Operating manual

Stacking Doors SPACELITE®

Masthead
Copyright by Butzbach GmbH Industrietore, Weiherstraße 16, D-89293 Kellmünz

All rights reserved. This manual may not be reproduced or disseminated in any manner without the prior
consent of Butzbach GmbH Industrietore.

Butzbach GmbH Industrietore reserves the right to make changes to illustrations and information in this
operating manual in order to incorporate technical advances. This operating manual was created with great
care and is revised regularly. However, despite all checks it cannot be ruled out that technical inaccuracies
and typographical errors were missed. All errors known to us will be removed in new editions, for which reason
we are grateful at all times for information about errors in this operating manual.

If this operating manual is not heeded, all warranty claims shall be void!

The operating manual should be kept near the door system for future use!

This operating manual applies to the following types of doors:

SPACELITE® HT40

SPACELITE® HTvision

SPACELITE® HT60

SPACELITE® HT60XL

SPACELITE® HT80

SPACELITE® HT150

SPACELITE® HT150XL

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 I

Contents
Masthead .............................................................................................................................................................I

1 Preface ........................................................................................................................................................1

1.1 About this manual ...............................................................................................................................1

1.1.1 Target groups .................................................................................................................................1

1.1.2 Reading the manual .......................................................................................................................1

1.1.3 Contents of the manual ..................................................................................................................1

1.1.4 Save the manual .............................................................................................................................2

1.2 Symbol explanations ..........................................................................................................................2

2 Safety ..........................................................................................................................................................3

2.1 Intended use .......................................................................................................................................3

2.2 Improper use.......................................................................................................................................3

2.3 Safety notices on the system..............................................................................................................3

2.4 Basic safety measures .......................................................................................................................4

2.4.1 Safety measures for commissioning and maintenance work .........................................................6

2.4.2 Operator obligations .......................................................................................................................6

2.4.3 Requirements for operating personnel ...........................................................................................7

2.5 Safety devices ....................................................................................................................................7

3 Other dangers .............................................................................................................................................8

3.1 Normally, the system does not present any dangers .........................................................................8

3.2 Other risks due to improper conduct ..................................................................................................8

3.3 Other risks during service and maintenance work .............................................................................9

3.4 Risks during emergency operation ...................................................................................................10

4 Shipping and Storage ................................................................................................................................11

5 Design and Function .................................................................................................................................12

5.1 SPACELITE® door types and options...............................................................................................12

5.2 Functioning of the door system ........................................................................................................12

5.3 Mechanical design ............................................................................................................................13

5.3.1 SPACELITE® HT40 and HTvision .................................................................................................13

5.3.2 SPACELITE® HT60 ......................................................................................................................14

5.3.3 SPACELITE® HT60XL, HT80, HT150 und HT150XL ...................................................................15

5.4 Door panel construction ....................................................................................................................16

5.4.1 Fibreglass door panels .................................................................................................................16

5.4.2 Design of the vision elements .......................................................................................................16

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 II
 5.5 Door frame ........................................................................................................................................16

5.5.1 Design of the guide rails ...............................................................................................................17

5.5.2 Design of the consoles .................................................................................................................17

5.5.3 Movement mechanism .................................................................................................................17

5.5.4 Hydraulic unit for SPACELITE® HT150XL ....................................................................................17

5.6 Emergency operation .......................................................................................................................17

5.7 Safety devices ..................................................................................................................................17

5.7.1 Limit switch ...................................................................................................................................18

5.7.2 Optoelectronic sensitive edge ......................................................................................................18

5.7.3 Overload protection ......................................................................................................................18

5.7.4 Anti-drop device ............................................................................................................................19

6 Control and display elements ....................................................................................................................20

6.1 Control elements ..............................................................................................................................20

6.1.1 Definition and placement ..............................................................................................................20

6.1.2 Main switch (dial) ..........................................................................................................................20

6.1.3 Control units ..................................................................................................................................20

6.1.4 Additional optional control elements .............................................................................................24

6.2 Display elements ..............................................................................................................................24

7 Operation ...................................................................................................................................................25

7.1 Electrical connection .........................................................................................................................25

7.1.1 Requirement .................................................................................................................................25

7.1.2 Connection....................................................................................................................................25

7.1.3 Check of phase direction ..............................................................................................................26

7.1.4 Inspection of safety devices .........................................................................................................26

7.2 System operation ..............................................................................................................................27

7.2.1 Operation of HT40 and HTvision ..................................................................................................27

7.2.2 Operation of HT60-150XL ............................................................................................................27

7.3 Switching the system off ...................................................................................................................28

7.4 Emergency operation .......................................................................................................................28

7.4.1 Hand chain for HT40 ....................................................................................................................28

7.4.2 Hand chain (GfA drive system) for HT40, HTvision, HT60 and HT80 ..........................................28

7.4.3 Hand chain (B1200) for HT80XL and HT150 ...............................................................................30

7.4.4 Emergency operation with HT150 XL ...........................................................................................30

8 Care and Cleaning ....................................................................................................................................31

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 III
 8.1 Care and cleaning of the door system ..............................................................................................31

8.2 Measures in the wintertime ...............................................................................................................31

9 Maintenance and inspection .....................................................................................................................32

9.1 Basics for testing power-operated doors ..........................................................................................32

9.1.1 Safety requirements .....................................................................................................................32

9.1.2 Annual testing / Technical rule ASR A1.7 ....................................................................................32

9.1.3 Qualified individual .......................................................................................................................32

9.2 Maintenance and Inspection Work ...................................................................................................33

9.2.1 Inspection of safety components ..................................................................................................33

9.2.2 Reasons for extraordinary inspection ...........................................................................................34

9.2.3 Testing by a qualified individual....................................................................................................34

9.2.4 Inspection and maintenance plan for consumable parts for SPACELITE® doors ........................34

10 Malfunctions and Repairs ......................................................................................................................36

10.1 Explanation of terms .........................................................................................................................36

10.1.1 Malfunction ...............................................................................................................................36

10.1.2 Repairs .....................................................................................................................................36

10.2 Objective ...........................................................................................................................................36

10.3 Malfunctions and remedies ...............................................................................................................36

11 Dismantling and Disposal ......................................................................................................................38

11.1 Dismantling the system ....................................................................................................................38

11.2 Disposal of the system .....................................................................................................................38

11.3 Customer service address ................................................................................................................38

11.4 Door details.......................................................................................................................................38

Index .................................................................................................................................................................39

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 IV

 Preface

1 Preface
1.1 About this manual
1.1.1 Target groups
The target groups of this operating manual are:

 the system operator for operation and training

 the professional operating personnel for operation
 the trained maintenance personnel for maintenance

The target groups must be familiar with the system, have read and understood this operating manual and know
and follow the relevant safety regulations!

1.1.2 Reading the manual

Read this manual carefully before working on the system and become familiar with the operation of the door
system. Respect the content and heed the safety instructions contained in this operating manual, both for your
own safety and that of your colleagues, but also to ensure a longer operational life of the door system. Non-
compliance can lead to damage to the door system and personal injury.

Also follow the local legal regulations and the state of the art.

The model of your door system may vary depending on:

 Door type
 specific agreements for the order
 installation situations
 general conditions

Therefore, the description may differ from your door system in individual cases. Items that are not included as
standard in every door system are labelled as optional.

