Module 1
Module 1
(E&EE)
MODULE-1
REVIEW:
Introduction
The main advantage of alternating currents over direct current is that, the alternating currents
can be easily transferable from low voltage to high voltage or high voltage to low. Alternating
voltages can be raised or lowered as per requirements in the different stages of electrical network
as generation, transmission, distribution and utilization. This is possible with a static device
called transformer. The transformer works on the principle of mutual induction. It transfers an
electric energy from one circuit to other when there is no electrical connection between the two
circuits. Thus we can define transformer as below:
Key point: The transformer is a static piece of apparatus by means of which an electrical power
is transformed from one alternating current circuit to another with the desired change in voltage
and current, without any change in the frequency.
Necessity of Transformer:
Transformer is a device used to transform voltage from one level to other without change in
frequency.
In step up transformer, output voltage is greater than input voltage and in step down transformer,
output voltage is less than input voltage.
Power is product of voltage and current, therefore if voltage is decreased, current increases so that
product remains same. Power station generate huge amount of power. To transmit power to a long
distance, thick wire is required to conduct huge current. It is economically not possible to use
thick wire to long distance. As well as huge power loss will occur to transmit large power to long
distance. To overcome this, current is step down so voltage is stepped up to 440 kV, 220 kV etc.
This requires considerably less thick wire so that economy is achieved as well as power loss is
Prof. H.A Umachagi, EEE Dept., BLDEA’s C.E.T, Vijayapur 2024-25
TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
reduced. When power is to be distributed to city, using step down transformer, voltage is stepped
down to required level and power is transmitted to comparatively smaller distances using
distribution cables.
Transformers are used in many other applications than power transmission such as in domestic
inverters, to step up voltage from battery (12 V) to 230 V, to charge inverter battery etc. In many
other power applications transformers are integral part of the system. However, efficiency of
transformers is not 100% due to many losses in transformers.
Principle of working:
The principle of mutual induction states that when two coils are inductively coupled and if
current in one coil is changed uniformly then an e.m.f. gets induced in the other coil. This e.m.f
can drive a current, when a closed path is provided to it. The transformer works on the same
principle. In its elementary form, it consists of two inductive coils which are electrically
separated but linked through a common magnetic circuit. The two coils have high mutual
inductance. The basic transformer is shown in the Fig 1.2.
One of the two coils is connected to source of alternating voltage. This coil in which
electrical energy is fed with the help of source called primary winding (P). The other winding is
connected to load. The electrical energy transformed to this winding is drawn out to the load.
This winding is called secondary winding (S). The primary winding has N1number of turns while
the secondary winding has N2 number of turns. Symbolically the transformer is indicated as
shown in the Fig 1.3.
When primary winding is excited by an alternating voltage, it circulates an alternating
current. This current produces an alternating flux (Φ)which completes its path through common
magnetic core as shown dotted in the Fig 1.2. Thus an alternating, flux links with the secondary
winding. As the flux is alternating, according to Faraday's law of an electromagnetic induction,
mutually induced e.m.f. gets developed in the secondary winding. If now load is connected to the
secondary winding, this e.m.f. drives a current through it.
Thus through there is no electrical contact between the two windings, an electrical energy
gets transferred from primary to the secondary.
Key point : The frequency of the mutual induced e.m.f. is same as that of the alternating source
which is supplying energy to the primary winding.
Construction details of shell type and core type Single Phase Transformer
The various constructions used for the single phase transformers are,
1. Core type 2. Shell type 3. Berry type
entire transformer assembly is immersed in the oil. Oil serves two functions: i) Keeps the coil
cool by circulation and ii) Provides the transformers an additional insulation.
The oil should be absolutely free from alkalies, sulphur and specially from moisture.
Presence of very small moisture lowers the dielectric strength of oil, affecting its performance
badly. Hence the tanks are sealed air tight to avoid the contact of oil with atmospheric air and
moisture. In large transformers, the chambers called breather are provided. The breathers prevent
the atmospheric moisture to pass on to the oil. The breathers contain the silica gel crystals which
immediately absorb the atmospheric moisture. Due to long and continuous use, the sludge is
formed in the oil which can contaminate the oil. Hence to keep such sludge separate from the oil
in main tank, an air tight metal drum is provided, which is placed on the top of tank. This is
called conservator.
Comparison of Core and Shell Type Transformers
As is sinusoidal, the induced e.m.f. in each turn of both the windings is also sinusoidal in
nature. For sinusoidal quantity,
From factor = R.M.S. value/Average value = 1.11
.
