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P.O. Box 80769 • Lafayette, LA 70598-0769 • (337) 235-9838 • FAX (337) 235-9852 • www.sidewinderpumps.com

Pneumatic Powered - Plunger Pumps

Suggested Installation & Operating Instructions for Sidewinder Pumps
See Suggested Pump Installation and System Set Up Diagram (inside) and Pump Breakdown (inside)
1)When installing pump, manufacturer recommends the use of 316SS seamless tubing rated for the maximum discharge pressure of the specific pump model being used. DO NOT USE poly tubing, copper
tubing, and/or seamed tubing as a discharge line. Use of incorrect material may result in discharge line failure leading to personal injury, death, and/or compromise to intended injection objectives. For
Safety Purposes and Good Engineering Practice, the manufacturer recommends placement of a properly sized Pressure Relief Valve (PRV) / Pressure Safety Valve (PSV) on the pump discharge line at
the pump, with the relief line plumbed back to the chemical tank (#7).
2) Install pump setting gauge (#9) onto chemical tank (#7), with an isolation ball valve (#8) between tank and gauge.
3) Install pump with suction filter (#11) with isolation ball valve (#8) between pump and pump setting gauge (#9).
4) A regulator (#2) should be installed in the air/gas supply line to provide correct supply of air/gas pressure. Connect air/gas supply line from regulator (#2) to the pump supply inlet using 1/4” NPT tee
with 0-150 PSI gauge. An isolation ball valve (#5) should be installed between air/gas regulator (#2) and the pump. Use minimum of 3/8 inch diameter tubing (#3) with a maximum distance of 10 feet
from regulator to the pump. If longer distance is required or multiple pumps are run off same supply line, a volume bottle (#4) should be installed within 5 feet of the pump(s).
5) If the air/gas supply is “wet”, a volume bottle (#4) with a drain and filter should be installed in between the regulator (#2) and pump(s) as close as possible to the pump(s). If the air/gas supply is extremely
“wet” a scrubber (#1) should be installed on the main flow line with regulator taking its supply from the scrubber.
6) Set the regulator (#2) to required pressure. See Pump Selection Guide and Performance Chart
7) Connect discharge line to the 1/4 inch NPT discharge check valve. For good safety practice an in-line check valve (Sidewinder part number LC-4S) (#10) should be installed on the discharge line at the
injection point.
8) If natural gas is used as the supply gas, pump exhaust should be vented via the 1/8” NPT threaded port on the control valve body (#53) to safe disposal area or non pressurized disposal device
9) Open bleeder valve (#20 Pump Breakdown) until air removed from pump chamber. Isolate pump setting gauge (#9) from tank. Open air/gas isolation valve (#5) to pump. Run pump following directions
on pump setting gauge to determine flow rate.
10) Adjust speed of pump by rotating dial (#31 Pump Breakdown), clockwise to decrease number of strokes per minute, counter clockwise to increase number of strokes per minute. Further volume control
can be set by varying the length of the piston/plunger stroke with the stroke adjuster (#1 Pump Breakdown).
11) Reset isolation ball valves (#8) so pump takes chemical direct from tank (#7).
Pump Repair or Emergency Shut Down
1) To perform repairs to the pump or to the pump setting gauge, close the air/gas supply isolation ball valve (#5), close both isolation ball valves (#8) between tank (#7) & gauge (#9) and pump & gauge
(#9). Remove component(s) to be repaired. After repair, reinstall component(s).Open isolation ball valve (#8) between tank (#7) and gauge (#9), check for leaks. Open isolation ball valve (#8) between
pump and gauge (#9), check for leaks. Perform steps 8 thru 10 above.
2) In event of an emergency the following steps are to be done in the following order
i) Close air/gas supply isolation ball valve (#5)
ii) Close isolation ball valve #8 between pump setting gauge (#9) and chemical tank ( #7) 10-28-21
iii) Close isolation ball valve #8 between pump and pump setting gauge (#9) **This document replaces any & all documents prior to this date.**
Parts List / Model 164 ‘C’
Item Quantity Part Part Number
No. Required Description Model 164 ‘C’
1 1 Stroke Adjuster 1-42
2 1 Locknut-Stroke Adjuster 2-42
3*# 1 Seal-Stroke Adjuster 3-42
4A 1 4.00” Powerhead 4A-44-2
4B 1 Powerhead Cylinder 4B-44-2
4C 6 Powerhead Tie Bolt 4C-44-2
4D 6 Powerhead Tie Bolt Nut 4D-44-2
4E 1 Powerhead Inlet Connector Fitting 4E-44-2
4F*# 1 Powerhead Cap O-Ring 4F-44
6*# 1 U-Cup (Viton U-Cup available see note 6a) 6-44
10 1 Mounting Flange 10-164-B
11*# 1 Return Spring 11-164
12C 1 Mounting Tube 12-164
13A 1 Vent 13A-42
14 1 Lube Body 14-42
14A 1 Lube Body O-Ring 14A-42
15 1 Lube Tube 15-43
16* 1 Piston-Plunger Assembly
Piston-Plunger-316 SS 16-164-2
Piston-Plunger-440C SS 16-164-3
Piston-Plunger-SS w/ Chrome Plating 16-164-7
Piston-Plunger-SS w/ Nickel Plating 16-164-8
&XVWRPHU6SHFL¿HG6SHFLDO 16-164-9
17* 1 Mounting Tube O-Ring 17-164
18* 1 Plunger Seal Assembly
3OXQJHU6HDO7HÀRQ*UDSKLWH8QLVHDO 18-164
Plunger Seal-Techno Uniseal (Polyimede) N/A
Plunger Seal-Viton O-RIng 18-164-2
Plunger Seal-Buna-N O-Ring 18-164-3
3OXQJHU6HDO9LUJLQ7HÀRQ8QLVHDO N/A
3OXQJHU6HDO9LUJLQ7HÀRQ8QLVHDO
w/ Viton O-Ring Insert N/A
3OXQJHU6HDO9LUJLQ7HÀRQ8QLVHDO
w/ Buna-N O-Ring Insert N/A