1.1.3 Contents of the manual

This manual should make you familiar with:

 necessary safety measures before and while working on the system

 the operational functions of the system
 steps to take when malfunctions occur in the system
 repair work that can be carried out by operating personnel.

Description of system assembly is not a component of this operating manual.

Note!

Please see the System Data.

 This is a separate document, specific to the door!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 1

 Preface

1.1.4 Save the manual

Save the manual in a safe place in the immediate vicinity of the door system that is always accessible.

1.2 Symbol explanations

Safety notices and additional information are marked with the following symbols and signal words in this
operating manual. The signal words signalise the extent of danger to be expected.

Danger / Warning / Caution!

When using the symbols, it is also stated whether it is a danger or warning or whether caution is warranted.

Danger: This notation indicates a great danger, the type and source of which can lead to severe
injuries, mortal danger, or death.

Warning: This notation warns of a source of danger, which may lead to mild to severe injuries and
major property damage if not heeded.

Caution: This notation warns of a source of danger, which may lead to mild to injuries and minor
property damage.

Danger from electrical current!

This indication warns of danger from electrical current. Not heeding it can lead to severe injuries, mortal
danger or death.

Note!

A note shall make things easier, e.g. by

 providing tips for better handling

 pointing out not immediately noticeable circumstances / situations.
 providing information about explanatory documents, e.g. guidelines, standards, etc.

The following presentation is used for labelling instructions:

✔ Requirement for the next described instruction

1. First instruction step
2. Second instruction step
3. etc.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 2

 Safety

2 Safety
2.1 Intended use
The SPACELITE® stacking door is to be mainly used in industrial areas in accordance with its intended use as
a structure for allowing vehicle traffic. It may also be used in combination with a NOVOSPRINT® high-speed
door or with a sliding door system from Butzbach as a truck door and/or tail door.

2.2 Improper use

Warning! Danger in the case of improper use!

The improper use of the door system may lead to dangerous situations.

In its standard version, the system is not intended for the following use:

 Use in areas at risk of explosions

 Use in areas where fire protection regulations apply
 Use of the motor to drive or control third party devices
 Use in areas where children or unauthorised parties have access to operation of the system
 Use with accessories and replacement parts, which are not controlled and approved by Butzbach
GmbH Industrietore
 Use without or with non-functioning safety devices
 Use of the emergency operation function for normal opening

2.3 Safety notices on the system

The following safety notices are affixed to the system, and they must be heeded:

Danger! Mortal danger of electric shock!

When opening the electrical cabinet / mains connection box / door control unit, line voltage is present!
Mortal danger!

 Disconnect the control unit from the mains (main power switch) before you open the electrical
cabinet or mains connection box! After disconnecting the supply voltage there is still
residual voltage present for up to ten minutes. The control unit may not be opened during this time.
Mortal danger!
 Work on the electrical system should only be carried out by a qualified electrician.
 When performing any work on the electrical system, the qualified electrician must comply with the
five rules of safety (BGUV regulation 3) and the relevant VDE regulations.
 The system must be securely disconnected from the mains during all installation work!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 3

 Safety

Warning! Danger of being crushed around the building edges, the

building wall and the door leaves!
Risk of injury in the door reveal, the supports and the wall!

 Neither people nor objects may be between the door leaves.

Warning! Danger of being crushed in the building edges and the

door leaves!
Risk of hand injuries, e.g. by reaching into the area of the door reveal, the supports, the walls and between
the door leaves!

 Neither people nor objects may be between the door leaves!

2.4 Basic safety measures

Danger! Mortal danger of electric shock!

Connections that are not made correctly or not professionally may lead to death and extremely severe
injuries! In addition, they may lead to the system no longer being able to be operated safely.

 Work on the electrical system should only be carried out by a qualified electrician.

Danger! Mortal danger of electrical shock due to residual voltage!

After disconnecting the supply voltage there is still residual voltage present at the frequency converter
output in the control unit for up to ten minutes! Mortal danger of electric shock! There is no electrical
isolation at the output, i.e. there is line voltage present to PE or ground! Mortal danger of electric shock!

 Securely disconnect from the mains during all installation work!

 Work on the electrical system should only be carried out by a qualified electrician.

Danger! Never disable safety devices!

Never disable safety devices or bypass them.

 Do not operate the system if safety devices are damaged!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 4

 Safety

Warning! Injuries and damage when working on the system!

Make sure that electricity has been disconnected from the control unit when working on the system. Risk
of injury and risk of damage!

 Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the plug is guarded against being plugged in.
 If multiple people are working on the system, each one must ensure that the main power switch
is secured against being turned on without authorisation.

Warning! Comply with the regulations, otherwise there is a risk of

injury!
When working on the system, always heed the legal regulations and safety notices, otherwise there is a
risk of injury!

 Comply with the general legal regulations (safety, accident prevention, VDE standards) as well as
these safety notices.
 The system may only be operated by authorised personnel who are familiar with its operation.
 If the operator of the system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety.
 Always perform work on the system with sure footing!
 Do not wear loose clothing, jewellery, etc. when working on the system. They can be grabbed by
moving parts.
 When working on the system, wear protective gloves, safety shoes, a protective helmet and
protective goggles when performing machining activities.
 In principal, avoid stopping in the door area.
 Before operating the door system, ensure that no people or objects are in the door area.
 Hanging on and going for a ride during door movement is strictly forbidden!

Warning! Systems with larger glass surfaces!

Risk of injury due to running into the glass surface! For systems with larger glass surfaces:

 Be aware of the need to make the glass surfaces noticeable (especially at eye level),
e.g. with stickers.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 5

 Safety

2.4.1 Safety measures for commissioning and maintenance work

Warning! Blocking of the work area!

Block the work area prior to assembly, maintenance, and service work, in order to secure it from
unauthorised access by people and vehicles! Risk of injury!

 When doing this, heed the national regulations (e.g. for Germany, the BG regulation BGV A 8 /
VBG 125, Section 12 “Obstacles and hazardous areas” requires that temporary obstacles and
hazardous areas be marked with red / white stripes).

2.4.2 Operator obligations

In addition to this operating manual, the operator must comply with applicable safety, accident prevention and
environmental protection regulations for operation of the door system.

When doing so, the following should be noted:

 The system may only be operated by authorised personnel who are familiar with its operation. The
operator must ensure that people entrusted with operation of the system have read and understood
the operating manual.
 In the case of doors with an uninterrupted power supply (UPS), the manufacturer's documentation
(attached to the device) must be followed!
 The operator must ensure that the system is always visible during operation and that no people and/or
objects are in the closing area of the door during operation. If the operator of the door system does
not have full visibility during operation, the operator must take appropriate measures to ensure
operational safety and the protection of people or objects.
 The system operator must ensure that the system is only operated in a technically flawless condition.
If there is possible damage, he must immediately have it inspected and repaired by Butzbach GmbH
Industrietore.
 The system operator must ensure that the safety notices attached to the door system are
permanently visible.
 The system operator must ensure that the safety devices are regularly (i.e. prior to commissioning
and, depending on need, however at least once annually) tested by a professional for proper
functioning. A test report should be kept of these required tests. This test report should be placed in
the door documentation.
 In the case of systems with larger glass surfaces, the system operator must ensure that the glass
surfaces (especially at eye level) are made visible in order to avoid people running into the
glass surface (e.g. with stickers). The operator must ensure that this marking is always present to a
sufficient extent.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 6

 Safety

2.4.3 Requirements for operating personnel

The door system is only allowed to be operated by personnel who are familiar with its operation.

