Chapter 8
Chapter 8
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Chapter 8
INTERNAL FLOW
McGraw-Hill | 2
Internal flows through pipes, elbows, tees, valves,
etc., as in this oil refinery, are found in nearly
every industry.
3
Objectives
• Have a deeper understanding of laminar and
turbulent flow in pipes and the analysis of fully
developed flow
• Calculate the major and minor losses associated
with pipe flow in piping networks and determine
the pumping power requirements
• Understand various velocity and flow rate
measurement techniques and learn their
advantages and disadvantages
4
8–1 ■ INTRODUCTION
Liquid or gas flow through pipes or ducts is commonly used in heating and
cooling applications and fluid distribution networks.
The fluid in such applications is usually forced to flow by a fan or pump through
a flow section.
We pay particular attention to friction, which is directly related to the pressure
drop and head loss during flow through pipes and ducts.
The pressure drop is then used to determine the pumping power requirement.
Laminar: Smooth
streamlines and highly
ordered motion.
Turbulent: Velocity
fluctuations and highly
disordered motion.
Transition: The flow
fluctuates between laminar
and turbulent flows.
Most flows encountered
in practice are turbulent.
The behavior of
colored fluid
Laminar and injected into the
turbulent flow flow in laminar
regimes of and turbulent
7
candle smoke. flows in a pipe.
Reynolds Number At large Reynolds numbers, the inertial
The transition from laminar to turbulent forces, which are proportional to the
flow depends on the geometry, surface fluid density and the square of the fluid
roughness, flow velocity, surface velocity, are large relative to the viscous
temperature, and type of fluid. forces, and thus the viscous forces
cannot prevent the random and rapid
The flow regime depends mainly on the fluctuations of the fluid (turbulent).
ratio of inertial forces to viscous forces At small or moderate Reynolds
(Reynolds number). numbers, the viscous forces are large
enough to suppress these fluctuations
and to keep the fluid “in line” (laminar).
The variation of wall shear stress in the flow direction for flow in a pipe 13
from the entrance region into the fully developed region.
Entry Lengths
The hydrodynamic entry length is usually taken to be the distance from
the pipe entrance to where the wall shear stress (and thus the friction
factor) reaches within about 2 percent of the fully developed value.
Average velocity
Velocity
profile
Maximim velocity
Free-body diagram of a fluid disk element at centerline
of radius R and length dx in fully developed 16
laminar flow in a horizontal pipe.
Pressure Drop and Head Loss
Darcy
friction
factor
dynamic
pressure
18
Poiseuille’s
law
20
Effect of Gravity
on Velocity and
Flow Rate in
Laminar Flow
23
8–5 ■ TURBULENT FLOW IN PIPES
Most flows encountered in engineering practice are turbulent, and thus it is
important to understand how turbulence affects wall shear stress.
Turbulent flow is a complex mechanism dominated by fluctuations, and
it is still not fully understood.
We must rely on experiments and the empirical or semi-empirical correlations
developed for various situations.
Turbulent flow is characterized by
disorderly and rapid fluctuations of swirling
regions of fluid, called eddies, throughout
the flow.
These fluctuations provide an additional
mechanism for momentum and energy
transfer.
In turbulent flow, the swirling eddies
transport mass, momentum, and energy to
other regions of flow much more rapidly
The intense mixing in turbulent flow than molecular diffusion, greatly enhancing
brings fluid particles at different mass, momentum, and heat transfer.
momentums into close contact and As a result, turbulent flow is associated
thus enhances momentum transfer. with much higher values of friction, heat
24
transfer, and mass transfer coefficients
Water exiting a tube: (a) laminar
flow at low flow rate, (b) turbulent
flow at high flow rate, and (c)
same as (b) but with a short
shutter exposure to capture
individual eddies.
25
The laminar component: accounts for the
friction between layers in the flow direction
The turbulent component: accounts for the
friction between the fluctuating fluid
particles and the fluid body (related to the
fluctuation components of velocity).
Turbulent shear
stress
Total shear
stress
Molecular diffusivity of
momentum v (as well as
µ) is a fluid property, and
its value is listed in fluid
handbooks.