. . R.M.S. value of induced e.m.f. per turn
= 1.11 x 4 f Φm = 4.44 f Φm
There are number of primary turns hence the R.M.S value of induced e.m.f. of primary
denoted as is E1,
E1 = N1 x 4.44 f Φm volts
While as there are number of secondary turns the R.M.S values of induced e.m.f. of
secondary denoted is E2 is,
E2 = N2 x 4.44 f Φm volts
Losses in a Transformer
In a transformer, there exists two types of losses.
i) The core gets subjected to an alternating flux, causing core losses.
ii) The windings carry currents when transformer is loaded, causing copper losses.
1. Core or Iron Losses
Due to alternating flux set up in the magnetic core of the transformer, it undergoes a cycle of
magnetization and demagnetization. Due to hysteresis effect there is loss of energy in this
process which is called hysteresis loss.
It is given by, hysteresis loss = Kh Bm1.67 f v watts
where Kh = Hysteresis constant depends on material.
Bm = Maximum flux density.
f = Frequency.
v = Volume of the core.
The induced e.m.f. in the core tries to set up eddy currents in the core and hence responsible
for the eddy current losses. The eddy current loss is given by,
Eddy current loss = Ke Bm2 f2 t2 watts/ unit volume
where Ke = Eddy current constant
t = Thickness of the core
As seen earlier, the flux in the core is almost constant as supply voltage V1 at rated
frequency f is always constant. Hence the flux density Bm in the core and hence both hysteresis
and eddy current losses are constants at all the loads. Hence the core or iron losses are also called
constant losses. The iron losses are denoted as Pi.
The iron losses are minimized by using high grade core material like silicon steel having very
low hysteresis loop by manufacturing the core in the form of laminations.
2. Copper Losses
The copper losses are due to the power wasted in the form of I2 R loss due to the resistances
of the primary and secondary windings. The copper loss depends on the magnitude of the
currents flowing through the windings.
Total Cu loss = I12 R1 + I22 R2 = I12 (R1 + R2' )= I22 ( R2 +R1' )
= I12 R1e = I22 R2e
The copper looses are denoted as. If the current through the windings is full load current, we
get copper losses at full load. If the load on transformer is half then we get copper losses at half
load which are less than full load copper losses. Thus copper losses are called variable losses.
For transformer VA rating is or. As is constant, we can say that copper losses are proportional to
the square of the KVA rating.
Efficiency of a Transformer
Due to the losses in a transformer, the output power of a transformer is less than the input
power supplied.
... Power output = Power input - Total losses
.
.. Power input = Power output + Total losses
= Power output + Pi + Pcu
The efficiency of any device is defined as the ratio of the power output to power input. So
for a transformer the efficiency can be expresses as,
η = Power output/power input
.
.. η = Power output/(power output + Pi + Pcu )
Now power output = V2 I2 cos Φ
where cos Φ = Load power factor
The transformer supplies full load of current I2 and with terminal voltage V2.
Pcu = Copper losses on full load = I22 R2e
... η = (V2 I2 cos Φ2 )/(V2 I2 cos Φ2 + Pi + I22 R2e)
But V2 I2 = VA rating of a transformer
.
.. η = (VA rating x cos Φ) / (VA rating x cos Φ + Pi + I 22R2e)
Similarly the output V2 I2 cosΦ2 also reduces by the same fraction. Thus fraction of VA
rating is available at the output.
Similarly as copper losses are proportional to square of current then,
new Pcu = n2 (Pcu ) F.L.
Key Point : So copper losses get reduced by n2.
In general for fractional load the efficiency is given by,
where n = Fraction by which load power factor lagging, leading and unity the efficiency
expression does not change, and remains same.
Example: A 4 KVA, 200/400 V, 50 Hz, single phase transformer has equivalent resistance
referred to primary as 0.15 Ω Calculate,
i) The total copper losses on full load.
ii) The efficiency while supplying full load at 0.9 p.f. lagging.
iii) The efficiency while supplying half load at 0.8 p.f. leading.
Assume total iron losses equal to 60 W.
Fig. 1
The load current at which the efficiency attains maximum value is denoted as I2mand
maximum efficiency is denoted as ηmax.
Let us determine,
1. Condition for maximum efficiency.
2. Load current at which ηmax occurs.
3. KVA supplied at maximum efficiency.
The efficiency is a function of load i.e. load current I2 assuming cos Φ constant. The
secondary terminal voltage V2 is also assumed constant. So for maximum efficiency,
dη /d I2 = 0
Now η = (V2 I2 cos Φ2 )/(V2 I2 cos Φ2 + Pi + I22 R2e)
... (V2 I2 cos Φ2 + Pi + I22 R2e)(V2 cos Φ2) - (V2 I2 cos Φ2)(V2 cos Φ2 + 2I2 R2e) = 0
Cancelling (V2 cos Φ2) from both the terms we get,
V2 I2 cos Φ2 + Pi +I22 R2e - V2 I2 Φ2 - 2I22 R2e = 0
... Pi - I22 R2e= 0
... Pi = I22 R2e = Pcu
So condition to achieve maximum efficiency is that,
Example: A 250 KVA single phase transformer has iron loss of 1.8 KW. The full load copper
loss is 2000 watts. Calculate
i) Efficiency at full load, 0.8 lagging p.f.
ii) KVA supplied at maximum efficiency
iii) Maximum efficiency at 0.8 lagging p.f.