The operating personnel must fundamentally also heed the following safety notices:

Warning! Risk of injury when operating the system in the presence

of wind!
Operating the door in the presence of wind may lead to a risk of injury and property damage in certain
circumstances!

 Always ensure that the door leaves are only moved when the wind speed is below the maximum
permitted speed of 45 km/h (depending on the size)!

Warning! Do not operate the door system when under the influence
of alcohol or drugs!
Operating the door system when under the influence of alcohol, drugs, narcotics, etc. is forbidden. Risk of
injury and risk of property damage!

2.5 Safety devices

In exceptional cases, e.g. in the event of a power outage, the door may be opened by hand with the hand
chain. It is mandatory to heed the safety notices. Emergency operation may only occur in accordance with the
information in 7.4 Emergency operation.

The door systems are equipped with safety devices, which are described in the chapters discussing the
functions.

Warning! Risk of injury from non-functioning safety devices!

Non-functioning safety devices may lead to death or extremely severe injuries.

 Regularly check the safety components in accordance with the information in 9.2.1 Inspection of
safety components.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 7

 Other dangers

3 Other dangers
3.1 Normally, the system does not present any dangers
If the assembly work is performed according to regulations, the safety devices are functioning flawlessly and
the system is used as intended, there is normally no danger to people and objects.

Note! Regular operation!

Ensure that

 the system is always visible during operation and that no people and/or objects are in the closing
area of the door during operation.
 otherwise appropriate measures were taken to ensure operational safety and the protection of
people or objects.

3.2 Other risks due to improper conduct

Warning! Risk of injury due to leaning on the door system / guide

rails!
Risk of injury from moving parts!

 Never lean against the door system / guide rails!

Warning! Danger of being crushed in the building edges!

Risk of injury from building edges, such as the door reveal, supports, walls, etc.

 Watch out for potentially existing crush points!

 Especially protect your hands!

Warning! Risk of injury due to reaching into the guide rails!

Risk of injury from moving parts!

 Never reach into the guide rails!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 8

 Other dangers

3.3 Other risks during service and maintenance work

Warning! Risk of injury from unexpected opening of the door!

The door system could open unexpectedly on its own or be opened by other people.

 Always remain aware when you are in the door area.

 Do not lean any ladders against the door.

Warning! Injuries and damage when working on the system!

Risk of injury and risk of damage.

 Make sure that electricity has been disconnected from the control unit when working on the
system.
 Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the plug is guarded against being plugged in.
 If multiple people are working on the system, each one must ensure that the main power switch
is secured against being turned on without authorisation.

Warning! Comply with the regulations, otherwise there is a risk

of injury!
When working on the system, always heed the legal regulations and safety notices, otherwise there is a
risk of injury!

 Comply with the general legal regulations (safety, accident prevention, VDE standards) as well as
these safety notices.
 The system may only be operated by authorised personnel who are familiar with its operation.
 If the operator of the system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety.
 Always perform work on the system with sure footing!
 Do not wear loose clothing, jewellery, etc. when working on the system. They can be grabbed by
moving parts.
 When working on the system, wear protective gloves, safety shoes, a protective helmet and
protective goggles when performing machining activities.
 In principal, avoid stopping in the door area.
 Before operating the door system, ensure that no people or objects are located in the door area.
 Hanging on and going for a ride during door movement is strictly forbidden!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 9

 Other dangers

3.4 Risks during emergency operation

In exceptional cases, e.g. in the event of a power outage, the door may be opened by hand with the hand chain.

It is mandatory to heed the following safety notices:

Warning! The safety devices are out of service during emergency

operation!
Risk of property damage due to exceeding the maximum end position of “door open” or “door closed”, as
well as risk of the occurrence of uncontrolled movements from jamming of the door panels.

 Monitor the non-visible areas with additional personnel.

 Avoid exceeding the maximum possible end position (door open or door closed).
 Avoid jamming the door panels.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 10

 Shipping and Storage

4 Shipping and Storage

The shipping and delivery of the door system occurs a certain amount of time prior to the assembly date.
However, the door system is not assembled immediately after delivery.

Externally visible shipping damage must be marked on the shipping documents and a complaint must be made
immediately. Claims for compensatory damages may only be asserted within the applicable complaint periods.

Packaging for the door system is selected in accordance with the expected shipping conditions. The packaging
may not be damaged or removed before the final assembly in order to protect the door system.

The buyer / operator / customer must ensure proper storage in these cases. Proper storage is understood to
be the following:

 Protection from direct sunlight!

 Protection from moisture and dampness!
 Packages may not be stacked!
 The notices attached to the packaging regarding storage must be followed.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 11

 Design and Function

5 Design and Function

5.1 SPACELITE® door types and options
Door type Description
HT40 SPACELITE® Standard with double plated fibreglass beams with 40 mm of thickness
Door panel height approx. 500mm, geared motor drive system
HTvision SPACELITE® Standard with real glass door panels (insulated glass with 24 mm of thickness)
Door panel height approx. 500mm, geared motor drive system
HT60 SPACELITE® Standard with double plated fibreglass beams with 60 mm of thickness
Door panel height approx. 500mm, geared motor drive system
HT60XL SPACELITE® Standard with double plated fibreglass beams with 60 mm of thickness
Door panel height approx. 1,000mm, geared motor drive system
HT80 + HT80XL SPACELITE® Standard with double plated fibreglass beams with 80 mm of thickness
Door panel height approx. 1,000mm, geared motor drive system
HT150 SPACELITE® Standard with double plated fibreglass beams with 150 mm of thickness
Door panel height approx. 1,000mm, geared motor drive system
HT150XL SPACELITE® Standard with double plated fibreglass beams with 150 mm of thickness
Door panel height approx. 1,000mm, hydraulic drive system

Option Description
In moist and wet areas SPACELITE® version with additional equipment package for wash facilities
Thermal insulation Increase in thermal insulation with additional foil sheets inserted into the double plated
fibreglass beams
Vision Door panel with a transparent plexiglass centre (only HT40 and HT60) or insulated glass
centre (only HT40) with vertical inter-spacers
Viewing window Oval viewing window consisting of insulated glass installed in the fibreglass door panel
(only HT60XL, HT80 and HT150)
The number depends on the door width and wind load
Soft drive (frequency Greater opening speed with HT40
converter control)

5.2 Functioning of the door system

SPACELITE® consists of multiple door panels, which are guided and held in position by guide rollers. The guide
rollers are attached to the lifting chain. The door panels are connected to one another with the lifting chain.
The door can be opened and closed with control buttons or with other control devices, e.g. radio controls, radar
detectors, optical sensors. When opening, the door panels stack up compactly behind the lintel. See the
chapter7 Operation for information about this.