(Seals Continued)

Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder model 40/60/80 & 42/62/82 pumps.
Sidewinder Pumps, Inc. asserts Trademark rights in and to the distrinctive appearance of Sidewinder’s line of solar chemical pumps.
 (Seals Continued)
Sidewinder Pump Model Number Chart 18*# 1 Plunger Seal-Chemraz O-Ring 18-164-5
Fill in boxes below to determine Plunger Seal-Hitec O-Ring 18-164-6
Sidewinder Pump Size & Material Requirements 3OXQJHU6HDO9LUJLQ7HÀRQ25LQJ C/F
Plunger Seal-Polyblend Uniseal 18-164-8
Pump Size Materials Required &XVWRPHU6SHFL¿HG0DWHULDO 18-164-9
3OXQJHU6HDO7HÀRQ*UDSKLWH8QLVHDO
w/ Viton O-Ring Insert N/A
NOTE: O-Ring Seals - Model 164 requires (1) O-Ring and (2) narrow back rings (18D-164).
*Item 12C & 24 come as a matched set only and cannot be purchased separately.*

Plunger Size Check Valve 20 1 Bleeder Valve-316 SS 20-42-2

04 0.250" & Body Material Suction Check Valve-316 SS 22-164-2
22* 1
06 0.375" 316 SS (Standard) 2
23* 1 Discharge Check Valve-316 SS 23-164-2
08 0.500" Hastelloy 5
24 1 Fluid Pump Chamber-316 SS 24-164-2
16 1.000" Titanium 6
31 1 Time Knob 31-42
Production Plunger Packing 33 1 Timer Stem 33-42C
Piston Size Series* 0 Teflon Graphite 35** 1 Timer Stem O-Ring 35-42
0 1.25" G,H Uniseal 51 1 Control Valve Cover w/ Timer 51T-42C-2
2 2.25" D,E,F 1 Techno Uniseal 52** 1 Control Valve Diaphragm 52-42
4 4.00" C,D,CR (Polyimede) 53 1 Control Valve Body 53-44-2
2 Viton O-Ring 54** 1 Actuator 54-42
3 Buna O-Ring 55** 1 Poppet 55-42
Plunger Material
4 Teflon Uniseal 56** 1 Body Seal 56-42
0 17-4 SS (Standard) 4B Teflon Uniseal 57** 1 Spring 57-42
2 316 SS w/ Buna O-Ring Insert 58** 2 Mounting Screw 58-42
3 440C SS 4V Teflon Uniseal 75** 2 Screw Locknut 75-42
4 Ceramic w/ Viton O-Ring Insert 91*# 1 Piston Grease (not shown) 91-42
5 Hastelloy 5 Chemraz O-Ring 92*# 1 Plunger Lube (4 oz.) 92-122
6 Titanium 6 Hitec O-Ring (Aflas) Notes
7 Chrome Plated 7 Virgin Teflon O-Ring * Parts included in a pump end repair kit. Also included is 91-42 Silicon Piston Grease. This kit is designated by a “K”
Stainless Steel 8 Polyblend Uniseal preceding the pump model number. The B and C Series in the Model 164 use the same Pump End Repair Kit.
8 Electroless 9 Special
Nickel Plated V Teflon Graphite Uniseal ** Parts included in a timer valve repair kit. This part number is KVC-40F for the Model 164 pump. The Series “C”
Stainless Steel w/ Viton O-Ring Insert Control Timer Valve does not require part #37-42 O-Ring Seal in the KVC-40 kit.
# Parts included in Soft Parts Repair Kit. This kit is designated by a “K” preceding the pump model description
2-Viton Piston U-Cup
Special Options ƒ†–Š‡•‡ƒŽ‹†‡–‹ϐ‹ ƒ–‹‘—„‡”Ǥšƒ’Ž‡ǣ‘ˆ–ƒ”–•‹–ˆ‘”ƒ‘†‡ŽͶʹǦͲ͵ʹ’—’™‘—Ž†„‡ͶʹǦ͵Ǥ
4-Ceramic Check Valve Balls
a
GS-Gas Recovery Model (42D/62F/82D only) Item 6 Piston U-Cup in Viton - Part #6-44-4.

