are able to apply
additional down force for high-viscosity materials (Maximum applied force 120 lbf).

You can use both single seal or double O-ring seal follower plates:

• Single Seal follower plate will allow you to process materials with a viscosity ranging from 3,000 and 300,000 cps.

• Double seal follower plate will allow you to go up to 1 million cps depending on material output.

The follower plate has three functions: Types of follower plate

1. To provide positive priming to the pump, by helping Single wiper seal – Is often used on low
the material flow towards the pump inlet. viscosity materials up to 300,000 cps. Can
be used on tapered drums and on
2. To seal the material in the drum. This is critical using non-moisture sensitive materials.
moisture sensitive or to simply to protect the material
from outside contaminants. Double Seal follower, plate PTFE coated
– Is always used on high viscous or moisture
3. To provide a clean wipe to the drum. This ensures sensitive materials where a perfect seal inter-
that the material is "wiped clean" from the drum sides to face between the drum and the follower plate
reduce material waste. is required.

SELECTING Pail or drum design Viscosity Sensitive to

THE STYLE AND moisture
NUMBER
+ -
OF SEALS

Flat seal
plate     
Double flat
seal plate     
Drum sizes – Drum manufacturers today typically produce a standard range of pail and drum sizes. Please contact
us when you encounter a unique drum or pail size.

38
 Optional Equipment

Cart Kit (for 5 gal Rams only)

A heavy-duty cart kit is available for the single post 5 gal ram to ease mobility of pump/
ram assembly.

Low Level Shutoff Kit (for 5 and 55 gal Rams)

This kit provides the user the ability to shutoff the pump at a predetermined drum level
or when drum reaches empty condition. This kit can be used to avoid a pump runaway
condition. (Ram/Pump Not Included)

Drum Loading Roller Kit (55 gal only)

Used on 55 gal (200 l) ram assemblies only to assist loading of material drum under
elevated pump/follower plate.

Materials filters
A fluid filter should be used when you need to filter/separate out impurities from the
material. On high-viscosity materials, this is more likely to be large lumps of filler or
cured material.

This is not as critical as with spray finishing since usually the nozzle diameter is larger
in comparison with a spray tip. But unfiltered impurities may affect the quality of a bead
or required finish.

Regulators
Regulators are required to control material fluid pressure (flow) at individual dispense
locations. The regulator will assist dampening of pump change over pulsations and
reduce "snake head" effect on gun opening.

Run-away valve
For safety and security reasons, there are some applications where it is necessary to
add a “run-away” valve. A run-away valve would be used on applications where it would
be possible to have a pump "run-away" condition (excessive pump cycling - faster than
normal).

The pump run-away condition may be caused by a ruptured hose, or when the material
drum is empty. The run-away valve is set to normal working conditions. It senses nor-
mal preset airflow to the air motor but should a sudden increase in air flow go beyond
its preset value, then the run-away valve will close cutting the air supply to the motor
(shut off pump).

39
 Practical Information:
Viscosities
Usually expressed in Centipoise (cps) or Poise (ps). The current units are in the "milliPascal/second.” Oth-
er units used: Centistoke, Engler, Saybolt, Gardner... We have included some measures of viscosities as
examples. A Brookfield Cone viscosity meter was used to measure the viscosity.

1 Pa.S = 10 poise = 1000 cps

1 mPa.s = 1 cps
100 cps = 1 Poise

PRODUCTS VISCOSITY (CPS) TEMP OILS AND

VISCOSITY (CPS) TEMP
WATER 1 73°F (23°C) GREASES
MUSTARD 1,100 to 1,500 73°F (23°C) OIL 95 73°F (23°C)

JAM 8,000 to 12,000 73°F (23°C) GREASE SILICONE 22,000 - 27,000 73°F (23°C)

LIQUID HONEY 21,000 to 16,000 73°F (23°C) GREASE 3,200 - 3,300 77°F (25°C)

HONEY 30,000 72°F (22°C) THICK GREASE 50,000 - 62,000 77°F (25°C)

PASTE CHOCOLATE 15,000 to 16,000 73°F (23°C)

GLUCOSE SYRUP 111,000 72°F (22°C) MASTICS VISCOSITY (CPS) TEMP
THICK SYRUP 3,200 72°F (22°C) MASTIC PVC 4,500 - 6,500 75°F (24°C)
UV INK 95,000 to 103,000 77°F (25°C) 120,000 - 123,000 77°F (25°C)
INK 45,000 72°F (22°C) BUTYL MASTIC 103,000 - 115,000 86°F (30°C)
85,000 - 89,000 104°F (40°C)
75°F (24°C)
ELASTOMER GLUE 118,000 - 123,000