Eddy diffusivity vt (as well
as µt), however, is not a
fluid property, and its
The velocity gradients at the value depends on flow
wall, and thus the wall shear conditions.
stress, are much larger for Eddy diffusivity µt
turbulent flow than they are decreases toward the wall,
for laminar flow, even though becoming zero at the wall.
the turbulent boundary layer Its value ranges from zero
is thicker than the laminar at the wall to several
one for the same value of thousand times the value
free-stream velocity. of the molecular diffusivity
in the core region. 28
Turbulent Velocity Profile The very thin layer next to the wall where
viscous effects are dominant is the viscous
(or laminar or linear or wall) sublayer.
The velocity profile in this layer is very nearly
linear, and the flow is streamlined.
Next to the viscous sublayer is the buffer
layer, in which turbulent effects are becoming
significant, but the flow is still dominated by
viscous effects.
Above the buffer layer is the overlap (or
transition) layer, also called the inertial
sublayer, in which the turbulent effects are
much more significant, but still not dominant.
Above that is the outer (or turbulent) layer in
the remaining part of the flow in which
turbulent effects dominate over molecular
diffusion (viscous) effects.
30
Comparison of the law of
the wall and the
logarithmic-law velocity
profiles with
experimental data for
fully developed turbulent
31
flow in a pipe.
Velocity
defect law
The deviation of velocity from the centerline value
umax - u is called the velocity defect.
33
The friction factor is minimum for a
smooth pipe and increases with
roughness.
34
The Moody Chart
35
Observations from the Moody chart
For laminar flow, the friction factor decreases with increasing Reynolds
number, and it is independent of surface roughness.
The friction factor is a minimum for a smooth pipe and increases with
roughness. The Colebrook equation in this case ( = 0) reduces to the
Prandtl equation.
The transition region from the laminar to turbulent regime is indicated by the
shaded area in the Moody chart. At small relative roughnesses, the friction
factor increases in the transition region and approaches the value for
smooth pipes.
At very large Reynolds numbers (to the right of the dashed line on the
Moody chart) the friction factor curves corresponding to specified relative
roughness curves are nearly horizontal, and thus the friction factors are
independent of the Reynolds number. The flow in that region is called fully
rough turbulent flow or just fully rough flow because the thickness of the
viscous sublayer decreases with increasing Reynolds number, and it
becomes so thin that it is negligibly small compared to the surface
roughness height. The Colebrook equation in the fully rough zone reduces
to the von Kármán equation. 36
At very large Reynolds numbers, the friction factor curves on the Moody
chart are nearly horizontal, and thus the friction factors are independent of
the Reynolds number. See Fig. A–12 for a full-page moody chart. 37
In calculations, we should
make sure that we use the
actual internal diameter
of the pipe, which may be
different than the nominal
diameter.
38
Types of Fluid Flow Problems
1. Determining the pressure drop (or head loss) when the
pipe length and diameter are given for a specified flow
rate (or velocity)
2. Determining the flow rate when the pipe length and
diameter are given for a specified pressure drop (or head
loss)
3. Determining the pipe diameter when the pipe length and
flow rate are given for a specified pressure drop (or head
loss)
All quantities are dimensional and the units simplify to the desired
unit (for example, to m in the last relation) when consistent units
are used. Noting that the Moody chart is accurate to within 15
percent of experimental data, we should have no reservation in
using these approximate relations in the design of piping systems.
40
Explicit Haaland
equation
An equation was generated by Churchill (1997) that is not only explicit, but
is also useful for any Re and any roughness, even for laminar flow, and
even in the fuzzy transitional region between laminar and turbulent flow.
Explicit
Churchill equation
48
The effect of rounding of a pipe inlet on the loss
coefficient.
49
All the kinetic energy of the flow is “lost”
(turned into thermal energy) through
friction as the jet decelerates and mixes
with ambient fluid downstream of a
submerged outlet.
A piping network in an
industrial facility. For pipes in series, the flow rate is
the same in each pipe, and the total
head loss is the sum of the head
losses in individual pipes.
the steady-flow
energy equation
55
Characteristic pump curves for centrifugal pumps, the
system curve for a piping system, and the operating point. 56
Flow rate of cold water
through a shower may
be affected significantly
by the flushing of a
nearby toilet.