Solution: The given values are,
Pi = 1800 W , (Pcu)F.L. = 2000 W
i)
= 98.135%
= 250 x √(1800/2000)
= 237.1708 KVA
iii)
= 98.137%
Salient Features of Ideal Transformer
An ideal transformer is an imaginary transformer which has no copper losses (no winding
resistance),no iron loss in core, no leakage flux.
In other words, an ideal transformer gives output power exactly equal to the input power.
The efficiency of an idea transformer is 100%. Actually, it is impossible to have such
a transformer in practice, but ideal transformer model makes problems easier.
The flux links with both the winding producing the induced e.m.f.s E1 and E2 , in the primary
and secondary windings respectively. According to Lenz's law, the induced e.m.f. opposes the
cause producing it which is supply voltage V1. Hence E1 is in antiphase with V1 but equal in
magnitude. The induced E2 also opposes V1hence in antiphase with V1 but its magnitude depends
on N2. Thus E1 and E2 are in phase.
The phasor diagram for the ideal transformer on no load is shown in the Fig.2.
Prof. H.A Umachagi, EEE Dept., BLDEA’s C.E.T, Vijayapur 2024-25
TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
The phasor diagram is shown in the Fig. 1. It can be seen that the two components Io are,
It may be denoted that the current is very small, about 3 to 5% of the full load rated current.
Hence the primary copper loss is negligibly small hence Ic is called core loss or iron loss
component. Hence power input Wo on no load always represent the iron losses, as copper loss is
negligibly small. The iron losses are denoted as Pi and are constant for all load conditions.
Example 1 : The no load current of a transformer is 10 A at a power factor 0f 0.25 lagging, when
connected to 400 V, 50 Hz supply. Calculate,
a) Magnetizing component of the no load current
b) Iron loss and c) Maximum value of flux in the core.
Assume primary winding turns as 500.
Solution : The given value are, = 10 A, cos = 0.25, = 400 V and f = 50 Hz
a) Im = Io sin Φo = magnetizing component
Φo = cos-1(0.25) = 75.522o
... Im = 10 x sin (75.522o ) = 9.6824 A
b) Pi = iron loss = power input on no load
= Wo = V1 Io cos Φo = 400 x 10 x 0.25
= 1000 W
c) On no load, E1 = V1 = 400 V and N1 = 500
Now E1 = 4.44 f Φm N1
... 400 = 4.44 x 50 x Φm x 500
... Φm = 3.6036 mWb
Fig. 1
The various transformer parameters are,
R1 = Primary winding resistance
X1 = Primary leakage reactance
R2 = Secondary winding resistance
X2 = Secondary leakage reactance
ZL = Load impedance
I1= Primary current
I2 = Secondary current = IL = Load current
now Ī1 = Īo + Ī2'
where Io = No load current
I2'= Load component of current decided by the load
= K I2 where K is transformer component
The primary voltage V1 has now three components,
1. -E1, the induced e.m.f. which opposes V1
2. I1 R1, the drop across the resistance, in phase with I1
3. I1 X1, the drop across the reactance, leading I1 by 90o
The phasor diagram for the transformer on load depends on the nature of the load power
factor. Let us consider the various cases of the load power factor.
The term equivalent circuit of a machine means the combination of fixed and variable resistances
and reactances, which exactly simulates performance and working of the machine.
I2' = I2/ K. Now I1 is the phasor addition of Io and I2'. This I1 causes the voltage drop across
primary resistance R1 and reactance X1.
Hence the equivalent circuit can be shown as in the Fig. 2.
Fig. 2
But in the equivalent circuit, windings are not shown and it is further simplified by
transferring all the values to the primary or secondary. This makes the transformer calculation
much easy.
So transferring secondary parameters to primary we get,
2 2
R2'= R2/K2 , X2' = X2/K ' , Z2' = Z2/K
While E2' = E2/K' I2' = K I2
Where K = N2 /N1
While transferring the values remember the rule that
Low voltage winding High current Low impedance
High voltage winding Low current High impedance
Thus the exact equivalent circuit referred to primary can be shown as in the Fig. 3.
Similarly the exciting circuit parameters also gets transferred to secondary as Ro'and Xo '.
The circuit is shown in the Fig.4.
Now as long as no load branch i.e. exciting branch is in between Z1 and Z2', the impedances
cannot be combined. So further simplification of the circuit can be done. Such circuit is called
approximate equivalent circuit.