Diagram 1 Opening method for SPACELITE® doors

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 12

 Design and Function

5.3 Mechanical design

5.3.1 SPACELITE® HT40 and HTvision

Diagram 2 Mechanical design of SPACELITE® HT40 and HTvision

Legend
01 Fibreglass door panel or panorama door panel 04 Electrical cabinet (door control unit)
with HTvision
02 Vision elements* 05 Guide rail
03 Safety edge* 06 Console with drive system
*optional

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 13

 Design and Function

5.3.2 SPACELITE® HT60

Diagram 3 Mechanical design of SPACELITE® HT60

Legend
01 Fibreglass door panel 04 Electrical cabinet with door control unit
02 Vision elements* 05 Guide rail
03 Safety edge* 06 Console with drive system
*optional

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 14

 Design and Function

5.3.3 SPACELITE® HT60XL, HT80, HT150 und HT150XL

Diagram 4 Mechanical design of SPACELITE® HT60XL, HT80 and HT150

Legend
01 Fibreglass door panel 04 Electrical cabinet with door control unit
02 Vision elements* 05 Guide rail
03 Safety edge* 06 Console with drive system
*optional

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 15

 Design and Function

5.4 Door panel construction

5.4.1 Fibreglass door panels
The door panel is comprised of double-plated fibreglass beams. They have light transmission of up to 78%
(depending on thickness, colour and thermal insulation properties). The fibreglass door panels are attached
to the header pieces and equipped with aluminium connector sections.

Note!

In rare cases, condensation from air humidity can result in a minor and partially limited change in optical
characteristics. This effect is technically unavoidable, of limited duration, and has no influence whatsoever
on the quality or durability of our product.

5.4.2 Design of the vision elements

The following vision elements are available as an option:

 HT40: Real glass door panel with insulated glass

 HT40, HT60: Two-walled panorama door panels with acrylic glass
 HT60XL, HT80, HT150: Oval viewing window consisting of insulated glass installed in the
fibreglass door panel

Note!

Please note that intact glass panels are a requirement for the proper use of the system. The glass panels
influence the statics and geometry of the door panels.

Warning! Injuries and damage in the case of defective real

glass panels!
Always ensure that the real glass panels are in a flawless condition and are undamaged. Otherwise,
there is the risk of injury!

 Do not operate the door system any longer if there is damage to the real glass panels!
 Have the defective real glass panels replaced by authorised service personnel!

5.5 Door frame

The door frame consists of two guide rails, in which the movement of the door panels are directed by means
of guide rollers. In the upper part of the two guide rails, consoles are attached that are connected to one
another with a connecting pipe. The connecting pipe transfers the motor torque to the non-drive side, among
other things.
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 16
 Design and Function

5.5.1 Design of the guide rails

The guide rails consist of aluminium profiles with removable cover plates. Support rails and control rails are
pressed into the guide rails, which ensure the function of the anti-drop device system. The brushed profiles
provide a seal between the guide rails and the door panels. The power supply for the anti-drop device system
and the safety edge is provided as follows:

 HT40: Power chain, optional: Radio system

 HT60, HT80: Buzzbar (standard), optional: Power chain, radio system
 HT150: Power chain

5.5.2 Design of the consoles

The consoles consist of galvanised sheet steels (with an undercoat in the case of HT150XL). They are attached
at the upper end of the guide rails. When the door is opened, the door panels are stacked behind one another
in the consoles, in order to save space. The drive mechanism is integrated into the consoles. The connecting
pipe connects the two consoles to one another.

5.5.3 Movement mechanism

The individual door panels are connected to one another with lifting chains. The movement of the door panels
is guided in the guide rails by the support rollers and guide rollers attached to the header piece.

5.5.4 Hydraulic unit for SPACELITE® HT150XL

The hydraulic unit is attached on the maintenance platform that is mounted on the drive side. You can find
additional information about the design and function of the hydraulic unit in the documentation that was
provided for the hydraulic unit.

5.6 Emergency operation

In emergency situations (e.g. in the event of a power outage), the door may be moved by hand.

The emergency operation may only take place pursuant to the information in chapter 7.4 Emergency operation
and while adhering to the safety notices and warnings in chapter 2 Safety and in chapter 3 Other dangers.

5.7 Safety devices

The door systems are equipped with safety devices, which are described in the chapters discussing the
functions, for example:

 Limit switch
 Optoelectronic sensitive edge
 Overload protection
 Anti-dropdevice
 etc.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 17

 Design and Function

5.7.1 Limit switch

The door has a limit switch so that obstructions encountered by the bottom door panel while the door is closing
are detected (e.g. due an object or the integrated anti-drop protection system).

Topic Description
Classification Standard or optional with HT40 and HTvision
Placement On the bottom door panel
Operation It is triggered when an obstruction is encountered by the bottom door panel
Function self-monitoring, electromechanical function
Result The door reverses direction if it encounters an obstacle during downward movement.

5.7.2 Optoelectronic sensitive edge

The door has a safety edge so that the presence of a person or object is detected while closing the door while
applying the automatic stopping principle (by touching).

Topic Description
Classification Standard: For doors that close while applying the automatic stopping principle.
Design A transmitter and a receiver are located in the rubber profile.
Placement At the primary closing edge of the lower door panel (in the hollow rubber profile)
Operation Triggered when force is applied to the rubber profile
Function When an obstacle is hit within the monitoring area, the rubber profile disforms, which
interrupts the light beam of the sensitive edge.
Result The signal is provided to the control unit: while closing, the door movement is stopped
and the door reverses direction.

5.7.3 Overload protection

Mechanically operated overload protection (for HT150XL: pressure limitation valve) prevents major property
damage due to a mechanical overload.

Topic Description
Classification Depends on the drive system
Placement At the drive console
Operation It is triggered when there is mechanical overload
Function The motor is shut off in the case of an overload.
Result The door movement is stopped.

Note!

The door system is no longer ready for operation after overload protection is triggered. The door system
must be inspected again before putting it back into operation. Please contact the manufacturer or dealer
for this.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 18

 Design and Function

5.7.4 Anti-drop device

Diagram 5 Anti-drop device system - fall arrestors

Legend
01 Control rail 02 Locking device
03 Spring 04 Support rail

Topic Description
Classification Standard
Design The anti-drop device system consists of two fall arrestors with locking devices.
Placement The support rails and control rails are integrated into the guide rails. The fall arrestors are
attached to the bottom door panel.
Operation If a certain door closing speed is exceeded (e.g. a door panel is falling), the locking
devices latch into place in the support rails and block the bottom door panel. A spring on
a pendulum (pendulum lock) prevents the pendulum being disengaged from the support
rail due to subsequent vibrations of the door panel, and thus prevents the door from
continuing to fall.
Function Stopping of the falling movement if the fall arrestors exceed a determined closing speed
Result Door panels in movement are brought to a standstill in every position.

Note!

The door system is no longer ready for operation after anti-drop device system (fall arrestors)
is triggered. The door system must be inspected again before putting it back into operation.
Please contact the manufacturer or dealer for this.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 19

 Control and display elements

6 Control and display elements

6.1 Control elements
6.1.1 Definition and placement
Control elements change the functionality of the door system by changing their position or setting. The control
elements are located:

 on the front side of the control cabinet or possible on mobile devices (e.g. remote control)
 and on the control panel of the door leaf

The control elements have different functions:

 to open or close the door,

 to stop the door at any point.

6.1.2 Main switch (dial)

Topic Description
Classification Standard
Design Red dial on a yellow background with the functions: ON (1), OFF (0) (lockable)

Placement Standard is on the front of the control cabinet / mains connection box.
Operation Turn the switch
Function Isolating device and EMERGENCY OFF control device
Result Lock into the selected position: all poles of the system are switched to ON or OFF.