57
8–8 ■ FLOW RATE AND VELOCITY MEASUREMENT
A major application area of fluid mechanics is the determination of the flow rate
of fluids, and numerous devices have been developed over the years for the
purpose of flow metering.
Flowmeters range widely in their level of sophistication, size, cost, accuracy,
versatility, capacity, pressure drop, and the operating principle.
We give an overview of the meters commonly used to measure the flow rate of
liquids and gases flowing through pipes or ducts.
We limit our consideration to incompressible flow.
61
The losses can be accounted for by incorporating a correction factor called the
discharge coefficient Cd whose value (which is less than 1) is determined
experimentally.
The value of Cd depends on both b and the Reynolds number, and charts and
curve-fit correlations for Cd are available for various types of obstruction meters.
For flows with high Reynolds numbers (Re > 30,000), the value of
Cd can be taken to be 0.96 for flow nozzles and 0.61 for orifices. 62
Common types of obstruction meters.
63
An orifice meter and schematic showing its built-in
pressure transducer and digital readout.
64
The variation of pressure along a flow
section with an orifice meter as
measured with piezometer tubes; the
lost pressure and the pressure recovery
are shown.
65
Positive Displacement Flowmeters
The total amount of mass or volume of a fluid that
passes through a cross section of a pipe over a
certain period of time is measured by positive
displacement flowmeters.
There are numerous types of displacement
meters, and they are based on continuous filling
and discharging of the measuring chamber. They
operate by trapping a certain amount of incoming
fluid, displacing it to the discharge side of the
meter, and counting the number of such
discharge–recharge cycles to determine the total
amount of fluid displaced.
A positive
displacement
flowmeter with
double helical
three-lobe A nutating disk flowmeter. 66
impeller design.
Turbine Flowmeters
(a) An in-line turbine flowmeter to measure liquid flow, with flow from left to right,
(b) a cutaway view of the turbine blades inside the flowmeter, and
(c) a handheld turbine flowmeter to measure wind speed, measuring no flow at
the time the photo was taken so that the turbine blades are visible. The flowmeter
in (c) also measures the air temperature for convenience.
67
Paddlewheel Flowmeters
Paddlewheel flowmeter to
measure liquid flow, with
flow from left to right, and a
schematic diagram of
its operation. 68
Variable-Area Flowmeters (Rotameters)
A simple, reliable, inexpensive, and easy-to-install
flowmeter with reasonably low pressure drop and
no electrical connections that gives a direct reading
of flow rate for a wide range of liquids and gases is
the variable-area flowmeter, also called a
rotameter or floatmeter.
A variable-area flowmeter consists of a vertical
tapered conical transparent tube made of glass or
plastic with a float inside that is free to move.
As fluid flows through the tapered tube, the float
rises within the tube to a location where the float
weight, drag force, and buoyancy force balance
each other and the net force acting on the float is
zero.
The flow rate is determined by simply matching the
position of the float against the graduated flow
scale outside the tapered transparent tube. Two types of variable-area
flowmeters: (a) an ordinary
The float itself is typically either a sphere or a gravity-based meter and (b) a
loose-fitting piston-like cylinder. spring-opposed meter.
Ultrasonic Flowmeters
Ultrasonic flowmeters operate using sound waves in the ultrasonic
range ( beyond human hearing ability, typically at a frequency of 1 MHz).
Ultrasonic (or acoustic) flowmeters operate by generating sound waves
with a transducer and measuring the propagation of those waves through
a flowing fluid.
There are two basic kinds of ultrasonic flowmeters: transit time and
Doppler-effect (or frequency shift) flowmeters.
The operation of a
transit time ultrasonic
flowmeter equipped
with two transducers. 70
Doppler-Effect
Ultrasonic Flowmeters
Doppler-effect
ultrasonic flowmeters
measure the average
flow velocity along the
sonic path.
Ultrasonic clamp-on
flowmeters enable one to
measure flow velocity
without even contacting (or
disturbing) the fluid by
simply pressing a
transducer on the outer
surface of the pipe.
72
Vortex Flowmeters
The flow rate can be determined by generating vortices in the flow by placing an
obstruction in the flow and measuring the shedding frequency. The flow
measurement devices that work on this principle are called vortex flowmeters.