In this circuit now R1 and R2' can be combined to get equivalent resistance referred to
primary R1e as discussed earlier. Similarly X1and X1' can be combined to get X1e. And equivalent
circuit can be simplified as shown in the Fig. 6.
Fig. 6
The transformer primary is connected to a.c. supply through ammeter, wattmeter and variac.
The secondary of transformer is kept open. Usually low voltage side is used as primary and high
voltage side as secondary to conduct O.C test.
The primary is excited by rated voltage, which is adjusted precisely with the help of a variac.
The wattmeter measures input power. The ammeter measures input current. The voltmeter gives
the value of rated primary voltage applied at rated frequency.
Sometimes a voltmeter may be connected across secondary to measure secondary voltage
which is V2 = E2 when primary is supplied with rated voltage. As voltmeter resistance is very
high, though voltmeter is connected, secondary is treated to be open circuit as voltmeter current
is always negligibly small.
When the primary voltage is adjusted to its rated value with the help of variac, readings of
ammeter and wattmeter are to be recorded.
The observation table is as follows
Vo = Rated voltage
Wo = Input power
Io = Input current = no load current
As transformer secondary is open, it is on no load. So current drawn by the primary is no
load current Io. The two components of this no load current are,
Im = Io sin Φo
Ic = Io cos Φo
where cos Φo = No load power factor
And hence power input can be written as,
Wo = Vo Io cos Φo
The phasor diagram is shown in the Fig. 2.
Prof. H.A Umachagi, EEE Dept., BLDEA’s C.E.T, Vijayapur 2024-25
TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
Fig. 2
As secondary is open, I2 = 0. Thus its reflected current on primary is also zero. So we have
primary current I1 =Io. The transformer no load current is always very small, hardly 2 to 4 % of
its full load value. As I2 = 0, secondary copper losses are zero. And I1 = Io is very low hence
copper losses on primary are also very very low. Thus the total copper losses in O.C. test are
negligibly small. As against this the input voltage is rated at rated frequency hence flux density
in the core is at its maximum value. Hence iron losses are at rated voltage. As output power is
zero and copper losses are very low, the total input power is used to supply iron losses. This
power is measured by the wattmeter i.e. Wo. Hence the wattmeter in O.C. test gives iron losses
which remain constant for all the loads.
... Wo = Pi = Iron losses
Calculations : We know that,
Wo = Vo Io cos Φ
cos Φo = Wo /(Vo Io ) = no load power factor
Once cos Φo is known we can obtain,
Ic = Io cos Φo
and Im = Io sin Φo
Once Ic and Im are known we can determine exciting circuit parameters as,
Ro = Vo /Ic Ω
and Xo = Vo /Im Ω
Key Point : The no load power factor cos Φo is very low hence wattmeter used must be low
power factor type otherwise there might be error in the results. If the meters are connected on
secondary and primary is kept open then from O.C. test we get Ro'and Xo' with which we can
obtain Ro and Xo knowing the transformation ratio K.
The secondary is short circuited with the help of thick copper wire or solid link. As high
voltage side is always low current side, it is convenient to connect high voltage side to supply
and shorting the low voltage side.
As secondary is shorted, its resistance is very very small and on rated voltage it may draw
very large current. Such large current can cause overheating and burning of the transformer. To
limit this short circuit current, primary is supplied with low voltage which is just enough to cause
rated current to flow through primary which can be observed on an ammeter. The low voltage
can be adjusted with the help of variac. Hence this test is also called low voltage test or reduced
voltage test. The wattmeter reading as well as voltmeter, ammeter readings are recorded. The
observation table is as follows,
Now the current flowing through the windings are rated current hence the total copper loss is
full load copper loss. Now the voltage supplied is low which is a small fraction of the rated
voltage. The iron losses are function of applied voltage. So the iron losses in reduced voltage test
are very small. Hence the wattmeter reading is the power loss which is equal to full load copper
losses as iron losses are very low.
... Wsc = (Pcu) F.L. = Full load copper loss
Calculations: From S.C. test readings we can write,
Wsc = Vsc Isc cos Φsc
.
.. cos Φsc = Vsc Isc /Wsc = short circuit power factor
Wsc = Isc2 R1e = copper loss
... R1e =Wsc /Isc2
while Z1e =Vsc /Isc = √(R 2 + X 2)
1e 1e
.
.. X1e = √(Z1e2 -R 2
1e)
Thus we get the equivalent circuit parameters R1e, X1e and Z1e. Knowing the transformation
ratio K, the equivalent circuit parameters referred to secondary also can be obtained.
