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Single Phase Smart Meter, Operation Manual

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0% found this document useful (0 votes)
63 views21 pages

Single Phase Smart Meter, Operation Manual

Uploaded by

metadel.info
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Type DDSU666.

004Single phase electronic energy meter


(DIN-Rail)
Operation Manual
ZTY0.464.1036

Zhejiang Chint Instrument & Meter Co., Ltd.


April, 2019.
Table of Contents
1. Brief Introduction................................................................................................................................. 1
2. Working Principle ................................................................................................................................ 2
3. Main Technical Performance & Parameters ........................................................................................ 3
4. Adoption for key components .............................................................................................................. 4
5. Main functions ..................................................................................................................................... 5
6. Outline &Mounting Dimension ......................................................................................................... 10
7. Installation & Operation Instruction ...................................................................................................11
8. Diagnosis, analysis and elimination of common faults ..................................................................... 12
9. Transportation & Storage ................................................................................................................... 13
10. Maintenance & Service .................................................................................................................... 13
Appendix A: MODBUS-RTU Communication Protocol ..................................................................... 13
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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1. Brief Introduction
1.1 Main application & applicable range
Type DDSU666 single phase electronic energy meter (din-rail) (hereinafter referred to as the
“instrument”) is designed based on power monitoring and energy metering demands for electric power
system, communication industry, construction industry, etc. as a new generation of intelligent
instrument combining measurement and communication function, mainly applied into the
measurement and display for the electric parameters in the electric circuit including voltage, current,
power, frequency, power factor, active energy, etc. The network can be realized through RS485
communication interface and external device. Adopting the standard DIN35mm din rail mounting and
modular design, it is characterized with small volume, easy installation and easy networking, widely
applied into the internal energy monitoring and assessment for industrial and mining enterprises, hotels,
schools, large public buildings.
Complied standards:
IEC62052-11 《 Electricity metering equipment(AC)-General requirements, tests and test
conditions- Part11:Metering equipment 》;
IEC62053-21《Electricity metering equipment(AC)-Particularrequirements-Part21: Static meters
for active energy(classes 1 and 2)》;
MODUS-RTU protocol.
1.2 Product Features
1) Metering the positive and negative active power;
2) Adopting wide LCD, it has clear vision.
3) RS485 communication function with communication protocol complied with DL/T645-2007
and Modbus-RTU;
4) Adopting DIN35mm standard din rail mounting, structural modular design, it is characterized
with small volume, easy installation and easy networking.
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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1.3 Model composition and meanings

Figure1. Model No. & meanings


1.4 Applicable environmental condition.
Regulated working temperature range: -25℃~+60℃;
Limited working temperature range: -35℃~+70℃;
Relative humidity(Annually average):75%;
Atmospheric pressure:86kPa~106kPa。
2. Working Principle
The working principle block diagram of the instrument is shown in figure 2:

Figure 2 Work principle block diagram


DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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3. Main Technical Performance & Parameters


3.1 Model specification
Table 1 Model specification
Accuracy Frequency Reference Current Instrument
Model Type
class voltage specification constant
Active 50Hz Direct
DDSU666.004 220 V 5(80)A 800imp/kWh
Class 1 connection
Active Via
DDSU666.004 50Hz 220 V 1.5(6)A 6400imp/kWh
Class 0.5S transformer
Note: Please take the physical sign as standard.
3.2Percentage error
Table 2 Percentage error of single phase energy meter not exceeding the below corresponding
limited value

Percentage error limit of each class


Type Current range Power factor instrument(%)
Class 0.5S Class 1
0.01In≤I<0.05In 1 ±1.0 ±1.5
0.05In≤I≤Imax 1 ±0.5 ±1.0
Via CT
0.02In≤I<0.1In 0.5L、0.8C ±1.0 ±1.5
0.1In≤I≤Imax 0.5L、0.8C ±0.6 ±1.0
0.05Ib≤I<0.1Ib 1 - ±1.5

Direct 0.1Ib≤I≤Imax 1 - ±1.0


connection 0.01Ib≤I<0.2Ib 0.5L、0.8C - ±1.5
0.2Ib≤I≤Imax 0.5L、0.8C - ±1.0
In:secondary rated current of CT; Ib:calibrated current of the energy meters;
remark
L:inductive; C:capacitive
3.3 Start
Table 3 Under the referenced voltage and table 4, the energy meter can be started and
continuously measure the energy
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Accuracy class of the energy meter