Theoretical Fluid Volume Pumped

Numbers are approximate; to insure accurate flow rates Sidewinder Pumps recommends installing a Pump Setting Gauge.
Quarts/Day = 1.5 x Strokes/Min. for 1/4" Plunger
Quarts/Day = 3.0 x Strokes/Min. for 3/8" Plunger
Quarts/Day = 6.0 x Strokes/Min. for 1/2" Plunger
*Production Series-Designates current factory production model. At high pump rates, volume per stroke is reduced slightly.
For explanation of production series, visit our website. Rule of Thumb:
For 1/4" Plunger, 1 spm = 1.5 Qt/Day • For 3/8" Plunger, 1 spm = 3.0 Qt/Day • For 1/2" Plunger, 1 spm = 6 Qt/Day

Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder model 40/60/80 & 42/62/82 pumps.
Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder’s line of solar chemical pumps.
Suggested Pump Installation & System Set Up

Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder model 40/60/80 & 42/62/82 pumps.
Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder’s line of solar chemical pumps.
 Troubleshooting The Sidewinder Chemical Pump
Problem Possible Cause Action
Control valve not cycling • No supply pressure • Check gauge on supply line at pump to verify adequate supply pressure... 10 to 150 psi.
• Pump speed control closed • Rotate dial CCW three turns from full in position and then select desired rate. Rotate CW to slow pump rate
• Leak in control or valve • Check for leak, pinched or missing seals, broken diaphragm, loose mounting screws, loose lock down nut on
stroke adjuster.
• Supply gas blowing through to exhaust • Rotate control dial CW to decrease setting. Block exhaust momentarily and then release. Verify supply line
due to speed control too wide, trash under size minimum of 3/8” diameter, and a maximum distance from regulator to pump of 10 feet .
valve seat or restriction in air/gas supply Check for blockage in supply line and Timer Control. For pumps before serial #40755, contact the
manufacturer.
Piston not stroking • Return spring broken • Replace spring (#11).
• Lack of grease/lube • Clean and lubricate power head and piston u-cup with Piston Grease #91-42. Clean plunger lube chamber
DQG¿OOZLWK6LGHZLQGHU/XEHRQOLTXLGOXEHPRGHOVRUZLWK6LGHZLQGHU*UHDVHRQJUHDVHOXEH
models. Change piston and plunger seals if needed.
• Plunger seal swollen • &KDQJHWRGL൵HUHQWVHDOPDWHULDO
• Supply line pressure too low to buck • 'LYLGHSURFHVVOLQHSUHVVXUHE\DPSOL¿FDWLRQUDWLR VHH3HUIRUPDQFH&KDUW 6XSSO\SUHVVXUHPXVWH[FHHGWKLV
process line pressure result. (Standard Sidewinder Control operates from 10 to 150 psi).
• Stroke length adjuster screwed too far • Back out on stroke adjuster to desired setting.
1RÀXLGGLVFKDUJH • Air or vapor in pump chamber • 2SHQEOHHGHUYDOYH  SXUJHXQWLOVWHDG\ÀRZRIÀXLGWKHQFORVHEOHHGHUYDOYH,IDPELHQWWHPSHUDWXUHLV
with timer control cycling close to vapor point of chemical, mount or situate pump on slight angle down from tank.
and piston stroking • )OXLGÀRZWRSXPSEORFNHGE\SOXJJHG • 3URYLGHIUHHÀRZRIÀXLGWRSXPSVXFWLRQ)OXLGOHYHOLQWDQNPXVWEHDERYHOHYHORIEOHHGHUYDOYH  
line, closed valve, extremely high
YLVFRVLW\RUODFNRIÀXLGVXSSO\
• Suction or discharge check valve leaking • Put pump setting gauge in test position to determine which valve is leaking. Fluid falling then rising in gauge
indicates suction check valve. Fluid level remaining constant indicates discharge check valve issue.
• Discharge line plugged • Clear or replace line.
• &KHPLFDO¿OWHUFORJJHG • 5HSODFHRUFOHDQ¿OWHUHOHPHQW
Premature seal failure • Chemical compatibility • &KHFNWKHSOXQJHU¿UVW,ISOXQJHULVVFRUHGVZLWFKWRPRUHFRPSDWLEOHPDWHULDOVXFKDVFHUDPLFDQG
UHSODFHZLWKVDPHVHDOPDWHULDO,IVHDOIDLOVFKDQJHWRDGL൵HUHQWVHDOPDWHULDO,ISOXQJHULVRND\FKDQJHVHDO
material.
• Abrasive material in chemical • ,QVWDOOVXFWLRQ¿OWHU
• No seal lubriant or incorrect lube • Use Sidewinder Lube #92-42 in liquid lube models, use Sidewinder Grease #91-42 in grease lube models.
Chemical leakage • Damaged or leaking suction line, • Close air/gas supply isolation ball valve (#5).
discharge line or seal failure • Close isolation ball valve (#8) between pump setting gauge (#9) and chemical tank (#7).
• Close isolation ball valve (#8) between pump and pump setting gauge (#9).
• Close isolation ball valve between tee (#4H) and exhaust collection point.
Air/Gas supply leakage • Damaged or leaking Air/Gas Supply Line • Close air/gas supply isolation ball valve (#5).
• Close isolation ball valve (#8) between pump setting gauge (#9) and chemical tank (#7).
• Close isolation ball valve (#8) between pump and pump setting gauge (#9).
• Close isolation ball valve between tee (#4H) and exhaust collection point.
NOTE: When performing repairs, follow the suggested procedures as described in Pump Repair or Emergency Shut Down section
NOTE: In the event of an emergency shut down, follow the suggested procedures as described in the Pump Repair or Emergency Shut Down section
NOTE: Item numbers referenced are in the Suggested Pump Installation and System Setup Diagram and Pump Breakdown