Important Note: If the transformer is step up transformer, its primary is L.V. while secondary is
H.V. winding. In S.C. test, supply is given to H.V. winding and L.V is shorted. In such case we
connect meters on H.V. side which is transformer secondary through for S.C. test purpose H.V
side acts as primary. In such case the parameters calculated from S.C. test readings are referred
to secondary which are R2e, Z2e and X2e. So before doing calculations it is necessary to find out
where the readings are recorded on transformer primary or secondary and accordingly the
parameters are to be determined. In step down transformer, primary is high voltage itself to
which supply is given in S.C. test. So in such case test results give us parameters referred to
primary i.e. R1e, Z1e and X1e.
Key point : In short, if meters are connected to primary of transformer in S.C. test, calculations
give us R1e and Z1e if meters are connected to secondary of transformer in S.C. test calculations
give us R2e and Z2e.
Calculation of Efficiency from O.C. and S.C. Tests
We know that,
From O.C. test, Wo = Pi
From S.C. test, Wsc = (Pcu) F.L.
Thus for any p.f. cos Φ2 the efficiency can be predetermined. Similarly at any load which is
fraction of full load then also efficiency can be predetermined as,
Example 1 : A 5 KVA, 500/250 V, 50 Hz, single phase transformer gave the following readings,
O.C. Test : 500 V, 1 A, 50 W (L.V. side open)
S.C. Test : 25 V, 10 A, 60 W (L.V. side shorted)
Determine : i) The efficiency on full load, 0.8 lagging p.f.
ii) The voltage regulation on full load, 0.8 leading p.f.
iii) The efficiency on 60% of full load, 0.8 leading p.f.
iv) Draw the equivalent circuit referred to primary and insert all the values in it.
Solution : In both the tests, meters are on H.V. side which is primary of the transformer. Hence
the parameters obtained from test results will be referred to primary.
From O.C. test, Vo = 500 V, Io = 1 A, Wo= 50 W
... cos Φo = Wo/Vo Io = 50/(500x1) = 0.1
... Ic = Io cos = 1 x 0.1 = 0.1 A
and Im = Io sin Φo = 1 x 0.9949 = 0.9949 A
.
.. Ro =Vo /Ic = 500/0.1 = 5000 Ω
and Xo = Vo/Im = 500/0.9949 = 502.52 Ω
and Wo = Pi= iron losses = 50 W
From S.C. test, Vsc = 25 V, Isc = 10 A, Wsc = 60 W
.
.. R1e = Wsc /Isc2 = 60/(10)2 = 0.6 Ω
Z1e = Vsc /Isc = 25/10 = 2.5 Ω
.
.. X1e= √(2.52 - 0.62) = 2.4269 Ω
(I1) F.L. = VA rating/V1
= (5 x 103 )/500 = 10 A
and Isc = (I1) F.L.
.
.. Wsc = (Pcu) F.L. = 60 W
i) η on full load, cos = 0.8 lagging
= - 1.95 %
iii) For 60% of full load, n = 0.6 and cos Φ2 = 0.8 leading]
... Pcu = copper loss on new load = n2 x (Pcu) F.L.
= (0.6)2 x 60 = 21.6 W
= 97.103 %
iv) The equivalent circuit referred to primary is shown in the Fig. 4.
Fig. 4
Example 2 : The open circuit and short circuit tests on a 10 KVA, 125/250 V, 50 Hz, single
phase transformer gave the following results :
O.C. test : 125 V, 0.6 A, 50 W (on L.V. side)
S.C. test : 15 V, 30 A. 100 W (on H.V. side)
Calculate : i) copper loss on full load
ii) full load efficiency at 0.8 leading p.f.
iii) half load efficiency at 0.8 leading p.f.
iv) regulation at full load, 0.9 leading p.f.
Solution : From O.C. test we can weite,
Wo = Pi = 50 W = Iron loss
From S.C. test we can find the parameters of equivalent circuit. Now S.C. test is conducted
on H.V. side i.e. meters are on H.V. side which is transformer secondary. Hence parameters from
S.C. test results will be referred to secondary.
Vsc = 15 V, Isc = 30 A, Wsc = 100 W
.
.. R2e = Wsc/(Isc)2 =10/(30)2 = 0.111Ω
Z1e = Vsc /Isc = 15/30 = 0.5 Ω
.
.. X2e = √(Z 2e2 - R 2e2) = 0.4875 Ω
i) Copper loss on full load
(I2) F.L. = VA rating/V2 = (10 x 103)/250 = 40 A
In short circuit test, Isc = 30 A and not equal to full load value 40 A.
Hence Wsc does not give copper loss on full load
.
.. Wsc = Pcu at 30 A = 100 W
Now Pcu α I2
( Pcu at 30 A)/( Pcu at 40 A) = (30/40) 2
100/( Pcu at 40 A) = 900/1600
Pcu at 40 A = 177.78 W
.