Material viscosity can vary significantly with starting to pump a material and when the material is
temperature, often the colder a material gets the higher actually flowing. This is called static flow or dynamic
the viscosity. That means the more power you may flow. When you start, the pump has to have sufficient
need from your air motor to pump the material. This power to overcome the material surface tension
may also have a bearing on the type of ram, follower inside the system (the internal friction to flow due to
plate and hose that you select. back pressure). Once the material is flowing, the drive
pressure can some times be reduced.
It is for this reason material manufactures always
provide data on the correct use and storage of their
products, including an ambient temperature range for
correct material processing.It is important for you to be
aware of these facts and operate within the parameters.
You will also find that there is often a difference between

Pourable material Viscous material

40
 Kremlin Rexson special tip
Practical Information:
Does the pump have enough POWER to
push the material down the hose to the ex- Pressure Drop
trusion gun?
Simple tip: choose a pump - say for example Pressure drop is the resistance that prevents material from
60.60 that is a 60.1 pump @ 6 bar air pressure moving forward in the pipe. Two pipe variables influence this
that will produce 360 bar fluid pressure, now resistance: the (inside/internal) diameter and the pipe length.
subtract 50% = 180 bar. If your hose back pres- The pump will generate a pressure, strong enough to move
sure is more than 180 bar fluid pressure, then
the fluid material through the pipe (or hose) to the material
the pump output may be lower than you need.
This may not be a problem if the rate of output pipe outlet. This pressure must be enough to overcome the
is low. In that case, you should upgrade to the original pressure drop.
next pump size (63.106 for example).
While it is hard to reduce the pipe length, it is relatively easy
to select an appropriate internal pipe diameter.

PRESSURE DROP CALCULATION

Pressure 6.9 x Flow (l/min)x Viscosity (cps) 2.73 x Flow (gpm) x Vicosity (cps)
Pressure
loss (bar/m) = D4 (int dia in mm) loss (psi/Ft) = D4 (int dia in inches)

FLOW RATE CALCULATION

Pressure loss (bar/m)x D4 (int dia in mm) Pressure loss (psi/Ft)x D4 (int dia in inches)
Flow (l/min) = Flow (gpm) =
6.9 x Viscosity (cps) 2.73 x Viscosity (cps)

PIPE DIAMETER CALCULATION

4 4
6.9 x Flow (l/min) x Viscosity (cps) 2.73 x Flow (gpm)x Viscosity (cps)
Interior
Interior Dia (in) =
Dia (mm) = Pressure Loss (bar/m) Pressure loss (psi/Ft)

Compressibility
Viscous materials can be compressed. Users have to take into account the difference between the flow rate
and pressure drop through the pipe; it occurs when both the gun (used to dispense material) and the pump
stop. Turning on both the gun and pump triggers the same process, due to this compressibility.

Visualization of the gap between pressure drop and flow rate

Flow rate

Time

OPENING OF
THE GUN

DWELL TIME (DELAYED FLOW)/ PRESSURE

Pressure

Time

41
 Practical Information:
Chemical Compatibility Charts
MATERIAL IN CONTACT (WETTED PARTS)
Carbon Alumin- Stainless PolyUrethane
Brass Nylon Nitrile Viton Leather
steel ium steel PU

    

Butyl acetate N N N
  
Ethyl acetate   N
    
Acetal aldehyde N N N 
Amonium acetate

  
Acedic acid N N N N
   
Boric acid   

Hydrobromic acid N 
Chloridic acid N N
 N N 
Chromic acid N
 N
 N N
 
Citric acid 
Fluorohydric acid N 
Fluosilicic acid 

N N
Formic acid N N
  N 
Nitric acid N N N
  N 
Oxylic acid N N N N
   
Phosphoric acid N N
  N 
Ethylalcohol  N

Methylalcohol N N 

Acetic aldehyde   N N N
Formic aldehyde  N N N
 N N 
Sodium algenate  N
Starch  
Amines  N N N
 
Acetone  
N N N

Liquid ammonia     N N
Benzene    N   
Sodium bicarbonate N N
   
Chlorine dioxide N 
Sodium bisulphate N N N N  
Brominate N
     
Calcium carbonate
Sodium carbonate  
Chlorinate, gas  
Sodium chlorite  
Aluminum chlorosulfate    
   
Calcium chloride 

Magnesium chloride N N
    
Potassium chloride N N
     
Sodium chloride    
Zinc chloride N N N
   
Ferrous chloride N N N N
 
Ferric chloride N N N N
  
      
Cyclohexane
 
Chlorobenzene   N N

Ethylene chloride 
 N N
 
Methylene chloride  N N N N
Diatoms  

Dichloroethylene

 = High Compatibility  = Low Compatibility

 = Good Compatibility N = Not Compatible

42
 Practical Information:
Chemical Compatibility Charts
MATERIAL IN CONTACT (WETTED PARTS)
Carbon Alumin- Stainless PolyUrethane
Brass Nylon Nitrile Viton Leather
steel ium steel PU

     