6.1.3 Control units

Different control unit variants are employed for specific doors:

 Control unit type BDC-E800WU contactor control unit (with CEE plug or main switch)
 Control unit type BDC-E800 F2/F4 frequency converter control
 Control unit type TST
 Control unit HT150XL

Note!

You can find additional information in the separate manual for the control unit.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 20

 Control and display elements

6.1.3.1 Control unit BDC-E800WU (contactor control unit with CEE plug)

Diagram 6 Front side of control unit BDC-E800WU

Topic Description
Button ↑, 0, ↓ One control button each for the functions: Open ↑, Stop 0, Close ↓
CEE plug To disconnect the power supply to the door system. It can be secured against being turned
on again with an adapter and hanging lock.
Placement On the control cabinet

6.1.3.2 Control unit BDC-E800WU (contactor control with main switch)

Diagram 7 Control unit BDC-E800WU (contactor control with main switch)

Topic Description
Button ↑, 0, ↓ One control button each for the functions: Open ↑, Stop 0, Close ↓
Main switch To disconnect the system from the mains. It can be secured against being turned on again
with a hanging lock.
Placement On the control cabinet

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 21

 Control and display elements

6.1.3.3 Control unit BDC E800 F2/F4 (frequency converter control 0.75 - 2.2kW)

Diagram 8 Control unit BDC-E800 F2/F4 (frequency converter control 0.75 - 2.2kW)

Topic Description
Button ↑, 0, ↓ One control button each for the functions: Open ↑, Stop 0, Close ↓
Dial / pushbutton Control buttons for parametrisation or requesting diagnostic information (see the
description of the BDC E800 control unit).
Main switch To disconnect the system from the mains. It can be secured against being turned on again
with an adapter and hanging lock.
Placement On the control cabinet

6.1.3.4 TST FU3F Control unit (frequency converter control 4kW)

Diagram 9 TST FUF3 control unit

Topic Description
Display Displays, e.g. operating states or error messages
Button ↑, 0, ↓ One control button each for the functions: Open ↑, Stop 0, Close ↓
EMERGENCY STOP To shut the system off in emergency situations.
Button Important! The system is not disconnected from the mains, use the main switch for this.
Key switch To open the control cabinet.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 22

 Control and display elements

6.1.3.5 Control unit HT150XL

Diagram 10 Main control cabinet for HT150XL

Topic Description
Button ↑, 0, ↓ One control button each for the functions: Open ↑, Stop 0, Close ↓
Main switch To disconnect the system from the mains. It can be secured against being turned on again
with a hanging lock.
Placement On the control cabinet

This is a schematic diagram. In order to meet your individual needs, the design of the actual main control
cabinet may differ slightly from the diagram above. There is no reduction in function as a result.

6.1.3.5.1 Stop button

Topic Description
Classification Option for HT150XL
Design Red pushbutton on a yellow background
Placement Standard placement is on the control unit
Operation Press the button to stop
Pull out the button to operate the door system
Function To stop the entire door system in an emergency situation.
Result The door system is stopped in an emergency situation and can no longer be moved.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 23

 Control and display elements

6.1.3.5.2 “Emergency situation” key switch

Topic Description
Classification Option for HT150XL
Design Key switch
Placement Standard placement is on the control unit
Operation Turn the key switch
Function If the emergency operation is activated with the key switch, the following buttons can be
used:
↑ Emergency operation open: The door can be opened with emergency operation.
↓ Emergency operation close: The door can be closed with emergency operation.
Result Activates and deactivates control elements.
The “Emergency Operation Notification” signal light is lit if emergency operation has been
activated.

6.1.3.5.3 “Charging device on/off” key switch

Topic Description
Classification Option for HT150XL
Design Key switch
Placement Standard placement is on the control unit
Operation Turn the key switch
Function The charging voltage for the batteries can be regulated with the key switch.
Important! The charging device should always be activated and only deactivated when
being serviced.
Result When activated: The batteries are charged. The “Charging voltage on” signal light is lit.
When deactivated: The batteries are not charged. The “Charging voltage on” signal light is
not lit.

6.1.3.5.4 “Bypass safety edge” key switch

Topic Description
Classification Option for HT150XL
Design Key switch
Placement Standard placement is on the control unit
Operation Turn the key switch
Function In the case of a disruption to the safety edge, the limit switches or the photo eye, the safety
edge, limit switch and photo eye can be bypassed by turning the key switch.
Result The door can be closed in dead man's mode even though a malfunction has been reported
with the safety edge.

6.1.4 Additional optional control elements

There can be additional functions installed on specific doors, e.g. a selector switch. See the electrical circuit
diagram for this.

6.2 Display elements

Display elements make the user aware of certain settings and situations regarding elements or the entire door
system. The control elements are located, for example, on the control cabinet and are described in the control
unit function description.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 24

 Operation

7 Operation
This chapter shall make the system user familiar with the proper operation of the door system.

When operating the door system, the safety information and warnings in chapters 2 Safety and 3 Other
dangers must absolutely be followed!

7.1 Electrical connection

7.1.1 Requirement
According to the European standard for “Safety for the use of power-operated doors - requirements”, the
connection to the mains must be done with an isolation device, which shuts off all poles and is secured
against being turned on again (lockable).

The installed main switch fulfils the function of an “isolation device” and simultaneously serves as an
emergency control device (red button on a yellow background) as required by the national applicable
guideline ASR A1.7 (previously BGR 232) for power-operated windows and doors. In the case of control
units with a CEE plug, the plug fulfils the function of an “isolation device”. The protection against the plug
being plugged in again must be provided on-site.

7.1.1.1 Variant with frequency converter

1. Fuse protection for the mains connection: Secure the single phase (1/N/PE 230 V) with a circuit
breaker (C type, value 16A). For three phase current (3/N/PE 400 V), with a three-phase circuit breaker
(C type, value 16A).
2. When using an FI circuit breaker, ensure that it is suitable for a frequency convertor (type B with rated
fault current of a min. 300mA).

7.1.1.2 Variant without frequency converter

1. Ensure the three phase current (3/N/PE 400 V, 50 Hz) (positive field of rotation to the door control
system connection terminals or to the CEE outlet) with three phase current automation or motor circuit
breaker with a value of 10 A if nothing is otherwise specified.

7.1.2 Connection

Warning! Injuries and damage when working on the system!

Make sure that electricity has been disconnected from the control unit when working on the system. Risk
of injury and risk of damage!

 Ensure that the main power switch is guarded against being turned back on without authorisation
with a hanging lock and that the CEE plug is guarded against being plugged in.
 If multiple people are working on the system, each one must ensure that the main power switch
is secured against being turned on without authorisation.

1. Connect the mains supply line to the input terminals in the switch box (only for control units with direct
connection, see the circuit diagram).

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 25

 Operation

2. If you want to connect additional control devices or photo eyes, proceed according to the circuit
diagram.

7.1.3 Check of phase direction

It is mandatory to heed the following safety notices:

In the case of direct three phase current connection to the control unit: Ensure that a positive field of rotation
is connected to the input terminals of the control unit.

For control units with a CEE plug: Ensure that a positive field of rotation is connected to the CEE plug.