.. (Pcu) F.L. = 177.78 W
ii) Full load η , cos Φ2 = 0.8
= 97.69%
= -1.8015%
Approximate Voltage Drop in Transformer
Consider the equivalent circuit referred to secondary as shown in the Fig. 1.
Fig. 1
From the Fig. 1 we can write,
As primary parameters are referred to secondary, there are no voltage drops in primary.
When there is no load, I2 = 0 and we get no load terminal voltage V20 as E2.
.
.. V20 = E2 = No load terminal voltage
while V2 = Terminal voltage on load
Consider the phasor diagram for lagging p.f. load. The current I2 lags V2 by angle Φ2. Take
V2 as reference phasor. I2 R2e is in phase with I2 while I2 X2e leads I2 by 90o. The phasor diagram
is shown in the Fig.2.
Fig. 2
To derive the expression for approximate voltage drop, draw the circle with O as centre and
OC as redius, cutting extended OA at M. As OA = V2 and now OM = E2, the total voltage drop
is AM = I2 Z2e.
But approximating this voltage drop is equal to AN instead of AM where N is intersection of
perpendicular drawn from C on AM. This is because angle is practically very very small and in
practice M and N are very close to each other.
Approximate voltage drop = AN
Draw perpendicular from B on AM intersecting it at D and draw parallel to DN from B to
the point L shown in the Fig. 2.
... AD = AB cos Φ2= I2 R2e cos Φ2
and DN = BL = BC sin Φ2 = I2 X2e sin Φ2
.
.. AN = AD + DN = I2 R2e cos Φ2 + I2 X2e sin Φ2
Assuming Φ2= Φ1= Φ
. . Approximate voltage drop = I2 R2e cos Φ + I2 X2e sin Φ
.
Fig. 3
In this case, the expression for approximate voltage drop remains same but the sign of
I2 X2e sin Φ reverses.
Approximate voltage drop = I2 R2e cos Φ - I2 X2e sin Φ............ Using referred to secondary values
= I1 R1e cos Φ - I1 X1e sin Φ ..............Using referred to primary values
It can be noticed that for leading power factor E2 < V2.
For the unity power factor, the phasor diagram is simple and is shown in the Fig. 4. For this
case, as cos Φ = 1 and sin Φ = 0, the approximate voltage drop is I2 R2e or I1R1e.
Fig. 4
Thus the general expression for the total approximate voltage drop is,
Approximate voltage drop = E2 - V2
= I2e R2e cosΦ I2e X2e sin Φ ............ Using referred to secondary values
= I1e R1e cos Φ I1e X1e sin Φ ............ Using referred to primary values
+ sign for lagging power factor while - sign for leading power factor loads.
While calculating energies, all energies can be expressed in watt hour (Wh) instead of kilo
watt hour (kWh).
Such distribution transformers are designed to have very low core losses. This is achieved
by limiting the core flux density to lower value by using a relative higher core cross-section i.e.
larger iron to copper weight ratio. The maximum efficiency in such transformers occurs at about
60-70 % of the full load. So by proper designing, high energy efficiencies can be achieved for
distribution transformers.
The calculation of all day efficiency for a transformer are illustrated in the Ex. 1.
Example 1 : A 400 KVA, distribution transformer has full load iron loss of 2.5 kW and copper
loss of 3.5 kW. During a day, its load cycle for 24 hours is,
6 hours 300 kW at 0.8 p.f.
10 hours 200 kW at 0.7 p.f.
4 hours 100 kW at 0.9 p.f.
Determining its all day efficiency.
Solution : Given values are,
Pi = 2.5 kW, (Pcu ) F.L. = 3.5 kW, 400 KVA
Iron losses is constant for 24 hours. So energy spent due to iron losses for 24 hours is,
Pi = 2.5 x 24 hours = 60 kWh
Total energy output in a day from given load cycle is,
Energy output = 300 x 6 hours + 200 x 10 hours + 100 x 4 hours
= 4200 kWh
To calculate energy spent due to copper loss,
i) Load 1 of 300 kW at cos Φ = 0.8
... KVA supplied = kW/cos Φ = 300/0.8 = 375 KVA
.
.. n = load KVA/ KVA rating = 375/400 = 0.9375
Copper losses are proportional to square of KVA ratio i.e. n2.
... Load 1 Pcu = n2 x (Pcu) F.L. = (0.9375)2 x 3.5
= 3.076 kW
.
.. Energy spent = 3.076 x 6 hours = 18.457 kWh
ii) Load 2 of 200 kW at cos Φ = 0.7
... KVA supplied = kW/cos Φ = 200/0.7 = 285.7142 KVA
.
.. n = Load KVA/KVA rating = 285.7142/400 = 07142
.