Diethylene glycol N

Bleach N
 

Distilled water N
      
Oxygenated water N
 N N
 
EDTA  N
Fertilizer  N
Ethanol   N
   
Ethyl ether N N 
      
Ethylene glycol N
Ethyl-mercapan  N
Fuel  N

Fluosilicate   


Formaldehyde N N
   N
     
Glycol N
N
  
Gelatine N N N
Sodium hydroxide  N N N
Ammonium hydroxide   N N N

Potassium hydroxide N
  N N N
Calcium hypochlorite    N N
Sodium hypochlorite   N N
Sodium hyposulfite   N
Fruit juice  
N
 
Methanol N 
 
Morpholine N N
 
Methylethylcetone  
N N N
Sodium nitrite N N
  
Perchlorethylene (tetrachloret.) N
  N

Permanganate de potassium     N

Hydrogen peroxide N N
 N
Chlorohated Peroxyde  N

Phenol N N  N
Ammonium phosphate     

Tridsodium phosphate    
N
Aluminium polychlorite  
Polyelectrolytes  
Caustic potash N 
N
Sodium silicate   
Soda N N
Aluminium sulfate     N
Ammonium sulfate  
 
Calcium sulfate   

Copper sulfate    

Ferrous sulfate N    
Ferric sulfate N N N    
Sodium sulfate N   


Hydrogen sulfur N  
  
Carbon tetrachloride N  
  
Toluene N N  N
 
Trichlorethane N N N  N
  
Trichlorethylene N N N
  
Triethyleneglycol
    
Urea
   
Xylenes  N N
43
 Practical Information:
Metric - English Conversion

CONVERT FROM TO MULTIPLY BY CONVERT FROM TO MULTIPLY BY

Centimeters feet 0-03280 Gals cubic cm 3 785,43
Centimeters inches 0.3937 Gals cubic inches 231
Centimeters/min. feet/min. 1.9684 Gals imperial gals 0,83268
Centimeters/sec. feet/sec. 0-03281 Gals cubic feet 0,13368
Cubic centimeters. cubic feet 3.5314 x 10 –5 Gals/min. cubic feet/min. 0,13368

CONVERT FROM TO MULTIPLY BY CONVERT FROM TO MULTIPLY BY

Cubic centimeters ounces 0.033 Inches feet 0,083333
Cubic centimeters liquid gals 0-0002642 Inches meters 0,254
Cubic feet liquid gals 7.4805 Inches millimeters 25,40005
Cubic feet cubic inches 1.728 Inches mils 1 000
Cubic feet/min. gals/min. 7.4805 Kilograms pounds 2,2046

CONVERT FROM TO MULTIPLY BY CONVERT FROM TO MULTIPLY BY

Cubic inches gals 0.004329 Kilogrammes/cm2 psi 14,2233
Cubic inches cubic centimeters 16.387 Kilogrammes/mm2 psi 1 422,33
Cubic inches cubic feet 0-0005787 Liters gals 0,264178
Cubic meters liquid U.S. gals 264.17 Meters feet 3,2808
Cubic meters cubic centimeters 1 x 106 Meters inches 39,37

CONVERT FROM TO MULTIPLY BY CONVERT FROM TO MULTIPLY BY

Cubic meters cubic feet 35.31 Poise centipoise 100,0
Cubic meters cubic inches 61,023.38 Pints of water gals 0,11985
Feet centimeters 30.48006 PSI atmosphère (bar) 0,06804
Feet meters 0-3048006 Inches2 cm2 6,4516
Feet of water atmosphère 0.02949 Inches2 feet2 0,006944
Inches2 mm2 645,163
CONVERT FROM TO MULTIPLY BY Millimètres2 inches2 0,0015499
Feet of water psi 0.443 daN Kilograms 1.0
Feet/hour miles/hour 0-00018933
Feet/min. meters/min. 0-3048
Feet/min. miles/hour 0.01136
Feet/sec. miles/hour 0.681818

• For the diameter of a circle, multiply the circumference by 0.31831

• For the circumference of a circle, multiply the diameter by 3.1416

• For the surface of a circle, multiply the diameter² by 0.7854

• For the surface of a sphere, multiply the diameter² by 3.1416

• To find the side of a square that has the same surface area of a circle, multiply the diameter by 0.8862

• To find the number of cubic inches in a sphere, multiply the diameter by 0.5236

• To find the number of gals inside a pipe or cylinder, divide the volume in liters by 231

• To find the cubic volume of a cylinder or pipe, multiply the section area by the length

44
NOTES
 

Experts in Finishing and Dispensing Solutions

© 2011 EXEL North America, Inc. reserves the right to modify the characteristics of its equipment. © Pictures : ynamaku, Roy L., cornelius.
KREMLIN REXSON offers a wide range of pumps and equipment for the protection of materials
and application of paints, sealants and adhesives in many different markets such as:

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and joineries)
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• Appliances
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• Cycles and motorcycles

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