7.1.4 Inspection of safety devices

Check the function of the safety edge before commissioning as follows, depending on the type of design:

7.1.4.1 Photo eye (for doors with a door for people)

1. Interrupt the light beam during the closing movement, e.g. by putting an object in the light beam.
2. If the closing movement stops and the door reverses direction, then the door's photo eye is working
properly.

7.1.4.2 Optoelectronic sensitive edge (for doors without a door for people)
1. Interrupt the light beam in the rubber profile of the optoelectronic sensitive edge during the closing
movement by lightly pressing on the rubber profile.
2. If the closing movement stops and the door reverses direction, then the door's optoelectronic sensitive
edge is working properly.

Note! Function of the main switch!

After the closing edge is activated, an error message appears in the display that goes away the next time
the door is attempted to be closed.

Warning! Injuries and damage when working on the system!

If the safety edge should not function as described, then the door may not be operated! Immediately notify
the supplier's customer service.

If the door is equipped with an external photo eye or a light curtain for monitoring vehicles driving through it
(optional), then the following function test must be performed:

1. Interrupt the light beam while it is closing.

2. The closing movement is stopped, and the door immediately opens again.
3. Now the door system is ready for operation.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 26

 Operation

Note!

The testing of the door's electrical system must take place in accordance with the accident prevention
regulation DGUV Regulation 3 “Electrical systems and operational equipment” Sec. 5 Tests: The company
that is operating the corresponding electrical system or door system has the responsibility for the testing.
They are responsible for both the initial commissioning (initial testing) and for repeat testing due to various
reasons (annual testing, testing after a material change or repair).

7.2 System operation

7.2.1 Operation of HT40 and HTvision
✔ The operator must ensure that no people or objects are in the immediate vicinity of the door during
opening and closing operations.
✔ If the operator of the door system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety!
3. To open the door, press the OPEN button: the door opens and stops by itself. After it reaches its end
position, it turns off automatically.
4. To close the door, press the CLOSE button: the door closes and stops by itself.
5. To stop the door at any position during the door operation when the automatic stopping function is in
effect (option), press the STOP button. The door stops.

Note!

The control unit can be converted to a dead man's switch operation if needed (only by authorised service
personnel). A conversion can only be done by authorised service personnel. Please contact the door
manufacturer or your customer service.

Additional options (e.g. automatic closing) are described in the control unit function description.

7.2.2 Operation of HT60-150XL

✔ The operator must ensure that no people or objects are in the immediate vicinity of the door during
opening and closing operations.
✔ If the operator of the door system does not have full visibility during operation, the operator must take
appropriate measures to ensure operational safety!
1. To open the door, press the OPEN button: the door opens and stops by itself. After it reaches its end
position, it turns off automatically.
2. To close the door, press the CLOSE button: The door than closes regularly with automatic stopping
function when it reaches its end position. This movement is monitored by the installed safety edge.
3. To stop the door at any position during the door operation when the automatic stopping function is in
effect (option), press the STOP button. The door stops.
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 27
 Operation

Note!

The control unit can be converted to other types of operation (only by authorised service personnel). It
should be noted that additional safety devices are required for this. A conversion can only be done by
authorised service personnel. Please contact the door manufacturer or your customer service.

Additional options (e.g. automatic closing) are described in the control unit function description.

7.3 Switching the system off

✔ Switch off the system after consulting with and by authorised qualified personnel.
1. To switch off the door system, turn the main switch to position 0 for OFF or carefully remove the
power plug.
2. Secure the main switch with a hanging lock during maintenance work.

Note! Function of the main switch!

The main switch fulfils the function of an isolation device and simultaneously serves as an EMERGENCY
SHUTOFF device.

7.4 Emergency operation

In emergency situations and exceptional cases (e.g. in the event of a power outage), the door may be opened
by hand with the hand chain. It is mandatory to heed the following information as well as chapter 3.4 Risks
during emergency operation.

7.4.1 Hand chain for HT40

✔ Extraordinary situation, e.g. power outage
✔ The hand chain is located directly next to the drive system.
✔ Manual tension: < 200 N! Otherwise, there is the risk of property damage!
✔ Important! Make sure you have stable footing!
1. The hand chain must lock into place as heard with a click!
2. Determine the direction to pull for door OPEN / door CLOSE from the sticker on the guide rail. (see
Diagram 11 Sticker for the direction to pull the hand chain)
3. Pull the hand chain uniformly! (direction of pull and max. permitted tensile force, see above).

7.4.2 Hand chain (GfA drive system) for HT40, HTvision, HT60 and HT80
✔ Extraordinary situation, e.g. power outage
✔ The hand chain is located directly next to the drive system.
✔ Manual tension: < 390 N! Otherwise, there is the risk of property damage!
✔ Important! Make sure you have stable footing!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 28

 Operation

1. Before you operate the hand chain (emergency operation / manual operation), pull the red wire rope
(location: at the drive system next to the hand chain).
2. The hand chain must lock into place as heard with a click!
3. Determine the direction to pull for door OPEN / door CLOSE from the sticker on the guide rail.

Diagram 11 Sticker for the direction to pull the hand chain

4. Pull equally on the hand chain (direction of pull and max. permitted tensile force, see above).
5. To change to electrical operation (normal operation): Pull on the green wire rope (location: at the drive
system next to the hand chain).

Diagram 12 Hand chain GfA: Red / green wire ropes

Note!

Never open the hand chain / drive system with a cordless screwdriver! Risk of property damage!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 29

 Operation

7.4.3 Hand chain (B1200) for HT80XL and HT150

✔ Extraordinary situation, e.g. power outage
✔ The hand chain is located directly next to the drive system.
✔ Manual tension: < 260 N! Otherwise, there is the risk of property damage!
✔ Important! Make sure you have stable footing!
1. The hand chain must lock into place as heard with a click!
2. Determine the direction to pull for door OPEN / door CLOSE from the sticker on the guide rail.
(see Diagram 11 Sticker for the direction to pull the hand chain)
3. Pull the hand chain uniformly! (direction of pull and max. permitted tensile force, see above). It is not
necessary to switch over!

7.4.4 Emergency operation with HT150 XL

✔ Extraordinary situation, e.g. power outage
✔ The emergency hydraulic drive system is located in the hydraulic unit.
✔ Operation at the control cabinet, only by trained qualified personnel.
1. Turn the key switch to emergency operation.
2. Ensure that no people or objects are in the immediate vicinity of the door during opening and closing
operations.
3. To close the door, press the “Emergency operation close” button and keep it depressed until the door
has reached its end position.
4. To open the door, press the “Emergency operation open” button and keep it depressed until the door
has reached its end position.

Warning!

The batteries will get very hot during operation of the door with the emergency power supply! Risk of
burns!

Note!

With a full battery charge, the door can be opened and closed once in emergency operation.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 30

 Care and Cleaning

8 Care and Cleaning

This chapter shall make the system user familiar with the proper care and cleaning of the door system.

When caring for and cleaning the door system, the safety information and warnings in chapters 2 Safety and
3 Other dangers must absolutely be followed!

