SOP For Corrective Action and Preventive Action
SOP For Corrective Action and Preventive Action
1.0 OBJECTIVE:
To lay down the Procedure for Corrective and Preventive Action(s) (CAPA).
2.0 SCOPE:
This SOP is applicable for all Corrective and Preventive Action(s) that are recommended and to be
documented at ………………….
3.0 RESPONSIBILITY:
QA (Officer/ Executive): Preparation, Distribution, Revision, Retrieval and Destruction of this SOP.
Issuance of CAPA form and to maintain the log.
4.0 ACCOUNTABILITY:
Head QA: Approval, ensure Training and Implementation of this SOP. Approval/Rejection of CAPA.
5.0 DEFINITIONS:
5.1 Non-Conformities: Non-conformities in products, manufacturing process, equipment, building and
facilities with respect to predetermined acceptance criteria, specification, or cGMP elements.
5.2 Corrective Actions: The action taken to eliminate the causes of an existing non-conformity, defects or
other undesirable situation in order to prevent recurrence, to a degree appropriate to the magnitude of
problems and adequate with the risks encountered.
5.3 Preventive Actions: The action taken to eliminate the causes of a potential non-conformity, defects or
other undesirable situation in order to prevent occurrence, to a degree appropriate to the magnitude of
problems and adequate with the risks encountered.
5.4 CAPAER: It is defined as a review performed after completion of a CAPA activity to evaluate the
effectiveness in reducing the potential for future incidents or non- conformance.
6.0 PROCEDURE:
PHARMA DEVILS
QUALITY ASSURANCE DEPARTMENT
6.1 All the non-conformities occurring in procedures like Handling of Deviations in Facility, Standard
Operating Procedures, BMR & BPR, Standard Test procedures/Specifications, Self Inspection, Change
Control; Handling of Market Complaints; Product Recall; Incidents; Annual Product Review; Trend
analysis; Handling of Raw material, Packaging material, In-process/Semi-finished and Finished products;
consignment received from vendors, etc. shall be addressed through CAPA.
6.2 Initiating department shall raise the request to QA for issuance of Corrective and Preventive Action Form in
the Format, Titled “Request Form for Issuance of Documents” of SOP, Titled “Procedure for
Documentation & Data Control”.
6.3 Officer/Executive QA shall assign a CAPA number in “Corrective Action and Preventive Action Record”
as shown in Annexure-II and same number shall be entered in “Corrective Action and Preventive Action
Form” as shown in Annexure-I.
6.4 Assignment of CAPA Number:
CAPA/YY/NNN
Where,
CAPA: Denotes Corrective Action and Preventive Action
/ : separator
YY : Last two digits of the Calendar Year
/ : separator
NNN : Serial Number of the CAPA raised in current Calendar Year.
6.5.4 Concerned Department shall determine CAPA action plan to eliminate the causes of potential non
conformities and / or encountered non-conformities in order to prevent their occurrence and / or
recurrence.
6.5.5 Investigation shall be extended to other batches also that may be associated with specific failure or
non-conformities and shall enter the detail in CAPA form for investigation findings.
6.5.6 Initiating Department Head shall assign the proposed Corrective Action and Preventive Action
against the root cause findings along with sign and date of responsible department and target
completion date.
6.9.4 Flow chart for Corrective & Preventive Action is shown in Annexure-IV, Titled “Flow Chart for
Corrective Action & Preventive Action”.
6.9.5 Head QA shall give comments for CAPA effectiveness check along with sign & date for final
closure of CAPA.
6.9.6 After Effectiveness review from Head QA, CAPA shall be closed by QA and same shall be
documented in the CAPA Logbook and a photocopy reference copy shall be enclosed with
respective Deviation, Batch Manufacturing Record, Batch Production Record, Internal Audit report,
Change Control, Market Complaint, Product Recall and Incident Report etc.
7.0 ABBREVIATIONS:
CAPA Corrective Action & Preventive Action
cGMP Current Good Manufacturing Practices
Ltd. Limited
No. Number
Pvt. Private
QA Quality Assurance
SOP Standard Operating Procedure
8.0 ANNEXURES:
ANNEXURE No. TITLE OF ANNEXURE FORMAT No.
Annexure-I Corrective Action & Preventive Action Form
9.0 DISTRIBUTION:
Master Copy Quality Assurance Department
Controlled Copy No. 01 Quality Assurance Department.
Controlled Copy No. 02 Quality Control Department.
Controlled Copy No. 03 Production Department.
Controlled Copy No. 04 Warehouse Department.
Controlled Copy No. 05 Engineering Department.
Controlled Copy No. 06 Personnel & Administration and Human Resources Department.
Controlled Copy No. 07 Information and Technology Department.
10.0 REFERENCES:
Draft Guidance to “WHO Deviation Handling and Quality Risk Management”; A note for guidance
for the manufacture of prequalified vaccines for supply to United Nations agencies, July-2013.
Guidance for Industry, “Quality Systems Approach to Pharmaceutical cGMP Regulations”,
September 2006.
21 Food and Drugs Chapter I, Food and Drug Administration Department of Health and Human
Services Subchapter H -Medical Devices; Part 820 - Quality System Regulation, Subpart J,
Corrective and Preventive Action.
ANNEXURE-I
CORRECTIVE ACTION AND PREVENTIVE ACTION FORM
Initiator
Sign/Date:
Investigation Findings:
Sr. No. Preventive Actions Responsible Sign & Date Target Completion
PHARMA DEVILS
QUALITY ASSURANCE DEPARTMENT
Department Date
Manager QA
Sign/Date:
Head QA
Approval or Rejection of CAPA action plan Sign/Date
Tick mark ( / X):
Approved Rejected
Sign/Date:
Manager QA
Head QA
Effectiveness Review:
Sign/Date:
CAPA Report Closure by QA after Effectiveness Review:
ANNEXURE-II
CORRECTIVE ACTION AND PREVENTIVE ACTION RECORD
Effectiveness review by QA
Description of Non
CAPA Issued By
Close Out By QA
CAPA Approved/
(Sign &Date)
(Sign & Date)
Conformity
Concerned
Reference
CAPA No.
Rejected
Doc. No.
CAPA
CAPA
S .No.
Date
PHARMA DEVILS
QUALITY ASSURANCE DEPARTMENT
ANNEXURE-III
EXTENSION JUSTIFICATION FOR CAPA CLOSURE
Date:
Department:
Reference CAPA No.:
Previous Due Date for CAPA:
New Target Completion Date:
JUSTIFICATION DETAILS
Open identified action of CAPA:
Justification:
Impact of delay:
Approval / Rejection by Head QA: (Mark Tick √/x on applicable ) Approved Rejected
Review Comments:
ANNEXURE-IV
FLOW CHART FOR CORRECTIVE ACTION & PREVENTIVE ACTION
Investigation & RCA (If Applicable) of Non-conformity by Initiation of CAPA Action Plan
Concerned Department, QA & other related Department by Concerned Department &
other related Department