Instrument Power factor
Class 0.5S Class 1
Direct connection - 0.004Ib
1
Via transformer 0.001In 0.002In
3.4 Defluction
The electric energy meter should have good anti-defluction logic. When the voltage loop with
1.15 times of referenced voltage and the current loop is disconnected, the energy will not produce
more than one pulse.
3.5 Electrical parameters
Table 4 Electrical parameters

Specified operating voltage range 0.9Un~1.1Un


Extended operating voltage range 0.8Un~1.15Un
Ultimate operating voltage range 0 Un~1.15Un
Power consumption of the voltage circuit ≤1W/8VA
Power consumption of the current circuit ≤2.5VA
3.6 Other technical parameters
Table 5 Other technical parameters
Measuring range 0~999999.99 kWh(only display 6 bit,,automatic shift of decimal point)
Display mode LCD display

DL/T 645-2007《communication protocol of the multi-function meters》


Communication
(assumed)
protocol
Modbus-RTU protocol
4 Adoption for key components
Table 6 Adoption for key components
Metering chip SH79F7019
Crystal 32.768KHz
Power transformer ZTY6.170.234
Printed wiring board ZTY8.067.2306,
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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ZTY8.067.2307,
ZTY8.067.2308
Current transformer ZTY6.176.301
5. Main functions
5.1 Metering function
1) Accurately metering the positive and negative active power;
2) The storage data of the electric energy meter will not lost after powering off.
5.2 Displayed functions
When the energy meter is in normal working condition (on load state), the positive pulse indicator
should be flashed. If long time for no flashing or light for the indicator, please check whether the
wiring mode of the energy meter is right or not.

Table 7 LCD logo meanings


Symbol Meaning
V The unit of the voltage, the display data of indicating LCD is
voltage
A The unit of the current, the display data of indicating LCD is
current

W The unit of the active power, the display data of indicating LCD is
active power
var The unit of the reactive power, the display data of indicating LCD
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is reactive power
Hz The unit of the frequency, the display data of indicating LCD is
frequency
kWh The unit of the active energy, the display data of indicating LCD is
active energy
The display time of the measurement data is five seconds and information sample for every page
of the measured information of measurement data (if not consistent with the instrument panel, please
take the object as standard.)
Light time of the background: 1 min.
Table 8 Display Instruction
Page Content Instruction

Means the current display


voltage is U, the unit is
Page1
“V”, the left picture is
U=220.0V。

Means the current display


Page2 current is I, the unit is “A”,
the left picture is I=5.000A.

Means the current display is


Page3 the active power P,the unit
is “kW”,the left picture is
P=1.100kW.
Means the current display is
Page4 the power factor Ft, the left
picture is Ft=1.000.
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Means the current display is


Page5 frequency F, the left picture
is F=50.00Hz.
Means the current positive
active energy EImp, the unit
Page6
is “kWh”, the left picture is
EImp=1.20kWh.
Means the current negative
active energy EExp, the unit
Page7
is “kWh”, the left picture is
EExp=1.00kWh.
Means the current
combination active energy
Page8 total ComEp, the unit is
“kWh”, the left picture is
ComEp=2.20kWh.
Means the current
combination reactive energy
Page 9 total ComEp, the unit is
“kWAh”, the left picture is
ComEp=2.80kWh.

Means the current


Page 10 communication protocol is
Modbus.

Means the current display


Page 11 645 communication
protocol.
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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Means the current


Page 12 communication address is
11.

Means the current


Page 13 communication baud rate is
9600.

5.3 Communication function


The instrument adopts RS485 communication mode with baud rate to be set as 1200, 2400bps,
4800bps and 9600bps.
For a same communication circuit, it can at most be connected with thirty-two instruments at the
same time, with each instrument to be set as their communication address. For the communication
connection, it should use shielded twisted pair with copper mesh with wire diameter not below

0.5mm2 . On wiring arrangement, the communication line shall be away from strong cable or other

strong electric field with the maximum transmission distance to be 1200m. For the typical networking
connection mode, please see the below figure, users can select other suitable connection mode based
on detailed conditions.