Sidewinder Pumps Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder model 40/60/80 & 42/62/82 pumps.
Sidewinder Pumps Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder’s line of solar chemical pumps.
 Model 42/62/82 “E” Model 42D/62F/82D Model 164C

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Model 44C/64D/84C
Model 40G/60H/80G Model 42D/62F/82D “GS”

Model 64 “CR”

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Pump Selection Guide & Performance Chart

Model Plunger Piston $PSOL¿FDWLRQ Supply Discharge Maximum Full Strokes Output Volume
Number Size Size Chart Pressure PSI Pressure PSI(a) Per Minute Qts./Day(b)
40 1/4” 1.25” 25:1 15 to 150 0 to 3,500 60 0 to 90
42 1/4” 2.25” 80:1 10 to 150 0 to 10,000 55 0 to 70
44 1/4” 4” 240:1 10 to 45 0 to 10,000 35 0 to 30
44CR 1/4” 4” 240:1 10 to 45 0 to 10,000 55 0 to 50
60 3/8” 1.25” 11:1 15 to 150 0 to 1,600 60 0 to 200
62 3/8” 2.25” 36:1 10 to 150 0 to 5,400 55 0 to 155
64 3/8” 4” 110:1 10 to 95 0 to 10,000 30 0 to 67
64CR 3/8” 4” 110:1 10 to 95 0 to 10,000 55 0 to 122

80 1/2” 1.25” 6.25:1 15 to 150 0 to 935 60 0 to 360

82 1/2” 2.25” 20:1 10 to 150 0 to 3,000 55 0 to 275
84 1/2” 4” 60:1 10 to 150 0 to 9,000 30 0 to 120
84CR 1/2” 4” 60:1 10 to 150 0 to 9,000 55 0 to 220

164 1” 4” 16:1 10 to 150 0 to 2,400 40 0 to 680

164CR 1” 4” 16:1 10 to 150 0 to 2,400 55 0 to 935
For information on Plunger Material & Plunger Packing Material, see Sidewinder Pump Model Number Chart inside of this brochure.
(a) 1 psig = 0.0703 kg/sq. cm • (b) 1 quart = 0.946 liters
www.sidewinderpumps.com
Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder model 40/60/80 & 42/62/82 pumps.
Sidewinder Pumps, Inc. asserts Trademark rights in and to the distinctive appearance of Sidewinder’s line of solar chemical pumps.