.. Load 2 Pcu = n2 x (Pcu) F.L. = (0.7142)2 x 3.5
= 1.7857 kW
.
.. Energy spent = 1.7857 x 10 = 17.857 kWH
iii) Load 3 of 100 kW at cos Φ = 0.9
... KVA supplied = kW/cos Φ = 100/0.9 = 111.111 KVA
.
.. n = 111.111/400 = 0.2778
.
.. Load 3 Pcu = n2 x (Pcu) F.L. = (0.2778)2 x 3.5 = 0.2701 kW
'+' sing for lagging power factor while '-' sing for leading power factor loads.
The regulation van be further expressed interms of I1 , V1, R1e and X1e.
V2 /V1 =I1 /I2 = K
.
.. V2 = KV1 , I2 = I1/K
while R1e =R2e/K2, X1e = X2e /K2
Substituting in the regulation expression we get,
expressed as,
VR = I2 R2e/ V2 = I1 R1e/ V1
and
Vx =I2 R2e/ V2 = I1 X1e/ V1
where V1and V2 are no load primary and secondary voltages,
VR and Vx can be expressed on percentage basis as,
Percentage resistive drop = VR x 100, Percentage reactive drop = Vx x 100
Key Point : Note that and are also called per unit resistance and reactance respectively.
Example 1: 250/125 V, 5 KVA single phase transformer has primary resistance of 0.2 Ω and
reactance of 0.75Ω. The secondary resistance is 0.05 Ω and reactance of 0.2Ω
i) Determine its regulation while supplying full load on 0.8 leading p.f.
ii) The secondary terminal voltage on full load 0.8 and leading p.f.
Solution : The given values are,
R1 = 0.2 Ω, X1 = 0.75 Ω, R2 = 0.05 Ω, X2 = 0.2 Ω, cos Φ = 0.8 leading
K= E2 /E1 = 125/250 = 1/2 = 0.5
(I2) F.L.= KVA/V2 = 5x103 /125 = 40 A .............. full load
R2e = R2 + K2 R1 = 0.05 + (0.5)2 x 0.2 = 0.1 Ω
X2e = X2 + K2 X1 = 0.2 + (0.5)2 x 0.75 = 0.3875 Ω
i) Regulation on full load, cos Φ = 0.8 leading
sin Φ = 0.6
.
.. %R = ((I2 R2e cos Φ - I2 X2e sin Φ )/E2 ) x 100
where I2 = Full load current
... % R = ((40 x 0.1 x 0.8 - 40 x 0.3875 x 0.6)/125) x 100 = -4.88%
ii) For secondary terminal voltage, use basic expression of regulation
% R = ((E2 - V2 )/E2 ) x 100
.
.. -4.88 = ((125- V2) /125) x 100
.
.. -6.1 = 125 - V2
... V2 = 131.1 V
It can be seen that for leading p.f. E2 <V2.
Example 2: Calculate the regulation of a transformer in which the copper loss is 1% of output
and the percentage reactance drop is 5% when load power factor is
i) 0.9 lagging and ii) 0.9 leading.
Solution : Given values are,
%X = 5%
Now copper loss is, Pcu = I22 R2e
and output is, Pout = V2 I2
.
.. % Copper loss = (Pcu/Pout) x100 = (I22 R2e /V2 I2 ) x 100
% VR = (I2 R2e / V2)x 100
= (I2 R2e /V2 ) x (I2 /I2 ) x 100 = (I22 R2e /V2 I2 ) x 100
= % copper loss
.
.. VR = 1% = 0.01 and Vx = 5% = 0.05
i) cos Φ = 0.9 lagging
... sin Φ = 0.4358
... % R = (VR cos Φ + Vx sin Φ ) x 100 = (0.01 x 0.9 + 0.05 x 0.4358) x 100
= + 3.08%
ii) cos Φ = 0.9 leading
... % R = (VR cos Φ - Vx sin Φ ) x 100 = (0.01 x 0.9 - 0.05 x 0.4358) x 100
= -1.28%
MODULE-2
TESTS
POLARITY TEST:
When the primary winding of a transformer is excited with suitable rated voltage then e.m.f.
gets induced in both the windings. The polarities of these e.m.f.s depend on how the windings
are wound on the core. It is usual practice to determine which ends of the two windings acquire
simultaneously positive or negative polarity. This polarity determination is carried out by
conducting the polarity test on a transformer.
Consider a transformer shown in the Fig. 1. Usually the ends of the L.V. winding are
labelled with small letters as a1, a2 while the ends of the H.V. windings are labelled with capital
letters as A1, A2.
In determining the relative polarity of the two windings of a transformer using polarity test,
the two windings are connected in series across a voltmeter. The voltmeter is connected across
a1 - A1.
One of the windings is excited by suitable voltage source. So a1 - a2 is excited by voltage V1.