Figure 3 Schematic diagram of communication connection


When the instrument is set to be ModBus-RTU transmission mode, ModBus-RTU communication
protocol adopts host-slave response in one communication line. Firstly, the host computer’s signal will
seek for a terminal device (slave) with only one address, which conforms to DL/T645-2007
communication protocol, be noted when the data is read or written; the energy data supports active
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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energy total; the variable data supports voltage, current, instant active power, instant reactive power,
power factor; support communication address settings; please refer to DL/T 645-2007 protocol.
Data frames of DL/T 645-2007 protocol switching to ModBus-RTU communication protocol are
as below:
FE FE FE FE 68 xx xx xx xx xx xx 68 14 0E 33 33 35 3D 35 33 33 33 33 33 33 33 33 33 CS 16
Note:xx xx xx xx xx xx is the communication address of the meter; CS is the check code.
When the instrument is set to be ModBus-RTU transmission mode, ModBus-RTU communication
protocol adopts host-slave response in one communication line. Firstly, the host computer’s signal will
seek for a terminal device (slave) with only one address, then the terminal device will produce
response signal and transmit to the host computer in opposite direction, that is, half duplex working
mode. This protocal only allows communication between the host (PC, PLC, etc.) and the terminal
device, rather than data exchanges between the independent terminal devices. Thus, each terminal
device will not occupy the communication circuits in their initialization, and only be limited to
response the query signal to the host computer.
The instrument can provide ModBus-RTU communication protocol (see appendix A), for the
parameter information to be read or modified by the communication, please see the below table.
Table 9 Communication parameter information
Data
R/W
Paramete Data lengh
Parameter code Parameter instructions propert
r address type t
y
Word
Programmed parameters
0000H UcodE Programmed code codE int 1 R
0001H REV. The version of the software int 1 R/W
0002H CLrE Energy clearing CLr.E int 1 R/W
0003H RESERVED Reserved int 1 R/W
0004H RESERVED Reserved int 1 R/W
0005H ChangeProtocol Protocol switch settings int 1 R/W
This address is valid only when int
0006H Addr 1 R/W
Modbus-RTU
0007H RESERVED Reserved int 1 R/W
0008H RESERVED Reserved int 1 R/W
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0009H RESERVED Reserved int 1 R/W


000AH RESERVED Reserved int 1 R/W
000BH RESERVED Reserved int 1 R/W
000CH BAud Baud rate int 1 R/W
000DH RESERVED Reserved int
000EH RESERVED Reserved int 1 R/W
000FH RESERVED Reserved int 1 R/W
0010H RESERVED Reserved int 1 R/W
Secondary side electricity data
2000H U A phase voltage float 2 R/W
2002H I A phase current float 2 R/W
2004H P Instant total active power float 2 R/W
2006H Q Instant total reactive power float 2 R/W
2008H S Instant total apparent power float 2 R/W
200AH PF Total power factor float 2 R/W
200CH RESERVED Reserved float 2 R/W
200EH Freq Power grid frequency float 2 R/W
2010H RESERVED Reserved long 2 R/W
Secondary side energy data
float 2
4000H Ep Positive active total energy R/W

Change Protocol switching mode, it is Modbus-RTU protocol when the data is 2, it is DL/T645-2007
protocol when the data is 1.
For CLr.E energy clearance, please write 1 to clear the total energy.
Baud rate:
0:1200bps; 1:2400bps; 2:4800bps; 3:9600bps。
5.4 Output function
The energy pulse output interface of the energy meter is passive photoelectric isolated output with the
output pulse waveform to be 80±16ms square wave.
The pulse indicator of the energy meter adopts light-emitting diode to display which has long lifetime.
6. Outline &Mounting Dimension
Outline dimension: 36mm×98mm×65mm;
Din rail mounting dimension: 35mm, with configuration to be shown as figure 4:
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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Figure 4 Configuration
7. Installation & Operation Instruction
7.1 Inspection
1) Before installation, firstly check whether the model No. and specification of the product on the
package is the same as the object. If not, please contact the supplier.
2) Check whether the product shell in the carton is damaged, if is, please contact the supplier.
7.2 Installation
Directly clip the instrument on the rail and install it on the distribution box.
1)When installing, firstly clip one terminal of the slot and then clip to the rail with power.
2)When disassembling, press the movable card with a screwdriver and take out the instrument.
7.3 Wiring mode
7.3.1 Instruction of wiring terminal
Before powering, you must check whether the wiring mode of the instrument is correct, and the wiring
diagram is shown as below:
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8. Diagnosis, analysis and elimination of common faults