8.1 Care and cleaning of the door system

Items Instructions for cleaning Frequency
Care and cleaning of the surface
Fibreglass, acrylic glass  Never use aggressive organic solvents for When dirty
cleaning!
 Only wash dirty fibreglass or acrylic glass with
water, customarily available aqueous (not
abrasive) household cleaning products or with
a suitable acrylic glass cleaner, e.g. with a
special cleaner for PLEXIGLAS®.
 Always apply the suitable cleaner with a soft
cellulose sponge or with a chamois and wipe
off with a soft cloth.
 Fibreglass is resistant to diluted acids and
bases, but it may never be rubbed while dry!
 Never rub acrylic glass when it is dry.
Glass  Only use a soft cellulose sponge or a chamois When dirty
for cleaning.
 Wash dirty windows made of glass with water
and customarily available water-based glass
cleaners.
Care and cleaning of the profiles
Aluminium profiles  Do not use any abrasive cleaners! When dirty
 Wash aluminium profiles with water and
customarily available aluminium cleaners.
 Painted aluminium parts: Note the special care
instructions.
Painted and coated  Do not use any abrasive cleaners! When dirty
profiles  Only use a soft sponge or a very soft brush.
 Wash the painted surface with water and
customarily available mild paint cleaners.

8.2 Measures in the wintertime

1. In the wintertime when there is frost, make sure that the seal on the bottom of the lower door panel
does not freeze to the ground.
2. Carefully separate the ground seal by hand if necessary, prior to operation.
3. If needed, use salt to separate it.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 31

 Maintenance and inspection

9 Maintenance and inspection

This chapter shall make the system user and authorised system personnel familiar with the proper
maintenance and the basics for proper testing and inspection of the door system in conformance with
guidelines.

When maintaining and inspecting the door system, the safety information and warnings in chapters 2 Safety
and 3 Other dangers must absolutely be followed!

Note! Maintenance work!

The maintenance work on the system should fundamentally only be performed by authorised service
personnel of Butzbach GmbH Industrietore.

 The authorised service personnel have a service and maintenance manual.

 However, the maintenance and inspection activities described in section 9.2.1 can be performed
by authorised operating personnel.
 The following section should support you in performing such activities.

9.1 Basics for testing power-operated doors

9.1.1 Safety requirements
The safety requirements for power-operated doors are regulated in the following regulations:

 2006/42/EC Machinery directive

 2004/108 EC EMC directive
 ASR A1.7 Technical rules for doors in workplaces
 DIN EN 13241-1 Product standards for doors part 1: products without fire and smoke protection
properties
 Regulation 305/2011 on the marketing of construction products

9.1.2 Annual testing / Technical rule ASR A1.7

According to section 10.2 of the Technical Rule for Doors in Workplaces ASR A1.7, power-operated doors
must be tested by a qualified professional before first being put into service and at least once annually. This
testing should not be equated with maintenance.

ASR A1.7 requires that the annual testing is performed by a qualified individual. The corresponding expert
knowledge of the people tasked with this guarantees that the system is tested properly.

Evidence of the testing should be kept, which is to be continuously posted to the test book.

9.1.3 Qualified individual

Qualified individuals are people that possess sufficient knowledge in the area of power-operated doors based
on their professional training and experience, and they are familiar enough with all applicable national work
protection regulations, accident prevention regulations, guidelines and generally accepted technical rules

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 32

 Maintenance and inspection

(e.g. VDE determinations, DIN sheets, technical rules of other member states to the European Economic Area
treaty) in order to be able to determine that the power-operated doors can be safety operated.

Examples of these people are qualified personnel of the manufacturer or delivery companies, the operator's
personnel who have been trained by the manufacturer or other people with corresponding expert knowledge.

Qualified individuals must make their assessment objectively from the perspective of occupational safety
without being influenced by other factors, such as financial.

9.2 Maintenance and Inspection Work

The system is equipped with devices that serve to ensure the safety and protection of the operating personnel
and the system. Therefore, the safety devices and components must be checked regularly.

9.2.1 Inspection of safety components

Items Instructions Frequency
Safety components
Main switch Turn the switch to the ON and OFF position. Quarterly, at least annually
Optoelectronic Simulate hitting a blunt object during closing by Monthly
sensitive edge pressing in on the rubber profile on the lower
door panel (at several points if possible). The
door should first stop and then reverse direction.
Safety edge signal We recommend replacing the batteries for Annually
(batteries in the radio sending the signal to the safety edge annually:
unit) Unscrew and remove the cover. Then, change
the batteries.
Additional control unit If present: check their function. Monthly
components
Batteries for The system operator must ensure that the fluid At least quarterly as well as after each
emergency power fill level of the batteries and the charge status is movement operation via the emergency
supply (HT150XL) checked by a qualified individual at least every power supply
three months as well as after each movement
operation made using emergency power supply.

Danger! Never disable safety devices!

Never disable safety devices or bypass them.

 Do not operate the system if safety devices are damaged!

Caution!

During simulation maintain a distance of at least 1 m from the moving door. Otherwise, there is the risk of
mild injuries and damage.

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 33

 Maintenance and inspection

9.2.2 Reasons for extraordinary inspection

The operational readiness of the system should be checked outside of the prescribed maintenance cycles at
shorter intervals if it is determined that:

 the door system is extraordinarily dirty or was not sufficiently maintained,

 the door construction shows damage, e.g. damaged door elements or guide rails,
 the usual functionality is disrupted, e.g. from diagonal door elements on the consoles or in the
guide rails
 the maintenance intervals are exceeded,
 the expected useful life has been reached (age of the door system, number of times door opened).
 an unusually large quantity of dust has entered into the door's mechanical parts,
 the door system is exposed to corrosive gases or liquids, e.g. in areas of sewage treatment plants or
chemical production facilities,
 the tracks of the door parts or the fall arrestors have scratches or rough areas,
 the tracks are misshapen,
 metallic abrasion is visible at the base of the guiderails (also see the operating manual for the anti-
drop device),
 unusual operating noises can be heard in the system, e.g. metallic banging, scratching or grinding
noises.

9.2.3 Testing by a qualified individual

Have the following components tested by a qualified individual?

 Functioning of consumable parts (authorised qualified personnel have additional information in the
service and maintenance manual).
 Function of mechanical protective devices, e.g. proper assembly of the cover plates.
 Function of support bolts, chain guides, etc.
 If present: Function of additional control unit component (e.g. other photo eyes, contact loops, etc.)
 Checking connections to the building in accordance with DGUV 208-022 appendix 3
 Check whether the required warning signs are attached to the door system.
 Additionally, for HT150XL: Check the hydraulic components for seal and function

Keep evidence of these tests in the form of a test book.

9.2.4 Inspection and maintenance plan for consumable parts for SPACELITE®
doors
For the following listed components, to the extent that nothing is otherwise noted in the table below, a useful
life specific to the door applies, which corresponds to ten years in a normal industrial environment (C3 - EN
ISO 12944) and normal climate (23°C, 50H).