Let E1 and E2 are the induced e.m.f.s.
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TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
frequency. So there is no current flowing in the loop formed by two secondaries. The series
opposition can be checked by another voltmeter connected in the secondary circuit as per
polarity test. If it reads zero, the secondaries are in series opposition and if it reads double the
induced e.m.f. in each secondary, it is necessary to reverse the connections of one of the
secondaries.
As per superposition theorem, if V2 is assumed zero then due to phase opposition to current
flows through secondary and both the transformers T1, T2 are as good as on no load. So O.C. test
gets simulated. The current drawn from source V1 in such case is 2 Io where Io is no load current
of each transformer. The input power as measured by wattmeter W1 thus reads the iron losses of
both the transformers.
... Pi per transformer =W1 /2 as T1, T2 are identical
Then a small voltage V2 is injected into the secondary with the help of low voltage
transformer, by closing the switch S. With regulation mechanism, the voltage V2 is adjusted so
that the rated secondary current I2 flows through the secondaries as shown. I2 flows from E to F
and then from H to G. The flow of I1 is restricted to the loop B A I J C D L K B and it does not
pass through W1. Hence W1 continues to read core losses. Both primaries and secondaries carry
rated current so S.C. test condition gets simulated. Thus the wattmeter W2 reads the total full load
copper losses of both the transformers.
... (Pcu) F.L.per transformer = W2 /2
Key Point : Thus in the sumpner's test without supplying the load, full iron loss occurs in the
core while full copper loss occurs in the windings simultaneously. Hence heat run test can be
conducted on the two transformers. In O.C. and S.C. test, both the losses do not occur
simultaneously hence heat run test can not be conducted. This is the advantage of Sumpner's test.
From the test results the full load efficiency of each transformer can be calculated as,
Example 1 : Two similar 200 KVA, single phase transformers gave the following results when
tested by Sumpner's test :
Mains wattmeter W1 = 4 kW
Series wattmeter W2 = 6 kW at full load current
Prof. H.A Umachagi, EEE Dept., BLDEA’s C.E.T, Vijayapur 2020-21 Page
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TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
= 96.67%
Separation of Core Losses Test:
It is seen that the core losses of transformer includes,
1. Hysteresis loss
2. Eddy current loss
For a given volume and thickness of laminations, these losses depend on the operating
frequency, maximum flux density in the core and the voltage.
The hysteresis loss is given by Steinmet'z relation,
Ph = Kh Bm1.67 f v watts
i.e. Ph = A Bm1.67 f watts ......................................................................... (1)
where A = constant assuming constant voltage
The eddy current loss is given by,
Pe = Ke Bm2 f2 t2 watts
i.e. Pe = B Bm2 f2 watts ............................................................................... (2)
where B = constant for given thickness t of core
Thus the total core loss becomes,
Pi = Ph + Pe = A Bm1.67 f +B Bm2 f2 .................................................................(3)
Prof. H.A Umachagi, EEE Dept., BLDEA’s C.E.T, Vijayapur 2020-21 Page
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TRANSFORMERS & GENERATORS (BEE304) 3rd Sem B.E.(E&EE)
Practically conduct two tests on transformers at two different frequencies f1 and f2, keeping
maximum flux density in the core same. The results are to be used in the equations (1), (2) and
(3) to obtain the constants A and B. Thus the core losses i.e. iron losses can be separated into
hysteresis and eddy current losses.
Example 1 : A single phase transformer shows 63 W core losses at 40 Hz while 110 W at 60
Hz. Both the tests are performed at same value of maximum flux density in the core. Find
hysteresis and eddy current losses at 50 Hz frequency.
Solution : Pi1 = 63 W, f1 = 40 Hz, Pi2 = 110 W, f2 = 60 Hz, Bm is same.
As Bm is same, it can be absorbed in the constants A and B. Thus we can write,
Ph = Af while Pe = B f2
... Pi = Ph + Pe = Af + B f2
... 63 = A x 40 + B x (40)2 ...........(1)
and 110 = A x 60 + B x (60)2 ............(2)
Solving (1) and (2) we get,
A = 1.0584, B = 0.0129
Thus two losses at 50 Hz are,
Ph = Af = 1.0584 x 50 = 52.92 W
Pe = B f2 = 0.0129 x 502 = 32.25 W
The transformers are connected in parallel when the load on them is more than the rating of
the individual transformers. Several smaller units are operated in parallel which share a common
load. Thus it is avoided that the total load is supplied by single unit due to use of parallel
operation. The parallel operation is advantageous in the sense that the spare parts can be used
interchangeably and their storage is easy.
From the Fig. 1. it can be seen that the primary windings are connected to the supply bus
bars while the secondary windings are connected to load bus bars.
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