Fault Analysis of Troubleshooting Remark
phenomenon causes
Display fault The wiring may Check if the actual connection is the While checking the
not connected same as the requirement of the wiring connection, be sure
according to diagram. Pay special attention to “N” the meter is in the
the wiring position of the voltage, the high&low state of
diagram of end of the current and terminal labeling disconnection,
the meter are different from actual number. guarantee the safety
Communication The Check if the communication setting of human life.
fault communication information such as communication
setting address, baud rate, verification mode is
information of the same as the PC settings.
the meter may
be incorrect
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If the above method cannot eliminate the fault, please contact with the after-sale service of digital
meter from Zhejiang CHINT Instrument Co., Ltd.
9. Transportation & Storage
The package of the instrument shall adopt materials complied with environmental protection, under
package condition, the instrument and accessories shall be stored in the dry and ventilated places, to
avoid humidity and corrosive gas erosion, with the limited environmental temperature for storage to be
-40℃~+70℃ and relative humidity not exceeding 75%.
The package of the instrument shall comply with the provisions of GB/T 13384-2008 of General
specifications for packings of mechanical and electrical products with the environmental temperature
requirement and transportation for the normal storage complied with the provisions of GB/T
25480-2010 of Basic environmental conditions and testing methods for instruments transportation and
storage
Complete set of package for single product, including:
1) One set of instrument
2) One operation manual
3) One bag of desiccant
4) Certificate
10. Maintenance & Service
We guarantee free reparation and change for the multi-meter if found any unconformity with the standard, under

circumstance of that the users fully comply with this instructions and complete seal after delivery within 18 months.

Appendix A: MODBUS-RTU Communication Protocol


A.1 Communication format
Information transmission adopts asynchronous mode, taking byte as the unit. The communication date
transmitted between the host and slave computer is the format of 10-digit characters, including one
start bit(0), 8 data bits without check bit, two stop bits(1)(other format can be customized).
Format of information frame:
Table A.1
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Function CRC check


Start Address code Data field End
code code
More than More than
1 n
3.5-character 1 character 2 characters 3.5-character
character characters
dead time dead time
A.2 Communication information transmitting procedure
When communication command is transmitted from the host computer to the slave computer, the slave
computer which matches the address code sent by the host computer receives the communication
command. If CRC checks without any fault, then the corresponding operation will be carried out, after
that the implement result (date) is returned to the host computer. The returned information contains
address code, function code, implement date and CRC check code.
A.2.1 Address code
Address code is the first byte of each communication frame, with the range from 1 to 247. Each slave
must have an exclusive address code in the bus, only the slave computer which matches the address
code sent by the host computer can respond returned information. When the slave computer returns the
information, the returned data will begin with their respective address codes. The address code sent
from the host computer indicates the slave address, the returned address code from the slave computer
indicates the slave address, while the corresponding address code indicates where the information
comes from.
A.2.2 Function code
It’s the second byte of each communication frame. It’s sent by the host and tells the slave computer
what actions should be carried out through function code. The slave will respond, and the functional
code is the same as that sent by the host computer, which indicates that the slave computer has
responded the host and complemented the relative operation.
The instrument supports the following two function codes:
Table A.2
Function
Definition Operation
code
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03H Read register Read one or several register data


Write multichannel
10H Write n 16-bit binary data into n continuous registers
register
A.2.3 Data area
The data field will be different based on different function codes. These data can be numerical
values, reference addresses and so on. For different slave computers, both the address and data
information are different, and the communication information table should be provided.
The host utilizes communicate command (function code 03H and 10H) to read and modify the
data registers of the slave freely. But the data length which is read or write at one time should not be
out of the effective range of the data register’s address.
A.3 Brief introduction of function code
A.3.1 Function code 03H:Read register
For example: The slave address which the host intends to read is 01H, the start register address is two
register data of 0CH, sent by the host:
Table A.3
The host sends Send message
Address code 01H
Function code 03H