 HT40: 80.000
 HT60: 50.000
 HT60XL, HT80, HT150, HT150XL: 30.000

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 34

 Maintenance and inspection

Component Component for HT HT HT HT HT Maintenance /

annual Testing 40 60 80 150 150 Repairs
XL
Lifting chain sprocket with A, B X X X X X 1, 2
roller bearing (console)
Drive chains and lifting chains A (Chain part), B, C X X X X X 1, 2
Connecting pipe (console) A, B X X X X X 1, 2
Limit switch (Overload A, B, E X X X X 1, 2
protection)
Pressure springs “Door A, B, E X X X X 1, 2
OPEN/CLOSE” (Overload
protection)
Switching cams (Overload A, B X X X X 1, 2, 4
protection)
Complete drive motor C, E X X X X X 1, 3 (100.000)
Pressure plate (for rail) A, B X 1, 3 (40.000)
Brushed profile (for rail) A, B X X X X X 1, 2
Fall arrestors (Anti-drop A, B, C X X X X X 1, 2, 5
device)
Power chain / coiled cable A, B X X X 1, 3 (40.000)
Seal profile (upper door A, B X X X X X 1, 2
panel)
Rollers A, B, C X X X X X 1
Kicker bolts (door panel) A, B, C X X X X X 1
Sensitive edge A, B X X X X X 1, 2
Complete support bolts A, B X X 1
Guide roller with bolt (door A, B X X 1
panel)
Buttons / key switch (control A, B, E X X X X X 1
unit)
Control board A, E, F X X X X X 1, 4
Header piece A, B (rivets, support X X X X X 7
bolt bearings)
Batteries in the radio unit G (Battery X X 6 (Annually)
(safety edge signal replacement)
transmission)
Absolute encoder battery G (Battery X X X X 6 (Annually)
replacement)
Hydraulic hoses B, D, E, F X 1, 6 (after 6 years
at the latest)
Hydraulic components B, D, E, F X 1, 4, 5
Emergency drive system B, E, F X 4
batteries

Component legend for annual testing Maintenance and inspection legend

A = Test for signs of wear 1 = Replace if there is visible damage
B = Test for damage 2 = Replace if there is visible wear
C = Test for unusual noises while running 3 = Replace after the indicated number of openings
D = Check for unusual operating noises 4 = Replace if function is impaired
E = Check for function 5 = Replace if there are unusual noises
F = Check for aging 6 = Replace after the indicated amount of time
G = Recommendation 7 = Maintenance in the case of wear, damage

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 35

 Malfunctions and Repairs

10 Malfunctions and Repairs

10.1 Explanation of terms
10.1.1 Malfunction
A malfunction is an abnormal condition of the system and should be corrected as quickly as possible.
The operator of the system must ensure that the malfunctions are corrected.

10.1.2 Repairs
Repairs are the restoration of the correct condition of the system. The operator must ensure that the
malfunctions are corrected or repairs are made.

10.2 Objective
The objective of this chapter is to instruct the responsible qualified personnel to search for malfunctions and
restore the proper condition of the system.

Notifications of malfunctions should first make the system user aware that the system is not functioning
properly.

The responsible user must ensure that the proper functioning of the system is restored as quickly as possible.
They must ensure:

 that the cause of the malfunction is detected and assessed

 that the malfunctions are corrected by competent personnel.

For electrically operated doors, note the attached control unit function description.

10.3 Malfunctions and remedies

The following malfunctions can be corrected by trained operating personnel:

 Dirt on the ground

 Obstacles

Type of malfunction Remedies

The door stops without a detectable Raise the door approx. 50 cm and then stop it with the STOP button. If
cause while closing. normal closing operation is not possible after that, contact customer
service.
The anti-drop device engages at too high Have the following components checked by a qualified individual: lifting
a speed when there is a failure of chains, drive chains, drive motors, all of the fall arrestors, support rails.
components. Only for HT40! The fall arrestors are attached to the header piece of the
bottom door panel: If the slot is enlarged to a length of more than 60mm
or if there is visible damage, the header piece should be replaced.
All other malfunctions must be handled by authorised service personnel.

1. In these cases, contact the manufacturer, see the customer service address.
2. Have the commissioning performed by authorised qualified personnel

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 36

 Malfunctions and Repairs

Note!

If an owner attempts their own repairs without professional knowledge, this can increase damage and void
warranties!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 37

 Dismantling and Disposal

11 Dismantling and Disposal

11.1 Dismantling the system
If you would like to dismantle the system, please contact the manufacturer, see Manufacturer's Customer
Service Address.

11.2 Disposal of the system

For information regarding disposal of the system, please contact the manufacturer, see Manufacturer's
Customer Service Address.

11.3 Customer service address

Butzbach GmbH Industrietore
Weiherstraße 16
D-89293 Kellmünz
Service Centre (domestic):
Tel.: 08337 / 901 111
Fax: 08337 / 901 102
E-mail: [email protected]
After-Sales Service (international):
Phone: +49 (0) 8337 / 901 444
Fax: +49 (0) 8337 / 901 459
E-mail: [email protected]
Web: http://www.butzbach.com

11.4 Door details

In order to guarantee quick assistance, the manufacturer needs the following information:

 Door number
 Year of manufacture
 Door type
 Type of malfunction

The door information is affixed to the identification plate. You can find it:

 on the door frame / or on the control unit

 The gate information can also be found in the System Data

Note!

If an owner attempts their own repairs without professional knowledge, this can increase damage and void
warranties!

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 38

 Index

Index

A H
Aluminium profile ........................................................ 31
Hand chain.................................................................. 28
Anti-drop device.......................................................... 19
Hand chain (B1200) .................................................... 30
Hand chain (GfA drive system) ................................... 28
B
Batteries in the radio unit ............................................ 33 I
Identification plate ....................................................... 38
C Inspection ....................................................... 32, 33, 34

Care ............................................................................ 31 Intended use .................................................................3

Cleaning ..................................................................... 31
Colour ......................................................................... 16 L
Consoles .................................................................... 17
Legal regulations ..........................................................1
Control elements ........................................................ 20
Light transmission ....................................................... 16
Control unit BDC-E800 ......................................... 21, 22
Limit switch ................................................................. 18
Copyright ....................................................................... I
Customer service address .......................................... 38
M
D Main switch ................................................................. 20
Maintenance ................................................... 32, 33, 34
Design ........................................................................ 12
Malfunction ................................................................. 36
Dismantling ................................................................. 38
Manufacturer............................................................... 38
Display elements ........................................................ 24
Masthead .......................................................................I
Disposal ...................................................................... 38
Mechanical design ...................................................... 13
Door details ................................................................ 38
Movement mechanism ................................................ 17
Door frame.................................................................. 16
Door panels ................................................................ 16
O
Door types .................................................................. 12
Optoelectronic sensitive edge ..................................... 18
E Other dangers ...............................................................8
Overload protection .................................................... 18
Electrical connection................................................... 25
Emergency operation ..................................... 10, 17, 28
Q
Emergency situations ................................................. 17
Qualified individual ...................................................... 32
F
R
Fibreglass ................................................................... 31
Functioning of the door system................................... 12 Remedies.................................................................... 36
Repairs ....................................................................... 36
G
S
Glass .......................................................................... 31
Guide rails .................................................................. 17 Safety............................................................................3
Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 39
 Index

Safety components ..................................................... 33 T

Safety devices ........................................................ 7, 17
Safety notices ............................................................... 3 Target groups ...............................................................1

Save the manual........................................................... 2 Test book .................................................................... 32

Shipping ..................................................................... 11 TST FU3F Control unit ................................................ 22

Storage ....................................................................... 11
Switching the system off ............................................. 28 V
Symbols ........................................................................ 2
Vision elements .......................................................... 16
System data................................................................ 38
System operation........................................................ 27
W
Wintertime................................................................... 31

Butzbach GmbH Industrietore Originalbedienungsanleitung SPACELITE_V1 24/02/2021 40