The Strouhal number, defined as St = fd/V, where f is the vortex shedding
frequency, d is the characteristic diameter or width of the obstruction, and V is
the velocity of the flow impinging on the obstruction, also remains constant in this
case, provided that the flow velocity is high enough.
The operation of a
vortex flowmeter. 73
Thermal (Hot-Wire and Hot-Film) Anemometers
Thermal anemometers involve an electrically heated sensor and utilize a thermal
effect to measure flow velocity.
Thermal anemometers have extremely small sensors, and thus they can be used
to measure the instantaneous velocity at any point in the flow without appreciably
disturbing the flow.
They can measure velocities in liquids and gases accurately over a wide range—
from a few centimeters to over a hundred meters per second.
King’s law
76
A dual-beam LDV system in forward scatter mode.
LDV equation
78
A PIV system to study flame stabilization.
79
Instantaneous PIV velocity vectors superimposed on a hummingbird
80
in hover. Color scale is from low velocity (blue) to high velocity (red).
A variety of laser light sources
such as argon, copper vapor,
and Nd:YAG can be used with
PIV systems, depending on the
requirements for pulse duration,
power, and time between
pulses.
Nd:YAG lasers are commonly
used in PIV systems over a
wide range of applications.
A beam delivery system such
as a light arm or a fiber-optic
system is used to generate and
deliver a high-energy pulsed
laser sheet at a specified
thickness.
82
The cardiovascular
system.
83
(a) An artist rendering of the
12-cc pulsatile Penn State
pediatric ventricular assist
device with the inlet attached
to the left atrium and the
outlet attached to the
ascending aorta
(b) The direction of blood
through the PVAD.
84
Particle traces for the
BSM valve configuration
at 250 ms (left column)
and for the CM valve
configuration at 350 ms
(right column) for the 7
mm (top row), 8.2 mm
(middle row), and 11 mm
(bottom row) planes.
These images highlight
the first time step that the
rotational flow pattern is
fully developed. 85
(a) The single shot chamber mimics the closure dynamics of the Bjork-Shiley
Monostrut valve. (b) On the lefthand side is a view of the intact Bjork-Shiley
Monostrut mechanical heart valve. To the right, the modification to the valve
housing is displayed. The window was later filled in with acrylic to maintain 86
similar fluid dynamic patterns and rigidity.
These schematics depict side and
front views of the overall flow
structure generated by the closing
occluder for four successive times.
87
Three-dimensional
flow structures are
constructed with the
vectors indicating
direction and the color
signifying axial
velocity strength. The
valve closes right to
left, with x = 0
representing the
centerline of the
leaflet. The four plots
show the flow (a) 1
ms before impact, (b)
at impact, (c) 1 ms
following closure, and
(d) 2 ms after closure.
88
Anatomy of the human body. Note the aorta and left and right
common iliac arteries. 89
Summary
• Introduction
• Laminar and Turbulent Flows
✓ Reynolds Number
• The Entrance Region
✓ Entry Lengths
• Laminar Flow in Pipes
✓ Pressure Drop and Head Loss
✓ Effect of Gravity on Velocity and Flow Rate in Laminar Flow
✓ Laminar Flow in Noncircular Pipes
• Turbulent Flow in Pipes
✓ Turbulent Shear Stress
✓ Turbulent Velocity Profile
✓ The Moody Chart and Its Associated Equations
✓ Types of Fluid Flow Problems
90
• Minor Losses
• Piping Networks and Pump Selection
✓ Serial and Parallel Pipes
✓ Piping Systems with Pumps and Turbines
• Flow Rate and Velocity Measurement
✓ Pitot and Pitot-Static Probes
✓ Obstruction Flowmeters: Orifice, Venturi, and Nozzle Meters
✓ Positive Displacement Flowmeters
✓ Turbine Flowmeters
✓ Variable-Area Flowmeters (Rotameters)
✓ Ultrasonic Flowmeters
✓ Electromagnetic Flowmeters
✓ Vortex Flowmeters
✓ Thermal (Hot-Wire and Hot-Film) Anemometers
✓ Laser Doppler Velocimetry
✓ Particle Image Velocimetry
✓ Introduction to Biofluid Mechanics
91