High byte 00H


Start register address
low byte 0CH
High byte 00H
Register number
low byte 02H
low byte 04H
CRC 校验码
High byte 08H

If the data of the slave register 0CH, 0DH is 0000H, 1388H, the slave will return:
Table A.4
The slave returns Return message
Address code 01H
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Function code 03H


Bytes 04H
High byte 00H
Register 0CH data
low byte 00H
High byte 13H
Register 0DH data
low byte 88H
low byte F7H
CRC check code
High byte 65H

A.3.2 Function code 10H:Write multi-port register


For example:The host intends to save data of 0002H, 1388H, 000AH into the slave address of
01H,the start register address is the three registers of 00H, sent by the host:
Sent by the host:
Table A.5
The host sends Send message
Address code 01H
Function code 10H

High byte 00H


Start register address
low byte 00H
High byte 00H
Register number
low byte 03H
Write bytes 06H

The data to be written in High byte 00H


00H register low byte 02H

The data to be written in High byte 13H


01H register low byte 88H

The data to be written in High byte 00H


02H register low byte 0AH
CRC check code low byte 9BH
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High byte E9H


Returned by the slave
Table A.6
The slave returns Return message
Address code 01H
Function code 10H

High byte 00H


Start register address
low byte 00H
High byte 00H
Register number
low byte 03H
low byte 80H
CRC check code
High byte 08H

A.4 16-digit CRC check code


The host or slave computer can be judged by the check code to see if the received information is
correct or not. The interruption by electronic noises or other factors may cause errors during
information transmission.
16-digit CRC check code is calculated by the host, located at the end of the transmit information
frame. The slave recalculates the received information of CRC and compares if the calculated CRC
goes in line with the received CRC, if not, there is an error. Only 8 data bits are used during CRC
calculation, both the start bits and the stop bits are not involved in the calculation.
The calculation method of CRC check code is stated as follows:
1) Pre-arrange one 16-digit register as a hexadecimal FFFF ( i.e. fully 1), the register is called
CRC register;
2) Make the first 8-digit binary data ( the first byte of the communication information frame) with
the lower 8 digits of the 16-digit CRC register by XOR calculation, the result is placed in CRC
register;
3) Shift the content of CRC register rightward by one digit (towards the lower digit) and fill in the
highest digit with 0, check the shift-out digit after rightward shifting;
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4) If the shift-out digit is 0: repeat step 3) (shift rightward one digit again);
If the shift-out digit is 1: make CRC register with multinomial A001 by XOR calculation
5) Repeat step 3) and 4) until shift rightward for 8 times, then all the 8 digits are processed;
6) Repeat step 2) and 5), process the next byte of the communication information frame;
7) After calculating all the bytes of the communication information frame (exclude CRC check
code) according to the above steps, the content of the CRC register to be get is: 16-digit CRC check
code.
A.5 Error handling
When the meter detects other errors except the error of CRC check code, the information will be
returned to the host, the highest digit of the function code is 1, i.e. the function code returned to the
host from the slave is adding 128 base on the function code sent from the host. The error returned from
the slave is as follows:
Table A.7
Address Function code(top CRC check code CRC check code
Error code
code digit is 1) low byte High byte
1 byte 1 byte 1 byte 1 byte 1 byte

Error code is as follows:


Table A.8
01H Illegal function code The function code received is not supported by the instrument
Illegal register The register address received is out of the register address range
02H
address
Illegal data value The data value received is out of the corresponding address data
03H
range
DDSU666.004 type single phase electronic energy meter(DIN-Rail) ZTY0.464.1036
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Dear clients,

Please assist us: when the product life is end, to protect our environment, please recycle the product or

components, while for the materials that cannot be recycled, please also deal with it in a proper way. Really

appreciate your cooperation and support.

Name of Company: Zhejiang Chint Instrument & Meter Co., Ltd.

Address: Wenzhou Bridge Industrial Zone, Yueqing, Zhejiang, China.

Zip Code:325603

Telephone:0577-62877777

Fax:0577-62891577

Technical hotline:0577-62919999

Fake Complaint: 0577-62789987

Website: http: //www.chint.com

Email:ztyb@chint.com
Date of Issue: April, 2019.
No.: ZTY0.464.1036V2

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